Transmission Test Systems - teamtechnik Maschinen und Anlagen ...
Transmission Test Systems - teamtechnik Maschinen und Anlagen ...
Transmission Test Systems - teamtechnik Maschinen und Anlagen ...
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Intelligent test technology<br />
<strong>Transmission</strong> <strong>Test</strong> <strong>Systems</strong><br />
with modular test stand platform<br />
Flexible and fast
Innovative<br />
transmission test technology<br />
Flexible thinking<br />
<strong>teamtechnik</strong> has developed a highly flexible modular<br />
drive and software concept that delivers test technology<br />
of the highest quality.<br />
Modular machine design is the main feature of this innovative<br />
test stand concept - suitable for all transmission<br />
types.<br />
<strong>teamtechnik</strong> uses standardised, proven modules, processes<br />
and components in its systems. These reduce the<br />
amount of engineering required and increase uptime of<br />
production systems.<br />
Modular test stand structure<br />
The central body contains all the product-specific<br />
features. The input, output and control modules are product-neutral<br />
and standardized. They are flanged onto<br />
the central body as self-contained units. These tried<br />
and tested standard components can be upgraded and<br />
re-used if the test stand is modified.
Modular machine design<br />
for maximum flexibility<br />
Flexibility - easy reaction to market<br />
changes and cost reduction<br />
_ Short delivery times<br />
_ Investment not tied to volumes or variants<br />
_ Any level of automation possible<br />
_ <strong>Systems</strong> can be upgraded quickly<br />
_ Maintenance time reduced<br />
Trust the market leader<br />
With its innovative development and machines, <strong>teamtechnik</strong><br />
has become one of the market leaders in passenger<br />
car transmission testing in the last few years.<br />
For our customers, this means:<br />
_ Cost effective solutions with maximum machine<br />
performance<br />
_ Highly dynamic, short test times<br />
_ <strong>Test</strong>s for structure-borne noise and gear function of<br />
highest quality and repeatability
The highest standards<br />
in test technology<br />
"<strong>Transmission</strong>s are becoming quieter and quieter,<br />
requiring test stands to improve constantly." That's the<br />
reason why <strong>teamtechnik</strong> is setting new standards.<br />
_ High dynamics for short test times through low<br />
inertia on input and output<br />
_ High quality of control giving full repeatability of<br />
results with highly rigid drives, high reading accuracy<br />
and a flexible control system (ratio-dependent parameters)
3D analysis of weak points Analysis of time signals All readings at a glance<br />
Optimum<br />
communications<br />
As an option, the <strong>teamtechnik</strong><br />
software, TEAMSOFT, or test<br />
stand software on<br />
controls the basic test sequence<br />
and communication with the<br />
TCUs.<br />
_ Shifting and teaching of<br />
automatic transmissions.<br />
_ Communication with automatic<br />
transmission control<br />
units or other transmission<br />
actuators.<br />
_ Interfaces to CAN,<br />
KW2000 etc.<br />
Objective<br />
noise analysis<br />
This is done with structureborne<br />
noise sensors, microphones<br />
and/or laser vibrometers.<br />
A fault analysis system<br />
accurately identifies defect<br />
components; e.g. with Fast<br />
Fourier Transformation (FFT),<br />
order analyses, RMS value<br />
calculations and crest factors<br />
avoiding lengthy and elaborate<br />
searches for faults on the<br />
transmission.<br />
<strong>teamtechnik</strong> transmission test technology for:<br />
� Manual transmissions<br />
� Automated manual transmissions<br />
� Infinitely variable transmissions CVT/IVT<br />
� Double clutch transmissions<br />
Objective<br />
shift force analysis<br />
Shift robots can be integrated<br />
in any <strong>teamtechnik</strong> test stand.<br />
The measurements (force,<br />
travel and angle) are transmitted<br />
via an interface. An<br />
established software carries<br />
out the analysis.<br />
Accurate measurement<br />
technology<br />
