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Technical Information for Alpha-mill - korloy

Technical Information for Alpha-mill - korloy

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<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> <strong>Alpha</strong>-<strong>mill</strong>Cutting condition <strong>for</strong> ramping and helical operation1. Ramping 2. Helical cutting <strong>for</strong> blind hole 3. Helical cutting <strong>for</strong> through hole>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingDesignationAMS2010HSAMS2012HSAMS2014HSAMS2016HSAMS2018HSAMS2020HSAMS2022HSAMS2025HSAMS2032HSAMS2040HSAMS2050HSAMS2063HSAMC2050HSAMC2063HSAMC2080HSAMC2100HSAMS3025HSAMS3032HSAMS3040HSAMS3050HSAMS3063HSAMC3040HSAMC3050HSAMC3063HSAMC3080HSAMC3100HSAMS2025MHAMS2032MHAMS3040MHTooldiameterD(min)101214161820222532405063506380100253240506340506380100253240Maximumangle ( )16.8211.697.5510.308.235.605.153.922.701.981.481.110.360.270.210.164.723.002.291.641.221.991.671.220.900.691.501.501.50Lmin is ap = 10mmLmin : Min. inclination cutting length: Max. ramping angleap : Depth of cutRamping Helical cutting <strong>for</strong> blind hole Helical cutting <strong>for</strong> through holeLmin(mm)334875556910211146212289386514157621042784358412119125035047028834347063683076411461528L min =aptanMax. desirablehole diameterDHmax(mm)(mm)182226303438424862789812498124158198486278981247898124158198486278Max. pitchdmax(mm)5.44.63.45.54.93.73.83.32.92.72.52.40.60.60.60.64.03.23.12.82.62.72.92.62.52.41.31.62.0Min. desirablehole diameterDHmin(mm)16.420.424.4283236404660769612296122156196466076961227696122156196466076Max. pitchdmax(mm)5.04.23.25.14.63.53.63.22.82.62.52.40.60.60.60.53.83.13.02.72.62.62.82.62.52.41.21.62.0Min. desirablehole diameterDHmin(mm)111519232731354155719111791117151191365066861126686112146186---Max. pitchdmax(mm)3.33.12.54.23.93.03.22.82.62.52.42.30.60.60.50.53.02.62.62.52.42.32.52.42.32.2---E68


<strong>Alpha</strong>-<strong>mill</strong>AMCM1000S/1500S/2000SAA 0AR1000 Type : 131500 Type : 12.52000 Type : 9(mm)DesignationStockDD2 d F a b d1 d2 d3EARRRapAMCMAMCMAMCMParts1032HS1040HS-161040HS-221050HS1063HS15040HS15050HS15063HS15080HS15100HS2040HS2050HS2063HS2080HS2100HSAvailable ArborsScrewFTKA01842FTKA02565SFTKA02565S8101012145681012568810AR : Axial rake angle RR : Radial rake angle1000 Type1500 Type2000 Type3240405063405063801004050638010030343442493442495767------TW08STW08S161622222216222227321622222732WrenchDesignation d ArborsAMCM 1032HS16BT -FMC16 -1040HS-1616BT -FMC16-1040HS-2222BT -FMC22-1050HS22BT -FMC22-1063HS22BT -FMC22-AMCM 15040HS16BT -FMC16-15050HS22BT -FMC22-15063HS22BT -FMC22-15080HS27BT -FMC27-15100HS32BT -FMC32-AMCM 2040HS16BT -FMC16-2050HS22BT -FMC22-2063HS22BT -FMC22-2080HS27BT -FMC27-2100HS32BT -FMC32-Applicable inserts, see pages E11Detail cutter spec. see pages E172~E174404040404040505050634040405063TW06S-A--8.48.410.410.410.48.410.410.412.414.48.410.410.412.414.4Available InsertsAPMT-MM APXT-MF APXT-MM APXT-MR APXT-MAAPMTAPMTAPXT5.65.66.36.36.35.66.36.37.08.05.66.36.37.08.099111111911111418911111418Designation1414181818141818252614181820260602PDSR-MM0903PDSR-MM11T3PDSR-MF11T3PDSR-MM11T312R-MM11T316R-MM11T318R-MM11T324R-MM11T3PDSR-MR11T308PDR-MR11T3PDR-MA11T318R-MANCM325--------3542-----PC230PC240191921212119212123261820202228Coated131313131312.512.512.512.512.599999PC3525PC3535NCM335PC3545PC8520655661414131312-10-9-8-7-55.65.65.65.65.69999911111111110.150.240.240.360.610.220.340.571.12.10.20.320.61.22.5: Stock item : Under preparing <strong>for</strong> stockPC9530PC6510UncoatedPC215KH01TypePage1000 TypeE111500 Type2000 Type E11: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE69


AMCM2000SE/3000SEAA 15AR : 4.5RR : 0<strong>Alpha</strong>-<strong>mill</strong>(mm)DesignationStockD D2 d d1 d2 a b E F apAMCMAMCM2080HSE2100HSE3080HSE564801008057675727322714181420262012.414.412.47.08.07.02228225063504461.22.331.3>>>3100HSE51006732182614.48.0286362.3MillingParts2000 Type3000 TypeScrewFTKA02565SFTKA0410TW 08STW 15SAvailable ArborsDesignation d ArborsAMCM 2080SE27BT -FMC27-2100SE32BT -FMC32-AMCM 3080SE27BT -FMC27-3100SE32BT -FMC32-Applicable inserts, see pages E11Detail cutter spec. see pages E172~E174WrenchAvailable InsertsAPXTAPXTAPKT: Stock item : Under preparing <strong>for</strong> stockAPXT-MF APXT-MM APXT-MA APKT-MA2Designation11T3PDSR-MF11T3PDSR-MM11T312R-MM11T316R-MM11T324R-MM11T3PDR-MA11T318R-MA1604PDSR-MF1604PDSR-MM160416R-MM1604PDFR-MA2160416FR-MA2160432FR-MA2NCM325PC230PC240CoatedPC3525PC3535NCM335PC3545PC8520PC9530PC6510UncoatedPC215KH01Type2000Type3000TypePageE11E11E11E11E11E10: Stock item : Under preparing <strong>for</strong> stockMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE71


<strong>Alpha</strong>-<strong>mill</strong>AMCM2000MAA 0(mm)DesignationStockD D2 d d1 d2 a b E FNo.ofcolumnRRap>>>AMCM2050M2063M2080M1616205063804050602222271113.5-18204510.412.414.46.37.08.0292535585863445-9-8-73939390.70.80.962100M241008032-5616.49.038636-5391.2High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingAR : Axial rake angle RR : Radial rake anglePartsScrewFTKA02565SAvailable ArborsTW08SDesignation d ArborsAMCM 2050M22BT -FMC22-2063M27BT -FMC27-2080M32BT -FMC32-2100M40BT -FMB40-Applicable inserts, see pages E11Detail cutter spec. see pages E172~E174WrenchAvailable InsertsAPXTAPXT-MF APXT-MM APXT-MR APXT-MADesignation11T3PDSR-MF11T3PDSR-MM11T312R-MM11T316R-MM11T318R-MM11T324R-MM11T3PDSR-MR11T308PDR-MR11T3PDR-MA11T318R-MANCM325PC240PC230PC3525: Stock item : Under preparing <strong>for</strong> stockCoatedPC3535NCM335PC3545PC8520PC9530PC6510PC215KUncoatedH01PageE11E11E11E11: Stock item : Under preparing <strong>for</strong> stockE72


