M12 connector series for railway applications - Hypertac Interconnect
M12 connector series for railway applications - Hypertac Interconnect
M12 connector series for railway applications - Hypertac Interconnect
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<strong>M12</strong> Series<strong>M12</strong> <strong>connector</strong> <strong>series</strong><strong>for</strong> <strong>railway</strong> <strong>applications</strong>Suitable <strong>for</strong> a wide range of cable diameters up to 10mm, the new <strong>Hypertac</strong> <strong>M12</strong> <strong>connector</strong>s allow <strong>for</strong> a complete 360°of cable screen termination minimising the possibility of electrical interference in sensitive <strong>applications</strong> such as GPSand video signal transmission. Furthermore, a unique backshell design allows installers complete flexibility to changefrom a straight cable exit to right angled after cable termination and installation. This patented feature allows customersto optimise the cable routing within an application at the time of installation, to only procure a single <strong>connector</strong> <strong>for</strong> allrequirements and thus also benefit from economies of volume and simpler inventory management.Both A and D-coded, free assembled and overmoulded versions are IP67 sealed when mated and are available withoperating voltage of up to 90V, in accordance with the French Rail Traction specification NF F 61-030, according toDIN EN 61076-2-101 operating voltage up to 250V AC/DC is possible. The socket contacts utilise the high reliabilityHyperboloid socket technology featuring superior electrical characteristics. Able to be crimped to cables with crosssections from 0.03 to 1.0mm² (AWG32 to AWG18) the mechanical construction of the <strong>Hypertac</strong> socket comprisesa number of wires arranged in a hyperboloid fashion that expand, wrap around and grip along the length of a pin contactinserted inside its bore. This design offers substantial improvements over alternative technology capabilities in termsof insertion <strong>for</strong>ce, mating cycles and fretting corrosion resistance in addition to the key requirements of high currentcapability and low contact resistance.The main features of these <strong>railway</strong>s compatible <strong>M12</strong> <strong>connector</strong>s are:Overmoulded and free assembled versionsFire and smoke complianceRobust housingsEnvironmental level IP67For cable diameters up to Ø 10mm360° electromagnetic shieldingCrimp contactsVery compact design Ø 15mmRoHS con<strong>for</strong>mitySeptember 2012
<strong>M12</strong> Series <strong>for</strong> RailwayTechnical CharacteristicsElectricalMechanicalContacts Ø 1mm Contact retention <strong>for</strong>ce >20N (EN 61984)Withstanding voltage 2500V (EN 50124-1) Mating cyles >500Insulation resistance ≤9x10³ M Coding A-code, D-codeContact resistance
<strong>M12</strong> Series <strong>for</strong> RailwayCable PlugsStraight female cable plug (overmoulded) –Type PBTo define your individual cable quality and cable length please contact factoryIncluding Ø 1mm machined hyperboloid sockets4way D-codedPart numberW PB M 04A FRAN 284 (NEXANS 2PK 211)W PB M 04A FRAN 285 (NEXANS 2PC 912 / NEXANS 2PH 190)4way A-codedPart numberW PB M 05A FRAN 284 04 (NEXANS 2PK 211)W PB M 05A FRAN 285 04 (NEXANS 2PC 912 / NEXANS 2PH 190)5way A-codedPart numberW PB M 05A FRAN 284 (NEXANS 2PK 211)W PB M 05A FRAN 285 (NEXANS 2PC 912 / NEXANS 2PH 190)Stamped hyperboloid sockets also can be used, please contact factory1535.8SW 1390° angled female cable plug (overmoulded) – Type PDTo define your individual cable quality and cable length please contact factoryIncluding Ø 1mm machined hyperboloid sockets4way D-codedPart numberW PD M 04C FRAN 286 (NEXANS 2PK 211)W PD M 04C FRAN 287 (NEXANS 2PC 912 / NEXANS 2PH 190)4way A-codedPart numberW PD M 05C FRAN 286 04 (NEXANS 2PK 