Supplier First Article Inspection Tutorial (pdf 741Kb)

Cobham Mission Systems DivisionDate: August 9, 2011Supplier Quality AssuranceFirst Article Inspection IAWQC813 and QC814

Completion of FAI Forms• FAI forms shall be completed IAW eitherQC form 813A or QC814 (AS9102)as required by purchase order:• Suppliers may use their own format for FAI’s completed IAW QC813 provided thesupplier form is equivalent. For FAI’s prepared IAW QC814, the use of Carleton’sversion AS9102 is preferred.• All forms shall be completed either electronically or in permanent ink.• A numeric result is required for measurable attributes.• For non numeric responses, the terms “accept”, “complies with”, “compliant” arepreferred. A response expressed as “OK” is not an acceptable response.• If a lapse of production exceeds a period of 12 months, a full FAI is required to becompleted.1Cobham Mission Systems Overview27 March 2012Cobham Mission Systems Division

Completion of FAI Forms• Revision Changes: When a part revision level changes, a “delta” or “partial” FAI isrequired . Only the characteristic (s) that have been revised, added or amended shallbe recorded on the partial FAI.• Characteristic Accountability: The organization shall verify every design characteristicduring FAI and record the results. Every design characteristic shall have its ownunique number.• GD&T characteristics and their measured/calculated values must be recorded in theFAI. Basic dimensions may be omitted from the FAI.• Reference dimensions may be omitted from the FAI report.• Control of records: All FAI documentation shall be considered a quality record andshall be submitted and/or retained on record IAW PO requirements.2Cobham Mission Systems Overview27 March 2012Cobham Mission Systems Division

DTHE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO CARLETON TECHNOLOGIES INC. AND SHALL N0T BEREPRODUCED OR DISCLOSED IN WHOLE OR IN PART OR USED FOR ANY DESIGN OR MANUFACTURE EXCEPTWHEN SUCH USER POSSESSES DIRECT, WRITTEN AUTHORIZATION FROM CARLETON TECHNOLOGIES INC,NOTES:8 7 6 5 4 3 2 11. TRACEABILITY REQUIRED BY LOT NUMBER.2. IDENTIFY PART IAW MIL-STD-130, (BAG/LABEL)AS FOLLOWS:PN 04577/B51306-1REV__LOT NO.____3. QUALITY ASSURANCE PROVISIONS:ALL CHARACTERISTICS ARE SUBJECT TOINSPECTION UNDER CARLETON TECHNOLOGIESINC. INSPECTION SYSTEM.1321.9904C116313.052±.001151616.100.198.005 AB2X R.010.0865±.0025 631412171819INFORMATION ON THIS DRAWING IS SUBJECT TO US ITAR AND EXPORT REGULATIONS.DISCLOSURE TO ANY FOREIGN PERSON OR ENTITY IS PROHIBITED WITHOUT THESPECIFIC WRITTEN APPROVAL OF CARLETON TECHNOLOGIES INC.REVISIONSLTR ZONE DESCRIPTION DATE APPROVEDB RLSE IAW ECO OP7636 CPC 10-11-20 C NOWAKC REV IAW ECO OP8185 ELC 11-06-23 J.OWCZARCZAKD REV IAW ECO OP8194 ELC J.OWCZARCZAK28.0175±.0025DA.995B10.030291.494±.002.002 D2091.325.002 DC1.100.785241.259.002 D221.146.002 D23213032R .007.00231C.55081.570251.06126.014 S A B C32332X R .007.0023432.0425±.0025B64X54X R.09.173±.003 THRU.002 M A D S B7A1.660.830D27DETAIL BSCALE: 20 / 1353237322X R .007.002R .007.00238361.1461.325BB51306 DASECTION A-ASCALE: 8 / 1ACTI D1 rev E Part8764041B51306-1 SPACER- INTERPRET DRAWING IAW ASME Y14.100-2004.- DIMENSIONS ARE IN INCHES.- DIMENSIONS AND TOLERANCES IAWASME Y14.5M-1994.- DIMENSIONS APPLY AFTER PLATING OR COATING.- THREADS IAW FED-STD-H28A- PART TO BE FREE OF BURRS.- SURFACES: 125 DRILLED HOLES: 250542- FILLETS: R .035 MAX 43- EDGES: BRK .020 MAX- TOLERANCES:44.XX ± .01 .XXX ± .005ANGLES: ±1°CHAMFERS: ±5°DRILL POINTS: 90° TO 180° INCL- COAXIAL FEATURES TO BERUNOUT WITHIN .00645UNSN04400 (MONEL 400) /CLASS A OR39B/FORM 1 (BAR/ROD) /COLD DRAWN(STRESS RELIEVED) /ASTM DS-56/SAE HS-1086.PART NUMBER DESCRIPTION MATERIAL AND SPECIFICATION SURFACE TREATMENTUNLESS OTHERWISE SPECIFIED:CONTRACT NO.Carleton Technologies Inc.43DWNCHKENGRQAMFGC. CONNELLYC. NOWAKC. NOWAKD. PASTORT. McKEEVERDATE2010-07-092010-07-092010-07-092010-07-09210 Cobham DriveOrchard Park, New York 14127-4195TITLESIZE CAGE CODED 04577SPACERDRAWING NUMBERB513062010-07-09 SCALE WEIGHT4:10.114SHEET1REV.D1 OF 1ASW