MicroKom® hi.flex Fine Boring Š6-125 mm - Power-Tools
MicroKom® hi.flex Fine Boring Š6-125 mm - Power-Tools
MicroKom® hi.flex Fine Boring Š6-125 mm - Power-Tools
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<strong>Fine</strong> <strong>Boring</strong>Ø 6 – <strong>125</strong> <strong>mm</strong>
<strong>Fine</strong> boring set<strong>Fine</strong> boring set Ø 6 – <strong>125</strong> <strong>mm</strong>Order No. M05 00010Contents of caseOrder No.Qty.ArticleM05 01000M05 20100M05 20150M05 80100M05 90100M05 90500.11B05 20100B05 20120B05 20160B05 202201805010040L05 01110L05 01120L05 012405501105016W57 04140.0260W57 14140.0460W00 04120.0164111111111111115442Micro-adjustable headInsert holder Ø 25-44Insert holder Ø 44-<strong>125</strong>BridgeSerrated bodyPacking piece<strong>Boring</strong> bar Ø 6-8<strong>Boring</strong> bar Ø 8-12<strong>Boring</strong> bar Ø 12-18<strong>Boring</strong> bar Ø 18-25Allen key SW4Flag key 5IPFlag key 6IPFlag key 8IPCylindrical screw M5×16Insert BK60Insert BK60Insert BK643
Variation optionsWith only 9 tool componentscovering diameters 6 – <strong>125</strong> <strong>mm</strong><strong>Boring</strong> barB05 20100Ø 6-8 <strong>mm</strong>B05 20120Ø 8-12 <strong>mm</strong>Micro-adjustable headM05 01000B05 20160B05 20220Ø 12-18 <strong>mm</strong>Ø 18-25 <strong>mm</strong>Serrated bodyM05 90100Insert holderM05 20100Ø 25-37 <strong>mm</strong>adjustment with slide:Ø 37-44 <strong>mm</strong>Insert holderM05 20150Ø 44-56 <strong>mm</strong>adjustment with slide:Ø 56-63 <strong>mm</strong>Ø 63-83 <strong>mm</strong>adjustment with slide:Ø 83-93 <strong>mm</strong>BridgeM05 80100Ø 90-120 <strong>mm</strong>bridge rotated 180°:Ø 95-<strong>125</strong> <strong>mm</strong>4 EP 0 547 049 and other patents (ABS ® )
Mac<strong>hi</strong>neadaptorCoolantcentraladjustableRotating toolABS ® ABS ®Tool holderTool holderCylindricalshankMicro-adjustable head with ABS ® connectionwith ABS ® and cylindrical tool adaptorLL1ABS50d2d1Assembly partsArticleABS50/16Order No.ABSdM05 01000 50d160d2ABS32Ø 16AdjustmentS5L67L140 1,225Clamping screwDIN913Order No.Article5505108116M8×1×16Clamping screwDIN913Order No.Article5505108008M8×8Gripper screwOrder No.ArticleN00 02061ABS32-F1The micro-adjustable drilling head is balanced in the zero position.Adjustment must be in line with cutting parameters and spindle speed.Features :• Diameter range 0.5-<strong>125</strong> <strong>mm</strong> with existing KOMET standard tools• large adjustment range from -0.5 to +10 <strong>mm</strong> on dia.• easy to use• Adjustment per graduation = 0.01 <strong>mm</strong> Ø• Adjustment accuracy 0.002 <strong>mm</strong> Ø with vernier• Easy-to-read disc scale• Use of existing ABS32 tools possible• Internal coolant supply over whole range• ABS 32 spindle connection and 16 <strong>mm</strong> cylindrical shank• can be adapted for any mac<strong>hi</strong>ne tool with standard tool adaptors• head diameter: 60 <strong>mm</strong>Important: See page 12 for more application details and safety notes !5