211)W PD M 05C FRAN 287 04 (NEXANS 2PC 912 / NEXANS 2PH 190)5way A-codedPart numberW PD M 05C FRAN 286 (NEXANS 2PK 211)W PD M 05C FRAN 287 (NEXANS 2PC 912 / NEXANS 2PH 190)ø15SW 1328.117.824.8Stamped hyperboloid sockets also can be used, please contact factoryStraight female cable plug (free assembled) – Type PCCable diameters up to Ø 10 mm can be used43.8Including Ø 1mm machined hyperboloid sockets4way D-codedPart numberW PC A 04A FRAN 2834way A-codedPart numberW PC A 05A FRAN 283 045way A-codedPart numberW PC A 05A FRAN 28315SW13SW15Without contacts <strong>for</strong> ordering machined or stamped hyperboloid sockets separately4way D-codedPart numberW PC A 04A NNNN 2834way/5way A-coded Part numberW PC A 05A NNNN 28390° angled female cable plug (free assembled) – Type PECable diameters up to Ø 10 mm can be usedIncluding Ø 1mm machined hyperboloid sockets4way D-codedPart numberW PE A 04C FRAN 2834way A-codedPart numberW PE A 05C FRAN 283 045way A-codedPart numberW PE A 05C FRAN 28315SW 132634Without contacts <strong>for</strong> ordering machined or stamped hyperboloid sockets separately4way D-codedPart numberW PE A 04C NNNN 2834way/5way A-coded Part numberW PE A 05C NNNN 283SW 1531.23
<strong>M12</strong> Series <strong>for</strong> RailwayCable ExtensionsStraight male cable extension (overmoulded) – Type RBTo define your individual cable quality and cable length please contact factory43.8Including Ø 1mm machined pins4way D-codedPart numberW RB M 04B MRAN 284 (NEXANS 2PK 211)W RB M 04B MRAN 285 (NEXANS 2PC 912 / NEXANS 2PH 190)4way A-codedPart numberW RB M 05B MRAN 284 04 (NEXANS 2PK 211)W RB M 05B MRAN 285 04 (NEXANS 2PC 912 / NEXANS 2PH 190)5way A-codedPart numberW RB M 05B MRAN 284 (NEXANS 2PK 211)W RB M 05B MRAN 285 (NEXANS 2PC 912 / NEXANS 2PH 190)ø15<strong>M12</strong>x1SW 13Stamped round pins also can be used, please contact factory90° angled male cable extension (overmoulded) – Type RDTo define your individual cable quality and cable length please contact factoryIncluding Ø 1mm machined pins4way D-codedPart numberW RD M 04D MRAN 286 (NEXANS 2PK 211)W RD M 04D MRAN 287 (NEXANS 2PC 912 / NEXANS 2PH 190)4way A-codedPart numberW RD M 05D MRAN 286 04 (NEXANS 2PK 211)W RD M 05D MRAN 287 04 (NEXANS 2PC 912 / NEXANS 2PH 190)5way A-codedPart numberW RD M 05D MRAN 286 (NEXANS 2PK 211)W RD M 05D MRAN 287 (NEXANS 2PC 912 / NEXANS 2PH 190)ø15<strong>M12</strong>x1SW 133717.824.8Stamped round pins also can be used, please contact factoryStraight male cable extension (free assembled) – Type RCCable diameters up to Ø 10 mm can be used52Including Ø 1mm machined pins4way D-codedPart numberW RC A 04B MRAN 2834way A-codedPart numberW RC A 05B MRAN 283 045way A-codedPart numberW RC A 05B MRAN 28315<strong>M12</strong>x1SW13SW15Without contacts <strong>for</strong> ordering machined or stamped pins separately4way D-codedPart numberW RC A 04B NNNN 2834way/5way A-coded Part numberW RC A 05B NNNN 28390° angled male cable extension (free assembled) – Type RECable diameters up to Ø 10 mm can be usedIncluding Ø 1mm machined hyperboloid pins4way D-codedPart numberW RE A 04D MRAN 2834way A-codedPart numberW RE A 05D MRAN 283 045way A-codedPart numberW RE A 05D MRAN 283ø15<strong>M12</strong>x1SW 132634Without contacts <strong>for</strong> ordering machined or stamped pins separately4way D-codedPart numberW PE A 04D NNNN 2834way/5way A-coded Part numberW RE A 05D NNNN 28337.7SW 154
