products architectural - Bystronic glass

productsarchitectural glass

Our passion:Complete solutions for the manufactureof architectural and automotive glassEvery customer in flat glass processinghas specific production requirements.But no matter what is demanded, wecover all aspects of the entire processchain. As a manufacturer of individualand modular solutions we are able tooffer a number of advantages in orderto achieve efficiency economically in flatglass processing.Through Bystronic, you will be able toreduce your production costs, and obtaintailored production lines from one source.You can count on that!Plan effectively and economicallyGlass cutting, laminated glassmanufacturing, insulating glassmanufacturing, handling equipment andautomotive glass pre-processing.No matter which processing task required,we offer simple, flexible, highly productivestand-alone or complete solutions fromone source. Each of these is optimizedfor your individual requirements.We believe that this type of "customizing"is necessary and important. It is the onlyway for you to be able to manufactureeffectively and economically.Our thought process is focused on processchainsOptimizing existing production processes,finding new overall solutions, andimplementing these economically –are our strengths. If required, we canprovide for the entire process, from anindividual machine or system componentto the complete equipment furnishingof a plant, including software solutions.Glass cutting Laminated glass manufacturing Insulating glass manufacturingWhatever your requirements may be –we cover all aspects of the entireprocess chainArchitectural glassAutomotive glass pre-processingEngineeringCuttingLaminatedglassmanufacturingInsulatingglassmanufacturingWindowmanufacturingSub-platecuttingCuttingandbreakingGrindingDrillingQualitycontrolHandling equipmentAutomotive glass pre-processingLogistics and handlingLine control and softwareService2 3

The perfect solution for all requirementsNo matter whether you wish to useindividual components in a stand-aloneoperation, integrate components intoyour existing system, or require a new,complete, turnkey solution; with us youcan obtain everything from one source.Optimized completely for your specificrequirements.From glass storage via cutting to thefinished glass product.It is always more than just the sum ofits componentsIt is not enough to just producecomponents or production plants.Our decade-long experience and vastunderstanding in the production of glassprocessing systems are vitally importantelements. This distinguishes us fromother companies.That is why we can integrate individualcomponents into existing, heterogeneousproduction environments. Or, for evenbetter efficiency if appropriate, we willcustomize your entire process chain.Of course, this is always offered withmatching software packages, or definedinterfaces for the software.This integral expertise is permanentlyincluded within our delivery scope.Storing Loading Cutting andbreakingStoring Loading Cutting andbreakingSorting Cleaning Inspecting FrameapplicationSorting Cleaning Inspecting FrameapplicationAssemblingand gas fillingAssemblingand gas fillingSealingSealingPlanningAssemblyDeliveryTrainingServiceProduction accompanimentGuaranteed services that are turnkeyreadyQuick assembly of the system compon-Punctual and reliable transportation via Maximum training for your employees Long service life of our components and Productive right from the start. If desired,from one source. Starting with ents via a standardized production internationally renowned logisticsthrough our successful customized systems through our extensive, worldwi-we also offer a multitude ofthe idea to the concept, all the way program in a modular design, plus companies by land, sea, or air freight. training programs. For operatingde after-sales service. If required, we accompanying production measuresto the realization of the project.optimum standard assemblies for higherpersonnel and executives, extensive also offer customized serviceafter installation of the system.You have our word.performances.seminars for training and ongoing packages, including service agreementstutoring.or remote diagnoses.4 5