<strong>Boring</strong> bar Ø 6 – 25 <strong>mm</strong>L / D through hole blind holeangled cross borereverse mac<strong>hi</strong>ningHRC > 54 HRC > 54through hole blind holevibrationdampening3,5×D § § $ $ X § § X§ very good $ good & possible X not possiblewith cylindrical shank = 90° R.H. cuttingL1L2NRdfD minBasic reco<strong>mm</strong>endationAssembly partsAccessoriesInsertforworkpiece materialClamping screwScrewdriverDminOrder No.dL1L2NfRW00Order No.sizeW30ISO-CodeW57P M K N S HOrder No.ArticleOrder No.Article6B05 201001671,7 40213W00 04120.01640,1 0,065W00 04120.0121WOHX02T001EL-G12 BK64WOHX02T001FL-G12 K10N00 56011S/M1,8×2,9-5IP0,38 NmL05 008005IP81218B05 20120B05 20160B05 2022016161677,4 4088,2 40100 40284260469W57 04140.0260 TOGX06T102EN-14 BK600,2 0,069W57 04120.0223 TOGX06T102FN-12 K10W30 04990.0240 TOGX06T102TN CBN400,2 0,085W30 04060.036110 TOHX06T103EL-G06 BK6110W57 14140.0460 TOGX090204EN-14 BK60W57 14120.0423 TOGX090204FN-12 K100,2 0,14W30 14990.0440 TOGX090204TN CBN40W30 14060.046110 TOHX090204EL-G06 BK6110
Serrated body / Insert holder Ø 25 – 93 <strong>mm</strong>L / D through hole blind holeangled cross borereverse mac<strong>hi</strong>ningHRC > 54 HRC > 54through hole blind holevibrationdampening< 2,5×D § § $ $ X § § X§ very good $ good & possible X not possibleØ 25 – 63 <strong>mm</strong>Serrated bodyNd1dL2D =Ø 25-44D =Ø 44-63L Ø 63 – 93 <strong>mm</strong>80,5 D =Ø 63-93Packing pieceM05 90500.11to divert coolantSerrated bodyLocation screwAssembly partsCup springOrder No. d d1 N L L1M05 90100 16 19 65 88,5 51,5 0,163Supply includes serrated body: Serrated body with assembly parts.Order No.Article5501105016M5×16 ISO4762Order No.Article5677110053A12,5Ø6,2×0,35D25 - 44Insert holderOrder No.M05 201000,019Order No.sizeW57 04140.0260W30 04060.0361W57 04120.0223Basic reco<strong>mm</strong>endationInsert-12 -14 -G06ISO-CodeTOGX06T102EN-14 BK60TOHX06T103EL-G06 BK61TOGX06T102FN-12 K10forworkpiece materialP M K N S HAssembly partsClamping screwOrder No.ArticleN00 56031S/M2×4,9-6IP0,62 NmAccessoriesScrewdriverOrder No.ArticleL05 008106IP44 - 93M05 20150 0,026W57 14140.0460W30 14060.0461W57 14120.0423Supply includes insert holder: Insert holder with assembly parts.Please order inserts and accessories separately.TOGX090204EN-14 BK60TOHX090204EL-G06 BK61TOGX090204FN-12 K10N00 56111S/M2,6×6,2-8IP1,28 NmL05 008308IP8 EP 0 547 049 and other patents (ABS ® )
Technical NotesGuidelines for fine boring withMicroKom ® <strong>hi</strong>.<strong>flex</strong> <strong>Fine</strong> boring systemMaterial groupStrength Rm N/<strong>mm</strong> 2Hardness HBMaterialMaterial examplematerial code/DINCutting speedv cm/minMax. feedf (<strong>mm</strong>/rev)Ø 25-44Ø 44-93Alternative Insertsfor better c<strong>hi</strong>p controlInsertW30W57forworkpiece materialD Order No.ISO-Code P M K N S Hsize3.0 2.1 2.0 1.0P>900 900<strong>hi</strong>gh alloy steelsX6CrMo4 / 1.2341,X165CrMoV12/1.26012000,060,1016.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1H NKM S400600900600>60014001800250180250130230250200300901006075100HSSspecial alloys:Inconel, Hastelloy,Nimonic, stc.titanium,titanium alloysstainless steelsstainless steelsstainless /fireproof steelsgray cast ironalloy gray castironInconel 718/2.4668,Nimonic 80A/2.4631TiAl5Sn2 / 3.7114X2CrNi189 / 1.4306,X5CrNiMo1810/1.4401X8CrNb17/1.4511,X10CrNiMoTi1810/1.4571X20Cr13 / 1.4021,X40Cr13 / 1.4034GG-25/0.6025,GG-35/0.6035GG-NiCr202 /0.6660spheroidal,grap<strong>hi</strong>te cast iron, GGG-40 / 0.7040ferriticspheroidal GGG-50 / 0.7050grap<strong>hi</strong>te cast iron, GGG-55 / 0.7055ferritic/perlitic GTW-55 / 0.8055spheroidal graph.cast iron, perliticmalleable ironalloyed