<strong>Alpha</strong>-<strong>mill</strong>AMS1000S/1500SAA 0(mm)DesignationStockD d L AR RR apAMSAMS1010HS1011HS1012HS-21012HS-31014HS-21014HS-31015HS1016HS-31016HS-41017HS1018HS1020HS-41020HS-51021HS1022HS1025HS1026HS1032HS1033HS15010HS15012HS15013HS15014HS15016HS15017HS15018HS15019HS15020HS15021HS15022HS15024HS15025HS15028HS15030HS15032HS15035HS15040HS-S3215040HS-S4015040HS-S42AR : Axial rake angle RR : Radial rake angle2223233344445557788111222222233344455551011121214141516161718202021222526323310121314161718192021222425283032354040401010121216161616161616202020202525323210121216161616162020202025252532323240422020252525252525252525303030303030353525252525303030303030303030303030303535358080808090909090909090110110110110120120120120808080809090909090901101101101101101101101301301307.57.57.57.51010101313131313131313131313137.57.57.59.59.59.59.512.512.512.512.512.512.512.512.512.512.512.512.512.5-17-17-12-12-10-10-10-10-10-10-10-7-7-7-7-6-6-6-6-28-24-24-20-20-20-20-17-17-17-17-16-16-15-15-15-15-14-14-145.65.65.65.65.65.65.65.65.65.65.65.65.65.65.65.65.65.65.6999999999999999999990.040.040.060.060.110.110.110.120.120.120.120.230.230.240.270.390.390.650.650.040.10.10.10.110.120.140.160.180.20.230.30.350.360.380.60.70.81.131.23: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingPartsScrew1000 TypeFTKA018421500 Type FTKA02555 / FTKA02565SApplicable inserts, see pages E11Wrench-TW06S-ATW07S / TW08S -Available InsertsDesignationAPMT-MMCoatedPC3525TypePageHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterAPMTAPMT0602PDSR-MM0903PDSR-MM1000 TypeE111500 Type: Stock item : Under preparing <strong>for</strong> stockE73


<strong>Alpha</strong>-<strong>mill</strong>AMS2000S/3000SAA 900(mm)DesignationStockD d L AR RRap>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingAMSAMS2010HS2012HS2014HS2016HS2018HS2020HS2022HS2025HS2032HS2040HS2040HS-S402040HS-S422050HS2050HS-S402050HS-S422063HS2063HS-S402063HS-S423025HS3032HS3040HS3040HS-S403040HS-S423050HS3050HS-S403050HS-S423063HS3063HS-S403063HS-S42AR : Axial rake angle RR : Radial rake angleParts2000 Type3000 TypeAvailable InsertsScrewFTKA02565SFTKA0408, FTKA0410APXT-MF APXT-MM APXT-MR APXT-MAApplicable inserts, see pages E11111222334555666888234445556661012141618202225324040405050506363632532404040505050636363WrenchTW 08STW 15S10161616162020253232404232404232404225323240423240423240422025252525303535404242424545454545453540424242454545454545APXTAPXT8585909090100115115125130130130135135135135135135115125130130130135135135135135135Designation11T3PDSR-MF11T3PDSR-MM11T312R-MM11T316R-MM11T318R-MM11T324R-MM11T3PDSR-MR11T308PDR-MR11T3PDR-MA11T318R-MA1604PDSR-MF1604PDSR-MM160416R-MM160432R-MM3577799999999999991414141414141414141414NCM325PC240PC230PC3525-25-24-15-15-14-13-13-12-11-10-10-10-9-9-9-8-8-81814121212111111101010CoatedPC3535NCM335PC354511111111111111111111111111111111111116161616161616161616160.040.10.120.120.120.210.250.40.70.841.152.01.061.381.51.311.621.70.40.690.81.11.21.01.31.41.251.51.54: Stock item : Under preparing <strong>for</strong> stockPC8520PC9530PC6510UncoatedPC215KH01Type2000Type3000TypePageE11E11E11E11E11E11: Stock item : Under preparing <strong>for</strong> stockE74


<strong>Alpha</strong>-<strong>mill</strong>AMS3000S-K/4000SAA 0(mm)DesignationStockD d L AR RRapAMS 3025HS-K3032HS-K3040HS-K3040HS-K-403040HS-K-423050HS-K3050HS-K-403050HS-K-423063HS-K3063HS-K-403063HS-K-422344455566625324040405050506363632532324042324042324042AMS 4032HS4040HS-S324040HS-S404040HS-S424050HS-S324050HS-S404050HS-S424063HS-S324063HS-S404063HS-S4234445559993240404050505063636332324042324042324042AR : Axial rake angle RR : Radial rake anglePartsScrewWrench3000 Type FTKA0408, FTKA0410TW 15S4000 TypeFTKA0410TW 15SAvailable InsertsAPKT APKT-MF APKT-MM APKT-MM1 APKT-MA APKT-MA2APKT-MA3 APKT-X22 APKT-X23 APKT-X24 APMT-MMApplicable inserts, see pages E10, E11354042424245454545454540404040404040404040APKTAPMT115125130130130135135135135135135125130130130135135135135135135Designation1604PDSR1604PDSR-MF1604PDSR-MM160432R-MM11604PDFR-MA1604PDFR-MA2160416FR-MA2160432FR-MA21604PDFR-MA31604PDSR-X221604PDTR-X221604PDR-X231604PDTR-X231604PDR-X241604PDFR-X241806PDSR-MM141414141414141414141413131313131313131313NCM325PC230PC3525PC35351814121212111111101010109997776661616161616161616161616171717171717171717170.40.690.81.11.21.01.31.41.251.51.540.650.761.11.20.951.31.41.251.61.7: Stock item : Under preparing <strong>for</strong> stockCoatedNCM335PC3545PC9530PC6510UncoatedPD2000H01Type3000-KTypePageE10E114000 Type E11: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE75


<strong>Alpha</strong>-<strong>mill</strong>AMS2000SE/3000SEAA 15(mm)DesignationStockD d L AR RRap>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingAMS 2025HSE2032HSE2040HSE2040HSE-S402040HSE-S422050HSE2050HSE-S402050HSE-S422063HSE2063HSE-S402063HSE-S42233334445552532404040505050636363AMS 3050HSE3050HSE-S403050HSE-S423063HSE3063HSE-S403063HSE-S42333444505050636363AR : Axial rake angle RR : Radial rake anglePartsScrewWrench2000 Type FTKA02565STW 08S3000 TypeFTKA0410TW 15SAvailable InsertsAPXT-MF APXT-MM APXT-MRAPXT-MAAPFT-X22APFT-X28Applicable inserts, see pages E10, E1125323240423240423240423240423240423040404040404040404040454545454545APXTAPFTAPXT115125130130130135135135135135135135135135135135135Designation11T3PDSR-MF11T3PDSR-MM11T312R-MM11T316R-MM11T318R-MM11T324R-MM11T3PDSR-MR11T308PDR-MR11T3PDR-MA11T318R-MA1604PDSR-X221604PDTR-X221604PDR-X281604PDSR-X281604PDTR-X281604PDSR-MF1604PDSR-MM160416R-MM160432R-MM-1-1-1-1-1-1-1-1-1-1-1-4.5-4.5-4.5-4.5-4.5-4.5NCM325PC230PC240PC3525PC3535-30000000000000000Coated444444444446666660.40.720.861.21.30.981.31.41.241.571.621.01.31.41.31.61.7: Stock item : Under preparing <strong>for</strong> stockNCM335PC3545PC8520PC9530PC6510UncoatedPC215KH01Type2000Type3000TypePageE11E11E11E11E10E10E11E11: Stock item : Under preparing <strong>for</strong> stockE76