Cutting solutions with optimal cost/performance ratioOutlined here are our solutions foreconomical glass cutting. These versatileself-contained cutting systems incorporatemany standard options.Another advantage: the scalable softwaresolutions smart'soft. The software isincluded as standard and the machinesare always perfectly coordinated.Our start-up-solution forautomatic shape cuttingThis 3-part solution consists of anautomatic loading unit (one-sided,stationary), automatic cutting andmanual breaking that is ideal for mediumcutting quantities.PlattenformatPlattenformatmin. max.PlattenformatGlass Plattenformat sizemax. 2750 x 3810 mm (M)(108.3 x 150.0 in.)max. 3300 x 6100 mm (L)(129.9 x 240.2 in.)Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeFoliendickemin. max.Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness Foliendickemin. max.Anzahl Gläser max.Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeFoliendickeSchneidbreiteAbstandshalterbreite2 - 19 mm (0.08 - 0.75 in.)Glasformat KaIG-Einhmin. max.Anzahl Gläser max.Anzahl Gläser max.AbstandshalterbreiteAbstandshalterbreiteIG-EinheitendickeIG-EinheitendickeRandentschichtenRandentschichtenEdge deletingLagerplätzeLagerplätzeSoftwareyesSoftwareno Abstandshalterbreite grauAnzahl Gläser max.AbstandshalterbreiteIG-EinheitendickeRandentschichtenLagerplätzeSoftwareSoftwareAbstandshalterbreite grauAbstandshalterbreite grau- smart’soft OPT, FAB,PRO, ORD- smart’soft VIEW, SCANÜbersicht 27-09-2006Übersicht 27-09-2006Abstandshalterbreite grauÜbersicht 27-09-2006PlattenformatPlattenformatmin. max.PlattenformatGlass Plattenformat sizemin. max.Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness Foliendickemin. max.max. 2750 x 3810 mm (M)(108.3 x 150.0 in.)Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeFoliendickeAnzahl Gläser max.Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeFoliendickeSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeFoliendickeAbstandshalterbreite2 - 19 mm (0.08 - 0.75 in.)IG-EinheitendickePlattenformatmin. max.RandentschichtenGlass Plattenformat sizemin. max.Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickeLagerplätzeSoftwareAnzahl Gläser max.min.max.Schneidbreitemin. 100 x 100 mm(3.94 x 3.94 in.)max. 3210 x 6000 mm(126.4 x 236.2 in.)Abstandshalterbreite2 x 3 mm(2 x 0.12 in.)2 x 8 mm(2 x 0.31 in.)Glasformat KaIG-Einhmin. max.Anzahl Gläser max.smart'cutAnzahl Gläser max.The universal cutting tilt table forshapes• Simple operationAbstandshalterbreite• Requires minimum space• Ideal for specials and remakesAnzahl Gläser max.Abstandshalterbreite• Excellent cutting quality using theproven Bystronic cutting technologyAbstandshalterbreite grauIG-EinheitendickeAbstandshalterbreite grauAbstandshalterbreiteIG-EinheitendickeRandentschichtenAbstandshalterbreite grauIG-EinheitendickeRandentschichtenLagerplätzeRandentschichtenEdge deletingLagerplätzeSoftwareSoftwareLagerplätzeSoftwareyesno Abstandshalterbreite grau- smart’soft OPT, FAB,PRO, ORD- smart’soft VIEW, SCANÜbersicht 27-09-2006SoftwarePlattenformatSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glasdicke Foil Foliendicke thicknesssmart’lamicut Anzahl Gläser max.Abstandshalterbreite IG-EinheitendickeRandentschichtenLagerplätzemin. max.Anzahl Gläser max.Übersicht 27-09-2006The compact, semi-automatic cuttingtable for laminated glass• Suitable for small to mediumquantities Abstandshalterbreite• Time and energy efficient cutting,breaking and separating• Bystronic CleverCuttingConcept:Contact-free breaking of the cuttingedges, including avoidance of residualfoil projection Abstandshalterbreite grauIG-EinheitendickeAbstandshalterbreite grauÜbersicht Randentschichten27-09-2006Plattenformatmin. max.LagerplätzeAnzahl Gläser max.Cutting Schneidbreite lengthSoftwaremin.Software1 x 0,38 mm(1 x 0.015 in.)max. 12 x 0,38 mm(12 Abstandshalterbreite x 0.015 in.) grauGlasformat Kantenbearbeitung3700 mm (145.7 in.)Abstandshalterbreite Übersicht 27-09-2006 IG-EinheitendickeArbeRandenÜbersicht 27-09-20066 Übersicht 27-09-20067

