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Strantrol IMPACT Motor Controller Variable Frequency Drive

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Water Technologies<strong>Strantrol</strong>® <strong>IMPACT</strong><strong>Motor</strong> <strong>Controller</strong><strong>Variable</strong> <strong>Frequency</strong> <strong>Drive</strong>


More Standard FeaturesMeans better control of Centrifugal Pump applicationsThe global leader in products, technologies, and services for water andwastewater treatment, Siemens delivers the family of <strong>Strantrol</strong> <strong>IMPACT</strong><strong>Variable</strong> <strong>Frequency</strong> <strong>Drive</strong>s, designed specifically for centrifugal pumpsystems and applications. Using the latest IGBT technology, the <strong>Variable</strong><strong>Frequency</strong> <strong>Drive</strong>s are PWM drives loaded with features for variabletorque applications such as speed control on fans and pumps. Sincedrives are preconfigured with the correct parameters, startup, andcommissioning is faster, resulting in more cost-effective installations.Standard features that out powerthe competition• Built-in SWT P1 and JCI N2 (Metasys®)building automation system protocols foreasy network integration• Optional LON®, Modbus® and BACnet®(available 2006) interfaces• Unique low harmonics design minimizingthe need for external filtering• Built-in PID for fast accurate pressurecontrol• Pump controller staging/cascadingfor constant pressure, constant flowapplications• Multi-level program access• Loss of prime detection with or withoutan external sensor• Essential service mode for criticalapplications requiring continuous,uninterrupted operation• Accepts a wide variety of digital and analogI/O types, including direct Ni1000 sensorlevel inputs• One common interface throughout allpower ranges• Advanced Operator Panel (AOP) foruploading/downloading of parameters• Full form C relay contacts for digitaloutputsTotal Harmonic Distortion ReductionComparisonIn tests between a typical 6 pulse PWMdrive with and without line reactorsand DC link chokes versus the VFD,the Siemens <strong>IMPACT</strong> <strong>Motor</strong> <strong>Controller</strong>demonstrated superior harmonicperformance. In typical centrifugalpump applications, the VFD canreduce harmonics by up to 25%more than other VFDs, even with linereactors and DC link chokes.<strong>IMPACT</strong> MCLower harmonic design eliminatesproblemsThe generation of harmonic currents onthe AC line created by <strong>Variable</strong> <strong>Frequency</strong><strong>Drive</strong>s can lead to problems and increasedinstallation costs. In addition, building designspecifications often require compliance withIEEE 519 standard which limits the amountof harmonic current and voltage distortionallowed on the power system. Other productssolve the problem by adding more equipment,more complexity and more cost.


The Siemens VFDs use a unique low harmonicdesign that eliminates the need for DC linkchokes and line reactors. In addition, Harmonee®software calculates the harmonicdistortions produced by the drive on your electricalsystem and compares them to IEEE standardsto ensure compliance. The result is reducedexpenses and the ability to use a smallerdrive. That adds up to dollars and sense.Complete offering, backed by SiemensSiemens offers the most complete line of<strong>Variable</strong> <strong>Frequency</strong> <strong>Drive</strong>s from a single source–UL/NEMA Type 1, 12, 3R, electronic bypassand conventional bypass options. In addition,Siemens delivers a comprehensive line ofcommercial pool and spa products. Theseinclude acid-free pH control systems, otherwater chemistry controllers, and mechanicalaccessories. All products are backed bySiemens expert technical support.Key features and benefits• Modular construction allows maximumflexibility in configuration• Quiet motor operation• Complete inverter and motorprotection• Main power and motor cableconnections are separated for optimumelectromagnetic capability• Detachable operator panels forflexibility in installation• Latest IGBT technology• Digital microprocessor control foraccuracy• Flying restart eliminates the need for amechanical break• Slip compensation• Automatic restart after power failure orfault to get you back up andrunning fast• Auto-tuning PID controller for fast,accurate setup• Programmable acceleration/deceleration,0 to 650 seconds• Ramp smoothing• Fast current limit (FCL) for tip freeoperation• Fast, repeatable digital input responsetime• Fine speed adjustment using two highresolution10-bit analog inputs


