solutions to save energy in your process. - Megtec Systems

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Oxidation System Energy ReductionMEGTEC can upgrade your oxidizer to optimize its efficiency andperformance, resulting in energy savings.By upgrading older catalytic oxidizers, thermal recuperative orregenerative thermal oxidizers (RTOs) or direct-fired oxidizers, MEGTECcan help increase capacity and reduce operating costs.• Media replacements. The pressure drop associated with randompackedheat exchange media used in certain RTOs is very high whencompared to today’s structured media. By replacing the random-packedmedia with structured, the pressure drop across the unit is reduced,helping air pass through the oxidizer more efficiently. This impactsenergy usage by reducing operating costs.- Electrical costs. Lowering the pressure drop across the oxidizer allowsthe exhaust fan to operate at a lower brake horsepower, resulting inreduced electrical costs.- Capacity improvement. Improved through-put can be realized byreplacing random-packed ceramic media with structured, while at thesame time, maintaining VOC destruction and increasing efficiency.• Heat exchanger replacements. MEGTEC can replace older,inefficient heat exchangers with units manufactured of custom metalsto meet your requirements. Configurations include: plate type orshell and tube.• Preventive maintenance (PM). Whether your oxidizer is MEGTECmanufacturedor another brand, MEGTEC’s PM program can help toreduce energy usage. As part of the PM program, experiencedMEGTEC representatives recommend replacement of worn orobsolete parts with replacement parts and upgrades that can keep yourequipment operating at peak efficiency.PM capabilities such as the use of a thermal imaging (IR) cameraprovides infrared scans to help identify potential problems to avoidunplanned downtime.6
Additional upgradecapabilities include:• Secondary heat recovery• Insulation / refractory repairs orreplacement• Equipment repair (exterior orinterior cladding, structural ,gaskets, seals)• Instrumentation repair• Controls/operator interface• Burner and burner management,fuel train upgrade• Dampers• Fans• Motors and drives• Air/Fuel ratio control• Electrical generation7
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solutions to save energy in your process. - Megtec Systems

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