Easy to configure cutting solutionsPart of our strength lies in our ability toprovide individually configured andmodularly diverse cutting solutions.The result always provides a highlyeconomical and flexible glass cutting,which is ideal for large cutting quantities.The systems can be expanded any timethanks to the modular construction ofour cutting solutions, giving yourproduction facilities the utmost flexibility.This example of a cutting solutionincorporates:• Glass storage with compactstorershowing space saving storage ofvarious types of glass• Fully-portal loading unit with tilt tablefor the loading of severalcutting lines• storer: for enhanced utilization ofresidual plates or for glass storingdirectly by the cutting line• first’cut: Dynamic shape cutting formaximum accuracy• Laminated glass cutting machineLAMI C UT with intermediate glassstorage• Automatic X- and Y-breaking systemwith trim breakingPlattenformatmin. max.Anzahl Gläser max.Plattenformatmin. max.Anzahl Gläser max.PlattenformatGlass Plattenformat sizeSchneidbreiteGlasformat Kamax. 2750 x 3810 mm (M)(108.3 x 150.0 in.)max. 3300 x 6100 mm (L)(129.9 x 240.2 in.)Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhemax. 3300 x 7500 mm (XL)Glasdicke (129.9 x 295.3 in.) Foliendickemin. max.Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness Foliendickemin. max.Anzahl Gläser max.AbstandshalterbreiteAbstandshalterbreite grauAbstandshalterbreiteIG-EinheitendickeAbstandshalterbreite grauIG-EinheitendickeRandentschichtenAnzahl Gläser max.Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeFoliendickeAbstandshalterbreiteAbstandshalterbreite grauIG-EinheitendickeRandentschichtenLagerplätzeRandentschichtenEdge deletingLagerplätzeSoftwareSoftwareAbstandshalterbreite2 - 19 mm (0.08 - 0.75 in.)LagerplätzeSoftwareyesno Abstandshalterbreite grauStandard interfaces for allsoftware partnersÜbersicht 27-09-2006SoftwareÜbersicht 27-09-2006IG-EinhÜbersicht 27-09-2006Plattenformatmin. max.Anzahl Gläser max.lamicut• Efficient, precise cutting and separatingGlass Plattenformat sizeSchneidbreitemax. 2750 x 3810 mm (M)Glasformat Kantenbearbeitung Arbeitshöhe Glasdickefirst’cut lineFoliendicke• Fast, automatic float glass cuttingGlass Plattenformat sizeSchneidbreitemax. 2750 x 3810 mm (M)Glasformat Kaof laminated glass, float glass and(108.3 x 150.0 in.)solution for high output(108.3 x 150.0 in.)max. 3300 x 6100 mm (L)special glass(129.9 x 240.2 in.)• Ideal for very large cutting quantitiesmax. 3300 x 6100 mm (L)PlattenformatSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeFoliendicke• Automatic processes in X, Y and Z• 4-part solution, consisting of automaticPlattenformatSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickePlattenformatSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness Foliendicke• High productivity and maximum glassAnzahl Gläser max.min.Abstandshalterbreite2 x 3 mmIG-EinheitendickeRandentschichtenLagerplätze loading unit Software (double-sided, mobile),Anzahl Gläser max.Abstandshalterbreite IG-Einhyield(2 x 0.12 in.)automatic cutting, automatic2 - 19 mm (0.08 - 0.75 in.)max. 2 x 10 mm• Compact, space saving machine design(2 x 0.39 in.) PlattenformatSchneidbreite Glasformat Kantenbearbeitung X-breaking Arbeitshöhe and manual Y-, Z- Glasdicke and shape-breakingFoliendicke• Flexible production change thatSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glasdicke Foil Foliendicke thicknessAnzahl Gläser max.Abstandshalterbreite IG-EinheitendickeRandentschichtenEdge deletingLagerplätzeSoftwareAnzahl Gläser max.Abstandshalterbreite eliminates IG-Einheitendicke setup times for float Randentschichten andLagerplätzeAnzahl Gläser max.Abstandshalterbreite IG-Einheitendickemin.Software1 x 0,38 mmRandentschichtenLagerplätzeSoftwareyeslaminated glass(1 x 0.015 in.)max. 12 x 0,38 mm(12 Abstandshalterbreite x 0.015 in.) grauPlattenformatSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeFoliendickeno Abstandshalterbreite grauAnzahl Gläser max.Abstandshalterbreite IG-EinheitendickeRandentschichtenLagerplätzeSoftwarePlattenformatCutting Schneidbreite length Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeFoliendickeSoftwaremin. max.Abstandshalterbreitemin. max.IG-EinheitendickeAbstandshalterbreite grauRandentschichtenmin. max.Lagerplätzemin. max.Software3700 mm (145.7 in.)4700 mm (185.0 in.)min. max.min. max.min. max.Abstandshalterbreite grauÜbersicht 27-09-2006Abstandshalterbreite graumin. max.Standard interfaces for allsoftware partnersAnzahl Gläser max.AbstandshalterbreiteIG-EinheitendickeAnzahl Gläser max.RandentschichtenLagerplätzeEdge deletingAbstandshalterbreite Übersicht 27-09-2006 IG-EinheitendickeyesSoftwareRandentschichtenLagerplätzeAbstandshalterbreite grauSoftwareÜbersicht 27-09-2006Übersicht 27-09-2006Abstandshalterbreite grauno8Übersicht 27-09-20069Abstandshalterbreite grauÜbersicht 27-09-2006