General specificationsInput voltage and 200 to 240 Vac ± 10% 1/2 to 60 HPpower ranges (3 phase) 380 to 480 Vac ± 10% 1 to 125 HP500 to 600 Vac ± 10% 1 to 125 HPInput frequencyOutput frequency47 to 63 Hz0 to 150 HzTotal power factor ≥0.9Displacement power factor ≥0.98VFD efficiencyOverload capabilityControl methodPWM frequencyFixed frequenciesSkip frequency bandsSetpoint resolutionDigital inputs(sink/source)Analog inputsRelay outputsAnalog outputsSerial interfaceProtection levelTemperature rangeStorage rangeHumidityOperational altitudesProtection featuresStandardsCE marked96 to 97% or greater110% for 60 secondsLinear V/f, parabolic V/f (fan curve); flux current control (FCC)low-power mode4 to 16 kHz (adjustable in 2 kHz increments)15: programmable4: programmable0.01Hz digital0.01Hz serial10 bit analog6: fully programmable and scalable isolated digital inputs, switchable2: 0 to 10 VDC, 0/4 to 20 mA, can also be configured as digital inputs orNi1000 input2: configurable 30 VDC/5A (resistive), 250 VAC 2A (inductive)2: programmable 0 to 10 VDC or 0/4 to 20 mARS-485, SBT-P1; JCI-N2, Siemens USS bus (optional Modbus®, LON®, BACnet®)IP20 (NEMA Type 1 with protective shield and gland plate installed);IP54 (NEMA Type 12)14 to 104°F (-10 to +40°C)-40 to +158°F (-40 to +70°C)95% RH – non-condensingUp to 1000 m above sea level without deratingUnder-voltageOver-voltageGround FaultShort circuitStall preventionLocked motor<strong>Motor</strong> over temperature l 2t, PTCVFD over-temperatureParameter PIIN protectionUL, cUL, CE, C-tickConformity with EC Low Voltage Directive 72/23/EEC and 89/336/EEC


More connections for greaterflexibility in applicationsPower and control interface connection diagram200 - 240VAC380 - 480VAC500 - 600VACDC/R+DC/B+N L1 L2 L3 PEL1L2L3PEUVWPEM3 ~PENumbers shown represent the terminalnumber on control board shown below.12+10 VDC+0 VDCNi1000V: 0 - 10 V2 - 10 VI: 0 - 20 mA4 - 20 mANi10004210 V3AIN14112A / DD / AD / AAOUT1AOUT2+12-13+26-27V: 0 - 10 V2 - 10 VI: 0 - 20 mA4 - 20 mAV: 0 - 10 V2 - 10 VI: 0 - 20 mA4 - 20 mAV: 0 - 10 V2 - 10 VI: 0 - 20 mA4 - 20 mA 110 V10AIN2Isolated 0 V (output)28Isolated 50 mA@18-32 VDC9 (output)DIN 15DIN 26DIN 37DIN 45DIN 516DIN 617A / Dopto isolatedCPU202122232425RelayOutput 1RelayOutput 2<strong>Motor</strong>PTC1414BOP (Standard)AOP (Optional)RS-485Control terminals of the VFD shown withcover removed.+ -29 30SBT-P1JCI-N2


Configuration guidesInstructionsTo select a part number,perform the following withthe chart provided.Example: MC-0.75/21X<strong>Motor</strong> <strong>Controller</strong> only, 0.75kW, 200 to 240V, NEMAType 1Example: MCBA340.F120X<strong>Motor</strong> <strong>Controller</strong> withbypass, 480V, 40 HP, fuseddisconnect, NEMA 1, 2-contractors<strong>IMPACT</strong>-MCProduct Number M C - 0 . 7 5 / 2 1 XModelMC = <strong>Motor</strong> <strong>Controller</strong> OnlykW0.37, 0.55, 0.75, 1.1, 1.5, 2.2, 3, 4, 5.5,7.5, 11, 15, 18.5, 22, 30, 37, 45, 55, 75, 90(Uses 2 to 4 spacesplus “/” divider)Voltage2 = 200 to 240V3 = 380 to 480V4 = 500 to 600VNEMA2 = (IP20)1 = NEMA Type 15 = NEMA Type 12 (IP54)FilterX = Factory required designatorOrdering Notes<strong>IMPACT</strong>-MC with BypassFor ordering bypass-doormounted control devices,the following options areavailable:2-Contractor units• <strong>Drive</strong>-Off-Bypass selector• Bypass pilot light3-Contractor units• <strong>Drive</strong>-Off-Bypass selector• Bypass pilot light• <strong>Drive</strong> Test On/Off selectorProduct NumberModelSeriesMCB = <strong>Motor</strong> <strong>Controller</strong> with BypassA = Conventional BypassE = Electronic BypassVoltage 1 = 208V2 = 230 to 240V3 = 380 to 480V4 = 500 to 600VHP Rating 0.5, 0.7, 1.0, 1.5, 2.0, 3.0, 4.05.0, 7.5, 10, 15, 20, 25, 30, 40,50, 60, 75, 100, 125Disconnect D = DisconnectF = Fused ConnectB = Circuit BreakerNEMA rating 1 = NEMA Type 13 = NEMA type 3RM C B A 4 4 0 . F 1 2 0 XContractorsReactorFilterOptions2 = 2 Contractors3 = 3 Contractors0 = None3 = Line ReactorL = Load ReactorX = Factory requireddesignatorHA1 = High amp ratingHT1 = High temp rating (NEMA 3R only)


