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M-Series Circuit Breaker [pdf] - carlingtech.com

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M-<strong>Series</strong><strong>Circuit</strong> <strong>Breaker</strong>The M-<strong>Series</strong> is a low cost, miniature hydraulic/magneticcircuit breakers ideally designed for demandingapplications requiring space saving features, aesthetics andsnap-in front panel mounting.Its newest design features a <strong>com</strong>pact, space saving,vertically mounted parallel pole configuration, whichis UL489A listed up to 50 amps and is well suited fortele<strong>com</strong>munication equipment fitting in one rack unit.Furthermore, it features two uniquely designed terminalsthat provide the highest level of balanced circuitprotection.In addition, these circuit breakers feature various stylingoptions allowing for design flexibility. They are availablein choices of rocker actuator styles and colors, includingpaddle and baton style handle actuators, push-to-resetand push-pull pushbutton actuators, Visi-Rocker two coloractuators as well as non-illuminated or illuminated rockerversions with LED or neon bulbs. The exclusive Rockerguardbezel helps prevent inadvertent actuation and wipingcontact design insures long-term reliability. The M-<strong>Series</strong>circuit breakers are available in 1 & 2 poles or parallel poles,0.02 to 50 amps, up to 250VAC or 80VDC with choices oftime delays, terminals, panel hardware, actuator styles,colors, and imprinting.Features:• Parallel pole configuration well suited for One Rack Unit• Meets CSA Standard 22.2 No. 100 for Generator & Weldermarkets• MIL-PRF-55629 and MIL STD 202 <strong>com</strong>pliant• MIL-PRF-39019F ingress protection• Sealed toggle actuator• Compact designApplications:• Communication equipment• Vehicles• Marine• Generators• Power supplies• Medical EquipmentCarling Technologies, Inc.60 Johnson Avenue • Plainville, CT 06062-1177Phone: (860) 793-9281 • Fax: (860) 793-9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


2 |M-<strong>Series</strong> <strong>Circuit</strong> <strong>Breaker</strong> - General SpecificationsElectricalMaximum Voltage 125/250 VAC 50/60 Hz, 80 VDC(See Rating Tables.)Current Ratings Standard current coils: 0.100,0.250, 0.500, 0.750, 1.00 thru 15.0in 1 amp increments, 18.0, 20.0,25.0, 30.0. Other ratings available- see Ordering Scheme.Auxiliary Switch Rating SPDT; 7A 250VAC, 7A (Res)28VDC, 4A (Ind.) 28VDC, 0.25A80VDC (Res) (silver contacts),0.1A 125VAC (gold contacts).Insulation Resistance Minimum of 100 Megohms at 500Dielectric StrengthRESISTANCE PER POLE VALUESfrom Line to Load Terminals(Values Based on <strong>Series</strong> Trip <strong>Circuit</strong> <strong>Breaker</strong>)*Manufacturer reserves the right to change product specification without prior notice.VDC.UL, CSA 1500V, 50/60 Hz for oneminute between all electricallyisolated terminals. M-<strong>Series</strong><strong>Circuit</strong> <strong>Breaker</strong>s <strong>com</strong>ply with the8mm spacing and 3750 V 50/60Hzdielectric requirements fromhazardous voltage to operatoraccessible surfaces, perPublications IEC 380, 435, 950,EN 60950 and VDE 0805.Resistance, Impedance Values from Line to Load Terminal- based on <strong>Series</strong> Trip <strong>Circuit</strong><strong>Breaker</strong>.Pulse Tolerance CurvesCURRENT TOLERANCE(AMPS) (%)0.10 - 20.0 ±2520.1 - 50.0 ±35MechanicalEndurance 10,000 ON-OFF operations @ 6per minute with rated Current andVoltage.Trip FreeAll M-<strong>Series</strong> <strong>Circuit</strong> <strong>Breaker</strong>s willtrip on overload, even whenactuator is forcibly held in the ONposition.Trip IndicationThe actuator moves positivelyto the OFF position when anoverload causes the circuitbreaker to trip.PhysicalNumber of Poles 1 or 2Internal <strong>Circuit</strong> Configs. <strong>Series</strong> with or withoutAuxiliary Switch.Switch Only with or withoutAuxiliary Switch.WeightApproximately 30 grams/pole(Approximately 1.07 ounces/pole)Standard Colors See Ordering Scheme.aEnvironmentalDesigned in accordance with requirements of specificationMIL PRF-55629 & MIL-STD-202G as follows:ShockWithstands 100 Gs, 6ms, sawtoothwhile carrying rated current perMethod 213, Cond. I. Instantaneouscurves tested at 80% of ratedcurrent.VibrationWithstands 0.060” excursionfrom 10-55 Hz, and 10 Gs 55-500Hz, at rated current per Method204C, Test Condition A.Instantaneous curves tested at80% of rated current.Moisture Resistance Method 106D, i.e., ten 24-hourcycles @ + 25°C to +65°C, 80-98% RH.Salt Spray Method 101, Condition A (90-95%RH @ 5% NaCl Solution, 96 hrs).Thermal Shock Method 107D, Condition A (Fivecycles @ -55°C to +25°C to +85°Cto +25°C).Operating Temperature -40° C to +85° CChemical Resistance Only the outside surfaces of thecase and the handles may becleaned with detergents oralcohol. Organic (hydrocarbonbased) solvents are notre<strong>com</strong>mended because theyattack plastics. Caution shouldbe taken when solvents are usedto clean and remove flux fromterminals. Lubricants should notbe introduced into the handle/bushing openings60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