Automatic breaking and sorting systemsFor your individual productionrequirements invest in easy to configure,modular breaking and sorting solutionsfor float and low-E glass.We offer static or dynamic sortingsystems for either the buffer operationor direct integration into your insulatingglass production line.Your advantage: gentle glass treatment,less defective glass, and an optimalproduction sequence during sorting.This exemplary breaking and sortingsolution consists of:• Automatic X-, Y- and Z-breakingwith automatic turning onto thelong edge• Integration into a static sortingsystem• Freely selectable number of harpracksPlattenformatmin. max.Glass Plattenformat size in harp rack Schneidbreitemin.min. max.Anzahl Gläser max.190 x 350 mm(7.5 x 13.8 in.)max. 1600 x 2000 mm(63.0 x 78.7 in.) ormax. 2000 x 2500 mm(78.7 x 98.4 in.)Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickeAbstandshalterbreite3 - 8 mm (0.12 - 0.31 in.)(optional 10 mm [0.39 in.])Glasformat KaIG-EinhAnzahl Gläser max.AbstandshalterbreiteIG-EinheitendickeRandentschichtenLagerplätzeSoftwareAbstandshalterbreite grauAbstandshalterbreite grauÜbersicht 27-09-2006Plattenformatmin. max.Dynamic sorting system first’sortGlass Plattenformat size in harp rack Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe GlasdickeAutomatic in-feedFoliendicketo I.G. lineGlass Plattenformat size in harp rack Schneidbreite• Space saving sorting system withmin. 190 x 350 mm• Fast, automatic in-feed system intomin. 190 x 350 mm(7.5 x 13.8 in.)(7.5 x 13.8 in.)dynamic intermediate buffermax. 1600 x 2000 mminsulating glass production linemax. 1600 x 2000 mm(63.0 x 78.7 in.) or(63.0 x 78.7 in.) or• Best possible material yield usingmax. 2000 x 2500 mm• Continuous processing during themax. 2000 x 2500 mm(78.7 x 98.4 in.)(78.7 x 98.4 in.)optimal production sequenceproduction sequenceSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickePlattenformatSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness Foliendicke• Possible combination with subsequentproduction processes, e.g. directAnzahl Gläser max.Abstandshalterbreite3 - 8 mm (0.12 - 0.31 in.)IG-EinheitendickeRandentschichtenLagerplätze • Automatic changing Software of the harp racks Anzahl Gläser max.Abstandshalterbreite3 - 8 mm (0.12 - 0.31 in.)integration into the insulating(optional 10 mm [0.39 in.])(optional 10 mm [0.39 in.])glass production linemin. max.min. max.min. max.Glasformat KaIG-EinhAnzahl Gläser max.AbstandshalterbreiteIG-EinheitendickeRandentschichtenLagerplätzeSoftwareAnzahl Gläser max.AbstandshalterbreiteIG-EinheitendickeRandentschichtenLagerplätzeSoftwareAbstandshalterbreite grauAbstandshalterbreite grauÜbersicht 27-09-2006Abstandshalterbreite grauAbstandshalterbreite grauÜbersicht 27-09-2006Übersicht 27-09-200610 11

ArrissingBystronic stands for highly economical,best quality arrissing. This includes automaticarrissing of rectangles and shapeswith straight edges without any contacton the coated surface oflow-E glass. This provides a wideapplication range in tempered glass,laminated glass and insulating glassmanufacturing. Added to this is themodular configuration of conveyors forindividual glass sizes.first’arrisIndividually configurable arrissing systemwith various modules:• Manual or automatic loading andoffloading• lasermarker: Automatic laser markingstation for glass plates• first’arris vertical arrissing machinewith integrated rinsing zone• Glass plate washing machine• Automatic recognition of glass shapesvia an intelligent sensingsystem• Automatic arrissing process• Simple usage• Minimal handling• Accurate cup wheel technologyfor outstanding edge quality at lowGlass Plattenformat sizeSchneidbreiteGlass height 1: max. 2700 mm(106.3 in.)operating costsGlass height 2: max. 3300 mm(129.9 in.)• Improved yieldGlass length is individuallyconfigurableSchneidbreite • Individual Glasformat Kantenbearbeitung adaptation of the Arbeitshöhe cupwheels to different edgegeometries for optimal arrissingresultsGlass Glasdicke thicknessAnzahl Gläser max.FoliendickeAbstandshalterbreite3 - 21 mm (0.12 - 0.83 in.)12 13Plattenformatmin. max.Anzahl Gläser max.AbstandshalterbreiteIG-EinheitendickeRandentschichtenmin. max.LagerplätzeSoftwareAbstandshalterbreite grauGlasformat KaIG-Einh

Laminated glass manufacturing – flexible from the startCharacteristics of Bystronic: Providingcompact production methods right fromthe start, with an exceptional cost/performanceratio, and offeringa complete laminated glass manufacturingsolution from one source. Whether stocksizes or individual customer sizes, thisstart-up-solution will produce bothstandard and special laminated glass ina very flexible and economical method.smart’lamiline• Different system sizes availableincluding U-shape• Highly accurate, automatic assembly ofglass plates• Also available with fully automaticwashing machine- and pre-nip settingwith production data recording(Laminoptic) to guarantee consistentlyhigh quality• The lamination process is supported byhigh performance presses and acombination of infrared andconvectional heating• TOP production results thanks to thehighest quality system componentsPlattenformatmin. max.Anzahl Gläser max.Glass Plattenformat sizemin. max.Anzahl Gläser max.Schneidbreitemin. 250 x 400 mm(9.8 x 15.7 in.)max. 3210 x 6000 mm(126.4 x 236.2 in.)Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickeAbstandshalterbreiteIG-EinheitendickeRandentschichtenLagerplätzeAbstandshalterbreiteup to 80 mm (3.15 in.)SoftwareGlasformat KaIG-EinhAbstandshalterbreite grauAbstandshalterbreite grauÜbersicht 27-09-2006Control systemUser-friendly operator interfaceLoadingTilting feed table and Easy-Lift forergonomical operationWashing / DryingThorough cleaning, also suitable forlow-E glassAssemblingExcellent accuracy in assembling theglass sheetsPre-nipOutstanding results, also with temperedglass and heat strengthened glassOffloadingAir cushion tilt table and Isolift for easyhandling14 15