spheroidalgrap<strong>hi</strong>te cast ironvermicular castironGGG-60 / 0.7060GTS-65 / 0.8165GGG-NiCr20-2 /0.7661GGV Ti < 0,2GGV Ti > 0,2copper alloy,brass,CuZn36Pb3 /lead-alloy bronze, 2.1182,lead bronze: G-CuPb15Sn /good cut2.1182copper alloy,brass,bronze:average cutwroughtaluminium alloyscast alum. alloy:Si-content 10%hardened steels< 45 HRChardened steels> 45 HRCCuZn40Al1 / 2.0550,E-Cu57 / 2.0060AlMg1 / 3.3315,AlMnCu / 3.0517G-AlMg5 / 3.3561,G-AlSi9Mg / 3.2373G-AlSi10Mg /3.23811205030200180120240200180180160140120300270500350250120900,06 0,08 0,10 0,10 0,08 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,15 0,15 0,06 0,06 0,08 0,06 0,06 0,060,08 0,08 0,15 0,15 0,12 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,20 0,20 0,10 0,10 0,10 0,08 0,08 0,08InsertforW30 workpiece materialPKDW57 W30 CBND Order No.ISO-Code P M K N S Hsize25 - 4444 - 9325 - 4444 - 93W57 04140.0232W30 04990.0355W30 04990.0357W30 14120.3232W30 14120.3060W57 14120.0423W30 04120.3160W30 04990.0355W30 04990.0357W30 04990.0240W30 14120.3160W30 14120.3060W57 14120.0423W30 14990.0440for better wear resistanceTOGX06T102EN-14 CK32TOGX06T103FN PKD55TOGX06T103TN CBN57TOHX090202EL-US12 CK32TOHX090200EL-G12 BK60TOGX090204FN-12 K10for better surface finishInsertforW30 workpiece materialPKDW57 W30 CBND Order No.ISO-Code P M K N S HsizeTOHX06T102EL-UF12 BK60TOGX06T103FN PKD55TOGX06T103TN CBN57TOGX06T103TN CBN40TOHX090202EL-UF12 BK60TOHX090200EL-G12 BK60TOGX090204FN-12 K10TOGX090204TN CBN40Important: See page 12 for more application details and safety notes !9
Bridge / Insert holder Ø 90 – <strong>125</strong> <strong>mm</strong>through holeblind holeangledcross borereverse mac<strong>hi</strong>ningHRC > 54 HRC > 54through holeblind holevibrationdampening§ § $ $ X § § X§ very good $ good & possible X not possible90,8D =Ø 90-<strong>125</strong> 4×Packing pieceM05 90500.11to divert coolantDOrder No.BridgeLocation screwOrder No.ArticleInsertholderOrder No.Order No.sizeBasic reco<strong>mm</strong>endationInsert-12 -14 -G06ISO-Codeforworkpiece materialP M K N S HAssembly partsClamping screwOrder No.ArticleAccessoriesScrewdriverOrder No.Article90-<strong>125</strong>M05 801000,1475501105016M5×16 ISO4762W57 14140.0460M05 20150W30 14060.04610,026W57 14120.0423TOGX090204EN-14 BK60TOHX090204EL-G06 BK61TOGX090204FN-12 K10N00 56111S/M2,6×6,2-8IP1,28 NmL05 008308IPSupply includes bridge: Bridge with location screw.Supply includes insert holder: Insert holder with clamping screw.Please order inserts and accessories separately.10 EP 0 547 049 and other patents (ABS ® )
Technical NotesGuidelines for fine boring withMicroKom ® <strong>hi</strong>.<strong>flex</strong> <strong>Fine</strong> boring systemMaterial groupStrength Rm N/<strong>mm</strong> 2Hardness HBMaterialMaterial examplematerial code/DINCutting speedv cm/minMax. feedf (<strong>mm</strong>/rev)Ø 90-<strong>125</strong>Alternative Insertsfor better c<strong>hi</strong>p controlInsertW30W57forworkpiece materialD Order No.ISO-Code P M K N S Hsize3.0 2.1 2.0 1.0P>900 900<strong>hi</strong>gh alloy steelsX6CrMo4 / 1.2341,X165CrMoV12/1.26012000,1016.