15806 Knmtl KB9640 Brochure - Jan Havelka spol. s ro

GRADE <strong>KB9640</strong>...GRADE <strong>KB9640</strong>...the Metalcutting Industry’s FirstCVD Alumina-Coated PCBN Grade!LatheCatalog 2012

<strong>KB9640</strong> …the Metalcutting Industry’s FirstCVD Alumina-Coated PCBN Grade!CVD TiNcoatingCVD aluminacoatingadhesionlayertough PCBNsubstrate<strong>KB9640</strong> is a truly innovative grade that provides theultimate in crater wear protection. By defeating the mainfailure mechanism confronting PCBN cuttingtools, Kennametal offers a new grade withsuperior tool life compared with uncoatedPCBN and ceramic tools. Not only has<strong>KB9640</strong> demonstrated performanceimprovements when machining hardenedirons, steels, and powder metals, it has alsoshown tremendous success in machiningsofter low-ferrite-containing cast irons. In particular,<strong>KB9640</strong> has achieved excellent results in the machiningof gray cast iron brake discs. Beyond the performanceadvantages of its coating, solid PCBN <strong>KB9640</strong> iseconomical, too, with multiple cutting edges per insert.features functions benefits• CVD alumina coating • barrier against thermal and chemical erosion • longer tool life (2 - 3 times betterthan uncoated PCBN)• best-known coating for crater wear resistance • increased speed capability• increased productivity• special adhesion layer • provides exceptional coating adherence to • maintains coating integrity for improved tool lifethe PCBN substrate• solid PCBN • ideal in roughing and heavy depth-of-cut • multiple edges(doc) operations• double-sided• low cost/edge• improved productivity• extremely tough high- • offers fracture resistance in • long and reliable performance in demandingcontent PCBN substrate roughing and heavy doc operations. machining operations• CVD TiN outer layer • easily identifiable edge wear • allows for optimal indexingKennametal, the block-style K, KB, <strong>KB9640</strong>, KD, KD210, KD240 andKennametal University are trademarks of Kennametal Inc. in the UnitedStates and/or in other countries, and are used as such herein. Theabsence of a product, service name, or logo from this list does notconstitute a waiver of Kennametal’s trademark or other intellectualproperty rights concerning that name or logo.2Copyright 2002 by Kennametal Inc., Latrobe, PA 15650.All rights reserved.