Laminated glass manufacturing – automated and highly productiveWith this highly productive, automatedpre-laminating line, you will procurea unique complete solution fromBystronic. You can choose from differentsized systems for high productionquantities and optimum capabilities interms of production and flexibility.Additionally, our fast’lamiline providesyou with an ideal solution for fully automatic,personnel-free laminated glassmass production.first’lamiline• Choose from different system sizes• Highly accurate, automatic assembly ofglass plates• Fully automatic washing machineandpre-nip setting with productiondata recording (Laminoptic) for qualityassurance included as standard• Fast washing machine and pre-nip,both equipped with buffer tablesfor optimum productivity• Diverse options including manufacturingof stepped glass• The lamination process is supported byhigh performance presses incombination with infrared andconvectional heating• Optimal energy efficiency, especiallyregarding the pre-nipControl systemIntelligent networking for optimalsystem usageAssemblingPerfect coordination for efficientproductionLoadingConvenient and safe transportationHeating zoneProven technology guarantees "crystalclear" resultsPlattenformatWashing / DryingThorough cleaning with rapid dryingmin. max.Anzahl Gläser max.OffloadingSafe removal of glass packagesClean roomThe central element for trouble-freeproduction IG-EinheitendickeAutoclave cartsRail-free systemGlass Plattenformat sizemin. max.Anzahl Gläser max.Schneidbreitemin. 250 x 400 mm(9.8 x 15.7 in.)max. 3210 x 7000 mm(126.4 x 275.6 in.)Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickeAbstandshalterbreiteAbstandshalterbreite grauRandentschichtenLagerplätzeAbstandshalterbreiteup to 80 mm (3.15 in.)SoftwareÜbersicht 27-09-2006Abstandshalterbreite grauGlasformat KaIG-Einh16 17

Frame processingBystronic is the first choice for providingthe most flexible processing of manyvarious types of spacer frames andprofile forms from different manufacturers,regarding frame production.All popular materials including aluminum,steel, stainless steel, and plastic can beprocessed smoothly and economically.This individually configured exemplarysolution of a frame processing systemincorporates:• Spacer bending, desiccant filling,butyl coating and automatic applicationof spacer frames in an efficientmanufacturing method• Simplified logistics usingfirst-in/first-out procedurespacerbender ALEfficient bending equipment forprocessing of unfilled aluminum or steelprofiles• Excellent bending quality thanks tospecialized bending technology• Precision-guided profile conveyorprovides high measurement accuracy• Tool change eliminated• Optimum simultaneous saw cutand bending of fourth cornerspacerbender ESTComplete flexibility with combinedbending equipment for two-way alternateprocessing of various materials• Suitable for unfilled box profiles inaluminum or steel, and for webprofiles in stainless steel• Tool change eliminated(steel or aluminum)• Material saving and simplifiedproduction through endless connectionof spacer barsdesiccantfiller MDesiccant filling station for subsequentfilling• Parallel drilling, filling and sealing oftwo sides of the frame• Sensor-controlled monitoring of thefilling process guarantees an optimalfilling degree• Desiccant feeding using large200 liters bags• Suction removal of excessive desiccantgrainsdesiccantfiller ATFully automatic desiccant filling athighest level• Automatic filling of spacer frameswith desiccant without manualintervention• Very short cycle times as desiccantfilling and transporting work inparallel operation• Exact drilling of fill holes centered inthe back of the spacer profile• Clean, sensor-controlled filling operation• Automatic feeding of the frames andtransfer to the butyl coating robotbutyler BAPrecise butyl coating of spacer frames• Stepless, automatic nozzle adjustmentfor spacer width 5 - 24 mm(0.20 - 0.94 in.)• Precise application via positioningstops and frame guides• Safe support and gentle turning ofspacer frames• Manual instruction of automatic nozzleadjustment for 12 pre-adjustablespacer widthsbutylextruder BEZDouble sided butyl coating of rectangularand shaped spacer frames• Automatic nozzle head adjustment• Infinite height adjustment foroptimum, ergonomic workingconditions• Processing of different spacer heightsby adjustment of the nozzle height• Infinite adjustment for pressure,temperature and coating speed• Convenient and fast refilling of thesealant1819

