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15806 Knmtl KB9640 Brochure - Jan Havelka spol. s ro

15806 Knmtl KB9640 Brochure - Jan Havelka spol. s ro

15806 Knmtl KB9640 Brochure - Jan Havelka spol. s ro

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INSERT COST/PIECETOTAL COST/PIECEP<strong>ro</strong>ven Successessub title here in separate text boxTool Performance ReportCOMPANY DATE ENGINEERLOCATIONPARTMetalcutting SourcesPennsylvaniamill <strong>ro</strong>llp<strong>ro</strong>prietary<strong>ro</strong>ugh turn bodyMACHINE AND TYPEMATERIALCONDITIONHARDNESSOPERATION CONDITION OF MACHINE HP CONSTANT SFMPART AND OPERATIONAugust, 2000hard cast i<strong>ro</strong>nspin casting62-64 HRCgoodDave Borland□ YES□ NOPERFORMANCE, TECHNICAL, AND COST DATA PRESENT TESTTOOL USED special specialINSERT USED RNM-82S 2420 RNM-82S 0820GRADE competitor PCBN <st<strong>ro</strong>ng>KB9640</st<strong>ro</strong>ng>WORKPIECE OR CUTTER DIAMETERDOC .303 .303FEED RATE (IPR, IPM, THD’S./IN) .0300 .0300RPMCUTTING SPEEDSFM 120 120CUTTING TIME/PIECE 3,897 5,241PIECES/EDGE .5 1+TOOL LIFE/EDGECUTTING EDGES/INSERT 8 8PIECES/INSERT 4 8REASONS FOR INDEXING doc notch end of <strong>ro</strong>llTYPE OF COOLANTHORSEPOWER REQUIREDFINISH (RMS)TYPE OF CHIP BY NUMBER (SEE BACK)INSERT COST (PURCHASE QTY.)INSERT COST/PIECEMACHINE COST/PIECE ▲TOTAL COST/PIECEESTIMATED ANNUAL PRODUCTIONESTIMATED ANNUAL COSTESTIMATED ANNUAL SAVINGS $67,500▲ Machine cost/piece = cutting time/piece x current hourly cost for the department.Tool Performance ReportCOMPANY DATE ENGINEERTrés Précis L’OutilsFrancetruck brake discMaus 406facing (three passes)LOCATION MATERIALPART CONDITIONMACHINE AND TYPE HARDNESSOPERATION CONDITION OF MACHINE HP CONSTANT SFMPART AND OPERATIONCompetitorPCBN <st<strong>ro</strong>ng>KB9640</st<strong>ro</strong>ng>Pieces/Edge .5 1+Pieces/Insert 4 8Est. AnnualSavings $67,500April, 2002GLO5 cast i<strong>ro</strong>ncasting245 BHNgoodPierre Beaujolais□ YES □ NOPERFORMANCE, TECHNICAL, AND COST DATA PRESENT TESTTOOL USED MCLNR-164D MCLNR-164DINSERT USED CNM-434S 0820 CNM-434S 0820GRADE KD210 <st<strong>ro</strong>ng>KB9640</st<strong>ro</strong>ng>WORKPIECE OR CUTTER DIAMETER — —DOC .047 .047KD210<st<strong>ro</strong>ng>KB9640</st<strong>ro</strong>ng>FEED RATE (IPR, IPM, THD’S./IN) .0120 .0120Pieces/Edge 100 150Pieces/Insert 400 600Est. AnnualSavings $8,667RPMCUTTING SPEEDSFM 2,624 2,624CUTTING TIME/PIECE .244 .244PIECES/EDGE 100 TOOL LIFE/EDGECUTTING EDGES/INSERT 1504 4TYPE OF COOLANTPIECES/INSERT 400 600REASONS FOR INDEXING wear wearHORSEPOWER REQUIREDFINISH (RMS)TYPE OF CHIP BY NUMBER (SEE BACK)INSERT COST (PURCHASE QTY.)MACHINE COST/PIECE ▲ESTIMATED ANNUAL PRODUCTIONESTIMATED ANNUAL COSTESTIMATED ANNUAL SAVINGS $8,667▲ Machine cost/piece = cutting time/piece x current hourly cost for the department.6

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