<strong>Variable</strong> <strong>Frequency</strong> <strong>Drive</strong>sDesigned specifically for Centrifugal Pump applications, the family ofVFDs supports a wide variety of digital and analog inputs and outputs formaximum control flexibility. Built-in PID features control pumps and anintegral system protocol can interface P1/N2 networks. Using the multilevelparameter access, operators can quickly pinpoint relevant data.Features• Built-in SWT P1 and JCI N2 (Metasys®)building automation system protocols foreasy network integration• Low harmonics design reduces noises andinterference eliminates the need for filters/reactors in most installations• Built-in PID for fast and accurate pressurecontrol• Pump staging for open loop, constant pressure,and constant flow-type applications• Multi-level program access• Loss of prime detection with or without anexternal sensor• Service mode for applications requiringcontinuous, uninterruptible operation• Accepts a wide variety of digital and analogI/O types, including direct Siemens Ni1000RTD sensor level inputs• One common interface throughout allpower ranges• Full form C relay contacts for digital outputsOptions• LON® Interface• Modbus® Interface• BACnet® Interface• Advanced Operator Panel (AOP) Module


VFD with Electronic (E)Bypass OptionElectronic (E) Bypass Options are companion packages for <strong>Variable</strong><strong>Frequency</strong> <strong>Drive</strong>s that provides electronic control and simple keypadoperation to streamline installation, simplify control wiring, and improvesystem reliability.E-Bypass Features• Enhanced visual interface for improvedmonitoring and diagnostics• E-Bypass guarantees continuous operationeven it VFD fails• Electronic touch-sensitive keypad• Service mode isolates drive from thecontrol scheme• Six relay outputs for indication of operation• LED indicators for monitoring andoperation• Six digital inputs Remote start vianetworking• Contactors electrically and mechanicallyinterlocked2-Contactor: Output and Bypass withoverload protection in bypass mode3-Contactor (optional): Output, Bypassand Input providing drive test function andcomplete electrical isolation of driveInput Device includes: disconnect, fused disconnect(optional) and circuit breaker (optional).All doors are interlocked and padlockable.Reactor Options include: Line reactor mountedin bypass option enclosure; line reactor (inNEMA 1 enclosure) supplied separately; loadreactor mounted in bypass option enclosureand load reactor (in NEMA 1 enclosure) suppliedseparately.E-Bypass Control FeaturesAuto Bypass allows user to send the motor tobypass mode based on the drive’s programmablerelay, typically set to fault.Two Enable Inputs are generally used forsafety tie-ins; the motor will not operate indrive or bypass when open.Common Remote Start/Stop can be used inboth drive and bypass mode.Essential Services Mode is typically used forsmoke purge; the motor goes to bypass regardlessof the selected mode. No call to stopwill have an effect, including open safety orstop commands. Only turning the power off oropening this contact will stop the motor.Options• LON® Interface• Modbus® Interface• BACnet® Interface• Advanced Operator Panel (AOP) Module


VFD with Conventional (A)Bypass OptionConventional Bypass Options are companion packages for <strong>Variable</strong><strong>Frequency</strong> <strong>Drive</strong>s that streamlines installation and simplifies control wiring.Bypass Power Features2-Contactor: Output and Bypass providesoverload protection in bypass mode with astep-down transformer with fused primaryand secondary. Contactors are electrically andmechanically interlocked.In addition to the 2-Contactor features,3-Contactor (optional): Output, Bypass andInput, providing drive test function andcomplete electrical isolation of drive.Input Device includes: disconnect, fuseddisconnect (optional) and circuit breaker(optional). All doors are interlocked andpadlockable.Reactor Options include: Line reactormounted in bypass option enclosure; linereactor (in NEMA 1 enclosure) suppliedseparately; load reactor mounted in bypassoption enclosure and load reactor (in NEMA 1enclosure) supplied separately.Bypass Control FeaturesAuto Bypass allows user to send themotor to bypass mode based on the drive’sprogrammable relay, typically set to fault.Enable Input is generally used for safetytie-ins; the motor will not operate in driveor bypass when open.Common Remote Start/Stop can be used inboth drive and bypass mode.Essential Services Mode is typically used forsmoke purge; the motor goes to bypass regardlessof the selected mode. No call to stopwill have an effect, including open safety orstop commands. Only turning the power off oropening this contact will stop the motor.Bypass-Door-Mounted Control DevicesFeatures2-Contactor Units include: <strong>Drive</strong>-Off-Bypassselector and bypass pilot light3-Contactor Units include: <strong>Drive</strong>-Off-Bypassselector, Bypass pilot light and <strong>Drive</strong> Test On/Off selector.Options• LON® Interface• Modbus® Interface• BACnet® Interface• Advanced Operator Panel (AOP) Module


