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The Sports Goods Sector in Pakistan - TRTA i

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Generally, leather of certa<strong>in</strong> types is available but footwear manufactur<strong>in</strong>g rema<strong>in</strong>s highlyimport-based. All the sol<strong>in</strong>g material/soles, chemicals and other important raw materials used<strong>in</strong> footwear manufactur<strong>in</strong>g have to be predom<strong>in</strong>antly imported.2.1.3 Other production <strong>in</strong>putsLocal and imported technologyFor shoe manufactur<strong>in</strong>g, a lot of mach<strong>in</strong>ery is <strong>in</strong>volved at all stages of the production process.In the cutt<strong>in</strong>g stage, mostly imported mach<strong>in</strong>ery is used. In the stitch<strong>in</strong>g stage, cut componentsare stitched to make uppers. Local mach<strong>in</strong>es are used but most companies use imported ones.For the last<strong>in</strong>g process, at times local mach<strong>in</strong>ery is used. <strong>The</strong> last<strong>in</strong>g procedure of assembl<strong>in</strong>gupper and sole is the most expensive area for us<strong>in</strong>g mach<strong>in</strong>es. For bottom component mak<strong>in</strong>g,local mach<strong>in</strong>ery is used.Cutt<strong>in</strong>g and stitch<strong>in</strong>g account for 20% of the technology cost, last<strong>in</strong>g 45-60% and sole mak<strong>in</strong>g,moulds and bottom component mak<strong>in</strong>g 20-35% of the cost.Very basic technology, i.e. only 5-7%, is available locally <strong>in</strong> satisfactory quality. <strong>The</strong>rema<strong>in</strong><strong>in</strong>g technology has to be imported. Quality-wise this technology is excellent.Table 2.3 Technology costs and sourceProcess Cost of mach<strong>in</strong>ery Orig<strong>in</strong> of mach<strong>in</strong>eryCutt<strong>in</strong>g 10% lowStitch<strong>in</strong>g 10% lowLast<strong>in</strong>g 60% highSole andbottomcomponentmak<strong>in</strong>gSource: PFMA20% medium to highMost footwear manufactur<strong>in</strong>g technology isimport-based. Italian manufacturers are thelargest suppliers. Due to an upsurge <strong>in</strong>Ch<strong>in</strong>ese footwear manufactur<strong>in</strong>g, one can nowsource shoes from the far East, e.g. Ch<strong>in</strong>a,Taiwan, Korea, etc. With a lot of closedowns <strong>in</strong>Europe, goods barga<strong>in</strong>s are available forsecond hand mach<strong>in</strong>es. Some basicfabricated mach<strong>in</strong>es are available which attimes can be adapted.Packag<strong>in</strong>g materialGood quality packag<strong>in</strong>g material is available locally at a reasonable price. Part of packag<strong>in</strong>gmaterial is labell<strong>in</strong>g which is very important, i.e. bar codes, pric<strong>in</strong>g, customer’s brands,security chip label (imported), etc. Mostly, the client sends these th<strong>in</strong>gs or asks the factory tocontact its recommended supplier to get the labels made.Labour force and salariesSkilled labour is not available locally. <strong>The</strong>re are no tra<strong>in</strong><strong>in</strong>g <strong>in</strong>stitutes to tra<strong>in</strong> the talentedworkforce. On average, monthly salary <strong>in</strong> the organised footwear sector is approximatelyUS$100. However, the m<strong>in</strong>imum wage fixed by the Government is PKR 4,000/month(ca. US$70). <strong>The</strong> US$100 paid to the employer <strong>in</strong>cludes benefits like EOBI and SocialSecurity. Most companies also additionally pay provident fund or gratuity, and sometimesInternational Trade Centre 17

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