DMC Tool Kits - Pan Pacific Electronics
DMC Tool Kits - Pan Pacific Electronics
DMC Tool Kits - Pan Pacific Electronics
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© COPYRIGHT DANIELS MFG. CORP. 2003CONTENTS<strong>DMC</strong> <strong>Kits</strong> 2Data 3Packaging 4Support 6Applications 7
Total SupportFor WiringSystem ServiceTHE PROBLEMComplex Wiring Systems. Today’s sophisticatedaircraft and weaponry electronics have becomeincreasingly more complex.Personnel Training. The technician who mustmaintain these systems cannot possibly beknowledgeable about all the various types ofterminations and associated tooling needed torepair the vast number of interconnections whichmake up these systems.Time Requirements. Once the system becomesinoperative, the pressure to return the system tooperation does not permit the luxury of researchingthe answers to these tooling problems.THE SOLUTIONResearch. <strong>DMC</strong> does all the necessary researchto relieve this pressure and eliminate the guessworkand haphazard, trial-and-error utilization oftools by developing detailed <strong>Tool</strong> Selection Chartsto cross reference all the connectors with vitalrepair tool data.Packaging. <strong>DMC</strong> then packages these <strong>Tool</strong>Selection Charts, Contents Charts, and InstructionSheets with all the crimping tools, turrets, dies,wire strippers, installing tools, removal tools andother accessories necessary to support thesystem in durable cases so the tools are properlyorganized and protected.Ready Access. The technician now has readyaccess to the technical data and tools for reliable,cost-effective Total Wiring System Support.Working Together. <strong>DMC</strong> can work with you toselect or custom design the right Wiring SystemService Kit to meet your individual requirements.After you have purchased a <strong>DMC</strong> Service Kit,our trained personnel are available with theinformation and tools you need to keepyour kit up-to-date.DANIELSMANUFACTURINGCORPORATION© COPYRIGHT DANIELS MFG. CORP. 2003
CompleteDataPackageThe complete TECHNICAL DATA PACKAGE is a keyfeature of every <strong>DMC</strong> Wiring System Service Kit. TheTECHNICAL DATA PACKAGE consists of three elements:CONTENTS CHARTSIncrease Efficiency/Reduce FOD. These charts offera visual representation of the storage compartments for alltools in the kit. These charts enable the technician to quicklyscan the kit be assured that no tools are missing prior todeparting to make a repair. While this obviously allows theuser to easily locate the required tools, it also decreasesthe likelihood that important components will become lostor left behind in areas where they may later cause damageto electrical circuitry, or system failure (Foreign ObjectDamage—F.O.D.). The CONTENTS CHARTS also list allthe tools by part number, so reordering information is immediatelyavailable should a component require replacement.All tools are identified by common industry part numbers.INSTRUCTION SHEETSSave Time And Money Spent On Retraining. <strong>DMC</strong>provides detailed step-by-step directions on how to preparea tool for use, crimp contacts, install and remove contacts,strip wire, and gauge tools and contacts. INSTRUCTIONSHEETS are also available to meet foreign language orunique special purpose tool requirements.TOOL SELECTION CHARTSEliminate Trial And Error <strong>Tool</strong> Selection. Thesedetailed charts are developed from the actual connectorlists of the system being supported, and are designed todirect the technician in the selection of the proper toolsand accessories. <strong>DMC</strong> does all the research