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Lightweight, Corrosion-Free Composites - Pan Pacific Electronics

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Glenair Composite ThermoplasticConnector and AccessoryProduct Selection GuideIntroduction377 - Fiber Optic BackshellsGlenair composite fiber optic backshells provideprotection and alignment of individual optical fibermedia in open-bundle and jacketed cable assemblies.Straight, and 90° angled fittings are available for addedconvenience in fiber cable routing. The 90° angledversions utilize a smooth, sweeping profile to eliminatemicro-bending of fiber media.Description Part Number PageFiber Optic Strain Relief Backshell with Self Locking Rotatable Couplingand Fiber Alignment Grommet and Optional Banding adapter or Nut377-040 A-42380 - EMI/RFI Non-Environmental BackshellsGlenair's composite EMI/RFI Shield TerminationBackshell family includes a range of reliable and convenienttermination methods, including:• Cone and Ring Style backshells, and• Ultra lightweight "Knit Braid" designsEach style offers a repairable termination method ideal forfield service of damaged connector contacts in both jacketedand open-wire bundle cable assemblies. The 380 series isnon-environmental. For cable sealing backshells with EMI/RFI shield termination see Series 390.Description Part Number PageSeries 380 EMI/RFI Non-Env. Backshell Assembly Instructions (Type D) A-44Series 380 EMI/RFI Non-Env. Backshell Assembly Instructions (Type E) A-56Cone and Ring Style Shield Termination Backshell with Self LockingCoupling Nut and Strain Relief - Straight and 90°Cone and Ring Style EMI/RFI Backshell with Self Locking RotatableCoupling and Qwik-Clamp - Straight, 45° and 90°Knit Braid Style EMI/RFI Shield Termination Backshell with Qwik-Ty andRotatable CouplingKnit Braid Style EMI/RFI Shield Termination Backshell with Clamp andRotatable CouplingKnit Braid Style EMI/RFI O-Ring Equipped Shield Termination Backshellwith Shrink Boot Adapter and Rotatable Coupling380-099 A-46380-100 A-48380-130 A-52380-131 A-53380-132 A-54EMI/RFI Nickel Plated Copper Knit Braid Material 107-044 A-55Multi Shield Cone and Ring Style EMI/RFI Shield Termination Backshell withSelf Locking Rotatable Coupling and Strain Relief387-083 A-58© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-5E-Mail: sales@glenair.com


IntroductionGlenair Composite ThermoplasticConnector and AccessoryProduct Selection Guide390 - EMI/RFI Environmental BackshellsDescription Part Number PageSeries 390 EMI/RFI Environmental Backshell Assembly Instructions A-60Environmental Cone and Ring Style EMI/RFI Shield Termination Backshellwith Self Locking Rotatable Coupling and Strain Relief - Straight, 45° and 90°Glenair's composite Series 390 backshells utilizestandard cone and ring style shield termination to deliver360° shield/screen grounding with low DC resistanceacross the termination area. Cable sealing O-rings providefull-immersion protection to 6 ft. The lightweight, corrosionproof backshell is ideally suited to general duty use in bothmilitary and commercial interconnect cable applications.Glenair 390 series backshells are fully tooled for all popularconnector series and sizes.390-052 A-62440 - EMI/RFI Banding BackshellsBanding is by far the most popular and reliablemethod of EMI shield termination used today in highperformancecable assemblies. Glenair suppliescomposite banding backshells in straight, 45° and 90°entry angles, with accommodation for either standard orlighter weight and duty micro BAND-IT ® bands. Variousconfigurations are available—all made from lightweightcomposite thermoplastic.Description Part Number PageBanding Backshell Assembly Instructions A-66Ultra <strong>Lightweight</strong> Banding Strain Relief with Rotatable Coupling 440-087 A-64EMI/RFI Micro-Banding Backshell with Qwik-Ty Strain Relief, Shrink Boot Grooveand Self Locking Rotatable Coupling - Straight, 45° and Ultra Low Profile 90°440-143 A-68EMI/RFI Micro-Banding Backshell with Shrink Boot Groove and Self LockingRotatable Coupling - Straight, 45° and Ultra Low Profile 90°440-144 A-70EMI/RFI Banding Backshell with Shrink Boot Groove and Self Locking RotatableCoupling - Standard Profile Straight, 45° and 90°447-325 A-72EMI/RFI Micro-Banding Backshell with Shrink Boot Groove and Self LockingRotatable Coupling - Standard Profile Straight, 45° and 90°447-326 A-74EMI/RFI Banding Backshell with Qwik-Ty Strain Relief and Shrink Boot Groove -Standard Profile Straight and 90°447-327 A-76EMI/RFI Dual Banding Backshell with Self Locking Rotatable Coupling - Straightand 90°447-331 A-84EMI/RFI Banding Backshell with Strain Relief - Standard Profile Straight and 90° 447-711 A-87© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-6E-Mail: sales@glenair.com


Glenair Composite ThermoplasticConnector and AccessoryProduct Selection GuideIntroduction447 - EMI/RFI Band-in-a-CanThe Glenair Series 447 Band-in-a-Canbackshell combines the convenience of bandingwith the versatility of a standard saddle bar strainrelief.The 447 series is available in both single anddual banding porch designs, as well as an optionalQwik-Clamp strain-relief version. The Band-in-a-Can is a perfect solution for standard shielded andjacketed cable assemblies. The selectively platedproduct offers 360° shield grounding without thewear-and-tear problems usually associated withplated interconnect products.Description Part Number PageEMI/RFI Band-in-a-Can Backshell with Strain Relief Clamp - Standard ProfileStraight and 90°447-328 A-78EMI/RFI Environmental Band-in-a-Can Backshell with Strain Relief Clamp orQwik-Clamp – Standard Profile Straight and 90°447-329 A-80EMI/RFI Non-Environmental Band-in-a-Can Backshell with Qwik-Clamp and Self-Locking Rotatable Coupling – Standard Profile Straight and 90°447-330 A-82EMI/RFI Low Profile Micro Band-in-a-Can Backshell with Strain Relief Clamp 447-657 A-86450 - Qwik-Ty Strain ReliefsGlenair's Qwik-Ty ® strain reliefs offer a unique methodof providing strain relief to open wire bundles equipped withcircular connectors. The Qwik-Ty ® comes in straight, 45°and 90° configurations, and features a low profile, reducedweight and simple installation. Assembly with plastic tiestraps or lacing tape is quick and secure.Description Part Number PageQwik-Ty Strain Relief with Self Locking Rotatable Coupling - Straight,45° and Low Profile 90°Qwik-Ty Strain Relief with Ground Lug and Self Locking RotatableCoupling - Straight, 45° and Low Profile 90°Ultra <strong>Lightweight</strong> Qwik-Ty Strain Relief with <strong>Free</strong> Rotating Coupling -Straight and Low Profile 90°450-029 A-88450-030 A-89450-034 A-90© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-7E-Mail: sales@glenair.com


IntroductionGlenair Composite ThermoplasticConnector and AccessoryProduct Selection Guide550 - EMI/RFI Rectangular BackshellsGlenair's line of rectangular backshells is the largestin the industry. The short list of composite thermoplasticversions shown here provide EMI protection for rectangularconnectors used in harsh or severe operating environments.Our D-Subminiature and Micro-D versions are both availablein top, side and 45° entry configurations, in a full range ofconductive and non-conductive finishes.Description Part Number PageEMI/RFI Banding Backshell for MIL-DTL-83513 Micro-DConnectors - Top, 45° and Side EntryEMI/RFI Banding Backshell for MIL-DTL-24308 D-SubminiatureConnectors - Top, Side and End Entry610 - "E" Nuts507-088 A-92557-186 A-94"E" Nuts are typically used on the back of connectors with noEMI/RFI, environmental or strain-relief requirement. But since manyOEMs require that all connectors be equipped with a backshell, the"E" nut fills the threads on the back of the connector and compressesthe sealing grommet—all without the added bulk or weight of astandard backshell. Composite "E" Nuts are available in both platedand unplated designs for all popular connector series and sizes.Description Part Number Page"E" Nut Backshell 610-014 A-96620 - Strain Relief ClampsGlenair offers a comprehensive selection of compositestrain reliefs for circular connectors. Straight, 45° and 90° stylesare available to fit most common connector types. Saddleclamps tighten around the cable assembly to ensure it remains inplace– even in the face of potentially damaging tugs or twists.Description Part Number PageComposite Saddle Clamp Assembly Procedure A-20Strain Relief Clamp with Self-Locking Rotatable Coupling - Straight, 45° and 90° 620-042 A-97Swing Arm Strain Relief with Self Locking Rotatable Coupling Nut 627-122 A-98Swing-Arm Strain Relief with Keyed Banding Insert 627-142 A-100© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-8E-Mail: sales@glenair.com


Glenair Composite ThermoplasticConnector and AccessoryProduct Selection GuideIntroduction630 - Thru-Box, <strong>Pan</strong>el and Bulkhead FittingsGlenair manufactures a full-spectrum line of feed-through fittings forrouting wire and cable into and out of switchgear and other types of junctionboxes. The composite fittings in this section are ideal for thru-panel andbulkhead applications in harsh environmental settings.Description Part Number PageEMI/RFI Environmental Thru-Box, <strong>Pan</strong>el and Bulkhead Banding Adapter- Front or Rear Mount630-030 E-36Universal Environmental Thru-Box, <strong>Pan</strong>el and Bulkhead Universal Adapter 630-031 E-38EMI/RFI Environmental Box Feedthru Cable / Conduit Adapter 637-094 E-40770 - Shrink BootsGlenair offers a standard range of adhesive and non-adhesive heat moldable shrinkboots for use with our metal and composite backshells. Shrink boots provide strain reliefand environmental protection in non-jacketed cable and/or conduit assemblies.Description Part Number PageHeat Moldable Shrink Boot - Straight and 90° 770-001 A-102660 - Protective Covers and Stowage ReceptaclesProtective covers are a critical component in interconnect systems wheremaintenance and test cycles can lead to damage of exposed connectors.Conductive and non-conductive plating options are available to match theconductivity and impedance requirements of the application and the connector.Description Part Number PageMIL-DTL-5015 Plug and Receptacle Covers 660-045 / 046 B-3MIL-DTL-28840 Plug and Receptacle Covers 660-047 / 048 B-4MIL-DTL-38999 Series III Plug and Receptacle Covers 660-049 / 050 B-5Glenair Series 190-015 / 016 Plug and Receptacle Covers 660-077 / 078 B-6MIL-DTL-83723 Series III Plug and Receptacle Covers 660-051 / 052 B-7MIL-DTL-38999 Series III Dummy Stowage Receptacle 650-025 B-8MIL-DTL-38999 Series III Receptacle Cover with Anti-Decoupling Device 667-117 B-9MIL-DTL-5015 Receptacle Cover with Anti-Decoupling Device 667-118 B-10MIL-DTL-38999 Series III Receptacle Cover with Anti-Rotation Device 667-079 B-11© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-9E-Mail: sales@glenair.com


IntroductionGlenair Composite ThermoplasticConnector and AccessoryProduct Selection Guide740 - Convoluted Tubing Wire Protection SystemsGlenair's supplies a number of lightweight, flexible wire circuitprotection solutions made from high-temperature polymer plastics.These polymer convoluted tubing products provide extremely rugged,lightweight enclosures for wiring systems deployed in harsh applicationenvironments. The crush-resistant materials offer exceptional flexibilityand abrasion resistance, and can be combined with Glenair compositeend-fittings, transition-fittings, EMI braiding and jacketing to meet almostany installation requirement. In addition to a complete range of DuPont TMTeflon® tubing types (PTFE, FEP, ETFE and so on), Glenair also offers alow-outgassing halogen-free polymer called PEEK that far out performsother plastic tubing formulas in its strength to weight ratio and has a V-Oflammability rating down to 0.057 inches without the use of additives.Description Part Number PageType A - Convoluted Tubing Only - Series 74 Convoluted Tubing 120-100 C-7Type B - External Black Dacron ® Braid - Series 74 Convoluted Tubing 120-103 C-8Type C - External Shield and Jacket - Series 74 Convoluted Tubing 121-100 C-9Type D - External Shield - Series 74 Convoluted Tubing 121-101 C-10Type E - Two External Shields - Series 74 Convoluted Tubing 121-102 C-11Type F - Jacket and Two External Shields - Series 74 Convoluted Tubing 121-103 C-12Type G - External Jacket - Series 74 Convoluted Tubing 123-100 C-13Fiber Optic Conduit Backshell Adapter with Self Locking Rotatable Couplingand Fiber Alignment Grommet377-041 C-14"T" Configuration Split Junction Fitting 710-318 C-16"Y" Configuration Split Junction Fitting 710-319 C-17Straight with 45° Branch Configuration Split Junction Fitting 710-320 C-18Plus "+" Configuration Split Junction Fitting 710-321 C-19Shrink Boot Conduit Fitting for Glenair Series 74 Helical Convoluted Tubing 712S269 C-20Single EMI/RFI Shield Termination Conduit Fitting for Glenair Series 74Helical Convoluted Tubing712S270 C-21Dual EMI/RFI Shield Termination Conduit Fitting for Glenair Series 74 HelicalConvoluted Tubing712S271 C-22Straight, 45° and 90° Conduit Connector Adapter for Glenair Series 74Helical Convoluted Tubing712-419 C-24Teflon® is a registered trademark of E. I. du Pont de Nemours and Company© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-10E-Mail: sales@glenair.com


Glenair Composite ThermoplasticConnector and AccessoryProduct Selection GuideIntroduction103 - EMI/RFI Braided Shielding and Banding Split-RingsFor many applications, the cable shield is the mostimportant element in controlling EMI. Unfortunately, metalshielding—especially when applied in multiple layers—canbe extremely heavy. The opportunity to provide conductiveEMI shielding at a fraction of the weight of metal is theprincipal advantage of composite thermoplastic EMI/RFIshielding*. Glenair is the industry leader in the designand manufacture of these unique screening products,supplied both in 100% composite and hybrid metal/plasticconfigurations.As is commonly used in conjunction with compositeshield socks, the banding split ring is a useful accessorythat protects wire conductors from damage in shield-toshieldterminations.Description Part Number PageComposite Light Weight Metal-Clad EMI/RFI Braided Shielding (100%) 103-026 D-275%/25% Blended Composite/Metal EMI/RFI Braided Shielding 103-027 D-3PEEK Tubular Braid (Black) for Series 74 Convoluted Tubing 102-051 D-4AS85049 Composite Banding Split-Ring 687-749 D-5*Glenair's composite light weight metal-clad EMI/RFI braiding is made from AmberStrand ®© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-11E-Mail: sales@glenair.com


IntroductionGlenair Composite ThermoplasticConnector and AccessoryProduct Selection Guide140 - Composite EMI/RFI Junction BoxesGlenair's lightweight/high-strength "CostSaver"Composite EMI/RFI Junction Boxes are ideally suitedfor use in harsh environments, where resistanceto electromagnetic interference, corrosive fluids,high temperatures, shock and vibration are criticalrequirements. The boxes are designed to meet theshock and vibration requirements of MIL-S-901Dand MIL-STD-167SHIPS. Box materials also meetstringent EMI/RFI/HIRF and indirect lightning strikeperformance specifications.Description Part Number PageUltra-Miniature Junction Box 140-074 E-16Mini Junction Box 140-100 E-18Small Junction Box 140-101 E-20Medium Junction Box 140-102 E-22Large Junction Box 140-103 E-24Small Low-Profile Box 140-104 E-26Medium Low-Profile Junction Box 140-105 E-28Small Three-Legged Junction Box 140-106 E-30Jumbo Junction Box 140-107 E-328 Port Octagonal Junction Box 140-200 E-3412 Port Rectangular Junction Box 140-203 E-35Internal Mounting Plate for use with Rectangular Series Boxes 687-466 E-42Round Internal Mounting Plate for use with 140-106 Box 687-305-22 E-43Slotted Terminal Block Mounting Rail 687-467 E-44Hole Cap Assembly 687-461 E-45© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-12E-Mail: sales@glenair.com


Glenair Composite ThermoplasticConnector and AccessoryProduct Selection GuideIntroductionMIL-DTL-38999 Series III Type Environmental ConnectorsGlenair's composite MIL-DTL-38999 Series IIIType Environmental Connector Series is built to ensurerobust, durable performance. Connector polarizationkeys and keyways are manufactured to extremely tighttolerances, facilitating reliable mating and minimizingmating cycle wear. Composite shell bodies offerreduced weight, excellent environmental performanceand reliable resistance to vibration and shock. Resilientelastomer inserts and heat-treated berryllium coppercontact retention clips provide trouble-free crimp contactinsertion and removal. Insert arrangements are IAWMIL-STD-1560, or appropriate sub-sets depending onintended application. Consult factory for available insertarrangements.Description Part Number PageMIL-DTL-38999 Series III Type Wall Mount Receptacle 233-105-00, D0, T0 F-10MIL-DTL-38999 Series III Type Jam Nut Receptacle 233-105-07 F-12MIL-DTL-38999 Series III Type In-Line Receptacle 233-105-05 F-14MIL-DTL-38999 Series III Type Plug 233-105-G6 F-16Composite Connector Accessory Assembly ProceduresGlanair assembly procedures are provided for shieldtermination backshells and other complex assemblies.Below is a list of the assembly procedures in this book.Please consult factory for additional assistance.Assembly InstructionsPageComposite Thermoplastic Shield Sock Assembly Procedure A-10Series 360 Non-Environmental Backshell Assembly Instructions A-30Series 370 Environmental Backshell Assembly Instructions A-36Series 380 EMI/RFI Non-Env. Backshell Assembly Instructions (Type D) A-44Series 380 EMI/RFI Non-Env. Backshell Assembly Instructions (Type E) A-56Series 390 EMI/RFI Environmental Backshell Assembly Instructions A-60Banding Backshell Assembly Instructions A-66Composite Saddle Clamp Assembly Procedure A-20Composite Accessory-to-Connector Assembly Instructions G-3Band-It ® Shield Termination Assembly Procedure G-11© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-13E-Mail: sales@glenair.com


IntroductionGlenair Composite ThermoplasticConnector and AccessoryProduct Selection GuideTools and Tool AccessoriesGlenair addresses interconnect system assemblyrequirements with a variety of military standard and specializedconnector-to-backshell assembly tools, braided shielding bandingtools and accessories. Our tool line for composite componentsincludes backshell-to-connector assembly wrenches specificallydesigned to fit composite coupling nut dimensions.Description Part Number PageSoft Jaw Pliers TG69 G-5Aluminum Hex-Coupling Wrench for Composite Backshells 600-091 G-6Stainless Steel Hex-Coupling Wrench for Composite Backshells 600-157 G-7Backshell Assembly Strap Wrench with 3/8" Square Drive TG70 G-8Hand-Held Digital Torque Wrench with Dual 3/8" Drives 600-161Bench Stand for 600-161 Digital Torque Wrench 600-162G-9Large Broad Blade Utility Shears 600-164 G-10Hand Banding Tool for Standard Bands 600-058Hand Banding Tool for Micro Bands 600-061G-12Standard Clamping Band 600-052Standard Extended-Length Clamping Band 600-090Micro Clamping Band 600-057G-13Micro Extended-Length Clamping Band 600-083Cut-Off Blade for Standard Hand Banding Tool 600-056Cutter Knife for Standard Hand Banding Tool 600-062Cut-Off Blade for Micro Banding Tool 600-060G-14Cutter Knife for Micro Banding Tool 600-082Calibration Key for Standard and Micro Hand Banding Tools 600-055Tension Gauge for Standard Hand Banding Tools 600-072-1 G-15Tension Gauge for Micro Hand Banding Tools 600-086-1© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-14E-Mail: sales@glenair.com


Glenair Composite Connector and AccessoryGlass Fiber AdditivesIntroductionGenerally, when we speak of“composites,” we refer to materials containingfibers, primarily glass, impregnated withina plastic resin or “matrix”. This combinationproduces strong, lightweight, corrosionresistantand dimensionally stable materials.Such materials also provide design flexibilityand high dielectric strength.Glass fiber and resin complement eachother well. Just as a metallurgist mightcombine tin and copper to produce bronze—amaterial which is much stronger than eitherbase metal by itself— combining glass fiberwith a resin matrix results in a material thatis more useful than either of its constituentcomponents is on its own.Glass-filled composite thermoplastic resins inpellet form, ready for use in injection moldingapplications.Certain plastics are extremely strong yetsubject to cracking or other forms of stressrelateddamage. When the plastic matrix isaugmented with glass fibers, a wide range ofperformance benchmarks can be achievedincluding improved wear-resistance, crushresistance,and dimensional stability.Glenair composite interconnect components are principally manufactured from 30% glassfiber polyetherimide (PEI), an amorphous thermoplastic with outstanding heat and chemicalresistance and high strength. At room temperature the 30% glass filled PEI exhibits strength farbeyond that of most engineering thermoplastics, with a tensile strength yield of over 15,000 psi.The PEI material meets the most stringent outgassing and flammability requirements.Composite Thermoplastic Vs. Common Metal MaterialsMaterial Specific Gravity Density (lbs. Inch 3 ) Salt SprayComposite 1.27 - 1.51 .055 2000+ HrsAluminum 2.55 - 2.80 .098 48-1000 HrsTitanium 4.51 - 4.62 .162 500-1000 HrsStainless Steel 7.70 - 7.73 .284 500-1000 HrsBrass 8.40 - 8.70 .305 500-1000 Hrs© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-15E-Mail: sales@glenair.com


IntroductionGlenair Composite Connector and AccessoryProduction CapabilitiesGlenair is the recognized leader incomposite thermoplastic researchand development for the interconnectaccessory industry. In fact, no one else hastooled even a small fraction of the compositethermoplastic accessories available todayfrom Glenair. The product line includes circularand rectangular connectors and accessories,cable junction boxes, conduit, conduit fittings,protective covers, shielding, shielding supportrings, and more. It is an ongoing goal at Glenair,largely achieved at this point, to be able to offerequivalent function composite thermoplasticinterconnect components for the complete rangeof interconnect products we produce in metal.metal and composite connectors and meetthe customer’s most stringent performancerequirements. All Glenair designs provide adimensionally stable and cadmium-free alternativeto plated aluminum and brass.Glenair composite components areproduced in injection molded and, in certaincases, machined versions ideally suited for usein harsh environments where resistance to hightemperatures, outgassing, corrosive fluids, fire,and shock and vibration is required. Glenaircomposites are ASTM E595 space rated, andare qualified to the shock, vibration, threadstrength and bend moment requirements of MIL-DTL-38999 and SAE AS85049. The materials alsomeet stringent EMI/RFI/HIRF and indirect lightningstrike performance specifications.Glenair has the largest and most experiencedstaff of composite engineers and manufacturingexperts in the interconnect accessory industry.Their combined expertise insures Glenaircomposite products mate correctly with both© 2009 Glenair, Inc.CAGE Code 06324Glenair composite material options includeUltem ® (PEI), Amodel ® (PPA), Ryton ® (PPS),Torlon ® (PAI), PEEK, Siltem and LCP. Basematerials can be augmented with conductive andnon-conductive additives and reinforcing fibersto meet specific functional specifications. Asmentioned, each composite material has its ownspecific structural properties. The following is abrief introduction to the most common materialsused by Glenair:Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-16E-Mail: sales@glenair.com


Glenair Composite Connector and AccessoryProduction CapabilitiesIntroductionUltem ® (PEI) is an amorphous thermoplasticavailable in extruded bars for machining andpellets for injection molding. It combines highperformance with good processing characteristicsand offers high heat resistance, high strengthGlenair stocks an abundant supply of the compositematerials used in the fabrication of our parts.Ryton ® (PPS) is a high temperature, injectionmolded material. It has good mechanicalproperties and excellent chemical resistanceat elevated temperatures. Different grades areavailable including glass filled and glass/mineralfilled versions. Ryton R4-XT is a 40 percent glassfilled version engineered for improved knit-weldline characteristics. As a semi-crystalline material,Ryton exhibits excellent resistance to prolongedexposure to high temperatures, up to 500° F (260°C). Ryton also provides outstanding resistanceto a broad spectrum of aggressive chemicalsand has very stable dielectric and insulatingproperties. Ryton meets ASTME595 outgassingrequirements and UL94 flammability tests.modulus and broad chemical resistance. Ultem2300 is a 30% glass filled thermoplastic whichdisplays excellent property retention and resistanceto environmental stress. It can be further reinforcedwith conductive fibers, or plated, for EMI resistance.Ultem performs in operating environments up to378° F (192° C) long term and 410° F (210° C )short term. Ultem meets ASTME595 outgassing,14 CFR Part 25 flammability, and zero halogenoutgassing requirements.Glenair’s G-FLEX polymer (polyetherimidesiloxane)is a high-temperature material usedprimarily to produce annular convoluted tubing.The material is offered in a broad range ofoperating temperatures, has exceptional flexibilityand good crush resistance. In certain applications,G-FLEX is a suitable alternative to costlierhalogen-free composite polymers such as PEEK(polyetheretherketone).PEEK is a semi-crystallinethermoplastic that operates at extremely hightemperatures—500°F (260° C) long-term and600°F (315° C) short term. An extrudablematerial, PEEK offers one of the lightest strengthto weight ratios available in a composite.© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-17E-Mail: sales@glenair.com


IntroductionGlenair Composite Connector and AccessoryApplication Design ConsiderationsCost Comparison and TemperatureResistanceFor many people, “plastic” means “cheapand breakable.” But when engineerssearch for new ways to enhance weightsavings, corrosion resistance, shock and vibrationdampening and stealth they immediately turnto plastic—the only alternative material capableof meeting, and beating, the establishedperformance levels of aluminum, brass, titaniumand steel.The name “plastic” refers to the ability toform or shape a material, or to the moldability amaterial adopts under forces such as pressureor heat. Engineers often use the term “polymer”when referring to plastic materials, because itmore clearly describes how many (poly) chemicalunits (mers) form up in complex chains to createmodern plastic resins. “Thermoplastics” arepolymer materials that melt to a liquid whenheated and form into a hard, dimensionally stableshape when cooled.Thermoplastic polymers are created bysubjecting various chemical and petroleum-The glass transition temperature, or the point at which theheated resin will soften, varies from material to material.Extremely high-heat applications, such as engine sensors,are generally considered to be ill-suited for composites.based ingredients to heat and pressure in sealedvessels. Specific chemical additives controlhow the polymer is formed and contribute to itsperformance in such areas as surface hardnessand flame resistance. The process of mixing basematerials with chemical additives to create specifictypes of plastic resins is called “polymerization.”The resulting plastic materials can be classified invarious ways—by chemical or physical structure,by strength or thermal performance and byoptical or electrical properties. Thermal propertiesare extremely important when selecting plasticmaterials for use in high-performance applications.Composite glass transition temperature (the pointat which the heated material softens) will dictatewhether or not the plastic is suitable for use inhigh-heat applications such as adjacent to anengine or other heat source. But other properties,such as its specific gravity, hardness, refractiveindex, dielectric strength, conductivity, chemicalresistance, UV and flame resistance are alsocritical in deciding which recipe of resins, fibersand additives will be selected for a particularproject.Temperature resistance can be measuredin a variety of ways: melt temperature, heatdeflection temperature, glass transitiontemperature, and continuous use temperature.The resins that offer the highest capabilitiesin each of these categories are often the mostexpensive, but typically offer the lowest lifetimecost because of enhanced durability andstrength. Two of the top thermal performers,Polyetheretherketone (PEEK) and hightemperatureETFE, are high cost materials, butexceptional performers over the long run.Additives can be used to increase flameretardency, to improve lubricity or, in the case ofpigments, simply to change the color of the finalproduct. Again, material costs can rise with theaddition of chemical compounds that contribute toimproved performance. In terms of cost, thermoplasticresins can be arranged into three basiccategories:© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-18E-Mail: sales@glenair.com


Glenair Composite Connector and AccessoryApplication Design ConsiderationsIntroduction• Low cost/commodity resins with large volumemarket costs of less than $1.50/lb• Medium cost/engineering resins that fallbetween $1.50-$3.00/lb• High cost/high temperature resistant resinsthat usually cost above $3.00/lb.Re-Designing Interconnect Systemsfor Composite ThermoplasticsInterconnect products made of compositematerials offer significant advantages oversteel or aluminum. They’re lighter. They don’trust. They don’t loosen under vibration. Theycan hide from radar. Yet the ability to designcomposite components that take advantage ofthese properties while still meeting form, fit andfunction requirements is no simple task.Connector accessories, no matterthe material, must thread onto the backof connectors. Intermatability with othercomponents, whether composite or metal, iscritical. Composite component design is furthercomplicated due to the unique strengths andweakness of the material. Abrupt changes inwall thicknesses, for example, can lead to stressproblems in both manufacture and use. Sharp,un-radiused angles can create stress and causecracking. The length, shape, orientation anddistribution of reinforcing fibers is also a criticalconcern, as is the impact of other additives,such as colorizers and flame retardants, on thebehavior of the material during manufacture anduse.Interconnect systems designers continue tospecify composites, despite the complicationsof the design and manufacturing process. Theweight savings, corrosion resistance and othersignificant advantages of composites representreal, out-of pocket savings in fuel consumptionand lifetime system maintenance for a broadrange of air, sea and space applications.Special Applications of EngineeringPlastics: Flexible TubingMost of the products in this catalog aremade from glass-filled thermoplastic resins,such as PEI (polyetherimide). These Glenairinterconnect components—connectors, junctionboxes, backshells and so on—are produced in aninjection molding process that results in productsthat are known for their toughness, damageresistance,dimensional stability and strength.But other formulas of engineering plastics, suchas ETFE (ethylene tetrafluorethylene), are alsowidely applied by Glenair to produce a verydifferent class of products: flexible convolutedtubing.Unlike glass-filled thermoplastics thatproduce rigid parts, ETFE, FEP, and other hightemperatureplastics used by Glenair in tubingfabrication produce products that are known fortheir folding endurance, or the number of times thematerial can be bent or flexed before experiencingfailure. Used in wire-protection applications wherea rigid, jacketed cable would experience rapidfailure, flexible plastic tubing delivers outstandingperformance and durability.Glenair specializes in the manufacture ofruggedized plastic tubing for shipboard, aircraftand ground applications, and offers the world’sbroadest range of environmental, mechanical andEMI hardened solutions. Our recentlyexpanded convoluted tubing andconduit manufacturing facility inGlendale is a state-of-the-artplant with every step inthe tubing extrusionand finishingprocesscentralizedunder oneroof.© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-19E-Mail: sales@glenair.com


IntroductionGlenair Composite Connector and AccessoryStandard Materials and FinishesThe following standard materials are used for the majority of Glenair's composite products. However, componentsare not limited to those listed but are representative of the elements used in Glenair's composite products.Component Material SpecificationBodies, clamps, Composite AIR 4567, AS85049Saddles, coupling nuts, ASTM D 5205protective covers, etc.Hardware: Such as screws, <strong>Corrosion</strong> Resisting QQ-S-763 (300 Series)washers, rivets, wire rope, sash Steelchain, band straps, etc.Elastomeric seals: Such as Silicone or ZZ-R-765 oro-rings, cable jacket seals, Fluorosilicone MIL-R-25988grommets, etc.Anti-friction and thrust washers Teflon TFEStandard FinishesFINISH DETAILSSYM MATERIAL FINISHXOXBXZNXMXMTXWCompositeThermoplasticNo Plating, NaturalNo Plating, BlackConductive, Zinc Nickel,BlackConductive, ElectrolessNickelConductive, Ni-PTFE1000 Hour Grey TMConductive, Cadmium O.D.OverElectroless NickelLocking CompoundGlenair recommendsND VIBRA-TITE ® Formula 3Thread Locking Compoundfor customers who choose to lock or sealfasteners used on composite products.Available from ND Industries(www.ndindustries.com), this product isnon-reactive to composite resinsFINISH CODE CROSS REFERENCEGlenair Finish MIL-DTL-38999 AS85049XM M MXW J JXMT T X1000 Hour Grey TM Ni-PTFE Nickel Fluorocarbon PolymerThe MIL-DTL-38999 Rev L detail specification lists Nickel FluorocarbonPolymer as a qualified Cadmium free plating alternative. This RoHS compliantplating formula is now available on composite interconnect products fromGlenair and offers the following benefits in harsh-environment applications:• 2000+ hour salt spray• Cadmium free• Outstanding mating lubricity• Hexavalent Chromium free• 500+ mating cycles• Non-Magnetic© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-20E-Mail: sales@glenair.com


RoHS Compliant Plating OptionIntroductionRoHS Compliant Plating Optionfor Composite ThermoplasticConnectors and AccessoriesRoHS-Compliant9/2002/ EG5The 30 May 2008 MIL-DTL-38999 Rev Lspecification provides guidance on the useof alternative parts with less hazardousor nonhazardous materials. In this regard, thespecification provides for a number of alternativeplating materials. Users are directed to selectthe least hazardous plating material that meetsthe form, fit and function requirements of theirapplication.Glenair would like to draw our customer’sattention to one of the finish options from thisspecification that conforms to this guidance:T – Environment resisting Nickelfluorocarbon polymer.Conductive Nickel withfluorocarbon polymeradditives over a suitableunderplate to withstand 500hours of dynamic salt spraytesting.This MIL-DTL-38999L “T” plating solution iscadmium and hexavalent chromium free, whichallows it to be defined as RoHS compliant. NOTE:as of this printing the SAE AS85049 committeehas not yet defined plating codes for this finish.Glenair has developed its own Ni-PTFEsurface finish that meets all the D38999requirements but radically outperforms standardnickel fluorocarbon polymer flnishes in the mostimportant areas including an amazing 2000 hoursdynamic salt spray resistance when plated oncomposite parts.This Glenair nickel fluorocarbon polymerplating has been assigned the XMT code in theplating tables in this composite catalog. Here arejust some of the key performance attributes:Temperature Resistance: Glenair’s XMTNi-PTFE 1000 Hour Grey TM finish is rated from-65°C to +175°C.Plating adhesion: When tested as specifiedin 4.5.5, there shall be no blistering, peeling,flaking or separation of plating or other damagedetrimental to the operation of the part.Glenair Nickel-PTFE1,000 Hour Grey TM RoHSCompliant Plating isNow Available for AllComposite Connectorand Accessory Products.Dissimilar metals and compatible couples:The 1000 Hour Grey TM finish satisfies prohibitionsagainst dissimilar metal coupling as specified inMIL-STD-889.Shell-to-shell conductivity (millivolts): TheXMT finish is rated at 2.5 millivolt drop potential.Sulfur Dioxide Resistance: The XMT finishpasses the requisite 336 hours resistance toSulfur Dioxide.Please note that XMT may also be applied toaluminum alloy and stainless steel, in which casethe composite marker "X" is dropped and the platingcode changes to MT.© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-21E-Mail: sales@glenair.com


IntroductionTable IFront End Dimensional DetailsABSHELL SIZE FORCONNECTOR DESIGNATORF/L08 09---10 11---12 13---14 15---16 17---18 19---20 21---22 23--24 25----G----------11 A---13 B---15 C---17 D---19 E----23 F---25 GH-09 A---11 B---13 C---15 D---17 E---19 F---21 G---23 H--25 J---A--08-03-10---12 7---14 12---16 19-18 27---20 37---22--24-61--28---DU---08 9 A B---10 11 C D---12 13 F---14 15 G H---16 17 J K---18 19 M N---20 21 P R--22 23 S T---24 25 U M-CTABLE IA THREADREF7/16-28 UNEFM12 x 1 - 6H1/2-20 UNF1/2-28 UNEF9/16-24 UNEFM15 x 1 - 6H5/8-24 UNEF5/8-28 UN11/16-24 UNEFM18 x 1 - 6H3/4-20 UNEF3/4-28 UNS13/16-20 UNEFM22 x 1 - 6H7/8-20 UNEF7/8-28 UN15/16-20 UNEFM25 x 1 - 6H1-20 UNEF1-28 UN1-1/16-18 UNEFM28 x 1 - 6H1-1/8-18 UNEF1-1/8-28 UN1-3/16-18 UNEFM31 x 1 - 6H1-1/4-18 UNEF1-1/4-28 UN1-5/16-18 UNEFM34 x 1 - 6H1-3/8-28 UN1-7/16-18 UNEFM37 x 1 - 6H1-1/2-18 UNEF1-1/2-28 UN1-9/16-18 UNEF1-3/4-18 UNSNOTES:1. Connector shell size designations within are forreference only; do not use in part numbers.2. Metric dimensions (mm) are in parentheses and arefor reference only. (1 inch = 25.4 mm)3. Consult factory for accessory interface data not listed.4. Use Glenair 600-091 or 600-157 tool to tightencoupling nut. Rubber jaw pliers or strap wrench maydamage the parts.B DIA C DIAMAX MAX.59 (15.0).65 (16.5) .86 (21.8).65 (16.5).65 (16.5).72 (18.3) .98 (24.9).77 (19.6).77 (19.6).77 (19.6).84 (21.3) 1.16 (29.4).89 (22.6) .9.91 (23.1).91 (23.1).97 (24.6)1.03 (26.2)1.03 (26.2)1.28 (32.5)1.03 (26.2) 11.09 (27.7) 1.41 (35.7)1.15 (29.2) 11.15 (29.2)1.15 (29.2)1.22 (31.0) 1.52 (38.5)1.28 (32.5)1.28 (32.5) 11.28 (32.5)1.34 (34.0) 1.64 (41.7)1.41 (35.8)1.41 (35.8)1.41 (35.8)1.47 (37.3) 11.77 (44.9)1.53 (38.9)1.53 (38.9)1.59 (40.4)1.66 (42.2)1.66 (42.2)1.66 (42.2)1.66 (42.2)1.97 (50.0)1.89 (48.0)2.02 (51.2)2.16 (54.8).D FLATSREF..75 (19.1).88 (22.2)1.00 (25.4)1.13 (28.6)1.25 (31.8)11.38 (39.9)111.50 (38.1)11.63 (41.3)1.75 (44.5)1.88 (47.6)2.00 (50.8)© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-22E-Mail: sales@glenair.com


Common Interface StandardsIntroductionConnectorDesignatorSPECIFICATIONASERIESA ThreadFollowerD(Mfr. Option)A ThreadAnti-DecouplingRotatableCoupling NutMIL-DTL-5015MIL-DTL-26482MIL-C-81703MIL-DTL-8372340M39569DEF 5326-3LN 29504NFC 93422PAN 6432-1PAN 6432-2PATT 602EN2997MS34XX231 & 3NBHE 302BDirect Coupling *Note: Code A, rotatable coupling supplied without O-ring.Environmental seal performed by interface geometry.* Consult factory for direct coupling part numbers.CFlutes or Knurl(Mfr. Option)ConnectorDesignatorSPECIFICATIONFSERIESA ThreadFollowerD(Mfr. Option)A ThreadAnti-DecouplingRotatableCouplingNutMIL-DTL-3899940M38277NFC 93422NFC93422PAN 6433-1PATT 614PATT 616I & IINLSHE 309HE 308BDirect Coupling *Flutes or Knurl(Mfr. Option)Note: Direct coupling supplied with O-ring for moisture sealing. Add modifiercode 101A to end of part number for O-ring to be supplied on rotatable coupling.* Consult factory for direct coupling part numbers.CConnectorDesignatorGA ThreadFollowerD(Mfr. Option)A ThreadAnti-DecouplingRotatableCouplingNutSPECIFICATIONMIL-DTL-28840BCDirect Coupling *Flutes or Knurl(Mfr. Option)Note: Code G, rotatable coupling is supplied without O-ring. Environmental seal performed by interface geometry.* Consult factory for direct coupling part numbers.© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-23E-Mail: sales@glenair.com


IntroductionCommon Interface StandardsConnectorDesignatorHA ThreadFollowerD(Mfr. Option)A ThreadAnti-DecouplingRotatableCouplingNutSPECIFICATIONSERIESBCMIL-DTL-38999EN3645III & IVDirect Coupling *Flutes or Knurl(Mfr. Option)ConnectorDesignatorLNote: Direct coupling supplied with O-ring for moisture sealing. Add modifiercode 101A to end of part number for O-ring to be supplied on rotatable coupling.* Consult factory for direct coupling part numbers.A ThreadFollowerD(Mfr. Option)A ThreadAnti-DecouplingRotatableCouplingNutSPECIFICATIONSERIESBCEN3372JN1003LN 29729NFC93422PAN 6433-2PATT615VG 96912HE306Direct Coupling *Flutes or Knurl(Mfr. Option)Note: Direct coupling supplied with O-ring for moisture sealing. Add modifiercode 101A to end of part number for O-ring to be supplied on rotatable coupling.* Consult factory for direct coupling part numbers.ConnectorDesignatorUA ThreadD(Mfr. Option)A ThreadAnti-DecouplingRotatableCouplingNutSPECIFICATIONBCMIL-C-29600© 2009 Glenair, Inc.Direct Coupling *Flutes or Knurl(Mfr. Option)Note: Direct coupling supplied with O-ring for moisture sealing.Add modifier code 101A to end of part number for O-ringto be supplied on rotatable coupling.* Consult factory for direct coupling part numbers.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-24E-Mail: sales@glenair.com


Military Standard Connector IndexIntroductionThe following is a listing of circular connectors definedby US Military Specifications, cross-referenced to theapplicable active or inactive part number series. Thesymbols in the Connector Designator column are anessential element in Glenair’s backshell part numberdevelopments.PART NO. CONN. SPECIFICATION SERIES DESCRIPTIONDESIG.MS3400 A MIL-DTL-5015 MS3400 Receptacle, Wall MtgMS3401 A MIL-DTL-5015 MS3400 Receptacle, Cable ConnectingMS3404 A MIL-DTL-5015 MS3400 Receptacle, Jam NutMS3406 A MIL-DTL-5015 MS3400 PlugMS3408 A MIL-DTL-5015 MS3400 Plug, 90°MS3409 A MIL-DTL-5015 MS3400 Plug, 45°MS3412 A MIL-DTL-5015 MS3400 Receptacle, Wall MtgMS3424 A MIL-C-81703 3 Receptacle, Push Pull, Wall MtgMS3446 A MIL-C-81703 3 Plug, Rack & <strong>Pan</strong>elMS3450 A MIL-DTL-5015 MS3450 Receptacle, Wall Mtg (was M83723/19/20)MS3451 A MIL-DTL-5015 MS3450 Receptacle, Cable Connecting (was M83723/17/18)MS3454 A MIL-DTL-5015 MS3450 Receptacle, Jam NutMS3456 A MIL-DTL-5015 MS3450 Plug, Straight (was M83723/23/24)MS3459 A MIL-DTL-5015 MS3450 Plug, Straight, Self Locking (was M83723/52/53)MS3464 A MIL-C-81703 3 Receptacle, Push Pull, Jam NutMS3467 A MIL-C-81703 3 Plug, Push PullMS3468 A MIL-C-81703 3 Plug, Push Pull, LanyardMS3470 A MIL-DTL-26482 2 Receptacle, Narrow Flange Mtg (was M83723/1/2)MS3471 A MIL-DTL-26482 2 Receptacle, Cable Connecting (was M83723/7/8)MS3472 A MIL-DTL-26482 2 Receptacle, Wide Flange Mtg (was M83723/3/4)MS3474 A MIL-DTL-26482 2 Receptacle, Rear Mtg, Jam Nut (was M83723/5/6)MS3475 A MIL-DTL-26482 2 Plug, RFI Shielded (was M83723/42/43)MS3476 A MIL-DTL-26482 2 Plug, Straight (was M83723/13/14)MS27466 F MIL-DTL-38999 I Receptacle, Wall MtgMS27467 F MIL-DTL-38999 I Plug, StraightMS27468 F MIL-DTL-38999 I Receptacle, Jam NutMS27472 F MIL-DTL-38999 II Receptacle, Wall MtgMS27473 F MIL-DTL-38999 II Plug, StraightMS27474 F MIL-DTL-38999 II Receptacle, Jam NutMS27475 F MIL-DTL-38999 II Receptacle, Wall MtgMS27479 F MIL-DTL-38999 II Inactive Use MS27472MS27480 F MIL-DTL-38999 II Inactive Use MS27473MS27481 F MIL-DTL-38999 II Inactive Use MS27474MS27482 F MIL-DTL-38999 II Inactive Use MS27475MS27484T F MIL-DTL-38999 II Plug, StraightMS27497 F MIL-DTL-38999 II Receptacle, Back <strong>Pan</strong>el Wall MtgMS27498 F MIL-DTL-38999 I Plug, 90°MS27500 F MIL-DTL-38999 II Inactive See MS27473MS27515 F MIL-DTL-38999 I Inactive Use MS27656* Consult factory© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-25E-Mail: sales@glenair.com


IntroductionMilitary Standard Connector IndexPART NO. CONN. SPECIFICATION SERIES DESCRIPTIONDESIG.MS27652 F MIL-DTL-38999 I Inactive Use MS27466MS27653 F MIL-DTL-38999 I Inactive Use MS27467MS27654 F MIL-DTL-38999 I Inactive Use MS27656MS27656 F MIL-DTL-38999 I Receptacle, Back <strong>Pan</strong>el, Wall MtgMS27661 F-752 MIL-DTL-38999 I Plug, Lanyard ReleaseMS27665 F MIL-DTL-38999 I Plug, Rack & <strong>Pan</strong>el MtgM28840/10 G MIL-DTL-28840 Receptacle, Wall MtgM28840/11 G MIL-DTL-28840 Receptacle, Cable ConnectingM28840/14 G MIL-DTL-28840 Receptacle, Jam NutM28840/16 G MIL-DTL-28840 Plug, StraightD38999/20 H MIL-DTL-38999 III Receptacle, Wall MtgD38999/24 H MIL-DTL-38999 III Receptacle, Jam NutD38999/26 H MIL-DTL-38999 III Plug, StraightD38999/29 H-701 MIL-DTL-38999 III Plug, Lanyard ReleaseD38999/30 H-701 MIL-DTL-38999 III Plug, Lanyard ReleaseD38999/40 H MIL-DTL-38999 IV Receptacle, Wall MtgD38999/42 H MIL-DTL-38999 IV Receptacle, Box MtgD38999/44 H-715 MIL-DTL-38999 IV Receptacle, Jam NutD38999/46 H MIL-DTL-38999 IV Plug, Straight, EMID38999/47 H MIL-DTL-38999 IV Plug, StraightM83723/1 A MIL-DTL-83723 I Superseded by MS3470M83723/2 A MIL-DTL-83723 I Superseded by MS3470M83723/3 A MIL-DTL-83723 I Superseded by MS3472M83723/4 A MIL-DTL-83723 I Superseded by MS3472M83723/5 A MIL-DTL-83723 I Superseded by MS3474M83723/6 A MIL-DTL-83723 I Superseded by MS3474M83723/7 A MIL-DTL-83723 I Superseded by MS3471M83723/8 A MIL-DTL-83723 I Superseded by MS3471M83723/13 A MIL-DTL-83723 I Superseded by MS3476M83723/14 A MIL-DTL-83723 I Superseded by MS3476M83723/36 A MIL-DTL-83723 I Inactive For New DesignM83723/37 A MIL-DTL-83723 I Inactive For New DesignM83723/38 A MIL-DTL-83723 I Inactive For New DesignM83723/39 A MIL-DTL-83723 I Inactive For New DesignM83723/40 A MIL-DTL-83723 I Inactive For New DesignM83723/41 A MIL-DTL-83723 I Inactive For New DesignM83723/42 A MIL-DTL-83723 I Superseded by MS3475M83723/43 A MIL-DTL-83723 I Superseded by MS3475M83723/48 A MIL-DTL-83723 I Inactive For New DesignM83723/49 A MIL-DTL-83723 I Inactive For New DesignM83723/66 A MIL-DTL-83723 III Plug, Push Pull (Pin Contacts)M83723/67 A MIL-DTL-83723 III Plug, Push Pull (Socket Contacts)M83723/68 A MIL-DTL-83723 III Plug, Push Pull Lanyard, (Pin Contacts)M83723/69 A MIL-DTL-83723 III Plug, Push Pull, Lanyard, (Socket Contacts)M83723/71 A MIL-DTL-83723 III Receptacle, Bayonet, Flange Mtg, (Socket Contact)M83723/72 A MIL-DTL-83723 III Receptacle, Bayonet, Flange Mtg, (Pin Contact)M83723/73 A MIL-DTL-83723 III Receptacle, Bayonet, Single Hole Mtg, (Socket Contact)* Consult factory© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-26E-Mail: sales@glenair.com


Military Standard Connector IndexIntroductionPART NO. CONN. SPECIFICATION SERIES DESCRIPTIONDESIG.M83723/74 A MIL-DTL-83723 III Receptacle, Bayonet Single Mtg, (Pin Contact)M83723/75 A MIL-DTL-83723 III Plug, Bayonet (Socket Contact)M83723/76 A MIL-DTL-83723 III Plug, Bayonet (Pin Contact)M83723/77 A MIL-DTL-83723 III Plug, Bayonet, RFI (Socket Contact)M83723/78 A MIL-DTL-83723 III Plug, Bayonet, RFI (Pin Contact)M83723/82 A MIL-DTL-83723 III Receptacle, Threaded, Flange Mtg, (Socket Contact)M83723/83 A MIL-DTL-83723 III Receptacle, Threaded, Flange Mtg, (Pin Contact)M83723/84 A MIL-DTL-83723 III Receptacle, Threaded Single Hole Mtg, (Socket Contact)M83723/85 A MIL-DTL-83723 III Receptacle, Threaded Single Hole Mtg, (Pin Contact)M83723/86 A MIL-DTL-83723 III Plug, Threaded, (Socket Contact)M83723/87 A MIL-DTL-83723 III Plug, Threaded, (Pin Contact)M83723/91 A MIL-DTL-83723 III Plug, Threaded, RFI (Socket Contact)M83723/92 A MIL-DTL-83723 III Plug, Threaded, RFI (Pin Contact)M83723/95 A MIL-DTL-83723 III Plug, Threaded, (Socket Contact), Self LockingM83723/96 A MIL-DTL-83723 III Plug, Threaded, (Pin Contact), Self LockingM83723/97 A MIL-DTL-83723 III Plug, Threaded, RFI (Socket Contact), Self LockingM83723/98 A MIL-DTL-83723 III Plug, Threaded, RFI (Pin Contact), Self LockingNATC00 H* SSQ21635 Receptacle, FlangeNATC06 H* SSQ21635 PlugNATC07 H* SSQ21635 Receptacle, Jam NutNBO A 40M39569 Receptacle, Flange MtgNB4 A 40M39569 Receptacle, Flange MtgNB6 A 40M39569 Plug, StraightNB6G A 40M39569 Plug, Straight, EMINB7 A 40M39569 Receptacle, Jam NutNLSO F 40M38277 Receptacle, Flange MtgNLS6 F 40M38277 Plug, StraightNLS6G F 40M38277 Plug, Straight, EMINLS7 F 40M38277 Receptacle, Jam NutNZGL00 H** SSQ21635 Receptacle, FlangeNZGL06 H** SSQ21635 PlugNZGL07 H** SSQ21635 Receptacle, Weld MtgNZGL66 H** SSQ21635 Plug* Consult factoryH* NATC Series size 09 through 25 mates to Glenair Connector Designator H, consult factory for sizes 33 & 37H** NZGL Series requires special accessories manufactured by Glenair, consult factory© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-27E-Mail: sales@glenair.com


IntroductionConnector-BackshellInterface IndexThese lists of specifications, associated connectormanufacturer part numbers, and common rear accessoryinterface designators DO NOT imply qualification statusof the manufacturers indicated for each specificationseries. The listings are only for the identification ofcommon interface data under the applicable ConnectorDesignator symbol, an essential element used inGlenair's accessory part number development. Forconnector manufacturer part number series not shown,please consult factory.CONN.DESIG.ASPECIFICATIONMIL-DTL-5015MS3400MS3450MIL-DTL-26482Series IIMIL-C-81703Series IIIMIL-DTL-83723Series IMIL-DTL-83723Series III40M39569CECC 75201.001DEF 5326-3ESC 10CONNECTORMANUFACTURERAero-Electric ConnectorFlight ConnectorGlenairJ-TechITT CannonAero-Electric ConnectorAmphenolDeutsch ECDFCIGlenairITT CannonDeutsch ECDAmphenolITT CannonITT Cannon UK LimitedDeutsch ECDAmphenol ProductsAmphenol/Pyle NationalDeutsch ECDFCIITT CannonLabinal/CinchDeutsch ECDITT CannonFCIAmphenol-TuchelAmphenol/Pyle NationalCompagnie DeutschFCIHi-Rel Connectors Inc.ITT Cannon UK LimitedSealtron Inc.MANUFACTURERSERIESAE55FFIT / ITSJT 3400 / JT3450CV340 / CV345AE77PTS-DR / 91-483 / 118AFD58526IPTPV7DBA5 / D817PTS-DR / 01-483 / 118PVAPV-SAFD518BDL6 / 83783723MFCN0930DBA / 381PV-G602GBESC 11Amphenol/Pyle NationalLN 29504Compagnie DeutschAmphenol LimitedAmphenol-TuchelCompagnie DeutschFCIITT Cannon UK Ltd.ITT Cannon Electric GmbH118 / 652118 / 652AFD / DFE / FDBA8525.1PVWPVW© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-28E-Mail: sales@glenair.com


Connector-BackshellInterface IndexIntroductionCONN.DESIG.ASPECIFICATIONNFC93422 / HE302PAN 6432-1PAN 6432-2PATT 602VG 95328CONNECTORMANUFACTURERFCIAmphenol LimitedAmphenol-TuchelITT Cannon UK Ltd.ITT Cannon Electric GmbHCompagnie DeutschDeutsch LtdFCICompagnie DeutschDeutsch LtdAmphenol LimitedAmphenol-TuchelDeutsch Ltd.FCIITT Cannon UK Ltd.Cie DeutschCompagnie DeutschGlenairMANUFACTURERSERIES8525602GB602GBPVXPVXAFDRR8526DBASDBAS602GB602GBRR8526PVX951-50DVG / 951-50IPT, IPT-SECONN.DESIG.FMIL-DTL-38999Series IMIL-DTL-38999Series II40M38277NFC 93422HE308NFC 93422HE309PAN 6433-1PATT 614Aero-Electric ConnectorsAmphenolFCIGlenairITT CannonAB <strong>Electronics</strong>Aero-Electric ConnectorsAmphenolFCIGlenairITT CannonAmphenolITT CannonFCIITT Cannon Electric FranceFCIITT Cannon Electric FranceAmphenol LimitedAB <strong>Electronics</strong>FCIITT Cannon Electric FranceITT Cannon UK Ltd.ITT Cannon Electric GmbHTECAmphenol LimitedFCIITT Cannon UK Ltd.TECAE46 / AE49LJT-R / 418-18LT231KJLCT-RAE47 / AE48JT-R / 418-28T232KJJT-R / 10-475KJ8LTKJL8TKJJT / JTPCT8TKJKJKJTT / TTPQ418-28TKJTT© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-29E-Mail: sales@glenair.com


IntroductionConnector-BackshellInterface IndexCONN.DESIG.FSPECIFICATIONPATT 616CONNECTORMANUFACTURERAmphenol LimitedFCIITT Cannon UK Ltd.MANUFACTURERSERIES418-18LTKJLCONN.DESIG.GMIL-DTL-28840GlenairG & H TechnologyHughes Connecting DevicesITT CannonSunbank90NCGTAKFSJSCCONN.DESIG.HMIL-DTL-38999Series IIIMIL-DTL-38999Series IVCECC 75201.002Aero-Electric ConnectorAmphenolAmphenol/Pyle NationalDeutsch ECDGlenairITT CannonDeutsch ECDFlight ConnectorG & H TechnologyGlenairFCIAmphenolAE22TV-R / TVS / TVS-RT3DTS233KJADIV4PLBLCNO234JVSTVRBCONN.DESIG.LJN 1003LN 29729NFC 93422, HE 306PAN 6433-2PATT 615VG 96912Amphenol LimitedDeutsch LimitedFCITECAmphenol LimitedFCIITT Cannon Electric GmbHFCIAmphenol LimitedFCITECAmphenol LimitedFCITECAmphenol LimitedITT Cannon Electric GmbHFCITECSJTHDJ8STSTTSJT8STCGK8STSJT8STSTTSJT8STSTTSJTCGK8STSTTCONN.DESIG.UMIL-C-29600Series ADeutsch LimitedDG123DG123A© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-30E-Mail: sales@glenair.com


Connector Manufacturers ReferenceIntroductionThis index of USA and international connector manufacturersprovides a cross-reference of manufacturers' proprietary seriesdesignations to applicable specifications. This informationdoes not imply qualification status but serves to indicate thatthe manufacturers' series is "in conformance with" the notedMFG CONN. SPECIFICATIONSERIES DESIG. REFERENCE SERIESAero-Electric Connector Companyspecifications or documents. The symbols in the ConnectorDesignator column are an essential element in Glenair's accessorypart number developments. For connector manufacturers'part number series not shown in these listings, please consultfactory for applicable accessory part numbers.MFG CONN. SPECIFICATIONSERIES DESIG. REFERENCE SERIESAmphenol Products (Continued)AE22 H MIL-DTL-38999 IIIAE46 F MIL-DTL-38999 IAE47 F MIL-DTL-38999 IIAE48 F MIL-DTL-38999 IIAE49 F MIL-DTL-38999 IAE77 A MIL-DTL-26482 IIAE83 A MIL-DTL-83723 III© 2009 Glenair, Inc.AB <strong>Electronics</strong>CT-R F MIL-DTL-38999 IIAmphenol LimitedJT F PAN 6433-1SJT L JN 1003SJT L LN29729SJT L PAN 6433-2118 A LN 29504418-1 F PATT 616418-2 F PATT 614418-5 L NFC 93422 HE 306418-5 L PATT 615602GB A PAN 6432-1602GB A PATT 602652 A LN 29504Amphenol ProductsJT * MIL-DTL-27599JT-R F MIL-DTL-38999 IIJT-R F 40M38277LJT * MIL-DTL-27599LJT-R F MIL-DTL-38999 IPTS-DR A MIL-DTL-26482 IIPTS-DR A MIL-DTL-83723 ISJT L LN 29729TV H MIL-DTL-38999 IIITVRB H CECC 75201.002 IIITVS H MIL-DTL-38999 III10-475 F 40M38277118 A MIL-DTL-26482 II118 A MIL-DTL-83723 I246 * MIL-DTL-5015418-1 F MIL-DTL-38999 I* Consult factory for backshell part numbers.CAGE Code 06324418-2 F MIL-DTL-38999 II518 A MIL-DTL-83723 III91-483 A MIL-DTL-26482 II91-483 A MIL-DTL-83723 IAmphenol/Pyle NationalB A MIL-DTL-83723 IIIT3 H MIL-DTL-38999 IIIA ESC 10, ESC 11Amphenol/Tuchel <strong>Electronics</strong> GmbH118 A LN 29504162GB * VG 95328602GB A DEF 5326-3602GB A PAN 6432-1602GB A PATT 60262GB * DEF 5326-3652 A LN 29504Cie Deutsch & Compagnie Deutsch GmbHAFD A LN 29504AFD A MIL-DTL-26482 IAFD A PAN 6432-1DBAS A MIL-C-81703 IIIDBAS A PAN 6432-2DFE A LN 29504DVG A VG 95328FDBA A LN 29504951 A PRL 531259.815 J MIL-C-81511 III & IV991 A PAN 6432-4999.1 F MIL-DTL-38999 IA ESC 10A ESC 11Deutsch Engineered Connecting DevicesAFD5 A MIL-DTL-26482 IIAFD A MIL-DTL-83723 IA815 J MIL-C-81511 IIIB815 J MIL-C-81511 IVBMS E MIL-DTL-26500Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-31E-Mail: sales@glenair.com


