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Transmission Test Systems - teamtechnik Maschinen und Anlagen ...

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Intelligent test technology<br />

<strong>Transmission</strong> <strong>Test</strong> <strong>Systems</strong><br />

with modular test stand platform<br />

Flexible and fast


Innovative<br />

transmission test technology<br />

Flexible thinking<br />

<strong>teamtechnik</strong> has developed a highly flexible modular<br />

drive and software concept that delivers test technology<br />

of the highest quality.<br />

Modular machine design is the main feature of this innovative<br />

test stand concept - suitable for all transmission<br />

types.<br />

<strong>teamtechnik</strong> uses standardised, proven modules, processes<br />

and components in its systems. These reduce the<br />

amount of engineering required and increase uptime of<br />

production systems.<br />

Modular test stand structure<br />

The central body contains all the product-specific<br />

features. The input, output and control modules are product-neutral<br />

and standardized. They are flanged onto<br />

the central body as self-contained units. These tried<br />

and tested standard components can be upgraded and<br />

re-used if the test stand is modified.


Modular machine design<br />

for maximum flexibility<br />

Flexibility - easy reaction to market<br />

changes and cost reduction<br />

_ Short delivery times<br />

_ Investment not tied to volumes or variants<br />

_ Any level of automation possible<br />

_ <strong>Systems</strong> can be upgraded quickly<br />

_ Maintenance time reduced<br />

Trust the market leader<br />

With its innovative development and machines, <strong>teamtechnik</strong><br />

has become one of the market leaders in passenger<br />

car transmission testing in the last few years.<br />

For our customers, this means:<br />

_ Cost effective solutions with maximum machine<br />

performance<br />

_ Highly dynamic, short test times<br />

_ <strong>Test</strong>s for structure-borne noise and gear function of<br />

highest quality and repeatability


The highest standards<br />

in test technology<br />

"<strong>Transmission</strong>s are becoming quieter and quieter,<br />

requiring test stands to improve constantly." That's the<br />

reason why <strong>teamtechnik</strong> is setting new standards.<br />

_ High dynamics for short test times through low<br />

inertia on input and output<br />

_ High quality of control giving full repeatability of<br />

results with highly rigid drives, high reading accuracy<br />

and a flexible control system (ratio-dependent parameters)


3D analysis of weak points Analysis of time signals All readings at a glance<br />