<strong>Alpha</strong>-<strong>mill</strong>AMS2000MAA 0DesignationStockNo.ofD d RRLapcolumn(mm)AMS2020M2025M2032M2040M3810142025324020253242-13-12-11-1045556575120130140150122229.438.948.558.00.320.40.650.75>>>MillingPartsScrewFTKA 02565SApplicable inserts, see pages E11WrenchTW 08S: Stock item : Under preparing <strong>for</strong> stockAvailable InsertsAPXT-MF APXT-MM APXT-MR APXT-MACoatedUncoatedDesignationAPXT 11T3PDSR-MF11T3PDSR-MM11T312R-MM11T316R-MM11T318R-MM11T324R-MM11T3PDSR-MR11T308PDR-MR11T3PDR-MA11T318R-MANCM325PC230PC240PC3525PC3535NCM335PC3545PC8520PC9530PC6510PC215KH01PageE11E11E11E11E11: Stock item : Under preparing <strong>for</strong> stockMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE77


<strong>Alpha</strong>-<strong>mill</strong>AMS2000MH/3000MHAA 02000 Type3000 TypeFig. 1 Fig. 2DesignationStockD d L apAPXT11T3 ~APXT1604 ~Fig.(mm)>>>AMSAMS2025MH2032MH3040MH3342532402532324050601301401502030400.450.750.931--24112High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingPartsScrewFTKA 02565SApplicable inserts, see pages E10, E11WrenchTW 08SAvailable InsertsAPXT-MF APXT-MM APXT-MR APXT-MAAPXTAPKTDesignation11T3PDSR-MF11T3PDSR-MM11T312R-MM11T316R-MM11T318R-MM11T324R-MM11T3PDSR-MR11T308PDR-MR11T3PDR-MA11T318R-MA1604PDSR-MF1604PDSR-MM1604PDFR-MA2NCM325PC230PC240CoatedPC3525PC3535NCM335PC3545PC8520: Stock item : Under preparing <strong>for</strong> stockPC9530PC6510UncoatedPC215KH01APKT-MA2PageE11E11E11E11E10E10: Stock item : Under preparing <strong>for</strong> stockE78


<strong>Alpha</strong>-<strong>mill</strong>AMM1000/1500/2000AA 0(mm)DesignationStockD d d1 LMapAMMAMMAMMParts1000 Type1500 Type2000 Type1012HR-M061016HR-M081020HR-M101025HR-M121032HR-M1615010HR-M0615012HR-M0615016HR-M0815020HR-M1015025HR-M1215032HR-M162016HR-M082020HR-M102025HR-M122032HR-M162040HR-M16ScrewFTKA01842FTKA02555 / FTKA02565SFTKA02565SAvailable AdaptorDesignation3457811223422345AMM 1012HR-M061016HR-M081020HR-M101025HR-M121032HR-M1615010HR-M0615012HR-M0615016HR-M0815020HR-M1015025HR-M1215032HR-M162016HR-M082020HR-M102025HR-M122032HR-M162040HR-M16Applicable inserts, see pages E11Applicable adaptors, see pages E133~E134-12162025321012162025321620253240TW07S / TW08STW08SWrenchAvailable AdaptorMAT - M06MAT - M08MAT - M10MAT - M12MAT - M16MAT - M06MAT - M06MAT - M08MAT - M10MAT - M12MAT - M16MAT - M08MAT - M10MAT - M12MAT - M16MAT - M161114.5182329111114.510.512.51714.518232929TW06S-A--6.58.510.512.5176.56.58.51823298.510.512.5171725253035402525253035402530294040Available InsertsAPXT-MMDesignationAPMT 0602PDSR-MMAPMT 0903PDSR-MMAPXT 11T3PDSR-MF11T3PDSR-MM11T312R-MM11T316R-MM11T318R-MM11T324R-MM11T3PDSR-MR11T308PDR-MR11T3PDR-MA11T318R-MA40425159674040425159674251596767M06M08M10M12M16M06M08M08M10M12M16M08M10M12M16M165.65.65.65.65.69.49.49.49.49.49.411111111110.020.030.070.120.230.010.020.030.060.120.220.020.030.040.070.11: Stock item : Under preparing <strong>for</strong> stockAPMT-MM APXT-MF APXT-MR APXT-MACoatedNCM325PC230PC240PC3525PC3535NCM335PC3545PC8520PC9530PC6510UncoatedPC215KH01Type1000 Type1500 Type2000 TypePageE11E11E11E11E11: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE79


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill- Aluminum bodyFeaturesLight aluminum body(50% of steel body) can be used high speedcutting, tapping center, low power machine.Easy handling.It can be used aluminum alloy, medium cutting of steel and cast iron.Rigid body employs high tensile aluminum.CutterLocator <strong>for</strong> excellent durability.Various kinds of chip breaker are available.Due to the high rake angle, it provides low cutting load andgood surface roughness.LocatorInsertclampingscrewInsertDouble screw <strong>for</strong>mounting locatorLocatorAcute angle oflocator seat partDirection <strong>for</strong>screw uplnclined clampingangle generatesF2,F3F2>>>High tensilestrengthaluminumbodyStrong clamping between aluminum body and locatorwith double screw provides high efficiency.Acute angle of locator seat provides strong clamping.Wide chip pocket area provides good chip evacuation.High tensile strength aluminum body.Through coolant systemExclusively designed coolant bolt and cover provide excellentcoolant action and chip evacuation from center of the cuttertoward outside.Exact coolant direction to cutting area.Exclusive coolant bolt and cover are sold separately.Through coolant arbor is necessary .Coolant Bolt & Cover BoltBolt : 63 ~ 160Wide chippocketCover : Over 200F3Direction <strong>for</strong> screw upF2Application range as per workpieceF3lnclined clampingangle generatesF2,F3MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingCutting speedMax. available revolutionCutter diameter6380100125160200250315Max. revolution20,00016,00013,00010,0008,0006,5005,0004,000High feed Cutter<strong>for</strong> Cast iron Side Milling CutterE81


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill(FMA)FeaturesGeneral <strong>mill</strong>ing cutter <strong>for</strong> high productivity.Adjustable pitch of cutter and various chip breaker offer wide application range.Light cutter body can make high speed cutting and can be used in low horsepower machine.Smooth cutting with low cutting load is accomplished with high rake angle.Machining examples>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingChip breakerLightcuttingGeneralcuttingRoughingFor aluminumChip breakerMFMMMRMANoneC/BCutting edgeRecommended cutting conditionISOPMKAluminumGradeC/BNCM325PC3525PC9530NCM335PC215KH01MFFeatures of chip breakerMM MR MAvc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t)200 ~ 300200 ~ 300100 ~ 180120 ~ 200150 ~ 250-0.05 ~ 0.20.05 ~ 0.20.05 ~ 0.150.05 ~ 0.150.05 ~ 0.2-Superior surface roughness at finishing due to ground type cermet insert.Superior cutting quality <strong>for</strong> light and difficult-to-cut material machining through the low cuttingload of chip breaker.Suitable <strong>for</strong> various cutting due to special shape design <strong>for</strong> general cutting.Tough cutting edge provides stable cutting per<strong>for</strong>mance in severe interruption.Superior cutting quality <strong>for</strong> aluminum due to sharp cutting edge and buffed surface.150 ~ 300150 ~ 300120 ~ 180120 ~ 200150 ~ 250-0.1 ~ 0.30.1 ~ 0.30.1 ~ 0.30.1 ~ 0.30.1 ~ 0.3-150 ~ 250100 ~ 250----0.1 ~ 0.30.1 ~ 0.3---------350 ~ 1,000-----0.1 ~ 0.35E82