6 | M-<strong>Series</strong> Parallel Pole - Handle / Push Button - Ordering SchemeM M 2 P D2 650 5 1 B B B T1<strong>Series</strong>2Actuator3Poles4<strong>Circuit</strong>5Frequency& Delay6CurrentRating7Terminal8ActuatorColor9FrontPanelHardware10LegendPlate/Marking11BrushingColor12AgencyApproval1 SERIESM2 ACTUATORM PaddleT Push-Pull3 POLES2 Two4 CIRCUIT/AUXILIARY SWITCH 1P <strong>Series</strong> Trip Current (Parallel Pole)with Auxiliary Switch, Silver ContactsQ <strong>Series</strong> Trip Current (Parallel Pole) .110 x 0.20 Q.Cwith Auxiliary Switch, Gold ContactsR <strong>Series</strong> Trip Current (Parallel Pole) .110 x 0.20 Q.C5 FREQUENCY & TIME DELAYD2 DC ShortD4 DC Medium6 CURRENT RATING (AMPERES)CODEAMPERES631 31.000635 35.000640 40.000645 45.000650 50.0007 TERMINALA Push in Stud5 10-32 Screw (Bus Type)9 FRONT PANEL HARDWAREHandleA No outer Panel HardwareB Knurled Nut, Bright NickelC Knurled Nut, Bright Nickel w/Locking RingD Knurled Nut, BlackE Knurled Nut, Black w/Locking RingF Panel Dress, Bright NickelG Panel Dress, Bright Nickel w/Locking RingH Panel Dress, BlackJ Panel Dress, Black w/Locking RingPush Button1 No outer Panel Hardware2 Knurled Nut, Bright Nickel10 LEGEND PLATE / BUTTON MARKINGHandle Actuator Legend PlateB ON - OFF VerticalC ON - OFF HorizontalPush-Pull Actuator Legend Plate2 Rated Amps Horizontal3 Rated Amps Line Side Down4 Rated Amps Line Side Up11 BUSHING COLORB Black12 AGENCY APPROVALT UL 489A ListedNotes:1 Aux Switch only available with screw terminals8 ACTUATOR COLOR & LEGENDHandle1 White2 Black3 Red4 Green5 Blue6 Yellow7 Gray8 OrangePush ButtonA WhiteB BlackC RedD GreenE BlueF YellowG GrayH Orange60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


M-<strong>Series</strong> Parallel Pole - Form & Fit Drawings| 7PUSH-IN STUDPARALLEL POLE TERMINAL OPTIONS10-32 SCREW W/ BUS BAR.912 [23.16].652 [16.56]1.125 [28.58]1.000 [25.4].393 [9.97].154 [3.91].838 [21.29]1.000 [25.4].100 [2.54].750 [19.05]ROCKER ACTUATOR DETAILINDICATE "ON" (VISI-ON)1.394 [35.41].370 [9.40] MAX.±.020 [±.508] ±.020 [±.508]1.530 [38.86]1.304 [33.12]LINE.970 [24.64]OFFON1.560 [39.62]1.125 [28.58]1.375 [34.93]LOAD.400 [10.16].100 [2.54].625 [15.88]INDICATE "OFF" (VISI-OFF)& SINGLE COLORROCKERGUARD CONFIGURATIONONOFFLOADLINEONOFFPANEL CUT - OUT DETAIL (ROCKER)DOUBLE POLEPANELTHICKNESS±.020 ±.508.675 [17.14]±.020 ±.5081.050 [26.67]DIM. A+.005 +.13-.000 -.00±.020 ±.508.305 [7.75]LOADLINENOTE1. A2. T3. D4. I-V5. NOINDIM. A±.005 ±.131.139 [33.76].062 [1.57].093 [2.36].125 [3.18]1.385 [35.18]1.420 [36.07]1.460 [37.08]Notes:1 ALL DIMENSIONS ARE IN INCHES [MILLIMETERS].2 TOLERANCE ±.010 [.25] UNLESS OTHERWISE SPECIFIED.3 DIMENSIONS APPLY TO BOTH ROCKER STYLES.4 I-O, ON-OFF OR DUAL LEGENDS AVAILABLE FOR VERTICAL OR HORIZONTAL MOUNTING.5 NOTICE THAT CIRCUIT BREAKER LINE AND LOAD TERMINALORIENTATION ON INDICATE “OFF” IS OPPOSITE THAT OF INDICATE “ON”.60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