Start-up-solutions for insulating glass manufacturingNot only does the start-up-solution ofthe automatic insulating glass manufacturingalways provide proven Bystronicquality but also gives substantial addedvalue. This includes low investment costs,a compact system layout, differentexpansion levels, as well as a smoothmaterial flow for optimum results.PlattenformatSchneidbreiteGlasformat KantenbearbeitungArbeitshöhmin. max.Glass Plattenformat sizeSchneidbreiteGlasformat KaAnzahl Gläser max.Abstandshalterbreitemin. max.min. 190 x 350 mm(7.5 x 13.8 in.)max. IG-Einheitendicke2700 x 3500 mm(106.3 x 137.8 in.)RandentschicPlattenformatmin. max.Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickeAnzahl Gläser max.Abstandshalterbreite3 - 15 mm (0.12 - 0.59 in.)PlattenformatSchneidbreiteGlasformat Kantenbearbeitung ArbeitshöheGlasdickeIG-EinhAnzahl Gläser max.Abstandshalterbreitemin. max.IG-EinheitendickeRandentschichtenAbstandshalterbreite Spacer widthgrauLagerplätzeSoftware6 - 24 mm (0.24 - 0.94 in.)Abstandshalterbreite grauAnzahl Gläser max.AbstandshalterbreiteIG-EinheitendickeI.G. unit thicknessRandentschichtenLagerplätze12 - 52 mm (0.47 - 2.05 in.)Abstandshalterbreite grauAbstandshalterbreite grauÜbersicht 27-09-2006cleaner GW-DCompact glass plate washing machinefor continuous cleaning and drying ofdifferent glass plates• Three separate brush-pair drives• Chainless brush- and transport drivesoutside of the machine• Synchronized drive of transportshafts• Stainless steel machine housing anddrying zone with sound protectioninspector VR-KVisual inspection of glass plates andmanual positioning of spacer frames• Contrasting, well-lit inspection areafor effective and quick glass platecontrol• Automatic swiveling of the verticalframe positioning girderassembler ZPAutomatic assembling and pressing ofinsulating glass units• Processing of various dimensionsand spacer widths in any sequence• Constant pressing• Electronic pressing power adjustment• Adjustable, precise press plateguidancerotabler VTManual sealing of insulating glass unitson rotating sealing table• Integrated vacuum suction pads safelyhandle the insulating glass unit• Sealing without risk of soiling• Optimal ergonomic workingconditions• Stepless adjustable rotating speed forboth rotating directionsmanualsealer• Simple maintenance and compactdesign• Ecological handling of material• Heating installation of follow platefor controlled heating of sealantmaterial• Adjustable, variable mixing ratiocompactsealerContinuous, automatic sealing ofinsulating glass units• New dosing system, easy to maintainand easy accessible• V-shaped conveyor system for safeand clean transport• Non-contact transport by air-cushionsupport• Optional sealing of triple insulatingglass units20 21

Easy to configure insulating glass complete solutionsWhether specific or mass production,we offer tailored insulating glassproduction lines to meet your preciseproduction requirements.Other advantages include: high flexibility,excellent productivity, most economical,material friendly transportation of glassplates via air cushion conveyors.The systems have a diverse number ofoptions available according to individualrequirements. The superior quality of thecomponents result in a long service life.PlattenformatSchneidbreiteGlasformat KantenbearbeitungArbeitshöhPlattenformatmin. max.Schneidbreite Glasformat Kantenbearbeitung Working ArbeitshöheheightsGlasdickeFoliendickeAnzahl Gläser max.Abstandshalterbreite- 1,60 m (63.0 in.)- 2,30 m (90.6 in.)- 2,70 IG-Einheitendickem (106.3 in.)- 3,20 m (126.0 in.)Randentschicmin. max.Plattenformatmin. max.Schneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickeAnzahl Gläser max.Abstandshalterbreite IG-EinheitendickeRandentschichtenLagerplätze3 - 15 mm (0.12 - 0.59 in.)More upon requestPlattenformatSchneidbreiteGlasformat Kantenbearbeitung ArbeitshöheSoftwareGlasdickeAnzahl Gläser max.Abstandshalterbreitemin. max.IG-EinheitendickeAbstandshalterbreite grauRandentschichtenAbstandshalterbreite Spacer width grauLagerplätzeSoftware6 - 24 mm (0.24 - 0.94 in.)More upon requestAnzahl Gläser max.AbstandshalterbreiteIG-EinheitendickeI.G. unit thicknessRandentschichtenLagerplätzeÜbersicht 27-09-2006Abstandshalterbreite grauup to 60 mm (2.36 in.)More upon requestAbstandshalterbreite grauÜbersicht 27-09-2006conveyor TB-LKFor gentle transportation of glass platesand insulating glass units• Contact-free transportation viaeffective air cushion• Air cushion is created with filtered airby a blower• Modular system for versatilefunctions• Safe buffering of glass elements byseparating into independent transportsegmentscleaner GW-SUUniversal high performance machine forexcellent, environment-friendlycleaning and drying of glass plates• Four separate brush-pair drives• Chainless brush- and transport drivesoutside of the machine• Continuous cleaning of different glassthicknesses• Automatic opening and closing ofparallel guided brush- and transportshaftsinspector VRVisual inspection of glass plates andmanual positioning of spacer frames• Contrasting, well-lit inspection areafor effective and quick glass platecontrol• Automatic adjustment of verticalmoveable roller girder• Program controlled vertical andhorizontal frame positioning girderfor quick and precise application ofbutyl coated spacer framesframepositioner RAAAutomatic, exact application ofrectangular spacer frames• Automatic feeding of butyl coatedspacer frames• Continuous application in anysequence• Exact alignment of all frame segmentsby means of controlled gripper system• Congruent frame position in case ofproduction of triple insulating glassunitsassembler ZP-GAutomatic assembling, gas filling andpressing of insulating glass units• Processing of various dimensions andspacer widths in any sequence• Quick gas filling system withconsistent, high gas filling capability• Electronic pressing power control• Also available as tandem versionsealer VAContinuous, automatic sealing of insulatingglass units in different formats anddimensions• Fast, volume-controlled dosing system• Gear pump dosing technology ensuresprecise dosing• Homogeneously sealed corners vianozzle/spatula system• Patented conveyor systems forsafe and clean transportation• Variants in 1-head- and 2-headtechnology2223