IntroductionConnector Manufacturers ReferenceMFG CONN. SPECIFICATIONSERIES DESIG. REFERENCE SERIESCie Deutsch & Compagnie Deutsch GmbH (Continued)DFE A LN 29504DVG A VG 95328FDBA A LN 29504951 A PRL 531259.815 J MIL-C-81511 III & IV991 A PAN 6432-4999.1 F MIL-DTL-38999 IA ESC 10A ESC 11Deutsch Engineered Connecting DevicesAFD5 A MIL-DTL-26482 IIAFD A MIL-DTL-83723 IA815 J MIL-C-81511 IIIB815 J MIL-C-81511 IVBMS E MIL-DTL-26500BTK D MIL-DTL-26482 IDBA A 40M39569DBA7 A MIL-C-81703 IIIDTS H MIL-DTL-38999 IIIDIV4 H MIL-DTL-38999 IVDL6 A MIL-DTL-83723 IIID817 A MIL-C-81703 IIILPT D MIL-DTL-26482 I381 A 40M39569450 D MIL-DTL-26482 I460 D MIL-DTL-26482 I837 A MIL-DTL-83723 IIIDeutsch LimitedLL J MIL-C-81511 III-IVDBAS A PAN 6432-2DTS H MIL-DTL-38999 IIIHDJ L JN 1003RR A PAN 6432-1RR A PATT 602RR70 A MIL-C-81703 IIISLPT * MIL-DTL-26482 IDG123 U MIL-C-29600 ADG123A U MIL-C-29600 AMFG CONN. SPECIFICATIONSERIES DESIG. REFERENCE SERIESFCI/Burndy CorporationBT D MIL-DTL-26482 IG D MIL-DTL-26482 IL D MIL-DTL-26482 IL-T D MIL-DTL-26482 IM-T D MIL-DTL-26482 IFCIJVS H CECC 75201.0028LT F MIL-DTL-38999 I8LT F NFC 93422 HE 3088ST L JN 10038ST L LN 297298ST L NFC 93422 HE 3068ST L PAN 6433-28ST L PATT 6158ST L VG 969128T F MIL-DTL-38999 II8T F NFC 93422 HE 30983723 A MIL-DTL-83723 III85 D MIL-DTL-26482 I851 S PATT 603851-50 * PRL 53125851-50 * VG 953288525 A NFC 93422 HE 3028525.1 A LN 295048526 A MIL-DTL-26482 II8526 A PAN 6432-18526 A PATT 6028533 A EN 29928533 A ESC 10Flight Connector CorporationFC * MIL-DTL-5015FF A MIL-DTL-5015 MS3400FH * MIL-DTL-5015FHA K MIL-DTL-83723 IIPL H MIL-DTL-38999 IVG & H TechnologiesBL H MIL-DTL-38999 IVNC G MIL-DTL-28840* Consult factory for backshell part numbers.© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-32E-Mail: sales@glenair.com


Connector Manufacturers ReferenceIntroductionMFG CONN. SPECIFICATIONSERIES DESIG. REFERENCE SERIESGlenairIPT A MIL-DTL-26482231, 232 F MIL-DTL-38999 I, II233, 234 H MIL-DTL-38999 III, IV90 G MIL-DTL-28840IT, ITS A MIL-DTL-5015ITT CannonCA3106B * VG95234CV340 A MIL-DTL-5015 MS3400CV345 A MIL-DTL-5015 MS3450KFS G MIL-DTL-28840KJ F MIL-DTL-38999 IIKJ F 40M38277KJA H MIL-DTL-38999 IIIKJL F MIL-DTL-38999 IMF A MIL-DTL-83723 IIIPV-G A 40M39569PVA A MIL-DTL-83723 IPV7 A MIL-DTL-26482 IIA ESC 10 KE, SEITT Cannon Electric France SAKJ F MIL-DTL-38999 IIKJ F PAN 6433-1KJL F MIL-DTL-38999 I251 * MIL-DTL-26482 IITT Cannon UK Ltd.KJ F PATT 614PV-S A MIL-DTL-83723 IPVW A LN29504PVX A PAN 6432-1PVX A PATT 602A ESC 10 KE, SEITT Cannon Electric GmbHCA3106B * VG 95234CGK L LN 29729KJ F PAN 6433-1KPSE * VG 95328KPT * VG 95328PVW A LN 29504PVX A PAN 6432-1MFG CONN. SPECIFICATIONSERIES DESIG. REFERENCE SERIESJ-TechJT 3400 A MIL-DTL-5015 MS3400JT 3450 A MIL-DTL-5015 MS3450JTVG95234 A VG95234JT 3400 A MIL-DTL-5015 MS3400JT 3450 A MIL-DTL-5015 MS3450JTVG95234 A VG95234Labinal/CinchCNO930 A MIL-DTL-83723 IIIRMSRO MIL-DTL-26500 AluminumSchaltbau GmbH674 * VG 95328675 * VG 95328SICEMSCB * VG 95234JSCSunbankMIL-DTL-28840TECTT F PAN 6433-1STT L LN 29729STT L PAN 6433-2STT L PATT 615STT L VG 96912VEAM Litton Precision Products InternationalCIR * VG 95234VPT-SE * MIL-DTL-26482 IVPT-SE * VG 95328* Consult factory for backshell part numbers.© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-33E-Mail: sales@glenair.com


IntroductionConnector ManufacturersAlpha-Numeric IndexThe following alpha-numeric list is provided as aconvenience in identifying the various connectormanufacturers' proprietary connector seriesdesignations applicable to the US and internationalMFG CONN. CONNECTORSERIES DESIG. MANUFACTURERAE22 H Aero-Electric ConnectorAE46 F Aero-Electric ConnectorAE47 F Aero-Electric ConnectorAE48 F Aero-Electric ConnectorAE49 F Aero-Electric ConnectorAE55 A Aero-Electric ConnectorAE66 E Aero-Electric ConnectorAE77 A Aero-Electric ConnectorAFD A Compagnie DeutschAFD A Deutsch ECDAFD5 A Deutsch ECDA815J J Deutsch ECDB A Pyle-NationalBG D AmphenolBL H G & H TechnologyBT D FCIBTK D Deutsch ECDB815 J Deutsch ECDCA3106B * Cannon Electric GmbHCA-E/R B ITT CannonCA-RX B ITT CannonCGK L ITT Cannon Electric GmbHCIR * VEAMCNO H LabinalCNO930 A LabinalCT-R F Plessey ConnectorsCVA K ITT CannonCV340 A ITT CannonCV345 A ITT CannonCWLD C ITT Cannon Electric GmbHDBA A Deutsch ECDDBAS A Compagnie DeutschDBAS A Cie DeutschDBAS A Deutsch ECDDFE A Cie DeutschDIV4 H Deutsch ECDDL6 A Deutsch ECDDTS H Cie DeutschDVG A Cie DeutschD817 A Deutsch ECDFC * Elecsysspecifications and documents listed previously. TheGlenair Connector Designator is also indicated for eachlisting. For complete manufacturer's identity, refer tothe preceding Connector Manufacturers Index.MFG CONN. CONNECTORSERIES DESIG. MANUFACTURERFDBA A Compagnie DeutschFDBA A DeutschFF A ElecsysFH * ElecsysFHA K ElecsysG D FCIGTA G Hughes Connecting DevicesJT 3400 A J-TechJT 3450 A J-TechJT VG * J-TechJT F AmphenolJT-R F AmphenolJVS H FCITT F FKIKFS G ITT CannonKJ F ITT Cannon UK Ltd.KJ F ITT Cannon Electric FranceKJ F ITT Cannon Electric GmbHKJ F ITT CannonKJA H ITT CannonKJL F ITT Cannon Electric FranceKJL F ITT CannonKPSE S ITT Cannon UK Ltd.KPSE D ITT CannonKPT * ITT Cannon Electric GmbHKPT D ITT CannonKPTM * ITT Cannon Electrc GmbHL D FCIL-T D FCILJT F AmphenolLJT-R F AmphenolLL J DeutschLPT D Deutsch ECDM-T D FCIMF A ITT CannonMF-S D Amphenol ProductsMK 8 S AB <strong>Electronics</strong>MK 12 S AB <strong>Electronics</strong>MK 18 S AB <strong>Electronics</strong>NC G G & H TechnologyPL H Elecsys* Consult factory for backshell part numbers.© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-34E-Mail: sales@glenair.com


Connector ManufacturersAlpha-Numeric IndexIntroductionMFG CONN. CONNECTORSERIES DESIG. MANUFACTURERPTS-DR A AmphenolPV-G A ITT CannonPV-S A ITT Cannon UK Ltd.PVA A ITT CannonPVW A ITT Cannon UK Ltd.PVW A ITT Cannon Electric GmbHPVX A ITT Cannon UK Ltd.PVX A ITT Cannon Electric GmbHPV7 A ITT CannonRDN G ElecsysRR A Hellerman DeutschRR50 A Cie DeutschRR70 A Deutsch Ltd.SCB * SICEMSJT L AmphenolSTT L TECSLPT * Deutsch Ltd.TV H AmphenolTVS H AmphenolT3 H Pyle-NationalVPT D VEAMVPTE-SE * VEAM10-214 B Amphenol10-475 F Amphenol118 A Amphenol Limited118 A Amphenol118 A Amphenol-Tuchel162GB * Amphenol-Tuchel246 * Amphenol251 * Cannon Electric FranceMFG CONN. CONNECTORSERIES DESIG. MANUFACTURER381 A Deutsch ECD418-1 F Amphenol Limited418-1 F Amphenol418-2 F Amphenol Limited418-2 F Amphenol518 A Amphenol602GB A Amphenol Limited602GB A Amphenol-Tuchel62GB * Amphenol-Tuchel652 A Amphenol Limited652 A Amphenol-Tuchel674 * Schaltbau675 * Schaltbau837 A Deutsch ECD83723 A FCI851-50 * FCI8525 A FCI8525.1 A FCI8526 A FCI857 A FCI8D H FCI8LT F FCI8ST L FCI8T F FCI9-815 J Cie Deutsch9-815 J Compagnie Deutsch91-483 A Amphenol951-50 A Cie Deutsch951-50 A Compagnie Deutsch991 A Cie Deutsch999.1 F Cie Deutsch* Consult factory for backshell part numbers.© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-35E-Mail: sales@glenair.com


IntroductionShield Termination Stylesfor Glenair Composite EMI/RFI BackshellsRFI/EMI Backshell Shield Termination StylesConductive composite backshells are designed to terminate cable shielding and provide a low electricalresistant ground path. Various shield termination styles are available to match the electrical requirements ofdifferent application environments. All Glenair shield termination styles meet the shell conductivity requirementsof AS85049. Standard self-locking as well as G-Load coupling styles are available for selected styles.Glenair BasicPart NumberShield Termination StyleEMI/RFI Shield Termination InformationShield TypeOverall Individual Combination311-019X A-6Lamp Base Thread311-034 X A-5319-134PageX X X A-16319-120 X X X A-14Shield Sock Assemblies319-137 X X X A-22and Swing Arms319-138 X X X A-24319-064 X X X A-12380-099X X A-46380-100 X X A-48380-130 X A-52Cone and Ring380-131 X A-53and Knit Braid Style380-132 X A-54387-083 X X X A-58390-052 X A-62440-087X A-64440-143 X X A-68440-144 X X A-70447-325 X X A-72447-326 BandingX X A-74447-327 and Crimp-Ring StyleX X A-76447-711 X A-87447-331 X X X A-84507-088 X X A-92557-186 X X A-94447-328X X A-78447-657 X X A-86Band-In-a-Can447-329 X X A-80447-330 X X A-82© 2009 Glenair, Inc.CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comIntro-36E-Mail: sales@glenair.com


Composite Backshellsand Other Connector AccessoriesGeneral InformationCompositeBackshellsReduced Weight and Zero <strong>Corrosion</strong> for HarshEnvironment Interconnect ApplicationsHundreds of Military Standard and Commercial ConnectorAccessories Tooled, Stocked and Ready for Shipment.AComposite connector accessories offera wide range of benefits to the interconnectengineer, including corrosion resistance,vibration dampening, weight reduction andthe reduction of magnetic signatures—acritical requirement in stealth applications.Glenair composite connectoraccessories are ideally suited for use inharsh environments where resistance tohigh temperatures, outgassing, corrosivefluids, fire, shock and vibration is required.Materials include Ultem® 2300 and otherglass filled composite thermoplastics.Glenair composite accessories are ASTME595 space rated, and are qualified to theshock, vibration, thread strength and bendmoment requirements of MIL-DTL-38999and AS85049. These materials also meetstringent EMI/RFI/HIRF and indirect lightningstrike performance specifications.BCBackshells Available to Fit Virtually AllMilitary Standard and Commercial Connectors<strong>Lightweight</strong> Components Withstand Shock,Temperature Cycling and VibrationConductive EMC Surface Finishes Including:Selectively Plated and RoHS Compliant StylesEMI/RFI Shield Termination, Environmental Sealing and Strain-ReliefBackshells for All Popular Connector Types and StylesDEErrataCatalog contents—including part numbers, materials and dimensions—are accurate to the bestof our ability when we go to print. Even so, customers are advised to consult the factory for the latestspecifications, particularly to confirm critical dimensions such as connector lengths, threads, and so on.When errors or mistakes are brought to our attention, corrected content is posted immediately to ourwebsite: www.glenair.com.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-1E-Mail: sales@glenair.comG


CompositeBackshells310-045Composite Shrink Boot Adapterwith Self-Locking Rotatable Coupling NutACONNECTOR DESIGNATOR:BAFHMIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGProduct Series310 - Shrink Boot AdapterAngle and ProfileS - StraightBasic PartNumberFinish Symbol(See Table III)Drain Holes(Omit for None)310 F S 045 XM 16 D TSTANDARD PROFILEConnector DesignatorA, F or HConnector Shell Size(See Table II)Shrink Boot(Omit for None)CDO-Ring TYPA Thread TYPF.425 Max.140 / .170ECable EntryTYPETYPKnurl Style - Mfr. OptionFDrain Holes4 Place OptionalG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-2E-Mail: sales@glenair.com


310-045Composite Shrink Boot Adapterwith Self-Locking Rotatable Coupling NutCompositeBackshellsShellSizeA, F HTABLE II: SHELL SIZEEMaxFMaxCable EntryMin.08 09 .533 (13.5) .940 (23.9) .250 (6.4)10 11 .605 (15.4) .940 (23.9) .355 (9.0)12 13 .774 (19.7) .940 (23.9) .491 (12.5)14 15 .838 (21.3) .940 (23.9) .565 (14.4)16 17 .963 (24.5) .940 (23.9) .690 (17.5)18 19 1.042 (26.5) .940 (23.9) .769 (19.5)20 21 1.217 (30.9) .940 (23.9) .894 (22.7)22 23 1.355 (34.4) .940 (23.9) 1.019 (25.9)24 25 1.443 (36.7) .940 (23.9) 1.134 (28.8)ABCTABLE III: FINISHSymbolXBXMXMTXWXDFinish DescriptionNo Plating - Black Color (Non-Coductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelNo Plating, Desert TanNOTESDE1. See Table I in Intro for front-end dimensional details.2. (Straight) 770-001S**-0 shrink boot supplied with "T" option.For angled boot, contact Glenair engineering.See shrink boot product page for more details.3. O-ring supplied with H and F codes only.4. Coupling nut supplied unplated.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-3E-Mail: sales@glenair.comRev. 08-MARCH-2011G


CompositeBackshells310-017Composite Shrink Boot Adapterwith Direct Coupling NutABAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482, Series IIand -83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVDIRECT COUPLING1.00 MaxProduct Series310 - Shrink Boot AdapterAngle and ProfileS - Straight310 F S 017 XM 15 TConnector DesignatorA, F & HBasic PartNumberFinish Symbol(See Table III)Shell Size(See Table II)Shrink Boot(Omit for None).425 MaxCA Thread.140 / .130DSymbolXBTABLE III: FINISHFinish DescriptionNo Plating - Black Color(Non-Conductive Finish)DFEXOXMComposite Material–No Plating,Color Black and Brown, BrassInterface Shroud and Adapter–Nickel Plated2000 Hour <strong>Corrosion</strong> ResistantElectroless NickelKnurl Style Mfr. OptionXMT2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMEFGShellSizeHTABLE II: SHELL SIZED+ .008- .000E+ .000- .04509 .044 (1.1) .612 (15.5) .346 (8.8)11 .044 (1.1) .732 (18.6) .475 (12.1)13 .044 (1.1) .857 (21.8) .589 (15.0)15 .044 (1.1) .980 (24.9) .714 (18.1)17 .044 (1.1) 1.100 (27.9) .839 (21.3)19 .069 (1.8) 1.215 (30.9) .945 (24.0)21 .069 (1.8) 1.345 (34.2) 1.070 (27.2)23 .069 (1.8) 1.465 (37.2) 1.195 (30.4)25 .069 (1.8) 1.590 (40.4) 1.320 (33.5)FNOTES1. See Table I in Intro for front-end dimensional details.2. (Straight) 770-001S**-0 shrink boot supplied with "T" option.For angled shrink boot, contact Glenair engineering.See shrink boot product page for more details.3. O-Ring will not be supplied with Connector Designator A.© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-4E-Mail: sales@glenair.comXW2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless Nickel


311-034Composite Lamp Base ThreadEMI/RFI Shield Termination Backshellwith Self-Locking Rotatable Coupling NutCompositeBackshellsAnti-Decoupling DeviceAngle and ProfileS - StraightW - 90° ElbowProduct Series311 - EMI/RFI Lamp Base Threadw/ Shrink Boot PorchConnector DesignatorA, F, L, H, G and U1.25(31.8)Basic PartNumberFinish Symbol(See Table III)EntryDiameterLamp Base ThreadShield TerminationHCable Entry(See Table II)311 H S 034 XM 19 07Connector Shell Size(See Table II)Dash No.0102030405060708091011TABLE II: CABLE ENTRYH± .06 (1.5).45 (11.4).52 (13.2).64 (16.3).77 (19.6).92 (23.4)1.02 (25.9)1.14 (29.0)1.27 (32.3)1.43 (36.3)1.52 (38.6)1.64 (41.7)EFEntry Dia.±.03 (0.8).13 (3.3).25 (6.4).38 (9.7).50 (12.7).63 (16.0).75 (19.1).81 (20.6).94 (23.9)1.06 (26.9)1.19 (30.2)1.38 (35.1)ABC1.2.3.NOTESSee Table I in Intro for front-end dimensional details.Coupling nut supplied unplated.Metric dimensions (mm) are for reference only.HGDTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator* EFGA F/L H G U ± .06 (1.5) ± .09 (2.3) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.47 (37.3)1.56 (39.6)1.63 (41.4)1.69 (42.9)1.78 (45.2)**Consult factory for additional entry sizes available.See introduction for additional connector front-end details.Max EntryDash No.**02030405060708091011SymbolTABLE IIIFinish Description© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-5E-Mail: sales@glenair.comXMXMTXW2000 Hour <strong>Corrosion</strong>Resistant ElectrolessNickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE,Nickel-FluorocarbonPolymer. 1000 HourGrey TM2000 Hour <strong>Corrosion</strong>Resistant Cadmium/Olive Drab overElectroless NickelEFG


CompositeBackshells311-019Composite Lamp Base ThreadEMI/RFI Shield Termination Backshellwith Shrink Boot Porch and Self-Locking Rotatable CouplingABAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEAngle and ProfileS - StraightT - 45° ElbowW - 90° ElbowProduct Series311 - EMI/RFI Lamp Base Threadw/ Shrink Boot PorchConnector DesignatorA, F and HBasic PartNumberFinish Symbol(See Table III)Cable Entry(See Table IV)311 H S 019 XM 15 03 TConnector Shell Size(See Table II)Shrink Boot(Omit for None)CO-Ring Typ(Except ConnectorDeisgnator 'A')A Thread Typ1.25 Max.140/.130 TypDKTypLTypFlutes or HexMfr. Option - TypShrink Sleeve orBoot Groove - TypEEFHJFGRaised Configuration(Mfr. Option) TypG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-6E-Mail: sales@glenair.com


311-019Composite Lamp Base ThreadEMI/RFI Shield Termination Backshellwith Shrink Boot Porch and Self-Locking Rotatable CouplingCompositeBackshellsShellSizeA, F HE± .06F± .09TABLE II: SHELL SIZEG± .09H± .06J± .09MaxDash Number(Table II)08 09 0.69 (17.5) 0.88 (22.4) 1.19 (30.2) 0.72 (18.3) 1.00 (25.4) 0210 11 0.75 (19.1) 1.00 (25.4) 1.25 (31.8) 0.75 (19.1) 1.06 (26.9) 0312 13 0.81 (20.6) 1.13 (28.7) 1.31 (33.3) 0.75 (19.1) 1.13 (28.7) 0414 15 0.88 (22.4) 1.31 (33.3) 1.38 (35.1) 0.76 (19.3) 1.16 (29.5) 0516 17 0.94 (23.9) 1.38 (35.1) 1.44 (36.6) 0.78 (19.8) 1.18 (30.0) 0618 19 0.97 (24.6) 1.44 (36.6) 1.47 (37.3) 0.79 (20.1) 1.19 (30.2) 0720 21 1.06 (26.9) 1.63 (41.4) 1.56 (39.6) 0.82 (20.8) 1.22 (31.0) 0822 23 1.13 (28.7) 1.75 (44.5) 1.63 (41.4) 0.86 (21.8) 1.26 (32.0) 0924 25 1.19 (30.2) 1.88 (47.8) 1.69 (42.9) 0.89 (22.6) 1.29 (32.8) 10TABLE IV: ENTRY DIAMETERDashNumberK Entry± .03L± .06ABC01 .13 (3.3) .45 (11.4)02 .25 (6.4) .52 (13.2)03 .38 (9.7) .64 (16.3)04 .50 (12.7) .77 (19.6)SymbolXMTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> ResistantElectroless NickelD05 .63 (16.0) .92 (23.4)06 .75 (19.1) 1.02 (25.9)XMT2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TM07 .81 (20.6) 1.14 (29.0)08 .94 (23.9) 1.27 (32.3)09 1.06 (26.9) 1.43 (36.3)XW2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelE10 1.19 (30.2) 1.52 (38.6)11 1.38 (35.1) 1.64 (41.7)NOTES1. See Table I in Intro for front-end dimensional details.2. 770-001S**-0 shrink boot supplied with T option. See shrink boot product page for more details.3. O-Ring will not be supplied with Connector Designator A.4. Coupling nut supplied unplated.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-7E-Mail: sales@glenair.comFG


CompositeBackshells311-063Composite Lamp Base ThreadEMI/RFI Environmental Shield Termination Backshellwith Shrink Boot Porch and Direct Coupling NutAAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVDIRECT COUPLINGProduct Series311 - EMI/RFI Lamp Base Threadw/ Shrink Boot PorchAngle and ProfileS - StraightBasic PartNumberFinish Symbol(See Table III)Cable Entry(See Table IV)311 H S 063 M 18 05 TBConnector DesignatorA, F and HConnector Shell Size(See Table II)Shrink Boot(Omit for None)1.38 MaxCA Thread.140 / .130DCableEntryDKnurl Style Mfr. Option - TypEFGTABLE II: SHELL SIZEShellSizeA, F HMaxDash Number08 09 0210 11 0312 13 0414 15 0516 17 0618 19 0720 21 0822 23 0924 25 10© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-8E-Mail: sales@glenair.com


311-063Composite Lamp Base ThreadEMI/RFI Environmental Shield Termination Backshellwith Shrink Boot Porch and Direct Coupling NutCompositeBackshellsSymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelABDashNumberTABLE IV: CABLE ENTRYD MaxEntry Max01 .448 (11.4) .13 (3.3)02 .515 (13.1) .25 (6.4)03 .640 (16.3) .38 (9.7)04 .765 (19.4) .50 (12.7)05 .930 (23.6) .63 (16.0)06 1.015 (25.8) .75 (19.1)07 1.140 (29.0) .81 (20.6)08 1.265 (32.1) 1.06 (26.9)09 1.432 (36.4) 1.19 (30.2)10 1.515 (38.5) 1.38 (35.1)CDENOTES1. See Table I in Intro for front-end dimensional details.2. For angled shrink boots, contact Glenair engineering.3. 770-001S**-0 shrink boot supplied with T option. See shrink boot product page for more details.4. O-Ring will not be supplied with Connector Designator A.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-9E-Mail: sales@glenair.comG


CompositeBackshellsComposite Thermoplastic Shield SockAssembly ProcedureAConductorTape Wrap under Ringto Ensure FitBCDEFGFigure 1Glenair Shield Sock AssembliesOffer Fast and Trouble-<strong>Free</strong>Termination of EMI Shielding:For Swing-Arm type shield sockbackshells, choose Straight, 45° or 90° angle,and tighten screws to lock arms in place.For standard shield socks, ignore this step.For styles equipped with strain relief clamps,leave the saddle clamp hardware loose.Next, insert the wire bundle into thebackshell to determine if the braid transitionangle from the backshell to wire bundle isless than 45º. If it is less than 45°, build upthe wire bundle with tape and re-insert wirebundle into backshell to support the transitionof overall braid from the backshell to the wirebundle.Loosely assembly the adapter to theconnector and push back the backshell braid.Insert the wire bundle into the adapter andbottom it against the connector. Holding thecable, mark or tag the location where theshield support ring (Glenair Part Number687-749) will be located. This distance mayvary depending on your technique and theflexibility of the wire bundle immediately tothe rear of the saddles (Figure 1).Overall Braidfrom BackshellTuck Braidas ShownSupportRingConductors© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-10E-Mail: sales@glenair.comShieldPigtail600-052Lacing String or HighTemperature Ty-StrapLacing String or HighTemperature Ty-StrapEqually SpacePigtails Around RingFigure 3Overall Braid from WireBundle (If Applicable)Optional Tape Wrap687-749 Split ShieldSupport RingFigure 2


Composite Thermoplastic Shield SockAssembly ProcedureCompositeBackshellsAt the marked location, near the shieldsupport ring, wrap tape around wire bundlefor snug fit of shield support ring (Figure 1).Tape wrap is optional.You can then slide the overall braidfrom the wire bundle side over the shieldsupport ring, trimming braid ends and tuckingextra braid underneath itself for a cleanappearance.For pin connectors, slide the backshellforward, and hand tighten backshell toconnector. Then, evenly space shield pigtails(Figure 3) or solder sleeve pigtails (Figure4) around the shield support ring. Cut thepigtails so that they extend slightly beyondend of shield support ring.Bring the shield sock from backshell andcompletely cover the pigtails and supportring. Trim and fold the braid as shown inFigure 2. Lace tie the shield adjacent tosupport ring ends.90°45°Caution:Loosen saddle clampsto allow free cablemovement beforeadjusting clamp toangular positions. Formthe cable into the desiredconfiguration, thentighten arms and securethe saddle clamps.StaggerSolderSleevesFigure 4Lacing String or HighTemperature Ty-StrapInstall Glenair's Band-it ® band (600-052) between the lace ties onto the centerof the support ring as shown in Figure2. The hand banding tool (600-058) orpneumatic banding tool (600-067) is usedfor this banding process.Next, wrap the shield support ringassembly with high temperature tape.Place lacing cord, high temperature tape,or high temperature plastic Ty-Strapson the braid transition to the rear of thebackshell to secure the overbraid on wirebundle. If you wish, you can cover theoverbraid with 102-080 braid sock.Tighten the adapter to the connectorusing established torque values withGlenair 600-091 or 600-157 compositehex coupling wrench and related toolingaccessories. Where applicable, securestrain relief saddles onto the wire bundleusing TG69 soft jaw pliers. Torque saddlescrews to established values. Teflon tapewrap or AS85049/127 bushing strips maybe used as needed to cushion the braidsock under the saddle clamps.With these few steps, your ShieldSock installation is complete!© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-11E-Mail: sales@glenair.comABCDEFG


CompositeBackshells319-064Composite Swing-Arm Backshellwith Shield Sock andSelf-Locking Rotatable CouplingAAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, II (see note 3)MIL-DTL-38999 Series III and IVSELF-LOCKINGProduct Series319 - EMI/RFI ShieldSock AssembliesBasic PartNumberFinish Symbol(See Table III)ConnectorShell Size(See Table II)319 H 064 XO 15 B R - 14Split Ring / Band OptionSplit Ring (687-749) and Band(600-052-1) supplied with R option(Omit for none)BROTATABLE COUPLINGConnector DesignatorA, F, and HOptional BraidMaterialOmit for Standard(See Table IV)Custom Braid LengthSpecify In Inches(Omit for Std. 12" Length)CAnti RotationDevice - TYPEMI Shroud TYPA ThreadTYPJ12.00 MinGTerminationArea <strong>Free</strong> ofCadmiumDKTYPCrimp RingTYPCaptive PositionScrew Locks SwingArm in 45° IncrimentsStandard Shield IAW 107-030Nickel/Copper. See Table III foroptional configuration.Self LockingHardware, TYPETYPClosedDetail "B"Finish XNEF TypH.062 Min.250 MaxScrewProtrusionTYPFSplit Ring687-749Band600-052-1ScrewheadSame Side TYPG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-12E-Mail: sales@glenair.com


319-064Composite Swing-Arm Backshellwith Shield Sock andSelf-Locking Rotatable CouplingCompositeBackshellsShellSizeA, F HE± .031FMin.TABLE II: SHELL SIZEGMax.HMax.J± .06K Min.(H Code)K Min.(A Code)K Min.(F Code)08 09 .265 (6.7) .22 (5.6) 1.06 (26.9) .98 (24.9) .94 (23.9) .264 (6.7) .265 (6.7) .275 (7.0)10 11 .310 (7.9) .27 (6.9) 1.09 (27.7) 1.05 (26.7) .97 (24.6) .390 (9.9) .370 (9.4) .412 (10.5)12 13 .390 (9.9) .35 (8.9) 1.18 (30.0) 1.20 (30.5) 1.03 (26.2) .504 (12.8) .506 (12.9) .526 (13.4)14 15 .506 (12.9) .47 (11.9) 1.24 (31.5) 1.30 (33.0) 1.09 (27.7) .630 (16.0) .580 (14.7) .657 (16.7)16 17 .591 (15.0) .55 (14.0) 1.32 (33.5) 1.44 (36.6) 1.12 (28.4) .756 (19.2) .705 (17.9) .776 (19.7)18 19 .661 (16.8) .62 (15.7) 1.39 (35.3) 1.56 (39.6) 1.15 (29.2) .843 (21.4) .784 (19.9) .872 (22.1)20 21 .744 (18.9) .70 (17.8) 1.49 (37.8) 1.69 (42.9) 1.18 (30.0) .969 (24.6) .909 (23.1) 1.007 (25.6)22 23 .826 (21.0) .78 (19.8) 1.55 (39.4) 1.77 (45.0) 1.25 (31.8) 1.091 (27.7) 1.034 (26.3) 1.132 (28.8)24 25 .896 (22.8) .85 (21.6) 1.61 (40.9) 1.89 (48.0) 1.28 (32.5) 1.217 (30.9) 1.149 (29.2) 1.257 (31.9)ABTABLE III: FINISHCSymbolFinishXBXMTXNComposite Material–No Plating, ColorBlack, Brass Interface Shroud andAdapter–Nickel Plated2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer.1000 Hour Grey TMComposite Material–No Plating, ColorBlack and Brown, Brass InterfaceShroud and Adapter–SelectivelyCadmium Plated(See Detail B)TABLE IV: BRAID TYPESymbolBraid TypeA 100% AmberStrand ®B 75%/25% AmberStrand ® BlendL100% ArmorLite TMStandard Nickel/Copper 34awgTTin/Copper 34awgDXOComposite Material–No Plating, ColorBlack and Brown, Brass InterfaceShroud and Adapter–Nickel PlatedENOTES1. See Table I in Intro for front-end dimensional details.2. See composite thermoplastic shield sock assembly procedure for detailed installation instructions.3. Add mod code -475 to end of part number for use with Series II connectors. Backshell to be supplied less shroud.4. Coupling nut supplied unplated.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-13E-Mail: sales@glenair.comG


CompositeBackshells319-120Composite EMI/RFI Backshellwith Shield Sock andSelf-Locking Rotatable CouplingABAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, II (see note 3)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGLOW PROFILEProduct Series319 - EMI/RFI ShieldSock AssembliesConnector DesignatorA, F, and HAngle and ProfileS - StraightFinish Symbol(See Table III)319 H S 120 XB 15 B R - 14Basic PartNumberOptional BraidMaterialOmit for Standard(See Table IV)ConnectorShell Size(See Table II)Custom Braid LengthSpecify In Inches(Omit for Std. 12" Length)Split Ring / Band OptionSplit Ring (687-749) and Band(600-052-1) supplied with R option(Omit for none)CAnti-Rotation Device12.00 MinStandard Shield IAW 107-030Nickel / Copper. See Table III foroptional material.DCrimp RingEMI ShroudA Thread.40 Ref.15Split RingGlenair Part Number 687-749EKFTerminationArea <strong>Free</strong> ofCadmiumBandGlenair PartNumber 600-052-1Detail "B"Finish XNG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-14E-Mail: sales@glenair.com


319-120Composite EMI/RFI Backshellwith Shield Sock andSelf-Locking Rotatable CouplingCompositeBackshellsShell SizeTABLE II: SHELL SIZEKDiameterA, F H A Code F Code H Code08 09 .265 (6.7) .275 (7.0) .264 (6.7)10 11 .370 (9.4) .412 (10.5) .390 (9.9)12 13 .506 (12.9) .526 (13.4) .504 (12.8)14 15 .580 (14.7) .651 (16.5) .630 (16.0)16 17 .705 (17.9) .776 (19.7) .756 (19.2)18 19 .784 (19.9) .872 (22.1) .843 (21.4)20 21 .909 (23.1) 1.007 (25.6) .969 (24.6)22 23 1.034 (26.3) 1.132 (28.8) 1.091 (27.7)24 25 1.149 (29.2) 1.257 (31.9) 1.217 (30.9)ABCTABLE III: FINISHSymbolFinishXBXMTXNComposite Material–No Plating, ColorBlack, Brass Interface Shroud andAdapter–Nickel Plated2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer.1000 Hour Grey TMComposite Material–No Plating, ColorBlack and Brown, Brass InterfaceShroud and Adapter–SelectivelyCadmium Plated(See Detail B)TABLE IV: BRAID TYPESymbolBraid TypeA 100% AmberStrand ®B 75%/25% AmberStrand ® BlendL100% ArmorLite TMStandard Nickel/Copper 34awgTTin/Copper 34awgDENOTES1. See Table I in Intro for front-end dimensional details.2. See composite thermoplastic shield sock assembly procedure for detailed installation instructions.3. Add mod code -475 to end of part number for use with Series II connectors. Backshell to be supplied less shroud.4. Coupling nuts supplied unplated.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-15E-Mail: sales@glenair.comG


CompositeBackshells319-134Composite EMI/RFI Ultra Low-Profile Shield Sockwith Shrink Boot Porch and Self Locking Rotatable CouplingAFHCONNECTOR DESIGNATOR:MIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGProductSeries319 - EMI/RFIShield SockAssembliesAngle and ProfileS - StraightT - 45° ElbowW - 90° ElbowFinishSymbol(See Table III)ConnectorDashNumber(SeeTable II)OptionalBraidMaterialOmit forStandard(SeeTable IV)Custom Braid LengthSpecify In Inches(Omit for Std. 12" Length)Shrink BootFor S and BAngle Only(Omit for None)319 H W 134 XO 16 P B R - S 14BSTANDARD PROFILEAnti-DecouplingDevice.962MaxConnector DesignatorF and HBasic PartNumberShrink Sleeveor Boot Groove12.00 Min Standard Shield Length.See Part Number Developmentfor Optional LengthDrain Hole Option(Omit "P" if NotRequired)ESplit Ring / Band OptionSplit Ring (687-749) and Band(600-057-1) supplied with R option(Omit for none)CFDOptional Ø .125 Drain Holes3 Minimum, Equally SpacedGStandard ShieldIAW 107-030 Nickel/CopperSee Table III for Optional MaterialOptional Ø .125 Drain Holes3 Minimum, Equally SpacedRaised ConfigurationManufacturers Option.065.025.07HEShrink Sleeveor Boot LipKFJ600-057-1BandAccomodates600-057-1 Micro BandG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-16E-Mail: sales@glenair.com


319-134Composite EMI/RFI Ultra Low-Profile Shield Sockwith Shrink Boot Porch and Self Locking Rotatable CouplingCompositeBackshellsFShell SizeHE± .06TABLE II: SHELL SIZEF± .09GMaxH± .0308 09 .72 (18.3) .87 (22.1) .63 (16.0) 1.042 (26.5) .304 (7.7) .160 (4.1)10 11 .75 (19.1) .93 (23.6) .66 (16.8) 1.107 (28.1) .432 (11.0) .174 (4.4)12 13 .75 (19.1) 1.00 (25.4) .72 (18.3) 1.174 (29.8) .546 (13.9) .195 (5.0)14 15 .76 (19.3) 1.03 (26.2) .83 (21.1) 1.241 (31.5) .670 (17.0) .315 (8.0)16 17 .78 (19.8) 1.05 (26.7) .91 (23.1) 1.305 (33.1) .796 (20.2) .385 (9.8)18 19 .79 (20.1) 1.06 (26.9) .93 (23.6) 1.371 (34.8) .902 (22.9) .445 (11.3)20 21 .82 (20.8) 1.09 (27.7) 1.04 (26.4) 1.438 (36.5) 1.027 (26.1) .525 (13.3)22 23 .86 (21.8) 1.13 (28.7) 1.12 (28.4) 1.505 (38.2) 1.152 (29.3) .595 (15.1)24 25 .89 (22.6) 1.16 (29.5) 1.18 (30.0) 1.572 (39.9) 1.276 (32.4) .655 (16.6)JKABSymbolXMTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless NickelCXMT2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMXW2000 Hour <strong>Corrosion</strong> Resistant Cadmium OliveDrab Over Electroless NickelDTABLE IV: BRAID TYPESymbolBraid TypeA 100% AmberStrand ®B 75%/25% AmberStrand ® BlendL100% ArmorLite TMStandard Nickel/Copper 34awgTTin/Copper 34awgENOTES1. 770-001S**-0 shrink boot supplied with T option. See shrink boot product page for more details.2. Coupling nut supplied unplated.3. See Table I in Intro for front end dimensional details.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-17E-Mail: sales@glenair.comG


CompositeBackshells319-136Composite EMI/RFI Shield Sockwith Shrink Boot Porch and Self-Locking Rotatable CouplingABCDAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVAnti DecouplingDevice - TYPSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series319 - EMI/RFI ShieldSock AssembliesAngle and ProfileS - StraightT - 45° ElbowW - 90° ElbowConnector DesignatorA, F, and H1.25 (31.8) Max 12.00Min. StandardSupplied with Standard Nickel/Copper Braid. See Table III forOptional Material.600-052-1 BandShrink Sleeve orBoot Groove - TYPFinish Symbol(See Table III)Entry Diameter(See Table IV)319 H S 136 XW 19 12 B R T - 14Basic PartNumberConnectorShell Size(See Table II)Split Ring / Band OptionSplit Ring (687-749) and Band(600-052-1) supplied with R option(Omit for none)Optional BraidMaterialOmit for Standard(See Table V)Custom Braid LengthSpecify In Inches(Omit for Std. 12" Length)Shrink Boot OptionShrink boot ando-ring suppliedwith T option(Omit for none)NOTES1. 770-001S**-0 shrink bootsupplied with T option. Seeshrink boot product page formore details.2. Coupling nut supplied unplated.3. See Table I in Intro for frontenddimensional details.4. O-Ring will not be suppliedwith Designator A.FEHEJRaised Configuration(Mfr's Option) TYPF.44 (11.2)TYPGGEntryDia.TYP© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-18E-Mail: sales@glenair.com


319-136Composite EMI/RFI Shield Sockwith Shrink Boot Porch and Self-Locking Rotatable CouplingCompositeBackshellsShellSizeA, F HE± .06 (1.5)F± .09 (2.3)TABLE II: SHELL SIZEG± .09 (2.3)H± .06 (1.5)J± .09 (2.3)Max. EntryDash Number(Table III)08 09 .69 (17.5) .88 (22.4) 1.19 (30.2) .72 (18.3) 1.00 (25.4) 0410 11 .75 (19.1) 1.00 (25.4) 1.25 (31.8) .75 (19.1) 1.06 (26.9) 0612 13 .81 (20.6) 1.13 (28.7) 1.31 (33.3) .75 (19.1) 1.13 (28.7) 0814 15 .88 (22.4) 1.31 (33.3) 1.38 (35.1) .76 (19.3) 1.16 (29.5) 1016 17 .94 (23.9) 1.38 (35.1) 1.44 (36.6) .78 (19.8) 1.18 (30.0) 1218 19 .97 (24.6) 1.44 (36.6) 1.47 (37.3) .79 (20.1) 1.19 (30.2) 1320 21 1.06 (26.9) 1.63 (41.4) 1.56 (39.6) .82 (20.8) 1.22 (31.0) 1522 23 1.13 (28.7) 1.75 (44.5) 1.63 (41.4) .86 (21.8) 1.26 (32.0) 1724 25 1.19 (30.2) 1.88 (47.8) 1.69 (42.9) .89 (22.6) 1.29 (32.8) 1928 - 1.34 (34.0) 2.13 (54.1) 1.78 (45.2) .92 (23.4) 1.32 (33.5) 22ABSymbolXMTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless NickelTABLE IV: ENTRYDashNumberEntryDiameter± .03 (0.8)03 .19 (4.8)CXMTXW2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium OliveDrab Over Electroless Nickel04 .25 (6.4)05 .31 (7.9)06 .38 (9.7)07 .44 (11.2)D08 .50 (12.7)09 .56 (14.2)10 .63 (16.0)SymbolTABLE IV: BRAID TYPEBraid Type11 .69 (17.5)12 .75 (19.1)13 .81 (20.6)EA 100% AmberStrand ®14 .88 (22.4)BLStandardT75%/25% AmberStrand ® Blend100% ArmorLite TMNickel/Copper 34awgTin/Copper 34awg15 .94 (23.9)16 1.00 (25.4)17 1.06 (26.9)18 1.13 (28.7)19 1.19 (30.2)F20 1.25 (31.8)21 1.31 (33.3)22 1.38 (35.1)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-19E-Mail: sales@glenair.comG


CompositeBackshellsComposite Saddle ClampAssembly ProcedureABCDE1.2.3.After terminating shields,tighten the backshellto the connector andbuild-up the outsidediameter of the wirebundle with AS85049/127bushing strip to achievea moderately snug fitagainst the saddle-bars.Position the saddlebarson the built-up wirebundle. Then, usingGlenair TG69 Soft Jawpliers, hold the saddlebarsdown firmly andevenly against the wirebundle. (See figure 1)Continuing to hold downthe saddle bars, tightenclamp screws. Alternatebetween insertion of bothscrews so that the saddlebars compress againstthe cable evenly. Stopwhen the saddle-barsbottom against the armsof the clamp assembly.(See figure 2)124.Tighten screws to correcttorque valuesFSaddle Screw SizeSaddle Clamp Torque SpecificationsInstallation Torque (In/Lbs)4 46 6G10 10© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-20E-Mail: sales@glenair.com


The Right Backshellfor the Job......and the Right Toolfor the JobGlenair recommends the use of theappropriate sized series 600-157or series 600-091 composite hexcoupling wrench to prevent damage tothe composite backshell coupling nut. Thewrench is used during assembly of thebackshell to the rear end of the connector.The use of incorrect types and stylesof coupling nut wrenches, such asslip-jaw pliers, will result in damage tothe composite coupling nut up to andincluding failure due to cracking. So don'tdo it. You picked the right backshell, nowpick up the right tool.1211 Air WayGlendale, California 91201-2497Telephone: 818-247-6000 · Facsimilie: 818-500-9912 · EMail: sales@glenair.comUnited States • United Kingdom • England • Nordic • France • Italy • Spain • Japanwww.glenair.com


CompositeBackshells319-137Composite Shield Sock Strain Reliefwith Self-Locking Rotatable CouplingAAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, II (see note 3)MIL-DTL-38999 Series III and IVProduct Series319 - EMI/RFI ShieldSock AssembliesAngle and ProfileS - StraightA - 90°B - 45°Optional Braid MaterialB - See Table IV for Options(Omit for Std. Nickel/Copper)Finish Symbol(See Table III)Custom Braid LengthSpecify In Inches(Omit for Std. 12" Length)BSELF-LOCKINGROTATABLE COUPLINGLOW PROFILE319 H S 137 XO 15 B R - 14Connector DesignatorA, F, and HBasic PartNumberConnectorShell Size(See Table II)Split Ring / Band OptionSplit Ring (687-749) and Band(600-052-1) supplied with R option(Omit for none)CAnti-Rotation DeviceEMI ShroudLStd. Shield IAW107-030 Nickel/CopperSee Table III forOptional MaterialEClosedMFD12.00 MinStandard Length.25 MaxScrew ExtensionKCrimp RingHETerminationArea <strong>Free</strong> ofCadmiumJGDetail "B"Finish XNF.125 Dia. Drain Hole3 Min. Equally SpacedTyp Sym "A" and "B"Band(600-052-1)Screw Head SameSide Typ Sym "A" and "B"GSplit ring(687-749)© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-22E-Mail: sales@glenair.com


319-137Composite Shield Sock Strain Reliefwith Self-Locking Rotatable CouplingCompositeBackshellsTABLE II: SHELL SIZEShell SizeA, F HE± .031FMinGMaxHMax08 09 .265 (6.7) .22 (5.6) .901 (22.9) 1.388 (35.3)10 11 .310 (7.9) .27 (6.9) .964 (24.5) 1.428 (36.3)12 13 .390 (9.9) .35 (8.9) 1.050 (26.7) 1.498 (38.0)14 15 .506 (12.9) .47 (11.9) 1.112 (28.2) 1.548 (39.3)16 17 .591 (15.0) .55 (14.0) 1.175 (29.8) 1.648 (41.9)18 19 .661 (16.8) .62 (15.7) 1.230 (31.2) 1.768 (44.9)20 21 .744 (18.9) .70 (17.8) 1.293 (32.8) 1.808 (45.9)22 23 .826 (21.0) .78 (19.8) 1.365 (34.7) 1.858 (47.2)24 25 .896 (22.8) .85 (21.6) 1.417 (36.0) 1.898 (48.2)TABLE II: SHELL SIZE (CONTINUED)Shell Size JKLK DiameterA, F HMax Max MaxA Code F Code H Code08 09 .91 (23.1) 1.128 (28.7) .939 (23.9) .265 (6.7) .275 (7.0) .264 (6.7)10 11 .97 (24.6) 1.168 (29.7) 1.059 (26.9) .370 (9.4) .412 (10.5) .390 (9.9)12 13 1.06 (26.9) 1.248 (31.7) 1.199 (30.5) .506 (12.9) .526 (13.4) .504 (12.8)14 15 1.16 (29.5) 1.368 (34.7) 1.199 (30.5) .580 (14.7) .651 (16.5) .630 (16.0)16 17 1.34 (34.0) 1.448 (36.8) 1.329 (33.8) .705 (17.9) .776 (19.7) .756 (19.2)18 19 1.41 (35.8) 1.528 (38.8) 1.509 (38.3) .784 (19.9) .872 (22.1) .843 (21.4)20 21 1.53 (38.9) 1.648 (41.9) 1.609 (40.9) .909 (23.1) 1.007 (25.6) .969 (24.6)22 23 1.66 (42.2) 1.688 (42.9) 1.759 (44.7) 1.034 (1.034) 1.132 (28.8) 1.091 (27.7)24 25 1.78 (45.2) 1.758 (44.7) 1.859 (47.2) 1.149 (29.2) 1.257 (31.9) 1.217 (30.9)ABCDTABLE III: FINISHSymbolFinishXBXMTXNComposite Material–No Plating,Color Black, Brass Interface Shroudand Adapter–Nickel Plated2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMComposite Material–No Plating,Color Black and Brown, BrassInterface Shroud and Adapter–Selectively Cadmium Plated(See Detail B)TABLE IV: BRAID TYPESymbolBraid TypeA 100% AmberStrand ®B 75%/25% AmberStrand ® BlendL100% ArmorLite TMStandard Nickel/Copper 34awgTTin/Copper 34awgEFNOTES1. See composite thermoplastic shield sock assembly procedure for detailed installation instructions.2. See Table I in Intro for front-end dimensional details.3. Add mod code -475 to end of part number for use with Series II connectors. Backshell to be supplied less shroud.4. Coupling nut supplied unplated.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-23E-Mail: sales@glenair.comG


CompositeBackshells319-138"Wide Mouth" Composite Swing-Arm Strain Reliefwith Shield Sock andSelf-Locking Rotatable CouplingAAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, II (see note 3)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGProduct Series319 - EMI/RFI ShieldSock AssembliesConnector DesignatorA, F, and HFinish Symbol(See Table III)Custom Braid LengthSpecify In Inches(Omit for Std. 12" Length)Optional Braid MaterialB - See Table IV for Options(Omit for Std. Nickel/Copper)319 H 138 XO 15 B R - 8BLOW PROFILEBasic PartNumberConnectorShell Size(See Table II)Split Ring / Band OptionSplit Ring (687-749) and Band(600-052-1) supplied with R option(Omit for none)CAnti-Rotation DeviceEMI Shroud12.00 MinStandard Shield LengthJGHFKEClosedDScrew Locks Armin 45° IncrementsStandard ShieldIAW 107-030 Ni/Cu(See Table III foroptional materials)Self-LockingHardware.062 Min.250 MaxScrew ProtrusionCrimp RingEClamp Body, Arm,Coupling Nut andSaddles: Black ColorTermination Area<strong>Free</strong> of CadmiumDetail BFinish XNFL BetweenBody EarsCross RecessedScrew HeadSame SideSplit Ring(687-749)Band(600-052-1)G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-24E-Mail: sales@glenair.com


319-138"Wide Mouth" Composite Swing-Arm Strain Reliefwith Shield Sock andSelf-Locking Rotatable CouplingCompositeBackshellsTABLE II: SHELL SIZEShell SizeGKEFHJLMaxDiameter± .031 Min± .060 Max MaxA, F H ± .06A Code F Code H Code08 09 .350 (8.9) .350 (8.9) 1.045 (26.5) .936 (23.8) .94 (23.9) .393 (10.0) .265 (6.7) .275 (7.0) .264 (6.7)10 11 .436 (11.1) .455 (11.6) 1.045 (26.5) 1.172 (29.8) .97 (24.6) .455 (11.6) .370 (9.4) .412 (10.5) .390 (9.9)12 13 .636 (16.2) .640 (16.3) 1.170 (29.7) 1.406 (35.7) 1.03 (26.2) .598 (15.2) .506 (12.9) .526 (13.4) .504 (12.8)14 15 .706 (17.9) .710 (18.0) 1.170 (29.7) 1.500 (38.1) 1.09 (27.7) .710 (18.0) .580 (14.7) .651 (16.5) .630 (16.0)16 17 .790 (20.1) .835 (21.2) 1.295 (32.9) 1.562 (39.7) 1.12 (28.4) .839 (21.3) .705 (17.9) .776 (19.7) .756 (19.2)18 19 .872 (22.1) .922 (23.4) 1.295 (32.9) 1.687 (42.8) 1.15 (29.2) .934 (23.7) .784 (19.9) .872 (22.1) .843 (21.4)20 21 .996 (25.3) 1.008 (25.6) 1.467 (39.5) 1.969 (50.0) 1.18 (30.0) 1.068 (27.1) .909 (23.1) 1.007 (25.6) .969 (24.6)22 23 1.060 (26.9) 1.197 (30.4) 1.467 (39.5) 2.094 (53.2) 1.25 (31.8) 1.197 (30.4) 1.034 (1.034) 1.132 (28.8) 1.091 (27.7)24 25 1.123 (28.5) 1.323 (33.6) 1.461 (37.1) 2.281 (57.9) 1.28 (32.5) 1.323 (33.6) 1.149 (29.2) 1.257 (31.9) 1.217 (30.9)ABTABLE III: FINISHCSymbolFinishXBXMTXNComposite Material–No Plating,Color Black, Brass Interface Shroudand Adapter–Nickel Plated2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMComposite Material–No Plating,Color Black and Brown, BrassInterface Shroud and Adapter–Selectively Cadmium Plated(See Detail B)TABLE IV: BRAID TYPESymbolBraid TypeA 100% AmberStrand ®B 75%/25% AmberStrand ® BlendL100% ArmorLite TMStandard Nickel/Copper 34awgTTin/Copper 34awgDENOTES1. See Table I in Intro for front-end dimensional details.2. See composite thermoplastic shield sock assembly procedure for detailed installation instructions.3. Add mod code -475 to end of part number for use with Series II connectors. Backshell to be supplied less shroud.4. Coupling nut supplied unplated.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-25E-Mail: sales@glenair.comG


CompositeBackshells327-060Extender Backshellwith Self-Locking Rotatable CouplingABCONNECTOR DESIGNATOR:AFHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series327 - Extender BackshellConnectorDesignatorA, F, H, G and UAngle and ProfileT - 45° ElbowW - 90° ElbowS - Straight327 A W 060 XM 16 - 6Basic PartNumberFinish Symbol(See Table II)ConnectorShell Size(See Table III)Length in 1/8 InchIncriments(ex. 6 = .750")CNote: See Table I in Intro forFront-End Dimensional DetailsA Thread Typ.Length(see Note 2)Anti-Decoupling DeviceJ (See Note 3)DEA Thread Typ.GEA Thread Typ.FHFG1.2.3.4.5.APPLICATION NOTESMetric dimensions (mm) are in parentheses and are for reference only.Available length, straight configuration only, 6 = .750 (19.1), 8 = 1.00 (25.4), consult factory for additional length. Omit lengthdesignator for angular functions.J Diameter applicable to connector Code H, straight configuration only.Coupling nut supplied unplated.See Table I in Intro for front-end dimensional details.© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-26E-Mail: sales@glenair.com


327-060Extender Backshellwith Self-Locking Rotatable CouplingCompositeBackshellsSymbolTABLE II: FINISHFinish DescriptionAXM2000 Hour <strong>Corrosion</strong> Resistant Electroless NickelXMTXO2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)BXBNo Plating - Black Color (Non-Conductive Finish)XW2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelCDShell Size ForConnector DesignatorA, F H08 0910 1112 1314 1516 1718 1920 2122 2324 25TABLE III: CONNECTOR SHELL SIZE ORDER NUMBEREMax.74 (18.8).80 (20.3).86 (21.8).93 (23.6).99 (25.1)1.05 (26.7)1.12 (28.4)1.18 (30.0)1.24 (31.5)FMax1.00 (25.4)1.06 (26.9)1.12 (28.4)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.50 (38.1)GMax.78 (19.8).81 (20.6).81 (20.6).82 (20.8).84 (21.3).85 (21.6).88 (22.4).92 (23.4).97 (24.6)HMax.89 (22.6).92 (23.4).94 (23.9).97 (24.6).99 (25.1)1.00 (25.4)1.03 (26.2)1.07 (27.2)1.08 (27.4)EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-27E-Mail: sales@glenair.comG


CompositeBackshells347-129Composite Shorting Cap Backshellwith Lanyard Attachment andSelf-Locking Rotatable CouplingABAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGNote: See Table I in Intro forFront-End Dimensional DetailsProduct Series347 - Shorting Cap Backshell347 H 129 XM 19 - 4 N 4 AConnectorDesignatorA, F or HBasic PartNumberFinish Symbol(See Table III)Connector Shell Size(See Table II)Attachment Symbol(See Table IV)Backshell Length in1/2" Incrimentsex. 4 = 2.0 Inches1" Min. / 2.5" Max.Attachment Lengthin 1/2" Incriments(Ex. 6 = 3.0 Inches)1" Min. LengthEnd Fitting Symbol(See Table V)CStd. Length 2.0" ± .06DEAttachmentLength ± .25Knurl or FluteMfr. OptionF1.2.NOTESCoupling nut supplied unplated.See Table I in Intro for front-end dimensional details.G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-28E-Mail: sales@glenair.com


CompositeBackshellsSeries 360 Non-Environmental BackshellAssembly InstructionsASeries 360 Non-EnvironmentalBackshell Assembly InstructionsBCStrain Relief (2)Backshell (1)DEFGBConnector2.00(50.8)(3) 600-157Stainless Steel CompositeHex Coupling WrenchA(4) Plug and ReceptacleHolding Toolsfor 1/4" and 3/8" Socket(5) 600-161Hand Held DigitalTorque WrenchCOMPOSITE COUPLINGTORQUE VALUESShell SizeReferenceCompositeTorque(Inch-Pounds)08/09 3510/11 3512/13 4014/15 4016/17 4018/19 4020/21 8022/23 8024/25 8028 12032 12036 120© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-30E-Mail: sales@glenair.com


Series 360 Non-Environmental BackshellAssembly InstructionsCompositeBackshellsThe following suggested procedure serves as a guide for proper assembly and installation ofGlenair Series 360 Non-Environmental Composite Backshells. It is recommended that trialsamples of appropriate cables or wire bundles be used to determine proper trim dimensions ofthe individual conductors and cable jackets, if applicable.NOTE: As with any electrical connector assembly procedure, be sure to use theproper tools. For convenient, reliable assembly of the connectors and backshells, it issuggested that Glenair's connector holding tools, strap wrenches and connector pliersbe used.1. Temporarily assemble backshell (1) to connector.AB2. If cable is jacketed, insert cable into backshell (1) and bottom against connector. Hold cablein position and mark cable jacket at rear end of backshell.3.4.5.Remove backshell from connector and stage the backshell, together with the strain reliefclamp (2), up the cable for installation after wires are terminated to the connector contacts.Trim cable jacket at a point 1/2 inch toward connector from mark made in step two above.Prepare and terminate cable conductors in accordance with established practices.C6. Thread backshell (1) onto the connector and tighten securely. Glenair recommends theuse of the appropriate sized series 600-157 composite hex coupling wrench (3) to preventdamage to the composite backshell coupling nut. For added convenience in assembly, anappropriately sized series 600-005 connector holding tool (4) is recommended, as well asGlenair digital torque wrench (5).7. Assemble strain relief (2) to backshell and tighten securely. Tighten strain relief saddlessecurely on cable or harness (see saddle clamp assembly procedure).DEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-31E-Mail: sales@glenair.comG


CompositeBackshells360-014Composite Non-Environmental Backshellwith Self-Locking Rotatable Couplingand Strain ReliefABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series360 - Non-EnvironmentalStrain ReliefAngle and ProfileS - StraightW - 90° Elbow360 H S 014 XO 19 20ConnectorDesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)ConnectorShell Size(See Table II)Cable Entry(Table IV)CAnti-DecouplingDeviceEF1.25(31.8)Max.59 (15.0) MaxDCableRangeHGECableRangeH.59 (15.0)MaxFNOTES1.Coupling nut supplied unplated.2.See Table I in Intro for front-end dimensional details.G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-32E-Mail: sales@glenair.com


360-014Composite Non-Environmental Backshellwith Self-Locking Rotatable Couplingand Strain ReliefCompositeBackshellsTABLE II: CONNECTOR SHELL SIZE ORDER NUMBERShell Size ForConnector Designator* EFA F/L H G U ± .06 (1.5) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–0810121416182022.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)24**Consult factory for additional entry sizes available.G Max Entry± .09 (2.3) Dash No.**1.19 (30.2) 101.25 (31.8) 121.31 (33.3) 141.38 (35.1) 161.44 (36.6) 201.47 (37.3) 201.56 (39.6) 221.63 (41.4) 241.69 (42.9) 281.78 (45.2) 32ABSymbolXBXMXMTXOXWTABLE III: FINISHNo Plating - Black ColorFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelCDDash No.10121416182022242832TABLE IV: CABLE ENTRYH±.06 (1.5) Minimum.94 (23.9) .16 (4.0 )1.17 (29.7) .29 (5.1)1.28 (32.5)1.41 (35.8)1.50 (38.1)1.56 (39.6)1.69 (42.9)1.81 (46.0)1.91 (48.5)2.02 (51.3).40 (10.1).52 (12.7).58 (14.7).64 (16.3).72 (18.3).79 (20.0).89 (20.3).96 (24.4)Cable RangeMaximum.25 (6.4).38 (9.7).44 (11.2).63 (15.9).69 (17.5).75 (19.1).88 (22.2)1.00 (25.4)1.13 (28.6)1.25 (31.8)EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-33E-Mail: sales@glenair.comG


CompositeBackshells360-015Composite Non-Environmental Backshellwith Self-Locking Rotatable Couplingand Qwik-Clamp Strain-ReliefABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series360 - Non-Environmental Strain ReliefAngle and ProfileS - StraightW - 90° ElbowConnectorDesignatorA, F, L, H, G and UFinish Symbol360 H S 015 XO 19 28Basic PartNumber(See Table III)US PATENT 5211576DashNumber(Table IVConnectorShell Size(See Table II)CAnti-DecouplingDeviceEF1.69(42.9)MaxDCableRangeHGECableRangeHFNOTES1.2.3.Coupling nut supplied unplated.See Table I in Intro for front-end dimensional details.Metric dimensions (mm) are in parentheses and are for reference onlyG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-34E-Mail: sales@glenair.com