PROVEN.In hardened steels, sinteredcast iron, gray, ductile, andmalleable cast iron.Application RangesSpeed Recommendations50(15)150(45)250(75)Speed - sfm (m/min)350(110)450(140)550(170)650(200)750(230)Starting Conditionssfm m/minhardened steels, and sintered cast iron350 105500(152)1000(305)1500(460)Speed - sfm (m/min)2000(610)2500(760)3000(915)3500(1070)4000(1220)Starting Conditionssfm m/mingray cast iron 2500 760ductile cast iron 1200 365malleable iron 600 185heavily interrupted cutlightly interrupted cutvarying depth of cut, casting or forging skinsmooth cut, pre-turned surface3

<strong>KB9640</strong> InsertsCNMinsertcatalognumberISOcatalognumberd s r ε m grade<strong>KB9640</strong>inch mm inch mm inch mm inch mmCNM-322E CNMN 09 03 08E 3/8 9,53 1/8 3,18 1/32 0,8 .0868 2,206 ■CNM-323E CNMN 09 03 12E 3/8 9,53 1/8 3,18 3/64 1,2 .0781 1,985 ■CNM-322S 0820 CNMN 09 03 08S 02020 3/8 9,53 1/8 3,18 1/32 0,8 .0868 2,206 ■CNM-323S 0820 CNMN 09 03 12S 02020 3/8 9,53 1/8 3,18 3/64 1,2 .0868 2,206 ■CNM-423E CNMN 12 03 12E 1/2 12,70 1/8 3,18 3/64 1,2 .1129 2,867 ■CNM-423S 0820 CNMN 12 03 12S 02020 1/2 12,70 1/8 3,18 3/64 1,2 .1129 2,867 ■CNM-424S 0820 CNMN 12 03 16S 02020 1/2 12,70 1/8 3,18 1/16 1,6 .1042 2,647 ■CNM-432S 0820 CNMN 12 04 08S 02020 1/2 12,70 3/16 4,76 1/32 0,8 .1216 3,088 ■CNM-433S 0820 CNMN 12 04 12S 02020 1/2 12,70 3/16 4,76 3/64 1,2 .1129 2,867 ■CNM-433S 1220 CNMN 12 04 12S 03020 1/2 12,70 3/16 4,76 3/64 1,2 .1129 2,867 ■CNM-434S 0820 CNMN 12 04 16S 02020 1/2 12,70 3/16 4,76 1/16 1,6 .1042 2,647 ■CNM-434S 1220 CNMN 12 04 16S 03020 1/2 12,70 3/16 4,76 1/16 1,6 .1042 2,647 ■DNMDNM-322E DNMN 11 03 08E 3/8 9,53 1/8 3,18 1/32 0,8 .1821 4,626 ■DNM-322S 0820 DNMN 11 03 08S 02020 3/8 9,53 1/8 3,18 1/32 0,8 .1821 4,626 ■DNM-323E DNMN 11 03 12E 3/8 9,53 1/8 3,18 3/64 1,2 .1639 4,164 ■DNM-323S 0820 DNMN 11 03 12S 02020 3/8 9,53 1/8 3,18 3/64 1,2 .1639 4,164 ■DNM-324S 0820 DNMN 11 03 16S 02020 3/8 9,53 1/8 3,18 1/16 1,6 .1457 3,701 ■RNMRNM-22S 0820 RNMN 06 03 00S 02020 1/4 6,35 1/8 3,18 — — — — ■RNM-32E RNMN 09 03 00E 3/8 9,53 1/8 3,18 — — — — ■RNM-32S 0820 RNMN 09 03 00S 02020 3/8 9,53 1/8 3,18 — — — — ■RNM-42E RNMN 12 03 00E 1/2 12,70 1/8 3,18 — — — — ■RNM-42S 0820 RNMN 12 03 00S 02020 1/2 12,70 1/8 3,18 — — — — ■RNM-43S 0820 RNMN 12 04 00S 02020 1/2 12,70 3/16 4,76 — — — — ■RNM-43S 1220 RNMN 12 04 00S 03020 1/2 12,70 3/16 4,76 — — — — ■RNM-82S 0820 RNMN 25 03 00S 02020 1 25,40 1/8 3,18 — — — — ■RNM-82S 2020 RNMN 25 03 00S 05020 1 25,40 1/8 3,18 — — — — ■RNM-83S 6020 RNMN 25 04 00S 15020 1 25,40 3/16 4,76 — — — — ■RNM-84S 0820 RNMN 25 06 00S 02020 1 25,40 1/4 6,35 — — — — ■RNM-84S 6020 RNMN 25 06 00S 15020 1 25,40 1/4 6,35 — — — — ■.insert catalognumber suffixinsert edge preparation and description4Ehone onlyS 0820 .008" x 20° t-land with a honeNOTE: Special edge preparations are available upon request.