<strong>teamtechnik</strong>'s core competences<br />
include hydraulic<br />
measurement and test technology.<br />
It has been used with<br />
great success for many years<br />
in automatic, CVT and ASG<br />
transmission test stands.<br />
Noise [dB]<br />
Torque [Nm]<br />
Speed [rpm]<br />
Pressure [Pa]<br />
Throughput [l/min]<br />
Force [N]<br />
Temperature [° C]<br />
Angle [°]<br />
� Automatic transmissions<br />
� RDM transmissions<br />
� PTU transmissions
Assembly and testing<br />
A one-stop shop for process skills<br />
<strong>teamtechnik</strong> has been developing and constructing<br />
intelligent systems for assembly and testing for more<br />
than 30 years. These systems have a standard data<br />
structure and clear interface solutions. In order to<br />
achieve the highest quality, we integrate a wide range<br />
of tested process technology in our systems.<br />
There are over 700 standardized and tested assembly<br />
and test processes available in the <strong>teamtechnik</strong> process<br />
pool.<br />
The systems are flexible in their automation and can<br />
be enhanced to robot-based systems.<br />
Assembly<br />
<strong>Test</strong>ing
Reliable oil management<br />
<strong>teamtechnik</strong> is setting new standards. Integrated, fully<br />
automatic oil filling and oil drainage stations ensure<br />
reliable oil management.<br />
Fully automated weighing stations control the filling<br />
and draining processes and the oil quantities accurately.<br />
Filter systems in various grades ensure that the circulating<br />
oil is clean.<br />
<strong>teamtechnik</strong> -<br />
the engineering partner for your SOP<br />
Over 80 systems installed worldwide. Our experienced<br />
project leaders are on hand right from the start, from<br />
the offer phase. They manage the project team and<br />
work closely with the customer who is kept up-to-date<br />
with all developments. This allows us to ensure that<br />
everything goes smoothly when series production<br />
starts.<br />
Service -<br />
Global and always nearby.<br />
High availability throughout the<br />
life cycle of a system<br />
More than 50 technicians work for <strong>teamtechnik</strong> worldwide.<br />
We are where our customers need us. The <strong>teamtechnik</strong><br />
service centre manages a dense network of<br />
local service stations and guarantees the best service<br />
ro<strong>und</strong> the clock. Contact persons and responsibilities<br />
are carefully matched.
030.E.02.1107©<strong>teamtechnik</strong> GmbH<br />
<strong>Test</strong> technology expertise -<br />
from manual test stands to fully automatic systems<br />
Flexible test stand for FWD MT and ASG 5 and 6<br />
speed transmission systems; manual loading; with<br />
interchangeable parts and fully adjustable for<br />
_ Output drives<br />
_ Noise sensors<br />
_ Different types of transmissions<br />
_ <strong>Test</strong> oil filling and draining<br />
<strong>teamtechnik</strong> -<br />
the company for innovative production technology<br />
Other locations<br />
<strong>teamtechnik</strong> Corp., Atlanta (USA)<br />
<strong>teamtechnik</strong> China, Shanghai<br />
<strong>teamtechnik</strong> Asia Pacific Pte Ltd, Singapore<br />
<strong>teamtechnik</strong> Production Technology Sp. z o.o., Poland<br />
MP GmbH Montage- <strong>und</strong> Prüfsysteme, Berlin<br />
Representations<br />
Argentina, China, England, India, Italy<br />
Korea, Mexico, Austria, Sweden, Thailand<br />
Why not get in touch?<br />
<strong>teamtechnik</strong> <strong>Maschinen</strong> <strong>und</strong> <strong>Anlagen</strong> GmbH<br />
Planckstraße 40, 71691 Freiberg/Germany<br />
Telephone +49 (0) 71 41-70 03-0, Fax 70 03-145<br />
info@<strong>teamtechnik</strong>.com<br />
Get inspired for the future. www.<strong>teamtechnik</strong>.com<br />
Automatic test stand for FWD MT 5 and 6 speed transmissions;<br />
connected to the assembly line; highly dynamic<br />
transfer of the transmission into the test stand.<br />
_ Automatic contact of gearshift and reverse gear<br />
switch<br />
_ Can be upgraded for AWD transmissions<br />
Technical data<br />
Drive torque to 350 Nm; drive speed to 7,000 rpm; shift robot; interface and communications with CAN bus;<br />
objective noise analysis