to crossreference the appropriate tooling for proper disassembly,repair and assembly of the power, RF and other connectorsin the system. The TOOL SELECTION CHARTSidentify the connectors in alpha/numeric order by theirmilitary and/or commercial designations; identify thecontacts by part number and color code whereapplicable; list applicable wire sizes; and identifythe appropriate crimp tool and associated turret/positioner/die, installing tool and removal tool forwired and unwired contacts where applicable.The TECHNICAL DATA PACKAGE is affixedto the Kit and protected by transparent, plasticlamination to prevent environmental damage.<strong>DMC</strong> offers you 25 years of experience insupporting the connector industry. This experiencehas enabled <strong>DMC</strong> to develop a wealthof information which can be easily accessedwhen researching technical data for your Kit.DANIELSMANUFACTURINGCORPORATION© COPYRIGHT DANIELS MFG. CORP. 2003
OrganizedPackaging<strong>DMC</strong> Service <strong>Kits</strong> are designed to enable the technicianto use time and abilities in the most efficient way. Throughour organizational planning we provide the user with thefollowing benefits:1. Easier Access to <strong>Tool</strong>s.2. Less Personnel Downtime.3. Control of <strong>Tool</strong> Inventory.4. Protection of <strong>Tool</strong>s.SystemENVIRONMENTAL PACKAGINGAn analysis of the environmental conditions and otherfactors is of absolute necessity from the beginning. On-sitefield maintenance requires a packaging system wheremaximum portability and component protection are thecontrolling factors, whereas maintenance kits designedfor depot-level support are based primarily on convenientlocation of components and other significant factors importantto that environment.CUSTOM SIZESDepending upon the complexity of the system being supported,the tools and technical data are protected in variousformats: from a single metal tool box for basic, on-site repairsto multi-drawer, roll-around cabinets for depot-level repairs.FOAM INSERTSFoam inserts (standard for all <strong>DMC</strong> kits) provide eachcomponent with a designated storage space which isindicated on the Contents Charts. This assures the technicianthat no needed components are missing prior to departingto make the repair. The technician also knows, prior toleaving the on-site repair, that if a foam compartmentis empty, then a component is missing and must beretrieved. This helps eliminate FOD (Foreign ObjectDamage) problems.Military/Standard <strong>Kits</strong>Conforming to MIL-T-83507,MIL-M-83521 and otherspecifications, these kits haveproven their reliability andversatility over years ofdependable service.Custom/Special <strong>Kits</strong>Designed to match yourspecific needs, these kitsare supplied in custom-typecases, and include all of thetools and data necessaryto meet your uniquerequirements.EnvironmentallySealed <strong>Kits</strong>Our most widely used kits,designed to meet the individualsystems requirements forMilitary Aircraft, CommercialAircraft, Commuter andExecutive Aircraft, Helicopters,Weapons Systems andAvionics Systems.DANIELSMANUFACTURINGCORPORATION© COPYRIGHT DANIELS MFG. CORP. 2003
