Bolt-on Wear Runners - March 2011 - Hensley Industries, Inc.

BOLT-ON WEAR RUNNER PARTSB12X9WRweld runnerBOLT-ON WEAR RUNNERPART NO.WELDBASENUT/BOLTASSEMBLYLBS.WEIGHTKGS.B12X9WR 12X9B 115BN 49.0 22.212X9Bweld base42exploded view ofbolt-on wear runnerand hardware

BOLT-ON WEAR RUNNER INSTALLATIONBEFORE STARTING INSTALLATION, BE SURE TO READALL INSTRUCTIONS THOROUGHLY!STEP 1Topside Installation behind wear caps.Position the wear runner weld base behind the wear cap. Place wear runner onto baseto check for clearances. There is to be a 1" (25mm) gap between the bolt-on wear capand the wear runner (fig. 1-1 - fig. 1-2).fig. 1-2fig. 1-1Underside Installation behind intermediate adapters.Position the wear runner weld base behind the intermediate adaper. Place wearrunner onto base to check for clearances. There is to a 2" (50mm) gap between theintermediate adatper and the wear runner (fig. 1-3 & fig. 1-4).fig. 1-4fig. 1-343

BOLT-ON WEAR RUNNER INSTALLTIONSTEP 2Preheat area of cast lip, where the weld baseis located, between 300°F/150°C and 450 O F /230 O C. Tack weld base. Weld-out for the baseshould begin with the slot area of the base.Deposit a 1/2" (13mm) fillet weld, all the wayaround (fig. 2-1)fig. 2-1STEP 3fig. 3-1Apply weld to the base perimeter next. Depositstringer beads to fill the groove on the basecompletely. Care must be taken at this point notto add too much weld. If the joint is over welded,the excess weld material can interfere with theinstallation of the wear Runner (fig. 3-1 - fig 3-3).Note: When the welding process has beencompleted, cool with insolating blankets for a slowcool down.fig. 3-2fig. 3-344

BOLT-ON WEAR RUNNER INSTALLTIONInsert the wear runner bolts into the bolt slots of thebase and place the wear runner onto the weld base(fig. 4-1). Install nuts onto the bolts and torque to300 ft-lbs. (406.8 Nm) (fig. 4-2).STEP 4fig. 4-1fig. 4-245

46THIS PAGE INTENTIONALLY LEFT BLANK

SAFETY FIRST: Hensley recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.88Hensley Industries, Inc.888 406 - 6262 U.S./Canada+1 972 406 - 6262 all other locationsHensley Attachments800 433 - 3144 U.S./Canada+1 817 477 - 3167 all other locationswww. hensleyind.comCopyright © 2011 Hensley Industries, Inc.This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.CAST LIP OWNER'S MANUAL JAN 2011