8 |M-<strong>Series</strong> Parallel Pole - Form & Fit DrawingsPADDLE ACTUATOR STYLEPUSH-PULL ACTUATOR STYLE1.3951.4841/2-32 THD.3/8" 8-32 THD.12°ONOFF12°FLAT±.030 ±.76.500 [12.70].470 [11.94]FLAT±.030 ±.76ACTUATOR COLORVISIBLE IN OFFPOSITION ONLY.500 [12.70] OFF (SHOWN) .400 [10.16]±.030 ±.76±.030 ±.76.280 [7.11] ON±.005 [±.13].355 [9.02]WITH LOCKING RINGMOUNTING DETAILS+.010 +.25-.000 -.000.500 DIA [Ø12.70]+.010 +.25-.000 -.000.125 DIA [Ø3.18]+.010 +.25-.000 -.000.500 DIA [Ø12.70]±.002 [±.050].222 [5.64]WITHOUT LOCKING RING±.002 ±.05.162 [4.11].625 [15.87] DIAMOUNTING DETAILSPUSH-PULL,PUSH TO RESET.544[13.82]+.010 +.25-.000 -.00.375 [9.53]DIA.534[13.56]PANEL HARDWARE.494[12.55]HEX NUT.156[3.56].098[2.49].078[1.98].025 [.64]LEGEND PLATES.340 [8.64].632 DIA [Ø16.05]SNAP-IN BUSHING.435 [11.05] DIA0NPANEL DRESS NUT0FF1.025 [26.04]ONOFFBUTTON MARKING ORIENTATIONLEGENDCODE:BCPANEL HARDWARE.625 [15.88].680 DIA [Ø17.27].125 [3.18].180 [4.57]HEX NUTPANEL DRESS NUT.680 DIA [Ø17.27].105 [2.67].342 [8.69].125 [3.18]LINEMARKINGCODE:202LINELINE20 203 4.110QC AUXILIARY SWITCH TERMINALSNOTES:1. ALL DIMENSIONS ARE I2. TOLERANCE ±.010 [.25]3. DIMENSIONS APPLY TO4. I-O, ON-OFF OR DUAL LVERTICAL OR HORIZON5. NOTICE THAT CIRCUITORIENTATION ON INDICINDICATE "ON".KNURLED NUT.683 DIA [Ø17.27]LOCKING RING.031 [.79]TITLENotes:1 ALL DIMENSIONS ARE IN INCHES [MILLIMETERS].2 TOLERANCE ±.010 [.25] UNLESS OTHERWISE SPECIFIED.3 DIMENSIONS APPLY TO BOTH ROCKER STYLES.4 I-O, ON-OFF OR DUAL LEGENDS AVAILABLE FOR VERTICAL OR HORIZONTAL MOUNTING.5 NOTICE THAT CIRCUIT BREAKER LINE AND LOAD TERMINALORIENTATION ON INDICATE “OFF” IS OPPOSITE THAT OF INDICATE “ON”.DR BYME5/10/1260 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