360-015Composite Non-Environmental Backshellwith Self-Locking Rotatable Couplingand Qwik-Clamp Strain-ReliefCompositeBackshellsTABLE II: CONNECTOR SHELL SIZE ORDER NUMBERShell Size ForConnector DesignatorA, F/L, & H G & U08, 09 ---03, 10, 11 0812, 13 10, 1114, 15 12, 1316, 17 14, 1518, 19 16, 1720, 21 18, 1922, 23 2024, 25, 61 22, 2328E± .06 (1.5).69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0)F± .09 (2.3).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)G± .09 (2.3)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.47 (37.3)1.56 (39.6)1.63 (41.4)1.69 (42.9)1.78 (45.2)24, 25* Consult factory for additional entry sizes available.Max EntryDash No. *08121620242832364044ABSymbolXBXMXMTXOXWTABLE III: FINISHNo Plating - Black ColorFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelCDDash No08121620242832364044TABLE IV: CABLE ENTRYH (Max) Saddle Kit * Cable Range±.06 (1.5) Minimum Minimum.72 (18.3) --- --- .10 (2.5).91 (23.1) .10 (2.5) .20 (5.1)1.09 (27.7) .10 (2.5) .33 (8.4)1.22 (31.0)1.34 (34.0).20.33(5.1)(8.4).45 (11.4).52 (13.2)1.53 (38.9)1.72 (43.7)1.85 (47.0)1.97 (50.0)2.09 (53.1).45 (11.4).52 (13.2).64 (16.3).77 (19.6).86 (21.8).64 (16.3).77 (19.6).86 (21.8).98 (24.9)1.13 (28.6)Maximum.25 (6.4).38 (9.7).50 (12.7).63 (15.9).75 (19.1).88 (22.2)1.00 (25.4)1.13 (28.6)1.25 (31.8)1.38 (34.9)* Consult factory for availability of special saddle bar kit to reduceminimum clamp range.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-35E-Mail: sales@glenair.comEFG


CompositeBackshellsSeries 370 Environmental BackshellAssembly InstructionsASeries 370 EnvironmentalBackshell Assembly InstructionsBCDConnectorBackshell (1)Cable SealingO-Ring (2)Strain ReliefClamp(3)EFGB2.00(50.8)(4) 600-157Stainless Steel CompositeHex Coupling WrenchA(5) Plug and ReceptacleHolding Toolsfor 1/4" and 3/8" Socket(6) 600-161Hand Held DigitalTorque WrenchCOMPOSITE COUPLINGTORQUE VALUESShell SizeReferenceCompositeTorque(Inch-Pounds)08/09 3510/11 3512/13 4014/15 4016/17 4018/19 4020/21 8022/23 8024/25 8028 12032 12036 120© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-36E-Mail: sales@glenair.com


Series 370 Environmental BackshellAssembly InstructionsCompositeBackshellsThe following suggested procedure serves as a guide for proper assembly and installationof straight Glenair Series 370 Cable Sealing Backshells for use with jacketed cables. It isrecommended that trial samples of appropriate cables be used to determine proper trimdimensions of the cable jacket and individual conductors.ANOTE: As with any electrical connector assembly procedure, be sure to use the propertools. For convenient reliable assembly of the connector and backshell, it is suggestedthat Glenair's connector holding tools, strap wrenches and connector pliers be used.1. Temporarily assemble backshell (1) to connector.2. Remove the strain relief clamp (3) and cable sealing o-ring (2) from the backshell andstage them in the order shown up the cable for installation after wires are terminated to theconnector contacts.3. Insert cable into backshell (1) and bottom against connector. Hold cable in position andmark cable jacket at rear end of backshell.4.Remove backshell from connector and place on cable with components from step twoabove.BC5.6.Trim cable jacket at a point 3/4 inch toward connector from mark made in step two above.Prepare and terminate wires in accordance with established practices.D7. Thread backshell (1) onto the connector and tighten securely. Glenair recommends theuse of the appropriate sized series 600-157 composite hex coupling wrench (4) to preventdamage to the composite backshell coupling nut. For added convenience in assembly, anappropriately sized series 600-005 connector holding tool (5) is recommended, as well asGlenair digital torque wrench (6).8. Slide washer (if supplied) and O-ring (2) on to backshell and tighten strain relief clamp (3)firmly in placeE9.If provided, tighten saddle bar clamps until they bottom against saddle clamp ears(see saddle clamp assembly procedure).F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-37E-Mail: sales@glenair.comG


CompositeBackshells370-016Composite Cable-Sealing Environmental Backshellwith Self-Locking Rotatable Couplingand Strain-Relief Clamp or NutABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series370 - EnvironmentalStrain ReliefConnectorDesignatorA, F, L, H, G and UAngle and ProfileS - StraightW - 90° Split Clamp370 H S 016 XO 19 20 CBasic PartNumberCoupling NutFinish Symbol(See Table III)ConnectorShell Size(See Table II)Dash Number(Table IV)Strain Relief StyleC - ClampN - NutCAnti-Decoupling DeviceO-ring1.250(31.8)MaxO-ring.750 (19.1)MaxDCableRangeHEEFClampFGNutCableRangeJ© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-38E-Mail: sales@glenair.comG.280 (7.1) Max


370-016Composite Cable-Sealing Environmental Backshellwith Self-Locking Rotatable Couplingand Strain-Relief Clamp or NutCompositeBackshellsTABLE II: CONNECTOR SHELL SIZE ORDER NUMBERShell Size ForConnector Designator* EFG Max EntryA F/L H G U ± .06 (1.5) ± .09 (2.3) ± .09 (2.3) Dash No.**08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.34 (34.0)1.44 (36.6)1.50 (38.1)1.56 (39.6)1.66 (42.2)10121416202022242832**Consult factory for additional entry sizes available.ABDashNo.10121416182022242832ClampSaddle Closed.16 (4.1).29 (5.1).40 (10.2).52 (13.2).58 (14.7).64 (16.0).72 (18.3).79 (20.1).89 (22.0).96 (24.0)TABLE IV: CABLE ENTRYHJCable Range *±.06 (1.5) ±.06 (1.5) Minimum Maximum.94 (23.9) .80 (20.3) .13 (3.3) .25 (6.4)1.17 (29.7) .93 (23.6) .25 (6.4) .38 (9.7)1.28 (32.5) 1.06 (26.9) .31 (7.9) .44 (11.2)1.41 (35.8) 1.22 (31.0) .50 (12.7) .63 (15.9)1.50 (38.1) 1.24 (31.5) .56 (14.2) .69 (17.5)1.56 (39.6) 1.37 (34.8) .63 (16.0) .75 (19.1)1.69 (42.9) 1.49 (37.8) .75 (19.1) .88 (22.2)1.81 (46.0) 1.62 (41.1) .88 (22.4) 1.00 (25.4)1.91 (48.5) 1.68 (42.7) 1.00 (25.4) 1.13 (28.6)2.02 (51.3) 1.82 (46.2) 1.13 (28.6) 1.25 (31.8)* Cable range equals diameter of cable outer jacket.CDTABLE III: FINISHESymbolFinish DescriptionNOTESXBXMNo Plating - Black Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel1.2.Coupling nut supplied unplated.See Table I in Intro for front-enddimensional details.XMTXO2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)FXW2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless Nickel© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-39E-Mail: sales@glenair.comG


CompositeBackshells370-017Composite Cable-Sealing Environmental Backshellwith Self-Locking Rotatable Couplingand Qwik-ClampABCCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series370 - EnvironmentalStrain ReliefAngle and ProfileS - StraightW - 90° ElbowConnectorDesignatorA, F, L, H, G and UFinish Symbol(See Table III)370 H S 017 XO 19 28Basic PartNumberUS PATENT 5211576Dash Number(Table IV)ConnectorShell Size(See Table II)FDAnti-DecouplingDeviceO-ring1.38(35.1)JO-ringEECableRangeHGJF1.NOTESCoupling nut supplied unplated.CableRangeH2.See Table I in Intro for front-end dimensional details.G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-40E-Mail: sales@glenair.com


370-017Composite Cable-Sealing Environmental Backshellwith Self-Locking Rotatable Couplingand Qwik-ClampCompositeBackshellsTABLE II: CONNECTOR SHELL SIZE ORDER NUMBERShell Size ForConnector Designator* EFGA F/L H G U ± .06 (1.5) ± .09 (2.3) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.34 (34.0)1.44 (36.6)1.50 (38.1)1.56 (39.6)1.66 (42.2)**Consult factory for additional entry sizes available.Max EntryDash No.**08121620242832364044ABSymbolXBXMXMTXOXWTABLE III: FINISHFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelCDDash No.08121620242832364044H(Max).72 (18.3).91 (23.1)1.09 (27.7)1.22 (31.0)1.34 (34.0)1.53 (38.9)1.72 (43.7)1.85 (47.0)1.97 (50.0)2.09 (53.1)TABLE IV: CABLE ENTRYJCable Range(Max) Minimum.87 (22.1) .13 (3.3)1.01 (25.7) .22 (5.6)1.11 (28.2) .34 (8.6)1.11 (28.2)1.11 (28.2)1.26 (32.0)1.41 (35.8)1.41 (35.8)1.41 (35.8)1.53 (38.9).47 (11.9).60 (15.0).72 (18.3).84 (21.3).97 (24.6)1.09 (27.7)1.22 (31.0)Maximum.25 (6.4).38 (9.7).50 (12.7).63 (15.9).75 (19.1).88 (22.2)1.00 (25.4)1.13 (28.6)1.25 (31.8)1.38 (34.9)EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-41E-Mail: sales@glenair.comG


CompositeBackshells377-040Composite Fiber-Optic Strain-Relief Backshellwith Cable Alignment Grommetand Self-Locking Rotatable CouplingAHUCONNECTOR DESIGNATOR:MIL-DTL-38999 Series III and IVDG123 and DG123ASELF-LOCKINGProduct Series377 - Fiber Optic Strain ReliefAngle and ProfileS - StraightW - 90° ElbowFinish Symbol(See Table III)Strain Relief StyleA - Banding AdapterN - NutBROTATABLE COUPLINGSTANDARD PROFILE377 H S 040 XM 19 A TConnectorDesignatorH and UBasic PartNumberConnectorShell Size(See Table II)Shrink Boot Option(Omit for none)CAnti-Decoupling DeviceF1.440Accommodates2.000(36.6)600-052-1 Band(50.8) Max.440 (11.2)EDJHEO-ringShrink Boot orSleeve GrooveAdapterWrench Flats1.000 (25.4) RWrench FlatsGU.S. PATENT NO. 6358077NutStrain-ReliefGrommetHFGrommetKeys.12 (3.0) Dia.,K Places, Accommodates16 Gage Contacts With.07 (1.8) to .11 (2.8)Diameter Fiber CableG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-42E-Mail: sales@glenair.com


377-040Composite Fiber-Optic Strain-Relief Backshellwith Cable Alignment Grommetand Self-Locking Rotatable CouplingCompositeBackshellsShell Size ForConn. Desig.H U11 ---13 1115 1317 1519 1721 1923 2125 23--- 25E± .06 (1.5)1.70 (43.2)1.78 (45.2)1.82 (46.2)1.89 (48.0)1.93 (49.0)2.00 (50.8)2.08 (52.8)2.14 (54.4)2.22 (56.4)TABLE II: CONNECTOR SHELL SIZE ORDER NUMBERF± .09 (2.3)2.39 (60.7)2.47 (62.7)2.51 (63.8)2.70 (68.6)2.74 (69.6)2.94 (74.7)3.02 (76.7)3.20 (81.3)3.28 (83.3)G± .06 (1.5)1.90 (48.3)1.96 (49.8)2.02 (51.3)2.09 (53.1)2.13 (54.1)2.19 (55.6)2.25 (57.2)2.32 (58.9)2.39 (60.7)H(Max)1.41 (35.8)1.41 (35.8)1.41 (35.8)1.64 (41.7)1.64 (41.7)1.89 (48.0)1.89 (48.0)2.16 (54.9)2.16 (54.9)* Use Glenair 687-142 seal plug in vacant holesJRef..27 (6.9).33 (8.4).39 (9.9).51 (13.0).64 (16.3).77 (19.6).84 (21.3).84 (21.3).89 (22.6)K (# of Holes)*Code H Code U2 ---4 25 48 511 816 1121 1629 21--- 29ABCTABLE III: FINISHSymbolXBXOFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)No Plating - Brown Color (Non-Conductive Finish)DENOTES1.2.See Table I in Intro for front-end dimensional details.Metric dimensions (mm) are in parentheses and are for reference onlyF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-43E-Mail: sales@glenair.comG


CompositeBackshellsSeries 380 EMI/RFI Non-EnvironmentalBackshell Assembly InstructionsASeries 380 EMI/RFI Non-Environmental (Type D)Assembly InstructionsBCConnectorAdapter (1)Ground Ring (2)IndividuallyShieldedWires (4)Strain Relief (3)DEFGB2.00(50.8)(5) 600-157Stainless Steel CompositeHex Coupling WrenchA(6) Plug and ReceptacleHolding Toolsfor 1/4" and 3/8" Socket(7) 600-161Hand Held DigitalTorque WrenchCOMPOSITE COUPLINGTORQUE VALUESShell SizeReferenceCompositeTorque(Inch-Pounds)08/09 3510/11 3512/13 4014/15 4016/17 4018/19 4020/21 8022/23 8024/25 8028 12032 12036 120© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-44E-Mail: sales@glenair.com


Series 380 EMI/RFI Non-EnvironmentalBackshell Assembly InstructionsCompositeBackshellsThe following suggested procedure serves as a guide for the proper assembly and installationof Glenair Series 380 EMI/RFI Non-Environmental Backshells (Type D individual wire shieldtermination). It is recommended that trial samples of appropriate cables or harnesses be usedto determine proper trim dimensions of the outer shield and individual conductors.Note: As with any electrical connector assembly procedure, be sure to use the propertools. For convenient, reliable assembly of the connector and backshell, it is suggestedthat Glenair’s connector holding tools, strap wrenches and connector pliers be used.1. Temporarily assemble backshell (1) to connector.2. Remove strain relief clamp (3) from adapter (1) and stage it, along with the ground ring(2) in the sequence pictured, up the cable for installation after wires are terminated to theconnector contacts.3. Insert cable into adapter (1), and bottom against connector. Hold cable in position and markouter shield at rear end of adapter (1).4. Remove adapter (1) from connector and place on cable with items in step two above.ABC5.6.7.Trim cable jacket at a point 3/4 inch toward connector from mark made in step three above,exposing individual conductors.Trim outer shield at mark made in step three above (this procedure is for termination ofindividually shielded conductors only).Extract shield pigtail from individual conductors. Fold back and tape or tie pigtails flat againstthe wire bundle.D8.Prepare and terminate contacts to individual conductors in accordance with establishedpractices. (Crimp or solder in place)9. Slide adapter (1) forward to connector, and tighten securely using appropriate tools.10. Move the tapered ground ring forward near the rear of the adapter. Untie individual pigtails,and flare back over ground ring as to evenly disperse pigtails around the circumference ofthe ring. Tie or tape pigtails back to bundle allowing for approx. 1/2 inch of slack.11. Push ground ring forward and into the tapered counter-bore at the rear of the backshelladapter (1).EF12. Thread strain relief clamp (3) onto the adapter (1) and tighten securely.13. Tighten strain relief saddle bar clamps until they bottom against saddle ears (see saddleclamp assembly procedure). This will provide good shielding and bonding to the adaptershell. (This same procedure can also be utilized for overall shield).© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-45E-Mail: sales@glenair.comG


CompositeBackshells380-099Composite Cone and Ring StyleEMI/RFI Shield Termination Backshellwith Self-Locking Coupling Nut and Strain ReliefABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEAngle and ProfileS - StraightW - 90° ElbowT - 45° ElbowProduct Series380 - EMI/RFI Non EnvironmentalBackshells with Strain ReliefConnector DesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)Cable Entry(See Table IV)380 H S 099 XM 19 20 CConnector Shell Size(See Table II)Strain ReliefStyleC - ClampN - NutCAnti-Decoupling Device1.25(31.8) .69 (17.5)Max.EFDCableRangeTypicalHGClampNut.13 (3.3) Max.JEFGTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator EFA F/L H G U ± .06 (1.5) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)G± .09 (2.3)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.47 (37.3)1.56 (39.6)1.63 (41.4)1.69 (42.9)1.78 (45.2)**Consult factory for additional entry sizes available.See Introduction for additional connector front-end details.Max EntryDash No.**10121416202022242832SymbolTABLE III: FINISHFinish Description© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-46E-Mail: sales@glenair.comXMXMTXW2000 Hour <strong>Corrosion</strong>Resistant ElectrolessNickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE,Nickel-FluorocarbonPolymer. 1000 HourGrey TM2000 Hour <strong>Corrosion</strong>Resistant Cadmium/Olive Drab overElectroless Nickel


380-099Composite Cone and Ring StyleEMI/RFI Shield Termination Backshellwith Self-Locking Coupling Nut and Strain Relief ClampCompositeBackshellsAnti-Decoupling DeviceKL.130 (3.3) Max.ANut.690 (17.5) Max.J1.2.3.NOTESCoupling nut supplied unplated.See Table I in Intro for front-enddimensional details.Metric dimensions (mm) are in parenthesesand are for reference onlyClampCableRangeTyp.HBTABLE II: CONNECTOR SHELL SIZE (CONT.)Shell Size ForConnector DesignatorA & F/L H08 0910 1112 1314 1516 1718 1920 2122 2324 25Dash No.10121416182022242832K± .06 (1.5).72 (18.3).75 (19.1).75 (19.1).76 (19.3).78 (19.8).79 (20.1).82 (20.8).86 (21.8).92 (23.4)L± .06 (1.5).88 (22.4).94 (23.9)1.00 (25.4)1.03 (26.2)1.06 (26.9)1.07 (27.2)1.09 (27.7)1.14 (29.0)1.17 (29.7)* Consult factory for additional entry sizes available.H±.06 (1.5).94 (23.9)1.17 (29.7)1.28 (32.5)1.41 (35.8)1.50 (38.1)1.56 (39.6)1.69 (42.9)1.81 (46.0)1.91 (48.5)2.02 (51.3)TABLE IV: CABLE ENTRYJCable Range *±.06 (1.5) Minimum.80 (20.3) .16 (4.0 ).93 (23.6) .29 (5.1)1.06 (26.9) .40 (10.1)1.22 (31.0) .52 (12.7)1.24 (31.5) .58 (14.7)1.37 (34.8) .64 (16.3)1.49 (37.8) .72 (18.3)1.62 (41.1) .79 (20.0)1.68 (42.7) .89 (20.3)1.82 (46.2) .96 (24.4)* Cable range equals diameter of cable outer jacket.Max EntryDash No. *101214162020222428Maximum.25 (6.4).38 (9.7).44 (11.2).63 (15.9).69 (17.5).75 (19.1).88 (22.2)1.00 (25.4)1.13 (28.6)1.25 (31.8)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-47E-Mail: sales@glenair.comCDEFG


CompositeBackshells380-100Composite Cone and Ring StyleEMI/RFI Shield Termination Backshellwith Self-Locking Rotatable Coupling and Qwik ClampABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEAngle and ProfileS - StraightW - 90° ElbowT - 45° ElbowProduct Series380 - EMI/RFI Non EnvironmentalBackshells with Strain ReliefConnector DesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)FCable Entry(See Table IV)380 H S 100 XM 19 28Connector Shell Size(See Table II)CAnti-DecouplingDeviceE1.380(35.1)JGDCableRangeHJEFTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator EFA F/L H G U ± .06 (1.5) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–0810121416182022.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)G± .09 (2.3)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.34 (34.0)1.44 (36.6)1.50 (38.1)1.56 (39.6)1.66 (42.2)24**Consult factory for additional entry sizes available.See introduction for additional connector front-end details.Max EntryDash No.**08121620242832364044CableRangeHUS PATENT 5211576G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-48E-Mail: sales@glenair.com


380-100Composite Cone and Ring StyleEMI/RFI Shield Termination Backshellwith Self-Locking Rotatable Coupling and Qwik ClampCompositeBackshellsAnti-Decoupling DeviceKLAJBCableRangeTABLE II: CONNECTOR SHELL SIZE (CONT.)Shell Size ForConnector DesignatorA & F/L H08 0910 1112 1314 1516 1718 1920 2122 2324 25K± .06 (1.5).72 (18.3).75 (19.1).75 (19.1).76 (19.3).78 (19.8).79 (20.1).82 (20.8).86 (21.8).92 (23.4)L± .06 (1.5).88 (22.4).94 (23.9)1.00 (25.4)1.03 (26.2)1.06 (26.9)1.07 (27.2)1.09 (27.7)1.14 (29.0)1.17 (29.7)* Consult factory for additional entry sizes available.Max EntryDash No. *0812162024283236401.2.3.HNOTESCoupling nut supplied unplated.See Table I in Intro for front-enddimensional details.Metric dimensions (mm) are inparentheses and are for referenceonlyCDEntryCode08121620242832364044H(Max).72 (18.3).91 (23.1)1.09 (27.7)1.22 (31.0)1.34 (34.0)1.53 (38.9)1.72 (43.7)1.85 (47.0)1.97 (50.0)2.09 (53.1)TABLE IV: CABLE ENTRYJCable Range(Max) Minimum.87 (22.1) .10 (2.5)1.01 (25.7) .20 (5.1)1.11 (28.2) .33 (8.4)1.11 (28.2) .45 (11.4)1.11 (28.2) .52 (13.2)1.26 (32.0) .64 (16.3)1.41 (35.8) .77 (19.6)1.41 (35.8) .86 (21.8)1.41 (35.8) .98 (24.9)1.53 (38.9) 1.13 (28.6)Maximum.25 (6.4).38 (9.7).50 (12.7).63 (15.9).75 (19.1).88 (22.2)1.00 (25.4)1.13 (28.6)1.25 (31.8)1.38 (34.9)SymbolTABLE III: FINISHFinish Description© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-49E-Mail: sales@glenair.comXMXMTXW2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelEFG


CompositeBackshellsKnit Braid BackshellAssembly InstructionsABackshellBJacketed CableCConnectorCoupling NutDEFG1.Temporarily assemble backshell to connector.Cross-section view ofknit braid/wire bundle2. If cable is jacketed, insert cable into backshell and bottom against connector. Using the endof the backshell as a guide, mark the location of solder sleeves and/or pigtail breakouts onthe cable.3. Disassemble backshell from connector and stage it up the cable for installation after wiretermination is complete.4. Trim cable jacket at marked location from step 2 above and pull out pigtails and/or applysolder sleeves. Terminate contacts to wires in accordance with established practices.5. Insert contacts into connector in accordance with established practices.6. Pull braid forward and wrap the knit braid around individual wires in groups of two or three,ensuring that the knitmesh braid is in contact with all exposed braids (see cross-sectionillustration).7. Pull the knit braid tightly around the wire bundle and pass through one of the holes in thebackshell.8. Screw the backshell partially onto the connector, ensuring that the interface teeth do notengage—allowing the backshell to rotate freely.© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-50E-Mail: sales@glenair.com


Knit Braid BackshellAssembly InstructionsCompositeBackshells9. Rotate the backshell so that the knit braid is drawn into the backshell. Maintain firmpressure on the free knit braid during this step to provide tight coverage. Continue rotatinguntil the knit braid is wound tightly into the backshell and further rotation becomes difficult.10. Wrap the remaining tail of the braid protruding from the hole in the backshell one completeturn around the circumfrence of the backshell. Secure with a Band-It band or heat moldableshrink boot.11. Tighten the backshell fully onto the connector using established procedures and torquevalues.12. Secure cable bundle using strain relief clamp bars (see saddle clamp assembly procedure).ABCWidth107-044Nickel Plated Copper Knit Braid(see product page for details)600-052 and -057Standard and MicroBand-It® Bands600-058Band-It®Hand Banding ToolDCOMPOSITE COUPLINGTORQUE VALUESBAShell SizeReferenceCompositeTorque(Inch-Pounds)08/09 3510/11 3512/13 40E14/15 4016/17 402.00(50.8)600-157Stainless Steel CompositeHex Coupling WrenchPlug and ReceptacleHolding Toolsfor 1/4" and 3/8" Socket600-161Hand Held DigitalTorque Wrench18/19 4020/21 8022/23 8024/25 8028 12032 12036 120F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-51E-Mail: sales@glenair.comG


CompositeBackshells380-130Composite Knit-Braid StyleEMI/RFI Shield Termination Backshellwith Qwik-Ty ® and Rotatable CouplingAAFLHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVAngle and ProfileS - StraightProduct Series380 - EMI/RFI Non EnvironmentalBackshells with Strain ReliefBasic PartNumberFinish Symbol(See Table III)Cable Entry(See Table IV)380 H S 130 XM 15 - 01 SBBROTATABLE COUPLING1.300 +.02(33.0 + 0.5)Connector DesignatorA, F, L and H.390 (10.0)GConnector Shell Size(See Table II)Strain Relief StyleSB - Shrink Boot GrooveSBT - Shrink Boot Groovewith boot supplied(Omit for none)CD DIAEFEqually Spaced Holes toAccommodate Knit Braid 107-044DESelf-Locking Rotatable Coupling(See Note 4)ShellSizeA081012141618202224TABLE II: SHELL SIZEMax EntryCode**000102030405060708ShellSize Max EntryF/L081012141618202224H091113151719212325Code**010203040506070809Entry DCode** +.010 (0.25)00 .268 (6.8)01 .354 (9.0)02 .472 (12.0)03 .591 (15.0)04 .709 (18.0)05 .837 (21.3)06 .945 (24.0)07 1.063 (27.0)08 1.191 (30.3)09 1.319 (33.5)Optional Shrink Boot GrooveTABLE IV: CABLE ENTRYE+.020 (0.50).187 (4.8).187 (4.8).187 (4.8).187 (4.8).219 (5.6).219 (5.6).219 (5.6).250 (6.4).250 (6.4).250 (6.4)F+.020 (0.50).312 (7.9).312 (7.9).312 (7.9).312 (7.9).369 (9.4).369 (9.4).369 (9.4).437 (11.1).437 (11.1).437 (11.1)G+.020 (0.50).512 (13.0).512 (13.0).512 (13.0).630 (16.0).630 (16.0).630 (16.0).630 (16.0).630 (16.0).630 (16.0).630 (16.0)Numberof Holes2 •2 ••2 ••2 2 2 2 4 4 4 •Oval Holes, .256 (6.5) x .512 (13.0) •• Oval Holes, .315 (8.0) x .512 (13.0) Circular Holes, .512 (13.0) Diameter.FGSymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless Nickel1.2.3.4.5.6.7.APPLICATION NOTESFor effective grounding, connector with conductive finish should be used.Coupling nut supplied unplated.Metric dimensions (mm) are in parentheses and are for reference only.Connector Code H supplied with black coupling nut.Consult factory for additional entry sizes available.For angled part requirements, use in conjunction with Glenair 327-060 Extenders.See Table I in Intro for additional connector front-end dimensional details.© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-52E-Mail: sales@glenair.com


380-131Composite Knit-Braid StyleEMI/RFI Shield Termination Backshellwith Strain-Relief Clamp and Rotatable CouplingCompositeBackshellsAFLHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVProduct Series380 - EMI/RFI Non EnvironmentalBackshells with Strain ReliefAngle and ProfileS - StraightBasic PartNumberFinish Symbol(See Table III)Strain Relief StyleSB - Shrink Boot GrooveSBT - Shrink Boot Groovewith boot supplied(Omit for none)380 H S 131 XM 15 - 01 SBAROTATABLE COUPLING1.300 +.02(33.0 + 0.5).390 (10.0)Connector DesignatorA, F, L and HEConnector Shell Size(See Table II)FCable Entry(See Table IV)BD DIACSelf-Locking Rotatable CouplingShellSizeA081012141618202224TABLE II: SHELL SIZEMaxEntryCode**000102030405060708ShellSizeF/L H08 0910 1112 1314 1516 1718 1920 2122 2324 25MaxEntryCode**010203040506070809APPLICATION NOTES1. Coupling nut and saddle bars supplied unplated.2. Metric dimensions (mm) are in parentheses and are for reference only.3. Consult factory for additional entry sizes available.4. For angled part requirements, use in conjuncion with Glenair 327-060Extenders.5. See Table I in Intro for additional connector front-end dimensions.Equally Spaced Holesto Accommodate Knit Braid 107-044Optional Shrink Boot GrooveTABLE IV: CABLE ENTRYEntry DECode** +.010 (0.25) +.020 (0.50)00 .268 (6.8) .512 (13.0)01 .354 (9.0) .512 (13.0)0203040506070809.472 (12.0).591 (15.0).709 (18.0).837 (21.3).945 (24.0)1.063 (27.0)1.191 (30.3)1.319 (33.5).512 (13.0).630 (16.0).630 (16.0).630 (16.0).630 (16.0).630 (16.0).630 (16.0).630 (16.0)F+.060 (1.5).880 (22.4).940 (23.9)1.170 (29.7)1.280 (32.5)1.410 (35.8)1.500 (38.1)1.560 (39.6)1.690 (42.9)1.820 (46.2)1.910 (48.5)Numberof Holes2 •2 ••2 ••2 2 2 2 4 4 4 •Oval Holes, .256 (6.5) x .512 (13.0) •• Oval Holes, .315 (8.0) x .512 (13.0)Circular Holes, .512 (13.0) Diameter.SymbolXMTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-53E-Mail: sales@glenair.comXMTXW2000 Hour <strong>Corrosion</strong> ResistantCadmium/OliveDrab over Electroless NickelDEFG


CompositeBackshells380-132Composite Knit-Braid Style EMI/RFIO-Ring Equipped Shield Termination Backshellwith Shrink Boot Adapter and Rotatable CouplingABAFLHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVROTATABLE COUPLINGO-Ring suppliedon Connector Code H only1.300 +.02(33.0 + 0.5).906 (23.0)Angle and ProfileS - StraightProduct Series380 - EMI/RFI Non EnvironmentalBackshells with Strain ReliefConnector DesignatorA, F, L and HBasic PartNumberFinish Symbol(See Table III)380 H S 132 XM 15 - 01 SBConnector Shell Size(See Table II)Strain Relief StyleSB - Shrink Boot GrooveSBT - Shrink Boot Groovewith boot supplied(Omit for none)Cable Entry(See Table IV)APPLICATION NOTESCD DIA1.2.3.4.Coupling nut and saddle barssupplied unplated.Consult factory for additionalentry sizes available.For angled part requirements,use in conjuncion with Glenair327-060 Extenders.See Table I in Intro for additionalfront-end dimensional details.DSelf-Locking Rotatable CouplingEqually Spaced Holes toAccommodate Knit Braid107-044.130/.142 (3.3/3.6)EFGShellSizeA081012141618202224TABLE II: SHELL SIZEMax EntryCode**000102030405060708ShellSizeF/L H08 0910 1112 1314 1516 1718 1920 2122 2324 25Max EntryCode**010203040506070809TABLE IV: CABLE ENTRYEntryCode**00010203040506070809D+.010 (0.25).268 (6.8).354 (9.0).472 (12.0).591 (15.0).709 (18.0).837 (21.3).945 (24.0)1.063 (27.0)1.191 (30.3)1.319 (33.5)Numberof Holes2 •2 ••2 ••2 2 2 2 4 4 4 •Oval Holes, .256 (6.5) x .512 (13.0)••Oval Holes, .315 (8.0) x .512 (13.0)Circular Holes, .512 (13.0) Diameter.SymbolTABLE III: FINISHFinish Description© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-54E-Mail: sales@glenair.comXMXMTXW2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless Nickel


107-044EMI/RFI Nickel Plated Copper Knit Braidfor use with Knit Braid Adapters 380-130, 380-131 and 380-132CompositeBackshellsProduct Series107 - Composite AccessoriesMaterialB - Nickel Plated Copper(See Table II)A107 044 B 12Basic Part NumberWidth(See Table I)BCWidthDWidthCodeWidthTABLE I: WIDTHStrandsDiameterApprox. No.of Stitchesper CMon LengthApprox. No. ofStitches perCMAcross LengthB *TABLE II: MATERIALNickel Plated Copper* For other material options and sizesplease consult factoryE12.472 (12.0).006 (0.2).138 (3.5).173 (4.4)APPLICATION NOTESF1.2.The woven braid is to be used with 360° RFI/EMI shield terminations.Metric dimensions (mm) are in parentheses and are for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-55E-Mail: sales@glenair.comG


CompositeBackshellsSeries 380 (Type E) Multi-Shield EMI/RFINon-EnvironmentalBackshell Assembly InstructionsASeries 380 EMI/RFI Non-Environmental (Type E)Assembly InstructionsBCConnectorBackshell (1)GroundRing (2)GroundRing (3)GroundRing (4)Strain Relief (5)DEFGB2.00(50.8)(6) 600-157Stainless Steel CompositeHex Coupling WrenchA(7) Plug and ReceptacleHolding Toolsfor 1/4" and 3/8" Socket(8) 600-161Hand Held DigitalTorque WrenchCOMPOSITE COUPLINGTORQUE VALUESShell SizeReferenceCompositeTorque(Inch-Pounds)08/09 3510/11 3512/13 4014/15 4016/17 4018/19 4020/21 8022/23 8024/25 8028 12032 12036 120© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-56E-Mail: sales@glenair.com


CompositeBackshells387-083Composite Multi-Shield Cone and Ring StyleEMI/RFI Shield Termination Backshellwith Self-Locking Rotatable Coupling and Strain ReliefAHCONNECTOR DESIGNATOR:MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGProduct Series387 - EMI/RFI Backshells withStrain ReliefAngle and ProfileS - StraightW - 90° ElbowBasic PartNumberFinish Symbol(See Table III)Length in 1/4 InchIncrements(e.g. 5 = 1.25 Inches)Cable Entry(See Table IV)STANDARD PROFILE387 H S 083 XM 17 05 - 5BNote: See Table I in Intro forFront-End Dimensional DetailsConnector DesignatorH - MIL-DTL-38999 Series III and IVConnector Shell Size(See Table II)CAnti-DecouplingDevice TYPA Thread TYPLength-.06.62(15.7)MaxCCableEntryEDFlutes Evenly SpacedDETelescoping ScrewAAFSection A-ANOTESG1.2.3.See Table I in Intro for front-end dimensional details.Coupling nut supplied unplated.Metric dimensions (mm) are in parenthesis and are for reference only.© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-58E-Mail: sales@glenair.com


387-083Composite Multi-Shield Cone and Ring StyleEMI/RFI Shield Termination Backshellwith Self-Locking Rotatable Coupling and Strain ReliefCompositeBackshellsShellSizeShell SizeCodeA ThreadISO MetricTABLE II: SHELL SIZEB MaxC±.078 (2.0)D±.078 (2.0)Max AvailableEntry09 A M12x 1-6H .94 (23.9) .722 (18.3) 1.750 (44.4) 0411 B M15x 1-6H 1.06 (26.9) .784 (19.9) 1.820 (46.2) 0613 C M18x 1-6H 1.17 (29.7) .816 (20.7) 1.860 (47.2) 0815 D M22x 1-6H 1.29 (32.8) .878 (22.3) 1.880 (47.8) 1017 E M25x 1-6H 1.42 (36.1) .942 (23.9) 1.942 (49.3) 1219 F M28x 1-6H 1.54 (39.1) 1.003 (25.5) 2.000 (50.8) 1421 G M31x 1-6H 1.67 (42.4) 1.037 (26.3) 2.062 (52.4) 1623 H M34x 1-6H 2.01 (51.1) 1.116 (28.3) 2.194 (55.7) 1725 J M37x 1-6H 2.12 (53.8) 1.194 (30.3) 2.257 (57.3) 20ABDashNumberTABLE IV: CABLE ENTRYE MaxCable Entry±.039 (1.0)04 1.125 (28.6) .312 (7.9)06 1.250 (31.8) .437 (11.1)08 1.312 (33.3) .500 (12.7)10 1.438 (36.5) .625 (15.9)12 1.625 (41.3) .750 (19.1)14 1.688 (42.9) .874 (22.2)16 1.750 (44.5) .937 (23.8)17 1.906 (48.5) 1.094 (27.8)20 2.062 (52.4) 1.250 (31.8)SymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong>Resistant ElectrolessNickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE,Nickel-FluorocarbonPolymer. 1000 HourGrey TM2000 Hour <strong>Corrosion</strong>Resistant Cadmium/Olive Drab overElectroless NickelCDSymbol "S" Straight Weight TableShellSizeDashNumberBACKSHELL WEIGHTMax Weight(KG)Symbol "W" 90° Weight TableShellSizeDashNumberMax Weight(KG)09 04 .0296 09 04 .032611 06 .0327 11 06 .036013 08 .0370 13 08 .042015 10 .0430 15 10 .048017 12 .0500 17 12 .055019 12 .0560 19 12 .061021 16 .0640 21 16 .069023 16 .0700 23 16 .075025 20 .0750 25 20 .0800© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-59E-Mail: sales@glenair.comEFG


CompositeBackshellsSeries 390 (Single Shield) EMI/RFIEnvironmental BackshellAssembly InstructionsASeries 390 (Single Shield) EMI/RFI EnvironmentalAssembly InstructionsBCBackshell (1)GroundRing (2)Adapter (3)Cable SealingO-Ring (4)Strain ReliefClamp (5)DEFGBConnector2.00(50.8)(6) 600-157Stainless Steel CompositeHex Coupling WrenchA(7) Plug and ReceptacleHolding Toolsfor 1/4" and 3/8" Socket(8) 600-161Hand Held DigitalTorque WrenchCOMPOSITE COUPLINGTORQUE VALUESShell SizeReferenceCompositeTorque(Inch-Pounds)08/09 3510/11 3512/13 4014/15 4016/17 4018/19 4020/21 8022/23 8024/25 8028 12032 12036 120© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-60E-Mail: sales@glenair.com


Series 390 (Single Shield) EMI/RFIEnvironmental BackshellAssembly InstructionsCompositeBackshellsThe following suggested procedure serves as a guide for proper assembly and installation ofstraight Glenair Series 390 EMI/RFI Cable Sealing Backshells for use with jacketed cables anda single overall EMI shield. It is recommended that trial samples of appropriate cables be usedto determine proper trim dimensions of the cable jacket, individual conductors and shielding.NOTE: As with any electrical connector assembly procedure, be sure to use the propertools. For convenient reliable assembly of the connector and backshell, it is suggestedthat Glenair's connector holding tools, strap wrenches and connector pliers be used.1. Temporarily assemble backshell (1) to connector.2. Place the ground ring (2), adapter, o-ring seal (plus washer if provided) and strain reliefclamp on the cable in the sequence shown. You are staging these components on the cablefor installation after wires are terminated to the connector contacts.3. Insert cable into backshell (1) and bottom against connector. Hold cable in position andmark cable jacket at rear end of backshell.ABC4.5.6.Remove backshell from connector and place on cable with components from step two aboveTrim cable jacket at a point 3/4 inch toward connector from mark made in step two above,exposing cable shielding.Prepare and terminate wires in accordance with established practices.D7. Assemble backshell (1) to connector and tighten securely using appropriate tools.8.Flare EMI shield completely over grounding ring. Manipulate shield into the connicalcounter-bore in the adapter and capture in place with the ground ring.E9.Tighten adapter in place using TG70 strap wrench.10. Slide O-ring and washer (if provided) against adapter (3).11. Thread strain relief clamp (5) firmly in place.F12. Tighten saddle bar clamps until they bottom against saddle clamp ears (see saddle clampassembly procedure).© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-61E-Mail: sales@glenair.comG


CompositeBackshells390-052Composite Cone and Ring StyleEMI/RFI Environmental Shield Termination Backshellwith Self-Locking Rotatable Coupling and Strain ReliefABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGAngle and ProfileS - StraightW - 90° ElbowT - 45° ElbowProduct Series390 - EMI/RFI EnvironmentalBackshells with Strain ReliefConnector DesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)390 H S 052 XM 19 20 CConnector Shell Size(See Table II)Strain ReliefStyleC - ClampN - NutCable Entry(See Table IV)STANDARD PROFILEEFCAnti-Decoupling Device1.25(31.8)1.25(31.8)Max.GDEFGClampTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator EFA F/L H G U ± .06 (1.5) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)CableRangeG± .09 (2.3)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.34 (34.0)1.44 (36.6)1.50 (38.1)1.56 (39.6)1.66 (42.2)Max EntryDash No.**10121416202022242832CableRange© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-62E-Mail: sales@glenair.comHNutSymbolXMXMTXWJ.75 (19.1)MaxTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong>Resistant ElectrolessNickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer.1000 Hour Grey TM2000 Hour <strong>Corrosion</strong>Resistant Cadmium/OliveDrab over ElectrolessNickel


390-052Composite Cone and Ring StyleEMI/RFI Environmental Shield Termination Backshellwith Self-Locking Rotatable Coupling and Strain ReliefCompositeBackshellsAnti-DecouplingDeviceKL.75 (19.1) MaxA1.25 (31.8) Max.NutJBEntryCode10121416182022242832H±.06 (1.5).94 (23.9)1.17 (29.7)1.28 (32.5)1.41 (35.8)1.50 (38.1)1.56 (39.6)1.69 (42.9)1.81 (46.0)1.91 (48.5)2.02 (51.3)TABLE II: CONNECTOR SHELL SIZE (CONT.)Shell Size ForConnector DesignatorA & F/L H08 0910 1112 1314 1516 1718 1920 2122 2324 25J±.06 (1.5).80 (20.3).93 (23.6)1.06 (26.9)1.22 (31.0)1.24 (31.5)1.37 (34.8)1.49 (37.8)1.62 (41.1)1.68 (42.7)1.82 (46.2)K± .06 (1.5).72 (18.3).75 (19.1).75 (19.1).76 (19.3).78 (19.8).79 (20.1).82 (20.8).86 (21.8).92 (23.4)ClampL± .06 (1.5).88 (22.4).94 (23.9)1.00 (25.4)1.03 (26.2)1.06 (26.9)1.07 (27.2)1.09 (27.7)1.14 (29.0)1.17 (29.7)CableRange Typ.TABLE IV: CABLE ENTRY (CONT.)Cable RangeMinimum.13 (3.3).25 (6.4).31 (7.9).50 (12.7).56 (14.2).63 (16.0).75 (19.1).88 (22.4)1.00 (25.4)1.13 (28.6)Max EntryDash No. *101214162020222428© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-63E-Mail: sales@glenair.comHMaximum.25 (6.4).38 (9.7).44 (11.2).63 (15.9).69 (17.5).75 (19.1).88 (22.2)1.00 (25.4)1.13 (28.6)1.25 (31.8)EntryCode101214161820222428321.2.3.4.ClampSaddle Closed.16 (4.1).29 (5.1).40 (10.2).52 (13.2).58 (14.7).64 (16.0).72 (18.3).79 (20.1).89 (22.0).96 (24.0)NOTESCoupling nut supplied unplated.Metric dimensions (mm) arein parenthesis and are forreference only.Consult factory for additionalentry sizes available.See Table I in Intro for frontenddimensional details.CDEFG


CompositeBackshells440-087Ultra <strong>Lightweight</strong> Banding Strain Reliefwith Rotatable CouplingAFHCONNECTOR DESIGNATOR:MIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVROTATABLE COUPLINGSTANDARD PROFILEProduct Series440 - Banding Strain ReliefAngle and ProfileA - 90° ClampB - 45° ClampS - StraightW - 90° Split ClampCoupling NutFinish Symbol(See Table III)XM - 90° ElbowSupplied with600-083 Band(Omit if Not Required)440 F S 087 XM 20 B LBConnectorDesignatorF and HBasic PartNumberConnectorShell Size(See Table II)Add Letter "L" for CouplingNut Less G DiameterOmit Letter "L" for CouplingNut With G DiameterCC.329(8.4)Min.FInterface I.A.W.MIL-DTL-38999B Typ..065 (1.7) /.025 (.6D.094 (2.4) DiaDrain Hole(4 places -90°) Typ.<strong>Free</strong> rotating coupling nut, straightknurl, typicalDEA ThreadTypHConfigurationManufacturer'sOptionG Typ. (See P/N)JFG.010 (.3)Min. Typ.Coupling NutSupplied PlatedTyp.UnplatedThermoplasticStrain ReliefTyp.F.008 (.2) Max.Split ThroughTooth Root SymW, 90°, SplitOption.365 (9.3)Min.© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-64E-Mail: sales@glenair.comFE


440-087Ultra <strong>Lightweight</strong> Banding Strain Reliefwith Rotatable CouplingCompositeBackshellsShell Size ForConnectorDesignatorH091113151719212325F081012141618202224TABLE II: CONNECTOR SHELL SIZE ORDER NUMBERBMax.562 (14.3).688 (17.5).817 (20.8).930 (23.6)1.062 (27.0)1.188 (30.2)1.312 (33.3)1.438 (36.5)1.562 (39.7)CMax1.22 (31.0)1.22 (31.0)1.22 (31.0)1.22 (31.0)1.22 (31.0)1.22 (31.0)1.30 (33.0)1.30 (33.0)1.30 (33.0)D+.03 (.8)-.06 (1.5).66 (16.8).69 (17.5).75 (19.1).86 (21.8).94 (23.9)1.00 (25.4)1.07 (27.2)1.15 (29.2)1.21 (30.7)EMax1.02 (25.9)1.07 (27.2)1.13 (28.7)1.33 (33.8)1.40 (35.6)1.46 (37.1)1.61 (40.9)1.66 (42.2)1.72 (43.7)ABShell Size ForConnectorDesignatorH091113151719212325F081012141618202224TABLE II: CONNECTOR SHELL SIZE ORDER NUMBER (CONT.)Minimum.094 (2.4).141 (3.6).172 (4.4).203 (5.2).234 (5.9).265 (6.7).297 (7.5).328 (8.3).359 (9.1)F Cable DiaMaximum.203 (5.2).250 (6.4).323 (8.2).422 (10.7).500 (12.7).562 (14.3).625 (15.9).703 (17.9).765 (19.4)GMax.65 (16.5).76 (19.3).89 (22.6)1.04 (26.4)1.16 (29.5)1.28 (32.5)1.40 (35.6)1.51 (38.4)1.63 (41.4)HMax.470 (11.9).482 (12.2).494 (12.5).530 (13.5).557 (14.1).576 (14.6).600 (15.2).627 (15.9).653 (16.6)JMax1.02 (25.9)1.07 (27.2)1.13 (28.7)1.33 (33.8)1.40 (35.6)1.46 (37.1)1.61 (40.9)1.66 (42.2)1.72 (43.7)CDNOTESTABLE III: FINISHE1.2.Metric dimensions (mm) arein parenthesis and are forreference only.See Table I in Intro for frontenddimensional details.SymbolXMXMTMaterial / Finish DescriptionCoupling Nut: Aluminum / Electroless NickelBody: Thermoplastic / Black ColorCoupling Nut: Aluminum / 1000 Hour Grey TMBody: Thermoplastic / Black ColorFXWCoupling Nut: Aluminum / Cad O.D. over Electroless NickelBody: Thermoplastic / Black Color© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-65E-Mail: sales@glenair.comG


CompositeBackshells440-088 and 440-089Self-Locking Rotatable CouplingComposite RFI/EMI Strain Relief Backshellswith Integrated EMI/RFI Shield Sock & Optional Split RingAnti-Rotation Device Typ.EMI Shroud Typ.A Thread Typ.LE Typ.ClosedDTyp.FTyp.Note: See Table I andPage D-2 for Front-EndDetails and Shell SizeReferencesN Min. Typ.CaptivatedSelf-LockingTelescopingScrews Typ..25 (6.4)Max ScrewExtensionTyp.HCJG.125 (3.2) DiaDrain Hole 3 Min.Equally SpacedLocation OptionalOptional Split Ring(Glenair Part Number687-207, Page I-5)Saddle BarColor Black440 H S 088 XO 15 RProduct SeriesConnector Designator (A, F, H)(See Note 3)Angular FunctionS = StraightT = 45°W = 90°Shielding (Table II) (See Note 2)088 = Copper/Nickel Plate Shield089 = Aramid/Nickel Braid ShieldMaterial (No Plating):XB = Black MaterialXO = Base Material Non-ConductiveConnector Shell Size (Table I, Page D-2)R = Split Ring (687-207, Page I-5) andBand (600-052) Supplied. (Omit if Not Required)© 2003 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comD-38E-Mail: sales@glenair.com


440-088 and 440-089Self-Locking Rotatable CouplingComposite RFI/EMI Strain Relief Backshellswith Integrated EMI/RFI Shield Sock with Optional Split RingCompositeBackshellsConnectorShellSize08/0910/1112/1314/1516/1718/1920/2122/2324/25ConnectorShellSize08/0910/1112/1314/1516/1718/1920/2122/2324/25TABLE I: CONNECTOR SHELL SIZE ORDER NUMBERCable EntryCDEMaxMax ±.031 (.8 )1.388 (35.3) .98 (24.9) .265 (6.7)1.428 (36.3) 1.05 (26.7) .310 (7.9)1.498 (38.0) 1.20 (30.5) .390 (9.9)1.548 (39.3) 1.30 (33.0) .506 (12.9)1.648 (41.9) 1.44 (36.6) .591 (15.0)1.768 (44.9) 1.56 (39.6) .661 (16.8)1.808 (45.9) 1.69 (42.9) .744 (18.9)1.858 (47.2) 1.77 (45.0) .826 (21.0)1.898 (48.2) 1.89 (48.0) .896 (22.8)FMin.22 (5.6).27 (6.9).35 (8.9).47 (11.9).55 (14.0).62 (15.7).70 (17.8).78 (19.8).85 (21.6)TABLE I: CONNECTOR SHELL SIZE ORDER NUMBER (Continued)GMax.901 (22.9).964 (24.5)1.050 (26.7)1.112 (28.2)1.175 (29.8)1.230 (31.2)1.293 (32.8)1.365 (34.7)1.417 (36.0)HMax1.128 (28.7)1.168 (29.7)1.248 (31.7)1.368 (34.7)1.448 (36.8)1.528 (38.8)1.648 (41.9)1.688 (42.9)1.758 (44.7)JMax.91 (23.1).97 (24.6)1.06 (26.9)1.16 (29.5)1.34 (34.0)1.41 (35.8)1.53 (38.9)1.66 (42.2)1.78 (45.2)LMax.939 (23.9)1.059 (26.9)1.199 (30.5)1.199 (30.5)1.329 (33.8)1.509 (38.3)1.609 (40.9)1.759 (44.7)1.859 (47.2)MMax.264 (6.7).390 (9.9).504 (12.8).630 (16.0).756 (19.2).843 (21.4).969 (24.6)1.091 (27.7)1.217 (30.9)ShellSize091113151719212325TABLE II: SHIELDING440-088 Shield440-089 ShieldBraid N Min BraidNo.Length107-030-43 7.00 (177.8)107-030-43 7.00 (177.8)107-030-53 7.00 (177.8)107-030-53 7.00 (177.8)107-030-63 9.00 (228.6)107-030-63 9.00 (228.6)107-030-71 9.00 (228.6)107-030-71 11.00 (279.4)107-030-77 11.00 (279.4)N Min BraidLength12.00 (304.8)12.00 (304.8)12.00 (304.8)12.00 (304.8)12.00 (304.8)12.00 (304.8)12.00 (304.8)12.00 (304.8)12.00 (304.8)BraidNo.103-016-008103-016-016103-016-016103-016-016103-016-024103-016-024103-016-024103-016-032103-016-032687-207Dash No.0406081012141618201. Metric dimensions (mm) are in parentheses and are for reference only.2. Material/Finish:Clamp Body, Coupling Nut, Saddles - High Grade Engineering Thermoplastic/UnplatedClamp Hardware - Cres/PassivateAnti-Rotation Device - <strong>Corrosion</strong> Resistant Material440-088 Shield - Copper Braid/Nickel Plate440-089 Shield - 75% Nickel Clad Aramid Braid, 25% Nickel Copper BraidInterface Ring and Shroud - Brass/Nickel Plated3. Connector Code F mates to MIL-DTL-38999 Series I only; contact factory for Series II.© 2003 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comD-39E-Mail: sales@glenair.com


CompositeBackshellsBanding BackshellAssembly Instructionsfor 440-143, 440-144, 447-325 and 447-326ABCDEFG1.ConnectorTemporarily assemble backshell to connector.2. If cable is jacketed, insert cable into backshell and bottom against connector. Using the endof the backshell as a guide, mark the location of solder sleeves and/or pigtail breakouts onthe cable.3. Remove backshell from connector and stage it up the cable for installation after wiretermination is complete.4. Trim cable jacket at marked location from step 2 above and pull out pigtails and/or applysolder sleeves. Terminate contacts to wires in accordance with established practices.5. Evenly distribute shields around backshell banding platform.6. Secure shields to banding platform via Band-It band. See banding assembly procedure fordetails.COMPOSITE COUPLINGTORQUE VALUESShell SizeReferenceCompositeTorque(Inch-Pounds)08/09 3510/11 3512/13 4014/15 4016/17 4018/19 4020/21 8022/23 8024/25 8028 12032 12036 120Backshell7. Apply silicone tape to band area (if applicable).8. Apply Glenair 770-001 heat moldable shrink boot to terminatedbanding area for added environmental protection and strain relief. Seeheat moldable product user instructions for details.Plug and ReceptacleHolding Toolsfor 1/4" and 3/8" SocketBand-It Band600-161Hand Held DigitalTorque WrenchJacketed Cable© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-66E-Mail: sales@glenair.com


Banding Backshell with Qwik-TyAssembly Instructionsfor 440-143 and 447-327CompositeBackshellsAConnectorBackshellTy WrapBand-It BandJacketed CableB1.2.3.4.5.6.7.8.9.Temporarily assemble backshell to connector.If cable is jacketed, insert cable into backshell and bottom against connector. Using the endof the backshell as a guide, mark the location of solder sleeves and/or pigtail breakouts onthe cable.Remove backshell from connector and stage it up the cable for installation after wiretermination is complete.Trim cable jacket at marked location from step 2 above and pull out pigtails and/or applysolder sleeves. Terminate contacts to wires in accordance with established practices.Evenly distribute shields around backshell banding platform.Secure shields to banding platform via Band-It band. See banding procedure for details.Apply silicone tape to band area (if applicable).Apply lacing cord or ty wrap around bundle—securing it to Qwik Ty arm.Apply Glenair 770-001 heat moldable shrink boot to terminated banding area for addedenvironmental protection and strain relief. See heat moldable product user instructions fordetails.BA600-157Stainless Steel CompositeHex Coupling Wrench600-058Band-It®Hand Banding ToolCDEF2.00(50.8)600-052 and -057Standard and MicroBand-It® Bands© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-67E-Mail: sales@glenair.comG


CompositeBackshells440-143Composite Ultra Low Profile EMI/RFIMicro-Banding Backshell with Qwik-Ty, Shrink Boot Porchand Self-Locking Rotatable CouplingABCDEFHCONNECTOR DESIGNATOR:MIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGULTRA LOW PROFILEC DiaMaxTypSeeNote 1Anti DecouplingDevice TypA ThreadTypOptional Ø .125 Drain HolesMinimum 3 SpacedEqually - TypShrink Sleeveor Boot LipAccommodates600-057Micro-BandB DiaMaxSeeNote 1N.962 MaxSym SStraightAngle and ProfileS - Straight A - 90° Low Profile, StdT - 45° Elbow E - 90° Low Profile, SplitW - 90° Low Profile, SolidProduct Series440 - EMI/RFI Non-EnvironmentalMicro-Banding Backshells.320TypSym W90° - Low Profile(Solid).07.021.025.065.32KAConnector DesignatorA, F or H(See Table I)See Note 1Basic PartNumberCable Entry(See Table II)Omit for E andW Option OnlyFinish Symbol(See Table III)440 H S 143 XM 15 09 D B T SAShrink Sleeveor Boot Groove TypD DiaTypSym E90° - Low Profile(Split)Sym T45°Raised Configuration(Mfr's Option)NSeeNote 4.07.025.065.02H.32KSeeNote 4Connector Shell Size(See Table I)See Note 1JSym A90° - StdRaised Configuration(Mfr's Option)PShield Termination SlotBand OptionBand suppliedwith B option(Omit for none)Drain Hole Option(Omit "D" if not required)GView A-ATypRShrink Boot OptionShrink boot suppliedwith T optionO-Ring will not be suppliedwith Connector Designator A(Omit for none)EFShieldTerminationSlot(Omit for none)Qwik Ty©Strain ReliefAS33671 Tie Strapor EquivalentSQwik Ty©Location OptionalSym A OnlyFLLSeeNote 4GM© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-68E-Mail: sales@glenair.comMSeeNote 4


440-143Composite Ultra Low Profile EMI/RFIMicro-Banding Backshell with Qwik-Ty, Shrink Boot Porchand Self-Locking Rotatable CouplingCompositeBackshellsTABLE I: SHELL SIZEShell SizeEntry Code AvailableKNPRSfor Straight, 45° andLM± .03Max ±.09 ±.09 MaxA & F H 90° Std Configuration08 09 04 1.042 (26.5) .304 (7.7) .160 (4.1) .630 (16.0) .690 (17.5) .880 (22.4) 1.360 (34.5)10 11 05 1.107 (28.1) .432 (11.0) .174 (4.4) .660 (16.8) .750 (19.1) 1.000 (24.5) 1.420 (36.1)12 13 07 1.174 (29.8) .546 (13.9) .195 (5.0) .720 (18.3) .810 (20.6) 1.130 (28.7) 1.480 (37.6)14 15 09 1.241 (31.5) .670 (17.0) .315 (8.0) .830 (21.1) .880 (22.4) 1.310 (33.3) 1.550 (39.4)16 17 05 and 11 1.305 (33.1) .796 (20.2) .385 (9.8) .910 (23.1) .940 (23.9) 1.380 (35.1) 1.610 (40.9)18 19 07 and 13 1.371 (34.8) .902 (22.9) .445 (11.3) .930 (23.6) .970 (24.6) 1.440 (36.6) 1.640 (41.7)20 21 09 and 15 1.438 (36.5) 1.027 (26.1) .525 (13.3) 1.040 (26.4) 1.060 (26.9) 1.630 (41.4) 1.730 (43.9)22 23 11 and 16 1.505 (38.2) 1.152 (29.3) .595 (15.1) 1.120 (28.4) 1.130 (28.7) 1.750 (44.5) 1.800 (45.7)24 25 07, 13 and 17 1.572 (39.9) 1.276 (32.4) .655 (16.6) 1.180 (30.0) 1.190 (30.2) 1.880 (47.8) 1.860 (47.2)24* 25 1.850 (47.0) 1.460 (37.1) .450 (11.4) 1.020 (26.0)*See Note 4EntryCodeD± .030E± .020TABLE II: CABLE ENTRYF± .020G± .020H± .060J± .09004 .250 (6.4) .187 (4.7) .312 (7.9) .512 (13.0) .720 (18.3) .870 (22.1)05 .310 (7.9) .187 (4.7) .312 (7.9) .512 (13.0) .750 (19.1) .930 (23.6)07 .440 (11.2) .187 (4.7) .312 (7.9) .512 (13.0) .750 (19.1) 1.00 (25.4)09 .560 (14.2) .219 (5.6) .375 (9.5) .630 (16.0) .760 (19.3) 1.03 (26.2)11 .680 (17.3) .219 (5.6) .375 (9.5) .630 (16.0) .780 (19.8) 1.05 (26.7)13 .810 (20.6) .219 (5.6) .375 (9.5) .630 (16.0) .790 (20.1) 1.06 (26.9)15 .940 (23.9) .219 (5.6) .375 (9.5) .630 (16.0) .820 (20.8) 1.09 (27.7)16 1.000 (25.4) .219 (5.6) .375 (9.5) .630 (16.0) .860 (21.8) 1.13 (28.7)17 1.160 (29.5) .250 (6.4) .437 (11.1) .630 (16.0) .890 (22.6) 1.16 (29.5 )ABCDSymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer.1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/Olive Drab over Electroless NickelNOTESEF1. 770-001S**-0 shrink boot supplied with T option. See shrink boot product page for more details.2. Coupling nut supplied unplated.3. See Table I in Intro for front-end dimensional details.4. O-Ring will not be supplied with Connector Designator A.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-69E-Mail: sales@glenair.comG


CompositeBackshells440-144Composite Ultra Low Profile EMI/RFIMicro-Banding Backshell with Shrink Boot Porchand Self-Locking Rotatable CouplingAFHCONNECTOR DESIGNATOR:MIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGAngle and ProfileS - Straight A - 90° Low Profile, StdT - 45° Elbow E - 90° Low Profile, SplitW - 90° Low Profile, SolidProduct Series440 - EMI/RFI Non-EnvironmentalMicro-Banding BackshellsBasic PartNumberCable Entry(See Cable Table Entry II)Omit (See for Table E and II)Omit W for Option W Configuration OnlyFinish Symbol(See Table III)Drain Hole Option(Omit "D" if not required)Shrink Boot OptionShrink boot suppliedwith T optionO-Ring will not be suppliedwith Connector Designator A(Omit for none)BCULTRA LOW PROFILEAnti DecouplingDevice TypA Thread TypSee Note 1C DiaMaxTypSeeNote 1B DiaMaxSeeNote 1.962 Max.320Typ440 H S 144 XM 15 09 D B T SConnector DesignatorA, F or H(See Table I)See Note 1DDiaTypConnector Shell Size(See Table I)See Note 1EBand OptionB - 600-057K - 600-057-1(Omit for none)FShieldTerminationSlot(Omit for none)DOptional Ø.125 Drain Holes3 Minimum EquallySpaced - TypGSym SStraightShrink Sleeve orBoot Grove TypGSeeNote 4Sym T45°Raised Configuration(Mfr's Option)LAccommodates 600-057Micro Band - Typ.MEFSym W90° - Low Profile(Solid).070.025.065.320.021HSym E90° - Low Profile(Split).025.065.070.021.320HSeeNote 4Sym A90° - StdRaised Configuration(Mfr's Option)Shield Termination SlotNJJSeeNote 4GKK See Note 4© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-70E-Mail: sales@glenair.com


