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Solutions for POY manufacturing - Oerlikon Barmag - Oerlikon Textile

Solutions for POY manufacturing - Oerlikon Barmag - Oerlikon Textile

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There are numerous possibilities <strong>for</strong> sustainably lowering the<br />

consumption of valuable resources. Firstly, there are energyoptimized<br />

components, <strong>for</strong> example <strong>Oerlikon</strong> <strong>Barmag</strong>’s SP8x<br />

spinning beam, which consumes more than 40% less energy<br />

than other more common designs. In a <strong>POY</strong> spinning system<br />

with 144 positions, this generated an annual saving of<br />

approx. U$ 90,000.<br />

Reducing the consumption of controlled-processed air is<br />

an important objective of the EvoQuench. Radial quenching<br />

consumes 60-80% less air than cross-flow quenching –<br />

and can be used <strong>for</strong> <strong>manufacturing</strong> microfilaments and<br />

commodity yarns of up to 3 dpf.<br />

Multi-filament spinning saves energy<br />

However, the utilization of efficient components is only one<br />

step on the path to creating smart production processes.<br />

Restricting the examination to the spinning system alone<br />

does not take important factors into account. Within this<br />

context, the multi-filament capability should definitely be<br />

considered an energy-saving factor. Spinning 20-end <strong>POY</strong><br />

using a spinning beam with DIO spinnerets and a quenching<br />

unit on 2 take-up positions is there<strong>for</strong>e considerably more<br />

efficient than two 10-end spinning positions.<br />

A decisive associated factor that influences the overall<br />

energy consumption is the air-conditioning system. Drives,<br />

heating systems, components that come into contact with<br />

the melt as well as the filaments radiate heat. If this heat<br />

radiation is reduced by means of excellent insulation, the<br />

air-conditioning system can be small, hence itself using less<br />

energy.<br />

<strong>Oerlikon</strong> <strong>Barmag</strong> – with its focus on innovation and<br />

technological leadership – provides a variety of machines,<br />

components and solutions that stand out through their<br />

excellent resource efficiency and thus easily fulfill the<br />

requirements defined by the e-save label.<br />

<strong>POY</strong> solutions – <strong>Oerlikon</strong> <strong>Barmag</strong><br />

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