M-<strong>Series</strong> Handle/Pushbutton UL Recognized - Ordering Scheme| 9M M 1 – B 34 – 260 – 1 – 1 B B – C – B1<strong>Series</strong>2Actuator3Poles4<strong>Circuit</strong>5Frequency& Delay6CurrentRating7Terminal8ActuatorColor910Front Panel LegendHardware Plate11BushingColor12AgencyApproval1 SERIESM2 ACTUATOR 1HandleMPaddlePush ButtonT Push-PullPush Button w/ Snap-In MountingV Push-Pull3 POLES1 One 2 TwoNUWBatonPush To ResetPush To Reset6 CURRENT RATING (AMPERES) 8CODEAMPERES020 0.020025 0.025030 0.030035 0.035040 0.040045 0.045050 0.050055 0.055060 0.060065 0.065070 0.070075 0.075080 0.080085 0.085090 0.090090 0.095210 0.100215 0.150220 0.200225 0.250230 0.300235 0.350240 0.400245 0.450250 0.500255 0.550260 0.600265 0.650270 0.700275 0.750280 0.800285 0.850290 0.900295 0.950410 1.000512 1.250415 1.500517 1.750420 2.000522 2.250425 2.500527 2.750430 3.000435 3.500440 4.000445 4.500450 5.000455 5.500460 6.000465 6.500470 7.000475 7.500480 8.000485 8.500490 9.000495 9.500610 10.000710 10.500611 11.000711 11.500612 12.000712 12.500613 13.000614 14.000615 15.000616 16.000617 17.000618 18.000620 20.000622 22.000624 24.000625 25.000630 30.0004 CIRCUIT 2without Auxiliary SwitchA Switch Only (no coil) , Maintained ContactsB <strong>Series</strong> Trip (Current)with Auxiliary Switch, Silver Contacts Terminal Type:M <strong>Series</strong> Trip (Current) Aux Switch .110 QC x .020 QCP 3 Switch Only, Maintained Contacts .060 Dia, Round Solder TurretQ 3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C.R 3,13 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C.S 3 <strong>Series</strong> Trip (Current) .060 Dia, Round Solder TurretT 3,4 <strong>Series</strong> Trip (Current) .058 Dia, Round Q.C.U 3,13 <strong>Series</strong> Trip, Maintained Contacts .080 Dia x .020 Flat Q.C.with Auxiliary Switch, Gold Contacts2 3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C.3 3,13 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C.4 3,4 <strong>Series</strong> Trip (Current) .058 Dia, Round Q.C.5 3,13 <strong>Series</strong> Trip, Maintained Contacts .080 Dia x .020 Flat Q.C.9 <strong>Series</strong> Trip (Current) Aux Switch .110 QC x .020 QC5 FREQUENCY & DELAY03 DC 50/60Hz, Switch Only10 DC Instantaneous12 DC Short14 DC Medium20 50/60Hz Instantaneous22 50/60Hz Short24 50/60Hz Medium30 DC, 50/60Hz Instantaneous32 DC, 50/60Hz Short34 DC, 50/60Hz Medium62 50/60Hz Short, Hi-Inrush64 50/60Hz Medium, Hi-Inrush72 DC, Short,Hi-Inrush74 DC,Medium, Hi-Inrush92 DC, 50/60Hz Short, Hi-Inrush94 DC, 50/60Hz Medium,Hi-Inrush7 TERMINAL 81 Push-On 0.250 Tab (Q.C.)2 10 Screw 8-32 w/upturned lugs3 10 Screw 8-32 (Bus Type)8 ACTUATOR COLOR & LEGEND 5Gloss Handle Push-Button1A2B3C4D5E6F8H9 FRONT PANEL HARDWARE 6No outer Panel HardwareKnurled NutBright nickelBright nickel w/ locking ringBlackBlack w/ locking ringPanel Dress NutBright nickelBright nickel w/ locking ringBlackBlack w/ locking ringHandleABCDEFGHJA 11P 12Push-In StudPrinted <strong>Circuit</strong> BoardAcuator ColorWhiteBlackRedGreenBlueYellowOrangePush-Button12Notes:1 One actuator is located in the center of each multi-pole breaker. Actuator codes V & W limited tosingle pole breakers only.2 Switch Only circuits are not available with Push-To-Reset actuators. For Switch Only circuits,select Current Coil Rating from the above chart:3 One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switchmounting is in pole one. Auxiliary Switch option limited to <strong>Series</strong> Trip and Switch Only circuits.Not available with back connect screw or push-in stud terminals.4 Mates with AMP .058” diameter pin receptacles including 60983-1 (gold plated)and 60983-2 (tin plated).5 Actuator color is only visible in the OFF position on Push-Pull actuators.6 All units except snap-in mounting have one hex nut installed on bushing for use behind the panel.7 Other colors available. Consult factory.8 TUV and VDE Certification above 15 amps is for 2-pole only and is limited to a max. of 25 amps.Screw Terminal or Push-In Stud re<strong>com</strong>mended above 20 amps.9 30 amp rating not available with delay’s 30, 32, 34, 92 or 94.10 Screw Terminals are VDE certified only with use of ring terminal attached to wire.11 Terminal code A available with circuit codes A & B only.12 Printed circuit board available with UL recognized approval only.13 Auxiliary switch (flat Q.C.) available with UL recognized approvals only.10 LEGEND PLATE / BUTTON MARKINGHandle Actuator Legend Plate (Actuator Styles M & N)A No Legend PlateB ON - OFF VerticalC ON - OFF HorizontalD I - O VerticalE I - O HorizontalPush-Pull Actuator Button Cap (Actuator Styles T & V)1 No Marking2 Rated Amps Horizontal3 Rated Amps Line Side Down4 Rated Amps Line Side UpPush-to-Reset Actuator Button (Actuator Styles U& W)1 No Marking11 BUSHING COLOR 7B Black12 AGENCY APPROVAL 8C UL Recognized & CSA AcceptedD VDE Certified, UL Recognized & CSA AcceptedE TUV Certified, UL Recognized & CSA Accepted60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