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill(FMP)Features of FMP insertExtremely excellent tool life is ensured in high feed and high speed,deep depth with low cutting load and strong cutting edge.Optimal grades <strong>for</strong> workpiece make high efficiency cutting.Unique chip breaker make good chip evacuation and lower cutting load ( ).Innovative curve cutting edge makes lower cutting load and stronger cutting edge ( ).12Machining examples>>>MillingFeatures of chip breakerInnovative special cutting edge and chip breaker design ensures ideal 90 cutting and low cutting load.Various applications are available with multi functional cutters (Facing, Slotting, Shouldering).Improved tool life due to special coated grades.Superior cutting quality at deep cutting depth through the low cutting load and strong cutting edge.Chip breakerLow cuttingload typeRein<strong>for</strong>cedcuttingedge typeSharpcuttingedge typeMFMMMAC/B Grade C/B Grade C/B Grade C/B Grade C/B GradeNCM325PC230NCM335NCM325PC230NCM335Recommended cutting conditionWorkpieceSM CSCMSTDKPNAKSTSGC/GCDFeed(mm/t)~0.3~0.25~0.2~0.2~0.25CutteredgeNCM325PC230NCM335NCM325PC230NCM335NCM325PC230NCM335NCM325PC230NCM335Cutting Speed vc(m/min)PC6510PC215KPC6510PC215KCVD CoatedPVD CoatedCarbideNCM325 NCM335 PC3535 PC3545 PC6510 PC8520 PC9530 H01100~250100~220100~220--Low carbon steelMild steel100~220100~200100~180--Recommended C/B and grade as per workpiece( :1st)High carbon steelStainless steel Cast iron Aluminum alloyAlloy steel100~250100~220100~200--100~220100~200100~18080~200-----100~200100~250100~220100~20080~200-100~250100~220100~20080~200-H01G10-----Milling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterNon-ferrousAluminum~0.4-------400~1,000E83


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill(FMR)FeaturesWide coverage <strong>for</strong> medium to roughing, general steel to high hardness mold materials.2 step shape of insert provides strong clamp and can be minimize components to replace shim.4-8 cutting edge available per insert.(Inscribed circle 05, 06, 07, 08, 10, 12, 16, 20).Uneven flute spacing prevents vibration at high speed application and provides stable machining.Precise design on insert seat part prevents insert from chattering.Special design put on insert bottom part prevent movement and chatter of insert.Very easy to change cutting edge due to the rotate prevention part of insert.>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingMachiningexamplesClamping systemScrew.CopyingHelicalSlotting & Side cuttingRampingFMRFMR0.023000 Type4000 Type0.02Good surface finish due to the precisedesign of insert seat part of cutterChip breakersChip breakers Cutter edge FeaturesMFFinishingLow cutting resistance chip breaker design guarantees long tool life goodper<strong>for</strong>mance at finishing and difficult-to-cut material machining.MediumAluminumFMR Insert cutting edge shapeCuttingedge shape(G calss)DesignationMMMAFMRFMRRDHW M0F RDHW M0E RDHW M0SSupportingpart of insert.Rotate preventiondesign of insertseat part.5000 Type6000 TypeUneven flute spacing prevents vibration at highspeed application and provides stable machiningSuitable <strong>for</strong> general <strong>mill</strong>ing at wide application range.Sharp cutting edge and buffed top face <strong>for</strong> aluminum machining prevent weldingand control chip flow.RDKT10T3M0-RDKT1204M0-4-8 cutting edge available per insertRDKT1605M0-MMRDKT2006M0-MMRotatepreventiondesign ofinsert seatpart.Special chip breaker <strong>for</strong>low cutting loadMinimized heat generationdue to smooth chip flow.Smooth cutting edge preparationInclined land angle.Low cutting load and bettersurface roughness.Facial contact through curvedfacePrevent rotation at high speedcutting Stable and tight clampingof insert. Good positioning ofinsert repeatedly.E84


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill <strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill(FMR)Chip removal rate (cm 3 /min)WorkpiecePGeneral structuresteel(under 200HB)General carbon steel(under 30 HRC)High carbon steel,Alloy steel (30~40 HRC)High carbon steel,Alloy steel (40~50 HRC)PC3525MKPMKAlloy steel(over 50 HRC)Stainless steelCast ironGrades 8 10 12 15 16 20 21 25 26 32 33 40 50 63 80 100 125 160PC9530PC8520PC65104.973.972.861.240.952.062.869.947.955.722.481.94.135.729.947.955.722.481.94.135.7214.9211.938.593.722.866.28.592.22.12.21.10.70.60.61.722.210.70.50.631.8325.4622.9111.457.6316.5514.32Required machine power(PKW = 0.75 x PHP)RDKT10General structure steel(under 200HB)General carbon steel (under 30 HRC)High carbon steel, Alloy steel (30~40HRC)High carbon steel, Alloy steel (40~50HRC)Alloy steel(over 50 HRC)Stainless steelRDKT12WorkpieceGradesPC3525PC9530PC8520PC6510General structure steel(under 200HB)General carbon steel (under 30 HRC)P High carbon steel, Alloy steel (30~40 HRC)High carbon steel, Alloy steel (40~50 HRC)PC3525MAlloy steel(over 50 HRC)Stainless steelPC9530PC8520KWorkpieceCast ironGradesPC6510Chip removal rate by cutting conditionUsed insert : RDKT102.22.12.21.10.70.60.61.722.210.70.50.631.8325.4622.9111.457.6316.5514.322.22.12.21.10.70.60.647.7438.1934.3714.329.5412.4121.482.63.13.31.510.80.947.7438.1934.3717.1811.4524.8221.483.33.13.31.61.10.80.93.54.14.41.61.41.11.247.7438.1934.3714.329.5412.4121.484.44.14.52.11.41.21.271.6157.2951.5621.4814.3218.6232.223.52.62.82.10.80.70.75.55.25.62.61.71.51.538.1938.1934.3714.329.5412.4121.484.45.25.62.61.71.41.56.66.26.73.22.11.71.895.4976.3968.7528.6419.0924.8242.977.77.37.93.72.425.36.26.73.12.11.71.8119.36 143.23 167.11 190.98 133.69 509.292.195.4935.823.8731.0353.71114.59 133.69 152.78 133.69 458.3685.94 103.13 120.32 137.5 120.32 407.4342.9728.6437.2464.4521 25 26 32 40 50 63 80 1008.88.394.22.82.332 33 40 50 63 80 100 125Variation of cutting condition2.46.17.27.83.62.422.1ISO50.1333.4243.4475.2Cutting conditionvc fz ap ae2502001801501001300.40.40.40.30.30.21.51.51.51.01.01.50.5D0.5D0.5D0.5D0.5D0.5D18020018016014010013018057.2938.1949.6585.940.20.40.40.40.30.30.20.250.1333.4243.4475.21.51.51.51.51.01.01.51.5249.55152.78331.04366.690.5DCutting conditionvc fz ap aeStandard vc = 200 fz = 0.4 ap = 1.5 ae = 0.5DSpeed (+)250Speed (-)150Feed (+)0.6Feed (-)0.2ap (+)2ap (-)1ae (+)Dae (-)0.2D0.5D0.5D0.5D0.5D0.5D0.5D0.5D>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE85