440-144Composite Ultra Low Profile EMI/RFIMicro-Banding Backshell with Shrink Boot Porchand Self-Locking Rotatable CouplingCompositeBackshellsTABLE I: SHELL SIZEShell SizeEntry Code AvailableGHLMNfor Straight, 45° andJKMax ±.03±.09 ±.09 MaxA & F H 90° Std Configuration08 09 04 .630 (16.0) 1.042 (26.5) .304 (7.7) .160 (4.1) .690 (17.5) .880 (22.4) 1.360 (34.5)10 11 05 .660 (16.8) 1.107 (28.1) .432 (11.0) .174 (4.4) .750 (19.1) 1.000 (24.5) 1.420 (36.1)12 13 07 .720 (18.3) 1.174 (29.8) .546 (13.9) .195 (5.0) .810 (20.6) 1.130 (28.7) 1.480 (37.6)14 15 09 .830 (21.1) 1.241 (31.5) .670 (17.0) .315 (8.0) .880 (22.4) 1.310 (33.3) 1.550 (39.4)16 17 05 and 11 .910 (23.1) 1.305 (33.1) .796 (20.2) .385 (9.8) .940 (23.9) 1.380 (35.1) 1.610 (40.9)18 19 07 and 13 .930 (23.6) 1.371 (34.8) .902 (22.9) .445 (11.3) .970 (24.6) 1.440 (36.6) 1.640 (41.7)20 21 09 and 15 1.040 (26.4) 1.438 (36.5) 1.027 (26.1) .525 (13.3) 1.060 (26.9) 1.630 (41.4) 1.730 (43.9)22 23 11 and 16 1.120 (28.4) 1.505 (38.2) 1.152 (29.3) .595 (15.1) 1.130 (28.7) 1.750 (44.5) 1.800 (45.7)24 25 07, 13 and 17 1.180 (30.0) 1.572 (39.9) 1.276 (32.4) .655 (16.6) 1.190 (30.2) 1.880 (47.8) 1.860 (47.2)24* 25 1.020 (26.0) 1.850 (47.0) 1.460 (37.1) .450 (11.4)*See Note 4ABEntryCodeTABLE II: CABLE ENTRYD± .030E± .060F± .09004 .250 (6.4) .720 (18.3) .870 (22.1)05 .310 (7.9) .750 (19.1) .930 (23.6)07 .440 (11.2) .750 (19.1) 1.000 (25.4)09 .560 (14.2) .760 (19.3) 1.030 (26.2)11 .680 (17.3) .780 (19.8) 1.050 (26.7)13 .810 (20.6) .790 (20.1) 1.060 (26.9)15 .940 (23.9) .820 (20.8) 1.090 (27.7)16 1.000 (25.4) .860 (21.8) 1.130 (28.7)17 1.160 (29.5) .890 (22.6) 1.160 (29.5 )SymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/Olive Drabover Electroless NickelCDNOTES1. 770-001S**-0 shrink boot supplied with T option. See shrink boot product page for more details.2. O-Ring will not be supplied with Connector Designator A.3. Coupling nut supplied unplated.4. See Table I in Intro for front-end dimensional details.EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-71E-Mail: sales@glenair.comG


CompositeBackshells447-325Composite Standard Profile EMI/RFIBanding Backshell with Shrink Boot Porchand Self-Locking Rotatable CouplingABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II,and -83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEAngle and ProfileS - StraightW - 90° ElbowT - 45° ElbowProduct Series447 - EMI/RFI Non-EnvironmentalBanding BackshellsConnector DesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)447 H S 325 XM 19 12 D K T SConnector Shell Size(See Table II)Drain Hole Option(Omit "D" if not required)Cable Entry(See Table IV)Band OptionB = 600-052K = 600-052-1Bands arePrecoiled(Omit for none)Shrink Boot OptionShrink boot and o-ringsuppliedwith T option(Omit for none)Slot OptionS - PigtailTermin. Slot(Omit for none)CAnti-DecouplingDevice1.25 (31.8) Max..44(11.2)Typ.PigtailTerminationSlotEFEntryDiameterDDrain HolesOptionalAccommodates600-052 BandShrink Sleeveor Boot Groove,Typ.Raised Configuration(Mfr's Option)GEFGTABLE II: CONNECTOR SHELL SIZE (90°)Shell Size ForConnector Designator* EA F/L H G U ± .06 (1.5)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0)F± .09 (2.3).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)**Consult factory for additional entry sizes available.G± .09 (2.3)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.47 (37.3)1.56 (39.6)1.63 (41.4)1.69 (42.9)1.78 (45.2)Max EntryDash No.(Table IV)**04060810121315171922© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-72E-Mail: sales@glenair.com


447-325Composite Standard Profile EMI/RFIBanding Backshell with Shrink Boot Porchand Self-Locking Rotatable CouplingCompositeBackshellsAnti-DecouplingDeviceHJADrain HolesOptionalBRaised Configuration(Mfr's Option)Entry DiameterAccommodates600-052 BandEntryCode03040506070809101112TABLE IV: CABLE ENTRYEntry Dia.±.03 (0.8).19 (4.8).25 (6.4).31 (7.9).38 (9.7).44 (11.2).50 (12.7).56 (14.2).63 (16.0).69 (17.5).75 (19.1)Dash No.131415161718192022Entry Dia.±.03 (0.8).81 (20.6).88 (22.4).94 (23.9)1.00 (25.4)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.25 (31.8)1.38 (35.1)SymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer.1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelCDTABLE II: CONNECTOR SHELL SIZE (45°)Shell Size ForConnector Designator* HJA F/L H G U ± .06 (1.5) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.72 (18.3).75 (19.1).75 (19.1).76 (19.3).78 (19.8).79 (20.1).82 (20.8).86 (21.8).89 (22.6).92 (23.4)1.00 (25.4)1.06 (26.9)1.13 (28.7)1.16 (29.5)1.18 (30.0)1.19 (30.2)1.22 (31.0)1.26 (32.0)1.29 (32.8)1.32 (33.5)Max EntryDash No.(Table IV)04060810121315171922NOTES1. 770-001S**-0 shrink boot supplied withT option. See shrink boot product pagefor more details.2. O-Ring will not be supplied withConnector Designator A.3. Coupling nut supplied unplated.4. Consult factory for O-Ring to besupplied with part less shrink boot.5. Metric dimensions (mm) are inparenthesis and are for reference only.6. See Table I in Intro for front-enddimensional details.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-73E-Mail: sales@glenair.comEFG


CompositeBackshells447-326Composite Standard Profile EMI/RFIMicro-Banding Backshellwith Self-Locking Rotatable Coupling and Shrink Boot PorchABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series447 - EMI/RFI Non-EnvironmentalBanding BackshellsAngle and ProfileS - StraightW - 90° ElbowT - 45° ElbowConnector DesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)447 H S 326 XM 19 12 D K T SConnector Shell Size(See Table II)Drain Hole Option(Omit "D" if not required)Cable Entry(See Table IV)Band OptionB = 600-052K = 600-052-1Bands arePrecoiled(Omit for none)Shrink Boot OptionShrink boot ando-ring suppliedwith T option(Omit for none)Slot OptionS - PigtailTermin. Slot(Omit for none)CAnti-DecouplingDevice1.130 (28.7) Max..31 (7.9)Typ.PigtailTerminationSlotEFEntryDiameterDDrain HolesOptionalAccommodates600-057 Micro BandShrink Sleeveor Boot Groove,Typ.Raised Configuration(Mfr's Option)GEFGShell Size ForConnector Designator* EA F/L H G U ± .06 (1.5)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0)TABLE II: CONNECTOR SHELL SIZEF± .09 (2.3).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)G± .09 (2.3)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.34 (34.0)1.44 (36.6)1.50 (38.1)1.56 (39.6)1.66 (42.2)**Consult factory for additional entry sizes available.See introduction for additional connector front-end details.Max EntryDash No.**04060810121315171922TABLE III: FINISHSymbolFinish Description© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-74E-Mail: sales@glenair.comXMXMTXW2000 Hour<strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour<strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 HourGrey TM2000 Hour<strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless Nickel


447-326Composite Standard Profile EMI/RFIMicro-Banding Backshellwith Self-Locking Rotatable Coupling and Shrink Boot PorchCompositeBackshellsAnti-DecouplingDeviceEFADrain HolesOptionalRaised Configuration(Mfr's Option)Accommodates600-057 MicroBandEntry DiameterBEntryCode02030405060708091011TABLE IV: CABLE ENTRYEntry Dia.±.03 (0.8).13 (3.3).19 (4.8).25 (6.4).31 (7.9).38 (9.7).44 (11.2).50 (12.7).56 (14.2).63 (16.0).69 (17.5)TABLE II: CONNECTOR SHELL SIZE (CONT.)Shell Size ForConnector Designator* EFMax EntryDash No.A F/L H G U ± .06 (1.5) ± .09 (2.3) (Table 2)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.72 (18.3).75 (19.1).75 (19.1).76 (19.3).78 (19.8).79 (20.1).82 (20.8).86 (21.8).89 (22.6).92 (23.4).87 (22.1).93 (23.6)1.00 (25.4)1.03 (26.2)1.05 (26.7)1.06 (26.9)1.09 (27.7)1.13 (28.7)1.16 (29.5)1.19 (30.2)04060810121315171922Dash No.12131415161718192022Entry Dia.±.03 (0.8).75 (19.1).81 (20.6).88 (22.4).94 (23.9)1.00 (25.4)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.25 (31.8)1.38 (35.1)NOTES1. 770-001S**-0 shrink boot supplied with T option.See shrink boot product page for more details.2. O-Ring will not be supplied with ConnectorDesignator A.3. Metric dimensions (mm) are in parenthesis and arefor reference only.4. Coupling nut supplied unplated.5. See Table I in Intro for front-end dimensional details.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-75E-Mail: sales@glenair.comCDEFG


CompositeBackshells447-327Composite Standard Profile EMI/RFIBanding Backshell with Qwik-Ty ® Strain Reliefand Self-Locking Rotatable CouplingABCCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series447 - EMI/RFI Non-EnvironmentalBanding BackshellsAngle and ProfileS - StraightW - 90° ElbowConnector DesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)447 H S 327 XW 19 13 D K P T SConnector Shell Size(See Table II)Drain Hole Option(Omit "D" if not required)Cable Entry(See Table IV)Band Option600-052-1standard coiledband suppliedwith K option(Omit for none)Polysulfide StripsTermination areafree of cadmium,XW finish only(Omit for none)Slot OptionS - PigtailTermin. Slot(Omit for none)Shrink BootOptionShrink bootand o-ringsuppliedwith T option(Omit for none)DAnti-DecouplingDeviceEFAnti-DecouplingDevice1.28(32.5).67 (17.0)Typ.X DiaEntryDiameter, Typ.ERaisedConfiguration(Mfr's Option)Use MS3367-1 Tie-Strap orEquivalentGPigtailTerminationSlotDrain Holes(Optional)Shrink Sleeveor BootGroove, Typ.FQwik-Ty ®Strain ReliefG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-76E-Mail: sales@glenair.com


447-327Composite Standard Profile EMI/RFIBanding Backshell with Qwik-Ty ® Strain Reliefand Self-Locking Rotatable CouplingCompositeBackshellsTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator* EFGA F/L H G U ± .06 (1.5) ± .09 (2.3) ± .09 (2.3)081012141618202224081012141618202224091113151719212325––1113151719–23–0810121416182022.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)1.36 (34.5)1.42 (36.1)1.48 (37.6)1.55 (39.4)1.61 (40.9)1.64 (41.7)1.73 (43.9)1.80 (45.7)1.86 (47.2)**Consult factory for additional entry sizes available.Max EntryDash No**040507091113151720ABSymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelTABLE IV: CABLE ENTRYEntryCodeEntry Dia.±.03 (0.8)X Dia.±.03 (0.8)04.250 (6.4) .510 (13.0)05.310 (7.9) .510 (13.0)07.440 (11.2) .510 (13.0)09.560 (14.2) .630 (16.0)11.680 (17.3) .630 (16.0)13.810 (20.6) .630 (16.0)15.940 (23.9) .630 (16.0)16 1.000 (25.4) .630 (16.0)17 1.160 (29.5) .630 (16.0)20 1.250 (31.8) .630 (16.0)CDENOTES1. 770-001S**-0 shrink boot supplied with T option. See shrink boot product page for more details.2. O-Ring will not be supplies with Connector Designator A.3. Consult factory for O-ring to be supplied with part less shrink boot.4. Metric dimensions (mm) are in parenthesis and are for reference only.5. Coupling nut supplied unplated.6. See Table I in Intro for front-end dimensional details.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-77E-Mail: sales@glenair.comG


CompositeBackshells447-328Composite Standard Profile EMI/RFIBand-in-a-Can Backshell with Strain-Relief Clampand Self-Locking Rotatable CouplingABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series447 - EMI/RFI Non-EnvironmentalBanding BackshellsAngle and ProfileS - StraightW - 90° ElbowConnector DesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)Cable Entry(See Table IV)447 H S 328 XM 19 20 K SConnector Shell Size(See Table II)Slot OptionS - PigtailTermin. Slot(Omit for none)Band OptionBand suppliedwith K option(Omit for none)CAnti-DecouplingDevice1.60(40.6)Max..44 (11.2) Typ.Accommodates 600-052-1 Band.71 (18.0) RefClamp ClosedEFDHGEPigtailTerminationSlotEntryDia..71 (18.0)RefClamp ClosedEntry DiameterHFNOTES1.2.3.Metric dimensions (mm) are in parenthesis and are for reference only.Coupling nut supplied unplated.See Table I in Intro for front-end dimensional details.G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-78E-Mail: sales@glenair.com


447-328Composite Standard Profile EMI/RFIBand-in-a-Can Backshell with Strain-Relief Clampand Self-Locking Rotatable CouplingCompositeBackshellsTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator* EFA F/L H G U ± .06 (1.5) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)G± .09 (2.3)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.47 (37.3)1.56 (39.6)1.63 (41.4)1.69 (42.9)1.78 (45.2)Max EntryDash No.**10121416202022243232AB**Consult factory for additional entry sizes available.SymbolXMTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> ResistantElectroless NickelCXMTXW2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelDTABLE IV: CABLE ENTRYEntry H Entry Dia.* Clamp ClosedCode ±.06 (1.5) ±.03 (0.8) ±.03 (0.8)10 .94 (23.9) .22 (5.6) .26 (6.6)12 1.17 (29.7) .28 (7.1) .34 (8.6)14 1.28 (32.5) .34 (8.6) .46 (11.7)161820222428321.41 (35.8)1.50 (38.1)1.56 (39.6)1.69 (42.9)1.81 (46.0)1.91 (48.5)2.02 (51.3).46 (11.7).55 (14.0).62 (15.7).70 (17.8).78 (19.8).85 (21.6).95 (24.1).55 (14.0).62 (15.7).70 (17.8).78 (19.8).85 (21.6).95 (24.1)1.02 (25.9)* Entry diameter equals maximum wire bundle diameter.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-79E-Mail: sales@glenair.comEFG


CompositeBackshells447-329Composite EMI/RFI EnvironmentalBand-in-a-Can Backshell with Strain-Relief Clampand Self-Locking Rotatable CouplingABCCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEO-ringProduct Series447 - EMI/RFI Non-EnvironmentalBanding Backshells1.60 (40.6) Max..44 (11.2)Typ.Angle and ProfileS - StraightW - 90° ElbowConnector DesignatorA, F, L, H, G and UBasic PartNumberAccommodates 600-052-1 Band1.38 (35.1) Max.O-ringFinish Symbol(See Table III)447 H S 329 XM 19 20 C K SConnector Shell Size(See Table II)Cable Entry(See Table IV)Band OptionBand suppliedwith K option(Omit for none)Strain ReliefStyleC - ClampN - NutSlot OptionS - PigtailTermin. Slot(Omit for none)CableRangeHDAnti-DecouplingDevicePigtailTerminationSlotEntryDia.ClampEEFF1.2.3.NOTESMetric dimensions (mm) are inparenthesis and are for reference only.Coupling nut supplied unplated.See Table I in Intro for front-enddimensional details.EntryDiameterNutGAccommodates600-052-1Band1.38 (35.1) Max.G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-80E-Mail: sales@glenair.comCableRangeJ


447-329Composite EMI/RFI EnvironmentalBand-in-a-Can Backshell with Strain-Relief Clampand Self-Locking Rotatable CouplingCompositeBackshellsTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator* EFA F/L H G U ± .06 (1.5) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)G± .09 (2.3)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.47 (37.3)1.56 (39.6)1.63 (41.4)1.69 (42.9)1.78 (45.2)Max EntryDash No.**10121416202022242832AB**Consult factory for additional entry sizes available.SymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/Olive Drabover Electroless NickelCDEntryCode10121416182022242832H±.06 (1.5).94 (23.9)1.17 (29.7)1.28 (32.5)1.41 (35.8)1.50 (38.1)1.56 (39.6)1.69 (42.9)1.81 (46.0)1.91 (48.5)2.02 (51.3)TABLE IV: CABLE ENTRYJ Entry Dia.*±.06 (1.5) ±.03 (0.8) Minimum.80 (20.3) .22 (5.6) .13 (3.3).93 (23.6) .28 (7.1) .25 (6.4)1.06 (26.9) .34 (8.6) .31 (7.9)1.22 (31.0) .46 (11.7) .50 (12.7)1.24 (31.5) .55 (14.0) .56 (14.2)1.37 (34.8) .62 (15.7) .63 (16.0)1.49 (37.8) .70 (17.8) .75 (19.1)1.62 (41.1) .78 (19.8) .88 (22.4)1.68 (42.7) .85 (21.6) 1.00 (25.4)1.82 (46.2) .95 (24.1) 1.13 (28.6)Cable Range *** Entry diameter equals maximum wire bundle diameter.** Cable range equals diameter of cable outer jacket.Maximum.25 (6.4).38 (9.7).44 (11.2).63 (15.9).69 (17.5).75 (19.1).88 (22.2)1.00 (25.4)1.13 (28.6)1.25 (31.8)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-81E-Mail: sales@glenair.comEFG


CompositeBackshells447-330Composite Non-Environmental EMI/RFIBand-in-a-Can Backshell with Qwik-Clamp Strain-Reliefand Self-Locking Rotatable CouplingABCCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series447 - EMI/RFI Non-EnvironmentalBanding BackshellsAngle and ProfileS - StraightW - 90° ElbowConnector DesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)447 H S 330 XM 19 28 K SConnector Shell Size(See Table II)Cable Entry(See Table IV)EFSlot OptionS - PigtailTermin. Slot(Omit for none)Band OptionBand suppliedwith K option(Omit for none)1.63(41.4)Accommodates 600-052-1 BandJ.44 (11.2) Typ.DCableRangeHEntryDiameterGEAnti-DecouplingDevicePigtailTerminationSlotEntry DiameterJUS PATENT 5211576CableRangeHF1.2.3.NOTESMetric dimensions (mm) are in parenthesis and are for reference only.Coupling nut supplied unplated.See Table I in Intro for front-end dimensional details.G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-82E-Mail: sales@glenair.com


447-330Composite Non-Environmental EMI/RFIBand-in-a-Can Backshell with Qwik-Clamp Strain-Reliefand Self-Locking Rotatable CouplingCompositeBackshellsTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator* EFA F/L H G U ± .06 (1.5) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)G± .09 (2.3)1.19 (30.2)1.25 (31.8)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.47 (37.3)1.56 (39.6)1.63 (41.4)1.69 (42.9)1.78 (45.2)Max EntryDash No**08121620242832364044AB**Consult factory for additional entry sizes available.SymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/Olive Drabover Electroless NickelCDEntryCode08121620242832364044H±.06 (1.5).72 (18.3).91 (23.1)1.09 (27.7)1.22 (31.0)1.34 (34.0)1.53 (38.9)1.72 (43.7)1.85 (47.0)1.97 (50.0)2.09 (53.1)TABLE IV: CABLE ENTRYJ Entry Dia.±.06 (1.5) ±.03 (0.8).97 (24.6) .25 (6.4)1.11 (28.2) .38 (9.7)1.21 (30.7) .50 (12.7)1.21 (30.7) .63 (15.9)1.21 (30.7) .75 (19.1)1.36 (34.5) .88 (22.2)1.51 (38.4) 1.00 (25.4)1.51 (38.4) 1.13 (28.6)1.51 (38.4) 1.25 (31.8)1.63 (41.4) 1.38 (35.1)Cable RangeMinimum.10 (2.5).20 (5.1).33 (8.4).45 (11.4).52 (13.2).64 (16.3).77 (19.6).86 (21.8).98 (24.9)1.13 (28.6)* Entry diameter equals maximum wire bundle diameter.** Cable range equals cable outer diameter.Maximum.25 (6.4).38 (9.7).50 (12.7).63 (15.9).75 (19.1).88 (22.2)1.00 (25.4)1.13 (28.6)1.25 (31.8)1.38 (35.1)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-83E-Mail: sales@glenair.comEFG


CompositeBackshells447-331Composite EMI/RFI Dual-Banding Backshellwith Self-Locking Rotatable CouplingABCCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGSTANDARD PROFILEProduct Series447 - EMI/RFI Non-EnvironmentalBanding BackshellsAngle and ProfileS - StraightW - 90° ElbowConnector DesignatorA, F, L, H, G and UBasic PartNumberFinish Symbol(See Table III)447 H S 331 XM 19 12 D K SConnector Shell Size(See Table II)Drain Hole Option(Omit "D" if not required)Cable Entry(See Table IV)Slot OptionS - PigtailTermin. Slot(Omit for none)Band Option2 bands suppliedwith K option(Omit for none)DAnti-DecouplingDeviceO-Ring(Not supplied withDrain Hole Option)1.75(44.5).94(23.9).44 (11.2)EFEntryDiameterEDrain Holes(Optional).38 (9.7)PigtailTerminationSlotAccommodates600-052-1 BandGFNOTES1.2.3.Metric dimensions (mm) are in parenthesis and are for reference only.Coupling nut supplied unplated.See Table I in Intro for front-end dimensional details.G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-84E-Mail: sales@glenair.com


447-331Composite EMI/RFI Dual-Banding Backshellwith Self-Locking Rotatable CouplingCompositeBackshellsTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator* EFA F/L H G U ± .06 (1.5) ± .09 (2.3)08101214161820222428081012141618202224–091113151719212325–––1113151719–2325–081012141618202224.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)2.13 (54.1)G± .09 (2.3)1.69 (42.9)1.75 (44.5)1.81 (46.0)1.88 (47.8)1.94 (49.3)1.97 (50.0)2.06 (52.3)2.13 (54.1)2.19 (55.6)2.28 (57.9)Max EntryDash No.**04060810121315171922AB**Consult factory for additional entry sizes available.CSymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/Olive Drabover Electroless NickelDEntryCode03040506070809101112TABLE IV: CABLE ENTRYEntry Dia.±.03 (0.8).19 (4.8).25 (6.4).31 (7.9).38 (9.7).44 (11.2).50 (12.7).56 (14.2).63 (16.0).69 (17.5).75 (19.1)Dash No.131415161718192022Entry Dia.±.03 (0.8).81 (20.6).88 (22.4).94 (23.9)1.00 (25.4)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.25 (31.8)1.38 (35.1)EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-85E-Mail: sales@glenair.comG


CompositeBackshells447-657Composite Low-Profile Micro Band-in-a-Can Backshellwith Strain-Relief Clampand Self-Locking Rotatable CouplingAAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGProduct Series447 - EMI/RFI Non-EnvironmentalBanding BackshellsConnectorDesignatorA, F or HBasic PartNumberFinish Symbol(See Table III)Band OptionK - Pre-Coiled Band(Omit for none)447 F S 657 XM 18 04 K SSlot OptionS - PigtailTermin. Slot(Omit for none)BROTATABLE COUPLINGSTANDARD PROFILENOTESAngle and ProfileS - Straight.88 .560MaxConnector Shell Size(See Table II)Cable Entry(See Table IV)600-057-1Micro Band1.Metric dimensions (mm) are in parenthesisand are for reference only.C2.3.Coupling nut supplied unplated.See Table I in Intro for front-enddimensional details.CableEntryKLDEFGFor angled partrequirements, usein conjuncion withGlenair 327-060ExtendersTABLE II SHELL SIZEShell SizeMax Dash Number(Table II)A F H A F, H08 08 09 01 0110 10 11 01 0212 12 13 04 0414 14 15 04 0516 16 17 05 0618 18 19 06 0620 20 21 07 0722 22 23 08 0824 24 25 09 0928 - - 10 1032 - - 10 1036 - - 10 1040 - - 10 10SymbolXMXMTXWDashNumberTABLE IV: CABLE ENTRY© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-86E-Mail: sales@glenair.comK MaxKnurl StyleMfr OptionTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/Olive Drabover Electroless NickelL MaxStainless Saddle Barand Screw WasherMinCable EntryMax01 .843 (21.4) .78 (19.8) .125 (3.2) .250 (6.4)02 .968 (24.6) .97 (24.6) .156 (4.0) .375 (9.5)03 1.046 (26.6) 1.05 (26.7) .250 (6.4) .438 (11.1)04 1.156 (29.4) 1.15 (29.2) .280 (7.1) .500 (12.7)05 1.218 (30.9) 1.22 (31.0) .375 (9.5) .625 (15.9)06 1.343 (34.1) 1.34 (34.0) .500 (12.7) .750 (19.1)07 1.468 (37.3) 1.47 (37.3) .625 (15.9) .875 (22.2)08 1.593 (40.5) 1.59 (40.4) .750 (19.1) 1.000 (25.4)09 1.718 (43.6) 1.72 (43.7) .875 (22.2) 1.125 (28.6)10 1.843 (46.8) 1.84 (46.7) 1.000 (25.4) 1.250 (31.8)


447-711Composite EMI/RFI Banding Backshellwith Strain Reliefand Self-Locking Rotatable CouplingCompositeBackshellsProduct Series447 - EMI/RFI Non-EnvironmentalBanding BackshellsConnector DesignatorA, F, L, H, G and UFinish Symbol(See Table III)447 H S 711 XW 19 13 D S K P TAngle and ProfileS - StraightW - 90° ElbowBasic PartNumberConnector Shell Size(See Table II)Drain Hole Option(Omit "D" if not required)Cable Entry(See Table IV)ShieldTermination Slot(Omit for none)Band OptionBand supplied with Koption (Omit for none)Shrink Boot OptionShrink boot ando-ring suppliedwith T option(Omit for none)Polysulfide StripsTermination areafree of cadmium,XW finish only(Omit for none)TABLE IV: CABLE ENTRYEntryCodeEntry Dia.±.03 (0.8)X Dia.±.03 (0.8)04 .250 (6.4) .51 (13.0)05 .310 (7.9) .51 (13.0)07 .420 (10.7) .51 (13.0)09 .530 (13.5) .63 (16.0)10 .630 (16.0) .63 (16.0)12 .750 (19.1) .63 (16.0)13 .810 (20.6) .63 (16.0)15 .940 (23.9) .63 (16.0)16 1.00 (25.4) .63 (16.0)19 1.16 (29.5) .63 (16.0)Y Dia.±.03 (0.8).875 (22.2).936 (23.8)1.172 (29.8)1.281 (32.5)1.406 (35.7)1.500 (38.1)1.562 (39.7)1.687 (42.8)1.812 (46.0)1.912 (48.6)ABAnti-DecouplingDevice1.28(32.5).67(17.0)Typ.XDiaAnti-DecouplingDeviceNOTE: Coupling Nut Supplied UnplatedEFCDrain Holes(Optional)EntryDiameterShrink Sleeve or BootGroove, Typ.YRaised Configuration(Mfr's Option)GDTABLE II: CONNECTOR SHELL SIZEShell Size ForConnector Designator* EFGA F/L H G U ± .06 (1.5) ± .09 (2.3) ± .09 (2.3)081012141618202224081012141618202224091113151719212325––1113151719–23–0810121416182022.69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2).88 (22.4)1.00 (25.4)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.44 (36.6)1.63 (41.4)1.75 (44.5)1.88 (47.8)1.36 (34.5)1.42 (36.1)1.48 (37.6)1.55 (39.4)1.61 (40.9)1.64 (41.7)1.73 (43.9)1.80 (45.7)1.86 (47.2)**Consult factory for additional entry sizes available.Consult factory for O-Ring to be supplied with part less shrink boot.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-87E-Mail: sales@glenair.comRev. 21-MARCH-2011Max EntryDash No.**040507091113151720SymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong>Resistant ElectrolessNickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE,Nickel-FluorocarbonPolymer. 1000 HourGrey TM2000 Hour <strong>Corrosion</strong>Resistant Cadmium/Olive Drab overElectroless NickelEFG


CompositeBackshells450-029Composite Qwik-Ty ® Strain-Reliefwith Self-Locking Rotatable CouplingStraight, 45° and 90°ABCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGLOW PROFILE1.2.Product Series450 - Qwik-Ty Strain ReliefNOTESMetric dimensions (mm)are in parenthesis andare for reference only.See Table I in Intro forfront-end dimensionaldetails.Connector DesignatorA, F, L, H, G and UAngle and ProfileA - 90° ElbowB - 45° ClampS - Straight450 H S 029 XO 19SymbolXBXOBasic PartNumberTABLE III: FINISHFinish Symbol(See Table III)ConnectorShell Size(See Table II)Finish DescriptionNo Plating - Black MaterialNo Plating - Brown MaterialCAnti-DecouplingDeviceEFHDCableEntryMS3367-1Tie Strap orEquivalentGEFGShell Size ForConnector Designator*A08101214161820222428F/L081012141618202224–H091113151719212325–G––1113151719–2325U–081012141618202224TABLE II: CONNECTOR SHELL SIZE ORDER NUMBERECode A,F,HMax1.14 (29.0)1.14 (29.0)1.20 (30.5)1.38 (35.1)1.38 (35.1)1.44 (36.6)1.57 (39.9)1.69 (42.9)1.83 (46.5)1.99 (50.5)ECode G,UMax–1.30 (33.0)1.36 (34.5)1.54 (39.1)1.54 (39.1)1.69 (42.9)1.73 (43.9)1.91 (48.5)1.99 (50.5)2.15 (54.6)FMax.75 (19.0).75 (19.0).75 (19.0).75 (19.0).75 (19.0).75 (19.0).75 (19.0).75 (19.0).75 (19.0).75 (19.0)GMax1.22 (31.0)1.29 (32.8)1.62 (41.1)1.66 (42.2)1.72 (43.7)1.72 (43.7)1.79 (45.5)1.85 (47.0)1.91 (48.5)2.07 (52.6)HMax1.14 (29.0)1.14 (29.0)1.14 (29.0)1.64 (41.7)1.64 (41.7)1.74 (44.2)1.74 (44.2)1.74 (44.2)1.95 (49.5)n/aCable EntryMax.25 (6.4).38 (9.7).50 (12.7).63 (16.0).75 (19.1).81 (21.8).94 (23.9)1.06 (26.9)1.19 (30.2)1.38 (35.1)© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-88E-Mail: sales@glenair.com


450-030Composite Qwik-Ty ® Strain-Reliefwith Self-Locking Rotatable Coupling and Ground LugStraight, 45° and 90°CompositeBackshellsCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGLOW PROFILEEGround Lug, forNo. 4 ScrewSymbolXMXMTXWXBXOProduct Series450 - Qwik-Ty Strain Relief450 H S 030 XM 19Connector DesignatorA, F, L, H, G and UTABLE III: FINISHFinish DescriptionFAngle and ProfileA - 90° ElbowB - 45° ClampS - StraightBasic PartNumber2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelNo Plating - Black MaterialNo Plating - Brown MaterialFinish Symbol(See Table III)ConnectorShell Size(See Table II)HABCAnti-DecouplingDeviceShell Size ForConnector Designator*F/L H G U08 09 – –10 11 – 0812 13 11 1014 15 13 1216 17 15 1418 19 17 1620 21 19 1822 23 – 2024 25 23 22– – 25 24A08101214161820222428CableEntryMS3367-1Tie Strap orEquivalent.14 (3.6)DiameterHole, TypicalTABLE II: CONNECTOR SHELL SIZE ORDER NUMBERECode A,F,HMaxECode G,UMaxFMaxGMaxHMax1.14 (29.0) – .75 (19.0) 1.22 (31.0) 1.14 (29.0)1.14 (29.0) 1.30 (33.0) .75 (19.0) 1.29 (32.8) 1.14 (29.0)1.20 (30.5) 1.36 (34.5) .75 (19.0) 1.62 (41.1) 1.14 (29.0)1.38 (35.1) 1.54 (39.1) .75 (19.0) 1.66 (42.2) 1.64 (41.7)1.38 (35.1) 1.54 (39.1) .75 (19.0) 1.72 (43.7) 1.64 (41.7)1.44 (36.6) 1.69 (42.9) .75 (19.0) 1.72 (43.7) 1.74 (44.2)1.57 (39.9) 1.73 (43.9) .75 (19.0) 1.79 (45.5) 1.74 (44.2)1.69 (42.9) 1.91 (48.5) .75 (19.0) 1.85 (47.0) 1.74 (44.2)1.83 (46.5) 1.99 (50.5) .75 (19.0) 1.91 (48.5) 1.95 (49.5)1.99 (50.5) 2.15 (54.6) .75 (19.0) 2.07 (52.6) n/aCable EntryMax.25 (6.4).38 (9.7).50 (12.7).63 (16.0).75 (19.1).81 (21.8).94 (23.9)1.06 (26.9)1.19 (30.2)1.38 (35.1)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-89E-Mail: sales@glenair.comGDEFG


CompositeBackshells450-034Composite Qwik-Ty ® Strain-Reliefwith <strong>Free</strong>-Rotating Coupling90° and 45°AAHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series III and IVProduct Series450 - Qwik-Ty Strain ReliefAngle and ProfileA - 90° ElbowS - StraightFinish Symbol(See Table III)450 H S 034 XB 15BROTATABLE COUPLINGLOW PROFILEConnectorDesignatorA and HBasic PartNumberConnectorShell Size(See Table II)CA Thread Typ.D.233 (6.0)Ref. Typ.EDBTyp.F<strong>Free</strong> Rotating CouplingNut, Straight Knurl Typ.Use MS3367-1Tie Strap orEquivalent - Typ.J Rad.ENOTES1.Metric dimensions (mm) are in parenthesis and arefor reference only.HRad.F2.See Table I in Intro for front-end dimensional details.GG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-90E-Mail: sales@glenair.com


450-034Composite Qwik-Ty ® Strain-Reliefwith <strong>Free</strong>-Rotating Coupling90° and 45°CompositeBackshellsShell Size*A H08 0910 1112 1314 1516 1718 1920 2122 2324 25TABLE II: CONNECTOR SHELL SIZE & CABLE ENTRYB DiaMax.640 (16.3).765 (19.4).890 (22.6)1.015 (25.8)1.140 (29.0)1.265 (32.1)1.390 (35.3)1.454 (36.9)1.594 (40.5)DMax1.107 (28.1)1.107 (28.1)1.166 (29.6)1.268 (32.2)1.270 (32.3)1.418 (36.0)1.548 (39.3)1.666 (42.3)1.796 (45.6)EMax.472 (12.0).472 (12.0).492 (12.5).492 (12.5).452 (11.5).492 (12.5).472 (12.0).472 (12.0).472 (12.0)* Even Number Shell Size, Code AOdd Number Shell Size, Code HFMax.886 (22.5).945 (24.0)1.004 (25.5)1.319 (33.5)1.378 (35.0)1.476 (37.5)1.515 (38.5)1.575 (40.0)1.653 (42.0)ABCTABLE II: CONNECTOR SHELL SIZE & CABLE ENTRY (CONT.)Shell G H Rad. J Rad. Weight In GramsSize*08/0910/1112/1314/1516/1718/1920/2122/2324/25Max.945 (24.0).945 (24.0).945 (24.0)1.023 (26.0)1.023 (26.0)1.102 (28.0)1.161 (29.5)1.161 (29.5)1.319 (33.5)Max.197 (5.0).197 (5.0).197 (5.0).275 (7.0).295 (7.5).335 (8.5).394 (10.0).394 (10.0).551 (14.0)Max.098 (2.5).138 (3.5).157 (4.0).197 (5.0).236 (6.0).295 (7.5).295 (7.5).335 (8.5).374 (9.5)Straight1.82.32.93.33.95.15.87.08.690°1.92.63.23.84.65.76.47.49.3DESymbolXBXOTABLE III: FINISHFinish DescriptionNo Plating - Black Material (Non-Conductive Finish)No Plating - Brown Material (Non-Conductive Finish)F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-91E-Mail: sales@glenair.comG


CompositeBackshells507-088Composite RFI/EMI Banding Backshellfor MIL-DTL-83513 Micro-D ConnectorsCable Entry(See Table IV)ABasic PartNumberBasic PartNumberConnector Shell Size(See Table II)Qwik-Ty Option(Omit for Standard)507 T 088 XM 21 B 06 S KBCable Entry StyleT - TopS - SideE - EndFinish Symbol(See Table III)Hardware OptionsB - (2) Male Fillister HeadE - (2) Extender JackscrewH - (2) Male Hex SocketF - (2) Female JackpostBand OptionK - Micro Band Supplied(Omit for none)STYLE T - TOP ENTRYSTYLE E - 45° ENTRYCN Typ.M Typ.LG.32 (8.1)HDK Typ.(Table I)DJackscrewMale Hex SocketHardware Option HJ Thread Typ.E.175(4.4)JackscrewMale Fillister HeadHardware Option BJ Thread Typ.ConnectorShown ForReference OnlyBCAFQwik-TyOption.32 (8.1)STYLE SSIDE ENTRYGG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-92E-Mail: sales@glenair.com


507-088Composite RFI/EMI Banding Backshellfor MIL-DTL-83513 Micro-D ConnectorsCompositeBackshellsTABLE II: CONNECTOR SHELL SIZE ORDER NUMBERSHELLSIZE09152125313751100SHELLSIZE09152125313751100A.775 (19.7).925 (23.5)1.075 (27.3)1.175 (29.8)1.325 (33.7)1.475 (37.5)1.425 (36.2)2.160 (54.9)H.154 (3.9).154 (3.9).154 (3.9).154 (3.9).154 (3.9).154 (3.9).154 (3.9).194 (4.9)B.36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).36 (9.1).40 (10.2).45 (11.4)J THREAD2-56 UNC-22-56 UNC-22-56 UNC-22-56 UNC-22-56 UNC-22-56 UNC-22-56 UNC-24-40 UNC-2C.565 (14.4).715 (18.2).865 (22.0).965 (24.5)1.115 (28.3)1.265 (32.1)1.215 (30.9)1.800 (45.7)K±.03 (0.8).75 (19.1).76 (19.3).88 (22.4).94 (23.9)1.00 (25.4)1.04 (26.4)1.07 (27.2)1.13 (28.7)D.43 (10.9).44 (11.2).56 (14.2).62 (15.7).68 (17.3).72 (18.3).75 (19.1).81 (20.6)LMAX1.00 (25.4)1.03 (26.2)1.05 (26.7)1.09 (27.7)1.13 (28.7)1.16 (29.5)1.25 (31.8)1.32 (33.5)G.650 (16.5).700 (17.8).735 (18.7).800 (20.3).860 (21.8).925 (23.5).975 (24.8)1.050 (26.7)ABCSymbolXMXMTXWTABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong>Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000Hour Grey TM2000 Hour <strong>Corrosion</strong>Resistant Cadmium/OliveDrab over Electroless NickelEntryCode040506070809101112Shell Size09 THRU 10009 THRU 10009 THRU 10009 THRU 10009 THRU 10031 THRU 10051 THRU 100100 ONLY100 ONLYTABLE IV: CABLE ENTRYM EntryDia.125 (3.2).156 (4.0).188 (4.8).219 (5.6).250 (6.4).281 (7.1).312 (7.9).344 (8.7).375 (9.5)NDia.219 (5.6).250 (6.4).281 (7.1).313 (8.0).344 (8.7).375 (9.5).406 (10.3).438 (11.1).469 (11.9)DEAPPLICATION NOTESF1.2.3.Metric dimensions (mm) are in parentheses and are for reference only.These composite backshells meet the requirements of SAE AIR 4567 and AS85049.See Table I in Intro for front-end dimensional details.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-93E-Mail: sales@glenair.comG


CompositeBackshells557-186Composite RFI/EMI Banding Backshellfor MIL-DTL-24308 D-Subminiature ConnectorsABasic PartNumberBasic PartNumberConnectorShell Size(See Table II)JackscrewTypeCable Entry(See Table I)Band OptionBand Supplied(Omit for none)557 T 186 XM 2 F0 B 1 - 02 S KBCable Entry StyleT - TopS - SideE - EndFinish Symbol(See Table III)Mounting Receptacle (Table IV)CC - Cable-to-Cable MountingF0 - Front MountingR1-R7 - Rear MountingEMI Gasket Option0 - Without EMI Gasket1 - With EMI GasketSlot OptionOmit forPart withNo SlotCSlot OptionTextured surfaces,ribbed or knurled,manufacturer’soption.440 (11.2)K* J* H** Typ.EENDENTRYGDETTOPENTRYF.78(19.8)MaxEEEMI Gasket (Optional)APPLICATION NOTESESSIDEENTRYFF1. Assembly identified with manufacturer's name and P/N, space permitting.2. Maximum entry applicable to Style T and E, Shell Size 01.Entry S Max -04, Styles E & T Max -05.3. Optional slot provided for strain relief, see Table I.4. Material/Finish:Adapter, Backshell - High grade engineering thermoplastic, see Table VHardware - Cres PassivateGasket - Metex/N.A.Washer - Nylon/N.A.BCAD5. Metric dimensions (mm) in parentheses.G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-94E-Mail: sales@glenair.com


557-186Composite RFI/EMI Banding Backshellfor MIL-DTL-24308 D-Subminiature ConnectorsCompositeBackshellsSymbolXMXWXOTABLE V: FINISHFinish Description2000 Hour <strong>Corrosion</strong>Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong>Resistant Cadmium/OliveDrab over Electroless NickelNo Plating–Base MaterialNon-ConductiveDashNo.0102030405060708091011H Dia.125 (3.2).250 (6.4).312 (7.9).375 (9.5).438 (11.1).500 (12.7).562 (14.3).625 (15.9).750 (19.1).875 (22.2)1.000 (25.4)TABLE I: CABLE ENTRYJ Dia.250 (6.4).375 (9.5).438 (11.1).500 (12.7).562 (14.3).625 (15.9).688 (17.5).750 (19.1).875 (22.2)1.000 (25.4)1.125 (28.6)K Dia.312 (7.9).438 (11.1).500 (12.7).562 (14.3).625 (15.9).688 (17.5).750 (19.1).812 (20.6).937 (23.8)1.062 (27.0)1.188 (30.2)XN/A.062 (1.6).094 (2.4).156 (4.0).188 (4.8).219 (5.6).250 (6.4).250 (6.4).312 (7.9).375 (9.5).375 (9.5)ABTABLE II: FRONT MOUNTING DIMENSIONSShellSize12345DashNo.R1R2R3R4R5R6R7A1.363 (34.6)1.691 (43.0)2.250 (57.2)2.879 (73.1)2.785 (70.7)<strong>Pan</strong>elThickness.031 (.8).047 (1.2).062 (1.6).093 (2.4).104 (2.6).125 (3.2).156 (4.0)BMax.624 (15.8).624 (15.8).624 (15.8).624 (15.8).735 (18.7)C.312 (7.9).312 (7.9).312 (7.9).312 (7.9).375 (9.5)TABLE III: REAR MOUNTING DIMENSIONSFSizes 1 & 2 Sizes 3 - 51.525 (38.7) 1.745 (44.3)1.509 (38.3) 1.728 (43.9)1.500 (38.1) 1.720 (43.7)1.470 (37.3) 1.690 (42.9)1.451 (36.9) 1.671 (42.4)1.430 (36.3) 1.650 (41.9)1.400 (35.6) 1.620 (41.1)E.247 (6.3).231 (5.9).216 (5.5).185 (4.7).174 (4.4).153 (3.9).125 (3.2)D±.005 (.1).984 (25.0)1.312 (33.3)1.852 (47.0)2.500 (63.5)2.406 (61.1)E.340 (8.6).340 (8.6).343 (8.7).343 (8.7).343 (8.7)F1.625 (41.3)1.625 (41.3)1.844 (46.8)1.844 (46.8)1.844 (46.8)G1.750 (44.5)1.750 (44.5)2.000 (50.8)2.000 (50.8)2.000 (50.8)Sizes 1 & 21.656 (42.1)1.640 (41.7)1.625 (41.3)1.594 (40.5)1.583 (40.2)1.563 (39.7)1.532 (38.9)GMax Entry(See Note 2)04/0505050507Sizes 3 - 51.904 (48.4)1.888 (48.0)1.873 (47.6)1.842 (46.8)1.831 (46.5)1.811 (46.0)1.780 (45.2)CDEShellSize12345A1.363 (34.6)1.691 (43.0)2.250 (57.2)2.879 (73.1)2.785 (70.7)TABLE IV: CABLE-TO-CABLE MOUNTING DIMENSIONSBMax.624 (15.8).624 (15.8).624 (15.8).624 (15.8).735 (18.7)C.322 (8.2).322 (8.2).322 (8.2).322 (8.2).375 (9.5)D± .005 (0.1).984 (25.0)1.312 (33.3)1.852 (47.0)2.500 (63.5)2.406 (61.1)F1.455 (37.0)1.455 (37.0)1.673 (42.5)1.673 (42.5)1.673 (42.5)E+.030 (0.8)-.000.170 (4.3).170 (4.3).172 (4.4).172 (4.4).172 (4.4)Max Entry(See Note 2)0505050507F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-95E-Mail: sales@glenair.comG


CompositeBackshells610-014E-Nut Backshellfor Connector Designators A, F, L, S & HAAFLHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVS PATT 105 / 603 / 608 .710 (18.0)Product Series610 - E NutConnector DesignatorA, F, H, L and SAngularFunctionS - Straight610 A S 014 XB 22Basic PartNumberFinish Symbol(See Table III)Dash Number(See Table II)BMaxCNOTESBC1.Metric dimensions (mm) are in parenthesis and arefor reference only.2.See Table I in Intro for front-end dimensional details.DFlutes or KnurlMfr's OptionEFGTABLE II: DASH NUMBERShell SizeA, F, L, S HBMaxC DiameterRef.03 -- .702 (17.3) .270 (6.9)08 09 .640 (16.3) .270 (6.9)10 11 .765 (19.4) .375 (9.5)12 13 .890 (22.6) .511 (13.0)14 15 1.015 (25.8) .585 (14.9)16 17 1.140 (29.0) .710 (18.0)18 19 1.265 (32.1) .789 (20.0)20 21 1.390 (35.3) .914 (23.2)22 23 1.454 (36.9) 1.039 (26.4)24 25 1.594 (40.5) 1.154 (29.3)61 -- 1.640 (41.7) 1.194 (30.3)SymbolTABLE III: FINISHFinish Description© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-96E-Mail: sales@glenair.comXBXMXMTXWNo Plating - Black Color2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless Nickel


620-042Composite Strain-Relief Clampwith Self-Locking Rotatable CouplingStraight, 45° & 90°CompositeBackshellsCONNECTOR DESIGNATOR:AFLHG MIL-DTL-28840U DG123 and DG123AMIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series 1.5 (JN1003)MIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGProduct Series620 - Strain ReliefClamp620 H S 042 XO 19ConnectorDesignatorA, F, L, H, G and UAngle and ProfileA - 90° ClampB - 45° ClampS - StraightBasic PartNumberFinish Symbol(See Table III)ConnectorShell Size(See Table II)ABSTANDARD PROFILEJEFKCableEntryHCGAnti-DecouplingDeviceShell Size ForConnector Designator* EA08101214161820222428F/L081012141618202224–H091113151719212325–G––1113151719–2325U–081012141618202224(Ref).63 (16.0).65 (16.5).71 (18.0).76 (19.3).80 (20.3).83 (21.1).90 (22.9).94 (23.9).97 (24.6)1.02 (25.9)SymbolXMXOXMTXWTelescopingScrews TypicalTABLE II: CONNECTOR SHELL SIZE ORDER NUMBERF±.06 (1.5).86 (21.8).91 (23.1)1.02 (25.9)1.13 (28.7)1.26 (32.0)1.31 (33.3)1.37 (34.8)1.45 (36.8)1.52 (38.6)1.68 (42.7)G±.0 1.5).88 (22.4).94 (23.9)1.03 (26.2)1.13 (28.7)1.31 (33.3)1.38 (35.1)1.50 (38.1)1.63 (41.4)1.75 (44.5)1.79 (45.5)TABLE III: FINISHFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless NickelNo PlatingH±.06 (1.5).88 (22.4).94 (23.9)1.17 (29.7)1.28 (32.5)1.41 (35.8)1.50 (38.1)1.56 (39.6)1.69 (42.9)1.82 (46.2)1.94 (49.3)J±.06 (1.5).80 (20.3).88 (22.4)1.00 (25.4)1.00 (25.4)1.13 (28.7)1.19 (30.2)1.25 (31.8)1.38 (35.1)1.50 (38.1)1.75 (44.5)KMax1.32 (33.5)1.35 (34.3)1.43 (36.3)1.48 (37.6)1.58 (40.1)1.70 (43.2)1.74 (44.2)1.79 (45.5)1.83 (46.5)2.13 (54.1)2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/Olive Drab over Electroless NickelCoupling NutSupplied Unplated.Cable Entry**±.03 0.8.22 (5.6).26 (6.6).34 (8.6).46 (11.7).55 (14.0).62 (15.7).70 (17.8).78 (19.8).85 (21.6).95 (24.1)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-97E-Mail: sales@glenair.comDEFG


CompositeBackshells627-122Composite Swing-Arm Strain Reliefwith Self-Locking Rotatable CouplingABAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGLOW PROFILEProduct Series627 - Swing-ArmStrain ReliefConnectorDesignatorA, F and HBasic PartNumber627 A 122 XO 16Finish Symbol(See Table III)Dash Number(See Table II)CSelf-LockingCouplingJGCaptivatedSelf-LockingTelescopingScrews (Typ)DF(Typ)E (Typ)ClosedDStraight Position.062 (1.6) Min.250 (6.4) maxScrew Protrusion(Typ)E90° PositionShownCaptive PositionScrew locksSwing Arm in 45°increments(Notes 2, 3)45° PositionShown(Note 2)PositionIndicatorsFScrew HeadSame Side(Typ)U.S. PATENT NO. 6419519G© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-98E-Mail: sales@glenair.com


627-122Composite Swing-Arm Strain Reliefwith Self-Locking Rotatable CouplingCompositeBackshellsShell Size forConnectorDesignator*A081012141618202224F081012141618202224H091113151719212325TABLE II: CONNECTOR SHELL SIZE ORDER NUMBERE±.06 (1.5).265 (6.7).310 (7.9).390 (9.9).506 (12.9).591 (15.0).661 (16.8).744 (18.9).826 (21.0).896 (22.8)FMin.220 (5.9).270 (6.9).350 (8.9).470 (11.9).550 (14.0).620 (15.7).700 (17.8).780 (19.8).850 (21.6)GMax1.060 (26.9)1.090 (27.7)1.180 (30.0)1.240 (31.5)1.320 (33.5)1.390 (35.3)1.550 (39.4)1.550 (39.4)1.610 (40.9)HMax.980 (24.9)1.050 (26.7)1.200 (30.5)1.300 (33.0)1.440 (36.6)1.560 (39.6)1.690 (42.9)1.770 (45.0)1.890 (48.0)J±.03 0.8.880 (22.4).910 (23.1).950 (24.1)1.010 (25.7)1.050 (26.7)1.080 (30.0)1.120 (28.4)1.160 (29.5)1.200 (30.5)ABCTABLE III: FINISHSymbolXBXOFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)No Plating - Brown Color (Non-Conductive Finish)DAPPLICATION NOTESE1.2.3.Metric dimensions (mm) are inparentheses and are for reference only.Glenair series 600 Backshell assemblyTools are recommended for assembly andinstallation.Swing Arm locks in 45° increments–Sizes 08 thru 24, additional positioningincrements are manufacturer's option.4.5.6.7.Captive Screw can remain engagedto the body when positioning the Arm.When tightened, the Screw shall notprotrude into the inside surfaces.Coupling nut supplied unplated.Consult factory for additional entry sizesavailable.See Table I in Intro for front-enddimensional details.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-99E-Mail: sales@glenair.comG


CompositeBackshells627-142Composite Swing-Arm Strain Reliefwith Keyed Banding Insert and Self-Locking CouplingABAFHCONNECTOR DESIGNATOR:MIL-DTL-5015, -26482 Series II, and-83723 Series I and IIIMIL-DTL-38999 Series I, IIMIL-DTL-38999 Series III and IVSELF-LOCKINGROTATABLE COUPLINGLOW PROFILEProduct Series627 - Swing-ArmStrain Relief627 A 142 XO 16 KConnectorDesignatorA, F, HBasic PartNumberFinish Symbol(See Table III)Dash Number(See Table II)Band OptionK - Band (600-083)(Omit for None)CSelf-Locking CouplingTypJGCaptivated Self-LockingTelescoping Screws - TypHETyp ClosedDStraightPosition.062 Min.250 MaxScrewProtrusionTypEKMCaptive Position ScrewLocks Swing Armin 45° IncrimentsScrew HeadSame Side - TypFAccomodates600-083-1Micro-BandOnly90°Position Shown45° PositionShownTerminationArea <strong>Free</strong> ofCadmiumDetail "B"Finish XNG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-100E-Mail: sales@glenair.com


627-142Composite Swing-Arm Strain Reliefwith Keyed Banding Insert and Self-Locking CouplingCompositeBackshellsShell SizeA, F HE± .031TABLE II: DASH NUMBERGMaxHMaxJ± .06K DiameterA, F and HCode08 09 .265 (6.7) 1.06 (26.9) .98 (24.9) .94 (23.9) .140 (3.6)10 11 .312 (7.9) 1.09 (27.7) 1.05 (26.7) .97 (24.6) .270 (6.9)12 13 .438 (11.1) 1.18 (30.0) 1.20 (30.5) 1.03 (26.2) .390 (9.9)14 15 .500 (12.7) 1.24 (31.5) 1.30 (33.0) 1.09 (27.7) .512 (13.0)16 17 .625 (15.9) 1.32 (33.5) 1.44 (36.6) 1.12 (28.4) .637 (16.2)18 19 .688 (17.5) 1.39 (35.3) 1.56 (39.6) 1.15 (29.2) .757 (19.2)20 21 .750 (19.1) 1.55 (39.4) 1.69 (42.9) 1.18 (30.0) .881 (22.4)22 23 .812 (20.6) 1.55 (39.4) 1.77 (45.0) 1.25 (31.8) 1.006 (25.6)24 25 .938 (23.8) 1.61 (40.9) 1.89 (48.0) 1.28 (32.5) 1.131 (28.7)ABCSymbolXBXOTABLE III: FINISHFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)No Plating - Brown Color (Non-Conductive Finish)DEAPPLICATION NOTES1.2.3.4.Metric dimensions (mm) are in parentheses andare for reference only.Glenair series 600 Backshell assembly Tools arerecommended for assembly and installation.Swing Arm locks in 45° increments–Sizes 10thru 24, additional positioning increments aremanufacturer's option.Captive Screw can remain engaged to the bodywhen positioning the Arm. When tightened, theScrew shall not protrude into the inside surfaces.5.6.7.8.Coupling nut supplied unplated.Consult factory for additional entry sizesavailable.See Table I in Intro for front-end dimensionaldetails.K diameter may be smaller than requiredto accomodate fully populated connector.Consult engineering department for additionalinformation.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-101E-Mail: sales@glenair.comG


CompositeBackshells770-001Shrink BootHeat Shrink Molded PartAProduct SeriesAngularFunctionA - 90°B - 45°S - StraightPart Size(See Table I)Adhesive LinedW1 - Zero HalogenW2 - 80°C Hot MeltR - 150°C Epoxy Pre-Coat(Omit for No Adhesive)770 - 001 A 1 00 W1BBasic Part Number001 - Lipped Boot with Eyelet002 - Short Lipped Boot with Eyelet003 - Lipped Boot004 - Short Lipped Boot005 - Non-Lipped BootMaterial1 - 150°C Compound 2025 ElastomericOil Resistant and Flame Retardant2 - Low Smoke Hazard Material3 - Flexible PolyolefinCeAeCeAeCØ.079 (2.0) Ref(See Note 3)As SuppliedP0R0S - StraightShrink BootCrAs SuppliedP1ArDCrCtC0Recovered (-001)AtArCtC0Recovered (-002)AtTABLE I: STRAIGHT BOOT DIMENSIONS, BOOT AND SHELL SIZEBootSizeShellSizeAe DiaMinCe DiaMinAr DiaMaxat±30%Cr DiaMaxct±20%CORefPO±10%P1±10%RORef00 5 .354 (9.0) .354 (9.0) .217 (5.5) .039 (1.0) .079 (2.0) .028 (0.7) .295 (7.5) .984 (25.0) N/A .551 (14.0)E01 5, 6 .472 (12.0) .472 (12.0) .276 (7.0) .043 (1.1) .118 (3.0) .028 (0.7) .295 (7.5) .984 (25.0) N/A .551 (14.0)02 6, 7 .669 (17.0) .669 (17.0) .276 (7.0) .051 (1.3) .138 (3.5) .028 (0.7) .395 (10.0) 1.181 (30.0) N/A .728 (18.5)03 8, 10 .945 (24.0) .945 (24.0) .413 (10.5) .063 (1.6) .197 (5.5) .035 (0.9) .395 (10.0) 1.496 (38.0) 1.024 (26.0) .748 (19.0)04 11-16 1.181 (30.0) 1.181 (30.0) .551 (14.0) .071 (1.8) .236 (6.0) .039 (1.0) .630 (16.0) 2.165 (55.0) 1.693 (43.0) 1.181 (30.0)05 16-17 1.260 (32.0) 1.260 (32.0) .709 (18.0) .071 (1.8) .276 (7.0) .047 (1.2) .748 (19.0) 2.638 (67.0) 1.850 (47.0) 1.299 (33.0)FG06 17-21 1.417 (36.0) 1.417 (36.0) .886 (22.0) .079 (2.0) .335 (8.5) .047 (1.2) .787 (20.0) 3.150 (80.0) 2.362 (60.0) 1.575 (40.0)07 21-23 1.693 (43.0) 1.693 (43.0) 1.102 (28.0) .087 (2.2) .394 (10.0) .051 (1.3) 1.142 (29.0) 3.898 (99.0) 3.150 (80.0) 2.165 (55.0)08 25 2.362 (60.0) 2.362 (60.0) 1.378 (35.0) .130 (3.3) .591 (15.0) .063 (1.6) 1.575 (40.0) 5.118 (130.0) 4.331 (110.0) 1.969 (50.0)APPLICATION NOTES1. Material: Fluid resistant elastomer - Glenair Material Type 1.2. When the minimum number of conductors are used, wire bundle/cable may require build-up to B 2 max.3. Sizes 00 to 02 do not contain eyelet.© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-102E-Mail: sales@glenair.com


770-00190° Shrink BootHeat Shrink Molded PartCompositeBackshellsPC0CtACrAeCeRAs SuppliedØ.079 (2.0) RefBAtA - 90°Shrink BootArSize 03 To 08RecoveredCTABLE I: 90° BOOT DIMENSIONS, BOOT AND SHELL SIZEDBootSizeShellSizeAe DiaMinCe DiaMinAr DiaMaxat±30%Cr DiaMaxct±20%CORefP±20%RRef03 9 .945 (24.0) .945 (24.0) .394 (10.0) .063 (1.6) .197 (5.0) .035 (0.9) .394 (10.0) .984 (25.0) .984 (25.0)04 11-15 1.181 (30.0) 1.181 (30.0) .532 (13.5) .071 (1.8) .217 (5.5) .039 (1.0) .472 (12.0) 1.260 (32.0) 1.063 (27.0)05 13-17 1.260 (32.0) 1.260 (32.0) .709 (18.0) .071 (1.8) .276 (7.0) .047 (1.2) .591 (15.0) 1.535 (39.0) 1.260 (32.0)06 17-21 1.417 (36.0) 1.417 (36.0) .886 (22.0) .079 (2.0) .335 (8.5) .047 (1.2) .630 (16.0) 1.929 (49.0) 1.496 (38.0)E07 21-23 1.693 (43.0) 1.693 (43.0) 1.102 (28.0) .087 (2.2) .394 (10.0) .059 (1.5) .709 (18.0) 2.165 (55.0) 1.850 (47.0)08 23-25 2.165 (55.0) 2.165 (55.0) 1.378 (35.0) .130 (3.3) .591 (15.0) .079 (2.0) 1.260 (32.0) 3.150 (80.0) 2.165 (55.0)F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-103E-Mail: sales@glenair.comG