10 | M-<strong>Series</strong> Handle/Pushbutton UL489A/UL Recognized – Ordering SchemeM M 1 – B 14 – 620 – 1 – 1 B B – B – J1<strong>Series</strong>2Actuator3Poles4<strong>Circuit</strong>5Frequency& Delay6CurrentRating7Terminal8ActuatorColor910Front Panel LegendHardware Plate11BushingColor12AgencyApproval1 SERIESM2 ACTUATOR 17 TERMINAL 41 Push-On 0.250 Tab (Q.C.)2 Screw 8-32 w/upturned lugs3 Screw 8-32 (Bus Type)A 10P 11Push-In StudPrinted <strong>Circuit</strong> BoardHandleMPaddlePush ButtonT Push-PullPush Button w/ Snap-In MountingV Push-PullNUWBatonPush To ResetPush To Reset8 ACTUATOR COLOR & LEGEND 5Gloss Handle Push-Button1A2B3C4D5E6F8HAcuator ColorWhiteBlackRedGreenBlueYellowOrange3 POLES1 One4 CIRCUITwithout Auxiliary SwitchB <strong>Series</strong> Trip (Current)with Auxiliary Switch, Silver Contacts Terminal Type:M <strong>Series</strong> Trip (Current) Aux Switch .110 QC x .020 QCS 2 <strong>Series</strong> Trip (Current) .060 Dia, Round Solder TurretT 2,3 <strong>Series</strong> Trip (Current) .058 Dia, Round Q.C.U 3,12 <strong>Series</strong> Trip, Maintained Contacts .080 Dia x .020 Flat Q.C.with Auxiliary Switch, Gold Contacts4 2,3 <strong>Series</strong> Trip (Current) .058 Dia, Round Q.C.5 3,12 <strong>Series</strong> Trip, Maintained Contacts .080 Dia x .020 Flat Q.C.9 <strong>Series</strong> Trip (Current) Aux Switch .110 QC x .020 QC5 FREQUENCY & DELAY12 DC Short14 DC Medium6 CURRENT RATING (AMPERES)CODEAMPERES020 0.020025 0.025030 0.030035 0.035040 0.040045 0.045050 0.050055 0.055060 0.060065 0.065070 0.070075 0.075080 0.080085 0.085090 0.090090 0.095210 0.100215 0.150220 0.200225 0.250230 0.300235 0.350240 0.400245 0.450250 0.500255 0.550260 0.600265 0.650270 0.700275 0.750280 0.800285 0.850290 0.900295 0.950410 1.000512 1.250415 1.500517 1.75072 DC, Short,Hi-Inrush74 DC,Medium, Hi-Inrush420 2.000522 2.250425 2.500527 2.750430 3.000435 3.500440 4.000445 4.500450 5.000455 5.500460 6.000465 6.500470 7.000475 7.500480 8.000485 8.500490 9.000495 9.500610 10.000710 10.500611 11.000711 11.500612 12.000712 12.500613 13.000614 14.000615 15.000616 16.000617 17.000618 18.000620 20.000622 22.000624 24.000625 25.000630 30.0009 FRONT PANEL HARDWARE 6No outer Panel HardwareKnurled NutBright nickelBright nickel w/ locking ringBlackBlack w/ locking ringPanel Dress NutBright nickelBright nickel w/ locking ringBlackBlack w/ locking ring11 BUSHING COLOR 7B BlackHandleABCDEFGHJ12 AGENCY APPROVAL 9J UL489A Listed, TUV CertifiedM UL Recognized, CSA AcceptedN UL Recognized, TUV CertifiedT UL489A ListedPush-Button110 LEGEND PLATE / BUTTON MARKINGHandle Actuator Legend Plate (Actuator Styles M & N)A No Legend PlateB ON - OFF VerticalC ON - OFF HorizontalD I - O VerticalE I - O HorizontalPush-Pull Actuator Button Cap (Actuator Styles T & V)1 8 No Marking2 Rated Amps Horizontal3 Rated Amps Line Side Down4 Rated Amps Line Side UpPush-to-Reset Actuator Button (Actuator Styles U& W)1 8 No Marking2Notes:1 One actuator is located in the center of each multi-pole breaker. Actuator codes V & W limited tosingle pole breakers only.2 One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switchmounting is in pole one. Auxiliary Switch option limited to <strong>Series</strong> Trip and Switch Only circuits.Not available with Back Connected Screw or Push-in Stud terminals.3 Mates with AMP .058” diameter pin receptacles including 60983-1 (gold plated) and60983-3 (tin plated).4 Screw terminals or Push-in Stud re<strong>com</strong>mended above 20 amps.5 Actuator color is only visible in the OFF position on Push-Pull actuators.6 All units have one hex nut installed on bushing for use behind the panel.7 Other colors available. Consult factory.8 Not available with UL489A Listed breakers.9 TUV certified to 25 amps. UL Recognized, CSA Accepted and UL Listed to 30 amps.10 Terminal code A available with circuit codes A & B only.11 Printed circuit board available with UL recognized approval only.12 Auxiliary switch (flat Q.C.) available with UL recognized approvals only.60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


M-<strong>Series</strong> Handle – <strong>Circuit</strong> & Terminal Diagrams| 11Notes:1 All dimensions are in inches [millimeters].2 Tolerance ±.020 [.51] unless otherwise specified.60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


12 | M-<strong>Series</strong> Handle – PC Terminal DiagramsNotes:1 All dimensions are in inches [millimeters].2 Tolerance ±.020 [.51] unless otherwise specified.60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


M-<strong>Series</strong> Handle - Form & Fit Drawings| 13Notes:1 All dimensions are in inches [millimeters].2 Tolerance ±.020 [.51] unless otherwise specified.60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


14 | M-<strong>Series</strong> Pushbutton – <strong>Circuit</strong> & Terminal DiagramsNotes:1 All dimensions are in inches [millimeters].2 Tolerance ±.020 [.51] unless otherwise specified.60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


M-<strong>Series</strong> Pushbutton – Form & Fit Drawings| 15Notes:1 All dimensions are in inches [millimeters].2 Tolerance ± 0.20 [.51] unless otherwise specified.3 Available with Push-Pull or Push-to-Reset Actuators60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


16 | M-<strong>Series</strong> Push-Pull – PC Terminal DrawingsNotes:1 All dimensions are in inches [millimeters].2 Tolerance ±.020 [.51] unless otherwise specified.60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