ORGANIZEDFOR EFFICIENTMAINTENANCEOPERATIONSIncreased utilization of aircraftand greater accountability of theindividuals and organizations whomaintain aircraft (and other highreliability systems) are issues whichdrive the need for efficient toolcontrol to greater heights thanever before.Efficient <strong>Tool</strong> control andaccountability starts with a <strong>DMC</strong>Wiring System Service Kit. Thecomplete compliment of toolsand accessories to maintain theconnectors and other wiringsystem components are organized,and readily available. A separatecavity for each item is designedto let you know when tools aremissing or out of place. It providesa system which prevents ForeignObject Damage (FOD), and eachtool is protected while in storageor transportation. Thisassures the tools will be in bettershape when they are needed, andthe calibration is better assureddue to the protection from droppingand other abuse.There is a <strong>DMC</strong> Wiring SystemService Kit which will help yourorganization become more efficientand accountable. Consult <strong>DMC</strong> fordetails today.Typical Examples of<strong>DMC</strong> Kit PackagingOther casesand cabinetsare alsoavailable.Consult <strong>DMC</strong>for options.DANIELSMANUFACTURINGCORPORATION© COPYRIGHT DANIELS MFG. CORP. 2003
Worldwide SupportAnd Calibration<strong>DMC</strong> has developed a worldwide network ofprofessionals to aid you in:1. Answering Technical Questions2. Designing New Service <strong>Kits</strong> and ModifyingExisting <strong>Kits</strong>3. Processing Orders for Complete <strong>Kits</strong> andIndividual Components.<strong>DMC</strong> has authorized distributors in thefollowing countries:AUSTRIAAUSTRALIABELGIUMCANADACHINACZECH REPUBLICDENMARKFRANCEGERMANYUNITED KINGDOMITALYISRAELJAPANKOREANETHERLANDSNEW ZEALANDNORWAYPOLANDSINGAPORESOUTH AFRICASPAINSWEDENSWITZERLAND<strong>DMC</strong> is continually working with the governmentand major manufacturers toward thedevelopment of support materials to keep pacewith the most recent developments in technology.<strong>DMC</strong>’s full-service facility in Orlando, Florida,USA, has a qualified staff to recalibrate tools tomeet FAA requirements and to refurbish kits.As you continually review changes in yourinterconnect systems and forward this informationto <strong>DMC</strong>, we will update your <strong>Tool</strong> Kit to supportany new configurations.<strong>DMC</strong> will remain your partner longafter you receive your initial Wiring SystemService Kit, so you will keep current withall the advances made by the connectorindustry.DANIELSMANUFACTURINGCORPORATION© COPYRIGHT DANIELS MFG. CORP. 2003
Wide-Range<strong>DMC</strong> has the capabilities to design a Wiring SystemService Kit for virtually any electrical interconnection system.The following is a partial list of systems currently covered by<strong>DMC</strong> Wiring System Service <strong>Kits</strong>:MILITARY AIRCRAFT<strong>DMC</strong>1220 LOCKHEED MARTIN C-130H<strong>DMC</strong>1362 LOCKHEED MARTIN C-130J<strong>DMC</strong>31LOCKHEED 3S6007-135 ROBINS AFB<strong>DMC</strong>37-2 LOCKHEED MARTIN F-111A & F-111B<strong>DMC</strong>216 LOCKHEED MARTIN F-16 FIGHTINGFALCON<strong>DMC</strong>1340 RAYTHEON T-6A TEXAN II (JPATS)<strong>DMC</strong>1283 BAe HAWK 100/200<strong>DMC</strong>239 FAIRCHILD A-10<strong>DMC</strong>252 NORTHROP GRUMMAN B2 BOMBER<strong>DMC</strong>306 BOEING McDONNELL DOUGLAS F-15EAGLE A.I.S.<strong>DMC</strong>314MOD1 LOCKHEED MARTIN F-16 A.I.S.<strong>DMC</strong>22 LOCKHEED MARTIN F-22<strong>DMC</strong>476 NORTHROP GRUMMAN EA-6B “O”LEVEL<strong>DMC</strong>498-1001 BOEING McDONNELL DOUGLASF/A-18A, TF/A-18A<strong>DMC</strong>506-1 DASSAULT MIRAGE<strong>DMC</strong>592-C/F18 CANADIAN ARMED FORCES CF-18<strong>DMC</strong>621 BOEING, NORTH AMERICA B1BBOMBER<strong>DMC</strong>679 NORTHROP GRUMMAN EA-6B “I” LEVEL<strong>DMC</strong>712 BOEING McDONNELL DOUGLAS F-15<strong>DMC</strong>730 NORTHROP GRUMMAN E-2C “O”LEVEL<strong>DMC</strong>733 BOEING McDONNELL DOUGLAS AV-8BHARRIER