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future Mill>>>PMKPMKPMKPMKHigh feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingRecommended cutting conditionSide <strong>mill</strong>ing, Slotting, Ramping, CopyingWorkpieceHardnessGradesCuttingspeedGeneral structure steel 200HB PC3525 100~250General carbon steel 30HRC PC3525 100~220High carbon steel,Alloy steel 30~40HRC PC3525 100~200High carbon steel,Alloy steel 40~50HRC PC3525 90~150Alloy steel 50HRC PC3525 90~150Stainless steel 270HB PC9530 50~200Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250FMR1000 FMR1500ae(mm)fz(mm/t)ae(mm)fz(mm/t)FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000ae(mm)fz(mm/t)ae(mm)fz(mm/t)1.0 0.4 1.2 0.4 1.5 0.4 1.7 0.4 2.0 0.5 2.4 0.6 3.0 0.7 4.0 0.80.7 0.4 1.2 0.4 1.5 0.4 1.7 0.4 2.0 0.5 2.4 0.6 3.0 0.7 4.0 0.80.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.60.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.60.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.60.7 0.2 0.9 0.2 1.2 0.2 1.5 0.2 1.7 0.3 2.0 0.4 2.7 0.5 3.7 0.61.0 0.4 1.2 0.4 1.5 0.4 1.7 0.4 2.0 0.5 2.4 0.6 3.0 0.7 4.0 0.8ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)PocketingWorkpiece Hardness Grades CuttingspeedGeneral structure steel 200HB PC3525 100~250General carbon steel 30HRC PC3525 100~220High carbon steel,Alloy steel 30~40HRC PC3525 100~200High carbon steel,Alloy steel 40~50HRC PC3525 90~150Alloy steel 50HRC PC3525 90~150Stainless steel 270HB PC9530 50~200Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)1.0 0.3 1.2 0.3 1.5 0.3 1.7 0.3 2.0 0.4 2.4 0.5 3.0 0.6 4.0 0.70.7 0.3 1.2 0.3 1.5 0.3 1.7 0.3 2.0 0.4 2.4 0.5 3.0 0.6 4.0 0.70.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.50.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.50.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.50.7 0.1 0.9 0.1 1.2 0.1 1.5 0.1 1.7 0.2 2.0 0.3 2.7 0.4 3.7 0.51.0 0.3 1.2 0.3 1.5 0.3 1.7 0.3 2.0 0.4 2.4 0.5 3.0 0.6 4.0 0.7ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)PlungingWorkpiece Hardness Grades Cuttingspeed ae(mm)General structure steel 200HB PC3525 100~250General carbon steel 30HRC PC3525 100~220High carbon steel,Alloy steel 30~40HRC PC3525 100~200High carbon steel,Alloy steel 40~50HRC PC3525 90~150Alloy steel 50HRC PC3525 90~150Stainless steel 270HB PC9530 50~200Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)2.5 0.2 3.0 0.2 3.5 0.2 4.0 0.2 5.0 0.3 6.0 0.4 8.0 0.5 10.0 0.62.5 0.2 3.0 0.2 3.5 0.2 4.0 0.2 5.0 0.3 6.0 0.4 8.0 0.5 10.0 0.62.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.52.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.52.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.52.5 0.1 3.0 0.1 3.5 0.1 4.0 0.1 5.0 0.2 6.0 0.3 8.0 0.4 10.0 0.52.5 0.2 3.0 0.2 3.5 0.2 4.0 0.2 5.0 0.3 6.0 0.4 8.0 0.5 10.0 0.6ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)Helical cuttingWorkpieceHardness Grades CuttingspeedGeneral structure steel 200HB PC3525 100~250General carbon steel 30HRC PC3525 100~220High carbon steel,Alloy steel 30~40HRC PC3525 100~200High carbon steel,Alloy steel 40~50HRC PC3525 90~150Alloy steel 50HRC PC3525 90~150Stainless steel 270HB PC9530 50~200Cast iron, Ductile cast iron Tensile strength 350Mpa PC6510 150~250FMR1000 FMR1500 FMR2000 FMR2500 FMR3000 FMR4000 FMR5000 FMR6000ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)1.0 0.2 1.0 0.2 1.0 0.2 1.0 0.2 2.0 0.3 2.0 0.4 4.0 0.5 4.0 0.60.7 0.2 0.7 0.2 0.7 0.2 0.7 0.2 2.0 0.3 2.0 0.4 4.0 0.5 4.0 0.60.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.50.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.50.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.50.7 0.1 0.7 0.1 0.7 0.1 0.7 0.1 1.7 0.2 1.7 0.3 3.7 0.4 3.7 0.51.0 0.2 1.0 0.2 1.0 0.2 1.0 0.2 2.0 0.3 2.0 0.4 4.0 0.5 4.0 0.6ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)ae(mm)fz(mm/t)E86


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future MillFMR Vibration testMachining exampleTest sample : FMRS3032RD-S / RDKT10T3M0-MM (PC3535)Workpiece : STD11Cutting condition : vc = 200m/min fz = 0.40mm/tap = 2.0mm ae = 4.0mm>>>Cutting condition <strong>for</strong>mulas <strong>for</strong> <strong>mill</strong>ingMillingCutting speedRPMFeed(per tooth)Feed(per minute)Chip removal ratevc =D n (m/min)1000n = vc 1000 (min -1 )Dfz = vf (mm/t)n zvf = fz n z (mm/min)vc = Cutting speed(m/min)n = Revolution per a minute(min -1 )D = Cutting diameter(mm)vf = Feed per a minute(mm/min)fz = Feed per tooth(mm/t)aeapMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingRequiredmachinepowerQ = ap ae vf (cm 3 /min)1000Pc = Q kc (kW)60 102H = Pc (Hp)0.75z = Number of toothPc = Power requirement(kW)H = Horsepower requirement(Hp)Q = Chip removal amount(cm 3 /min)ap = Depth of cut(mm)ae = Width of cut(mm)Kc = Specific cutting resistance(MPa)= Mechanical efficiency(%)High feed Cutter<strong>for</strong> Cast iron Side Milling CutterE87