Insulating glass manufacturing – ”warm edge” solutions„Warm edge“ spacer systems are gainingincreasing popularity throughout theworld due to excellent heat insulationproperties. As the only market provider,Bystronic is offering automatedproduction solutions for all popular"warm edge" spacer systems. Thanks tothe integrated frame production viadirect application of the "warm edge"spacer onto the glass plate, productionprocesses, organization and logistics areminimized.PlattenformatSchneidbreiteGlasformat KantenbearbeitungArbeitshöh24Plattenformatmin. max.Anzahl Gläser max.PlattenformatSchneidbreite Glasformat Kantenbearbeitung Working ArbeitshöheheightsGlasdickeFoliendickePlattenformatSuperSchneidbreiteSpacer ®Glasformat Kantenbearbeitung Working ArbeitshöheheightsGlasdickeFoliendickeThermo Plastic Spacer TPS ®- 1,60 m (63.0 in.)• Synchronization of the spacer- 1,60 m (63.0 in.)• first'tps offers individual production- 2,30 m (90.6 in.)application with the I.G.- 2,30 m (90.6 in.)- 2,70 m (106.3 in.)Anzahl Gläser max.Abstandshalterbreite - 2,70 IG-Einheitendickem (106.3 in.)solutions for all types of Plattenformat orders with Schneidbreite Glasformat - 3,20 m (126.0 Kantenbearbeitung in.)Arbeitshöhe GlasdickeFoliendicke manufacturing process- 3,20 m (126.0 in.)Randentschicunique versatility• Very high application accuracy viaSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickePlattenformatSchneidbreite Glasformat Kantenbearbeitung Arbeitshöhe Glass Glasdicke thickness FoliendickeAnzahl Gläser max. • Fully Abstandshalterbreiteautomatic production IG-Einheitendicke of up toRandentschichtenLagerplätzeSoftwareAnzahl Gläser max. dynamic Abstandshalterbreite drivesIG-EinheitendickeRandentschichtenLagerplätzeSoftware4-sided stepped triple I.G. units3 - 15 mm (0.12 - 0.59 in.)• Longer storage of the spacer rollers in a3 - 15 mm (0.12 - 0.59 in.)• Incomparable larger number ofMore upon requestMore upon requestclosed cabin with dry air conditionsAnzahl Gläser max.Abstandshalterbreite IG-EinheitendickeRandentschichtenLagerplätzeSoftwarepossible model variants• Time-saving roller exchange by meansSpacer widthAbstandshalterbreite Spacer width grauAbstandshalterbreite• Simultaneous IG-Einheitendicke production mix Randentschichten madeLagerplätzeSoftwareAnzahl Gläser max.Abstandshalterbreite of 4-way IG-Einheitendicke storageRandentschichtenLagerplätzeSoftwareup of standard and special formats on1 - 18 mm (0.04 - 0.71 in.)8 - 20.6 mmone Abstandshalterbreite production line grauMore upon requestVersatile Abstandshalterbreite options including: grau(5/16 - 13/16 in.)• Greatest possible flexibility with respect• TriSeal application with polyisobutylento the construction and size of the I.G.Übersicht 27-09-2006• Sealing of the corner jointÜbersicht 27-09-2006units which can be producedAbstandshalterbreite grau• Software for waste optimizationAbstandshalterbreite • grau Versatile applications in residentialAbstandshalterbreite • grau Processing of shaped formatsÜbersicht 27-09-2006and commercial buildings, structuralglazing, fire-resistant and noiseprotectingÜbersicht 27-09-2006Übersicht 27-09-2006glass as well as in theglazing of vehicles and trains• Optional multilayer, e.g. for cablegrommet in spacer width25min. max.min. max.min. max.min. max.min. max.