CompositeBackshells770-00145° Shrink BootHeat Shrink Molded PartARAtPArAeCeCoBAs SuppliedCtCrRecoveredØ.079 (2.0) RefCB - 45°Shrink BootDTABLE I: 45° BOOT DIMENSIONS, BOOT AND SHELL SIZEBootSizeShellSizeAe DiaMinCe DiaMinAr DiaMaxat±30%Cr DiaMaxct±20%CORefP±10%RRefE03 9 .945 (24.0) .945 (24.0) .413 (10.50) .063 (1.6) .157 (4.0) .035 (0.9) .315 (8.0) .748 (195.0) .500 (12.7)04 11-15 1.181 (30.0) 1.181 (30.0) .551 (14.0) .071 (1.8) .236 (6.0) .039 (1.0) .354 (9.0) 1.180 (30.0) .748 (19.0)05 13-17 1.260 (32.0) 1.260 (32.0) .709 (18.0) .079 (2.0) .276 (7.0) .071 (1.8) .591 (15.0) 1.378 (35.0) .984 (25.0)06 17-21 1.417 (36.0) 1.417 (36.0) .886 (22.0) .079 (2.0) .335 (8.5) .071 (1.8) .709 (18.0) 1.575 (40.0) 1.260 (32.0)07 21-23 1.693 (43.0) 1.693 (43.0) 1.102 (28.0) .087 (2.2) .394 (10.0) .079 (2.0) .709 (18.0) 1.772 (45.0) 1.496 (38.0)FG© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comA-104E-Mail: sales@glenair.com


Glenair Environmental Shrink-BootAdapters and Series 770 BootsEasy-to-use, semi-rigid heat-shrinkable boots offer excellent electrical, mechanical andenvironmental protection. Made from flame-retardant elastomeric material, these adhesive-lined bootsare resistant to high temperature and chemicals. Shrink boot material is flame retardant, and the “2”option can be specified for compliance to NES smoke and toxicity requirements.Heating the boot causes the boot to shrink while an adhesive lining bonds the boot to the connectorand cable and fills small gaps for a complete seal. Choose straight cable exit or right angle exit.Heat-shrinkable boots are ideal for environmental protection of connector wireterminations in most harsh environments including tactical military equipment. Theproducts also supply a modicum of strain-relief.Glenair offers a full range of sizes and shapes toaccommodate mil-standard circular and rectangularconnectors and backshells. Boots are also available forSeries 80 Mighty Mouse connectors and accessories.This catalog contains a wide selection of connector accessory backshells that accomodate shrinkboots. These products may now be ordered with Glenair Series 770 Shrink Boots:A Complete Range of Glenair Composite Shrink Boot Adapters Part Number PageShrink Boot Adapter with Rotatable Coupling Nut ; Straight, 45° and 90° 310-045 A-2Shrink Boot Adapter with Direct Coupling - Straight 310-017 A-4Lamp Base EMI/RFI Environmental Adapter with Shrink Boot Porch andDirect Coupling - Straight311-063 A-8EMI/RFI Banding Backshell Shield Sock with Shrink Boot Porch and SelfLocking Rotatable Coupling - Straight, 45° and Ultra Low Profile 90°. Uses 319-134 A-16Micro Band to Attach ShieldTEMI/RFI Shield Sock Strain Relief with Shrink Boot Porch and Self LockingRotatable Coupling - Straight, 45° and 90°319-136 A-18Knit Braid Style EMI/RFI O-Ring Equipped Shield Termination Backshell withShrink Boot Adapter and Rotatable Coupling380-132 A-54EMI/RFI Micro-Banding Backshell with Shrink Boot Groove and Self LockingRotatable Coupling - Straight, 45° and Ultra Low Profile 90°440-144 A-70EMI/RFI Banding Backshell with Shrink Boot Groove and Self Locking RotatableCoupling - Standard Profile Straight, 45° and 90°447-325 A-72EMI/RFI Micro-Banding Backshell with Shrink Boot Groove and Self LockingRotatable Coupling - Standard Profile Straight, 45° and 90°447-326 A-74EMI/RFI Banding Backshell with Qwik-Ty Strain Relief and Shrink Boot Groove -Standard Profile Straight and 90°447-327 A-76Shrink Boot Conduit Fitting for Glenair Series 74 Helical Convoluted Tubing 712S269 C-22


Composite Protective Covers andDummy Stowage ReceptaclesGeneral InformationProtectiveCoversProtect your Connector Investment with ProtectiveCovers and Dummy Stowage ReceptaclesGlenair composite protective covers reduce weight whileproviding reliable protection of connectors and contactsAGlenair makes a full range of compositeplug and receptacle covers for 5015, 28840,38999 and 83723 series connectors. Protectivecovers are a critical component in interconnectsystems where maintenance and test cyclescan lead to damage of exposed connectors.Customers may select from split and solidring designs equipped with rope, sash andbead style chains made from either nylon orstainless steel. Conductive and nonconductiveplating options are available, to match theconductivity and impedance requirements ofthe application and the connector. All coversmeet the intermateability requirements forthe specified connector series. For connectorseries not shown in this catalog please consultthe factory. For a listing of protective coversin stock, please see our Same Day Inventorylisting on our website at www.glenair.com.Samples are always available upon request.BCElectrically conductive RFI/EMI coversNon-conductive versions availableMIL-DTL-5015, MIL-DTL-38999, MIL-DTL-28840,and MIL-DTL-83723 designsLower weight than comparable metal components100% corrosion free materialsComplete range of ring styles and attachment optionsDEErrataCatalog contents—including part numbers, materials and dimensions—are accurate to the bestof our ability when we go to print. Even so, customers are advised to consult the factory for the latestspecifications, particularly to confirm critical dimensions such as connector interface dimensions,threads, and so on. When errors or mistakes are brought to our attention, corrected content is postedimmediately to our website: www.glenair.com.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-1www.glenair.comE-Mail: sales@glenair.comFG


ProtectiveCoversDimensional TablesProtective Cover AttachmentsABSYMDFGHNRSTUTABLE IIIATTACHMENT TYPEBead Chain, CRES, PassivateWire Rope, Nylon JacketNylon RopeWire Rope, Teflon JacketNo AttachmentWire Rope, PVC Jacket#8 Sash Chain, CRES,PassivateWire Rope, No JacketWire Rope, PolyurethaneJacket with TerminalROPE(Types F, G, H, R, T, U)SASH CHAIN(Type S)BEAD CHAIN(Type D)TABLE IVDASH K DIANO ±.010 (0.3)01 .140 (3.6)02 .182 (4.6)03 .191 (4.9)04 .197 (5.0)05 .167 (4.2)06 .125 (3.2)07 .218 (5.5)09 .156 (4.0)SPLIT RING SOLID RING SOLID RINGL M NKDIACDEFG© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-2www.glenair.comTABLE VDASH L DIANO ±.015 (0.4)50 .425 (10.8)52 .485 (12.3)54 .640 (16.3)56 .750 (19.1)58 .890 (22.6)60 1.015 (25.8)62 1.095 (27.8)64 1.130 (28.7)66 1.250 (31.8)68 1.350 (34.3)70 1.390 (35.3)72 1.485 (37.7)74 1.625 (41.3)76 1.750 (44.5)78 1.875 (47.6)80 1.980 (50.3)82 2.060 (52.3)84 2.235 (56.8)86 2.310 (58.7)88 2.475 (62.9)90 2.655 (67.4)92 2.810 (71.4)94 3.045 (77.3)TABLE VIDASH M DIANO ±.015 (0.4)08 .468 (11.9)10 .593 (15.1)12 .718 (18.2)13 .765 (19.4)14 .844 (21.4)15 .890 (22.6)16 .968 (24.6)17 1.015 (25.8)18 1.093 (27.8)19 1.140 (29.0)20 1.203 (30.6)21 1.265 (32.1)22 1.343 (34.1)23 1.453 (36.9)24 1.484 (37.7)25 1.577 (40.1)27 1.640 (41.7)28 1.687 (42.8)29 1.765 (44.8)30 1.890 (48.0)31 1.953 (49.6)32 1.968 (50.0)33 2.077 (52.8)35 2.140 (54.4)36 2.187 (55.5)40 2.406 (61.1)44 2.656 (67.5)48 3.031 (77.0)TABLE VIIDASH N DIANO ±.015 (0.4)100 .391 (9.9)101 .516 (13.1)102 .583 (14.8)103 .641 (16.3)104 .708 (18.0)105 .766 (19.5)205 .788 (20.0)106 .896 (22.2)206 .907 (23.0)107 1.016 (25.8)207 1.025 (26.0)108 1.141 (29.0)208 1.203 (30.6)109 1.266 (32.2)110 1.391 (35.3)111 1.521 (38.6)211 1.536 (39.0)112 1.641 (41.7)113 1.766 (44.9)114 1.891 (48.0)115 2.078 (52.8)116 2.406 (61.1)117 2.510 (63.8)Metric dimensions (mm) are inparentheses and are forreference only.E-Mail: sales@glenair.com


660-045 • 660-046Composite MIL-DTL-5015Protective CoversProtectiveCoversBasic Part Number660-045 - Plug660-046 - ReceptacleConnectorShell Size(See Table I)Attachment Length(In Inches)660-045 XO 20 R 6 - 04SymbolXBXMTABLE IIFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless NickelAFinish Symbol(See Table II)Attachment TypeSee Table IIIon Page B-2660-045MIL-DTL-5015 PLUG COVERBC.047 (1.2)MAXRing Style DashNumberSee Tables IV, V, VIand VII on Page B-2XMTXOXW660-046MIL-DTL-5015 RECEPTACLE COVERA THREAD2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelE.047 (1.2) MAXGASKETBCDA THREADATTACHMENTLENGTHATTACHMENTLENGTHD© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-3www.glenair.comTABLE I: CONNECTOR SHELL SIZE ORDER NUMBERSHELL A B C D ESIZE THREAD MAX MAX MAX MAX08 1/2 - 28 UNEF .562 (14.3) .656 (16.7) .688 (17.5) .465 (11.8)10 5/8 - 24 UNEF .687 (17.4) .656 (16.7) .815 (20.7) .465 (11.8)12 3/4 - 20 UNEF .812 (20.6) .844 (21.4) 1.000 (25.4) .465 (11.8)14 7/8 - 20 UNEF .937 (23.8) .844 (21.4) 1.125 (28.6) .465 (11.8)16 1 - 20 UNEF 1.062 (27.0) .844 (21.4) 1.188 (30.2) .465 (11.8)18 1 1/8 - 18 UNEF 1.187 (30.1) .844 (21.4) 1.344 (34.1) .465 (11.8)20 1 1/4 - 18 UNEF 1.312 (33.3) .844 (21.4) 1.469 (37.3) .465 (11.8)22 1 3/8 - 18 UNEF 1.437 (36.5) .844 (21.4) 1.594 (40.5) .465 (11.8)24 1 1/2 - 18 UNEF 1.562 (39.7) .844 (21.4) 1.719 (43.7) .465 (11.8)28 1 3/4 - 18 UNS 1.812 (46.0) .844 (21.4) 1.969 (50.0) .531 (13.5)32 2 - 18 UNS 2.062 (52.4) .844 (21.4) 2.219 (56.4) .531 (13.5)36 2 1/4 - 16 UN 2.312 (58.7) .844 (21.4) 2.469 (62.7) .531 (13.5)40 2 1/2 - 16 UN 2.562 (65.1) .844 (21.4) 2.719 (69.1) .531 (13.5)44 2 3/4 - 16 UN 2.812 (71.4) .844 (21.4) 2.969 (75.4) .531 (13.5)48 3 - 16 UN 3.062 (77.8) .844 (21.4) 3.188 (81.0) .531 (13.5)Metric dimensions (mm) are in parentheses and are for reference only.E-Mail: sales@glenair.comEFG


ProtectiveCovers660-047 • 660-048Composite MIL-DTL-28840Protective CoversABasic Part Number660-047 - Plug660-048 - ReceptacleConnectorShell Size(See Table I)Attachment Length(In Inches)660-047 XO 23 R 6 - 04BFinish Symbol(See Table II)660-047MIL-DTL-28840 PLUG COVERAttachment TypeSee Table IIIon Page B-2Ring Style Dash NumberSee Tables IV, V, VI and VIIon Page B-2660-048MIL-DTL-28840 RECEPTACLE COVERC1.000 (25.4) MAX.047 (1.2) MAXA THREAD.780 (19.8) MAX.047 (1.2) MAXGASKETBBDA THREADATTACHMENTLENGTHATTACHMENTLENGTHEFTABLE I: CONNECTOR SHELL SIZE ORDER NUMBERDESIG- SHELL SIZE A BNATOR (REF) THREAD MAXA 11 .750 -.1P-.2L-DS 1.028 (26.1)B 13 .875 -.1P-.2L-DS 1.141 (29.0)C 15 1.062 -.1P-.2L-DS 1.263 (32.1)D 17 1.125 -.1P-.2L-DS 1.387 (35.2)E 19 1.312 -.1P-.2L-DS 1.513 (38.4)F 23 1.500 -.1P-.2L-DS 1.703 (43.5)G 25 1.625 -.1P-.2L-DS 1.825 (46.4)H 29 1.812 -.1P-.2L-DS 2.143 (54.4)J 33 2.000 -.1P-.2L-DS 2.329 (59.2)SymbolXBXMXMTXOXWTABLE IIFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelG© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-4www.glenair.comMetric dimensions (mm) are in parentheses and are for reference only.E-Mail: sales@glenair.com


660-049 • 660-050Composite MIL-DTL-38999 Series IIIProtective CoversProtectiveCoversBasic Part Number660-049 - Plug660-050 - ReceptacleConnectorShell Size(See Table I)Attachment Length(In Inches)660-049 XO 21 R 6 - 04AFinish Symbol(See Table II)Attachment TypeSee Table IIIon Page B-2Ring Style Dash NumberSee Tables IV, V, VI and VIIon Page B-2660-049MIL-DTL-38999/32PLUG COVER660-050MIL-DTL-38999/33RECEPTACLE COVERB1.18(30.0)MAXA THREAD.906(23.0)MAXCGASKETGASKETØBØCA THREADATTACHMENTLENGTHKnurl or Flutes MFR Option, Typ.ATTACHMENTLENGTHDTABLE I: CONNECTOR SHELL SIZE ORDER NUMBERSHELL A B DIA C DIASIZE THREAD MAX MAX09 .6250 -0.1P-0.3L-TS .906 (23.0) .906 (23.0)11 .7500 -0.1P-0.3L-TS 1.024 (26.0) 1.102 (28.0)13 .8750 -0.1P-0.3L-TS 1.220 (31.0) 1.220 (31.0)15 1.0000 -0.1P-0.3L-TS 1.300 (33.0) 1.260 (32.0)17 1.1875 -0.1P-0.3L-TS 1.457 (37.0) 1.457 (37.0)19 1.2500 -0.1P-0.3L-TS 1.575 (40.0) 1.535 (39.0)21 1.3750 -0.1P-0.3L-TS 1.732 (44.0) 1.654 (42.0)23 1.5000 -0.1P-0.3L-TS 1.811 (46.0) 1.772 (45.0)25 1.6250 -0.1P-0.3L-TS 1.969 (50.0) 1.929 (49.0)SymbolXBXMXMTXOXWTABLE IIFinish DescriptionNo Plating - Black Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-5www.glenair.comMetric dimensions (mm) are in parentheses and are for reference only.REV 29 JUNE 2010E-Mail: sales@glenair.comG


ProtectiveCovers660-077 • 660-078Glenair Composite 190 SeriesProtective CoversABBasic Part Number660-077 - Plug660-078 - ReceptacleFinish Symbol(See Table II)ConnectorShell Size(See Table I)660-077 XO 20 R 6 - 04Attachment TypeSee Table IIIon Page B-2Attachment Length(In Inches)Ring Style Dash NumberSee Tables IV, V, VI and VIIon Page B-2SymbolXBXMXMTXOXWTABLE IIFinish DescriptionNo Plating - Black Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelC660-077Glenair 190-015 PLUG COVER660-078Glenair 190-016 RECEPTACLE COVERDC.047 (1.2)MAXA THREADE.047 (1.2) MAXGASKETBDEA THREADATTACHMENTLENGTHATTACHMENTLENGTHFSHELLSIZE10SL14S18TABLE I: CONNECTOR SHELL SIZE ORDER NUMBERABCDTHREAD MAX MAX MAX.625 - .1P-1L 1.125 (28.6) 1.093 (27.8) 1.156 (29.4).875 - .1P-1L 1.312 (33.3) 1.093 (27.8) 1.343 (34.1)1.125 - .1P-1L 1.565 (39.8) 1.093 (27.8) 1.596 (40.5)EMAX.750 (19.1).719 (18.3).975 (24.8)G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-6www.glenair.comMetric dimensions (mm) are in parentheses and are for reference only.E-Mail: sales@glenair.com


660-051 • 660-052Composite MIL-DTL-83723 Series IIIProtective CoversProtectiveCoversBasic Part Number660-051 - Plug660-052 - ReceptacleConnectorShell Size(See Table I)Attachment Length(In Inches)660-051 XO 20 R 6 - 04AFinish Symbol(See Table II)660-051MIL-DTL-83723 SERIES IIITHREADED PLUG COVERAttachment TypeSee Table IIIon Page B-2Ring Style Dash NumberSee Tables IV, V, VI and VIIon Page B-2660-052MIL-DTL-83723 SERIES IIITHREADED RECEPTACLE COVERB.757 (19.2) MAX.047 (1.2) MAXA THREAD.618 (15.7) MAX.047 (1.2) MAXCGASKETGASKETBBDA THREADATTACHMENTLENGTHATTACHMENTLENGTHTABLE I: CONNECTOR SHELL SIZE NO.SHELL A THREAD B DIASIZE CLASS 2A/2B MAX08 9/16 - 24 UNEF .776 (19.7)10 11/16 - 24 UNEF .906 (23.0)12 7/8 - 20 UNEF 1.078 (27.4)14 15/16 - 20 UNEF 1.141 (29.0)16 1 1/16 - 18 UNEF 1.266 (32.2)18 1 3/16 - 18 UNEF 1.375 (34.9)20 1 5/16 - 18 UNEF 1.510 (38.4)22 1 7/16 - 18 UNEF 1.625 (41.3)24 1 9/16 - 18 UNEF 1.760 (44.7)SymbolXBXMXMTXOXWTABLE IIFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-7www.glenair.comMetric dimensions (mm) are in parentheses and are for reference only.E-Mail: sales@glenair.comG


ProtectiveCovers650-025Composite Dummy Stowage Receptaclefor MIL-DTL-38999 Series III ConnectorsAProduct Series650 - Composite DummyStowage ReceptacleFinish Symbol(See Table II)650 H S 025 XM 17 AConnector DesignatorH - MIL-DTL-38999 Series IIIAngle and ProfileS - StraightBasic PartNumberConnectorShell Size(See Table I)Alternate PositionA, B, C, D, EN = NormalSymbolXBXMXMTTABLE IIFinish DescriptionNo Plating - Black Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMBE SQXOXWNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelD TYPCBCG DIADF DIA TYPA THREADEFSHELLSIZE091113151719212325SHELLSIZE CODEABCDEFGHJATHREAD.625 - .1P-3LTS.750 - .1P-3LTS.875 - .1P-3LTS1.000 - .1P-3LTS1.187 - .1P-3LTS1.250 - .1P-3LTS1.375 - .1P-3LTS1.500 - .1P-3LTS1.625 - .1P-3LTSTABLE I: CONNECTOR SHELL SIZE ORDER NUMBERDEMAXBMAX.843 (21.4).843 (21.4).843 (21.4).843 (21.4).843 (21.4).843 (21.4).811 (20.6).811 (20.6).811 (20.6)CMAX.110 (2.8).110 (2.8).110 (2.8).110 (2.8).110 (2.8).110 (2.8).137 (3.5).137 (3.5).137 (3.5).719 (18.3).812 (20.2).906 (23.0).969 (24.6)1.062 (27.0)1.156 (29.4)1.250 (31.8)1.375 (34.9)1.500 (38.1).949 (24.1)1.043 (26.5)1.138 (28.9)1.232 (31.3)1.322 (33.6)1.448 (36.8)1.574 (40.0)1.700 (43.2)1.822 (46.3)F+ .007 (0.2).128 (3.3).128 (3.3).128 (3.3).128 (3.3).128 (3.3).128 (3.3).128 (3.3).154 (3.9).154 (3.9)GDIA.492 (12.5).620 (15.7).769 (19.5).894 (22.7)1.019 (25.9)1.124 (28.5)1.249 (31.7)1.374 (34.9)1.499 (38.1)Metric dimensions (mm) are in parentheses and are for reference only.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-8www.glenair.comE-Mail: sales@glenair.com


667-117Composite Receptacle Coverfor MIL-DTL-38999 Series III Connectorswith Anti-Decoupling DeviceProtectiveCoversBasic Part Number667-117 - Protective Cover667-117 XW 19 R 6 - 01 GFinish Symbol(See Table III)ConnectorShell Size(See Table I)AttachmentLength(In Inches)Attachment TypeSee Table IIGround Spring(Omit for None)Ring Style Dash NumberSee Tables IV, V, VI and VIIon Page B-2SymbolXBXMXMTTABLE IIIFinish DescriptionNo Plating - Black Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMAA ThreadREF.98 MaxXOXWNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelBBCAnti-Decoupling DeviceKnurl Style Mfr.Option - TYPLength ± .25DTABLE I: CONNECTOR SHELL SIZEShellSizeA ThreadB Max09 .6250-0.1P-0.3L-TS .85811 .7500-0.1P-0.3L-TS .98413 .8750-0.1P-0.3L-TS 1.15715 1.0000-0.1P-0.3L-TS 1.27917 1.1875-0.1P-0.3L-TS 1.40519 1.2500-0.1P-0.3L-TS 1.51521 1.3750-0.1P-0.3L-TS 1.64123 1.5000-0.1P-0.3L-TS 1.76725 1.6250-0.1P-0.3L-TS 1.889SymbolFGHNRTKTABLE II: ATTACHMENTAttachmentWire Rope, Nylon Jacket w/ Terminal.094 Diameter Nylon Cord (black) w/ Loop EndsWire Rope, Teflon Jacket w/ TerminalAttachment OmittedWire Rope, PVC Jacket w/ TerminalWire Rope, NO Jacket, w/ TerminalNylon RopeF DiameterMetric dimensions (mm) are in parenthesesand are for reference only.EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-9www.glenair.comE-Mail: sales@glenair.comG


ProtectiveCovers667-118Composite Receptacle Coverfor MIL-DTL-5015 Series Connectorswith Anti-Decoupling DeviceABasic Part Number667-118 - Protective Cover667-118 - 16 R 6 - 01Connector Shell Size(See Table I)Attachment TypeSee Table IIRing Style Dash NumberSee Tables IV, V, VI and VIIon Page B-2Attachment Length(In Inches)SymbolXBXMXMTTABLE IIFinish DescriptionNo Plating - Black Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMBA Thread Ref.CXOXWNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelCBDKnurl Style Mfr.Option - TYPAnti-Decoupling DeviceLength ± .25EFGTABLE I: CONNECTOR SHELL SIZEShellSize© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-10www.glenair.comA Thread B Max C Max08 1/2-28 .84410 5/8-24 .96912 3/4-20 1.06214 7/8-20 1.15616 1-20 1.25018 1 1/8-18 1.34420 1 1/4-18 1.46922 1 3/8-18 1.54924 1 1/2-18 1.71928 1 3/4-18 1.9691.13SymbolFGHNRTKTABLE II: ATTACHMENTAttachmentWire Rope, Nylon Jacket w/ Terminal.094 Diameter Nylon Cord (black) w/ Loop EndsWire Rope, Teflon Jacket w/ TerminalAttachment OmittedWire Rope, PVC Jacket w/ TerminalWire Rope, NO Jacket, w/ TerminalNylon RopeG DiameterMetric dimensions (mm) are in parenthesesand are for reference only.E-Mail: sales@glenair.com


667-079Composite Receptacle Coverfor MIL-DTL-38999 Series III Connectorswith Anti-Rotation DeviceProtectiveCoversBasic Part Number667-079 - Protective Cover667-079 - C 15 LA ThreadFinish Symbol(See Table II)Connector Shell Size(See Table I).91 MaxLess Attachmentand BossSealSymbolXBXMXMTXOXWTABLE IIFinish DescriptionNo Plating - Black Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantElectroless Nickel2000 Hour <strong>Corrosion</strong> ResistantNi-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> ResistantCadmium/Olive Drab overElectroless NickelABB MaxAnti-Rotation DeviceCKnurl Style Mfr. Option2.75 / 2.25DCrimp Ring.140 DiaTABLE I: CONNECTOR SHELL SIZEShellSizeA ThreadB Max09 .6250-0.1P-0.3L-TS .90611 .7500-0.1P-0.3L-TS 1.10213 .8750-0.1P-0.3L-TS 1.22015 1.0000 -0.1P-0.3L-TS 1.26017 1.1875 -0.1P-0.3L-TS 1.45719 1.2500 -0.1P-0.3L-TS 1.53521 1.3750 -0.1P-0.3L-TS 1.65423 1.5000 -0.1P-0.3L-TS 1.77225 1.6250 -0.1P-0.3L-TS 1.929Crimp RingClevisMetric dimensions (mm) are in parenthesesand are for reference only.EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912B-11www.glenair.comE-Mail: sales@glenair.comG


Custom Conduit AssembliesWired, Terminated and Tested–Ready for UseGlenair's complete capability in wireprotection systems extends to thedesign, manufacture and test of customconduit assemblies—built to your exactspecifications. Our turn-key serviceincludes everything from engineeringand design assistance to the on-timedelivery of completelywired, terminated andtested assemblies—ready for immediateuse.Glenair's hasestablishedan enviablereputation forconsistentlyhigh quality.Regardlessof simplicity orcomplexity, orwhether quantitiesare large orsmall, thesame highstandardsof qualityassurance areapplied uniformily. Our ISO9001:2000 and AS9100:2004Rev B certified quality system andstrict adherence to military and commercialtesting standards ensures each conduitassembly is throughly inspected ateach stage of the process. Each systemundergoes a final inspection processwhich includes appearance, identification,dielectric, continuity, and insulation testsconducted on a 100% basis in preparationfor final customer source inspection.Glenair has built electrical, optical andhybrid assemblies for military, commercialand industrial customers since the 1950's.Our expertise extends from simplepoint to point assemblies tocomplex multi-branch and fiberoptic systems. Today, we'rebuilding everything fromovermolded fiber opticassemblies for marineuse, to wheelwellassembliesfor the world'sleading aircraftmanufacturers.Our inhousebraidingand sleevingcapabilites allowus to build bothrepairable and nonrepairableassembliessuitable for use inharsh electromagneticand environmentalconditions. We offer acomplete range of jacketing, shieldingand braided protective covering optionsincluding NBC (nuclear, biological,chemical) materials.From one-of-a-kind conduit systems, tohigh volume mass production requirements,Glenair delivers with consistent quality, ontimedelivery and reliable customer service.1211 Air Way · Glendale, California 91201-2497Telephone: 818-247-6000 · Facsimile: 818-500-9912 · E-mail: sales@glenair.comUnited States · United Kingdom · Germany · Nordic · France · Italy · Spain · Japanwww.glenair.com


Innovative Wire Protection Solutions:Shielded and JacketedComposite Convoluted Tubing SystemsConvolutedTubingConvoluted Tubing Wire Protection Systems:Where Flexibility and Field Repairability Meet.Advanced EMI Shielded Wire Protection Systems for Shipboard,Aerospace, Electric Vehicle and Heavy Equipment ApplicationsGlenair’s Series 74 Helical Convoluted Tubing Systems provide outstanding wirecircuit and cable protection for applications that require advanced durability and flexibilitycompared to standard jacketed cables. The series 74 system features a broad selectionof transition fittings and adapters for easy routing and incorporation of industry-standardconnectors. Our PEEK and Teflon® polymers result in extremely rugged, lightweightenclosures for wiring systems deployed in harsh environment applications. Turnkeywired assemblies can be equipped with a broad range of fittings, jacketing and screeningmaterials.ABCConvoluted Tubing Service Temperature Ranges of -95°F to +500°F LongTerm,+600°F Short TermTensile Strength Ratings to 7,000 PSIResistance to Hydraulic Fluids, Fuels, Lubricating Oils,Solvents and Decontaminating Agents<strong>Lightweight</strong>, Halogen-<strong>Free</strong>Crush-ResistantHigh-TemperatureMaximum FlexibilityBroad Range of Conduit and Connector Transitionsand FittingsEMI/RFI Shielding ConfigurationsBroad Range of High-Temperature, Environmental JacketingTurnkey, Wired, Terminated and Tested AssembliesDEFPEEK TM is a trademark of Vitrex plc.Teflon® is a registered trademark of the DuPont Company.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-1E-Mail: sales@glenair.comG


ConvolutedTubingIntroduction to ConduitInterconnect Technologies and PackagingSelection GuideABCDEFGThis selection guide is designed to assistyou with the selection of componentsand planning for installation of Glenairpolymer plastic and composite convoluted tubingand fittings. Convoluted tubing wire protectionassemblies are made up of lengths of bulkconvoluted tubing, and various combinations ofconduit fittings and adapters that allow the userto efficiently terminated the tubing and attach theassembly to connectors and other interconnectinterfaces. There are three basic tasks in theselection process:(1) Specify the size of bulk tubing whichmeets the volume requirements of theapplication.(2) Specify the style of bulk tubing whichmeets the environmental, electrical andmechanical requirements of the application.(3) Select the transition fittings andconnector adapters that satisfy the routing andinterconnect requirements of the application.Step 1: Select Tubing SizeConduit size is identified by its inside diameter(ID) expressed in inches and fractions. Most ofour tubing products range from 3/16 of an inch to2 inches. The ID is referenced with a numericalsize code which is used in the part number.Convoluted tubing wire protection systemsare normally filled to 80% of the inside diameterof the tube. You will need to verify the diameterof the cable or wire bundle to be housedin the tubing before selectingthe tubing size in order toinsure it adequatelyaccomodates yourwiring.In some applications, such as when thetubing will ultimately be attached to a bulkheadfeed-through or a stuffing tube, the diameterof the feed-through fitting needs to be takeninto account when selecting the tubing size.Obviously, if the tubing needs to terminate to aone inch feed-through fitting, you should selectone inch tubing. In fact, in a well-designedsystem, the diameter of the conduit, anynecessary transition fittings, connector adapters,feed-throughs etc. should all be the same size.Step 2: Select Tubing StyleGlenair manufactures a wide range of hightemperaturetolerant polymer plastic convolutedtubing products, such as PFA, FEP, PTFE,ETFE and PEEK. Each material has specificperformance attributes that are summarized inthe accompaning table. Selection is most oftenbased on one or more attributes such as crushresistance, strength or cost.The other decision point in tubing style selectionhas to do with the addition of outer layers ofEMI shielding and/or environmental jacketingto the core material. Braided sheilding providesa conductive path for EMI and also adds pullstrength to the final assembly. Various flavorsof envirnmental jacketing, summarized in theaccompanying table, protect the assembly frommoisture and caustic chemicals.Step 3: Select Transition Fittingsand Connector AdaptersMulti-branch convoluted tubing wire protectionassemblies utilize various composite plastictransition fittings,in straight, "T,""Y," and "+"configurations,to facilitaterouting. The tubingis terminated into the backendof the fitting while the front end© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-2E-Mail: sales@glenair.com


Introduction to ConduitInterconnect Technologies and PackagingSelection GuideConvolutedTubingis equipped with an appropriate thread profileand coupler for the attachment of the necessarytransition. The assemblies also utilize connectoradapters, in straight 45° and 90° configurations,for the incorporation of circular and rectangularconnectors.Selection is easy.The size of the fittingor adapter is indicatedwith a "dash number"or numeric size codethat, just like the tubing,corresponds to theshell size of the part ininches and fractions. Theappropriate sized fitting for aone inch tube, for example, would be a number"32." Conveniently, this is the same numberused for one inch bulk tubing. So selection isa simple matter of matching the size code in thefitting part number with the size code of the selectedconduit. Your selection of a straight, 45°, 90°, "T,""Y," or "+" configuartion part will depend on therouting requirements of your system.NOTE 1: Glenair recommends the use of ourTG70 strap wrench, or appropriately sized 600-157 series holding tools for use fitting-to-fitting,or connector-to-adapter assembly.NOTE 2: Glenair also recommends the useof torque wrenches to ensure adapters andconnectors are mated with the optimal amount oftorque.A Note On Braided ShieldingGlenair is able to provide turnkeyconvoluted tubing wire protection systems—complete with braided shielding and jacketing.Braided shields are effective at minimizing lowfrequency interference at audio and RF ranges.Braided shields also provide additional structuralintegrity while maintaining good flexibility and flexlife. In use, the reduction of EMI is dependentupon the signal amplitude and frequency inrelation to the many combinations of mesh count,wire diameter and the braid material. Generally,the higher the percentage of braid coverage, themore effective the shield against high-frequencyemissions. Available materials include tin-platedcopper, nickel-plated copper and tin-plated iron/copper as well as metal-clad composite materialssuch as AmberStrand ® . Depending on the ratioof metal braid to composite plastic, Glenair'scomposite braided shielding product can reducethe weight of EMI shielding up to 75%.ABCDEConduit-to-Connectoradapters allow for easyintegration of industrystandard interconnectsand convoluted tubing.Glenair takes a systems approach to the designand manufacture of our composite and polymerplastic wire protection systems. The followingpages present all the necessary componentproducts to create 100% composite/plasticwire protection systems optimized for the mostextreme environmental, mechanical, and electricalperformance requirements. Please do nothesitate to contact our factory for free applicationengineering and assistance in the design of yournext assembly.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-3E-Mail: sales@glenair.comFG


ConvolutedTubingIntroduction to ConduitInterconnect Technologies and PackagingMaterial PropertiesConvoluted Tubing Material PropertiesABCMATERIALPROPERTYServiceTemperatureTensileStrengthPERFLUORO-ALKOXY(PFA)-95°F/500°F(-71°C/260°C)3,000 PSI(20,684 KP)FLUORINATED ETH-YLENE PROPYLENE(FEP)-95°F/400°F(-71°C/204°C)2,500 PSI (17,237KP)ETHYLENE TETRA-FLUOROETHYLENE(ETFE)-65°F/310°F(-54°C/154°C)5,000 PSI (34,474KP)POLYTETRAFLU-OROETHYLENE(PTFE)-95°/500°F(-71°C/260°C)2,500 PSI(17,237 KP)POLYVINYLIDENEFLUORIDE(PVDF)-65°F/330°F(-54°C/166°C)5,000 PSI (34,474KP)POLYETHERKETONE*(PEEK)-76°F/392°F(-60°C/200°C)7,000 PSI(48,300 KP)Elongation 250% 200% 100% 175% 250% 100%SpecificGravity 2.15 2.15 1.70 2.15 1.8 Max 1.26Heat AgingDielectricStrengthVolumeResistivityWaterAbsorptionSolventResistanceFlammabilityFungusResistance2000 Hrs.@525°F (274°C)2000 Hrs.@430°F (221°C)2000 Hrs.@350°F (177°C)2000 Hrs. @525°F (274°C)168 Hrs. @347°F (175°C)2,000 Hrs. @464°F (240°C)12,000V 12,000V 12,000V 12,000V 10,000V 12,000V1018 1018 1016 1018 1016 10160.03% 0.01% 0.02% 0.01% 0.02% 0.03%No swelling, stickiness or weight changeNon-burningDoes not support fungus growth* Polyetheretherketone is the suggested material for Halogen-free, low fire hazard requirements.DOuter Jacketing Material PropertiesMATERIALPROPERTYEPDM(Ethylene PropyleneDiene Monomer)HYPALON(ChlorosulfonatedPolyethylene)NEOPRENE(Polychloroprene)VITON(Fluoroelastomer)EFTemperature Range-60°F to +300°F(-51°C to +149°C)-60°F to +300°F(-51°C to +149°C)-60°F to +250°F(-51°C to +121°C)-40°F to +392°F(-40°C to +200°C)Specific Gravity 1.26 1.18 1.25 1.80Weight: Lbs./Cubic Inch .045 .043 .045 .055Abrasion Resistance Excellent Excellent Excellent ExcellentWear Resistance Good Good Good GoodFlame Resistance Good Good Good GoodSunlight Resistance Good Excellent Excellent ExcellentChemical Resistance:Aliphatic HydrocarbonsAromatic HydrocarbonsGoodGoodGoodFairGoodFairExcellentExcellentKetones, Etc. Good Poor Poor PoorOil & Gasoline Good Good Good ExcellentGHypalon, Tefzel, and Viton are registered trademarks of DuPont CompanyKynar is a registered trademark of Pennwalt Corp., Inc.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-4E-Mail: sales@glenair.com


Introduction to ConduitInterconnect Technologies and PackagingDetermining Tubing SizeConvolutedTubingHow to use the tables on this page:It is possible for a wire bundle to contain wires of all the same size diameter, or a variety of mixed diameters.The gauge provides only the diameter of the conductor, and this information alone is not sufficient todetermine required tubing size. Referring to the appropriate wire specification is necessary to establish theoverall diameter over the insulation and/or braids.STEP ALL WIRES SAME TWO DIFFERENTDIAMETERWIRE DIAMETERS1. A bundle containing 30 wires @ .045 DIA 15 wires @ .045 DIA30 wires 15 wires @ .135 DIA2. Determine average 30 x .045 = 1.35 15 x .045 = .68wire diameter 15 x .135 = 2.032.711.35 = .045 Average 2.71 = .090 Average30 Wire Diameter 30 Wire Diameter3. Using Table I, find factor for .045 x 6.7 = .3015 .090 x 6.7 = .60330 wires (6.7), and multiply Wire Bundle Wire Bundleby average wire diameter Diameter Diameter4. Tubing size is determined on Table ll. Size 12 (.305 DIA = 70% Fill) Size 24 (.607 DIA = 70% Fill)70% fill is recommendedTABLE INumber of Wires 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 24 28 32Factor 1 2 2.2 2.4 2.7 2.9 3 3.3 3.8 4 4.3 4.6 5 5.3 5.6 6 6.5 6.9Number of Wires 36 40 45 50 55 60 65 70 75 80 90 100 125 150 175 200 250 300ABCDFactor 7.4 7.7 8.1 8.5 8.9 9.3 9.7 10.1 10.5 10.9 11.6 12.2 13.7 15 16.1 17.2 19.3 21TABLE IITUBINGSIZETUBINGI.D.50%FILL60%FILL70%FILL80%FILL6 0.187 (4.7) 0.128 (3.3) 0.14 (3.6) 0.151 (3.8) 0.162 (4.1)9 0.281 (7.1) 0.193 (4.9) 0.211 (5.4) 0.229 (5.8) 0.244 (6.2)10 0.312 (7.9) 0.217 (5.5) 0.237 (6.0) 0.256 (6.5) 0.274(7.0)12 0.375 (9.5) 0.257 (6.5) 0.282 (7.2) 0.305 (7.7) 0.326 (8.3)14 0.437 (11.1) 0.302 (7.7) 0.331 (8.4) 0.357 (9.1) 0.382 (9.7)16 0.5 (12.7) 0.343 (8.7) 0.376 (9.6) 0.406 (10.3) 0.434 (11.0)20 0.625 (15.9) 0.426 (10.8) 0.467 (11.9) 0.505 (12.8) 0.539 (13.7)24 0.75 (19.1) 0.513 (13.0) 0.562 (14.3) 0.607 (15.4) 0.649 (16.5)28 0.875 (22.2) 0.608 (15.4) 0.666 (16.9) 0.72 (18.3) 0.769 (19.5)32 1 (25.4) 0.686 (17.4) 0.751 (19.1) 0.812 (20.6) 0.868 (22.0)40 1.25 (31.8) 0.852 (21.6) 0.933 (23.7) 1.008 (25.6) 1.078 (27.4)Note: Consult factory for Series 72 Type B tubing.Metric dimensions (mm) are indicated in parentheses.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-5E-Mail: sales@glenair.comEFG


ConvolutedTubingSeries 74Helical Convoluted Tubing (AMS-T-81914)Standard Tubing, Braiding and Jacketing ConfigurationsPEEK, PFA, FEP, PTFE and Tefzel ® (ETFE) FormulasAbout Glenair Series 74 HelicalConvoluted Tubing StylesABCGlenair offers our polymer plastic Series 74 HelicalConvoluted Tubing unshielded or with a variety ofbraids to meet various electromagnetic shieldingrequirements. Type A is provided unshielded; TypeB unshielded, with a protective outer braided blackDacron ® covering; Types C through F define standardcombinations of braided metal EMI shielding; Type Gunshielded, with an outer elastomeric jacket. Othercombinations can be provided upon request.Glenair Series 74 Helical Convoluted Tubing ismanufactured in conformance to SAE-AMS-T-81914,providing the user with standard and thin wall thickness,and a choice of standard or close convolutions. For lowsmokezero-halogen applications that require a highstrength and superior crush resistance, Glenair cansupply PEEK TM tubing (semicrystalline thermoplastic).The PEEK TM material will be manufactured to Glenairtubing standards.ABCCONDUIT TYPESNatural or Black Convoluted TubingNatural or Black Convoluted TubingProtective Outer Braided Black-Dacron ®Natural or Black Convoluted TubingExternal Braided Shield: Tin/Copper,Nickel Plated Copper, Tin Plated Iron/Copper (SnCuFe), Composite Amber-Strand ® or Stainless Steel.JacketDEAll of the Glenair convoluted tubing can be suppliedeither unjacketed or with a variety of elastomericmaterials. Other options include: Dual wall i.e., FEPinner liner and FEP outer liner which can be suppliedwith various combinations of braid shielding betweenthe liners; Reinforcement support spring option foradded crush resistance which can be supplied withthe Type A through Type G configurations shown;Internal braid shielding; and special processes suchas cross-linking (please consult factory).BULK CONDUITLENGTH TOLERANCESDENatural or Black Convoluted TubingExternal Braided Shield: Tin/Copper,Nickel Plated Copper, Tin Plated Iron/Copper (SnCuFe), Composite Amber-Strand ® or Stainless Steel.Natural or Black Convoluted TubingInner Braided Shield: Tin/Copper, NickelPlated Copper, or Tin Plated Iron/Copper(SnCuFe) or Composite AmberStrand ® .External Braided Shield: Tin/Copper,Nickel Plated Copper, Tin Plated Iron/Copper (SnCuFe), Composite Amber-Strand ® or Stainless Steel.FGINCHESLENGTH TOLERANCE12 - 144 + 2.0145 - 600 + 4.0601 - up + 6.0CENTIMETERSLENGTH TOLERANCE31 - 366 + 5.0367 - 1524 + 10.21525 - up + 15.2FGNatural or Black Convoluted TubingInner Braided Shield: Tin/Copper, NickelPlated Copper, or Tin Plated Iron/Copper(SnCuFe) or Composite AmberStrand ® .Outer Braided Shield: Tin/Copper, NickelPlated Copper, Tin Plated Iron/Copper(SnCuFe), Composite AmberStrand ® orStainless Steel.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-6E-Mail: sales@glenair.comJacketNatural or Black Convoluted TubingJacket


120-100Series 74 Helical Convoluted Tubing (AMS-T-81914)Type A: Convoluted Tubing OnlyConvolutedTubingSeries 74TYPE AConvolutedTubing OnlyProduct Series120 - Convoluted TubingClass1 - Standard Wall2 - Thin WallTubing Size(See Table I)MaterialK - PEEKE - ETFEF - FEPP - PFAT - PTFE120 - 100 - 1 - 1 - 16 B KABasic PartNumberConvolution1 - Standard2 - CloseColorB - BlackC - NaturalBLENGTH(AS SPECIFIED IN FEET)CA DIAB DIATABLE I: TUBING SIZE ORDER NUMBER AND DIMENSIONSTUBING FRACTIONAL A INSIDE B DIA MINIMUMSIZE SIZE REF DIA MIN MAX BEND RADIUS06 3/16 .181 (4.6) .320 (8.1) .50 (12.7)09 9/32 .273 (6.9) .414 (10.5) .75 (19.1)10 5/16 .306 (7.8) .450 (11.4) .75 (19.1)12 3/8 .359 (9.1) .510 (13.0) .88 (22.4)14 7/16 .427 (10.8) .571 (14.5) 1.00 (25.4)16 1/2 .480 (12.2) .650 (16.5) 1.25 (31.8)20 5/8 .603 (15.3) .770 (19.6) 1.50 (38.1)24 3/4 .725 (18.4) .930 (23.6) 1.75 (44.5)28 7/8 .860 (21.8) 1.073 (27.3) 1.88 (47.8)32 1 .970 (24.6) 1.226 (31.1) 2.25 (57.2)40 1 1/4 1.205 (30.6) 1.539 (39.1) 2.75 (69.9)48 1 1/2 1.437 (36.5) 1.832 (46.5) 3.25 (82.6)56 1 3/4 1.688 (42.9) 2.156 (54.8) 3.63 (92.2)64 2 1.937 (49.2) 2.332 (59.2) 4.25 (108.0)MINIMUMBEND RADIUSAPPLICATION NOTES1. Metric dimensions (mm) arein parentheses and are forreference only.2. Consult factory for thinwall,close convolutioncombination.3. For PTFE maximum lengths- consult factory.TM4. Consult factory for PEEKmin/max dimensions.DEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-7E-Mail: sales@glenair.comG


ConvolutedTubing120-103Series 74 Helical Convoluted Tubing (AMS-T-81914)Type B: Convoluted Tubing with Black Dacron ® BraidABProduct Series120 - Convoluted TubingClass1 - Standard Wall2 - Thin Wall 2120 - 103 - 1 - 1 - 16 B KBasic PartNumberConvolution1 - Standard2 - CloseTubing Size(See Table I)ColorB - BlackC - NaturalMaterialK - PEEK 4E - ETFEF - FEPP - PFAT - PTFE 3Series 74TYPEBEXTERNALBLACKDACRON ®BRAIDCLENGTH(AS SPECIFIED IN FEET)A DIAB DIADDACRON BRAIDMINIMUMBEND RADIUSEFTABLE I: TUBING SIZE ORDER NUMBER AND DIMENSIONSTUBING FRACTIONAL A INSIDE B DIA MINIMUMSIZE SIZE REF DIA MIN MAX BEND RADIUS06 3/16 .181 (4.6) .390 (9.9) .50 (12.7)09 9/32 .273 (6.9) .484 (12.3) .75 (19.1)10 5/16 .306 (7.8) .520 (13.2) .75 (19.1)12 3/8 .359 (9.1) .580 (14.7) .88 (22.4)14 7/16 .427 (10.8) .641 (16.3) 1.00 (25.4)16 1/2 .480 (12.2) .720 (18.3) 1.25 (31.8)20 5/8 .603 (15.3) .840 (21.3) 1.50 (38.1)24 3/4 .725 (18.4) 1.000 (25.4) 1.75 (44.5)28 7/8 .860 (21.8) 1.143 (29.0) 1.88 (47.8)32 1 .970 (24.6) 1.296 (32.9) 2.25 (57.2)40 1 1/4 1.205 (30.6) 1.609 (40.9) 2.75 (69.9)48 1 1/2 1.437 (36.5) 1.902 (48.3) 3.25 (82.6)56 1 3/4 1.688 (42.9) 2.226 (56.5) 3.63 (92.2)64 2 1.937 (49.2) 2.402 (61.0) 4.25 (108.0)APPLICATION NOTES1. Metric dimensions (mm) arein parentheses and are forreference only.2. Consult factory for thinwall,close convolutioncombination.3. For PTFE maximum lengths- consult factory.TM4. Consult factory for PEEKmin/max dimensions.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-8E-Mail: sales@glenair.com


121-100Series 74 Helical Convoluted Tubing (AMS-T-81914)Type C: Convoluted Tubing with External Shield and JacketConvolutedTubingSeries 74TYPECEXTERNALSHIELDAND JACKETProduct Series121 - Convoluted TubingClass1 - Standard Wall2 - Thin Wall 2121 - 100 - 1 - 1 - 16 B K T HBasic PartNumberConvolution1 - Standard2 - CloseTubing Size(See Table I)ColorB - BlackC - NaturalMaterialK - PEEK 4E - ETFEF - FEPP - PFAT - PTFE 3JacketE - EPDMN - NeopreneH - Hypalon ®V - VitonShieldA - Composite AmberStrand ®C - Stainless SteelN - Nickel/CopperS - SnCuFeT - Tin/CopperABJACKETSHIELDTUBINGCA DIAB DIALENGTH(AS SPECIFIED IN FEET)MINIMUMBEND RADIUSDTABLE I: TUBING SIZE ORDER NUMBER AND DIMENSIONSTUBING FRACTIONAL A INSIDE B DIA MINIMUMSIZE SIZE REF DIA MIN MAX BEND RADIUS06 3/16 .181 (4.6) .490 (12.4) .50 (12.7)09 9/32 .273 (6.9) .584 (14.8) .75 (19.1)10 5/16 .306 (7.8) .620 (15.7) .75 (19.1)12 3/8 .359 (9.1) .680 (17.3) .88 (22.4)14 7/16 .427 (10.8) .741 (18.8) 1.00 (25.4)16 1/2 .480 (12.2) .820 (20.8) 1.25 (31.8)20 5/8 .603 (15.3) .940 (23.9) 1.50 (38.1)24 3/4 .725 (18.4) 1.100 (27.9) 1.75 (44.5)28 7/8 .860 (21.8) 1.243 (31.6) 1.88 (47.8)32 1 .970 (24.6) 1.396 (35.5) 2.25 (57.2)40 1 1/4 1.205 (30.6) 1.709 (43.4) 2.75 (69.9)48 1 1/2 1.437 (36.5) 2.002 (50.9) 3.25 (82.6)56 1 3/4 1.688 (42.9) 2.327 (59.1) 3.63 (92.2)64 2 1.937 (49.2) 2.502 (63.6) 4.25 (108.0)APPLICATION NOTES1. Metric dimensions (mm) arein parentheses and are forreference only.2. Consult factory for thinwall,close convolutioncombination.3. For PTFE maximum lengths- consult factory.TM4. Consult factory for PEEKmin/max dimensions.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-9E-Mail: sales@glenair.comEFG


ConvolutedTubing121-101Series 74 Helical Convoluted Tubing (AMS-T-81914)Type D: Convoluted Tubing with Single External ShieldAProduct Series121 - Convoluted TubingClass1 - Standard Wall2 - Thin Wall 2Tubing Size(See Table I)MaterialK - PEEK 4E - ETFEF - FEPP - PFAT - PTFE 3121 - 101 - 1 - 1 - 16 B K TSeries 74TYPEDEXTERNALSHIELDBBasic PartNumberConvolution1 - Standard2 - CloseColorB - BlackC - NaturalShieldA - Composite AmberStrand ®C - Stainless SteelN - Nickel/CopperS - SnCuFeT - Tin/CopperSHIELDCTUBINGA DIAB DIADLENGTH(AS SPECIFIED IN FEET)MINIMUMBEND RADIUSEFTABLE I: TUBING SIZE ORDER NUMBER AND DIMENSIONSTUBING FRACTIONAL A INSIDE B DIA MINIMUMSIZE SIZE REF DIA MIN MAX BEND RADIUS06 3/16 .181 (4.6) .370 (9.4) .50 (12.7)09 9/32 .273 (6.9) .464 (11.8) .75 (19.1)10 5/16 .306 (7.8) .500 (12.7) .75 (19.1)12 3/8 .359 (9.1) .560 (14.2) .88 (22.4)14 7/16 .427 (10.8) .621 (15.8) 1.00 (25.4)16 1/2 .480 (12.2) .700 (17.8) 1.25 (31.8)20 5/8 .603 (15.3) .820 (20.8) 1.50 (38.1)24 3/4 .725 (18.4) .980 (24.9) 1.75 (44.5)28 7/8 .860 (21.8) 1.123 (28.5) 1.88 (47.8)32 1 .970 (24.6) 1.276 (32.4) 2.25 (57.2)40 1 1/4 1.205 (30.6) 1.589 (40.4) 2.75 (69.9)48 1 1/2 1.437 (36.5) 1.882 (47.8) 3.25 (82.6)56 1 3/4 1.688 (42.9) 2.132 (54.2) 3.63 (92.2)64 2 1.937 (49.2) 2.382 (60.5) 4.25 (108.0)APPLICATION NOTES1. Metric dimensions (mm) arein parentheses and are forreference only.2. Consult factory for thinwall,close convolutioncombination.3. For PTFE maximum lengths- consult factory.TM4. Consult factory for PEEKmin/max dimensions.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-10E-Mail: sales@glenair.com


121-102Series 74 Helical Convoluted Tubing (AMS-T-81914)Type E: Convoluted Tubing with Two External ShieldsConvolutedTubingSeries 74TYPEETWOEXTERNALSHIELDSProduct Series121 - Convoluted TubingClass1 - Standard Wall2 - Thin Wall 2121 - 102 - 1 - 1 - 16 B K T HBasic PartNumberConvolution1 - Standard2 - CloseTubing Size(See Table I)ColorB - BlackC - NaturalMaterialK - PEEK 4E - ETFEF - FEPP - PFAT - PTFE 3Outer ShieldA - Composite AmberStrand ®C - Stainless SteelN - Nickel/CopperS - SnCuFeT - Tin/CopperInner ShieldA - Composite AmberStrand ®N - Nickel/CopperS - SnCuFeT - Tin/CopperABOuter ShieldInner ShieldTubingCA DIAB DIALength(As Specified in Feet)MINIMUMBEND RADIUSDTABLE I: TUBING SIZE ORDER NUMBER AND DIMENSIONSTUBING FRACTIONAL A INSIDE B DIA MINIMUMSIZE SIZE REF DIA MIN MAX BEND RADIUS *06 3/16 .181 (4.6) .420 (10.7) .50 (12.7)09 9/32 .273 (6.9) .514 (13.1) .75 (19.1)10 5/16 .306 (7.8) .550 (14.0) .75 (19.1)12 3/8 .359 (9.1) .610 (15.5) .88 (22.4)14 7/16 .427 (10.8) .671 (17.0) 1.00 (25.4)16 1/2 .480 (12.2) .750 (19.1) 1.25 (31.8)20 5/8 .603 (15.3) .870 (22.1) 1.50 (38.1)24 3/4 .725 (18.4) 1.030 (26.2) 1.75 (44.5)28 7/8 .860 (21.8) 1.173 (29.8) 1.88 (47.8)32 1 .970 (24.6) 1.326 (33.7) 2.25 (57.2)40 1 1/4 1.205 (30.6) 1.639 (41.6) 2.75 (69.9)48 1 1/2 1.437 (36.5) 1.932 (49.1) 3.25 (82.6)56 1 3/4 1.688 (42.9) 2.182 (55.4) 3.63 (92.2)64 2 1.937 (49.2) 2.432 (61.8) 4.25 (108.0)*The minimum bend radius is based on Type A construction. Formultiple-braided coverings, these minimum bend radii may be increased slightly.APPLICATION NOTES1. Metric dimensions (mm) arein parentheses and are forreference only.2. Consult factory for thinwall,close convolutioncombination.3. For PTFE maximum lengths- consult factory.TM4. Consult factory for PEEKmin/max dimensions.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-11E-Mail: sales@glenair.comEFG


ConvolutedTubing121-103Series 74 Helical Convoluted Tubing (AMS-T-81914)Type F: Convoluted Tubing with Jacket and Two ShieldsABCProduct Series121 - Convoluted TubingClass1 - Standard Wall2 - Thin Wall 2121 - 103 - 1 - 1 - 16 B K T S HBasic PartNumberConvolution1 - Standard2 - CloseTubing Size(See Table I)ColorB - BlackC - NaturalJACKETOUTER SHIELDINNER SHIELDTUBINGMaterialK - PEEK 4E - ETFEF - FEPP - PFAT - PTFE 3Inner ShieldA - CompositeAmberStrand ®N - Nickel/CopperS - SnCuFeT - Tin/CopperOuter ShieldA - Composite AmberStrand ®C - Stainless SteelN - Nickel/CopperS - SnCuFeT - Tin/CopperJacketE - EPDMN - NeopreneH - Hypalon ®V - VitonSeries 74TYPEFJACKETAND TWOEXTERNALSHIELDSA DIAB DIADLENGTH(AS SPECIFIED IN FEET)MINIMUMBEND RADIUSEFGTABLE I: TUBING SIZE ORDER NUMBER AND DIMENSIONSTUBING FRACTIONAL A INSIDE B DIA MINIMUMSIZE SIZE REF DIA MIN MAX BEND RADIUS *06 3/16 .181 (4.6) .540 (13.7) .50 (12.7)09 9/32 .273 (6.9) .634 (16.1) .75 (19.1)10 5/16 .306 (7.8) .670 (17.0) .75 (19.1)12 3/8 .359 (9.1) .730 (18.5) .88 (22.4)14 7/16 .427 (10.8) .791 (20.1) 1.00 (25.4)16 1/2 .480 (12.2) .870 (22.1) 1.25 (31.8)20 5/8 .603 (15.3) .990 (25.1) 1.50 (38.1)24 3/4 .725 (18.4) 1.150 (29.2) 1.75 (44.5)28 7/8 .860 (21.8) 1.293 (32.8) 1.88 (47.8)32 1 .970 (24.6) 1.446 (36.7) 2.25 (57.2)40 1 1/4 1.205 (30.6) 1.759 (44.7) 2.75 (69.9)48 1 1/2 1.437 (36.5) 2.052 (52.1) 3.25 (82.6)56 1 3/4 1.688 (42.9) 2.302 (58.5) 3.63 (92.2)64 2 1.937 (49.2) 2.552 (64.8) 4.25 (108.0)*The minimum bend radius is based on Type A construction. Formultiple-braided coverings, these minimum bend radii may be increased slightly.APPLICATION NOTES1. Metric dimensions (mm) arein parentheses and are forreference only.2. Consult factory for thinwall,close convolutioncombination.3. For PTFE maximum lengthsconsult factory.TM4. Consult factory for PEEKmin/max dimensions.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-12E-Mail: sales@glenair.com


123-100Series 74 Helical Convoluted Tubing (AMS-T-81914)Type G: Convoluted Tubing with JacketConvolutedTubingSeries 74TYPEGEXTERNALJACKETProduct Series123 - Convoluted TubingClass1 - Standard Wall2 - Thin Wall 2Tubing Size(See Table I)Material123 - 100 - 1 - 1 - 16 B K HABasic PartNumberConvolution1 - Standard2 - CloseColorB - BlackC - NaturalK - PEEK 4E - ETFEF - FEPP - PFAT - PTFE 3JacketE - EPDMN - NeopreneH - Hypalon ®V - VitonBJACKETTUBINGCA DIAB DIALENGTH(AS SPECIFIED IN FEET)MINIMUMBEND RADIUSDTABLE I: TUBING SIZE ORDER NUMBER AND DIMENSIONSTUBING FRACTIONAL A INSIDE B DIA MINIMUMSIZE SIZE REF DIA MIN MAX BEND RADIUS06 3/16 .181 (4.6) .460 (11.7) .50 (12.7)09 9/32 .273 (6.9) .554 (14.1) .75 (19.1)10 5/16 .306 (7.8) .590 (15.0) .75 (19.1)12 3/8 .359 (9.1) .650 (16.5) .88 (22.4)14 7/16 .427 (10.8) .711 (18.1) 1.00 (25.4)16 1/2 .480 (12.2) .790 (20.1) 1.25 (31.8)20 5/8 .603 (15.3) .910 (23.1) 1.50 (38.1)24 3/4 .725 (18.4) 1.070 (27.2) 1.75 (44.5)28 7/8 .860 (21.8) 1.213 (30.8) 1.88 (47.8)32 1 .970 (24.6) 1.366 (34.7) 2.25 (57.2)40 1 1/4 1.205 (30.6) 1.679 (42.6) 2.75 (69.9)48 1 1/2 1.437 (36.5) 1.972 (50.1) 3.25 (82.6)56 1 3/4 1.688 (42.9) 2.222 (56.4) 3.63 (92.2)64 2 1.937 (49.2) 2.472 (62.8) 4.25 (108.0)APPLICATION NOTES1. Metric dimensions (mm) arein parentheses and are forreference only.2. Consult factory for thinwall,close convolutioncombination.3. For PTFE maximum lengthsconsult factory.TM4. Consult factory for PEEKmin/max dimensions.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-13E-Mail: sales@glenair.comEFG