<strong>KB9640</strong> InsertsSNMinsertcatalognumberISOcatalognumberd s r ε m grade<strong>KB9640</strong>inch mm inch mm inch mm inch mmSNM-222E SNMN 06 03 08E 1/4 6,35 1/8 3,18 1/32 0,8 .0388 0,986 ■SNM-222S 0820 SNMN 06 03 08S 02020 1/4 6,35 1/8 3,18 1/32 0,8 .0388 0,986 ■SNM-322E SNMN 09 03 08E 3/8 9,53 1/8 3,18 1/32 0,8 .0647 1,644 ■SNM-322S 0820 SNMN 09 03 08S 02020 3/8 9,53 1/8 3,18 1/32 0,8 .0647 1,644 ■SNM-323E SNMN 09 03 12E 3/8 9,53 1/8 3,18 3/64 1,2 .0582 1,480 ■SNM-323S 0820 SNMN 09 03 12S 02020 3/8 9,53 1/8 3,18 3/64 1,2 .0582 1,480 ■SNM-324S 0820 SNMN 09 03 16S 02020 3/8 9,53 1/8 3,18 1/16 1,6 .0518 1,315 ■SNM-334S 0820 SNMN 09 04 16S 02020 3/8 9,53 3/16 4,76 1/16 1,6 .0518 1,315 ■SNM-422E SNMN 12 03 08E 1/2 12,70 1/8 3,18 1/32 0,8 .0906 2,301 ■SNM-422S 0820 SNMN 12 03 08S 02020 1/2 12,70 1/8 3,18 1/32 0,8 .0906 2,301 ■SNM-423S 0820 SNMN 12 03 12S 02020 1/2 12,70 1/8 3,18 3/64 1,2 .0841 2,137 ■SNM-424S 0820 SNMN 12 03 16S 02020 1/2 12,70 1/8 3,18 1/16 1,6 .0777 1,973 ■SNM-433E SNMN 12 04 12E 1/2 12,70 3/16 4,76 3/64 1,2 .0841 2,137 ■SNM-433S 0820 SNMN 12 04 12S 02020 1/2 12,70 3/16 4,76 3/64 1,2 .0841 2,137 ■SNM-433S 1220 SNMN 12 04 12S 03020 1/2 12,70 3/16 4,76 3/64 1,2 .0841 2,137 ■SNM-434E SNMN 12 04 16E 1/2 12,70 3/16 4,76 1/16 1,6 .0777 1,973 ■SNM-434S 0820 SNMN 12 04 16S 02020 1/2 12,70 3/16 4,76 1/16 1,6 .0777 1,973 ■SNM-434S 1220 SNMN 12 04 16S 03020 1/2 12,70 3/16 4,76 1/16 1,6 .0777 1,973 ■TNMTNM-221E TNMN 11 03 04E 1/4 6,35 1/8 3,18 1/64 0,4 .3594 9,128 ■TNM-221S 0820 TNMN 11 03 04S 02020 1/4 6,35 1/8 3,18 1/64 0,4 .3594 9,128 ■TNM-222E TNMN 11 03 08E 1/4 6,35 1/8 3,18 1/32 0,8 .3438 8,731 ■TNM-222S 0820 TNMN 11 03 08S 02020 1/4 6,35 1/8 3,18 1/32 0,8 .3438 8,731 ■TNM-223E TNMN 11 03 12E 1/4 6,35 1/8 3,18 3/64 1,2 .3281 8,334 ■TNM-223S 0820 TNMN 16 03 12S 02020 1/4 6,35 1/8 3,18 3/64 1,2 .3281 8,334 ■TNM-333S 0820 TNMN 16 04 12S 02020 3/8 9,53 3/16 4,76 3/64 1,2 .5156 13,097 ■TNM-334S 0820 TNMN 16 04 16S 02020 3/8 9,53 3/16 4,76 1/16 1,6 .5000 12,700 ■insert catalognumber suffixinsert edge preparation and descriptionEhone onlyS 0820 .008" x 20° t-land with a honeNOTE: Special edge preparations are available upon request.5

INSERT COST/PIECETOTAL COST/PIECEProven Successessub title here in separate text boxTool Performance ReportCOMPANY DATE ENGINEERLOCATIONPARTMetalcutting SourcesPennsylvaniamill rollproprietaryrough turn bodyMACHINE AND TYPEMATERIALCONDITIONHARDNESSOPERATION CONDITION OF MACHINE HP CONSTANT SFMPART AND OPERATIONAugust, 2000hard cast ironspin casting62-64 HRCgoodDave Borland□ YES□ NOPERFORMANCE, TECHNICAL, AND COST DATA PRESENT TESTTOOL