Components for insulating glass manufacturingThe ideal complement for your individualrequirements. With our modular systemconcepts, all components can be easilyintegrated into all popular insulatingglass production systems. Furthermore,they are easy to maintain and reliable.glassloader GAGlass loading robot for automaticseparation of glass plates• Safe separation from the stack andautomatic feed into the conveyingsystem• Flexible adaptation according todifferent application conditions• Available as single or double stationturnerAutomatic rotation station withinan insulating glass production line• Optimal complement with limitedspace• No cycle time loss during rotation• 180° rotation of glass plates orinsulating glass unitsedgedeleter REAPrecise edge deleting robot forrectangular and shaped formats (optional)• Slip free synchronized glass platetransportation• Consistent edge deleting quality• Automatic dressing of grinding wheel• Simple and fast change of grindingwheelpadapplicator DAAutomatic application of spacer pads oninsulating glass units for contact freestacking• Suitable for different spacer padmaterials• Height registration for each insulatingglass unit• Different versions for application onI.G front side or back side• Up to five application levelsvisionscannerFully automated visual inline inspectionof glass plates• Reliable detection of defects up to0,5 mm 2 and above• Defect visualization displayed• Automatic detection of glass platedimensions• Selection of quality criteria accordingto glass type and customerrequirementsoffloaderAutomatic offloading system for sealedinsulating glass units• Automatic positioning of the suctionunit for safe offloading of insulatingglass units• Flexible offloading versions availableto meet individual customerrequirements• Space saving, swivel arm integratedinto the rear wall• Optional offloading for shaped formats26 27

Handling equipmentWith our handling devices you will havea firm handle on everything. With onlyminimal effort, you can move the goodssmoothly and safely from point A topoint B. You can save time and reduceyour costs throughout the entireproduction process. All Bystronic handlingdevices are designed with ergonomicaspects and surpass current safetyregulations.One-column lifts• Easy handling via low own weightand rigid guidance of the load by ahoisting telescope• up to 500 kg safe working load• Exclusively for use in lightweight X-Ycranewaysresp. slewing cranes• All functions are performedpneumatically. The vacuum isgenerated by means of Venturi nozzlesSuction frames• Practicable solutions for verticalhandling of glass, like e.g. in storageor cutting area• up to 1500 kg safe working load• Especially suitable for use in chainhoists, cable hoists and hall cranes• The vacuum is generated alternativelyby means of an electrical vacuumpump, an existing vacuum pump orVenturi nozzlesTwo-column lifts• Easy handling of large, heavy glassplates through rigid guidance of theload via hoisting telescopes• up to 1000 kg safe working load• For use in lightweight X-Y-craneways• The vacuum is generated alternativelyby means of an electrical vacuumpump or Venturi nozzlesAccumulator-driven suction frames• Two-cycle system according toDIN 13155• Autarkical equipment for mobile use• up to 600 kg safe working load• Flexible use in different hoists• Due to the autarkical, off the lineoperation they are ideally suited forthe use at construction sitesManipulators• Flexible use in different hoisting gears• up to 1600 kg safe working load• Especially suitable for use in chainhoists, cable hoists and hall cranes• The vacuum is generated alternativelyby means of an electrical vacuumpump, an existing vacuum pump orVenturi nozzlesSlewing cranes• As pillar or wall slewing crane• Jib construction with one or two rails• Slewing pillar crane alternative withindividual foundation or with specialintermediate plate• Available at installation on requestX-Y-craneways• Based on steel pillars or ceiling beams• If necessary with jib construction orother steel substructure• At heavier weights also with twodifferent kinds of friction wheel drive(with/without decoupling device,with/without frequency converter)• Available at installation on request28 29

Service and supportTo us, service means comprehensivepersonal advice and customer care.From the first enquiry through tocommissioning and way beyond, we arethere for you when it comes to thesmooth operation of your plant.For us, partnership-based service meansprecisely that – available worldwide.Aiming to always avoid breakdownsand increase the service life of thecomponents and installations.All spare parts will reach you from stockwithin 24 hours at the latest.And they will be available for at least10 years. Because, from the verybeginning, your production must runreliably for many years.We are where our customers areTechnical experts are available to youworldwide to respond quickly andefficiently. This will ensure that yourbusiness schedule runs smoothly andefficiently from the planning stage rightup to the operation of your productionlines.Telephone hotlineYou require immediate urgent support?We speak your language on ourtelephone hotline, and are able toprovide efficient customer service.If required, our experts will support youvia remote diagnosis, or via video directlyon-site. This qualified support is yourbest form of corporate insurance.Service agreementsOur aim: simply to keep your productionrunning as smoothly as possible.Our preventive service agreements will betailored according to your requirements.For trouble-free operation and longservice life of your plant, at the highestlevel, giving you precisely what you need.Spare parts catalogWhen push comes to shove, thingshave to move swiftly. For each machinewe supply individual and interactivespare parts catalogs on CD-ROM.So you will find the necessary sparepart in just a few clicks of the mouse.The order is then sent to us by fax ore-mail, triggering the dispatch of yourspare part.TrainingQualified employees are the greatestasset of your company. We offer acustomized, modular designed programfor the highest possible training success.This way, both operating andmaintenance staff as well as executivepersonnel, will improve their professionalcompetency in operational aspects,product quality, minimizing downtimesand increasing productivity step by step.30 31

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