ConvolutedTubing377-041Composite Fiber-Optic Conduit BackshellSelf-Locking Rotatable CouplingABCONNECTOR DESIGNATOR:H - MIL-DTL-38999 Series III and IVU - DG123 and DG123ASELF-LOCKINGROTATABLECOUPLINGSTANDARD PROFILEProduct Series377 - Fiber Optic Strain ReliefAngle and ProfileS - StraightW - 90° Elbow377 H S 041 XM 19 K TConnectorDesignatorH and UBasic PartNumberFinish Symbol(See Table I)ConnectorShell Size(See Table II)Add letter K for transition toaccomodate PEEK conduitmaterial. Omit for standardTeflon conduit material.Shrink Boot Option(Omit for none)CO-Ring2.000(50.8)1.380(35.1)MaxConduitTerminationFEDJConduitSizeHGEAnti-DecouplingDeviceAdapterWrench Flats1.000 (25.4) RWrench FlatsStrain-ReliefGrommetF* Conduit I.D. Accomodates Glenair Series 74 Type AConvoluted Tubing, In Accordance With SAE-AMS-T-81914.GrommetKeys.12 (3.0) Diameter,K Places, Accomodates16 Gage Contacts With.07 (1.8) to .11 (2.8)Diameter Fiber CableGNote: See Table II For Front-End Details and Shell Size References© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-14E-Mail: sales@glenair.com


377-041Composite Fiber-Optic Conduit BackshellSelf-Locking Rotatable CouplingConvolutedTubingSymbolXBTABLE IFinish DescriptionNo Plating - Black Color, Non-ConductiveAXONo Plating - Brown Color, Non-ConductiveBCTABLE II: CONNECTOR SHELL SIZE ORDER NUMBERShell Size ForConn. Desig. EFGHJ ConduitH U ± .06 (1.5) ± .09 (2.3) ± .06 (1.5) (Max) (Ref.) Size11 --- 1.70 (43.2) 2.39 (60.7) 1.90 (48.3) 1.41 (35.8) .270 (6.9) 1213 11 1.78 (45.2) 2.47 (62.7) 1.96 (49.8) 1.41 (35.8) .330 (8.4) 1415 13 1.82 (46.2) 2.51 (63.8) 2.02 (51.3) 1.41 (35.8) .390 (9.9) 1617 15 1.89 (48.0) 2.70 (68.6) 2.09 (53.1) 1.64 (41.7) .510 (13.0) 2019 17 1.93 (49.0) 2.74 (69.6) 2.13 (54.1) 1.64 (41.7) .640 (16.3) 2421 19 2.00 (50.8) 2.94 (74.7) 2.19 (55.6) 1.89 (48.0) .770 (19.6) 2823 21 2.08 (52.8) 3.02 (76.7) 2.25 (57.2) 1.89 (48.0) .890 (22.6) 3225 23 2.14 (54.4) 3.20 (81.3) 2.32 (58.9) 2.16 (54.9) .890 (22.6) 32--- 25 2.22 (56.4) 3.28 (83.3) 2.39 (60.7) 2.16 (54.9) .890 (22.6) 32* Use Glenair 687-142 seal plug in vacant holesMetric dimensions (mm) are in parentheses and are for reference only.K (# of Holes) *Code H245811162129---Code U---245811162129DEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-15E-Mail: sales@glenair.comG


ConvolutedTubing710-318Composite Split Junction Fitting"T" ConfigurationABasic PartNumberFinish Symbol(See Table II)End A Fitting(See Table I)710-318 XM 03 04 05End B Fitting(See Table I)End C Fitting(See Table I)1.2.3.APPLICATION NOTESMetric dimensions (mm) are in parentheses and are forreference only.Transitions mate to 710S269, S270 and S271 adapters.When all ends are identical, insert only one dashnumber. When multiple dash numbers are ordered,transition size will be determined by the largest. Adaptermay be supplied on smaller entries. Letter to followentry will be supplied with adapters.BEnd AShape optionalAdapter.50 (12.7) MaxRFI/EMI Tongue& Groove JointCEnd B45° Typ.B DiaTypCDEnd CEFGEndNo.01020304050607A ThreadUnified.750 - 201.000 - 201.312 - 181.500 - 182.000 - 18.500 - 20.625 - 24DB Dia.500 (12.7).750 (19.1)1.000 (25.4)1.250 (31.8)1.625 (41.3).281 (7.1).375 (9.5)A Thread - Typ.Class 2ATABLE I: END ORDER NUMBER AND DIMENSIONSC Max2.375 (60.3)2.625 (66.7)2.875 (73.0)3.125 (79.4)3.500 (88.9)2.125 (54.0)2.250 (57.2)Weight inD Max Pounds Max.1.187 (30.1) .0821.312 (33.3) .1141.437 (36.5) .1601.652 (42.0) .1911.750 (44.5) .2731.062 (27.0) .0311.125 (28.6) .043SymbolTABLE IIFinish Description© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-16E-Mail: sales@glenair.comXBXMXMTXOXWNo Plating - Black Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong>Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer.1000 Hour Grey TMNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong>Resistant Cadmium/OliveDrab over Electroless Nickel


710-319Composite Split Junction Fitting"Y" ConfigurationConvolutedTubingBasic PartNumberFinish Symbol(See Table II)End A Fitting(See Table I)710-319 XM 03 04 05End B Fitting(See Table I)End C Fitting(See Table I)1.2.3.APPLICATION NOTESMetric dimensions (mm) are in parentheses and are forreference only.Transitions mate to 710S269, S270 and S271 adapters.When all ends are identical, insert only one dashnumber. When multiple dash numbers are ordered,transition size will be determined by the largest. Adaptermay be supplied on smaller entries. Letter to followentry will be supplied with adapters.AAdapterBAdapter.50 (12.7)MaxDShape optional45° Typ.RFI/EMITongue &Groove JointC90°B DiaTypDCA Thread - Typ.Class 2AEndNo.0102030405TABLE I: END ORDER NUMBER AND DIMENSIONSA ThreadUnified.750 - 201.000 - 201.312 - 181.500 - 182.000 - 18B Dia.500 (12.7).750 (19.1)1.000 (25.4)1.250 (31.8)1.625 (41.3)C Max1.312 (33.3)1.500 (38.1)1.937 (49.2)2.187 (55.5)2.625 (66.7)D Max1.312 (33.3)1.500 (38.1)1.937 (49.2)2.187 (55.5)2.625 (66.7)Symbol© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-17E-Mail: sales@glenair.comXBXMXMTXOXWTABLE IIFinish DescriptionNo Plating - Black Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong>Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer.1000 Hour Grey TMNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong>Resistant Cadmium/OliveDrab over Electroless NickelEFG


ConvolutedTubing710-320Composite Split Junction FittingStraight with 45° Branch ConfigurationABasic PartNumberFinish Symbol(See Table II)End A Fitting(See Table I)710-320 XM 03 04 05End B Fitting(See Table I)End C Fitting(See Table I)1.2.3.APPLICATION NOTESMetric dimensions (mm) are in parentheses and are forreference only.Transitions mate to 710S269, S270 and S271 adapters.When all ends are identical, insert only one dashnumber. When multiple dash numbers are ordered,transition size will be determined by the largest. Adaptermay be supplied on smaller entries. Letter to followentry will be supplied with adapters.BAdapter.500(12.7)MaxShape optionalAdapterC45°End BC45° Typ.RFI/EMITongue &Groove JointEnd CB DiaTypEnd ADDEA Thread - Typ.SymbolTABLE IIFinish DescriptionXBNo Plating - Black Color (Non-Condctive Finish)XM2000 Hour <strong>Corrosion</strong> Resistant Electroless NickelEXMTXO2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)XW2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelFGEndNo.01020304050607A ThreadUnified.750 - 201.000 - 201.312 - 181.500 - 182.000 - 18.500 - 20.625 - 24TABLE I: END ORDER NUMBER AND DIMENSIONSB Dia.500 (12.7).750 (19.1)1.000 (25.4)1.250 (31.8)1.625 (41.3).281 (7.1).375 (9.5)C Max2.250 (57.2)2.500 (63.5)2.875 (73.0)3.125 (79.4)3.625 (92.1)1.750 (44.5)2.062 (52.4)D Max3.000 (76.2)3.375 (85.7)4.000 (101.6)4.375 (111.1)5.125 (130.2)2.625 (66.7)2.750 (69.9)E Max1.125 (28.6)1.188 (30.2)1.333 (33.9)1.458 (37.0)1.708 (43.4)1.000 (25.4)1.062 (27.0)Weight inPounds Max..093.132.192.235.347.034.047© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-18E-Mail: sales@glenair.com


710-321Composite Split Junction FittingPlus ("+") ConfigurationConvolutedTubingBasic PartNumberFinish Symbol(See Table II)End A Fitting(See Table I)710-321 XM 03 04 05 06End B Fitting(See Table I)End C Fitting(See Table I)End D Fitting(See Table I)1.2.3.APPLICATION NOTESMetric dimensions (mm) are in parentheses and are forreference only.Transitions mate to 710S269, S270 and S271 adapters.When all ends are identical, insert only one dashnumber. When multiple dash numbers are ordered,transition size will be determined by the largest. Adaptermay be supplied on smaller entries. Letter to followentry will be supplied with adapters.AEnd DShape optionalAdapterB.500 (12.7) MaxRFI/EMITongue &Groove JointEnd A45° Typ.CB Dia TypC Typ.End CAdapterDEndNo.01020304050607End BA ThreadUnified.750 - 201.000 - 201.312 - 181.500 - 182.000 - 18.500 - 20.625 - 24B Dia.500 (12.7).750 (19.1)1.000 (25.4)1.250 (31.8)1.625 (41.3).281 (7.1).375 (9.5)A Thread - Typ.Class 2ATABLE I: END ORDER NUMBER AND DIMENSIONSC Max2.375 (60.3)2.625 (66.7)2.875 (73.0)3.125 (79.4)3.500 (88.9)2.125 (54.0)2.250 (57.2)Weight inPounds Max..109.152.213.254.364.041.057SymbolTABLE IIFinish Description© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-19E-Mail: sales@glenair.comXBXMXMTXOXWNo Plating - Black Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong>Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer.1000 Hour Grey TMNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong>Resistant Cadmium/OliveDrab over Electroless NickelEFG


ConvolutedTubing712S269Composite Shrink Boot Conduit FittingFor Glenair Series 74 Helical Convoluted TubingABasic PartNumberConduit FittingShell Size(See Table I)712S269 XM 03 24 K AProduct SeriesK - For use with PEEK conduit material.(Omit for PFA, ETFE, FEP or PTFE)DETAIL AOptional AdhesiveLand Configuration(See Part Number)BA Thread - Typ.Class 2AFinish Symbol(See Table III)1.06(26.9)Tubing Size(See Table II)Optional AdhesiveLand Configuration(See Detail A)See Detail AConvoluted Tubing(Shown for ReferenceOnly)Land area toaccommodateadhesiveSymbolXBTABLE IIIFinish DescriptionNo Plating - Black Color(Non-Conductive Finish)C45°Tubing I.D.JXMXMT2000 Hour <strong>Corrosion</strong>Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong>Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer.1000 Hour Grey TMDSelf-LockingCouplingKnurl or flute style mfr. optionXOXWNo Plating - Brown Color(Non-Conductive Finish)2000 Hour <strong>Corrosion</strong>Resistant Cadmium/OliveDrab over Electroless NickelEFGTubingSize0609101214162024283240485664TABLE II: TUBING SIZEConduitI.D..188 (4.8).281 (7.1).312 (7.9).375 (9.5).437 (11.1).500 (12.7).625 (15.9).750 (19.1).875 (22.2)1.000 (25.4)1.250 (31.8)1.500 (38.1)1.750 (44.5)2.000 (50.8)J DiaMax.790 (20.1).985 (25.0).985 (25.0)1.035 (26.3)1.100 (27.9)1.160 (29.5)1.285 (32.6)1.480 (37.6)1.670 (42.4)1.720 (43.7)2.100 (53.3)2.420 (61.5)2.660 (67.6)2.910 (73.9)1.2.3.4.5.TABLE I: CONDUIT FITTING SHELL SIZEMax ConduitSize Table 216243240640912© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-20E-Mail: sales@glenair.comShellSize01020304050607A ThreadUnified.750 - 201.000 - 201.312 - 181.500 - 182.000 - 18.500 - 20.625 - 24APPLICATION NOTESWeight inPounds Max..032.043.057.070.094.030.031Metric dimensions (mm) are in parentheses and are for reference only.Convoluted tubing to be ordered seperately. See Type A.Mates to 710-318, -319, -320 and -321 transitionsCoupling nut supplied unplated.For permanent termination use 3M Scotch Weld after installing tubing.See detail A.


712S270Composite EMI/RFI Single Shield TerminationConduit FittingFor Glenair Series 74 Helical Convoluted TubingConvolutedTubingBasic PartNumberFinish Symbol(See Table III)Conduit FittingShell Size(See Table I)712S270 XM 03 24 KA Thread - Typ.Class 2ATubing Size(See Table II)Product SeriesK - For use with PEEK conduit material.(Omit for PFA, ETFE, FEP or PTFE)1.06 (26.9)SymbolXBXMXMTXOXWTABLE IIIFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelSingle Layer Braid (.050 Max Thickness)RFI Shield (Shown for Reference Only)Convoluted Tubing(Shown for Reference Only)AB45°Tubing I.D.JCHex Coupling NutAnti-Decoupling DeviceKnurl or Flute StyleMfr. Option - Typ.D1.2.3.4.TABLE I: CONDUIT FITTING SHELL SIZEShellSize01020304050607A ThreadUnified.750 - 201.000 - 201.312 - 181.500 - 182.000 - 18.500 - 20.625 - 24Max ConduitSize Table 216243240640912Weight inPounds Max..035.047.062.077.104.030.031APPLICATION NOTESMetric dimensions (mm) are in parentheses and are for reference only.Convoluted tubing to be ordered seperately. See Type B, D and E.Mates to 710-318, -319, -320 and -321 transitionsCoupling nut supplied unplated.TubingSize0609101214162024283240485664TABLE II: TUBING SIZEConduitI.D.J DiaMax.188.281.312.375(4.8)(7.1)(7.9)(9.5).790 (20.1).985 (25.0).985 (25.0)1.035 (26.3).437 (11.1).500 (12.7).625 (15.9).750 (19.1).875 (22.2)1.000 (25.4)1.250 (31.8)1.500 (38.1)1.750 (44.5)2.000 (50.8)1.100 (27.9)1.160 (29.5)1.285 (32.6)1.480 (37.6)1.670 (42.4)1.720 (43.7)2.100 (53.3)2.420 (61.5)2.660 (67.6)2.910 (73.9)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-21E-Mail: sales@glenair.comEFG


ConvolutedTubing712S271Composite Dual EMI/RFI Shield TerminationConduit FittingFor Glenair Series 74 Helical Convoluted TubingABasic PartNumberConduit FittingShell Size(See Table I)Product SeriesK - For use with PEEK conduit material.(Omit for PFA, ETFE, FEP or PTFE)712S271 XM 03 24 KBFinish Symbol(See Table III)Tubing Size(See Table II)CA Thread - Typ.Class 2A(See Note 2)1.06(26.9)Double Layer Braid (.030 to .080 ThicknessRFI Shield (Shown for Reference Only)Convoluted Tubing (Shownfor Reference Only)DHex CouplingNut45°TubingI.D.JKnurl or Flute Style Mfr. Option - Typ.EAnti-Decoupling DeviceFAPPLICATION NOTESG1.2.3.4.Metric dimensions (mm) are in parentheses and are for reference only.Convoluted tubing to be ordered seperately. See Type E tubing.Mates to 710-318, -319, -320 and -321 transitionsCoupling nut supplied unplated.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-22E-Mail: sales@glenair.com


712S271Composite Dual EMI/RFI Shield TerminationConduit FittingFor Glenair Series 74 Helical Convoluted TubingConvolutedTubingShellSize01020304050607TABLE I: CONDUIT FITTING SHELL SIZEA ThreadUnified.750 - 201.000 - 201.312 - 181.500 - 182.000 - 18.500 - 20.625 - 24Max ConduitSize Table 216243240640912Weight inPounds Max..035.047.062.077.104.030.031ABTubingSize0609101214162024283240485664TABLE II: TUBING SIZEConduitI.D.J DiaMax.188.281.312.375(4.8)(7.1)(7.9)(9.5).790 (20.1).985 (25.0).985 (25.0)1.035 (26.3).437 (11.1).500 (12.7).625 (15.9).750 (19.1).875 (22.2)1.000 (25.4)1.250 (31.8)1.500 (38.1)1.750 (44.5)2.000 (50.8)1.100 (27.9)1.160 (29.5)1.285 (32.6)1.480 (37.6)1.670 (42.4)1.720 (43.7)2.100 (53.3)2.420 (61.5)2.660 (67.6)2.910 (73.9)CDESymbolXBXMXMTXOXWTABLE IIIFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Cadmium/Olive Drabover Electroless NickelF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-23E-Mail: sales@glenair.comG


ConvolutedTubing712-419Composite Conduit-to-Connector AdapterStraight, 45° and 90°For Glenair Series 74 Helical Convoluted TubingAProduct Series712 - Conduit AdapterAngle and ProfileS - StraightT - 45° ElbowW - 90° ElbowFinish Symbol(See Table III)Tubing Size(See Table II)712 F T 419 XM 19 12 K - 1 - ATo Accomodate EMI orDacron Over Braid(Omit if not required)BCDConnector DesignatorA, F, H and UCONNECTOR DESIGNATOR:A - MIL-DTL-5015 / -26482 / -83723F - MIL-DTL-38999 Series I, IIH - MIL-DTL-38999 Series III and IVU - DG123 and DG123ASELF-LOCKINGROTATABLECOUPLINGLOW PROFILEGA Thread Typ.Anti-DecouplingDeviceBasic PartNumberCConnectorShell Size(See Table I)See optional configuration and Detail A1.250(31.8) Tubing shown for reference only(See Note 2)Sym S – StraightTubing OptionK - PEEK(Omit for PFA,ETFE, FEP orPTFE; see note 2)Tubing I.D.(see Note 3)J TypKnurl or Flute Style Manufacturer's Option, Typ.EOptionalConfiguration(See Detail A)FESym W90°HSym T45°FDash 1 configurationEMI or Dacron over Braid(See P/N Development)K DiameterEntry TYPRaised configuration(Mfr's option)GLand area toaccommodateAdhesiveDETAIL AOptional AdhesiveLand Configuration© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-24E-Mail: sales@glenair.com


712-419Composite Conduit-to-Connector AdapterStraight, 45° and 90°For Glenair Series 74 Helical Convoluted TubingConvolutedTubingShell SizeA,F & H G & U08, 0903, 10, 1112, 1314, 1516, 1718, 1920, 2122, 2324, 25, 6128–0810, 1112, 1314, 1516, 1718, 192022, 2324, 25TABLE I: CONNECTOR SHELL SIZE ORDER NUMBERE+.06 (1.5).72 (18.3).75 (19.1).75 (19.1).76 (19.3).78 (19.8).79 (20.1).82 (20.8).86 (21.8).89 (22.6).92 (23.4)F+.09 (2.3).89 (22.6).95 (24.1)1.02 (25.9)1.05 (26.7)1.07 (27.2)1.08 (27.4)1.11 (28.2)1.15 (29.2)1.18 (30.0)1.21 (30.7)G+.06 (1.5).69 (17.5).75 (19.1).81 (20.6).88 (22.4).94 (23.9).97 (24.6)1.06 (26.9)1.13 (28.7)1.19 (30.2)1.34 (34.0)H+.09 (2.3)1.11 (28.2)1.16 (29.5)1.22 (31.0)1.29 (32.8)1.35 (34.3)1.38 (35.1)1.47 (37.3)1.54 (39.1)1.73 (43.9)1.82 (46.2)TubingSize Max.09121620242832324040ABTubingSize060910121416202428324048ConduitI.D..188 (4.8).281 (7.1).312 (7.9).375 (9.5).437 (11.1).500 (12.7).625 (15.9).750 (19.1).875 (22.2)1.000 (25.4)1.250 (31.8)1.500 (38.1)TABLE II: TUBING SIZEJ DiaMax.54 (13.7).63 (16.0).69 (17.5).73 (18.5).80 (20.3).87 (22.1)1.00 (25.4)1.18 (30.0)1.32 (33.5)1.47 (37.3)1.76 (44.7)2.13 (54.1)K Dia. Entry± .03 (.76).12 (3.0).22 (5.6).24 (6.1).29 (7.4).34 (8.6).40 (10.2).52 (13.2).65 (16.5).78 (19.8).90 (22.9)1.08 (27.4)1.32 (33.5)SymbolXBXMXMTXOXWTABLE IIIFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelCDE1.2.3.APPLICATION NOTESMetric dimensions (mm) are in parentheses and are for reference only.Convoluted tubing size, tubing to be ordered separately (see Series 74 Catalog, Type A Tubing Section, Standard Pitch). Dash 1configuration accommodates Type B or D Tubing. For PTFE maximum lengths - consult factory.Different adapters are necessary to terminate PEEK tubing. Nominal I.D. reduced by approximately .060 (use Suffix P) in P/Ndevelopment. For permanent termination use 3M Scotch Weld after installing tubing/shielding, see Detail A.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comC-25E-Mail: sales@glenair.comG


Glenair Composite BraidDoesn't Make the Fire Scout Fly......But It Sure HelpsWhen Northrop Grumman faced thechallenge of reducing total systemweight of the MQ-8B Fire Scout withoutsacrificing performance, they turned to theirsuppliers for help. Glenair suggested replacing thebraided metal shielding used in the revolutionaryaircraft with our lighter weight composite product.We explained the potential weight savings couldbe as much as 35% compared to the currentbase cable harness design, equipped with tin/copper shielding. The integration of compositeEMI/RFI braid would not only reduce weight, butalso improve the system's corrosion resistanceand durability—all at no added risk to sensitiveelectronic equipment.As it turned out, the use of composite shieldingreduced the main cable harness assembly by 12.5Lbs.—not an insignificant amount when reducedfuel fractions and the ability to remain aloft forextended periods are key mission requirements.1211 Air Way · Glendale, California 91201-2497Telephone: 818-247-6000 · Facsimile: 818-500-9912 · E-mail: sales@glenair.comUnited States · United Kingdom · Germany · Nordic · France · Italy · Spain · Japanwww.glenair.com


CompositeShieldingGlenair Composite Metal CladAmberStrand ® EMI/RFI Braided ShieldingGeneral InformationGlenair Composite Metal-Clad <strong>Lightweight</strong>AmberStrand ® EMI/RFI Braided ShieldingFor many applications, the cable shield is the most important element in controlling EMI.Unfortunately, metal shielding—especially when applied in multiple layers—can be extremely heavy.The opportunity to provide robust EMI shielding at a fraction of the weight is the principal advantageof composite thermoplastic braid made from AmberStrand ® material. Transfer impedance test reportsdemonstrate the effectiveness of the material as compared to conventional metal solutions. Mechanicalproperties are comparable to other non-metallic materials (see Table I).Electrically ConductiveSuperior High Frequency Shielding in High Temperature ApplicationsPure AmberStrand ® and Blended AmberStrand ® /Nickel CopperConfigurationsComparable Performance to 36 AWG Tubular Copper Braid<strong>Lightweight</strong>, <strong>Corrosion</strong>-<strong>Free</strong>100 Feet of 5/8" AmberStrand Vs. Tinned Copper Shield Saves 5+ PoundsTABLE I: AMBERSTRAND® MECHANICAL PERFORMANCE COMPARED TO OTHER MATERIALSMaterialTypeAmberStrand ®(Thermoplastic)PEEK(Monofil)Teflon(Yarn)Kevlar(Yarn)Dacron(Yarn)Halar(Monofil)Teflon FEP(Monofil)Nomex(Yarn)PolyesterType FR(Monofil)RytonType R-7(Monofil)Glenair P/NTemperatureRangeTensile Strength(PSI) YieldElongation %ChemicalResistanceAbrasionResistanceSpecific GravityFlammability103-026103-027-65° Cto +200°C590,0002.5%ExcellentGood1.45Will NotBurn102-051-65° Cto +260°C780,00038%ExcellentExcellent1.30Very Low102-061-55° Cto +260°C40,00019%ExcellentGood2.10Will NotBurn102-071-55° Cto +200°C400,0003.6%ExcellentGood1.44Will NotMelt102-073-73° Cto +175°C160,00012%GoodExcellent102-023-62° Cto +150°C35,00015%ExcellentExcellent1.38 1.68Flammable Flammable102-060-65° Cto +200°C14,00050%ExcellentGood2.17Very Low103-013-55° Cto +260°C90,000252%ExcellentGood1.58Will NotMelt102-001102-002-55° Cto +125°C50,00020%GoodGood1.38Very Low102-080-55° Cto +200°C19,00035%ExcellentExcellent1.25Very Low* Weight savings based on comparison to 36 AWG A-A-59569 tubular copper braid© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.com2E-Mail: sales@glenair.comRev May 25, 2010


103-026100% AmberStrand ® Composite Braidfor EMI Shielding ApplicationsCompositeShieldingDashNumberNominal I.D.(Ref.)004 .125 (3.2)008 .250 (6.4)012 .375 (9.5)016 .500 (12.7)020 .625 (15.9)024 .750 (19.1)032 1.000 (25.4)040 1.250 (31.8)048 1.500 (38.1)064 2.000 (50.8)TABLE IRef. WireBundle Range.093 (2.4).140 (3.5).125 (3.2).312 (7.9).250 (6.4).437 (11.1).250 (6.4).375 (15.0).375 (9.5).700 (17.8).500 (12.7).830 (21.1).780 (19.8)1.100 (27.94).938 (23.8)1.312 (33.3)1.187 (30.1)1.590 (40.37)1.312 (33.3)2.090 (53.08)ApproximateGrams PerFoot1.01.82.33.74.45.28.010.015.222.0Product Series103 - Braided Shielding100% AmberStrandMetal-CladCompositeDash Number103 - 026 - 024Specify Length onPurchase Order.No Minimums!Wire BundleAccommodationRange (Ref)I.D.APPLICATION NOTES1. Marking - Label individual packages.2. Material - Nickel Clad/Thermoplastic, silver color.Braid angle all sizes 40° - 50 °3. Braid is made from Nickel-plated AmberStrand ® compositethermoplastic fibers. AmberStrand ® is a registered trademark ofSyscom Advanced Materials, Inc.4. Metric dimensions (mm) are in parentheses and for reference only.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.com3E-Mail: sales@glenair.com


103-02775% / 25% AmberStrand ® Composite / NiCu Braidfor EMI Shielding ApplicationsCompositeShieldingDashNumberNominal I.D.(Ref.)004 .125 (3.2)008 .250 (6.4)012 .375 (9.5)016 .500 (12.7)020 .625 (15.9)024 .750 (19.1)032 1.000 (25.4)040 1.250 (31.8)048 1.500 (38.1)064 2.000 (50.8)TABLE IRef. WireBundle Range.093 (2.4).140 (3.5).125 (3.2).312 (7.9).250 (6.4).437 (11.1).375 (9.5).550 (13.9).375 (9.5).700 (17.8).500 (12.7).830 (21.1).780 (19.8)1.100 (27.94).938 (23.8)1.312 (33.3)1.187 (30.1)1.590 (40.37)1.312 (33.3)2.090 (53.08)ApproximateGrams PerFoot1.52.43.96.06.47.211.015.025.232.0CarrierBreakdown16 - AmberStrand ®4 - Nickel Copper24 - AmberStrand ®8 - Nickel Copper36 - AmberStrand ®12 - Nickel Copper54 - AmberStrand ®18 - Nickel Copper54 - AmberStrand ®18 - Nickel Copper72 - AmberStrand ®24 - Nickel Copper48 - AmberStrand ®16 - Nickel Copper72 - AmberStrand ®24 - Nickel Copper72 - AmberStrand ®24 - Nickel Copper72 - AmberStrand ®24 - Nickel CopperProduct Series103 - Braided Shielding75%/25%BlendedAmberStrand ®Composite / NiCuBraidDash Number103 - 027 - 024ABCSpecify Length onPurchase Order.No Minimums!DWire BundleAccommodationRange (Ref)I.D.EAPPLICATION NOTES© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.com1. Marking - Label individual packages.2. Material - Nickel Clad/Thermoplastic, silver color.Nickel plated Copper wire/ASTM B355 CL.7 OFHC, 36 awgBraid angle all sizes 40° - 50 °3. Consult factory for alternative blend ratios.4. Braid is made from Nickel-plated AmberStrand ® compositethermoplastic fibers. AmberStrand ® is a registered trademark ofSyscom Advanced Materials, Inc.5. Metric dimensions (mm) are in parenthesis and for reference only.D-3E-Mail: sales@glenair.comFG


CompositeShielding102-051PEEK Tubular Braid (Black)for Series 74 Convoluted TubingAProduct Series102 - Braided Shielding102 - 051 008Tubular Braid Size(See Table I)BSpecify Length onPurchase Order.No Minimums!CWire BundleAccommodationRange (Ref)I.D.DEFTABLE I: TUBULAR BRAID SIZE ORDER NUMBERWire BundleBraid Nominal Accommodation Range Ref.Size I.D.Min.Max.004 .125 (3.2) .125 (3.2) .312 (7.9)008 .250 (6.4) .250 (6.4) .500 (12.7)016 .500 (12.7) .375 (9.5) .719 (18.3)024040.750 (19.1)1.250 (31.8).500 (12.7).750 (19.1)1.000 (25.4)1.250 (31.8)APPLICATION NOTES1.Metric dimensions (mm) are in parentheses and are for reference only.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comD-4E-Mail: sales@glenair.com


687-749Composite AS85049/93Banding Split-RingCompositeShieldingFor Use with GlenairBanding Backshellsand Braid SocksConsult Factory forInformation on OtherSplit Ring Designs andPart Numbers1.2.Basic NumberCable Entry Diameter(See Table I)687-749 XB 16Finish SymbolXB - No Plating, Black MaterialAPPLICATION NOTES687-749 supercedes and replaces 687-207 split ring.Metric dimensions (mm) are in parentheses and arefor reference only.BDashNo.04060810121416182022242628.88 (22.4)Max.50(12.7)Min.TABLE I: DASH NUMBERA Diameter± .03 (0.8).25 (6.4).38 (9.7).50 (12.7).63 (16.0).75 (19.1).88 (22.4)1.00 (25.4)1.13 (28.7)1.25 (31.8)1.38 (35.1)1.50 (38.1)1.63 (41.4)1.75 (44.5)AAccommodates600-052 and600-083 BandB Diameter± .03 (0.8).36 (9.1).49 (12.4).61 (15.5).74 (18.8).86 (21.8).99 (25.1)1.10 (27.9)1.24 (31.5)1.36 (34.5)1.49 (37.8)1.61 (40.9)1.74 (44.2)1.86 (47.2)ABCDShrink Sleeve or770-001 Series Shrink BootTape WrapEXAMPLE APPLICATION687-749Split RingShield Pig Tailor Drain WireEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comBand-It BandShieldSockSolderSleeveBand-It Band600-052 or -083D-5E-Mail: sales@glenair.comG


Glenair Announces:140 Series EMI/RFI Composite BoxesNow NAVSEA Approved for use on U.S. Naval ShipsNAVSEA Approved Composite Electrical EnclosuresJunction Boxes - Electrical Boxes - Sound-Powered PhonesNAVSEA Approval:Glenair advanced,corrosion-control compositeelectrical boxes are nowNAVSEA approved fordeployment around thefleet. All testing has beencompleted and NAVSEAis working with NAVSUPMechanicsburg to introducethe individual boxes andreplacement parts to thestock system. For NAVSEAcontact information or forthe latest procurementinformation on the NAVSEA803-6983506 drawingplease contact Glenair @818-247-6000.Glenair salutes andextends its thanks tothe many officers andsailors who participatedin sea trails to evaluateand perfect the NAVSEAcomposite box conversionproject, including the menand women of the:• USS Geo. Washington (CVN-73)• USS Theo. Roosevelt (CVN-71)• USS Barry (DDG-52)• USS Comstock (LSD-45)• USS Vella Gulf (CG-72)• USS Rushmore (LSD-47)• USS Enterprise (CVN-65)• USS D. D. Eisenhower (CVN-69)• USS Curtis Wilbur (DDG54)• USS John S. McCain (DDG56)• USS Whidbey Island (LSD-41)• USS Germantown (LSD-42)• USS Fort McHenry (LSD-43)• USS Harpers Ferry (LSD-49)• USS Pearl Harbor (LSD-52)How to OrderBox/Part TypeNational StockNumber (NSN)Junction BoxesSmall Round5975-01-556-7948Small Rectangular5975-01-556-7957Medium Rectangular5940-01-557-2672Large Rectangular5940-01-557-2679Electrical BoxesSingle Gang5940-01-557-2645Single Gang5940-01-557-2667Single Gang5940-01-557-2725Single Gang5940-01-557-2719Dual Gang5975-01-556-9504Dual Gang5940-01-557-2634Sound Powered Phone BoxSingle Gang5975-01-556-9617Dual Gang5975-01-556-9572Quad Gang5940-01-557-2639Terminal BoxesSmall Round5940-01-557-2579Small Round5940-01-557-2712Small Rectangular5975-01-556-7967Small Rectangular5975-01-556-9434Small Rectangular5975-01-556-9443Large Rectangular5975-01-556-9489Large Rectangular5940-01-557-2564Large Rectangular5940-01-557-2578Large Rectangular5940-01-215-5963Large Square—Large Square—Large Square—Replacement Parts and FittingsComposite Feedthrough Adapter*Composite Sound-Power Receptacle ConnectorReplacement Sound-Power Flop Lid Cover AssemblyReplacement Electrical Flop Lid Cover AssemblyReplacement Collar Mate Flop Lid AssemblyReplacement Cover ScrewkitTurnkey Box/<strong>Pan</strong>el AssembliesLSD41 Class Ship Stern Gate Control <strong>Pan</strong>el AssemblyLSD49 Class Ship Stern Gate Control <strong>Pan</strong>el AssemblyCVN Nimitz Class Elevator Control Communication SystemLSD41 and LSD49 LCAC Docking Light <strong>Pan</strong>elGlenair SeriesPart Number140-060XMS-05140-060XMS-01140-060XMS-02140-060XMS-03147-023XMS-01147-023XMS-02147-033XMS-0003147-032XMS-0005G147-020XMS-02147-020XMS-05147-022XMS-01147-021XMS-02147-021XMS-03140-060XMS-05T2140-060XMS-05T4140-060XMS-01T3140-060XMS-01T4140-060XMS-01T6140-060XMS-03T1140-060XMS-03T2140-060XMS-03T5140-060XMS-03T9140-060XMS-06T1140-060XMS-06T2140-060XMS-06T3637B094XB02102CB227-059XO04W630-038XO-02K630-038XO-01K630-038XO-04K687-499-1149-003149-004147-038XMS-002149-005Navy SymbolNumber Ref.----735.31099.11098.11101--2841284228435201400435.1528444432.1434529433.1522.1446525---------


Glenair CostSaverComposite EMI/RFI Junction BoxesGeneral InformationCompositeJunctionBoxesLots of Junction Boxes are Builtfor use in Harsh, EMI/RFI Applications.Ours are Built to Save You Money.AGlenair is the recognized leader incomposite thermoplastic researchand development for the interconnectaccessory industry. Glenair's lightweight/high-strength CostSaver Composite EMI/RFI Junction Boxes are ideally suited for usein harsh environments where resistance toelectromagnetic interference, corrosive fluids,Series 316 stainlesssteel hardwareprovides long-termdurabilityhigh temperatures, shock and vibration is acritical requirement.The boxes are designed to meetthe shock and vibration requirements ofMIL-S-901D and MIL-STD-167SHIPS. Boxmaterials also meet stringent EMI/RFI/HIRFand indirect lightning strike performancespecifications.IP67 rated seals andgaskets protect equipmentfrom moisture and dustBCDGlass reinforced compositethermoplastic material is strongand durable and yet extremelylightweight.Low harmonic resonance and inherentattenuating properties reduce looseningand decoupling of feed-through fittingsand accessories.Unlimited corrosion resistancecompared to metal junctionboxes reduces repair andmaintenance costs.EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-1E-Mail: sales@glenair.comG


CompositeJunctionBoxesGlenair CostSaverComposite EMI/RFI Junction BoxesDesign Guide - Step OneAStep One: Specification of a Junction Box Assembly Beginswith the Selection of the Right Size Box—Both in Terms of theInternal Volume and the External Package Size.BGlenair's CostSaver Composite JunctionBoxes are ideally suited for use in harshenvironments where weight savingsand resistance to electromagnetic interference,corrosive fluids, high temperatures, shock andvibration are critical requirements.Compared to aluminum, brass or steelboxes, Glenair's "CostSavers" provide equal orimproved RFI/EMI protection, with considerablesavings in corrosion-related maintenance.Glenair boxes are outfitted with captive stainlesssteel cover screws for additional long-termcorrosion resistance.In retrofit applications, select the mostefficient size to fit the existing electronics package.More than one box can sometimes be usedefficiently if the electronics package can be splitbetween two or more boxes. For new applicationdesigns, please consult the factory for advice onmaximizing the use of internal package space.CDEFGMulti-Port Split Shell Box SeriesGlenair now produces two configurations ofmulti-port split shell composite thermoplasticjunction boxes, our 140-200 octagonal designbox and our 140-203 twelve port rectangularbox. Both designs are equipped with 316Lstainless steel fasteners for corrosionresistance. The split-shell design affords easyaccess for maintenance or access to storedcable loops.Small Three-Legged Box (Series 140-106)The latest box design from Glenair is ideallysuited for reduced package-size junction boxapplications such as LED lighting, switchesand other single component applications.Designed to accommodate a 3.5 inch internalmounting plate, the three-legged box iscurrently in use in a wide range of US Navyapplications. Three sides of the hexagonalbox, as well as the lid, can accommodatebulkhead fittings. Materials and performanceratings are identical to the other boxes in theGlenair composite box line.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-2E-Mail: sales@glenair.com


Glenair CostSaverRectangular Composite EMI/RFI Junction BoxesDesign Guide - Step OneCompositeJunctionBoxesUltra-Miniature Junction Box (Series 140-074)Glenair’s smallest and lightest box and is designed for non-environmentalmodule-to-chassis applications using MTC connectors. Cover snaps in placewithout the use of fasteners.Mini Junction Box (Series 140-100)Typically used in controlled (non-environmental) applications (such asinstrument cases) or as a junction box for miniature connectors.Small Junction Box (Series 140-101)Designed for use in harsh environmental applications (shipboardweather deck, up-mast, etc.) which require EMI/RFI protection andresistance to vibration and shock.Medium Junction Box (Series 140-102)Used in high-performance military and commercial applications asa terminal block enclosure, interconnect junction box or instrumentcase. Size is suitable for larger shell size connectors and fittings.Large Junction Box (Series 140-103)This large volume box is geared for cable storage and for usein large electrical and optical interconnect junctions. Top andside surface area accommodate large numbers of circular andrectangular connectors and fittings.Small Low-Profile Junction Box (Series 140-104)Ideal for use in limited size and space applications, this composite box isgeared for fiber optics and other miniaturized interconnect components.The box has been used extensively in high-performance air and spaceretrofit applicationsMedium Low-Profile Junction Box (Series 140-105)This low-profile box is geared for tight spaces, such as under-seatcockpit and in-flight-entertainment systems. The box features three(optional) internal dividers for increased isolation of radiated EMI.Jumbo Junction Box (Series 140-107)This extra large box is geared for terminal junctions as wellas integration of large pieces of electronic and electricalequipment.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-3E-Mail: sales@glenair.comABCDEFG


CompositeJunctionBoxesGlenair CostSaverComposite EMI/RFI Junction BoxesDesign Guide - Step TwoABCDEFGStep Two: Select BoxColor, Plating and PlatingCoverageColor: Color pigments may be added directlyto the polymer to create a limited range of standardcolor options. Currently Glenair offers the followingbox color selections:• Black• Blue• Grey• Brown (Natural)• PurpleCertain industries and applications havestandardized on particular colors and Glenair canprovide custom colors as necessary. Colors mayaffect material performance. For exact matching ofcustom colors please provide the factory with a PMScolor chip number or material sample.Plating: Glenair offers three standard platingoptions for EMI/RFI applications:• Electroless Nickel• Ni-PTFE• No Plating, CustomerChoice of Base ColorPlating Coverage: Plating may be appliedselectively to meet specific EMI/RFI shielding andgrounding requirements (Unplated models are selectedwhen the grounding of interconnect components forEMI protection is not required). Internal plating withselectively plated penetrations provides optimal EMIprotection and surface durability (scratch resistance)External Plating provides complete electromagneticcompatibility without the cost of selective maskingand plating.Internal Plating OnlySelective PlatingPEI* Resin Withstands Long-Term Exposure to Heat, Moistureand Caustic ChemicalsGlenair CostSaver Composite Boxes aremade from PEI, 30% glass fiber, (polyetherimide).PEI is an amorphous thermoplasticpolyetherimide offering outstanding high heatresistance, high strength, modulus and broadchemical resistance. Its balance of properties andprocessability offers design engineers exceptionalflexibility and freedom to innovate. PEI resinsare inherently flame resistant with low smokeemission. It is radiation resistant, microwavetransparent and is naturally flame retardant.Because of its unequaled properties, PEI is theideal replacement for steel and other metals. PEIresins offer: inherent flame resistance, long-termheat resistance, dimensional stability, strength andmodulus at elevated temperatures, hydrolytic andchemical stability, and environmental and corrosionresistance.Environmental PropertiesPEI resin is resistant to mineral acids,mineral salt solutions and dilute bases. Unlikeother amorphous resins, PEI polyetherimide alsodemonstrates unusually good resistance to a widerange of caustic chemicals.PEI resin is unaffected by most hydrocarbons,making it an excellent candidate for aircraft andshipboard applications exposed to gasoline, oils andother fuels.PEI resin is inherently resistant to UV radiationwithout the addition of stabilizers. Exposure to 1000hours of Xenon arc weatherometer irradiation (1.55Watts/m2 irradiance at 340 nm, 63°C) produces anegligible change in the tensile strength of the resin.PEI resin exhibits excellent hydrolytic stabilityof tensile strength after immersion in water. 10,000hour immersion tests in water at 212°F (100°C)show that PEI resin’s physical properties remainvirtually unchanged, even with repeated cyclingfrom steam pressure to drying in vacuum at roomtemperature.*G.E. ULTEM ® Resin© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-4E-Mail: sales@glenair.com


CompositeJunctionBoxesABCDEFGlenair CompositeBoxes, Connectors andAccessories Test PlanPlating Adhesion Glenair# 9-44-18/TN94-159The item is tested in accordance with MIL-DTL-38999 and should not exhibit any blistering, peelingor other separation of the units plating whenimmersed in ice water at 0ºC within 15 seconds after30 minutes exposure to 200ºC in a circulating oven.Vibration NTS# 973-7369-2When mounted in a suitable fixture on a vibrationtable and subjected to vibration in accordancewith MIL-STD-167 type 1 for box units & Mil STD-1344, Method 2005 Condition IIl, for fittings andaccessories. The tested items should not exhibitloosening of component parts or evidence ofdamage.Shock NTS# 973-7369-2When mounted on an Impact plate the GlenairBox is subjected to shock load (Hammer drop) inaccordance with MIL-STD-901D, <strong>Lightweight</strong>, GradeC, there shall be no loosening of parts or evidenceof damage. A 400 LB hammer weight attachedto a 5 foot long swing arm is raised and releasedto strike the mounting plate, 9 blows (3 blows in 3axes).Shock MOD# BR8470 Grade C & FGlenair box is mounted on a suitable fixture andsubjected to an initial 70G load progressing to 130Gload in accordance with MOD BR 8470 Grade C &F, there shall be no loosening of parts or evidence ofdamage.Salt Spray Glenair# 9-44-18/TN94-159The item shall meet Braid Retention, Deviceconductivity, functional requirements and exhibitno exposure of underplate or base material whensubjected to 2000 hrs per MIL-STD-1344 Method 1001.Glenair CostSaverComposite EMI/RFI Junction BoxesDesign Guide - Test PlanDust NTS# 973-7369-1The item must conform to required torque limits andfunctional requirements within 25% after being subjectedto sand and dust test of MIL-STD-202 Method 110.UV Light Resistance GE RDM88050255-6042There shall be no degradation of the mechanicalproperties defined in this specification after testing inaccordance with ASTM D2565Glenair’s 140-060 SeriesJunction Box for the USNavy is available in foursizes and is suppliedeither with or withoutterminal rails and blocksImpactThere shall be no evidence of breaking or crackingof components or other damage, which could affectthe product performance. The box will be tested inaccordance with MIL-STD-1344 Method 2015 using8 drops from a height of 2 meters with plate indexedat 36º intervals.External Bending MomentGlenair# 9-44-18/TN94-159No evidence of damage detrimental to normaloperation when subjected to 3X magnification afterbeing subjected to loads specified in MIL-STD-1344.Temperature Cycling NTS# 575-9249Item is subjected to a controlled temperature inaccordance with MIL-Std-1344 Method 1003 @–65ºC to 200ºC. After testing the product mustnot exhibit any cracking, peeling or separation ofplating, or other functional damage.Hydrolytic Stability NTS# 878-536In accordance with ASTMD570-81, Tested Itemsshall be free of defects detrimental to mechanicalperformance, no increase in weight greater than 1%and no evidence of cracking, breaking or looseningof component parts when subjected to boiling water.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-6E-Mail: sales@glenair.com


Glenair CostSaverComposite EMI/RFI Junction BoxesDesign Guide - Step FourCompositeJunctionBoxesIce Resistance Glenair# 9-44-18/TN94-159The item must conform to required torque limitsand functional requirements within 25% after beingimmersed for a minimum of 3 cycles in tap water for 1minute and placed in an ambient temperature of –65ºCfor one hour (until surfaces are completely iced over).FlammabilityThe item flame and after flow-extinguishing timeshall not exceed limits defined in Table II of MIL-STD-1344 Method 1012, Smoke index, NES 711issue 2, and NES 713 issue 3. Burning behavior byOxygen index, ISO 4589.Water Tightness EA# 0C13513-039514Water tightness and internal pressurization testedat 1 atmosphere (14.7 psi). Unit is subjected toa progressive internal pressure test in three feetof water at ambient temperature in increasingincrements of 1psig for 2-minute intervals.Outgassing JPL 081892Unit is tested in accordance with ASTME 595;maximum allowable weight loss is 10%. After testand bake out the maximum allowable VCM (volatilecondensable material) is 0.10%.Electrical equipmentready for installationin Glenair’s 147-020Series Electrical Boxfor the U.S. NavyElectromagnetic ShieldingTRW/ABQ-55C-1186-0Shielding effectiveness / transfer impedance testsperformed in accordance with Military industrystandards and customer specific requirements.Transfer impedance measurements from 1 through100 MHZ and radiated emissions were evaluatedin the ranges from 20 through 1000 MHZ. The testspecimen is subjected to an EMI field and measuredto determine to specific levels of shielding propertiesare exhibited.Step Four: Select InternalTerminal RailMounting Plate and DrillingGlenair manufactures an internal terminal railmounting plate for all box sizes except the Ultra-Miniature (140-074) and Mini (140-100). Terminalrail mounting plates are fabricated from aluminumalloy or stainless steel and are typically passivatedor plated with electroless nickel. Custom platings arealso available. The factory maintains dimensionalspecifications for all popular din rail and terminal blocktypes and can drill plates per these specifications orto your drawing. Please consult factory for mountingoptions for nonstandard electronic components.The Standard Plate Selection for Each Box Comeswith Threaded Inserts for Most PopularTerminal Rails or BlocksABCDEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-7E-Mail: sales@glenair.comG


CompositeJunctionBoxesGlenair CostSaverComposite EMI/RFI Junction BoxesDesign Guide - Step FiveABCDEFStep Five:Select Box Input-OutputComponents:Feed-Through FittingsFront, Rear andFlange MountconfigurationsDesigned for use with all types of shieldedand unshielded cable and conduit, from lessthan 1/4" to 1 3/4" in diameterOptional endfittingsincludeBanding AdapterPlatforms, ShrinkBoots andStrain-ReliefsGlenair manufactures a full spectrum line offeed-through fittings for routing wire, cable and conduitinto and out of switch gear and other types of junctionboxes. The fittings are also ideal for thru-panel andbulkhead applications.From environmental sealers and EMI/RFIshield terminators to strain reliefs and shrink bootadapters—Glenair has the right box feed-through forevery application requirement.Stainless versions are available in everyconfiguration, but as a design consideration,composite feedthroughs should be considered forall applications where weight savings and extendedcorrosion protection is desired. Our compositethermoplastic designs (component series 637-094)offer significant weight savings over stainless steeland, again, unlimited corrosion protection. Many ofour most popular part numbers are in stock, in quantityand ready for immediate delivery.It is particularly important not to specifyaluminum alloy fittings for harsh environment boxapplications. Compared to aluminum alloy, Glenaircomposite fittings provide equal or improved RFI/EMIprotection, and are made from the same high-gradeULTEM ® engineering thermoplastic as our boxes.Composite feedthroughs are designed to meet RTCA/DO-160C environmental conditions and physicalstrength requirements. Please consult the factory forassistance in selecting the best materials and platingsfor your application.Braid Retention Glenair# 9-44-18/TN94-159Fitting terminations shall be capable of providing 2.5milliohms maximum resistance between braid andfitting interface when braid is subjected to a tensileload of 5 Kg applied gradually.EMI Shielding MOD# ME1A24S136FShielding effectiveness Shipboard in accordancewith M.O.D. Def Standard 59-41 DRE01. TheGlenair box is subjected to an EMI field andmeasured to the level of shielding effectiveness perthe Def standard 59-41 DRE01.Indirect Lightning (Lightning Strike)LT# LT-95-1153, LT-00-1752Testing in accordance with MIL-STD-1344. Itemis subjected to Waveform 1 & 5B using a highcurrent generator. The item must remain functionalwithout degradation of unit’s electrical performance.Waveform 1 and 5B are applied starting at3ka increasing to 20ka checking continuitymeasurements at set intervals. Waveform 1 willadditionally be subjected to an oscillatory wavestarting at 30ka and increasing in 10ka steps untilfailure in continuity measured.Glenair 147-021 and 147-022 Series Sound PoweredTelephone Boxes for the US Navy are available in three boxsizes with custom single, dual or quad jack receptaclesHumidity NTS# 575-9249The test specimen is subjected to the humiditytest specified in MIL-STD-1344 Method 1002 TestCondition Type ll. The tested item shall exhibitno weight increase, swelling or other evidence ofmoisture absorption into the base material.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-8E-Mail: sales@glenair.com


Glenair CostSaverComposite EMI/RFI Junction BoxesDesign Guide - Step SixCompositeJunctionBoxesFungus Resistance TBM84-3Materials used shall be certified as fungus inert inaccordance with requirements of MIL-STD-810C,Items must have no evidence of Fungus growth,deterioration or corrosion as a result of testing.Shock NTS# 373-2685, Supplement 1When mounted on an uneven surface with onemounting location lower to create torsion loading,box is subjected to shock per MIL-S-901D Class 1,Grade A, Type C (lightweight).Glenair 147-015 SeriesIndicator Light Box isavailable in four sizesand supplied with USNavy specified indicatorlights and switchesMagnetic Permeability Glenair# 9-44-18/TN94-159Items shall be tested in accordance with MIL-STD-1344.Ozone NTS# 678-3143There shall be no evidence of cracking or otherdamage when item is tested in accordance withMIL-STD-1344 Method 1007.Fluid Immersion NTS# 678-3143Item shall meet the functional requirements inaccordance with MIL-STD-1344 Method 1016 (onesample per fluid).Halogen <strong>Free</strong> GE 050198Testing for halogen releases when ignited inaccordance with ASTME XX,Radiation Test GE RDM88050255-6042Gamma Ray, Electron Beam, X-Ray, Ultra Violet,Visible, Infrared, Microwave and Radio Frequencytesting preformed.Fitting to Box Conductivity NTS# 575-9249Max. Voltage drop of 3 millivolts before conditioningand 6 millivolts after conditioning when tested toMIL-STD-1344 Method 3007.Step Six:Select Box Input-OutputComponents:Environmental ConnectorsGlenair offers a wide range of circular andrectangular connectors, including MIL-DTL-28840,MIL-PRF-83513 and MIL-DTL-38999 Hermetics.Environmental connectors of this type, and the oneshighlighted below, are ideally suited for use as inputoutputdevices in box applications.Glenair's Series 22 Geo-Marine ®Connectors offer high-densityinsert arrangements for a varietyof oceanographic, geophysicaland other severe environmentalapplications. The mated stainlesssteel plug and receptacle have ahydrostaticpressure sealing capability of up to 5000 psi (345bar) and are available in either glass-seal hermetic orrigid dielectric environmental insulators.Glenair's CompositeMIL-DTL-38999 SeriesIII Style Fiber OpticConnector is built to insureprecise optical alignment.Composite materials makethis one of the lightestweight, highreliabilityconnectors on the market. Connectorpolarization keys and keyways are molded to tightertolerances than required by the MIL-DTL-38999specification to reduce radial misalignment andinsertion loss.Glenair developed the Series800 "Mighty Mouse” to fill theneed for a miniaturized circularconnector with performancecomparable to other highreliabilityaerospace connectors.The connector is intended forapplications such as missile systems, satellites, manportablebattlefield gear, and light armored vehicles. Itis ideally suited for use with Glenair’s smaller junctionboxes.ABCDEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-9E-Mail: sales@glenair.comG


CompositeJunctionBoxesGlenair CostSaverComposite EMI/RFI Junction BoxesDesign Guide - Step SevenABCDEFStep Seven: Select Wire andCable Construction—FromConvoluted Tubing toArmored and OvermoldedCable DesignsThe Widest Range of Protective Materialsin the Industry are Available From GlenairDepending on your selection of input-outputdevices—from simple wire feed-through fittings toenvironmental connectors—Glenair can outfit thejunction box assembly with an appropriate cableor conduit design. Tested and qualified products,including a broad range of environmental jacketingand shrink-boot materials are available for standardcable-to-connector designs. Glenair can also supplyovermolded cables for harsh environments madefrom polymer compounds such as Viton ® , Neopreneand Polyurethane.Given the need to complete final installation ofthe box interconnect system on-site, many customersspecify plastic and metal-core convoluted tubing astheir preferred media protection material. Flexible,high-temperature convoluted tubing is an idealmaterial choice for interconnect systems designedaround the Glenair junction box. The materialprovides a durable, highly-flexible enclosure for alltypes of wires. And Glenair is able to supply the allthe end-fittings and transitions necessary to meet anyinstallation configuration. Available materials includeETFE, FEP, PFA, PTFE and halogen-free, light weightPEEK. Glenair conduit, systems and fittings areapproved to the US Navy’s MIL-PRF-24758 standard.Our new FIRST Conduit Fitting System features aunique swivel design for easy installation.Relevant Industry Standards:IEC IP Ingress RatingsThe IP Rating indicates the measure of anenclosure's protection against dirt and water.Glenair CostSaver Composite EMI/RFI Boxes arerated to IP 67, where 6 = Total Protection AgainstSolid Objects, and 7 = Protection against the effectsof temporary immersion in water. Glenair's Mini147-100 Box is rated to IP64 which indicates totalprotection against dust, and from water sprayedfrom all directions.SP-R-0022A and ASTM-E-595 Vacuum StabilityBoth specifications govern the "outgassing" ofnon-metallic materials for use in spacecraft.Tests measure Total Mass Loss which may notexceed 1.0% of the total specimen mass. Testsfor this standard also measure Collected VolatileCondensable Materials from Outgassing in aVacuum Environment; which means they measureodor and toxicity emitted from the material. AllGlenair CostSaver Composite EMI/RFI Boxes aretested and approved to these standards.IEC 79-7 MOD (ISA-S12.16.01) Hazardous AreaExplosion ProtectionElectrical enclosures are certified for use inhazardous areas such as oil-rigs and tankers bystandards organizations such as CENELEC. Testsmeasure the ability of an electrical apparatus toprevent the emission of sparks, arcs or hot surfacetemperatures from igniting a fire in a hazardousarea. Glenair Composite EMI/RFI Boxes meet E EXe IIB T3 (increased safety) in Class I, Zones 1 and 2hazardous locations.UL 94: Flammability of Plastic MaterialsThis requirement covers flammability of plasticmaterials used in devices and appliances. Theflammability properties of materials are measured inresponse to heat and flame under controlled laboratoryconditions. All Glenair CostSaver CompositeEMI/RFI boxes are tested and approved to thisstandard.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-10E-Mail: sales@glenair.com


Glenair CostSaverComposite EMI/RFI Junction BoxesDesign Guide - Step EightCompositeJunctionBoxesBombardier Toxicity and Federal RailroadAdminiatration Flame Spread, Smoke Densityand ToxicityThis requirement covers material flammability andtoxicty IAW with both aircraft and rail transportationrequirements. Testing was completed on actualmolded box samples, in the medium gray color,made from Ultem 2300-GY4001. Testing consistedof flammability IAW ASTM E 162, rate of smokegeneration IAW ASTM E 662 and Bombardier SMP800-C toxic gas generation. The Glenair compositebox samples passed all tests. For additionalinformation please request test report No. 08-002-923(B) for Bombardier toxicity, and test report No.08-002-923(A) for surface flammability and rate ofsmoke generation.<strong>Corrosion</strong> resistance and weightreduction are just part of the storyfor these Glenair junction boxapplication examplesFuture Soldier:Weight reduction was the principal goal inselecting the Glenair composite box for the JEDIWarrior Program. The boxes house Lithium batterypacks used to power video image and battlefielddata collection systems carried by the soldier. Theinterconnect system and its power supply must beable to withstand the rigors of exposure to mud,dust and abusive handling. The complete solutionfrom Glenair also included our Series 800 "MightyMouse" Connector and overmolded cable sets.Ministry of Defense:Glenair composite boxes for the UK Ministryof Defense were subjected to a rigorous testingprogram, including high-duration shock, EMI andsalt-spray corrosion resistance. The MOD haschosen the Glenair boxes as standard replacementsfor existing aluminium junction boxes which becametoo expensive to maintain due to high-impactbreakage and corrosion. The Glenair boxes nowserve in submarines, missile-frigates and othershipboard applications.Step Eight: Select AdditionalPenetrations forHole-Cap AssembliesOptional Unifiedor Metric ScrewAssemblyJunction boxes may be equipped with additionalpenetrations for future expansion needs, or forapplications where one box design will be used inseveral different configurations. Glenair supplies ahole-cap assembly to seal unused penetrations againstthe environment. The hole-cap assemblies are ratedto IP67 for particle and moisture protection.Glenair can produce virtually any design of customcap or lid required. Please consult the factory.ABCDEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-11E-Mail: sales@glenair.comG


CompositeJunctionBoxesGlenair CostSaverComposite EMI/RFI Junction BoxesDesign Guide - Step NineAEvery PictureTells a StoryBCDEFGMissile-Control:The ability to withstand extremes in shock andvibration, as well as long term corrosion protectionand electromagnetic compatibility were baselinerequirements for this missile control junction box.The complete system includes fiber optic connectors,termini and cabling. Interconnect systems of thistype must be able to sit idle for many years, and thenperform flawlessly in the blink of an eye.Fiber-Optic Storage:In this application, Glenair was able to providea complete, turnkey interconnect assembly whichincluded both the lightweight composite box, as wellas the conduit and the fiber optic interconnects.The box doubles as an environmentally controlledstorage area for additional lengths of fiber-opticcable. In the event a termination is damaged, boththe conduit and box may be opened to access thetermini and the wire-loops for easy repair.Glenair Standard US Navy Composite BoxesStock CodeCDNWC655-03-001(NAVSEAumbrellastock codefor the GlenairElectricalJunction BoxSeries).DescriptionJunction Box, with or withoutterminal blocks, four sizesElectrical Box, 115V, 15 Amp, twosizes, single and dual receptacleSound Powered Telephone Box withGlenair composite jack receptacle, threesizes, single, dual and quadThis OneSpeaks VolumesGlenair is in the business of solvingeven the most complex interconnectdesign problems. We know that yourproblem isn't solved when the connectorand cable are selected. The real workstarts with the packaging of the keycomponents for actual use. Glenairis ready with junction box solutionsthat incorporate our complete line ofinterconnect products—all available incorrosion-free composite thermoplastic.At Glenair, we're ready with both theindividual interconnect technologies, aswell as the most innovative and effectivepackaging solutions available today. Nowthat's a story worth telling.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-12E-Mail: sales@glenair.com