USED special specialINSERT USED RNM-82S 2420 RNM-82S 0820GRADE competitor PCBN <strong>KB9640</strong>WORKPIECE OR CUTTER DIAMETERDOC .303 .303FEED RATE (IPR, IPM, THD’S./IN) .0300 .0300RPMCUTTING SPEEDSFM 120 120CUTTING TIME/PIECE 3,897 5,241PIECES/EDGE .5 1+TOOL LIFE/EDGECUTTING EDGES/INSERT 8 8PIECES/INSERT 4 8REASONS FOR INDEXING doc notch end of rollTYPE OF COOLANTHORSEPOWER REQUIREDFINISH (RMS)TYPE OF CHIP BY NUMBER (SEE BACK)INSERT COST (PURCHASE QTY.)INSERT COST/PIECEMACHINE COST/PIECE ▲TOTAL COST/PIECEESTIMATED ANNUAL PRODUCTIONESTIMATED ANNUAL COSTESTIMATED ANNUAL SAVINGS $67,500▲ Machine cost/piece = cutting time/piece x current hourly cost for the department.Tool Performance ReportCOMPANY DATE ENGINEERTrés Précis L’OutilsFrancetruck brake discMaus 406facing (three passes)LOCATION MATERIALPART CONDITIONMACHINE AND TYPE HARDNESSOPERATION CONDITION OF MACHINE HP CONSTANT SFMPART AND OPERATIONCompetitorPCBN <strong>KB9640</strong>Pieces/Edge .5 1+Pieces/Insert 4 8Est. AnnualSavings $67,500April, 2002GLO5 cast ironcasting245 BHNgoodPierre Beaujolais□ YES □ NOPERFORMANCE, TECHNICAL, AND COST DATA PRESENT TESTTOOL USED MCLNR-164D MCLNR-164DINSERT USED CNM-434S 0820 CNM-434S 0820GRADE KD210 <strong>KB9640</strong>WORKPIECE OR CUTTER DIAMETER — —DOC .047 .047KD210<strong>KB9640</strong>FEED RATE (IPR, IPM, THD’S./IN) .0120 .0120Pieces/Edge 100 150Pieces/Insert 400 600Est. AnnualSavings $8,667RPMCUTTING SPEEDSFM 2,624 2,624CUTTING TIME/PIECE .244 .244PIECES/EDGE 100 TOOL LIFE/EDGECUTTING EDGES/INSERT 1504 4TYPE OF COOLANTPIECES/INSERT 400 600REASONS FOR INDEXING wear wearHORSEPOWER REQUIREDFINISH (RMS)TYPE OF CHIP BY NUMBER (SEE BACK)INSERT COST (PURCHASE QTY.)MACHINE COST/PIECE ▲ESTIMATED ANNUAL PRODUCTIONESTIMATED ANNUAL COSTESTIMATED ANNUAL SAVINGS $8,667▲ Machine cost/piece = cutting time/piece x current hourly cost for the department.6

INSERT COST/PIECETOTAL COST/PIECEProven SuccessesTool Performance ReportCOMPANY DATE ENGINEERLOCATIONPARThardened clutch ringMACHINE AND TYPEFar North MachiningCanadaproprietaryclutch ring boreMATERIALCONDITIONHARDNESSOPERATION CONDITION OF MACHINE HP CONSTANT SFMPART AND OPERATIONDecember, 2001smooth bore (3 passes)58 – 63 HRCgoodBob Yaugerheat-treated alloy steel C 1045□ YES□ NOPERFORMANCE, TECHNICAL AND COST DATA PRESENT TESTTOOL USED CRGNRP-163D CRGNRP-163DINSERT USED RNM-32T 0820 RNM-32S 0820GRADE competitor PCBN <strong>KB9640</strong>WORKPIECE OR CUTTER DIAMETERDOC .030 .030FEED RATE (IPR, IPM, THD’S./IN) .0130 .0130RPMCUTTING SPEEDSFM 524 0CUTTING TIME/PIECE .282 .282PIECES/EDGE 110 268TOOL LIFE/EDGECUTTING EDGES/INSERT 14 14PIECES/INSERT 