M-<strong>Series</strong> Rocker UL Recognized – Ordering Scheme| 17M G 2 – B 34 – 620 – 1 – H C 6 – 7 – C1<strong>Series</strong>2Actuator3Poles4<strong>Circuit</strong>5Frequency& Delay6Current Rating7Terminal8Illumination9ActuatorColor10Legend11Bezel Color12AgencyApproval1 SERIESM2 ACTUATOR 1Non-Illuminatedsingle colorA AngledB FlatTwo ColorVisi-RockerD Indicate ONE Indicate OFF3 POLES1 One 2 Twollluminatedsingle colorF AngledG Flat6 CURRENT RATING (AMPERES) 8CODEAMPERES020 0.020025 0.025030 0.030035 0.035040 0.040045 0.045050 0.050055 0.055060 0.060065 0.065070 0.070075 0.075080 0.080085 0.085090 0.090090 0.095210 0.100215 0.150220 0.200225 0.250230 0.300235 0.350240 0.400245 0.450250 0.500255 0.550260 0.600265 0.650270 0.700275 0.750280 0.800285 0.850290 0.900295 0.950410 1.000512 1.250415 1.500517 1.750420 2.000522 2.250425 2.500527 2.750430 3.000435 3.500440 4.000445 4.500450 5.000455 5.500460 6.000465 6.500470 7.000475 7.500480 8.000485 8.500490 9.000495 9.500610 10.000710 10.500611 11.000711 11.500612 12.000712 12.500613 13.000614 14.000615 15.000616 16.000617 17.000618 18.000620 20.000622 22.000624 24.000625 25.000630 30.0004 CIRCUIT 2without Auxiliary SwitchA Switch Only (no coil) , Maintained ContactsB <strong>Series</strong> Trip (Current)with Auxiliary Switch, Silver Contacts Terminal Type:M <strong>Series</strong> Trip (Current) Aux Switch .110 QC x .020 QCP 3 Switch Only, Maintained Contacts .060 Dia, Round Solder TurretQ 3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C.R 3,16 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C.S 3 <strong>Series</strong> Trip (Current) .060 Dia, Round Solder TurretT 3,4 <strong>Series</strong> Trip (Current) .058 Dia, Round Q.C.U 3,16 <strong>Series</strong> Trip, Maintained Contacts .080 Dia x .020 Flat Q.C.with Auxiliary Switch, Gold Contacts2 3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C.3 3,16 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C.4 3,4 <strong>Series</strong> Trip (Current) .058 Dia, Round Q.C.5 3,16 <strong>Series</strong> Trip, Maintained Contacts .080 Dia x .020 Flat Q.C.9 <strong>Series</strong> Trip (Current) Aux Switch .110 QC x .020 QC5 FREQUENCY & DELAY03 DC 50/60Hz, Switch Only10 DC Instantaneous12 DC Short14 DC Medium20 50/60Hz Instantaneous22 50/60Hz Short24 50/60Hz Medium30 DC, 50/60Hz Instantaneous32 DC, 50/60Hz Short34 DC, 50/60Hz Medium62 50/60Hz Short, Hi-Inrush64 50/60Hz Medium, Hi-Inrush72 DC, Short,Hi-Inrush74 DC,Medium, Hi-Inrush92 DC, 50/60Hz Short, Hi-Inrush94 DC, 50/60Hz Medium,Hi-InrushNotes:1 One actuator is located in the center of each multi-pole breaker.2 For Switch Only circuits, select Current Coil Rating from the above chart:3 One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switchmounting is in pole one. Auxiliary Switch option limited to <strong>Series</strong> Trip & Switch Only circuits, & isnot available in single pole illuminated breakers, or Back Connected Screw or Push-in Stud terminals.4 Mates with AMP .058” diameter pin receptacles: 60983-1 (gold plated) & 60983-2 (tin plated).5 For neon bulb applications at 120VAC @ 47K, 1/4 WATT and for 250VAC applications @ 150K,1/4 WATT, external resistors must be supplied by customer.6 On Visi-Rocker breakers, Visi portion of rocker cannot be the same color as the bezel.7 For LED (DC or rectified AC) applications, LED is mounted in the center of the rocker actuator withelectrical characteristics: 100 millicandela at 20mA; Maximum power dissipation = 75mW at 25°C;Maximum forward current = 25mA; Typical forward voltage = 2.1V at 20mA; Typical reversecurrent = 100uA at 3V. Customer supplies the proper external resistor limiting current to these values.8 Rocker color for LED’s and green neon lamp must be clear, smoke gray, white translucent or matchcolor of LED or neon lamp.9 Other colors available. Consult factory.10 TUV 20A, VDE 15A Certified to 25 amps. UL Recognized and CSA Accepted to 30 amps. ScrewTerminals or Push-in Stud re<strong>com</strong>mended above 20 amps.11 TUV or VDE Certified must have I-O or Dual Legends. Legend required on Visi-Rocker breakers.12 30 amp rating not available with delay’s 30, 32, 34, 92 or 94.13 Screw Terminals are VDE certified only with use of ring terminal attached to wire.14 Terminal code A available with circuit codes A & B only.15 Printed circuit board available with UL recognized approval only.16 Auxiliary switch (flat Q.C.) available with UL recognized approvals only.7 TERMINAL 81 Push-On 0.250 Tab (Q.C.)2 10 Screw 8-32 w/upturned lugs3 10 Screw 8-32 (Bus Type)8 ROCKER ILLUMINATIONNon-illuminatedNeon 5without resistor, 120VAC/250VACLED 7,8without resistorwith resistor, 4-8 VDCwith resistor, 9-16 VDC9 ACTUATOR & LEGEND COLORSolid Color Actuator1White2Black3Red4Green5Blue6Yellow7Gray8OrangeVisi-Rocker 612345678Illuminated 8ABCDEFANeonBRedDEFGreen Glow 8CGreenGHJLegendBlackWhiteWhiteWhiteWhiteBlackBlackBlackLegendWhiteWhiteWhiteWhiteWhiteBlack11 BEZEL COLOR / STYLE 9Color without Rockerguard with RockerguardWhite A 1Black B 2Gray G 712 AGENCY APPROVAL 10C UL Recognized & CSA AcceptedD VDE Certified, UL Recognized & CSA AcceptedE TUV Certified, UL Recognized & CSA AcceptedAmberKLMVisi & Legend (remainder of rocker same color as bezel)WhiteBlackRedGreenBlueYellowGrayOrangeActuatorClearRed TransparentGreen TransparentAmber TransparentSmoke Gray TransparentWhite Translucent10 LEGEND 111 No Legend2 ON - OFF Vertical3 ON - OFF HorizontalA 11P 12Push-In StudPrinted <strong>Circuit</strong> Board4 I - O Vertical5 I - O Horizontal6 Dual Vertical7 Dual Horizontal60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