Glenair CostSaverComposite EMI/RFI Junction BoxesElectrical Performance SpecificationsCompositeJunctionBoxesTemperature in Degrees of FahrenheitThermal Conductivity at 60,000 Feet Elevation35032530027525022520017515012510075502500 5 10 15 20 25 30 35 40 45 50 55 60Time in MinutesComposite Box InternalComposite Box ExternalAluminum Box InternalAluminum Box ExternalTemperature in Degrees of Fahrenheit3503253002752502252001751501251007550250Thermal Conductivity at Sea Level0 5 10 15 20 25 30 35 40 45 50 55 60Time in MinutesComposite Box InternalComposite Box ExternalAluminum Box InternalAluminum Box ExternalConsultfactory forthermallyconductivematerialoption10-20w/mkABTransfer ImpedanceRadiated Emissions109820100CTransfer X (mOHMS)765432101.5 10.4 20.4 30.4 40.3 50.3 60.2 70.2 80.1 90.0 100.0Frequency (MHz)Composite BoxAluminum BoxSignal Level (dBM)-10-20-30-40-50-60-70-8020.0 191.5 387.5 608.0 804.0 1000.0Frequency (MHz)Composite BoxAluminum BoxDKiloamps (1000)6050403020100Indirect Lightning Strike ThresholdSAE - AE4L-87-3, Wave Forms 1 & 5B.500 .625 .750 .875 1.000 1.125 1.250 1.375 1.500DiameterWave Form 5B, 50 x 500 µs(Composite Aircraft)Wave Form 1, 6 x 70 µs(Aluminum Aircraft)The values shown for indirect lightningstrike represent the approximate thresholdof conductive composite tubular attachmentcomponents having diameters equal tothose listed. For example, connector shellsize is calculated in .0625 increments; shellsize 10 = 10 x .0625 or .625 diameter. Cableentry diameter is another consideration. Usethe smallest part diameter when evaluatingthresholds. Consult factory for additionalinformation.EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-13E-Mail: sales@glenair.comG


CompositeJunctionBoxesGlenair CostSaverComposite EMI/RFI Junction BoxesBox Specification WorksheetABox Specification WorksheetGlenair brings a unique strength to junction box systems: the ability to build a turnkey assembly—wired,terminated, tested and complete with all the necessary fittings and accessories. We are the only nonmetallicenclosure manufacturer in the world which can supply an integrated interconnect system of this type. And weare pleased to provide this service at small quantity and prototype levels. This worksheet summarizes themajor decision points in the design and development of an interconnect box assembly.BCDEFOriginator Contact InformationName:Location:Phone:Fax:E-Mail:Select Box Series Size and Type Ultra-Miniature Box (140-074) Mini Junction Box (140-100) Small Junction Box (140-101) Medium Junction Box (140-102) Large Junction Box (140-103) Jumbo Junction Box (140-107) Small Low-Profile Box (140-104) Med Low-Profile Box (140-105) Small Three-Legged Box (140-106) Octagonal Box (140-200) Twelve Port Box (140-203)Select Box Color Black Grey Brown Purple Other _________________Select Plating Type Electroless Nickel/Metallic Finish Zinc Nickel/Matte black Finish Ni-PTFE 1000 Hour Gray TM No PlatingSelect Plating Coverage Internal Plating with SelectivelyPlated Entry Holes External Plating Only No Plating (non-conductive)Select Grounding Device Integrated Grounding Foot Side-Mounted Grounding Stud NoneSelect Internal Mounting Plate Yes NoSelect/Indicate Connector and Fitting Locations:Indicate the locations of your selected connectors and fittings.You may simply describe the devices in the space provided(“Two jam-nut 15 pin D38999 Series III Connectors go on Side"A") or you may sketch the fittings and connectors in place withappropriate labels. There are no limits to the size and number ofpenetrations other than the physical boundaries of the box surfaces.Use the dimensional information published with each connector orfeed-through series, or call our factory for assistance.Specify Internal Terminal Rail MountingPlate Drilling Not Applicable Standard Drilling Per Catalog Per Customer DrawingWire/Cable Construction Standard Armored/Shielded Cable Glenair Overmolded Cable Plastic Convoluted Tubing Metal-Core Conduit Not ApplicableSupply Additional Penetrations with HoleCap Assemblies? Yes No Not ApplicableGlenair to Provide Turnkey Assembly ofBox Components? Yes. (Bill of Materials and/orDrawing Required) No Not ApplicableRectangular Box Top TemplateGNOTE: Box Series Numbers are for reference only. Callthe factory for part number assignment for custom boxconfigurations.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-14E-Mail: sales@glenair.com


Glenair CostSaverComposite EMI/RFI Junction BoxesBox Specification WorksheetCompositeJunctionBoxesInput-Output Device Position TemplateThis template may be used to indicate initial positioning of connectors, feed-throughs and fittings such asground lugs. Indicate the location of all special markings or labels including correct wording/numbering.Three-Legged Junction BoxesRectangular Junction BoxesASide 3TopSide 1Side ABSide 2CSide BSide 1DSide 2Side CESide 3Side DFThe structural ribs located on the rectangular box sides are provided to increase the overall strength of thebox. The ribs may be removed to accommodate additional fittings if necessary. For additional assistance inlocating connectors and fittings please consult the factory. For custom fittings, such as specially designed doors orlid covers, please consult the factory. Application engineering for customer specified box assemblies is providedfree upon request.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-15E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-074Ultra-Miniature Junction BoxProduct Facts and Dimensional DetailsAProduct Series140 - Composite BoxesFinish Symbol(See Table I)140 - 074 XM - 0000BCUltra-MiniatureSeries 140-074CostSaver CompositeJunction BoxBasic PartNumberDash NumberSnap Fit Cover2.253.00C LD.817ESymbolXMXOTABLE IFinish DescriptionElectroless NickelNo Plating (Non-Conductive Finish)1.850Ø.150 Thru Hole4 PlacesXMT2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM1.850FXMCElectroless Nickel per Lockheed MartinSpecification FPS-3084G1.2.3.NOTESUse dash number 0000 for basic box with no additional options beyond your specified finish.Box accomodates 1" MTC connector.Metric dimensions (mm) are indicated in parentheses and are for reference only.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-16E-Mail: sales@glenair.com


Series 140-074Ultra-Miniature Junction BoxProduct Facts and Dimensional DetailsCompositeJunctionBoxesØ .150 Thru Hole REF4 PlacesA1.70.40B.52.12.06C.68Ø .18 TYPØ .150 Thru Hole REF4 PlacesD1.52 1.751.85REF2.25REFE.23.431.85REF3.00REFF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-17E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-100Mini Junction BoxAProduct Series140 - Composite BoxesBasic PartNumberDash Number140 G 100 XMS - 0000BMaterial ColorSymbol(See Table II)Finish Symbol(See Table I)CMiniSeries 140-100CostSaver CompositeJunction BoxSymbolTABLE I: FINISHESFinish DescriptionDTABLE II: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNXOXMSXMXWXZNXMTNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IIAll Surfaces – Electroless NickelAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMEBox Series NumberTABLE III: KEY DIMENSIONSExternalInternal140-100 Mini2.55 (64.8) x 3.85 (97.8) x 1.38 (35.1)2.08 (52.8) x 3.38 (85.9) x 1.06 (26.9)FG1.2.3.NOTESUse Dash Number 0000 for Basic Box with No Additional Options Beyond Your Specified Finish.0000 Basic Box Includes #6-32 UNC Fasteners.Box Series Numbers are for reference only. Please complete the worksheet on E-14 and callthe factory for part number assignment for your specific box configuration.Metric dimensions (mm) are in parenthesis and for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-18E-Mail: sales@glenair.com


Series 140-100Mini Junction BoxCompositeJunctionBoxesSIDE AAssembly Identified withManufacturer's Nameand Part NumberØ 0.150 (3.8) minimumMounting Thru Hole2 PlacesASIDE D2.55(64.8).575(14.6)1.40(35.6)SIDE BB3.380 (85.9)Environmental Seal3.85 (97.8)SIDE C<strong>Pan</strong> Head Screwand Washer Assembly4 PlacesCDetailAC L1.38 (35.1)1.06 (26.9)SIDES A & CD#6-32 Thread Insert4 PlacesESIDES B & DF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-19E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-101Small Junction BoxAProduct Series140 - Composite BoxesBasic PartNumberDash Number140 G 101 XMS - 0000BMaterial ColorSymbol(See Table II)Finish Symbol(See Table I)CDSmallSeries 140-101CostSaver CompositeJunction BoxTABLE II: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNSymbolXOXMSXMXWXZNXMTTABLE I: FINISHESFinish DescriptionNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IIAll Surfaces – Electroless NickelAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMEBox Series NumberSmall 140-101TABLE III: KEY DIMENSIONSExternal Dimensions5.18 (132) x 6.00 (152) x 3.35 (85)Internal Dimensions(with Aluminum MountingPlate Installed, if applicable)3.94 (100) x 4.72 (120) x 2.63 (67)F1.2.3.NOTESUse Dash Number 0000 for Basic Box with No Additional Options Beyond Your Specified Finish.0000 Basic Box Includes #6-32 UNC Fasteners.Box Series Numbers are for reference only. Please complete the worksheet on E-14 and callthe factory for part number assignment for your specific box configuration.Metric dimensions (mm) are in parenthesis and for reference onlyG© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-20E-Mail: sales@glenair.com


Series 140-101Small Junction BoxCompositeJunctionBoxesSIDE A7.31 (185.7) Max6.500 (165.1)6.00 (152.4)A4.000 (101.6)SIDE D3.00 (76.2)3.25(82.6)5.18(131.6)MaxSIDE BBSIDE CMounting Hole (4 Places)accommodate 1/4-20 or 6mm BoltEMI/RFI Tongue and GrooveEnvironmental SealCDSIDES B & DStandard #6-32 UNC Screws and Inserts.25 (6.4)AAssembly Identified withManufacturer's Name andPart Number on Cover3.35 (85.1) SIDES A & CAEMounting Plate (Optional)Mounting BossF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-21E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-102Medium Junction BoxAProduct Series140 - Composite BoxesBasic PartNumberDash Number140 G 102 XMS - 0000BMaterial ColorSymbol(See Table II)Finish Symbol(See Table I)CDMediumSeries 140-102CostSaver CompositeJunction BoxTABLE II: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNSymbolXOXMSXMXWXZNXMTTABLE I: FINISHESFinish DescriptionNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IIAll Surfaces – Electroless NickelAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMEBox Series NumberTABLE III: KEY DIMENSIONSExternal DimensionsInternal Dimensions(with Aluminum MountingPlate Installed, if applicable)Medium 140-1025.95 (151) x 6.82 (173) x 4.26 (108)4.73 (120) x 5.91 (150) x 3.54 (90)FG1.2.3.NOTESUse Dash Number 0000 for Basic Box with No Additional Options Beyond Your Specified Finish.0000 Basic Box Includes #6-32 UNC Fasteners.Box Series Numbers are for reference only. Please complete the worksheet on E-14 and callthe factory for part number assignment for your specific box configuration.Metric dimensions (mm) are in parenthesis and for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-22E-Mail: sales@glenair.com


Series 140-102Medium Junction BoxCompositeJunctionBoxesSIDE A8.15 (207.0) Max7.28 (184.9)A6.82 (173.2) Max4.00 (101.6)BSIDE D4.00 (101.6)4.00(101.6)5.95(151.1)MaxSIDE BSIDE CMounting Hole (4 Places)accommodate 1/4-20 or 6mm BoltEMI/RFI Tongue and GrooveEnvironmental SealCDAssembly Identified with Manufacturer'sName and Part Number4.26 (108.2)Mounting Bossaccommodates#6-32 screw (4 Places).62 (15.7)EMounting Plate (Optional)SIDES A & CSIDES B & DF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-23E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-103Large Junction BoxAProduct Series140 - Composite BoxesBasic PartNumberDash NumberB140 G 103 XMS - 0000Material ColorSymbol(See Table II)Finish Symbol(See Table I)CLargeSeries 140-103CostSaver CompositeJunction BoxSymbolTABLE I: FINISHESFinish DescriptionDTABLE II: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNXOXMSXMXWXZNXMTNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IIAll Surfaces – Electroless NickelAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMEBox Series NumberTABLE III: KEY DIMENSIONSExternal DimensionsInternal Dimensions(with Aluminum MountingPlate Installed, if applicable)Large 140-1039.10 (231) x 9.10 (231) x 4.50 (114)7.87 (200) x 7.87 (200) x 3.78 (96)FNOTESG1.2.3.Use Dash Number 0000 for Basic Box with No Additional Options Beyond Your Specified Finish.0000 Basic Box Includes #6-32 UNC Fasteners.Box Series Numbers are for reference only. Please complete the worksheet on E-14 and callthe factory for part number assignment for your specific box configuration.Metric dimensions (mm) are in parenthesis and for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-24E-Mail: sales@glenair.com


Series 140-103Large Junction BoxCompositeJunctionBoxesSIDE A11.44 (290.60) Max10.00 (254.0)9.10 (231.1)A7.00 (177.8)BSIDE D7.00 (177.8)5.75(146.1)9.10(231.1)MaxSIDE BCSIDE CMounting Hole (4 Places)accommodate 1/4-20 or 6mm BoltAssembly Identified withManufacturer's Name and PartNumberEMI/RFI Tongue and GrooveEnvironmental SealD4.50 (114.3).62 (15.7)SIDES A & CEMounting Plate (Optional)Mounting Boss accommodates#6-32 Screw (4 Places)FSIDES B & D© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-25E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-104Small Low-Profile BoxAProduct Series140 - Composite BoxesBasic PartNumberDash NumberB140 G 104 XMS - 0000Material ColorSymbol(See Table II)Finish Symbol(See Table I)CSmall Low-ProfileSeries 140-104CostSaver CompositeJunction BoxSymbolTABLE I: FINISHESFinish DescriptionDTABLE II: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNXOXMSXMXWXZNXMTNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IIAll Surfaces – Electroless NickelAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMEBox Series NumberTABLE III: KEY DIMENSIONSExternal DimensionsInternal Dimensions(with Aluminum MountingPlate Installed, if applicable)Low-Profile 140-1045.86 (149) x 5.86 (149) x 2.13 (54)4.90 (124) x 4.90 (124) x 1.53 (39)FG1.2.3.NOTESUse Dash Number 0000 for Basic Box with No Additional Options Beyond Your Specified Finish.0000 Basic Box Includes #6-32 UNC Fasteners.Box Series Numbers are for reference only. Please complete the worksheet on E-14 and callthe factory for part number assignment for your specific box configuration.Metric dimensions (mm) are in parenthesis and for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-26E-Mail: sales@glenair.com


Series 140-104Small Low-Profile BoxCompositeJunctionBoxesSIDE A6.68 (169.7)Max6.25 (158.8)5.86 (148.8)Max3.75 (95.3)ABSIDE D3.75 (95.3)4.75(120.7)5.86(148.8)MaxSIDE BCSIDE CMounting Hole (4 Places).190 (4.8) DiameterEMI/RFI Tongue and GrooveEnvironmental SealD.26 (6.6)Assembly Identified with Manufacturer'sName and Part Number2.13(54.1).52 (13.2) RefSIDES A & CEMounting Boss accommodates#6-32 Screw (4 Places)Mounting Plate(Optional)FSIDES B & D© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-27E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-105Medium Low-Profile Junction BoxAProduct Series140 - Composite BoxesBasic PartNumberDash Number140 G 105 XMS - 0000BMaterial ColorSymbol(See Table II)Finish Symbol(See Table I)CMedium Low-ProfileSeries 140-105CostSaver CompositeJunction BoxSymbolTABLE I: FINISHESFinish DescriptionDTABLE II: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNXOXMSXMXWXZNXMTNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IIAll Surfaces – Electroless NickelAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMTABLE III: KEY DIMENSIONSEBox Series NumberExternal DimensionsInternal Dimensions(with Aluminum MountingPlate Installed, if applicable)Medium Low-Profile 140-1056.93 (176) x 5.85 (149) x 2.44 (62.0)4.92 (125. x 6.02 (153) x 1.90 (48)FNOTESG1.2.3.Use Dash Number 0000 for Basic Box with No Additional Options Beyond Your Specified Finish.0000 Basic Box Includes #6-32 UNC Fasteners.Box Series Numbers are for reference only. Please complete the worksheet on E-14 and callthe factory for part number assignment for your specific box configuration.Metric dimensions (mm) are in parenthesis and for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-28E-Mail: sales@glenair.com


Series 140-105Medium Low-Profile Junction BoxCompositeJunctionBoxesSIDE D5.85 (148.6) Max3.54 (90.0)ASIDE C3.74(95.0)7.50(190.0)SIDE AB6.93(176.0)8.30(210.8)MaxC.24 (6.1)3.15(80.0)SIDE BMounting Hole: Accommodates 1/4-20or 6MM Bolt (4 Places)Assembly Identified with Manufacturer'sName and Part NumberD2.44(62.0)AASIDES A & CEMounting Plate (Optional)Mounting Boss Accommodates#6-32 Screw (4 Places)FSIDES B & D© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-29E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-106Small Three-Legged Junction BoxAProduct Series140 - Composite BoxesBasic PartNumberDash Number140 G 106 XMS - 0000BMaterial ColorSymbol(See Table II)Finish Symbol(See Table I)CThree-LeggedSeries 140-106CostSaver CompositeJunction BoxSymbolTABLE I: FINISHESFinish DescriptionDTABLE II: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNXOXMSXMXWXZNXMTNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IIAll Surfaces – Electroless NickelAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMTABLE III: KEY DIMENSIONSEBox Series NumberExternal DimensionsInternal Dimensions(with Aluminum MountingPlate Installed, if applicable)Three-Legged 140-1062.88 (73.2) X 4.82 (122.4) X 4.28 (108.7)2.50 (63.5) X 3.75 (95.3) X 3.75 (95.3)FG1.2.3.NOTESUse Dash Number 0000 for Basic Box with No Additional Options Beyond Your Specified Finish.0000 Basic Box Includes #6-32 UNC Fasteners.Box Series Numbers are for reference only. Please complete the worksheet on E-14 and callthe factory for part number assignment for your specific box configuration.Metric dimensions (mm) are in parenthesis and for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-30E-Mail: sales@glenair.com


Series 140-106Small Three-Legged Junction BoxCompositeJunctionBoxes2.63(66.8)Radius 2.25 (57.2)SIDE BMounting Hole (3 Places)Accommodates 1/4-20 or 6MM BoltRFI/EMI Tongue & Groovewith Environmental SealSIDE CARadius 1.500 (38.1)SIDE AFOOT SIDE(3 Places)4.25(107.9)BC4.78 (121.4)Assembly Identified with Manufacturer'sName and Part NumberCaptiveScrews(6 Places)2.88(73.2)MAX 2.43(61.7)AADSIDES A, B, & CEFFOOT SIDES (3)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-31E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-107Jumbo Junction BoxAProduct Series140 - Composite BoxesBasic PartNumberDash Number140 G 107 XMS - 0000BMaterial Symbol(See Table II)Finish Symbol(See Table I)CJumboSeries 140-107CostSaver CompositeJunction BoxSymbolTABLE I: FINISHESFinish DescriptionDTABLE II: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNXOXMSXMXWXZNXMTNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IIAll Surfaces – Electroless NickelAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMTABLE III: KEY DIMENSIONSEBox Series NumberExternal DimensionsInternal Dimensions(with Aluminum MountingPlate Installed, if applicable)Jumbo 140-1079.13 (232) x 11.63 (295) x 3.88 (98.5)8.0 (203) x 10.50 (267) x 3.0 (76)FG1.2.3.NOTESUse Dash Number 0000 for Basic Box with No Additional Options Beyond Your Specified Finish.0000 Basic Box Includes #6-32 UNC Fasteners.Box Series Numbers are for reference only. Please complete the worksheet on E-14 and callthe factory for part number assignment for your specific box configuration.Metric dimensions (mm) are in parenthesis and for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-32E-Mail: sales@glenair.com


Series 140-107Jumbo Junction BoxCompositeJunctionBoxes11.35 (288.2)10.00 (254.0)9.13 (231.9)7.0 (177.8)SIDE AGround FootABSIDE D9.50(241.3)5.75(146.1)11.63(295.4)SIDE BCMounting BossSIDE CMounting Hole: Accomodates1/4-20 or 6mm BOCT (4 Places)1EMI/RFI Tongue and Groovewith Environmental SealDCaptive Screws3.88(98.5) 3.25(82.5)A A SIDESA and CESIDESB and DF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-33E-Mail: sales@glenair.comG


CompositeJunctionBoxesSeries 140-200Octagonal Junction BoxABCProduct Series140 - Composite BoxesBasic PartNumber140 B 200 XO - 4Material Symbol(See Table I)Finish Symbol(See Table II)Number of Caps(Omit for None)TABLE I: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNSymbolXOXMSXMXWXZNXMTTABLE II: FINISHESFinish DescriptionNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IIAll Surfaces – Electroless NickelAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMDCaptive Screw8 Places1.25(31.8)Ø .75(19.1)8 Places1.562(39.7)R .687(17.4)1.562 (39.7)E3.13 (79.5)4 PlacesBushing(3 Places, 120° Apart)Ø .201 (5.1) Mounting Holes,3 Places (Acoomodates #10 Bolt)F1.2.NOTESBox series numbers are for reference only.Please complete the worksheet on E-14 andcall the factory for part number assignmentfor your specific box configuration.Metric dimensions (mm) are in parenthesesand are for reference only.CapQuantity PerPart Number DevelopmentG© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-34E-Mail: sales@glenair.com


Series 140-20312 Port Rectangular Junction BoxCompositeJunctionBoxesProduct Series140 - Composite BoxesBasic PartNumber140 B 203 XO - 4Number of Caps(Omit for None)SymbolXOXMSXMTABLE II: FINISHESFinish DescriptionNo Plating (Non-Conductive Finish)Internal Surfaces - Electroless NickelExternal Surfaces - See Table IAll Surfaces – Electroless NickelAMaterial Symbol(See Table I)Finish Symbol(See Table II)XWXZNXMTAll Surfaces – Cadmium Olive Drab over Electroless NickelAll Surfaces – Zinc Nickel/Black2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMBØ .201 (5.1) RefØ .75 (19.1)4 PlacesCapQuantity Per PartNumber Development2.75 (69.9)2 Places1.1252 Plcs.6.00 (152.4)Captive Screw12 Places3.875(98.4)Ø .125 (3.2) Ref TYPØ .125 (3.2) Mounting Hole,4 Places (Accomodates #4 Bolt)Ø .201 (5.1) Mounting Hole,4 Places (Accomodates #4 Bolt)2.925(74.3)2.413(61.3)1.463(37.2).925(23.5)A1.690(42.9)A.740(18.8)2.188(55.6)CD.710 (18.0)4 Places1.250(31.8)RefØ .750 (19.0)8 PlacesBushing, 8 Places2.524 (64.1)3.000 (76.2)4.224 (107.3)E.71 (18.0)8 Places1.12(28.4)2 Plcs.2.37 (60.2)2 Places3.62 (91.9) 2 Places4.87 (123.7) 2 Places1.420TABLE I: MATERIAL COLOR & FINISH OPTIONSSym Material & Color Finish OptionsB Thermoplastic / Black XO and XMSG Thermoplastic / Grey XO and XMS– Thermoplastic / NA XM, XW and XZNFNOTES1.2.Box series numbers are for reference only. Please complete the worksheet on E-14and call the factory for part number assignment for your specific box configuration.Metric dimensions (mm) are in parentheses and for reference only.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-35E-Mail: sales@glenair.comG


CompositeJunctionBoxes630-030Composite Thru-Box, <strong>Pan</strong>el and BulkheadRFI/EMI/Environmental Banding AdapterAProduct Series630 - Bulkhead Feed-ThruBasic PartNumberEntry Code(See Table I)Polysulfide(Omit for None)630 A 030 XM 16 B P TBCDEFitting TypeA - Rear MountB - Front MountC - Flange MountBCFinish Symbol(See Table II)DBand OptionB - BandK - Pre-Coiled Band(Omit for None).500 (12.7) Ref..125 (3.2) Max<strong>Pan</strong>el (Typ)O-RingType ARear Mount.410 (10.4) Ref..125 (3.2) Max<strong>Pan</strong>el (Typ).135 (3.4) Typ.Shrink Boot770-001 Shrink BootSupplied with T Option1.250(31.8) Max1.250(31.8)MaxO-RingA Thread (Table II).075 (1.9) Typ.Cable Entry.060 (1.5) Typ..380 (9.7) Typ.FType BFront Mount.19 (4.8) Ref.Termination Area<strong>Free</strong> of CadmiumGPolysulfide StripesP Option© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-36E-Mail: sales@glenair.com


630-030Composite Thru-Box, <strong>Pan</strong>el and BulkheadRFI/EMI/Environmental Banding AdapterCompositeJunctionBoxesH Mounting Hole(4 Places)See Table III.125 (3.2) Max<strong>Pan</strong>el (Typ)1.250(31.8)MaxO-RingAGFEType CFlange MountBand Option(K OptionShown)BEntryCode03040506070809101112131415161718192022242628Cable EntryDia.188 (4.8).250 (6.4).313 (8.0).375 (9.5).438 (11.1).500 (12.7).563 (14.3).625 (15.9).688 (17.5).750 (19.1).813 (20.7).875 (22.2).938 (23.8)1.000 (25.4)1.063 (27.0)1.125 (28.6)1.188 (30.2)1.250 (31.8)1.375 (34.9)1.500 (38.1)1.625 (41.3)1.750 (44.5)A ThreadUnified1/2 -281/2 -285/8 -245/8 -243/4 -203/4 -207/8 -207/8 -201 -201 -201 1/8 -181 1/4 -181 1/4 -181 3/8 -181 3/8 -181 1/2 -181 1/2 -181 5/8 -181 3/4 -182 -182 -182 1/4 -16BDim.688 (17.5).688 (17.5).813 (20.7).813 (20.7).938 (23.8).938 (23.8)1.063 (27.0)1.063 (27.0)1.188 (30.2)1.188 (30.2)1.313 (33.4)1.438 (36.5)1.438 (36.5)1.563 (39.7)1.563 (39.7)1.688 (42.9)1.688 (42.9)1.813 (46.1)1.938 (49.2)2.188 (55.6)2.188 (55.6)2.438 (61.9)TABLE I: CABLE ENTRYC Flat± .010 (± .3).480 (12.2).480 (12.2).605 (15.4).605 (15.4).730 (18.5).730 (18.5).855 (21.7).855 (21.7).980 (24.9).980 (24.9)1.105 (28.1)1.230 (31.2)1.230 (31.2)1.355 (34.4)1.355 (34.4)1.480 (37.6)1.480 (37.6)1.605 (40.8)1.730 (43.9)1.980 (50.3)1.980 (50.3)2.230 (56.6)D Dia± .010 (± .3).515 (13.1).515 (13.1).640 (16.3).640 (16.3).765 (19.4).765 (19.4).890 (22.6).890 (22.6)1.015 (25.8)1.015 (25.8)1.140 (29.0)1.265 (32.1)1.265 (32.1)1.390 (35.3)1.390 (35.3)1.515 (38.5)1.515 (38.5)1.640 (41.7)1.765 (44.8)2.015 (51.2)2.015 (51.2)2.265 (57.5)E Sq± .031 (± .8).875 (22.2).875 (22.2)1.000 (25.4)1.000 (25.4)1.094 (27.8)1.094 (27.8)1.188 (30.2)1.188 (30.2)1.281 (32.5)1.281 (32.5)1.375 (34.9)1.500 (38.1)1.500 (38.1)1.625 (41.3)1.625 (41.3)1.750 (44.5)1.750 (44.5)1.812 (46.0)2.000 (50.8)2.250 (57.2)2.250 (57.2)2.500 (63.5)FDim..594 (15.1).594 (15.1).719 (18.3).719 (18.3).812 (20.6).812 (20.6).906 (23.0).906 (23.0).969 (24.6).969 (24.6)1.062 (27.0)1.156 (29.4)1.156 (29.4)1.250 (31.8)1.250 (31.8)1.375 (34.9)1.375 (34.9)1.500 (38.1)1.562 (39.7)1.750 (44.5)1.750 (44.5)1.938 (49.2)G Dia+ .005 (+ .1)- .015 (- .4).500 (12.7).500 (12.7).625 (15.9).625 (15.9).750 (19.1).750 (19.1).875 (22.2).875 (22.2)1.000 (25.4)1.000 (25.4)1.125 (28.6)1.250 (31.8)1.250 (31.8)1.375 (34.9)1.375 (34.9)1.500 (38.1)1.500 (38.1)1.625 (41.3)1.750 (44.5)2.000 (50.8)2.000 (50.8)2.250 (57.2)CDESymbolXMXMTXWTABLE IIFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TM2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless NickelTABLE III: MOUNTINGDashNos.03-1718-2022-28H Dia+ .015 (+ .4)- .000 (- .0).125 (3.2).156 (4.0).188 (4.8)APPLICATION NOTESMetric dimensions (mm) are inparentheses and are for referenceonlyConsult factory for shrink boot tobe supplied with part.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-37E-Mail: sales@glenair.com1.2.FG


630-031Composite Thru-Box, <strong>Pan</strong>el and BulkheadUniversal Environmental AdapterCompositeJunctionBoxesSymbolXMTABLE IFinish Description2000 Hour <strong>Corrosion</strong> Resistant Electroless NickelAXMT2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-FluorocarbonPolymer. 1000 Hour Grey TMXW2000 Hour <strong>Corrosion</strong> Resistant Cadmium/Olive Drab overElectroless NickelBCDashNo.01020304TABLE II: BULKHEAD THREAD SIZEB Dia.Min. C Max..394 (10.0) 1.070 (27.2).551 (14.0) 1.200 (30.5).866 (22.0) 1.510 (38.4)1.181 (30.0) 2.010 (51.1)A ThreadISO MetricM 16 x 1.5-6gM 20 x 1.5-6gM 27 x 2.0-6gM 36 x 2.0-6gMax EntryTable 311132125DTABLE III: CONNECTOR SHELL SIZEShellSize091113151719212325M ThreadISO MetricM 12 x 1.0-6gM 15 x 1.0-6gM 18 x 1.0-6gM 22 x 1.0-6gM 25 x 1.0-6gM 28 x 1.0-6gM 31 x 1.0-6gM 34 x 1.0-6gM 37 x 1.0-6gD Min.250 (6.4).375 (9.5).500 (12.7).625 (15.9).750 (19.1).812 (20.6).938 (23.8)1.062 (27.0)1.188 (30.2)EF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-39E-Mail: sales@glenair.comG


CompositeJunctionBoxes637-094Composite Box Conduit or CableFeed-Through Adapter SeriesAProduct Series637 - Bulkhead Feed-ThruBasic PartNumberBulkheadThread Size(See Table I)Fitting Style1 - EMI/RFI2 - Environmental3 - EMI/RFI and Environmental4 - Environmental (see note II)5 - Conduit (PEEK)6 - Conduit and Environmental(ETFE, FEP and PFA)7 - Conduit and Environmental (PEEK)BC637 - B 094 XM 04 06 2 C BFitting TypeB - Front MountO-RingFinish Symbol(See Table III)Type B EnvironmentalStyle 21.380 (35.1)MaxDashNumber(See Table II)1.630(41.4) MaxStrain ReliefStyleC - ClampN - Nut**(for styles A, B and C only)BushingB - Supplied with MS3420-**D(Omit for None)Type BEnvironmental Conduit AdapterStyle 6 or 7TelescopingScrew AssemblyWasherDBE CableRangeFGlandSealRangeC(Typ)DA threadFlute StyleMfr's OptionG ThreadMS3420-**DBushing2.250 (57.2)MaxEType BRFI/EMI & EnvironmentalStyle 3Type B Conduit AdapterStyle 51.5000 (38.1)MaxFStyle 1RFI/EMI.880 (22.4)Ref.256 (6.5) Max<strong>Pan</strong>el (Typ)BConvolutedTubing RefOnlyTubingI.D.GNutA ThreadFlute Style Mfr'sOption© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-40E-Mail: sales@glenair.com


637-094Composite Box Conduit or CableFeed-Through Adapter SeriesCompositeJunctionBoxesADashNo.0102030405A ThreadISO MetricM16 x 1.5-6gM20 x 1.5-6gM27 x 2.0-6gM36 x 2.0-6g1 -20 UNEF-2ATABLE I: BULKHEAD THREAD SIZEB RefDiameter C.55 (14.0).61 (15.5).86 (21.8)1.21 (30.7).78 (19.8).875 (22.2)1.062 (27.0)1.375 (34.9)1.750 (44.5)1.250 (31.8)D MaxDiameter1.06 (27.2)1.19 (30.5)1.50 (38.4)2.00 (51.1)1.38 (35.3)Max EntryTable II0610162012BCDashNo.040610121620TABLE II: CONNECTOR SHELL SIZE ORDER NUMBEREFG ThreadRef. Conduit SizeMin Max Max Unified Class 2A MS3420-**D Styles 5, 6 & 7.188 (4.8).291 (7.1).375 (9.5).438 (11.1).625 (15.9).875 (22.2).312 (7.9).438 (11.1).610 (15.5).750 (19.1).860 (21.8)1.210 (30.7)1.150 (29.2)1.270 (32.3)1.460 (37.1)1.620 (41.1)1.770 (44.9)2.060 (52.3)11/16-2413/16-201 1/16-181 1/4-181 1/2-181 13/16-16-04-06-06 & -10-08 & -12-12 & -16-16 & -20141624283240DETABLE IISymbolXBXMXMTXOFinish DescriptionNo Plating - Black Color (Non-Conductive Finish)2000 Hour <strong>Corrosion</strong> Resistant Electroless Nickel2000 Hour <strong>Corrosion</strong> Resistant Ni-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey TMNo Plating - Brown Color (Non-Conductive Finish)FXW2000 Hour <strong>Corrosion</strong> Resistant Cadmium/OliveDrab over Electroless Nickel© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-41E-Mail: sales@glenair.comG


CompositeJunctionBoxes687-466Terminal Rail and Block Mounting PlateTo Fit Rectangular BoxesATABLE I: MATERIALS AND FINISHESFinishMZ1MaterialAluminum AlloyStainless SteelFinish DescriptionElectroless NickelPassivateProduct Series687 - Box Mounting PlateMaterial and Finish(See Table I)687 - 466 Z1 103B.156 (4.0)TypJKBasic PartNumberDash Number101 - to fit box 140-101102 - to fit box 140-102103 - to fit box 140-103104 - to fit box 140-104105 - to fit box 140-105CGHBACDAAFEESection A - ADSelf-Locking Fastener8 Places, 6-32 UNC-2B Thread.060 (1.5)FGDashNo.101102103104105107ADim3.890 (98.8)4.650 (118.1)7.870 (199.9)4.650 (118.1)4.500 (114.3)7.688 (195.3)BDim3.000 (76.2)4.000 (101.6)7.000 (177.8)3.750 (95.3)3.150 (80.0)7.000 (177.8)CDimN/AN/A3.500 (88.9)N/AN/A3.500 (88.9)DDim4.680 (118.9)5.500 (139.7)7.870 (199.9)4.650 (118.1)5.750 (146.1)10.188 (258.8)TABLE II: KEY DIMENSIONSEDim4.000 (101.6)5.000 (127.0)7.000 (177.8)3.750 (95.3)3.740 (95.0)9.500 (241.3)FDimN/AN/A3.500 (88.9)N/AN/A3.750 (95.3) / 5.75(146.1)GDim1.800 (45.7)3.160 (80.3)3.980 (101.1)2.330 (59.2)3.160 (80.3)—Metric Dimensions (mm) are in parentheses and are for reference onlyHDim.900 (22.9)1.580 (40.1)1.990 (50.5)1.160 (29.5)1.580 (40.1)—JDim2.500 (63.5)3.160 (80.3)3.980 (101.1)2.330 (59.2)3.160 (80.3)—KDim1.250 (31.8)1.580 (40.1)1.990 (50.5)1.160 (29.5)1.580 (40.1)—© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-42E-Mail: sales@glenair.com


687-305-22Round Internal Mounting PlateTo Fit Three-Legged BoxesCompositeJunctionBoxesTABLE I: MATERIALS AND FINISHFinishMZ1MaterialAluminum AlloyStainless SteelFinish DescriptionElectroless NickelPassivateProduct Series687 - Box Mounting PlateMaterial andFinish(See Table I)Terminal Block OptionT - Plate supplied withMIL-T-55164/15 terminalblock and NAS720C6-12screw assembly(Omit if not required)A687 - 305 Z1 22 TMetric Dimensions (mm) are inparentheses and are for reference only.156 (4.0)5 Places,72° ApartBasic PartNumberDash Number22 - to fit box 140-106BC.975 (24.8)1.950 (49.5)DEØ .125 (3.18)2 Places.060 (1.5)Section A - AF6-32 UNEF - 2BSelf-Locking Fasteners(5 Places)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-43E-Mail: sales@glenair.comG


CompositeJunctionBoxes687-467Slotted Terminal Block Mounting RailAProduct Series687 - Box Mounting PlateDash Number101 - to fit box 140-101102 - to fit box 140-102103 - to fit box 140-103104 - to fit box 140-104105 - to fit box 140-105107 - to fit box 140-107687 - 467E 101BBasic PartNumberAC.472 (12.0) RefD.590(15.0)Ref.787(20.0)RefE.196 (5.0) RefFFinishETABLE I: MATERIAL AND FINISHMaterialAluminum AlloyFinish DescriptionIriditeDashNo.101102103104105106107TABLE II: DIMENSIONSUse withBox140-101140-102140-103140-104140-105140-106140-107A+ .040 (1.000)3.750 (95.5)4.620 (117.3)6.249 (158.5)4.650 (118.2)4.500 (114.3)2.500 (63.5)TBDUse withMounting Plate687-466-101687-466-102687-466-103687-466-104687-466-105687-305-22687-466-107GMetric Dimensions (mm) are in parentheses and are for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-44E-Mail: sales@glenair.com


687-461Hole Cap AssemblyCompositeJunctionBoxesProduct Series687 - Box Mounting Plate687 - 461 XM 019 MBasic PartNumberMaterial and Finish(See Table I)Dash Number(See table II)Box WallInteriorFastenersM - MetricU - UnifiedDashNumberA MountingHole Dia.TABLE IDDim.Thread Size, BoxComponents, Ref.016 .646 N/A M16 5/8017 .725 N/A M18018 .765 N/A 3/4019 .802 N/A M20020 .890 N/A 7/8021 .945 N/A 15/16022 1.015 N/A 1.0023 1.077 N/A M27027 1.328 N/A 15/16028 1.203 N/A M30 13/16029 1.438 N/A M36030 .640 .595 See Detail A031 1.000 .968 See Detail A032 .755 .691 See Detail AABCO-RingNAS70C6-4UnifiedScrewAssemblyBDACapThread InsertMounting HoleDiameterDiskDetail AD-Cut ConfigurationTABLE II: DASH NUMBEREDashNo.MountingHole Dia.TABLE III: MATERIALS AND FINISHESSymbol Material Finish DescriptionXOXBXMXZNPEI30% GlassFilled CompositeThermoplasticNo Plating – Color Light Grey (Non-Conductive Finish)No Plating – Color Black (Non-Conductive Finish)Conductive – Electroless NickelConductive – Zinc Nickel, Black016017018019020022023027029.646 (16.4).725 (18.4).765 (19.4).802 (20.4).890 (22.6)1.015 (25.8)1.077 (27.4)1.328 (33.7)1.438 (36.5)FMetric Dimensions (mm) are in parentheses and are for reference only© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comE-45E-Mail: sales@glenair.comG


A New Way to Make Ends MeetGlenair G-Load CouplingFor most applications, our standard selflockingcoupling nuts with their familiarclicking action are a sure bet. But forsituations where a helping hand is required toensure the backshell coupling nut is tightenedsecurely against connector interlocking teeth,Glenair is proud to offer our patented G-LoadCoupler.G-Load Coupling uses concentricallyformed spring arms to push the backshellagainst the connector—aligning and seating theteeth and eliminating part loosening problems.The secret is in the G-Load patented low-torqueperformance: The G-Load Coupler actuallybecomes tighter as the coupling reaches itsfinal, full-thread engagement. And the G-LoadCoupler remains tight even at low torquelevels—eliminating vibration-related decouplingproblems. Best of all, the G-Load Couplercan be installed again and again to full torquewithout degrading performance. Naturally, theentire mechanism is made from compositematerials to eliminate maintenance and reduceweight.So, for that little extra peace of mind thatcomes from couplers that won't rattle loose,call the factory and enquire about the newG-Load Coupler from Glenair.1211 Air Way · Glendale, California 91201-2497Telephone: 818-247-6000 · Facsimile: 818-500-9912 · E-mail: sales@glenair.comUnited States · United Kingdom · Germany · Nordic · France · Italy · Spain · Japanwww.glenair.com


MIL-DTL-38999 Series III TypeEnvironmental ClassComposite ConnectorsEnvironmentalConnectorsGlenair Environmental Class MIL-DTL-38999 TypeConnectors in Composite Thermoplastic are Built for a BroadRange of Harsh-Environment ApplicationsProduct ApplicationsGlenair is recognized as trusted supplier ofharsh environment electrical connectors built tothe MIL-DTL-38999 standard. This section of thecatalog presents a selection of the environmentalclass MIL-DTL-38999 Series III type solutionsproduced by Glenair in composite thermoplastic.Available Insert ArrangementsBased on industry-standard specifications,Glenair’s MIL-DTL-38999 derivativeenvironmental class connectors are suppliedwith insert arrangements IAW MIL-STD-1560,or appropriate sub-sets depending on connectorseries. Consult factory for available insertarrangements.Shell, Barrel, and Coupling NutFront and Rear InsulatorsContact Retention ClipGrommet, Peripheral Seal and Interfacial SealPin / Socket Contacts (Environmental)AdhesivesPotting Compound: PCB and Solder CupPlatingCodeTable II: PoPULAR ENVIRONMENTAL CLASS CONNECTOR FinishesMaterial Finish SpecificationXM Composite Electroless Nickel AMS-C-26074XMTXWCompositeCompositeNi-PTFE 1000 Hour Grey TM(Nickel Fluorocarbon Polymer)Cadmium Olive Drab overElectroless NickelTABLE I: Materials30% glass filled Ultem® Composite ThermoplasticGlass-filled LCP in accordance with MIL-M-24519, Type GLP-30FBeryllium copper, heat-treated, unplatedBlended elastomer, 30% silicone per ZZ-R-765, 70% fluorosilicone per MIL-R-25988Copper Alloy / Gold Plate - per M39029 / AS39029Silicone and epoxyHigh-strength epoxy, Hysol EE4215.MIL-DTL-38999L (2000 Hour Salt Spray)AMS-QQ-P-416, over AMS-C-26074 (1000 Hour Salt Spray)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-1E-Mail: sales@glenair.comABCDEFG


EnvironmentalConnectorsSeries IIISeries IISeries IVA45361 C A29-358-35---B9-988-98---Series IASeries IISeries B IIISeries IV11-210-211-2DCAB11-410-411-4EBJR NCJ T U P CMIL-DTL-38999 Series P III TypeHDH S R DEnvironmental Class ConnectorsDCGEG F EInsert Arrangements (IAW MIL-STD-1560 Fand JSFD08)DECA11-510-511-5BA15-5110 214-59 118 13 12D5 756D53411-3510-3511-35EDFACB11-9810-9811-98KELMF A14-15G BD D15 C11-9910-9911-99A15-15---BKLMAN15-1814-18D18D18BKJLHUMTNAVGPSB15-1914-19D19D19RFCESeries IIISeries IISeries IVIIISeries IIBSeries IIISeries IICSeries IIISeries IIDED4D536A2A9-35C8-3513-4 ---12-4AC13-412-415-514-51 C ABCBBBFF9-988-98---EEGH11-2CD10-213-811-212-8AABB15-1514-1521221B11-410-413-35 11-412-351G A21HB22Series IL C AK DSeries M BIIKJR NCJ13-8 P 13-35H Series D IIIH12-812-35GEFSeries IVDCATGLMSUFANRDP15-1814-18EEBDGHCKABAJB11-5F D DE10-511-5 13-9812-98GHFKAEJBDC13-9812-98ECC98107131116122534M A B16-6L N PK U VE6 T SJR15-1914-19FCEDEDFACBEDAB 1C1F312115-3514-35GAD2M Y U11-35 11-98 11-99 GB BNW EL X VH FFEC BKDCJGH10-35 10-98 10-9911-35 13L-13 11-98 13L-26 11-99 15L-04 15L-23MFCLC17-6HE6GAABFCBEDA17-816-8HE8 GE8JDFAKLAME15-9714-97BDCNPRZAS BTCDPKZaYRJSbcXATHW17-2616-26E26E26BUVGCFDE413910 17162411EESeries IIISeries IIDSeries IIISeries IIESeries IIISeries IIDEHDJHGGDEFEA15-5F14-5JC17-616-6FCAKCLAL17-6F16-6AKE17-11EBABBDBCDBCJHKGLRFNMMPEFLNbA15-15G14-15aKEHBADC17-816-8ASeries GBIIH2 1FSeries CIIIE 3 DT ASeries S IVBRU CdV17-8 4PeW Dc5 6JBDSeries I16-8CXJEYFZ17L-88GHKHTG8LMSRP15-18 N a14-18 ZMYL7MNLUPKFZKaYANRRJSSbcXATHR e17-26dPj16-26cNbMLKaTHW17-2616-26JSPEBDbcXACTWBUVhBUGUfVJGCGZCFAgDHFEVDHYEFBWKXGJLCFHBDEUJMTNAVG3PS4B92R15-191 L14-1910 17 253F1610 17 25418-111C 3K916DC244E19-11F11 AF1119L-04AD3110D2517 39B32 404731E243917-3516-354632 40471 17-3516-35C5253555246344353555158649 162433 4250 57 63 66651312115-35N14-35MMNLLPPYRRSJAScTdBUN ZbXVMW aK LJ HK17-9916-99HGHGCeFARBPCS TYU DZ 18-28X 19 1 V182 EW17 25 203F28F164K 15S G 5AJ R H146---B24 27 P 26 21dT137N cU12C17-9923e22 811b10 9V D16-99MgfaWLEZX21L-29KY FTFJDGKLUAAME15-97X E14-97EYFZGHJ19-28VBBDCWC213D41017253544PN52RM59659 162434 43 51 58 64 67cLSdbeKaTjhUfJAZg19-3218-32F32F32VHYBWXGCFDE21349 11Series IIISeries IIFGHF19-11J18-11AKLEDBCNPMRLcbSadK19-28T A18-28eJUZVHBYWXGCDFEPNRMcLSdbeK19-32T A18-32ajhUfJZgVHYBWXGCFDE2134101719-3525 3418-35 435158649 162433 4250 57 63 6665MNLPbKcaRdZJ19-30S A18-30gHeYTfXGUWBFVCED2134101719-4525 3518-45 445259659 162434 43 51 58 64 67Series IIISeries II19-1118-1119-28 CONTACT LEGEND 19-3218-2818-3219-3518-3519-3018-3019-4518-45GCONTACT LEGEND© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.81012162022D8 10 12 16 20 22DConsult factory for available insert arrangements.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-2E-Mail: sales@glenair.comCONTACT LEGEND


EnvironmentalConnectorsF-3GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912© 2009 Glenair, Inc. Printed in U.S.A.CAGE Code 06324www.glenair.comE-Mail: sales@glenair.comABCDEFGABCDEFGHKLMNPRSTUVWXYZabcdefghijkmnpqrstuvwxyzAABBCCDDEEFFGGHHJJKKLLMMNNPPYXWeZa f d VcUbTSRPNMLKJHGFEDCBA100999897969594938677857667566634 45 554635251624157865 4321ABCDEFGHJKLMNPRUTVSXWSPHFDNBMALKRJGECCONTACT LEGEND79151311121614171tABCDEFGHJKLMNPRSTUVWXYZabcdefghijkmnpqrs8 10 12 16 20 22D58718171424 35 47 7093 104 114 12112812541221151059482594836251581FFHHGGEEDDCCBBAAzyxwvutsrqpnmjihgfedcbaZYXWVUTSKRPNMLKJHGFEDCBA_r_z_h_x_w_d_v_u_t_a_b_c_e_s_f_m_k_n_y___XNPRSABCAATpBBHHGGMgLEEUWDVEFDDFFJKHGZYqCCABCDEFGHJKLABCDEFGHJKLMNPRSTUVWXYZaABCDEFGHJKLMNPRSTUVWXYZabABCDEFGHJKLMNPRSTUVWXYZabcdABCDEFGHJKLMNPRSTUVWXYZabcdefghijkmnpqrABCDEFGHJKLMNPRSTUVWXYZabcdefghjABCDEFGHJKLMNPRS T UVWXYZabcdefghjklABCDEFGHJKLMNPRSTUVWXYZabcdefghjklmnABCDEFGHJKLMNPRSABCDEFGHJKLABCDEFGHJKLMNPRSTUVWXYZabcdefghkmnpqrtuvwxyzsJJKKLLAABBC CD DEEFFGGHHABCDEFGHJKLMNPRSTUVWXYZabcdefghkmnpqrstuvwxABCDEFGHJKLMNPRSTUVABCDEFGHJKLMNPRSTUVWXYZa21-1120-1121-1620-1621-3520-3521-4120-4121-2420-2421-2520-2521-2720-2721-3920-3923-2122-2123-3522-3523-5322-5323-5522-5523-3222-3223-3422-3423-3622-3623-9722-9723-9922-9925-2924-2925-3524-3525-6124-6125-424-425-4324-4325-1924-1925-2424-24Series IIISeries IISeries IIISeries IISeries IIISeries IISeries IIISeries IISeries IIISeries IISeries IIISeries IIABCDEFGHJKL25-11(Series IV Only)23L-5412 3 4567891011121314151617181920212223 24 25 26 27 2829303132333435363738394041 42 43 44 45464748495051525325-37AUSPNLKJGFBDfehrnWXcZHMabYmpdEkqRCVgT25C-17wvutsrqpnmkhgfedcbaZXYWVUTSRPNM L KJHGFEDCBA25Q-08ACGEHBFD25L-7GFAEBDC23L-5425-37 25C-1725Q-0825L-7MIL-DTL-38999 Series III TypeEnvironmental Class ConnectorsInsert Arrangements (IAW MIL-STD-1560 and JSFD08)ADCBEFGHFEBCDAEDCBACEGJRKLAMBNDFHPLSPUHNBMAVKTJGcbaZYXWVUTSRPNMLKJHGFEDCBA41016931LKJHGFEDCBAedcbaZYXWVUTSRPNMLKJHGFEDCBAhjgfedcbaZYXWVUTSRPNMLKJHGFEDCBA123CONTACT LEGEND22D20161210LSRPUHFDNBMAKTJGEC15-514-5D5D515-1514-15D15---15-1814-18D18D1815-1914-19D19D1917-616-6E6E617-816-8E8E817-2616-26E26E2619-1118-11F11F1119-2818-28F28---19-3218-32F32F32Series ISeries IISeries IIISeries IVSeries ISeries IISeries IIISeries IVSeries ISeries IISeries IIISeries IVConsult factory for available insert arrangements.8


EnvironmentalConnectorsAlternate Keyway Clocking PositionsABShellSizeCodeShell Polarization Table: Receptacle FaceShellSizeA 09BCD111315Keyway A° B° C° D°NABCDENABCDE10510280356491951139053119511401028035649195113905311951215248230205234197208182195220176184265320312275304240236292252255298242BAReceptacle ViewCEFGHJ1719212325NABCDENABCDE80135496662798013549666279142170169140145153142170169140145153196200200200180197196200200200180197293310244257280273293310244257280272CDDEFGShellSizeCodeShell Polarization Table: Plug FaceShellSizeA 09BCDEFGHJ1113151719212325Keyway A° B° C° D°NABCDENABCDENABCDENABCDE105102803564919511390531195180135496662798013549666279140132118140155131141156145156146141142170169140145153196200200200180197215248230205234197208182195220176184196200200200180197196200200200180197265320312275304240236292252255298242293310244257280273293310244257280272Plug View© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-4E-Mail: sales@glenair.comDABC


Crimp Contact Termination InstructionsEnvironmentalConnectorsHow To Terminate, Install and Remove Crimp Contacts1Set Up Series M22520 Crimp Tool. See pin and socketcontact selection guide for correct tools basedon contact part numbers and tool codes. Install properpositioner into crimp tool. The label on the positionershows the proper tool setting for each wire size. Turn theadjustment wheel to the correct setting.2Strip Wire. Remove wire insulation, taking care to avoidnicking or cutting wire strands. Strip wire to lengthshown. Holding wire by insulation, twist strands togetherto form a neat bundle.3456Insert wire into contact. The wire should be visible inthe inspection hole.Insert wire and contact into crimp tool as shown. Makesure that the contact is fully inserted into the tool.Squeeze handle completely. The ratchet mechanism will notallow a partial crimp. Release handle and remove contact.Inspect crimped contact. Wire should be fully insertedand the crimp should be uniform in appearance.Install contact into connector. Slide colored end ofinsertion/extraction tool over wire insulation andslide the tool forward until it bottoms against the contactshoulder. Insert tool/contact/wire into contact cavity, beingcareful to avoid damage by properly aligning the contactwith the cavity. Push forward until contact retention clipsnaps into position. Remove tool. Gently pull on wire toconfirm contact retention. Fill unused contact cavitieswith uncrimped contacts followed by the proper MS27488sealing plug. For potted cable applications, install crimpedwirecontacts in all unused cavities and terminate tail-endto a SAE-AS25274 cap.Contact Size Seal Plug Cap10 AS84049/81-10 AS25474-412 MS27488-12 AS25474-416 MS27488-16 AS25474-320 MS27488-20 AS25474-222, 22M, 22D MS27488-22 N/A7Contact Extraction. Use the white end of appropriateinsertion/extraction tool. First, push the wire into thegroove of the extraction tool’s tip. Slide the tip of the tool overthe jacketed wire into the connector cavity. Push the tool untilthe tip bottoms in the connector. A straight push is best. Avoidwiggling or rocking the tip, as this may damage the cavity.Pinch the wire between your thumb and the white plastic gripand slide the tool and contact out of the connector.1Crimp ToolINSPECTIONHOLE35ContactSize67Adjustment WheelPositionerWire Diameters (Inches)*MinMax10 0.135 0.01612 0.097 0.14216 0.065 0.10920 0.040 0.07722 0.034 0.06022M, 22D 0.030 0.060* The min diameters are to ensure propersealing. The max diameters are to allow theuse of removal tools.RUBBERGROMMETRUBBERGROMMET© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-5E-Mail: sales@glenair.com2For Wire Sizes 22, 22M, 22D1/8” - 5/32”(3.2 - 3.9)For Wire Sizes 10, 12, 16, 207/32” - 1/4”(5.6 - 6.4)4CONTACTRETAINER CLIPRETAINERTINEABCDEFG


EnvironmentalConnectorsCrimp Tools and AccessoriesACrimp Tool And Positioner For #12 and #16 Power Contacts1Crimp tool for use with size #16 and #12 powerpins. 9.75 inches OAL, 1.25 pounds. Use withM39029/57 and /58 contacts and 809-093 adapters.2Positioner for use with size #12 and #16Power contacts.1B2Figure Military Part Number Daniels Part Number Tool Code1 M22520/1-01 AF8 A2 M22520/1-04 TH163 BCDMiniature Adjustable Crimp Tool for #12, #16, #20, #22D Signal Contacts11These crimp tools perform precision eight indent crimps for gas-tight wire terminations and excellenttensile strength. Adjustment wheel has 8 settings. Ratchet mechanism prevents improper crimps.Use with bayonet-type positioners. Check calibration with M22520/3 gages. Length is 6.75 inches,weight is approx. 10 oz.Standard M22520/2-01 miniature crimper. Use with standard size #20 and #22D contacts andwith M39029/76, /77 and /78 coaxial center contacts. Requires positioner, ordered separately.GlenairDaniels PartPart NumberMilitary Part Number NumberTool Code809-015 M22520/2-01 AFM8 CEF22Positioner for M39029/76, 77 and 78 coaxialinner contact. Use with 809-015 crimp tool.Coax/PowerContactSizeMilitary PartNumberDaniels PartNumberNotesPower #20 M22520/2-10 K43 Series I, II, III and IV DPower #22D M22520/2-09 K42 Series I, II, III and IV Pin EPower #22D M22520/2-07 K40 Series I, III and IV Socket FPower #22D M22520/2-06 K41 Series II Socket GCoax #16 M22520/2-35 K532-1 Series I, II, III and IV HCoax #12 M22520/2-34 K323 Series I, II, III and IV IQuadrax #24 M22520/2-37 K709 Quadrax Inner Contact JToolCodeG© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-6E-Mail: sales@glenair.com


Crimp Tools and AccessoriesEnvironmentalConnectorsParallel Action Crimp Tool and Hex Die Set11Parallel action tool for use with hex crimp dies.11 inches OAL, 2.0 pounds. Anodized aluminumframe, steel mechanism, plastic handles. Includes toolfor die set removal. Accepts all M22520/5 die sets.2Die set for terminating coaxial shield toouter contact. Use with size #12 matchedimpedance M39029/102 and 103 type coaxialcontacts. Set consists of upper and lower halves.Made of hardened steel with black oxide finish.Approximately 2 inches in length, assembled.Die set has two closures per illustration.A2FigureGlenairPart NumberMilitary PartNumberDaniels PartNumber1 809-129 M22520/5-01 HX4 K2 809-130 M22520/5-03 Y196 L3 859-007 M22520/5-45 Y143 MTool CodeB3Crimp Tool And Positioner For #12 Coaxial Outer ContactCrimp Tool And Positioner For #16 Coaxial Outer Contact2211For crimping size #12 shield sleeves. These mil spec approved tools feature a ratchet mechanism toprevent damage from overcrimping. Check calibration with M22520/3 gage.1Crimp tool for use with size #12 coaxialcontacts. Black handles. 9.75 inches OAL,1.25 pounds.FigureFor crimping size #16 shield sleeves. These mil spec approved tools feature a ratchet mechanism toprevent damage from overcrimping. Check calibration with M22520/3 gage.1Crimp tool for use with size #16 coaxial contacts.Blue handles. 9.75 inches OAL, 1.25 pounds.FigureGlenairPart NumberGlenairPart NumberMilitary PartNumberMilitary PartNumberDaniels PartNumber1 809-127 M22520/4-01 GS100-1 Q2 809-126 M22520/4-02 GP295 RTool Code© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-7E-Mail: sales@glenair.com2Positioner for use with size #12 coaxialcontacts. Use with 809-133 (M22520/31-01)crimp tool.2Daniels PartNumber1 809-133 M22520/31-01 GS200-1 N2 809-134 M22520/31-02 G2P330 PTool CodePositioner for use with size #16 coaxialcontacts. Use with 809-127 (M22520/4-01)crimp tool.CDEFG


EnvironmentalConnectorsMIL-DTL-38999 Series IIIPin Contact Selection GuideAContactSize#10TypeGlenairPart NumberAS39029 Pin ContactsMilitaryPart NumberColor Bands1st 2nd 3rdS 850-002-10-528 M39029/58-528 GREEN RED GREY 528E 850-007-10-624 M39029/107-624 BLUE RED YELLOW 624BINWire Size#10 - #12ToolCodeConsultFactoryBS 850-002-12-365 M39029/58-365 ORANGE BLUE GREEN 365E 850-007-12-623 M39029/107-623 BLUE RED ORANGE 623#12 - #14 A, BCDE38999 Series III Type#12#16#20C 852-002-12-211 M39029/28-211 RED BROWN BROWN 211RG174RG179RG316C 852-002-12-409 M39029/28-409 YELLOW BLACK WHITE 409 RG180S 850-002-16-364 M39029/58-364 ORANGE BLUE YELLOW 364E 850-007-16-622 M39029/58-622 BLUE RED RED 622C 852-008-16-424 M39029/76-424 YELLOW RED YELLOW 424C, I(inner)N, P(outer)#16 - #20 A, BRG174RG179RG316C 852-008-16-425 M39029/76-425 YELLOW RED GREEN 425 RG178S 850-002-20-363 M39029/58-363 ORANGE BLUE ORANGE 363C, H(inner)Q, R(outer)#20 - #24 C, DE 850-007-20-621 M39029/107-621 BLUE RED BROWN 621S 850-002-22-360 M39029/58-360 ORANGE BLUE BLACK 360F#22DE 850-007-22-620 M39029/107-620 BLUE RED black 620#22 - #28 C, EGTypeSECCrimp StyleStandard-Duty CrimpExtended-Duty CrimpCoaxial Crimp0BLACK1BROWN2RED3ORANGEBIN Color Coding4YELLOW5GREEN© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-8E-Mail: sales@glenair.com6BLUE7VIOLET8GREY9WHITE