1,540 3,752REASONS FOR INDEXING wear wearTYPE OF COOLANTHORSEPOWER REQUIREDFINISH (RMS)TYPE OF CHIP BY NUMBER (SEE BACK)INSERT COST (PURCHASE QTY.)INSERT COST/PIECEMACHINE COST/PIECE ▲TOTAL COST/PIECEESTIMATED ANNUAL PRODUCTIONESTIMATED ANNUAL COSTESTIMATED ANNUAL SAVINGS $16,952▲ Machine cost/piece = cutting time/piece x current hourly cost for the department.Tool Performance ReportCOMPANY DATE ENGINEERLOCATION MATERIALPART CONDITIONring gearMACHINE AND TYPE HARDNESSOPERATION CONDITION OF MACHINE HP CONSTANT SFMPART AND OPERATIONMurata twin spindlefacingCompetitorPCBN <strong>KB9640</strong>Pieces/Edge 110 268Pieces/Insert 1,540 3,752Est. AnnualSavings $16,952Automotive SpecialistsMichiganMay, 2001powdered metalsintered surface63 – 69 HRCgoodRon D’Andrea□ YES □ NOPERFORMANCE, TECHNICAL AND COST DATA PRESENT TESTTOOL USED CRGNRP-163D CRGNRP-163DINSERT USED RNM-32S 0820 RNM-32S 0820GRADE competitor PCBN <strong>KB9640</strong>CompetitorPCBN <strong>KB9640</strong>Pieces/Edge 25 65Pieces/Insert 500 1300Est. AnnualSavings $11,208WORKPIECE OR CUTTER DIAMETERDOC .009 .009FEED RATE (IPR, IPM, THD’S./IN) .0040 .0040RPMCUTTING SPEEDSFM 600 600CUTTING TIME/PIECE 44.3 PIECES/EDGE TOOL LIFE/EDGE25 44.365TYPE OF COOLANTCUTTING EDGES/INSERT 20 20PIECES/INSERT 500 1300REASONS FOR INDEXING wear wearHORSEPOWER REQUIREDFINISH (RMS)TYPE OF CHIP BY NUMBER (SEE BACK)INSERT COST (PURCHASE QTY.)MACHINE COST/PIECE ▲ESTIMATED ANNUAL PRODUCTIONESTIMATED ANNUAL COSTESTIMATED ANNUAL SAVINGS $11,208▲ Machine cost/piece = cutting time/piece x current hourly cost for the department.7

RKENNAMETAL ONLINEVisit www.kennametal.com forinstant access to the productsand technical applicationinformation that will significantlyboost your turning, milling,and holemaking productivityand profitability - in allworkpiece materials.www.kennametal.comAPPLICATION SUPPORT TECH LINEGet the industry’s finest technical andproduct-application advice FREE! Ourproblem-solving/troubleshootingprofessionals are standing by to ensurethat your Kennametal toolsprovide optimum performance.USA and Canada: 800/835-3668outside USA and Canada: 724/539-6921Monday-Friday: 7am-7pmKENNAMETAL UNIVERSITYLearn the skills to optimize yourmetalcutting performance duringour unique, five-day applicationengineering course!Call or visit us atwww.kennametal.com, to requestbrochure A01-165... or to find outmore about our campus and courses.A02-73(11.5)J2Printed in U.S.A.Kennametal Inc.Metalworking Systems DivisionP.O. Box 231Latrobe, PA 15650PRSRT STDAUTOU.S. POSTAGE PAIDLATROBE, PAPERMIT NO. 64Customer Service(United States and Canada) Phone800-446-7738