18 | M-<strong>Series</strong> Rocker UL489A/UL Recognized – Ordering SchemeM A 1 – B 14 – 620 – 1 – A 1 6 – 2 – J1<strong>Series</strong>2Actuator3Poles4<strong>Circuit</strong>5Frequency& Delay6Current Rating7Terminal8Illumination9ActuatorColor10Legend11Bezel Color12AgencyApproval1 SERIESM2 ACTUATOR 1Non-Illuminatedsingle colorA AngledB FlatTwo ColorVisi-RockerD Indicate ONE Indicate OFFllluminatedsingle colorF AngledG Flat7 TERMINAL 91 Push-On 0.250 Tab (Q.C.)2 Screw 8-32 w/upturned lugs3 Screw 8-32 (Bus Type)8 ILLUMINATIONNon-illuminatedNeon 4without resistor, 120VAC/250VACLEDwithout resistor 5,7with resistor, 4-8 VDCwith resistor, 9-16 VDCANeonBRedDEFA 11P 12Push-In StudPrinted <strong>Circuit</strong> BoardGreen Glow 7CGreenGHJAmberKLM3 POLES1 One4 CIRCUIT 2without Auxiliary SwitchB <strong>Series</strong> Trip (Current)with Auxiliary Switch, Silver Contacts Terminal Type:M <strong>Series</strong> Trip (Current) Aux Switch .110 QC x .020 QCS <strong>Series</strong> Trip (Current) .060 Dia, Round Solder TurretT 3 <strong>Series</strong> Trip (Current) .058 Dia, Round Q.C.U 3,13 <strong>Series</strong> Trip, Maintained Contacts .080 Dia x .020 Flat Q.C.with Auxiliary Switch, Gold Contacts4 3 <strong>Series</strong> Trip (Current) .058 Dia, Round Q.C.5 3,13 <strong>Series</strong> Trip, Maintained Contacts .080 Dia x .020 Flat Q.C.9 <strong>Series</strong> Trip (Current) Aux Switch .110 QC x .020 QC5 FREQUENCY & DELAY10 DC Instantaneous12 DC Short6 CURRENT RATING (AMPERES) 8CODEAMPERES020 0.020025 0.025030 0.030035 0.035040 0.040045 0.045050 0.050055 0.055060 0.060065 0.065070 0.070075 0.075080 0.080085 0.085090 0.090090 0.095210 0.100215 0.150220 0.200225 0.250230 0.300235 0.350240 0.400245 0.450250 0.500255 0.550260 0.600265 0.650270 0.700275 0.750280 0.800285 0.850290 0.900295 0.950410 1.000512 1.250415 1.500517 1.75014 DC Medium72 DC, Short,Hi-Inrush74 DC,Medium, Hi-Inrush420 2.000522 2.250425 2.500527 2.750430 3.000435 3.500440 4.000445 4.500450 5.000455 5.500460 6.000465 6.500470 7.000475 7.500480 8.000485 8.500490 9.000495 9.500610 10.000710 10.500611 11.000711 11.500612 12.000712 12.500613 13.000614 14.000615 15.000616 16.000617 17.000618 18.000620 20.000622 22.000624 24.000625 25.000630 30.000Notes:1 One actuator is located in the center of each multi-pole breaker.2 One Auxiliary Switch is supplied per breaker. Auxiliary Switch option limited to <strong>Series</strong> Trip & SwitchOnly circuits, and is not available in single pole illuminated breakers, or with Back Connected Screwor Push-in Stud terminals.3 Mates with AMP .058” diameter pin receptacles: 60983-1 (gold plated) & 60983-1 (tin plated).4 For neon bulb applications at 120VAC @ 47K, 1/4 WATT and for 250VAC applications @ 150K,1/4 WATT, external resistors must be supplied by customer.5 For LED (DC or rectified AC) applications, LED is mounted in the center of the rocker actuator withelectrical characteristics as follows: 100 millicandela at 20mA; Maximum power dissipation = 75mWat 25°C; Maximum forward current = 25mA; Typical forward voltage = 2.1V at 20mA; Typical reversecurrent = 100uA at 3V. Customer supplies the proper external resistor limiting current to these values.6 On Visi-Rocker breakers, Visi portion of rocker cannot be the same color as the bezel.7 Rocker color for LED’s and green neon lamp must be clear, smoke gray, white translucent ormatch color of LED or neon lamp.8 Other colors available. Consult factory.9 TUV Certified to 25 amps. UL Recognized, CSA Accepted and UL489A Listed to 30 amps.Screw Terminals re<strong>com</strong>mended above 20 amps.10 UL489A Listed must have ON-OFF or Dual legends. TUV Certified approvals must haveI - O or Dual legends.11 Terminal code A available with circuit codes A & B only.12 Printed circuit board available with UL recognized approval only.13 Auxiliary switch (flat Q.C.) available with UL recognized approvals only.9 ACTUATOR & LEGEND COLORSolid Color Actuator1White2Black3Red4Green5Blue6Yellow7Gray8OrangeVisi-Rocker 512345678Illuminated 7ABCDEFLegendBlackWhiteWhiteWhiteWhiteBlackBlackBlackVisi & Legend (remainder of rocker same color as bezel)WhiteBlackRedGreenBlueYellowGrayOrangeActuatorClearRed TransparentGreen TransparentAmber TransparentSmoke Gray TransparentWhite TranslucentLegendWhiteWhiteWhiteWhiteWhiteBlack10 LEGEND 101 No Legend (Single Color or Illuminated Rocker Options Only)2 ON - OFF Vertical3 ON - OFF Horizontal4 I - O Vertical5 I - O Horizontal6 Dual Vertical7 Dual Horizontal11 BEZEL COLOR / STYLE 8Color without Rockerguard with RockerguardWhite A 1Black B 2Gray G 712 AGENCY APPROVAL 9J UL489A Listed & TUV CertifiedM UL Recognized & CSA AcceptedN TUV Certified, UL Recognized & CSA AcceptedT UL489A Listed60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