MIL-DTL-38999 Series IIISocket Contact Selection GuideEnvironmentalConnectorsContactSize#10TypeGlenairPart NumberAS39029 Socket ContactsMilitaryPart NumberColor Bands1st 2nd 3rdBINS 850-001-10-527 M39029/56-527 GREEN RED VIOLET 527E 850-006-10-618 M39029/106-618 BLUE BROWN GREY 618Wire Size#10 - #12ToolCodeConsultFactoryAS 850-001-12-353 M39029/56-353 ORANGE GREEN ORANGE 353E 850-006-12-617 M39029/106-617 BLUE BROWN VIOLET 617#12 - #14 A, BB38999 Series III Type#12#16#20C 852-003-12-416 M39029/75-416 YELLOW BROWN BLUE 416RG174RG179RG316C 852-003-12-417 M39029/75-417 YELLOW BROWN VIOLET 417 RG180S 850-001-16-352 M39029/56-352 ORANGE GREEN RED 352E 850-006-16-616 M39029/106-616 BLUE BROWN BLUE 616C 852-009-16-428 M39029/77-428 YELLOW RED GREY 428C, I(inner)N, P(outer)#16 - #20 A, BRG174RG179RG316C 852-009-16-429 M39029/77-429 YELLOW RED WHITE 429 RG178S 850-001-20-351 M39029/56-351 ORANGE GREEN BROWN 351C, H(inner)Q, R(outer)#20 - #24 C, DCDEE 850-006-20-615 M39029/106-615 BLUE BROWN GREEN 615S 850-001-22-348 M39029/56-348 ORANGE YELLOW GREY 348#22DE 850-006-22-614 M39029/106-614 BLUE BROWN YELLOW 614#22 - #28 C, FFTypeSECCrimp StyleStandard-Duty CrimpExtended-Duty CrimpCoaxial Crimp0BLACK1BROWN2RED3ORANGEBIN Color Coding4YELLOW5GREEN© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-9E-Mail: sales@glenair.com6BLUE7VIOLET8GREY9WHITEG


EnvironmentalConnectors233-105-00, D0 and T0MIL-DTL-38999 Series III TypeWall Mount Environmental Receptacle ConnectorABTABLE II: FINISHSYM MATERIAL FINISHXM Composite Electroless NickelXMTXWCompositeCompositeNi-PTFE 1000 HourGrey TMCadmium O.D. OverElectroless NickelBasic Part Number233-105 - D38999 Series III TypePower and Signal ConnectorFinish Material(See Table II)Shell Size09 19L11 2113 21L13L 2315 23L15L 2517 25C17L 25L19 25QInsert Arrangementper MIL-STD-1560and JSFD08Alternate KeyPositionA, B, C, D, or E(N for Normal)233-105 - 00 XM 21 - 11 S NShell Style00 - Receptacle, Wall Mount w/ Slotted HolesD0 - Receptacle, Wall Mount w/ Round HolesT0 - Receptacle, Wall Mount w/ Tapped HolesContact Type(See Table I)CInsert Arrangementper MIL-STD-1560D0 - ROUND HOLES2X C BSCMasterKeywayInsert Arrangementfor Reference Only00 - SLOTTED HOLES2X C BSC2X D BSCMasterKeywayA Thread1.240 (31.5)MaxHGMfg’sNameand PartNumberDB SQB SQ4 x K Dia Holes.005 (0.1) M4X F4X E.005 (0.1) M.520 (13.2) MaxFully Mated RedIndicator BandJ ThreadYellow Color bandBlue Color BandEFOrderingCodeConsult factory for available insert arrangements.Metric Dimensions in Parenthesis.Assembly DashNumberTABLE I: CONTACT TYPESWire SizeTypeMilitary PartNumberP 850-002-16-364 #16 – #20 Pin M39029/58-364S 850-001-16-352 #16 – #20 Socket M39029/56-352ABLess pin contactsLess socket contactsG© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-10E-Mail: sales@glenair.com


233-105-00, D0 and T0MIL-DTL-38999 Series III TypeWall Mount Environmental Receptacle ConnectorEnvironmentalConnectorsTABLE III: SHELL SIZEShellSizeCodeShellSizeAThreadA 09 .6250 -.1P-.3L-TS-2ABSQ.949 (24.1).925 (23.5)CBSC.719(18.3)G.144 (3.7).083 (2.1)H.823 (20.9).768 (19.5)JThreadM12 x 1.0-6g 0.100RKHolesDia.136 (3.5).120 (3.0)AB 11 .7500-.1P-.3L-TS-2A1.043 (26.5)1.019 (25.9).812(20.6).144 (3.7).083 (2.1).823 (20.9).768 (19.5)M15 x 1.0-6g 0.100R.136 (3.5).120 (3.0)C 13 .8750-.1P-.3L-TS-2A1.138 (28.9)1.114 (28.3).906(23.0).144 (3.7).083 (2.1).823 (20.9).768 (19.5)M18 x 1.0-6g 0.100R.136 (3.5).120 (3.0)D 15 1.0000-.1P-.3L-TS-2AE 17 1.1875-.1P-.3L-TS-2A1.232 (31.3)1.208 (30.7)1.323 (33.6)1.299 (33.0).969(24.6)1.062(27.0).144 (3.7).083 (2.1).144 (3.7).083 (2.1).823 (20.9).768 (19.5).823 (20.9).768 (19.5)M22 x 1.0-6g 0.100RM25 x 1.0-6g 0.100R.136 (3.5).120 (3.0).136 (3.5).120 (3.0)BF 19 1.2500-.1P-.3L-TS-2A1.449 (36.8)1.425 (36.2)1.156(29.4).144 (3.7).083 (2.1).823 (20.9).768 (19.5)M28 x 1.0-6g 0.100R.136 (3.5).120 (3.0)G 21 1.3750-.1P-.3L-TS-2A1.575 (40.0)1.551 (39.4)1.250(31.8).171 (65.2).083 (39.8).791 (20.0).736 (18.7)M31 x 1.0-6g 0.100R.136 (3.5).120 (3.0)H 23 1.5000-.1P-.3L-TS-2AJ 25 1.6250-.1P-.3L-TS-2A1.701 (43.2)1.677 (42.6)1.823 (46.3)1.799 (45.7)1.375(34.9)1.500(38.1).171 (65.2).083 (39.8).171 (65.2).083 (39.8).791 (20.0).736 (18.7).791 (20.0).736 (18.7)M34 x 1.0-6g 0.100RM37 x 1.0-6g 0.100R.162 (4.1).146 (3.7).162 (4.1).146 (3.7)CTABLE IV: PANEL CUTOUTS4 x P o Holes.005 MShellSizeCodeShellSizeM øMinN øMinA 09 .656 (16.7) .516 (13.1)B 11 .796 (20.2) .625 (15.9)P øHoles.133 (3.4).123 (3.1).133 (3.4).123 (3.1)RBSC.719 (18.3).812 (20.6)DRRC 13 .922 (23.4) 750 (19.1).133 (3.4).123 (3.1).906 (23.0)D 15 1.047 (26.6) .906 (23.0)E 17 1.219 (31.0) 1.016 (25.8).133 (3.4).123 (3.1).133 (3.4).123 (3.1).969 (24.6)1.062 (27.0)EBack <strong>Pan</strong>elMountingo M MinFront <strong>Pan</strong>elMountingo N MinF 19 1.297 (32.9) 1.141 (29.0)G 21 1.422 (36.1) 1.266 (32.2).133 (3.4).123 (3.1).133 (3.4).123 (3.1)1.156 (29.4)1.250 (31.8)H 23 1.547 (39.3) 1.375 (34.9)J 25 1.672 (42.5) 1.484 (37.7).159 (4.0).149 (3.8).155 (3.9).145 (3.7)1.375 (34.9)1.500 (38.1)F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-11E-Mail: sales@glenair.comG


EnvironmentalConnectors233-105-07MIL-DTL-38999 Series III TypeJam Nut Environmental Receptacle ConnnectorABasic Part Number233-105 - D38999 Series III TypePower and Signal ConnectorFinish Material(See Table II)Shell Size09 19L11 2113 21L13L 2315 23L15L 2517 25C17L 25L19 25QInsert Arrangementper MIL-STD-1560and JSFD08Alternate KeyPositionA, B, C, D, or E(N for Normal)B233-105 - 07 XM 21 - 11 S NShell Style07 - Receptacle, Jam NutContact Type(See Table I)CSee Notes 4 and 5oT2X U.890 (22.6) MaxMasterKeywayP Thread1.280 (32.5)Max.579.555(14.7)(14.1)ZBlue Color Band(See Note 6)Red Color BandDV FlatE.520 MaxFully MatedIndicator Band RedW Thread<strong>Pan</strong>el Thickness .126-.062 (3.2 - 1.6)Y ThreadSee Note 2Yellow Color BandConsult factory for available insert arrangements.FG1. Material/ Finishes:Shells, Jam Nut - See Table II(Composite Jam Nut No Plating Required).Insulators- High Grade Rigid Dielectric/ N.ASeals- Fluorosilicone/ N.A.2. Assembly to be identified with Glenair’s name, part numberand date code space permitting.APPLICATION NOTES3. Modified major diameter 1.252-1.257 (31.80-31.95).4. Insert arrangement in accordance with MIL-STD-1560.5. Insert arrangement shown is for reference only.6. Blue Color Band indicates rear release retention system.7. 16# AWG contact arrangements only. See availablearrangements opposite page.8. Metric dimensions (mm) are in parentheses.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-12E-Mail: sales@glenair.com


233-105-07MIL-DTL-38999 Series III TypeJam Nut Environmental Receptacle ConnnectorEnvironmentalConnectorsOrderingCode*See Note 3ShellSizeCodeShellSizeAssembly DashNumberPThreadA 09 .6250-.1P-.3L-TS-2AB 11 .7500-.1P-.3L-TS-2AC 13 .8750-.1P-.3L-TS-2AD 15 1.0000-.1P-.3L-TS-2AE 17 1.1875-.1P-.3L-TS-2AF 19 1.2500-.1P-.3L-TS-2AG 21 1.3750-.1P-.3L-TS-2AH 23 1.5000-.1P-.3L-TS-2AJ 25 1.6250-.1P-.3L-TS-2ATABLE I: CONTACT TYPESWire SizeTDiaType1.200 (30.5)1.178 (29.9)1.386 (35.2)1.362 (34.6)1.512 (38.4)1.488 (37.8)1.638 (41.6)1.614 (41.0)1.764 (44.8)1.740 (44.2)1.949 (49.5)1.925 (48.9)2.075 (52.7)2.051 (52.1)2.201 (55.9)2.177 (55.3)2.323 (59.0)2.299 (58.4)TABLE III: SHELL SIZEU1.078 (27.4)1.048 (26.6)1.268 (32.2)1.236 (31.4)1.390 (35.3)1.358 (34.5)1.516 (38.5)1.484 (37.7)1.642 (41.7)1.610 (40.9)1.827 (46.4)1.795 (45.6)1.953 (49.6)1.921 (48.8)2.079 (52.8)2.047 (52.0)2.205 (56.0)2.173 (55.2)Military PartNumberP 850-002-16-364 #16 – #20 Pin M39029/58-364S 850-001-16-352 #16 – #20 Socket M39029/56-352ABO AALess pin contactsLess socket contactsRecommended Cut-OutBB Flat© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-13E-Mail: sales@glenair.comV.654 (16.6).645 (16.4).755 (19.2).745 (18.9).942 (23.9).932 (23.7)1.066 (27.1)1.056 (26.8)1.191 (30.3)1.181 (30.0)1.316 (33.4)1.306 (33.2)1.441 (36.6)1.431 (36.3)1.566 (39.8)1.556 (39.5)1.691 (43.0)1.681 (42.7)WThreadTABLE II: FINISHSYM MATERIAL FINISHXM Composite Electroless NickelXMT Composite Ni-PTFE 1000 Hour Grey TMXWCompositeTABLE IV: PANEL CUTOUTShellSizeCodeShellSizeA 09B 11C 13D 15E 17F 19G 21H 23J 25AADia.710 (18.0).700 (17.8).835 (21.2).825 (21.0)1.020 (25.9)1.010 (25.7)1.145 (29.1)1.135 (28.8)1.270 (32.3)1.260 (32.0)1.395 (35.4)1.385 (35.2)1.520 (38.6)1.510 (38.4)1.645 (41.8)1.635 (41.5)1.770 (45.0)1.760 (44.7)Cadmium O.D. OverElectroless Nickel*Consult Factory for Additional Plating OptionsYThreadM17 x 1.0-6G 0.100R M12 x 1.0-6g 0.100RM20 x 1.0-6g 0.100R M15 x 1.0-6g 0.100RM25 x 1.0-6g 0.100R M18 x 1.0-6g 0.100RM28 x 1.0-6g 0.100R M22 x 1.0-6g 0.100RM32 x 1.0-6g 0.100R* M25 x 1.0-6g 0.100RM35 x 1.0-6g 0.100R M28 x 1.0-6g 0.100RM38 x 1.0-6g 0.100R M31 x 1.0-6g 0.100RM41 x 1.0-6g 0.100R M34 x 1.0-6g 0.100RM44 x 1.0-6g 0.100R M37 x 1.0-6g 0.100RBBFlat.670 (17.0).660 (16.8).771 (19.6).761 (19.3).955 (24.3).945 (24.0)1.085 (27.6)1.075 (27.3)1.210 (30.7)1.200 (30.5)1.335 (33.9)1.325 (33.7)1.460 (37.1)1.450 (36.8)1.585 (40.3)1.575 (40.0)1.710 (43.4)1.700 (43.2)Z.114 (2.9).083 (2.1).121 (3.1).083 (2.1).121 (3.1).083 (2.1).121 (3.1).083 (2.1).121 (3.1).083 (2.1).154 (3.9).114 (2.9).154 (3.9).114 (2.9).154 (3.9).114 (2.9).154 (3.9).114 (2.9)ABCDEFG


EnvironmentalConnectors233-105-05MIL-DTL-38999 Series III TypeIn-Line Environmental Receptacle ConnectorABasic Part Number233-105 - D38999 Series III TypePower and Signal ConnectorFinish Material(See Table II)Shell Size09 19L11 2113 21L13L 2315 23L15L 2517 25C17L 25L19 25QInsert Arrangementper MIL-STD-1560and JSFD08Alternate KeyPositionA, B, C, D, or E(N for Normal)B233-105 - 05 XM 21 - 11 S NShell Style05 - In Line ReceptacleContact Type(See Table I)CSee Notes 3 and 4Master KeywayA Thread1.240 (31.5)MaxHGSee Note 2DEoS.520 (13.2) MaxFully MatedRed Indicator BandJ ThreadYellow Color BandBlue Color Band (See Note 5)Consult factory for available insert arrangements.FG1. Material/ Finishes:Shells - See Table IIInsulator- High Grade Rigid Dielectric/ N.ASeals- Fluorosilicone/ N.A.2. Assembly to be identified with Glenair’s name, partnumber and date code space permitting.3. Insert arrangement in accordance with MIL-STD-1560.APPLICATION NOTES4. Insert arrangement shown is for reference only.5. Blue Color Band indicates rear release retention system.6. For appropriate Glenair Terminus part numbers seeGlenair Drawing 181-001 and 181-002.7. Metric Dimensions (mm) are indicated in parentheses.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-14E-Mail: sales@glenair.com


233-105-05MIL-DTL-38999 Series III TypeIn-Line Environmental Receptacle ConnectorEnvironmentalConnectorsOrderingCodeAssembly DashNumberTABLE I: CONTACT TYPESWire SizeTypeMilitary PartNumberP 850-002-16-364 #16 – #20 Pin M39029/58-364S 850-001-16-352 #16 – #20 Socket M39029/56-352ABLess pin contactsLess socket contactsABTABLE II: FINISHSYM MATERIAL FINISHXM Composite Electroless NickelXMT Composite Ni-PTFE 1000 Hour Grey TMXWCompositeCadmium O.D. OverElectroless NickelC*Consult Factory for Additional Plating OptionsShell SizeCodeShellSizeAThreadA 09 .6250-.1P-.3L-TS-2AB 11 .7500-.1P-.3L-TS-2AC 13 .8750-.1P-.3L-TS-2AD 15 1.0000-.1P-.3L-TS-2AE 17 1.1875-.1P-.3L-TS-2AF 19 1.2500-.1P-.3L-TS-2AG 21 1.3750-.1P-.3L-TS-2AH 23 1.5000-.1P-.3L-TS-2AJ 25 1.6250-.1P-.3L-TS-2ATABLE III: SHELL SIZEG.144 (3.7).083 (2.1).144 (3.7).083 (2.1).144 (3.7).083 (2.1).144 (3.7).083 (2.1).144 (3.7).083 (2.1).144 (3.7).083 (2.1).171 (65.2).083 (39.8).171 (65.2).083 (39.8).171 (65.2).083 (39.8)© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-15E-Mail: sales@glenair.comH.823 (20.9).768 (19.5).823 (20.9).768 (19.5).823 (20.9).768 (19.5).823 (20.9).768 (19.5).823 (20.9).768 (19.5).823 (20.9).768 (19.5).791 (20.0).736 (18.7).791 (20.0).736 (18.7).791 (20.0).736 (18.7)SDiaJThread.715 (18.2) M12 x 1.0-6g 0.100R.840 (21.3) M15 x 1.0-6g 0.100R.963 (24.5) M18 x 1.0-6g 0.100R1.090 (27.7) M22 x 1.0-6g 0.100R1.275 (32.4) M25 x 1.0-6g 0.100R1.337 (34.0) M28 x 1.0-6g 0.100R1.463 (37.2) M31 x 1.0-6g 0.100R1.587 (40.3) M34 x 1.0-6g 0.100R1.713 (43.5) M37 x 1.0-6g 0.100RDEFG


EnvironmentalConnectors233-105-G6MIL-DTL-38999 Series III TypeEnvironmental Plug ConnectorABasic Part Number233-105 - D38999 Series III TypePower and Signal ConnectorFinish Material(See Table II)Shell Size09 19L11 2113 21L13L 2315 23L15L 2517 25C17L 25L19 25QInsert Arrangementper MIL-STD-1560and JSFD08Alternate KeyPositionA, B, C, D, or E(N for Normal)B233-105 - G6 XM 21 - 11 S NShell StyleG6 - PlugContact Type(See Table I)C.122 (3.1).118 (3.0)Master KeySee Notes 3 and 4Blue Color Band(See Note 6)See Note 2KnurlManufacturer sOption1.220 (31.0)MaxDO CC MaxO DD MaxEEE ThreadYellow Color BandConsult factory for available insert arrangements.FG1. Material/ Finishes:Barrel, Coupling Nut - See Table II(Composite Coupling Nut - No Plating Required).Insulators- High Grade Rigid Dielectric/ N.ASeals- Fluorosilicone/ N.A.2. Assembly to be identified with Glenair’s name, partnumber and date code space permitting.APPLICATION NOTES3. Insert arrangement in accordance with MIL-STD-1560.4. Insert arrangement shown is for reference only.5. Blue Color Band indicates rear release retention system.6. 16# AWG contact arrangements only. See availablearrangements opposite page.7. Metric Dimensions (mm) are indicated in parentheses.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-16E-Mail: sales@glenair.com


233-105-G6MIL-DTL-38999 Series III TypeEnvironmental Plug ConnectorEnvironmentalConnectorsOrderingCodeAssemblyDash NumberTABLE I: CONTACT TYPESWire SizeTypeMilitary PartNumberP 850-002-16-364 #16 – #20 Pin M39029/58-364S 850-001-16-352 #16 – #20 Socket M39029/56-352ABLess pin contactsLess socket contactsABTABLE II: FINISHSYM MATERIAL FINISHXM Composite Electroless NickelXMT Composite Ni-PTFE 1000 Hour Grey TMXWCompositeCadmium O.D. OverElectroless Nickel*Consult Factory for Additional Plating OptionsCDShellSizeCodeShellSizeTABLE III: SHELL SIZECCMaxDiaDDMaxDiaEEThreadA 09 .811 (20.6) .858 (21.8) M12 x 1.0-6g 0.100RB 11 .929 (23.6) .984 (25.0) M15 x 1.0-6g 0.100RC 13 1.110 (28.2) 1.157 (29.4) M18 x 1.0-6g 0.100RD 15 1.232 (31.3) 1.280 (32.5) M22 x 1.0-6g 0.100RE 17 1.358 (34.5) 1.406 (35.7) M25 x 1.0-6g 0.100RF 19 1.469 (37.3) 1.516 (38.5) M28 x 1.0-6g 0.100RG 21 1.594 (40.5) 1.642 (41.7) M31 x 1.0-6g 0.100RH 23 1.720 (43.7) 1.768 (44.9) M34 x 1.0-6g 0.100RJ 25 1.843 (46.8) 1.890 (48.0) M37 x 1.0-6g 0.100REF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comF-17E-Mail: sales@glenair.comG


High VoltageElectrical Power DistributionFrom 0 to 60 in 3.9 SecondsHigh voltage electrical power distribution isa critical component of the 100% electricTesla Roadster.The reliable distribution of electrical energyfrom the car’s lithium-ion energy storage systemto the vehicle’s motor, electronic control module,HVAC system, transmission and regenerativebraking unit depends on a high-performancewiring system made up of high-temperatureshielded conduit and ruggedized reverse-bayonetpower connectors—all made by Glenair.Glenair is on the forefront of innovativeefforts to advance the reliability and performanceof electric vehicles. Glenair power connectors,cables and conduit are deployed in high-voltagepower management and distribution applicationsfor systems as demanding as military vehicles––and as fast as the Tesla Roadster.1211 Air Way · Glendale, California 91201-2497Telephone: 818-247-6000 · Facsimile: 818-500-9912 · E-mail: sales@glenair.comUnited States · United Kingdom · Germany · Nordic · France · Italy · Spain · Japanwww.glenair.com


Composite Interconnect ComponentAssembly ToolsGeneral InformationAssemblyToolsOne Stop Shopping for All Your Backshell,Connector and Cable Assembly RequirementsShield termination banding tools and connector-tobackshellassembly tools are just part of the storyAGlenair addresses interconnect systemassembly requirements with a variety of militarystandard and specialized connector-to-backshellassembly tools, braided shielding banding toolsand accessories. Our tool line for compositecomponents includes connector wrenches, aswell as universal connector holding tools forproduction use as well as field maintenance.Glenair's connector and backshell holdingtools and wrenches ensure fast and reliableGlenair's Band-It ® Termination System forbraided metal and composite shielding includesboth hand-held and bench-mounted units. TheBand-It ® Termination System provides fast andreliable shield terminations which pass the moststringent shock, vibration and thermal tests. Thelow-profile and smooth inside diameter of theone-piece austenitic stainless steel clampingband virtually eliminates RFI/EMI leakage paths.BCBackshell Assembly ToolsBanding Shield Termination ToolsErgonomic DesignsBattlefield Tested Tools and KitsTeflon Coated Jaws Prevent DamageIndividual Tools and Turnkey KitsAll Tools Quality Made in USADEassembly of interconnect components to correcttorque levels—a critical issue with all types ofcoupling systems. Special designs fit the uniqueknurling on composite connectors and backshells.For more information on the complete rangeof tools supplied by Glenair, please see ourInterconnect Cable Assembly Tools catalog, visitour website or consult the factoryF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comG-1E-Mail: sales@glenair.comG


AssemblyToolsComposite Connector Accessory-to-ConnectorAssembly ProceduresABCDEFGGlenair Assembly Tools Help PreventDistortion and False Tightening ProblemsComposite backshell tightening tools are available and provide virtually a full 360°gripping surface on backshell coupling nuts. These innovative tools minimize thepossibility of coupling nut distortion and false tightening problems often caused bysoft-jaw pliers or strap wrenches.Reliable Installationof Glenair Backshellson Circular ConnectorsWhen used with the appropriate connectorholders and torque wrenches, Glenair BackshellAssembly Tools provide the user with consistent,repeatable backshell installations. Designedprimarily for production assembly use, the toolscan also be used equally well for successfulfield maintenance operations.Glenair Backshell Assembly Tools may alsobe utilized effectively with backshell rotatablecouplers produced by other manufacturers,providing the "B" reference diameters areconsistent with those shown within thiscatalog.RecommendedTightening ProceduresRecommended tightening procedures,tools and torque values offered by Glenairare intended as an aid to properly fasten thebackshell to the connector interface threads.Glenair offers a variety of tools to accomplishproper tightening; our 600-091 Hex Wrench isconfigured to make provide support to each© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comspecific coupling nut to be tightened, our TG70strap wrench is intended for general use oncable clamps. Hand-held and bench-mounttorque wrenches accomodate our 600-005 plugor receptacle connector holders (see BackshellAssembly Tool catalog).When tightening backshell onto connectors,it is important to follow Glenair's recommendedprocedures for each tool being used.When tightening backshells with rotatablecoupling nuts, Glenair recommends thebackshell to be hand tightened to engage theconnectors interlocking teeth or spline features,making sure the teeth are fully engaged beforefully torquing with our tools. We also suggestretorquing by removing the tool and reinstallingthe tool approximately 90° away from theintial position and tightening to the connectormanufacturer's recommended value.Composite backshells should be tightened to80% of the values shown for AS85049 light andmedium duty torque. Secondary componentssuch as: Glenair's cable clamps, gland sealingnuts, sleeves or adapters, not directly fastenedto the connector should be tightened 40 to 60inch pounds to insure proper performance.G-2E-Mail: sales@glenair.com


Composite Connector Accessory-to-ConnectorAssembly ProceduresAssemblyToolsFour Easy Stepsfor Proper BackshellAssembly1. Select plug or receptacle holder(most holder series provide "universalpolarization", but a few connectorseries require specific polarization foreach alternate keying arrangement).2. Set desired torque on torque wrench.3. Mount holder on square drive oftorque wrench. Carefully mate withconnector, and hand-tighten Glenairbackshell coupling. To assure propermating, anti-rotation teeth must be fullyengaged.4. Tighten rotatable coupler with assemblytool. Do not use excessive grip onhandles. When coupler begins totighten, relax grip and rotate assemblytool back 90°, then resume grip andcontinue to tighten; repeating thissequence until desired torque level isreached.CAUTION: Do not apply torque in excess ofsignal setting. Excess torque will cause signalpointer to reset and give erroneous readings.Setting Torque LevelsTo verify proper backshell installation values,electrical signals are built into bench-mounted(audio) and hand-held (light) torque wrenches.The procedure for setting torque levels is thesame for both units.Proper positioning ofequipment when utilizingthe bench-mountedtorque wrench.Proper Positioningof equipment whenutilizing the hand-heldtorque wrenchSetting DesiredTorque forRight-HandThread TighteningBezel (1)MemoryPointer (3)Main Pointer (2)To set torque, turn Bezel (1) clockwise untilsignal is on. Continue to turn Bezel until MainPointer (2) is at desired torque level on scale.You may cover the audio signal during thisprocedure to minimize noise level when settingthe bench-mounted unit.The Memory Pointer (3) is set by the aboveprocedure. With this accomplished, turn Bezelcounter-clockwise until the Main Pointer isaligned with zero on the scale. Your torquewrench is not ready for operation.Resetting the Memory PointerWhen you wish to change torque levels,rotate the Bezel counter-clockwise until thesignal is on. Continue to rotate Bezel untilMemory Pointer is aligned with zero on thescale. now repeat the above procedure forsetting torque.Setting Desired Torque for Left-Handed Thread TighteningSimply reverse the above procedure forsetting the desired torque for left-hand threadtightening.ABCDEF© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comG-3E-Mail: sales@glenair.comG


Stop Toolin' AroundFinding the right tool for the jobjust got a little bit easierNobody can grasp the ins-and-outsof interconnect tool design andmanufacturing without a full understanding ofcable harness assembly.At Glenair, we not only manufacturethe connectors, backshells, cables andenclosures which go into interconnect cableharnesses, we run a top-flight cable assemblyservice of our own. And we’ve drawn on thisextensive experience to design and builda complete family of specialized backshellassembly tools for most Mil-Standard circularconnectors, as well as connector wrenches,mini-strap wrenches, universal connectorholding tools and braid termination tools forproduction use and field maintenance.Glenair is also now offering a broadrange of fiber optic termination tools,including complete kits for both ourMil-T-29504 and front-release COTS termini.1211 Air WayGlendale, California 91201-2497Telephone: 818-247-6000 · Facsimilie: 818-500-9912 · EMail: sales@glenair.comUnited States • United Kingdom • England • Nordic • France • Italy • Spain • Japanwww.glenair.com


TG69 Soft Jaw PliersAssemblyToolsTG69 Soft Jaw PliersATG69 - PBasicNumberFinishP - Nickel Plate(Omit for StandardCad/Bright Dip)B9.63(244.6)CDNOTE: Not recommended for composite coupling nuts (use 600-091 or 600-157)EAPPLICATION NOTESF1. Assembly identified per MIL-STD-1302. Nylon replacement inserts: P/N G77015© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comG-5E-Mail: sales@glenair.comG


AssemblyTools600-091Composite Connector AccessoryCoupling Nut WrenchALUMINUM TOOL FOR USE WITH GLENAIR COMPOSITE BACKSHELLSAProduct Series600 - ToolsShell Size Order Numberor KIT for Wrenchesin all SizesTeflon CoatedBB600 - 091 - 16Basic Part NumberSet Screw Stop(Secured)ACDTABLE I: SHELL SIZE ORDER NUMBER2.25 (57.2)Approx.EFOrderNo.081012141618202224283236ARef.7.38 (187.5)7.50 (190.5)7.50 (190.5)7.50 (190.5)7.50 (190.5)7.75 (196.9)8.00 (203.2)8.25 (209.6)8.25 (209.6)8.50 (215.9)10.00 (254.0)10.00 (254.0)B Shell SizeHex Ref..750 (19.1) 08/09.875 (22.2) 10/111.000 (25.4) 12/131.125 (28.6) 14/151.250 (31.8) 16/171.375 (34.9) 18/191.500 (38.1) 20/211.625 (41.3) 22/231.750 (44.5) 24/252.000 (50.8) 282.250 (57.2) 322.500 (63.5) 36CompositeTorque InchPounds4040404040408080801201201201.APPLICATION NOTESMetric dimensions (mm) are in parentheses and are forreference only.2. B Hex is critical, adjust set screw until dimension iswithin tolerance (+/- .005)3. This backshell assembly tool is designed for Glenaircomposite hex coupling applications and should beused in conjunction with Glenair torque wrenches.4. These wrenches are made of aluminum alloy with vinylgrips.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comG-6E-Mail: sales@glenair.com


600-157Composite Connector AccessoryCoupling Nut WrenchAssemblyToolsSTAINLESS STEEL TOOL FOR USE WITH GLENAIR COMPOSITE BACKSHELLS600 - 157 - KTeflon CoatedAProductSeriesBasicNumberDash Numberfor Individual Wrench or:K - All Wrench Sizes08 through 24, No CaseKC - All Wrench Sizes08 through 24 with CaseBBRivetADashNumberTABLE I: DASH NUMBERARefB Hex±.005 (0.1)Connector forShell SizeCodesA & FCodeH08 6.700 (170.2) .750 (19.1) 08 0910 6.750 (171.5) .875 (22.2) 10 1112 6.810 (173.0) 1.000 (25.4) 12 1314 6.880 (174.8) 1.125 (28.6) 14 1516 6.950 (176.5) 1.250 (31.8) 16 1718 7.050 (179.1) 1.375 (34.9) 18 1920 7.150 (181.6) 1.500 (38.1) 20 2122 7.380 (187.5) 1.625 (41.3) 22 2324 7.440 (189.0) 1.750 (44.5) 24 252.00(50.8)CDEAPPLICATION NOTES1.2.3.This backshell assembly tool is designed for Glenair compositehex coupling applications and should be used in conjunctionwith Glenair torque wrenches.These wrenches are made of stainless steel with vinyl grips.Metric dimensions (mm) are indicated in parentheses.F© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comG-7E-Mail: sales@glenair.comG


AssemblyToolsTG70Strap WrenchA6.50 (165.1)Approx.B3/8 (9.5) SquareDrive for TorqueWrench GTSQ1503.0 (76.2) Diameter Max. with 18 inch strap2.0 (50.8) Diameter Max. with 12 inch strapCDEBasic PartNumberStrap Length in InchesAvailable in 12 and 18 inches.(Omit for Standard of 12 Inches)TG70 - 1 - 18Torque Wrench(Omit for None)VARIANCE CHART NOTES:1. Recommended installation torqueis approximately 80% ofAS85049 accessory threadstrength values.VARIANCE CHARTTG-70 Strap Wrench Used with GlenairTorque WrenchesRecommended Installation TorqueLight/Medium DutyAccessory ± 5 Inch PoundsShell Size08/0910/1112/1314/1516/1718/1920/2122/2324/25283236TG70 Torque282830303030757575757575Part Torque353540404040808080808080* TG70 Not Recommended For Values of120 Inch Lbs. or Greater.FG1.2.Metric dimensions (mm) are in parentheses and are forreference only.These wreches are made of the following materials:Wrench Handle - Aluminum Alloy/Nickel PlateWedge - Stainless Steel/PassivatedStrap - Impregnated Fabric© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comAPPLICATION NOTES3. Replacement straps are available. Specify part numberG70515 for 12 inch strap or part number G70515-18 for 18inch strap.4. Recommended for 440-087 coupler, 360, 370, 380 and 390series rear clamps. Consult factory for torque values.5. Do not use on hex-style composite coupling nuts.G-8E-Mail: sales@glenair.com


600-161 Digital Torque Wrenchand 600-162 Bench StandTorqueWrenchesAudible beeping warning sound whenthe forcing torque reaches 90%,100%, and 110% of the set torqueSliding clear protective cover helpsto prevent accidental touching offunction keysFour Units:Ft-Lb, Nm, Kg-cm, In-Lb99 Memories for easytracking of the forcedtorquesFlashing warninglights enhancethe audiblewarning beeps(See above)10.950 (278.1)LengthPre-set torque1 set torque valueCounter-clockwisetorque function3/8 inch Dr. dual drive3/8 to 1/4 adapter includedHand-Held DigitalTorque Wrench3/8" Dual Drives Top and Bottom tofacilitate bench mount operationRequires two AAA batteries600-16199 Presets available fortorque level 29 to 310 inch pound rangeClockwise and counter-clockwiseprovide ± 2% accuracyTorque range:Ft-Lb = 2.5 ~ 25 Ft-LbN m = 3.3 ~ 35N.MKg-cm = 34 ~ 340 Kg-cmIn-Lb = 29 ~ 310 In-LbBench Stand600-162For DigitalTorque Wrench600-161Vertical and HorizontalMounting OptionsMulti-PositionAngle Adjustment12.0" (304.8mm)Shown with 600-161 Digital Torque Wrench in Position© 2008 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.com19E-Mail: sales@glenair.comRev. May-05-2010


AssemblyTools600-164Large Broad Blade Utility Shearfor Cutting Metal-Clad Composite Braided ShieldingAlso Cuts Rubber, Cable Jacketing, Cable, Plastics and RopeA600 - 164ProductSeriesBasicNumberBCDE• Nickel Chrome Plating Resists <strong>Corrosion</strong>and Rusting• Broad, Short Jaws Provide PowerfulCutting Action• Extended Handle Provides Comfort andCutting Leverage• High Leverage Provides PowerfulCutting Action for Light Metals, Rubber andHeavy Fabrics• Cuts Rubber, Cables, Light Metal, Wire MetalScreens and Braided EMI/EMP Shielding,Cordage, Plastics and Rope• Weight: 0.55 Pounds• Shear Cut Length: 2.000 (51.0)Recommended EMI BraidCutting ProcedureNote: When cutting braid, both metal andespeciallly composite, open cutter bladesto allow the full 2" cut. Place braid all theway back onto blades as shown.F1.2.3.APPLICATION NOTESMetric dimensions (mm) are indicated inparentheses.Always wear approved eye protection.Never use on or near live electrical circuits.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comG-10E-Mail: sales@glenair.com


Backshell Shield TerminationAssembly InstructionsAssemblyToolsShield Termination Assembly Process1. Prepare Cable Braid for termination process(Figure 1).2. Push Braid forward over Adapter RetentionLip to the Adapter Incline Point (or .4"[10.2mm] minimum braid length). Milk Braidas required to remove slack and insure asnug fit around the shield termination area(Figure 2).3. Prepare the Band in the following manner:IMPORTANT: Due to Connector/Adaptercircumference, it may be necessary toprepare the Band around the Cable orRetention Area.A. Roll Band through the Buckle Slot twice.(Bands must be double-coiled.)B. Pull on Band until Mark ( ) is withinapproximately .250 inch (6.4mm) ofBuckle Slot (Figure 3). The Band may betightened further if desired.NOTE: Prepared Band should have ( )Mark visible approximately where shown inFigure 3.13AdapterRetention LipConductorsBraidAdapterIncline2BuckleTail LengthIndicator Mark4.400 (1.2mm) MinLength Braid OverTermination AreaABCShield TerminationClamping Process (Figures 4 thru 8)NOTE: To free Tool Handles, move HoldingClips to center of Tool.4. Squeeze Gripper Release Lever and insertBand into the front end opening of the Tool.(NOTE: Circular portion of looped band mustalways face downward.)5. Aligning the Band and Tool with the ShieldTermination Area, squeeze Black Pull-UpHandle repeatedly using short strokes untilit locks against Tool Body. (This indicatesthe Band is compressed to the ToolPrecalibrated Tension.)NOTE: If alignment of band and shieldis unsatisfactory, tension on band canbe relaxed by pushing on slotted releaselever on top of tool. Make adjustments asnecessary and again squeeze black pull-uphandle.6. Complete the Clamping Process bysqueezing the Gray Cut-Off Handle.7. Remove excess band from tool and dispose.8. Inspect Shield Termination.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.com57IMPORTANT: Always roll band through the buckle slot twice (see Step 3). Bandsmust be double-coiled to function correctly. The failure to roll the band throughthe buckle slot twice is the most common user error in band style terminations.68G-11E-Mail: sales@glenair.comDEFG


AssemblyTools600-058 and 600-061Hand Banding ToolsABHand Banding Tool600-058The 600-058 Hand Banding Tool weighs1.18 lbs., and is designed for standardclamping bands 600-052 and 600-090(see page 36) in a tension range from100 to 180 lbs. Calibrate at 150 lbs. ±5 lbs. for most shield terminations. Tooland band should never be lubricated.Reference: BAND-IT ® part number A40199.6.75 (171.5)CDEFHand Micro Banding Tool600-061The 600-061 Hand Micro Banding Toolweighs 1.18 lbs., and is designed for microclamping bands 600-057 and 600-083(see page 36) in a tension range from50 to 85 lbs. Calibrate at 80lbs +2 lbs.-7 lbs. for most shield terminations. Tooland band should never be lubricated.Reference: BAND-IT ® part number A30199.6.75 (171.5)G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comMetric Dimensions (mm) are indicated in parentheses.G-12E-Mail: sales@glenair.com


600-052, 600-090, 600-057, 600-083600-052-1, 600-090-1, 600-057-1 and 600-083-1Clamping BandsAssemblyToolsStandard Band 600-052 and Precoiled Standard Band 600-052-1The 600-052 Standard Band is precision constructedof 300 Series SST/Passivate and designedfor use with the 600-058 Hand BandingTail Length Indicator MarkTool or the 600-067 Pneumatic Banding Tool..350 (8.9) Ref..240 (6.1) Ref.Double-wrapped bands will accommodate diametersup to approximately 1.8 inches (45.7).14.256 ± .060(362.1 ± 1.5)Bands may be ordered flat (600-052) or precoiled.156 (4.0) Ref.(600-052-1). Bands come bagged and tagged inquantities from 1 to 100..074 (1.9) Ref..020 (0.5) Ref.Reference: BAND-IT ® part number A10086Extended-Length Standard Band 600-090 & Precoiled Extended-Length Standard Band 600-090-1The 600-090 Extended Length Standard BandTail Length Indicator Markis precision constructed of 300 Series SST/Passivate,and designed for use with the 600-058.350 (8.9) Ref..240 (6.1) Ref.Hand Banding Tool or the 600-067 Pneumatic18.0 ± .060Banding Tool. Double-wrapped bands will accommodatediameters up to approximately 2.5 inches(457.2 ± 1.5).156 (4.0) Ref.(63.5). Bands may be ordered flat (600-090), orprecoiled (600-090-1). Bands come bagged and.020 (0.5) Ref..074 (1.9) Ref.tagged in quantities from 1 to 100.ABCReference: BAND-IT ® part number A11086Micro-Band 600-057 Precoiled Micro-Band 600-057-1.195 (5.0) Ref..053 (1.9) Ref.Extended Length Micro-Band 600-083 Precoiled Micro-Band 600-083-1.195 (5.0) Ref.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.com8.125 ± .030(206.4 ± 0.8).090 (2.3) Ref.14.25 ± .030(362.0 ± 0.8).090 (2.3) Ref.Tail Length Indicator Mark.015 (0.4) Ref.Tail Length Indicator Mark.120 (3.0) Ref..120 (3.0) Ref.The 600-057 Micro Band is precision constructedof 300 Series SST/Passivate, and designedfor use with the 600-061 Hand Banding Tool orthe 600-068 Pneumatic Banding Tool. Doublewrappedbands will accommodate diameters up toapproximately .88 inches (22.4). Bands may beordered flat (600-057), or precoiled (600-057-1).Bands come bagged and tagged in quantities from1 to 100.Reference: BAND-IT ® part number A31186The 600-083 Extended Length Micro-Band isprecision constructed of 300 Series SST/Passivate,and designed for use with the 600-061 HandBanding Tool or the 600-068 Pneumatic BandingTool. Double-wrapped bands will accommodatediameters up to approximately 1.88 inches (47.8).Bands may be ordered flat (600-083), or precoiled(600-083-1). Bands come bagged andtagged in quantities from 1 to 100..053 (1.9) Ref..015 (0.4) Ref.Reference: BAND-IT ® part number A31086.Metric dimensions (mm) are indicated in parentheses. Consult factory for diameters above 2.5 inches (63.5).G-13E-Mail: sales@glenair.comDEFG


AssemblyTools600-056, 600-062, 600-060 and 600-082Banding Tool Replacement Part KitsA.122 (3.1) Dia..690 (17.5).246 (6.2)Dia.600-082 Cutter KnifeThe 600-082 Cutter Knife replaces the cutterknife on the 600-061 Hand Banding Tool, and the600-068 Pneumatic Banding Tool. Material is heattreated steel finished with black oxide and rustpreventative.Reference: BAND-IT ® part number A48087BC1.000 (25.4).250(6.4).135(3.4).015 ± .002(0.4 ± 0.1)PIN (1 Each).370 (9.4)Ref.E-RING (2 Each).125 (3.2)Dia. Ref..230 (5.8)Dia..093 ± .002(2.4 ± 0.1)600-060-1 Micro Cut-Off Blade KitThe 600-060-1 Micro Cut-Off Blade Kit for SerialNumbers up to 20999 consists of the blade, twoE-rings and one pin, providing all parts neededto replace the cut-off blade on the 600-061 HandMicro Banding Tool and the 600-068 PneumaticMicro Banding Tool. Material is heat treated steelfinished with black oxide and rust preventative.Reference: BAND-IT ® part number A43999.600-060-2 Ref. BAND-IT ® P/N A47899 for Serial Numbers21000 and above.DEF1.000 (25.4).250(6.4).270(6.9).015 ± .002(0.4 ± 0.1)PIN (2 Each)Pin 1:.540 (13.7)Pin 2:.450 (11.4).250 (6.4) Dia. Ref..125 (3.2)Dia. Ref..688 (17.5)Ref.E-RING(2 Each).230 (5.8)Dia..093 ± .002(2.4 ± 0.1)600-056 Cut-Off Blade KitThe 600-056 Cut-Off Blade Kit consists of theblade, two E-rings and one pin, providing all partsneeded to replace the cut-off blade on the 600-058Hand Banding Tool and the 600-067 PneumaticBanding Tool. Material is heat treated steelfinished with black oxide and rust preventative.Reference: BAND-IT ® part number A40699.600-062 Cutter KnifeThe 600-062 Cutter Knife for Serial Numbers upto 16589 replaces the cutter knife on the 600-058Hand Banding Tool and the 600-067 PneumaticBanding Tool. Material is heat treated steelfinished with black oxide and rust preventative.Reference: BAND-IT ® part number A40788.600-062-1 for Serial Numbers 16590 and above.Reference: BAND-IT ® part number A67787.Metric Dimensions (mm) are indicated in parentheses.G© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comG-14E-Mail: sales@glenair.com


600-055 Calibration Keyand 600-072-1 Standard and 600-086-1 MicroBanding Tool Tension GaugesAssemblyTools.50(12.7)3.00 (76.2)Ref.1.75(44.5)Ref.600-055 Calibration KeyThe 600-055 Calibration Key is designedfor use with the 600-061 and 600-058 HandBanding Tools. Material is black anodizedaluminum alloy. One full turn clockwise willadvance the tension range by 25 lbs., and acounter-clockwise turn will decrease tensionby the same amount. Recommended forpurchase with 600-072-1 and 600-086-1.ABReference: BAND-IT ® part number A44699..875 (22.2).375 (9.5) Approx.3.34 (84.8)CalibrationStickerRedGreen.875(22.2)2.0 (50.8)RedGreen600-072-1 StandardTension GaugeThe 600-072-1 Tension Gauge is usedto check and calibrate the Tie-Dex II ®standard hand tool to values notedon calibration sticker. Constructed ofhardened steel, the gauge's accuracy iswithin ±2 lbs.Reference: BAND-IT ® part number A48599.CD.875 (22.2).375 (9.5) Approx.3.34 (84.8)CalibrationStickerRedGreen.875(22.2)2.0 (50.8)RedGreen600-086-1 MicroTension GaugeThe 600-086-1 Micro Tension Gaugeis used to check and calibrate the Tie-Dex II ® micro hand tool to values notedon calibration sticker. Constructed ofhardened steel, the gauge's accuracy iswithin ±2 lbs.EFReference: BAND-IT ® part number A47599.Metric Dimensions (mm) are indicated in parentheses.© 2009 Glenair, Inc. CAGE Code 06324Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.comG-15E-Mail: sales@glenair.comG


Cad-<strong>Free</strong> Ni-PTFEPlating: NowFrom GlenairConductive Nickel-FluorocarbonPolymer Plating Process Breaks1000 Hr. Salt-Spray Barrier!New Cadmium <strong>Free</strong>RoHS CompliantPlating Solution forEMI/RFI InterconnectApplicationsRoHS-CompliantThe MIL-DTL-38999 Rev. L detail specification establishesseveral new cadmium-free conductive plating solutions includinghigh-performance nickel-fluorocarbon polymer. Glenair’s Ni-PTFEmeets all D38999 performance requirements including a shell-toshellconductivity maximum 2.5 millivolt drop potential.1000 Hour Grey TM delivers outstanding performance in abroad range of land, sea, air and space interconnect applications.The non-reflective, non-magnetic, gun-metal gray surface finishis an ideal choice for tactical military systems with extraordinarycorrosion protection requirements.Advanced Durability, Lubricity PlusOutstanding Temperature Resistance!The mechanical, electrical and environmental performanceof the Glenair Ni-PTFE plating is truly outstanding, far surpassingthat of other composite alloy/fluorocarbon polymer solutions:/ EG2002 / 95• 2000+ Hrs. Salt Spray (Composite)• -65°C to 175°C Temp. Rating• 336+ Hr. Sulfur Dioxide Resistance• Non-Magnetic• Cadmium <strong>Free</strong>• Low Coefficient of Friction• Hexavalent Chromium <strong>Free</strong>• Potassium Formate Resistant• Low Shell-to-Shell Resistance• Adheres to Composite Plastic• 500+ Mating Cycles• Low OutgassingGlenair, Inc.1211 Air Way • Glendale, CA 91201-2497 • Tel: 818-247-6000 • Fax: 818-500-9912 • E-Mail: sales@glenair.com


Part Number IndexPart NumberPageAS85049/93 687-749 Composite Banding Split-Ring D-5102-051 PEEK Tubular Braid (Black) for Series 74 Convoluted Tubing D-4103-026 Composite Light Weight Metal-Clad EMI/RFI Braided Shielding (100%) D-2103-027 75%/25% Blended Composite/Metal EMI/RFI Braided Shielding D-3107-044 EMI/RFI Nickel Plated Copper Knit Braid Material A-55120-100 Type A - Convoluted Tubing Only - Series 74 Convoluted Tubing C-7120-103 Type B - External Black Dacron® Braid - Series 74 Convoluted Tubing C-8121-100 Type C - External Shield and Jacket - Series 74 Convoluted Tubing C-9121-101 Type D - External Shield - Series 74 Convoluted Tubing C-10121-102 Type E - Two External Shields - Series 74 Convoluted Tubing C-11121-103 Type F - Jacket and Two External Shields - Series 74 Convoluted Tubing C-12123-100 Type G - External Jacket - Series 74 Convoluted Tubing C-13140-074 Ultra-Miniature Junction Box E-16140-100 Mini Junction Box E-18140-101 Small Junction Box E-20140-102 Medium Junction Box E-22140-103 Large Junction Box E-24140-104 Small Low-Profile Box E-26140-105 Medium Low-Profile Junction Box E-28140-106 Small Three-Legged Junction Box E-30140-107 Jumbo Junction Box E-32140-200 8 Port Octagonal Junction Box E-34140-203 12 Port Rectangular Junction Box E-35233-105-05 MIL-DTL-38999 Series III Type In-Line Receptacle F-14233-105-07 MIL-DTL-38999 Series III Type Jam Nut Receptacle F-12233-105-G6 MIL-DTL-38999 Series III Type Plug F-16233-105-XX MIL-DTL-38999 Series III Type Wall Mount Receptacle w/ Round (D0), Slotted (00) and Tapped (T0) Holes F-10310-017 Shrink Boot Adapter with Direct Coupling - Straight A-4310-045 Shrink Boot Adapter with Rotatable Coupling Nut; Straight A-2311-019 Lamp Base EMI/RFI Shield Termination Backshell with Shrink Boot Porch - Straight, 45° and 90° A-6311-034 Lamp Base EMI/RFI Shield Termination Backshell - Straight and 90° A-5311-063 Lamp Base EMI/RFI Environmental Adapter with Shrink Boot Porch and Direct Coupling - Straight A-8319-064 Swing Arm Backshell with Shield Sock and Self-Locking Rotatable Coupling - Adjustable to Straight, 45° and 90° A-12319-120 EMI/RFI Backshell with Shield Sock and Self-Locking Rotatable Coupling - Straight Only A-14319-134 EMI/RFI Micro Banding Backshell Shield Sock with Shrink Boot Porch and Self Locking Rotatable Coupling A-16319-136 EMI/RFI Standard Banding Backshell Shield Sock with Shrink Boot Porch and Self Locking Rotatable Coupling A-18319-137 Shield Sock Strain Relief with Self Locking Rotatable Coupling - Straight, 45° and 90° A-22319-138 Wide Mouth Swing Arm Strain Relief with Shield Sock and Self Locking Rotatable Coupling - Straight, 45° and 90° A-24327-060 Extender Backshell with Self-Locking Rotatable Coupling - Straight, 45° and 90° A-26347-129 Shorting Cap Backshell with Lanyard Attachment and Self Locking Rotatable Coupling A-28360-014 Non-Environmental Backshell with Self Locking Rotatable Coupling and Strain Relief - Straight and 90° A-32360-015 Non-Environmental Backshell with Self Locking Rotatable Coupling and Qwik-Clamp - Straight, 45° and 90° A-34370-016 Cable Sealing and Environmental Backshell with Self Locking Rotatable Coupling and Strain Relief Clamp or Nut A-38370-017 Cable Sealing and Environmental Backshell with Self Locking Rotatable Coupling and Qwik-Clamp or Nut A-40377-040 Fiber Optic Strain Relief Backshell with Fiber Alignment Grommet and Optional Banding adapter or Nut A-42377-041 Fiber Optic Conduit Backshell Adapter with Self Locking Rotatable Coupling and Fiber Alignment Grommet C-14380-099 Cone and Ring Style Shield Termination Backshell with Self Locking Coupling Nut and Strain Relief A-46380-100 Cone and Ring Style EMI/RFI Backshell with Self Locking Rotatable Coupling and Qwik-Clamp A-48380-130 Knit Braid Style EMI/RFI Shield Termination Backshell with Qwik-Ty and Rotatable Coupling A-52380-131 Knit Braid Style EMI/RFI Shield Termination Backshell with Clamp and Rotatable Coupling A-53380-132 Knit Braid Style EMI/RFI O-Ring Equipped Shield Termination Backshell with Shrink Boot Adapter A-54387-083 Multi Shield Cone and Ring Style EMI/RFI Shield Termination Backshell with Strain Relief A-58390-052 Environmental Cone and Ring Style EMI/RFI Shield Termination Backshell with Strain Relief A-62440-087 Ultra <strong>Lightweight</strong> Banding Strain Relief with Rotatable Coupling A-64440-143 EMI/RFI Micro-Banding Backshell with Qwik-Ty Strain Relief, Shrink Boot Groove A-68440-144 EMI/RFI Micro-Banding Backshell with Shrink Boot Groove and Self Locking Rotatable Coupling A-70447-325 EMI/RFI Banding Backshell with Shrink Boot Groove and Self Locking Rotatable Coupling A-72447-326 EMI/RFI Micro-Banding Backshell with Shrink Boot Groove and Self Locking Rotatable Coupling A-74447-327 EMI/RFI Banding Backshell with Qwik-Ty Strain Relief and Shrink Boot Groove A-76Part Number IndexPart NumberPage447-328 EMI/RFI Band-in-a-Can Backshell with Strain Relief Clamp - Standard Profile Straight and 90° A-78447-329 EMI/RFI Environmental Band-in-a-Can Backshell with Strain Relief Clamp or Qwik-Clamp A-80447-330 EMI/RFI Non-Environmental Band-in-a-Can Backshell w/ Qwik-Clamp and Self-Locking Rotatable Coupling A-82447-331 EMI/RFI Dual Banding Backshell with Self Locking Rotatable Coupling - Straight and 90° A-84447-657 EMI/RFI Low Profile Micro Band-in-a-Can Backshell with Strain Relief Clamp A-86447-711 EMI/RFI Banding Backshell with Strain Relief - Standard Profile Straight and 90° A-87450-029 Qwik-Ty Strain Relief with Self Locking Rotatable Coupling - Straight, 45° and Low Profile 90° A-88450-030 Qwik-Ty Strain Relief with Ground Lug and Self Locking Rotatable Coupling A-89450-034 Ultra <strong>Lightweight</strong> Qwik-Ty Strain Relief with <strong>Free</strong> Rotating Coupling - Straight and Low Profile 90° A-90507-088 EMI/RFI Banding Backshell for MIL-DTL-83513 Micro-D Connectors - Top, 45° and Side Entry A-92557-186 EMI/RFI Banding Backshell for MIL-DTL-24308 D-Subminiature Connectors - Top, Side and End Entry A-94600-052 Standard Clamping Band G-13600-055 Calibration Key for Standard and Micro Hand Banding Tools G-15600-056 Cut-Off Blade for Standard Hand Banding Tools G-14600-057 Micro Clamping Band G-13600-058 Hand Banding Tool for Standard Bands G-12600-060 Cut-Off Blade for Micro Hand Banding Tools G-14600-061 Hand Banding Tool for Micro Bands G-12600-062 Cutter Knife for Standard Hand Banding Tools G-14600-072-1 Tension Gauge for Standard Hand Banding Tools G-15600-082 Cutter Knife for Micro Banding Tools G-14600-083 Micro Extended-Length Clamping Band G-13600-086-1 Tension Gauge for Micro Hand Banding Tools G-15600-090 Standard Extended-Length Clamping Band G-13600-091 Aluminum Hex-Coupling Wrench for Composite Backshells G-6600-157 Stainless Steel Hex-Coupling Wrench for Composite Backshells G-7600-161 Hand-Held Digital Torque Wrench with Dual 3/8" Drives G-9600-162 Bench Stand for 600-161 Digital Torque Wrench G-9600-164 Large Broad Blade Utility Shears G-10610-014 E Nut Backshell A-96620-042 Strain Relief Clamp with Self-Locking Rotatable Coupling - Straight, 45° and 90° A-97627-122 Swing Arm Strain Relief with Self Locking Rotatable Coupling Nut A-98627-142 Swing Arm Strain Relief with Keyed Banding Insert and Self Locking Rotatable Coupling Nut A-100630-030 EMI/RFI Environmental Thru-Box, <strong>Pan</strong>el and Bulkhead Banding Adapter - Front or Rear Mount E-36630-031 Universal Environmental Thru-Box, <strong>Pan</strong>el and Bulkhead Universal Adapter E-38637-094 EMI/RFI Environmental Bulkhead Feedthru Cable / Conduit Adapter E-40650-025 MIL-DTL-38999 Series III Dummy Stowage Receptacle B-8660-045 / 046 MIL-DTL-5015 Plug and Receptacle Covers B-3660-047 / 048 MIL-DTL-28840 Plug and Receptacle Covers B-4660-049 / 050 MIL-DTL-38999 Series III Plug and Receptacle Covers B-5660-051 / 052 MIL-DTL-83723 Series III Plug and Receptacle Covers B-7660-077 / 078 Glenair Series 190-015 / 016 Plug and Receptacle Covers B-6667-079 MIL-DTL-38999 Series III Receptacle Cover with Anti-Rotation Device B-11667-117 MIL-DTL-38999 Series III Receptacle Cover with Anti-Decoupling Device B-9667-118 MIL-DTL-5015 Receptacle Cover with Anti-Decoupling Device B-10687-305-22 Round Internal Mounting Plate for use with 140-106 Box E-43687-461 Hole Cap Assembly E-45687-466 Internal Mounting Plate for use with Rectangular Series Boxes E-42687-467 Slotted Terminal Block Mounting Rail E-44687-749 AS85049/93 Composite Banding Split-Ring D-5710-318 T Configuration Split Junction Fitting C-16710-319 Y Configuration Split Junction Fitting C-17710-320 Straight with 45° Branch Configuration Split Junction Fitting C-18710-321 Plus "+" Configuration Split Junction Fitting C-19712-419 Straight, 45° and 90° Conduit Connector Adapter for Glenair Series 74 Helical Convoluted Tubing C-24712S269 Shrink Boot Conduit Fitting for Glenair Series 74 Helical Convoluted Tubing C-20712S270 Single EMI/RFI Shield Termination Conduit Fitting for Glenair Series 74 Helical Convoluted Tubing C-21712S271 Dual EMI/RFI Shield Termination Conduit Fitting for Glenair Series 74 Helical Convoluted Tubing C-22770-001 Heat Moldable Shrink Boot - Straight and 90° A-102


Composite ThermoplasticCompositeProtectiveCoversCompositeConnectorsCompositeConvolutedTubingCompositeJunctions andTransitionsCompositeBraidedShieldingCompositeBackshellsCompositeJunctionBoxesCompositeFeed-ThroughsA World ofInterconnectSolutionsGlenair, Inc.1211 Air Way • Glendale, California • 91201-2497Telephone: 818-247-6000 • Fax: 818-500-9912 • sales@glenair.comwww.glenair.comGlenair Industrial Power andSignal Connector Group25 Village LaneWallingford, CT06492Telephone:203-741-1115Facsimile:203-741-0053sales@glenair.comGlenair UK Ltd40 Lower Oakham WayOakham Business ParkP.O. Box 37, MansfieldNotts, NG18 5BY EnglandTelephone:44-1623-638100Facsimile:44-1623-638111sales@glenair.co.ukSoup to NutsComposite thermoplastic interconnectcomponents are nothing new. Plenty ofmanufacturers can offer you a selectionof these weight-saving, corrosion-free products.But only Glenair has made an across-the-boardcommitment to integrate composite solutions intoevery facet of the interconnect system.Glenair can offer today’s interconnectengineer the ability to design and build nextgenerationinterconnect cable, box and conduitsystems exclusively from composites. Fromthe connector to the backshell, from the dustcapto the junction box, from the feed-throughto the shielding, from the conduit to thetransition—Glenair offers you the freedom to buildinterconnect systems which are not only lightweight and corrosion-free, but just as tough onEMI as traditional metal components. Soup to nuts.Glenair Microway Systems7000 North Lawndale AvenueLincolnwood, IL60712Glenair Electric GmbHSiemensstrasse 9D-61449 SteinbachGermanyGlenair Italia S.R.L.Via Santi, 120037 Paderno DugnanoMilano, ItalyTelephone:847-679-8833Facsimile:847-679-8849Telephone:49-6171-5905-0Facsimile:49-6171-5905-90germany@glenair.comTelephone:39-02-91082121Facsimile:39-02-99043565sales-italia@glenair.itGlenair Nordic ABGustav III : S Boulevard 46S - 169 27 SolnaSwedenGlenair IbericaC/ La Vega, 1645612 VeladaSpainGlenair France SARL7, Avenue ParmentierImmeuble Central Parc #231200 ToulouseFranceTelephone:46-8-50550000Facsimile:46-8-50550001sales@glenair.seTelephone:34-925-89-29-88Facsimile:34-925-89-29-87sales@glenair.esTelephone:33-5-34-40-97-40Facsimile:33-5-61-47-86-10sales@glenair.fr© 2009 Glenair, Inc. Printed in U.S.A.1211 Air WayGlendale, California 91201-2497Telephone: 818-247-6000 · Facsimile: 818-500-9912 · E-mail: sales@glenair.comUnited States · United Kingdom · Germany · Nordic France · Italy · Spain · Japanwww.glenair.com

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