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future MillFeed as per cutting depthDesignationChipDepth of cut (mm)breaker 0.2~0.5 0.5~1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0RDHW0501M0 - 0.25 0.15 - - - - - - -RDHW06T1M0 - 0.30 0.20 0.10 - - - - - -RDHW0702M0 - 0.35 0.25 0.10 0.07 - - - - -RDHW0803M0 - 0.40 0.30 0.15 0.01 - - - - -RDKT10T3M0 - MF/MM - 0.40 0.35 0.30 0.20 - - - -RDKT1204M0 - MF/MM - 0.50 0.45 0.30 0.25 0.22 - - -RDHW1605M0 - - 0.60 0.50 0.45 0.35 0.30 0.20 0.10 -RDHW2006M0 - - - 0.60 0.50 0.40 0.30 0.25 0.15 0.10RDKT1605M0 - MM - 0.60 0.50 0.45 0.35 0.30 0.20 0.10 -RDKT2006M0 - MM - - 0.60 0.50 0.40 0.30 0.25 0.15 0.10>>>Ramping technical dataHigh feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingSectionFMR1000FMR1500FMR2000FMR2500FMR3000FMR4000FMR5000FMR6000Tooldiameter(Lmin =Lminapap(mm)tan: Min. inclination cutting length.: Max. ramping angle.: Depth of cut.Ramping angleCutting length by ramping angle L(mm)(Max) ap=1mm ap=2mm ap=2.5mm ap=3mm ap=3.5mm ap=4mm ap=5mm ap=6mm ap=8mm ap=10mm08 18.14 3 6 8 - - - - - - -10 11.7 5 10 12 - - - - - - -12 8.43 7 13 17 - - - - - -15 5.93 10 19 24 - - - - - - -10 20.67 21 5 7 8 - - - - - -12 10.05 10 11 14 17 - - - - - -16 6.12 6 19 23 28 - - - - - -20 4.36 4 26 33 39 - - - - - -15 9.42 6 12 15 18 21 - - - - -20 5.85 10 20 24 29 34 - - - - -16 13.7 4 8 10 12 14 16 - - - -20 9.29 6 12 15 18 21 24 - - - -25 6.56 9 17 22 26 30 35 - - - -25 21.8 3 5 6 8 9 10 13 - - -32 13.24 4 9 11 13 15 17 21 - - -40 9.09 6 13 16 19 22 25 31 - - -50 6.52 9 17 22 26 31 35 44 - - -63 4.76 12 24 30 36 42 48 60 - - -80 3.52 16 33 41 49 57 65 81 - - -100 2.69 21 43 53 64 74 85 106 - - -32 15.95 3 7 9 10 12 14 17 21 - -40 10.3 6 11 14 17 19 22 28 33 - -50 7.13 8 16 20 24 28 32 40 48 - -63 5.08 11 22 28 34 39 45 56 67 - -80 3.69 16 31 39 47 54 62 78 93 - -100 2.79 21 41 51 62 72 82 103 123 - -125 2.14 27 54 67 80 94 107 134 161 - -40 7.4 8 15 19 23 27 31 38 46 62 -50 5.22 11 22 27 33 38 44 55 66 88 -63 3.79 15 30 38 45 53 60 75 91 121 -80 2.97 19 39 48 58 67 77 96 116 154 -100 2.09 27 55 69 82 96 110 137 164 219 -125 1.63 35 70 88 105 123 141 176 211 281 -40 7.44 8 15 19 23 27 31 38 46 61 7750 4.97 11 23 29 34 40 46 57 69 92 4663 3.69 16 31 39 47 54 62 78 93 124 6280 2.72 21 42 53 63 74 84 105 126 168 84100 2.12 27 54 68 81 95 108 135 162 216 108125 1.57 36 73 91 109 128 146 182 219 292 146E88


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Future MillHelical cutting technical data - DHminHelical cutting technical data - DHmaxSectionInsertTool diameter( )SectionInsertTool diameter( )FMR1000DHmindRamping angle( )ap =1 2 2.5 3 3.5 4 5 6 8 105 08 11 3 6.11 12.35 15.57 - - - - - - -5 10 15 5 3.65 7.34 7.34 - - - - - - -5 12 19 7 2.61 5.23 5.23 - - - - - - -FMR1000DHmaxRamping angle( )dap =1 2 2.5 3 3.5 4 5 6 8 105 08 14 6 3.04 6.11 7.65 - - - - - - -5 10 18 8 2.28 4.57 5.72 - - - - - - -5 12 22 10 1.83 3.65 4.57 - - - - - - ->>>5 15 25 10 1.83 3.65 3.65 - - - - - - -5 15 28 13 1.40 2.81 3.51 - - - - - - -FMR15006 10 14 4 4.57 9.20 9.20 13.95 - - - - - -6 12 18 6 3.04 6.11 6.11 9.20 - - - - - -6 16 26 10 1.83 3.65 3.65 5.49 - - - - - -FMR15006 10 18 8 2.28 4.57 5.72 6.88 - - - - - -6 12 22 10 1.83 3.65 4.57 5.49 - - - - - -6 16 30 14 1.30 2.61 3.26 3.92 - - - - - -MillingFMR2000FMR2500FMR3000FMR4000FMR50006 20 34 14 1.30 2.61 2.61 3.92 - - - - - -7 15 23 8 2.28 4.57 4.57 6.88 8.04 - - - - -7 20 33 13 1.40 2.81 2.81 4.22 4.92 - - - - -8 16 24 8 2.28 4.57 4.57 6.88 8.04 9.20 - - - -8 20 32 12 1.52 3.04 3.04 4.57 5.34 6.11 - - - -8 25 42 17 1.07 2.15 2.15 3.22 3.76 4.30 - - - -10 25 40 15 1.22 2.43 2.43 3.65 4.27 4.88 6.11 - - -10 32 54 22 0.83 1.66 1.66 2.49 2.91 3.32 4.15 - - -10 40 70 30 0.61 1.22 1.22 1.83 2.13 2.43 3.04 - - -10 50 90 40 0.46 0.91 0.91 1.37 1.60 1.83 2.28 - - -10 63 116 53 0.34 0.69 0.69 1.03 1.21 1.38 1.72 - - -10 80 150 70 0.26 0.52 0.52 0.78 0.91 1.04 1.30 - - -10 100 190 90 0.20 0.41 0.41 0.61 0.71 0.81 1.01 - - -12 32 52 20 0.91 1.83 1.83 2.74 3.20 3.65 4.57 5.49 - -12 40 68 28 0.65 1.30 1.30 1.96 2.28 2.61 3.26 3.92 - -12 50 88 38 0.48 0.96 0.96 1.44 1.68 1.92 2.40 2.88 - -12 63 114 51 0.36 0.72 0.72 1.07 1.25 1.43 1.79 2.15 - -12 80 148 68 0.27 0.54 0.54 0.81 0.94 1.07 1.34 1.61 - -12 100 188 88 0.21 0.41 0.41 0.62 0.73 0.83 1.04 1.24 - -12 125 238 113 0.16 0.32 0.32 0.48 0.57 0.65 0.81 0.97 - -16 40 64 24 0.76 1.52 1.52 2.28 2.66 3.04 3.81 4.57 6.11 -16 50 84 34 0.54 1.07 1.07 1.61 1.88 2.15 2.69 3.22 4.30 -16 63 110 47 0.39 0.78 0.78 1.16 1.36 1.55 1.94 2.33 3.11 -16 80 144 64 0.29 0.57 0.57 0.86 1.00 1.14 1.43 1.71 2.28 -FMR2000FMR2500FMR3000FMR4000FMR50006 20 38 18 1.01 2.03 2.54 3.04 - - - - - -7 15 28 13 1.40 2.81 3.51 4.22 4.92 - - - - -7 20 38 18 1.01 2.03 2.54 3.04 3.55 - - - - -8 16 30 14 1.30 2.61 3.26 3.92 4.57 5.23 - - - -8 20 38 18 1.01 2.03 2.54 3.04 3.55 4.06 - - - -8 25 48 23 0.79 1.59 1.98 2.38 2.78 3.18 - - - -10 25 48 23 0.79 1.59 1.98 2.38 2.78 3.18 3.97 - - -10 32 62 30 0.61 1.22 1.52 1.83 2.13 2.43 3.04 - - -10 40 78 38 0.48 0.96 1.20 1.44 1.68 1.92 2.40 - - -10 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 - - -10 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 - - -10 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 - - -10 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 - - -12 32 62 30 0.61 1.22 1.52 1.83 2.13 2.43 3.04 3.65 - -12 40 78 38 0.48 0.96 1.20 1.44 1.68 1.92 2.40 2.88 - -12 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 2.28 - -12 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 1.80 - -12 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 1.40 - -12 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 1.12 - -12 125 248 123 0.15 0.30 0.37 0.45 0.52 0.59 0.74 0.89 - -16 40 78 38 0.48 0.96 1.20 1.44 1.68 1.92 2.40 2.88 3.85 -16 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 2.28 3.04 -16 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 1.80 2.39 -16 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 1.40 1.87 -Milling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingFMR600016 100 184 84 0.22 0.43 0.43 0.65 0.76 0.87 1.09 1.30 1.74 -16 125 234 109 0.17 0.33 0.33 0.50 0.59 0.67 0.84 1.00 1.34 -20 50 80 30 0.61 1.22 1.22 1.83 2.13 2.43 3.04 3.65 4.88 6.1120 63 106 43 0.42 0.85 0.85 1.27 1.49 1.70 2.12 2.55 3.40 4.2520 80 140 60 0.30 0.61 0.61 0.91 1.06 1.22 1.52 1.83 2.43 3.0420 100 180 80 0.23 0.46 0.46 0.68 0.80 0.91 1.14 1.37 1.83 2.2820 125 230 105 0.17 0.35 0.35 0.52 0.61 0.70 0.87 1.04 1.39 1.7420 160 300 140 0.13 0.26 0.26 0.39 0.46 0.52 0.65 0.78 1.04 1.30D = Tool diameter(mm), DHmin, max = Min, Max diameter(mm)d = Tool Path, mmDHmin(Max diameter) = D * 2 - Insert size, DHmax(Max diameter) = D * 2 - 2d(tool path) = DHmin, max - DFMR600016 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 1.12 1.49 -16 125 248 123 0.15 0.30 0.37 0.45 0.52 0.59 0.74 0.89 1.19 -20 50 98 48 0.38 0.76 0.95 1.14 1.33 1.52 1.90 2.28 3.04 3.8120 63 124 61 0.30 0.60 0.75 0.90 1.05 1.20 1.50 1.80 2.39 2.9920 80 158 78 0.23 0.47 0.58 0.70 0.82 0.94 1.17 1.40 1.87 2.3420 100 198 98 0.19 0.37 0.47 0.56 0.65 0.74 0.93 1.12 1.49 1.8620 125 248 123 0.15 0.30 0.37 0.45 0.52 0.59 0.74 0.89 1.19 1.4820 160 318 158 0.12 0.23 0.29 0.35 0.40 0.46 0.58 0.69 0.92 1.16High feed Cutter<strong>for</strong> Cast iron Side Milling CutterE89


