Filter Systems - HYDAC USA

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Contamination MonitorsMCS SeriesMetallic Contamination SensorDescriptionThe Metallic Contamination Sensor MCS 1000 detects metallicsolid particle contamination in lubrication fluid. The particles aredetermined according to the inductive measurement process,in which a coil system is the key element of the sensor. Metallicparticles (ferromagnetic Fe and nonferromagnetic nFe) in the > 200µm size range are detected.The MCS 1000 continuously monitors the status of the system andgives information on imminent gear unit damage. This makes thesensor a reliable instrument for status-oriented maintenance.Features• Early detection of imminent gear unit damage• Prevention of expensive plant downtime• Optimal supplement to optical sensors• Measurement of metallic particles (ferromagnetic and nonferromagnetic)> 100 µm• Measurement result is not affected by air bubbles or liquidcontamination in the liquidApplications• Wind Turbines• Marine Thrusters• Industrial Gear Boxes• Mobile Drive Systems• Lubrication Systems• Flushing Systems• Test StandsTechnical DetailsGeneral DataAmbient temperature -40 ... +70°CDiameter sensorcross-sectionMCS1410 = 1/2” (12.7mm)MCS1510 = 1” (25.4 mm)Protection class to DIN40050IP 67Weightapprox. 8 lbs (3.5 kg)Dimensions (L x W x H) 83 x 162 x 140 mmVibration10 - 58 Hz58 - 500 Hz0.75 mm (amplitude)10 g (acceleration)Shock40 gHydraulic DataFlow rate10 ... 200 l/minOperating pressure 20 bar max.Fluid temperature range -40 ... +85°CInlet / OutletFlange connection, SAE 4“ accordingto ISO 6162-1External Electrical DataSupply voltage 9 ... 36 V DC, residual ripple < 10%Power consumption 5 W max.Internal Electrical Data2 Configurable switchingoutputs (n-switching PowerMOSFET, normally-open)Alarm relays capacityRS485 interfaceHSI interfaceDetection limitsferromagnetic (Fe) particlesnon-ferromagnetic (Fe)particlesMax. particle count1 x Ferromagnetic particles (Fe)1 x Non-ferromagnetic particles (nFe)or1 x Ferromagnetic particles (Fe) +Non-ferromagnetic (nFe)1 x Status signal1.5 A max.2 wire, half duplex1 wire, half duplex200 µm (particle, whose volumecorresponds to a sphere with Ø 100 μm)400 µm (particle, whose volumecorresponds to a sphere with Ø 200 μm)100 / s at a pulse duration of 7 ms atthe signal outputWe do not guarantee the accuracy or completeness of this information.The information is based on average working conditions. For exceptionaloperating conditions please contact our technical department. All detailsare subject to technical changes.22 INNOVATIVE FLUID POWERPN#02075860 / 12.11 / FSP1110-1386
Contamination MonitorsModel CodeSeriesMCS = Metallic Contamination SensorModel1 = 1000 SeriesContamination Code4 = particles > 100 um / 1/2”5 = particles > 200 µm / 1”Options1 = StandardFluids0 = Mineral and synthetic oils (particulary used in wind power industry)Hydraulic connection2 = Flange Connection, SAE 3/4” according to ISO 6162-1 (only for MCS14xx)5 = Flange connection, SAE 4“ according to ISO 6162-1 (only for MCS15xx)Electrical Installation0 = StandardModification number000 = StandardMCS 1 5 1 0 - 5 - 0 / 000Scope of Delivery• MCS 1000• O-ring (47.22x3.53 NBR 70 Shore)• O-ring (110.72x3.53 NBR 70 Shore)• Operating and maintenance instructionsAccessories• SAE 4“ Flange adaptor set for pipe or hose connection, 42L according ISO 8431-1 Consisting of: 2x Flange adaptors, 2x O-rings, 8x Cylinderscrews, 8x Washers, 8x Spring washers, P/N: 3435426• Flange adaptor plate, SAE 4” – SAE 1½”, P/N: 3442518• Socket plug (female) with 2 m line, shielded, 8-pole, M12x1, P/N: 3281220• Socket plug (female) with 5 m line, shielded, 8-pole, M12x1, P/N: 02702459• Extension cable 5 m, Socket plug (female) 8-pole, M12x1 / Socket plug (male) 8-pole M12x1, P/N: 3281240• Socket plug with screw clamp, 8-pole, M12x1, P/N: 3281243DimensionsFlange connection, SAE 4“ according to ISO 6162-1MCS with accessory flange adaptor set (optional)4x ø0.69”(17.5mm)≈8.94”(≈227mm)4x ø0.69”(17.5mm)≈8.94”(≈227mm)3.06”(77.8mm)5.2”(132mm)3.06”(77.8mm)5.2”(132mm)1.65” L (42mm)1.65” L (42mm)5.12”(130mm)6.38”(162mm)0.12”(3mm)5.12”(130mm)6.38”(162mm)6.73”(171mm)3.27”(83mm)Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.PN#02075860 / 12.11 / FSP1110-1386INNOVATIVE FLUID POWER 23
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Page 3: Table of ContentsOverviewContaminat
Page 10 and 11: Contamination MonitorsDimensionsCS
Page 12 and 13: CS 2000 SeriesContamination Sensors
Page 14 and 15: Contamination MonitorsCSM 1000 Seri
Page 16 and 17: Contamination MonitorsCSM 2000 Seri
Page 18 and 19: Contamination MonitorsFCU 1000 Seri
Page 21 and 22: Contamination MonitorsTechnical Det
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Page 35 and 36: Contamination MonitorsFAS SeriesFlu
Page 37 and 38: DiagnosticsHMG Display Panel & Conn
Page 39 and 40: DiagnosticsHMG Display Panel & Conn
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Page 43 and 44: DiagnosticsDiagnostic UnitModel Cod
Page 45 and 46: Offline Filtration SystemsModel Cod
Page 55 and 56: Offline Filtration SystemsSkid Sele
Page 57 and 58: Offline Filtration SystemsDimension
Page 63 and 64: Offline Filtration SystemsViscosity
Page 67 and 68: Offline Filtration SystemsSizing Of
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Offline Filtration SystemsDimension
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Offline Filtration SystemsModel Cod
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Offline Filtration SystemsNegative
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Replacement ElementsPortable Filtra
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360˚ of• Complete Package Soluti
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Filter Systems - HYDAC USA

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