<strong>M12</strong> Series <strong>for</strong> RailwayReceptacles and Panel Feed ThroughStraight male receptacle – Type EAIncluding Ø 1mm machined pins4way D-codedPart numberW EA A 04D MRAN 0004way A-codedPart numberW EA A 05D MRAN 000 045way A-codedPart numberW EA A 05D MRAN 000Without contacts <strong>for</strong> ordering machined or stamped pins separately4way D-codedPart numberW EA A 04D NNNN 0004way/5way A-coded Part numberW EA A 05D NNNN 00012 102.5SW17M16x1.5Straight male receptacle– Type EB19.52.5Including Ø 1mm machined pins4way D-codedPart numberW EB A 04D MRAN 0004way A-codedPart numberW EB A 05D MRAN 000 045way A-codedPart numberW EB A 05D MRAN 000M16x1.5SW17Without contacts <strong>for</strong> ordering machined or stamped pins separately4way D-codedPart numberW EB A 04D NNNN 0004way/5way A-coded Part numberW EB A 05D NNNN 000Straight female panel feed through – Type DAIncluding Ø 1mm machined hyperboloid sockets4way D-codedPart numberW DA A 04C FRAN 0004way A-codedPart numberW DA A 05C FRAN 000 045way A-codedPart numberW DA A 05C FRAN 0009.2 9.8SW17M16x1.5Without contacts <strong>for</strong> ordering machined or stamped hyperboloid sockets separately4way D-codedPart numberW DA A 04C NNNN 0004way/5way A-coded Part numberW DA A 05C NNNN 000Straight female panel feed through – Type DBIncluding Ø 1mm machined hyperboloid sockets4way D-codedPart numberW DB A 04C FRAN 0004way A-codedPart numberW DB A 05C FRAN 000 045way A-codedPart numberW DB A 05C FRAN 000Without contacts <strong>for</strong> ordering machined or stamped hyperboloid sockets separately4way D-codedPart numberW DB A 04C NNNN 0004way/5way A-coded Part numberW DB A 05C NNNN 0002.5 16.5SW17M16x1.55
<strong>M12</strong> Series <strong>for</strong> RailwayStraight female panel feed through – Type DC9.2 9.8Including Ø 1mm machined hyperboloid sockets4way D-codedPart numberW DC A 04C FRAN 0004way A-codedPart numberW DC A 05C FRAN 000 045way A-codedPart numberW DC A 05C FRAN 000SW17M16x1.5Without contacts <strong>for</strong> ordering machined or stamped hyperboloid sockets separately4way D-codedPart numberW DC A 04C NNNN 0004way/5way A-coded Part numberW DC A 05C NNNN 000Montagefenster / Mounting arrangementMounting arrangement <strong>for</strong> all receptacles and panel feed through:1.5-3.513.5+0.116.1+0.1For all free assembled versions contacts to be ordered separately:Ø 1mm machined hyperboloid contactsPart numberMachined hyperboloid socket 0.24–1.0 mm² (AWG 24–18) 020.001022.1020Machined pin 0.24–1.0 mm² (AWG 24-18) 021.001039.1020Ø 1mm stamped hyperboloid contacts HCS TMPart numberStamped hyperboloid socket 0.03-0.08 mm² (AWG 32-28) 020.000376.2000Stamped hyperboloid socket 0.08-0.2 mm² (AWG 28-24) 020.000377.2000Stamped hyperboloid socket 0.2-0.5 mm² (AWG 24-20) 020.000378.2000Stamped round pin 0.03-0.08 mm² (AWG 32-28) 021.001005.1025Stamped round pin 0.08-0.2 mm² (AWG 28-24) 021.001006.1025Stamped round pin 0.2-0.5 mm² (AWG 24-20) 021.001007.10256
<strong>M12</strong> Series <strong>for</strong> RailwaySuperior Contact Technology, Unrivalled System Per<strong>for</strong>mance<strong>Hypertac</strong> interconnect solutions <strong>for</strong> <strong>railway</strong>s are built upon the unique <strong>Hypertac</strong> Hyperboloid Contact Technology.The <strong>Hypertac</strong> Hyperboloid contactThe Hyperboloid socket has a number of spring wires, the position of which is defined by a wire carrier. This is fitted to an outer sleeve or shankthat carries the termination of the socket.The spring wires within the socket are set a small angle to the centre line and are deflected when the mating pin contact enters. Each spring wireis deflected within its elastic limit and makes a line contact with the pin. A smooth wiping action reduces wear of the plating surfaces of the pinand socket wires. This construction allows a very tight control of the spring <strong>for</strong>ces and hence the insertion and withdrawal <strong>for</strong>ces.The <strong>Hypertac</strong> Hyperboloid contact design ensures unrivalled per<strong>for</strong>mance in terms of:Multiple line contacts of low resistance maintained under high levels of shock and vibrationLow insertion <strong>for</strong>cesLow wear of plating surfaces <strong>for</strong> long lifeUni<strong>for</strong>m electrical and mechanical characteristics over a high number of mating operationsHigh current rating<strong>Hypertac</strong> contacts