II<strong>DMC</strong>800 LOCKHEED MARTIN P-3 ORION<strong>DMC</strong>882 NORTHROP GRUMMAN C-2A<strong>DMC</strong>896 BOEING T-45A TRAINER<strong>DMC</strong>919 KC135 TANKER<strong>DMC</strong>923A C-130 SCNS PROGRAMCOMMERCIAL AIRCRAFT<strong>DMC</strong>519 AIRBUS 320, 330, 340<strong>DMC</strong>975 BOEING McDONNELL DOUGLAS MD-11<strong>DMC</strong>80BOEING McDONNELL DOUGLAS md80<strong>DMC</strong>185-2MOD1 BOEING 707, 727, 737-200<strong>DMC</strong>201MOD1 BOEING 707, 727, 747SP<strong>DMC</strong>221MOD1 BOEING 707, 727, 757-200, 747, 747SPApplicationsNOTICE: Unless otherwise stated by <strong>DMC</strong>;tools contained in a kit have been selected basedupon their suitability to service the related connectoror contact indicated. Military Standard tools havebeen utilized wherever possible. These tools are notnecessarily the production tools used to manufacturethe aircraft and therefore, these tools may or maynot correspond to the tools listed in the OEM wiringmanual and/or the Chapter 20 Standard WiringPractices Manual list of approved tooling.Verification Is Required.<strong>DMC</strong>262 BOEING DC8, 9, 10<strong>DMC</strong>333 AIRBUS 300, 310<strong>DMC</strong>335MOD1 BOEING 707, 727, 737-200, 747, 747SP& McDONNELL DOUGLAS DC8, 9, 10<strong>DMC</strong>408 LOCKHEED L1011<strong>DMC</strong>502 BOEING 757<strong>DMC</strong>567 BOEING 757, 757-200, 767 & 767-200<strong>DMC</strong>769 BOEING 737-200/400/500<strong>DMC</strong>977 BOEING 777<strong>DMC</strong>921 BOEING 747-200<strong>DMC</strong>1264 BOEING 737-600, -700, -800, BBJ<strong>DMC</strong>717 BOEING 717COMMUTER AND EXECUTIVE AIRCRAFT<strong>DMC</strong>40 DASSAULT FALCON 10, 100, 20, 200,50, & 900<strong>DMC</strong>1107 DORNER DO-328<strong>DMC</strong>1253 GULFSTREAM GV<strong>DMC</strong>1293 BOMBARDIER LEARJET 45<strong>DMC</strong>205-1 CESSNA CITATION I, II, III<strong>DMC</strong>315A CANADAIR CHALLENGER CL-600,CL601-3A<strong>DMC</strong>1384 DEHAVILLAND DASH 8-Q400<strong>DMC</strong>584 CANADAIR RJ<strong>DMC</strong>1319 BOMBARDIER GLOBAL<strong>DMC</strong>556 RAYTHEON BEECHCRAFT KING AIR200, 200T<strong>DMC</strong>635 SAAB 340<strong>DMC</strong>684 BAe 146<strong>DMC</strong>1278 EMBRAER EMB-145 II<strong>DMC</strong>1522 EMBRAER EMB-135<strong>DMC</strong>776 EMBRAER 120 BRASILA<strong>DMC</strong>1126 BAe JETSTREAM 31, 32, 41<strong>DMC</strong>804 CESSNA CITATION II<strong>DMC</strong>1344 DASSAULT FALCON 50 EX, 900EX, 200<strong>DMC</strong>839 FOKKER F50/100<strong>DMC</strong>852 BOMBARDIER LEARJET 25, 35, 55<strong>DMC</strong>857 DORNIER 228<strong>DMC</strong>871 GULFSTREAM III & IV<strong>DMC</strong>872MOD1 DEHAVILLAND DASH 8-100, -200, -30<strong>DMC</strong>876 RAYTHEON HAWKER 800
Wide-RangeHELICOPTERS<strong>DMC</strong>10 SEAKNIGHT H-46<strong>DMC</strong>286-02 GENERAL AVIATION KIT<strong>DMC</strong>378 SIKORSKY S-76 A, B, C MODELS<strong>DMC</strong>385 SIKORSKY SH-3D, 3G, & 3H<strong>DMC</strong>386 MOD1 SIKORSKY CH-53E SUPER STALLION<strong>DMC</strong>420A SIKORSKY SH-60B SEAHAWK(US NAVY)<strong>DMC</strong>431 EUROCOPTER DAUPHIN<strong>DMC</strong>440 BELL AH-1S COBRA<strong>DMC</strong>441 BELL 206 JETRANGER & 206L LONGRANGE<strong>DMC</strong>444 BELL ED-1H IROQUOIS<strong>DMC</strong>45SIKORSKY S-70 SEA MODELS<strong>DMC</strong>491 BELL 212 & 412<strong>DMC</strong>561 WESTLAND WG30<strong>DMC</strong>577 BELL 222B &222UT<strong>DMC</strong>603 BOEING MD500E<strong>DMC</strong>617 BELL TH-57 SEA RANGER<strong>DMC</strong>646-1 BELL OH-58D AHIP<strong>DMC</strong>664A US ARMY HELICOPTER (BDR) KIT<strong>DMC</strong>681 WESTLAND 30 SERIES 100 & 160<strong>DMC</strong>723 