Optimum<br />

communications<br />

As an option, the <strong>teamtechnik</strong><br />

software, TEAMSOFT, or test<br />

stand software on<br />

controls the basic test sequence<br />

and communication with the<br />

TCUs.<br />

_ Shifting and teaching of<br />

automatic transmissions.<br />

_ Communication with automatic<br />

transmission control<br />

units or other transmission<br />

actuators.<br />

_ Interfaces to CAN,<br />

KW2000 etc.<br />

Objective<br />

noise analysis<br />

This is done with structureborne<br />

noise sensors, microphones<br />

and/or laser vibrometers.<br />

A fault analysis system<br />

accurately identifies defect<br />

components; e.g. with Fast<br />

Fourier Transformation (FFT),<br />

order analyses, RMS value<br />

calculations and crest factors<br />

avoiding lengthy and elaborate<br />

searches for faults on the<br />

transmission.<br />

<strong>teamtechnik</strong> transmission test technology for:<br />

� Manual transmissions<br />

� Automated manual transmissions<br />

� Infinitely variable transmissions CVT/IVT<br />

� Double clutch transmissions<br />

Objective<br />

shift force analysis<br />

Shift robots can be integrated<br />

in any <strong>teamtechnik</strong> test stand.<br />

The measurements (force,<br />

travel and angle) are transmitted<br />

via an interface. An<br />

established software carries<br />

out the analysis.<br />

Accurate measurement<br />

technology<br />

<strong>teamtechnik</strong>'s core competences<br />

include hydraulic<br />

measurement and test technology.<br />

It has been used with<br />

great success for many years<br />

in automatic, CVT and ASG<br />

transmission test stands.<br />

Noise [dB]<br />

Torque [Nm]<br />

Speed [rpm]<br />

Pressure [Pa]<br />

Throughput [l/min]<br />

Force [N]<br />

Temperature [° C]<br />

Angle [°]<br />

� Automatic transmissions<br />

� RDM transmissions<br />

� PTU transmissions


Assembly and testing<br />

A one-stop shop for process skills<br />

<strong>teamtechnik</strong> has been developing and constructing<br />

intelligent systems for assembly and testing for more<br />

than 30 years. These systems have a standard data<br />

structure and clear interface solutions. In order to<br />

achieve the highest quality, we integrate a wide range<br />

of tested process technology in our systems.<br />

There are over 700 standardized and tested assembly<br />

and test processes available in the <strong>teamtechnik</strong> process<br />

pool.<br />

The systems are flexible in their automation and can<br />

be enhanced to robot-based systems.<br />

Assembly<br />

<strong>Test</strong>ing


Reliable oil management<br />

<strong>teamtechnik</strong> is setting new standards. Integrated, fully<br />

automatic oil filling and oil drainage stations ensure<br />

reliable oil management.<br />

Fully automated weighing stations control the filling<br />

and draining processes and the oil quantities accurately.<br />

Filter systems in various grades ensure that the circulating<br />

oil is clean.<br />

<strong>teamtechnik</strong> -<br />

the engineering partner for your SOP<br />

Over 80 systems installed worldwide. Our experienced<br />

project leaders are on hand right from the start, from<br />

the offer phase. They manage the project team and<br />

work closely with the customer who is kept up-to-date<br />

with all developments. This allows us to ensure that<br />

everything goes smoothly when series production<br />

starts.<br />

Service -<br />

Global and always nearby.<br />

High availability throughout the<br />

life cycle of a system<br />

More than 50 technicians work for <strong>teamtechnik</strong> worldwide.<br />

We are where our customers need us. The <strong>teamtechnik</strong><br />

service centre manages a dense network of<br />

local service stations and guarantees the best service<br />

ro<strong>und</strong> the clock. Contact persons and responsibilities<br />

are carefully matched.


030.E.02.1107©<strong>teamtechnik</strong> GmbH<br />

<strong>Test</strong> technology expertise -<br />

from manual test stands to fully automatic systems<br />

Flexible test stand for FWD MT and ASG 5 and 6<br />

speed transmission systems; manual loading; with<br />

interchangeable parts and fully adjustable for<br />

_ Output drives<br />

_ Noise sensors<br />

_ Different types of transmissions<br />

_ <strong>Test</strong> oil filling and draining<br />

<strong>teamtechnik</strong> -<br />

the company for innovative production technology<br />

Other locations<br />

<strong>teamtechnik</strong> Corp., Atlanta (USA)<br />

<strong>teamtechnik</strong> China, Shanghai<br />

<strong>teamtechnik</strong> Asia Pacific Pte Ltd, Singapore<br />

<strong>teamtechnik</strong> Production Technology Sp. z o.o., Poland<br />

MP GmbH Montage- <strong>und</strong> Prüfsysteme, Berlin<br />

Representations<br />

Argentina, China, England, India, Italy<br />

Korea, Mexico, Austria, Sweden, Thailand<br />

Why not get in touch?<br />

<strong>teamtechnik</strong> <strong>Maschinen</strong> <strong>und</strong> <strong>Anlagen</strong> GmbH<br />

Planckstraße 40, 71691 Freiberg/Germany<br />

Telephone +49 (0) 71 41-70 03-0, Fax 70 03-145<br />

info@<strong>teamtechnik</strong>.com<br />

Get inspired for the future. www.<strong>teamtechnik</strong>.com<br />

Automatic test stand for FWD MT 5 and 6 speed transmissions;<br />

connected to the assembly line; highly dynamic<br />

transfer of the transmission into the test stand.<br />

_ Automatic contact of gearshift and reverse gear<br />

switch<br />

_ Can be upgraded for AWD transmissions<br />

Technical data<br />

Drive torque to 350 Nm; drive speed to 7,000 rpm; shift robot; interface and communications with CAN bus;<br />

objective noise analysis

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