Future MillFMACM3000/4000AA 45Fig. 1 Fig. 2 Fig. 3>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingFMACM 3050HR43050HR-H63063HR53063HR-H83080HR63080HR-H103100HR73100HR-H123125HR83125HR-H14FMACM 4050HR34063HR44080HR54080HR-M64080HR-H84100HR54100HR-M74100HR-H104125HR64125HR-M84125HR-H124160R74160R-M104160R-H164200R84200R-M124200R-H18Note) Through coolant type between 50 ~ 125PartsAvailable ArborsFMACMFMACMDesignationScrew3000 Type FTKA03074000 Type FTGA035125050636380801001001251255063808080100100100125125125160160160200200200424249495757676787874949575757676767878787107107107130130130Designation d ArborsStock-TW15S222227324022222732404060Applicable inserts, see pages E19, E20Detail cutter spec. see pages E172~E174RL3050HR-3063HR-3080HR-3100HR-3125HR-4050HR-4063HR-4080HR-4100HR-4125HR-4160R-4200R-BT -FMA22-BT -FMC22-BT -FMC27-BT -FMC32-BT -FMB40-BT -FMA22-BT -FMC22-BT -FMC27-BT -FMC32-BT -FMB40-BT -FMB40-BT -FMB60 -222222222727323240402222272727323232404040404040606060Insert Wrench Shim Wrench Shim Screw Shim-HW35LD D2 d a b E F d1 d2 ap Fig.-SHXN0509F-SS42SAF10.410.410.410.412.412.414.414.416.416.410.410.412.412.412.414.414.414.416.416.416.416.416.416.425.725.725.76.36.36.36.37.07.08.08.09.09.06.36.37.07.07.08.08.08.09.09.09.09.09.09.014.014.014.020202020232325.525.529292020232323252525292929353535323232Available InsertsSEETSEXT4040404050505050636340405050505050506363636363636363630903AGFN-MA0903AGSN-MF0903AGSN-MM0903AGSN-MF0903AGSN-MM0903AGSN-MRSEEW 0903AGTNSEETSEXT14M4AGFN-MA14M4AGSN-MF14M4AGSN-MM14M4AGSN-MF14M4AGSN-MM14M4AGSN-MRSEEW 14M4AGTN14M4AGFN-W14M4AGSN-W14M4AGFN-WNCM325PC3535111111111414181822221111141418181818222222------NCM335PC8520PC953017.517.517.517.52020262632321818202020262626323232------4.04.04.04.04.04.04.04.04.04.06.56.56.56.56.56.56.56.56.56.56.56.56.56.56.56.56.50.40.40.50.61.11.21.71.73.53.50.40.61.11.11.11.61.61.63.13.13.14.84.84.86.16.16.1(mm)111111222211111111111333333: Stock item : Under preparing <strong>for</strong> stockSEET-MF SEET-MM SEET-MA SEXT-MFSEXT-MM SEXT-MR SEEWDesignationCoated Cermet UncoatedPC6510PC215KPD2000CN30H01SEEW-WType3000Type4000TypePageE19E20E19E19E20E19: Stock item : Under preparing <strong>for</strong> stockE90


Future MillFMACM3000-A/4000-A (Aluminum body)AA 45Fig. 1 Fig. 2 Fig. 3 Fig. 4FMACMFMACMDesignation3063R-A3080R-A3100R-A3100R-25.4-A3125R-A3125R-25.4-A4063R-A4080R-A4100R-A4100R-25.4-A4125R-A4125R-25.4-A4160R-A4200R-A4250R-A4315R-AStockNote) Through coolant type between 50 ~ 125Parts3000 Type FTKA03074000 Type FGKA03512RL34556634556678101263801001001251256380100100125125160200250315D D2 d a b E F d1 d2495767678770496767678770107130180240Available ArborsDesignation d Arbors22273225.44025.422273225.44025.440606060Screw Insert Wrench Locator Wrench Locator Locator ScrewTW09STW15S222732404060Applicable inserts, see pages E19, E20Detail cutter spec. see pages E172~E174HW30LHW40LLFMA3R-ALFMA4R-ABTBTBTBTBTBTFMACM 3063R-4063R-3080R-4080R-3100R-4100R-3125R-4125R-4160R-4200R-4250R-4315R--FMC22--FMC27--FMC32--FMB40--FMB40--FMB60-DHA620DHA083010.412.414.49.516.49.510.412.414.49.516.49.516.425.725.725.76.3786966.3786969141414SEETSEXT0903AGFN-MA0903AGSN-MF0903AGSN-MM0903AGSN-MF0903AGSN-MM0903AGSN-MRSEEW 0903AGTNSEETSEXT20253225382520223225352535323838Available Inserts14M4AGFN-MA14M4AGSN-MF14M4AGSN-MM14M4AGSN-MF14M4AGSN-MM14M4AGSN-MRSEEW 14M4AGTN14M4AGFN-W14M4AGSN-W14M4AGFN-W40505050636350505050636363636363NCM325PC35351113.5----1113.5--------NCM335PC8520PC953018204538563818204538563875---PC6510ap4444446.56.56.56.56.56.56.56.56.56.5PC215KPD2000CN30H010.50.60.80.91.61.70.60.81.11.21.71.82.53.24.16.7Fig.1122221122222333(mm): Stock item : Under preparing <strong>for</strong> stockSEET-MF SEET-MM SEET-MA SEXT-MFSEXT-MM SEXT-MR SEEWDesignationCoated Cermet UncoatedSEEW-WType3000Type4000TypePageE19E20E19E19E20E19: Stock item : Under preparing <strong>for</strong> stock>>>MillingHigh feed CutterMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread Milling <strong>for</strong> Cast iron Side Milling CutterE91