BOEING CH47<strong>DMC</strong>736 BOEING CANADA CH113 LABRADOR &CH113A VOYAGEUR<strong>DMC</strong>737 BELL HELICOPTER GENERALAVIATION KIT<strong>DMC</strong>787 SIKORSKY S-70<strong>DMC</strong>788 BELL 214 ST SUPER TRANSPORT<strong>DMC</strong>798 BELL 222 & SIKORSKY S-76<strong>DMC</strong>828 BELL AH-1T IMPROVED SEA COBRA<strong>DMC</strong>850 EUROCOPTER BO-105 & BK-117<strong>DMC</strong>886 SIKORSKY S-70B (AUSTRALIAN NAVY)<strong>DMC</strong>927 SIKORSKY EXECUTIVE TRANSPORT<strong>DMC</strong>1305 KAMAN SH-2G<strong>DMC</strong>1182 BOEING MD-900<strong>DMC</strong>1257 BELL 430<strong>DMC</strong>1244 KAWASAKI OH-1<strong>DMC</strong>1229 KAMAN K-MAX<strong>DMC</strong>1328 BOEING AH64A APACHE<strong>DMC</strong>1238 EUROCOPTER COUGAR<strong>DMC</strong>22LOCKHEED MARTIN F22WEAPON SYSTEMS & AVIONICS SYSTEMS<strong>DMC</strong>25LAV25 & AT<strong>DMC</strong>33ON-SITE SCNS KIT<strong>DMC</strong>63LOCKHEED MARTIN M1/PM1/MIA1<strong>DMC</strong>87LANCE MISSILE SYSTEM<strong>DMC</strong>245-01 TRIDENT SUBMARINE<strong>DMC</strong>286-02 GENERAL AVIATION KIT<strong>DMC</strong>331 AN/TSQ-114<strong>DMC</strong>370F CROTALE NAVY (FRANCE)<strong>DMC</strong>404 AN-TPB-1C RADAR<strong>DMC</strong>468 TOW II, ITV MISSILE<strong>DMC</strong>468F FIST V MISSILE<strong>DMC</strong>509-1 AMX 30B2 TANK<strong>DMC</strong>600 BRADLEY FIGHTING VEHICLE<strong>DMC</strong>600A LOCKHEED MARTIN FAADS<strong>DMC</strong>611 COLLINS THIN LINE I & II<strong>DMC</strong>627 FMC MK 13 MOD4<strong>DMC</strong>634 SUPPLEMENTAL KIT FOR M1 (<strong>DMC</strong> 276)<strong>DMC</strong>640 FMC MK26 & MK45<strong>DMC</strong>661 FMC MK75<strong>DMC</strong>735 FMC MK 13 MOD4<strong>DMC</strong>759 RAYTHEON IMPROVED HAWK MISSILE<strong>DMC</strong>825 BENDIX “ALAGE” TRACKING SYSTEM<strong>DMC</strong>836 CANADIAN PATROL FRIGATE(PARAMAX)<strong>DMC</strong>870 NAVAL UNDERWATER SYSTEM<strong>DMC</strong>894 AN/ALQ117 & AN/ALQ172 (B-52)<strong>DMC</strong>898 PATRIOT MISSILE<strong>DMC</strong>901 AN/ALQ117 & AN/ALQ 172 (B-52)<strong>DMC</strong>909 PHALANX MK17<strong>DMC</strong>925 ISRAELI ARMY KIT<strong>DMC</strong>1307 LOCKHEED MARTIN LANTIRN<strong>DMC</strong>1310 F-16 MLU<strong>DMC</strong>1183 MARK92 RADAR<strong>DMC</strong>1134 WARRIOR TURRET (DELCO)<strong>DMC</strong>1121 AN/AAQ 18 FLIR<strong>DMC</strong>1104 HAGGLUNDS CV-90<strong>DMC</strong>1008 APQ-170MILITARY SPECIFICATIONS<strong>DMC</strong>7MIL-T-83507/11-01<strong>DMC</strong>12A MIL-T-83507/7-01<strong>DMC</strong>67MIL-T-83507/17-01<strong>DMC</strong>102 MIL-T-83507/16-01<strong>DMC</strong>123 MIL-T-83507/8-01<strong>DMC</strong>183 MIL-T-83507/10-01<strong>DMC</strong>202 MIL-T-83507/12-01<strong>DMC</strong>202-1A MIL-T-83507/4-03<strong>DMC</strong>603 MIL-T-83507/15-01<strong>DMC</strong>714A MIL-STD-1760For further assistance with your individual requirements, please contact:ApplicationsNOTICE: Unless otherwise stated by <strong>DMC</strong>;tools contained in a kit have been selected basedupon their suitability to service the related connectoror contact indicated. Military Standard tools havebeen utilized wherever possible. These tools arenot necessarily the production tools used tomanufacture the aircraft and therefore, these toolsmay or may not correspond to the tools listed inthe OEM wiring manual and/or the Chapter 20Standard Wiring Practices Manual list ofapproved tooling. Verification Is Required.DANIELSMANUFACTURINGCORPORATIONLOGISTICS SYSTEMS GROUP526 THORPE ROAD, ORLANDO, FLORIDA 32824TEL (407) 855-6161 FAX (407) 855-6884© COPYRIGHT DANIELS MFG. CORP. 2003
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