VFD with NEMA 3R (A)Bypass Option or VFD onlyThe NEMA Type 3R Bypasses are companion packages for the family of<strong>IMPACT</strong> <strong>Variable</strong> <strong>Frequency</strong> <strong>Drive</strong>s. NEMA Type 3R enclosed bypasses aremanufactured for outdoor locations. The 3R rating provides a degree ofprotection to the enclosed VFD and electrical control components.A heater is supplied to protect against condensation.Bypass Power Features2-Contactor: Output and Bypass providesoverload protection in bypass mode with astep-down transformer with fused primaryand secondary. Contactors are electrically andmechanically interlocked.In addition to the 2-Contactor features,3-Contactor (optional): Output, Bypassand Input, providing drive test function andcomplete electrical isolation of drive.Input Device includes: disconnect and fuseddisconnect (optional). All doors are interlockedand padlockable.Reactor Options include: Line reactormounted in bypass option enclosure; linereactor (in NEMA 3R enclosure) supplied separately;load reactor mounted in bypass optionenclosure and load reactor (in NEMA 3R enclosure)supplied separately.Bypass Control FeaturesAuto Bypass allows user to send the motorto bypass mode based on the drive’s programmablerelay, typically set to fault.Enable Input is generally used for safetytie-ins; the motor will not operate in driveor bypass when open.Common Remote Start/Stop can be used inboth drive and bypass mode.Essential Services Mode is typically used forsmoke purge; the motor goes to bypass regardlessof the selected mode. No call to stopwill have an effect, including open safety orstop commands. Only turning the power off oropening this contact will stop the motor.Bypass-Door-Mounted Control Devices2-Contactor Units include: <strong>Drive</strong>-Off-Bypassselector and bypass pilot light3-Contactor Units include: <strong>Drive</strong>-Off-Bypassselector, Bypass pilot light and <strong>Drive</strong> Test On/Off selector.3R Units available with no bypassOptions• LON® Interface• Modbus® Interface• BACnet® Interface• Advanced Operator Panel (AOP) Module


OptionsDescription Quantity Part No.BOP/AOP Door Mounting KitAllows remote mounting of operator panels and providesIP56 protection. No special cables needed.• Single VFD 1 5950021• Multiple VFDs 1 5950022Modbus® Interface CableConverts VFDs USS bus to Modbus® RTU; 3’ in length. 1 1986002LON Interface Module 1 5880122Provides direct connection to LON network andcommunication with LONMARK® devices. Module allowsread/write access to more than 40 parameters; mountscompactly behind operator panel and provides simplewiring access.Advanced Operator Panel (AOP) 1 6489021• Plain text LCD display for reading VFD data in sevenlanguages• Allows uploading and downloading of parametersfrom multiple VFDs• Up to 10 parameter sets can be stored anddownloaded into separate VFDs• Includes an integrated scheduler functionEasyComm <strong>Drive</strong> Programming Software 1 7050008(requires PC Interface)PC Interface 1 6489022Harmonee® Software 1 7050009


For further information pleasecontact:Siemens Water TechnologiesP.O. Box 389Bradley, IL. 60915866.766.5987 phone815.932.1760 faxwww.usfilter.comemail: stranco.water @siemens.com<strong>Strantrol</strong>, <strong>IMPACT</strong>, and Harmonee are registered trademarks of Siemens.Other designations used in this publication may be trademarks whose useby third parties for their own purposes could violate rights of owners.The information provided in this brochure contains merely generaldescriptions or characteristics of performance which in case of actual usedo not always apply as described or which may change as a result of furtherdevelopment of the products. An obligation to provide the respectivecharacteristics shall only exist if expressly agreed in the terms of contract.© Siemens 2006All Rights ReservedLiterature No. : ST-<strong>IMPACT</strong>MC-DS-0206Subject to change without prior notice

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