M-<strong>Series</strong> Rocker – <strong>Circuit</strong> & Terminal Diagrams| 19Notes:1 All dimensions are in inches [millimeters].2 Tolerance ±.020 [.51] unless otherwise specified.3 Schematic shown represents current trip circuit.60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


20 | M-<strong>Series</strong> Rocker – Form & Fit DrawingsNotes:1 Dimensions apply to all variations shown. Notice that circuit breaker line & load terminal orientation on indicate OFF is opposite of indicate ON.2 I-O, ON-OFF or dual legends available for vertical or horizontal mounting. For pole orientation with horizontal legend, rotate front view clockwise 90°.3 All dimensions are in inches [millimeters].4 Tolerance ± 0.20 [.51] unless otherwise specified.60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


M-<strong>Series</strong> Rocker – Supplementary Diagrams| 2160 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


22 | M-<strong>Series</strong> <strong>Circuit</strong> <strong>Breaker</strong> - Time Delay CurveNotes:1 Delay Curves 12,14, 22, 24, 32, 34, 62, 64, 72, 74, 92, 94: <strong>Breaker</strong>s to hold 100% and must trip at 135% of rated current and greater within the time limit shown in this curve.2 Delay Curves 10, 20, 30: <strong>Breaker</strong>s to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve.3 All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. <strong>Breaker</strong>s are mounted in standard wall-mount position.4 The minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 18 times the rated current on high inrush delays. These values are based on a 60 Hz 1/2 cycle,8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration, such as switching power supplies, highly capacitive loads and transformer loads.InstantaneousDual Rated AC/DCShortShort D2MediumMedium D460 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


| 23* Intentionally left blank60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>


Worldwide HeadquartersCarling Technologies, Inc.60 Johnson Avenue • Plainville, CT 06062Phone: (860) 793-9281 • Fax: (860) 793-9231Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>East Region Sales Office, CT • ersm@<strong>carlingtech</strong>.<strong>com</strong>Midwest Region Sales Office, IL • mrsm@<strong>carlingtech</strong>.<strong>com</strong>West Region Sales Office, CA • wrsm@<strong>carlingtech</strong>.<strong>com</strong>Asia-Pacific HeadquartersCarling Technologies, Asia-Pacific Ltd.,Kowloon, Hong KongInt + 852-2737-2277 • Fax: Int + 852-2736-9332Email: sales@<strong>carlingtech</strong>.<strong>com</strong>.hkShenzhen, China • shenzhen@<strong>carlingtech</strong>.<strong>com</strong>Shanghai, China • shanghai@<strong>carlingtech</strong>.<strong>com</strong>Pune, India • india@<strong>carlingtech</strong>.<strong>com</strong>Kaohsiung, Taiwan • taiwan@<strong>carlingtech</strong>.<strong>com</strong>Yokohama, Japan • japan@<strong>carlingtech</strong>.<strong>com</strong>Europe/Middle East/Africa HeadquartersCarling Technologies LTD4 Airport Business Park, Exeter Airport,Clyst Honiton, Exeter, Devon, EX5 2UL, UKInt + 44 1392-364422 • Fax: Int + 44 1392-364477Email: ltd.sales@<strong>carlingtech</strong>.<strong>com</strong>GmbH, Germany • gmbh@<strong>carlingtech</strong>.<strong>com</strong>SAS, France • sas@<strong>carlingtech</strong>.<strong>com</strong>REV_CB_M_02_2013

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