and <strong>connector</strong>shave been tested to:Sine vibrations (according to CEI 68-2-6) 20 gfrom 10 to 2,000 HzRandom vibrations (according to CEI 68-2-35)0.5 g² / Hz from 10 to 2,000 HzShock (according to CEI 68-2-27) 250 g during 0.4 ms(1/2 sine-wave)The results of the tests carried out on <strong>Hypertac</strong> contactsshow no discontinuity when measured down to 2nsand a stable contact resistance.The <strong>Hypertac</strong> Hyperboloid contact provides the followingcommercial benefits:Low cost of ownership – does not need replacementduring equipment lifeReduced system costs – equipment design is lesscriticalReduced qualification costs – no re-testing dueto contact failures7
<strong>M12</strong> Series <strong>for</strong> RailwaySeries NameDesignPBPDPCPERBRDRCREEAEBDADBDCWStraight cable plugovermoulded90° cable plugovermouldedStraight cable plugfree assembled90° cable plugfree assembledStraight cable extensionovermoulded90° cable plugovermouldedStraight cable extensionfree assembled90° cable extensionfree assembledStraight receptaclefront panel mounting M16x1.5Straight receptaclerear panel mounting M16x1.5Straight panel feed throughhexagon wrench size 17front panel mounting M16x1.5Straight panel feed throughrear panel mounting M16x1.5Straight panel feed throughfront panel mountingOrdering In<strong>for</strong>mationW PC M 05A FRAN 283 0404 5way insulator partially equipped <strong>for</strong>4pole versionsCable Clamping000 without cable clamp <strong>for</strong> receptaclesand panel feed through283 Clamp <strong>for</strong> all free assembled cableplugs and cable extensions, clampingrange Ø 4 … 10 mm284 Clamp <strong>for</strong> overmoulded straight cableplugs and straight cable extensions.Cable NEXANS 2PK 211285 Clamp <strong>for</strong> overmoulded straight cableplugs and straight cable extensions.Cable NEXANS 2PC 912/ 2PH 190286 Clamp <strong>for</strong> overmoulded 90° cableplugs and 90° cable extensions.Cable NEXANS 2PK 211287 Clamp <strong>for</strong> overmoulded 90° cableplugs and 90° cable extensions.Cable NEXANS 2PC 912/ 2PH 190Termination StyleNNNN without contacts <strong>for</strong> all freeassembled versions, hyperboloidmachined or stamped contacts to beordered separatelyVersion NumberMaterials and PlatingA nickel platedM mixed: metallic & plasticsFRANMRANincluding machined sockets Ø 1 mmmandrel crimp barrelincluding machined pins Ø 1 mmmandrel crimp barrelPart Polarity04A 4way D-coded <strong>for</strong> socketsclockwise polarized<strong>for</strong> straight cable plugs04B 4way D-coded <strong>for</strong> pinscounter clockwise polarized <strong>for</strong>straight cable extensions04C 4way D-coded <strong>for</strong> socketsclockwise polarized <strong>for</strong> panel feedthrough and 90° cable plugs04D 4way D-coded <strong>for</strong> pins counterclockwise polarized <strong>for</strong>receptacles and 90° cable extensions05A 4, 5way A- coded <strong>for</strong> socketsclockwise polarized<strong>for</strong> straight cable plugs05B 4, 5way A- coded <strong>for</strong> pinscounter clockwise polarized <strong>for</strong>straight cable extensions05C 4, 5way A- coded <strong>for</strong> socketsclockwise polarized <strong>for</strong> panel feedthrough and 90° cable plugs05D 4, 5way A- coded <strong>for</strong> pinscounter clockwise polarized <strong>for</strong>receptacles and 90° cable extensions2.5:1Polbild / Contact arrangement(Steckseite) /(Front view)2.5:1A-coded versionPolbild / Contact arrangement(Steckseite) / (Front view)D-coded versionMore in<strong>for</strong>mation on our webseite www.hypertac.com© Copyright 2012. <strong>Hypertac</strong> GmbH - All rights reserved. <strong>Hypertac</strong> is a registered trademark of Smiths and/or its subsidiaries and affiliates. All other names and marks ar property of their respective owners.
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