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1H NKM S400600900600>60014001800250180250130230250200300901006075100HSSspecial alloys:Inconel, Hastelloy,Nimonic, stc.titanium,titanium alloysstainless steelsstainless steelsstainless /fireproof steelsgray cast ironalloy gray castironInconel 718/2.4668,Nimonic 80A/2.4631TiAl5Sn2 / 3.7114X2CrNi189 / 1.4306,X5CrNiMo1810/1.4401X8CrNb17/1.4511,X10CrNiMoTi1810/1.4571X20Cr13 / 1.4021,X40Cr13 / 1.4034GG-25/0.6025,GG-35/0.6035GG-NiCr202 /0.6660spheroidal,grap<strong>hi</strong>te cast iron, GGG-40 / 0.7040ferriticspheroidal GGG-50 / 0.7050grap<strong>hi</strong>te cast iron, GGG-55 / 0.7055ferritic/perlitic GTW-55 / 0.8055spheroidal graph.cast iron, perliticmalleable ironalloyed spheroidalgrap<strong>hi</strong>te cast ironvermicular castironGGG-60 / 0.7060GTS-65 / 0.8165GGG-NiCr20-2 /0.7661GGV Ti < 0,2GGV Ti > 0,2copper alloy,brass,CuZn36Pb3 /lead-alloy bronze, 2.1182,lead bronze: G-CuPb15Sn /good cut2.1182copper alloy,brass,bronze:average cutwroughtaluminium alloyscast alum. alloy:Si-content 10%hardened steels< 45 HRChardened steels> 45 HRCCuZn40Al1 / 2.0550,E-Cu57 / 2.0060AlMg1 / 3.3315,AlMnCu / 3.0517G-AlMg5 / 3.3561,G-AlSi9Mg / 3.2373G-AlSi10Mg /3.23811205030200180120240200180180160140120300270500300250120900,08 0,08 0,15 0,15 0,12 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,20 0,20 0,10 0,10 0,10 0,08 0,08 0,08InsertforW30 workpiece materialPKDW57 W30 CBND Order No.ISO-Code P M K N S Hsize90 - <strong>125</strong>90 - <strong>125</strong>W30 14120.3232W30 14120.3060W57 14120.0423W30 14120.3160W30 14120.3060W57 14120.0423W30 14990.0440for better wear resistanceTOHX090202EL-US12 CK32TOHX090200EL-G12 BK60TOGX090204FN-12 K10for better surface finishInsertforW30 workpiece materialPKDW57 W30 CBND Order No.ISO-Code P M K N S HsizeTOHX090202EL-UF12 BK60TOHX090200EL-G12 BK60TOGX090204FN-12 K10TOGX090204TN CBN40Important: See page 12 for more application details and safety notes !11
Spindle speed diagramØ 6 - 24 <strong>mm</strong>Spindle speed (1/min)140001200010000Ø 6-8 <strong>mm</strong> B05 20100Ø 8-12 <strong>mm</strong> B05 201208000Ø 12-18 <strong>mm</strong> B05 20160 Ø 18-25 <strong>mm</strong> B05 2022060004000200006 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24Diameter (<strong>mm</strong>)25Ø 25 - 89 <strong>mm</strong>Spindle speed (1/min)100009000Ø 25-44 <strong>mm</strong> M05 20100800070006000Ø 44-63 <strong>mm</strong> M05 2015050004000Ø 63-90 <strong>mm</strong>30002000100002527293133353739414345474951535557596163656769717375777981838587899193Diameter (<strong>mm</strong>)Ø 90 - <strong>125</strong> <strong>mm</strong>Spindle speed (1/min)35003000250020001500100500Ø 90-120 <strong>mm</strong>Ø 95-<strong>125</strong> <strong>mm</strong>090919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124<strong>125</strong>Diameter (<strong>mm</strong>)The technical notes provided in the application details depend on the environmental and application conditions (such asmac<strong>hi</strong>ne, environmental temperature, lubrication/coolant used and desired mac<strong>hi</strong>ning results): these are based on properapplication conditions, use and compliance with the spindle speed limits given for the tools.12KOMET Precision <strong>Tools</strong> GmbH & Co. KG · Zeppelinstraße 3 · D-74354 BesigheimTel. +49(0)7143.373-0 · Fax +49(0)7143.373-233 · info@kometgroup.com · www.kometgroup.com399 01 982 30-2T-01/07 Printed in Germany • © 2007 KOMET Precision <strong>Tools</strong> GmbH & Co. KG • We reserve the right to make modifications.
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