Future MillFMAS3000/4000AA 45(mm)DesignationStockD d Lap>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingFMAS 3025HR3032HR3032HR-S323040HR3040HR-S403040HR-S423050HR3050HR-S403050HR-S423063HR3063HR-S403063HR-S42FMAS 4050HR4050HR-S404050HR-S424063HR4063HR-S404063HR-S42Note) Through coolant type between 25 ~ 63PartsScrew3000 Type FTKA03074000 Type FGKA03512Available InsertsTW09STW15SApplicable inserts, see pages E19, E20233333444555333444-HW35L253232404040505050636363505050636363Insert Wrench Shim Wrench Shim Screw Shim-SHXN0509F-SS42SAFSEET-MF SEET-MM SEET-MA SEXT-MFSEXT-MM SEXT-MR SEEWSEEW-W252532324042324042324042324042324042SEETSEXTSEEWSEETSEXTSEEW354040404040404040454545454545454545Designation0903AGFN-MA0903AGSN-MF0903AGSN-MM0903AGSN-MF0903AGSN-MM0903AGSN-MR0903AGTN14M4AGFN-MA14M4AGSN-MF14M4AGSN-MM14M4AGSN-MF14M4AGSN-MM14M4AGSN-MR14M4AGTN14M4AGFN-W14M4AGSN-W14M4AGFN-WNCM325115125130130140140135140140135145145135135135135135135PC3535NCM335PC85204444444444446.56.56.56.56.56.50.40.50.80.91.31.411.31.51.21.61.71.52.12.722.63.2: Stock item : Under preparing <strong>for</strong> stockCoated Cermet UncoatedPC9530PC6510PC215KPD2000CN30H01Type3000Type4000TypePageE19E20E19E19E20E19: Stock item : Under preparing <strong>for</strong> stockE92


Future MillFMPCM3000/4000AA 90Fig. 1 Fig. 2DesignationStockRLD D2 d d1 d2 a b E F ap(mm)Fig.FMPCMFMPCM3050HS3063HS3080HS3100HS4063HS4080HS4100HS4125HS567856785063801006380100125404055674957678722222732222732401111141811141822181820261820263210.410.412.414.410.412.414.416.46.36.37.08.06.37.08.09.020.020.022.026.02023252940405050505050637777111111110.30.51.01.50.40.91.53.111111111>>>MillingNote) Through coolant type between 50~ 125Parts3000 Type4000 TypeAvailable ArborsDesignation d ArborsFMPCMFMPCM3050HS3063HS3080HS3100HS4063HS4080HS4100HS4125HSScrewFTGA03508FTNC045112222273222273240AssemblingApplicable inserts, see pages E17, E18Detail cutter spec. see pages E172~E174BTBTBTBTBTBTBTBTWrenchTW15STW20S-FMC22--FMC22--FMC27--FMC32--FMC22--FMC27--FMC32--FMB40-Available InsertsSDETSDXTSDETSDXTSDET-MFDesignation09M402R-MA09M405R-MF09M405R-MM09M405R-MF09M405L-MF09M405R-MM09M405L-MM09M405R-MA130504R-MA130508R-MF130508R-MM130508R-MF130508R-MM130538-MM130508R-MANCM325PC3535SDET-MMNCM335PC3545Coated: Stock item : Under preparing <strong>for</strong> stockPC8520PC9530PC6510SDET-MASDXT-MF SDXT-MM SDXT-MAUncoatedPD2000H01Type3000Type4000TypePageE17E18E17E18: Stock item : Under preparing <strong>for</strong> stockMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE93


Future MillFMPCM3000-A / 4000-A (Aluminum body)AA 0Fig. 1 Fig. 2 Fig. 3 Fig. 4>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingFMPCMFMPCMPartsDesignation3063S-A3080S-A3100S-A3100S-25.4-A4063S-A4080S-A4100S-A4100S-25.4-A4125S-A4125S-25.4-A4160S-A4200S-A4250S-A4315S-AScrew3063S-A3080S-A~3100S-A4063S-A~4080S-AFTGA03508FTGA03508FTNC04509TW15STW15STW20S4100S-A~4315S-AFTNC04509 TW20SStockRInsertWrenchLlocatorWrenchHW30LHW30LHW40LHW40L34553455668101215LocatorD D2 d d1 d2 a b E F ap Fig.63801001006380100100125125160200250315Chip cover40556767405567678080107130180240Screw <strong>for</strong>chipcover22273225.422273225.44025.440606060Screw <strong>for</strong>locatorLFMP3R-A CFMP3R14R1-A PXMA0306 DHA0624LFMP3R-A CFMP3R-A PXMA0306 DHA0624LFMP4R1-A CFMP3R14R1-A PXMA0306 DHA0825LFMP4R-A CFMP3R-A PXMA0306 DHA0830Available ArborsDesignation d ArborsFMPCM 3063S-4063S-22BT -FMC22-3080S-4080S-27BT -FMC27-3100S-4100S-32BT -FMC32-3125S-4125S-40BT -FMB40-4160S-40BT -FMB40-4200S-4250S-4315S-60BT -FMB60-Applicable inserts, see pages E17, E18Detail cutter spec. see pages E172~E17411.013.5--11.013.5--------1820453818204538563870---SDETSDXTSDETSDXT10.412.414.49.510.412.414.49.516.49.516.425.725.725.7Available InsertsSDET-MFDesignation09M402R-MA09M405R-MF09M405R-MM09M405R-MF09M405L-MF09M405R-MM09M405L-MM09M405R-MA130504R-MA130508R-MF130508R-MM130508R-MF130508R-MM130538-MM130508R-MA6.37.08.06.06.37.08.06.09.06.09.0141414NCM325PC35352022322520223225302530383838NCM335PC35454050505040505050636363636363SDET-MMCoatedPC8520PC9530PC651044446.56.56.56.56.56.56.56.56.56.5PD2000H010.20.40.60.70.20.50.70.81.31.423.25.28.411221122222334(mm): Stock item : Under preparing <strong>for</strong> stockSDET-MASDXT-MF SDXT-MM SDXT-MAUncoatedType3000Type4000TypePageE17E18E17E18: Stock item : Under preparing <strong>for</strong> stockE94


Future MillFMPS3000/4000AA 0DesignationStockFMPS 3025HS3032HS3040HS3040HS-S403040HS-S423050HS3050HS-S403050HS-S423063HS3063HS-S403063HS-S42FMPS 4040HS4040HS-S404040HS-S424050HS4050HS-S404050HS-S424063HS4063HS-S404063HS-S42Note) Through coolant type between 25 ~ 63Parts3000 Type4000 TypeRScrewLFTGA03508FTNC0451123444555666333444555AssemblingApplicable inserts, see pages E17, E182532404040505050636363404040505050636363WrenchTW15STW20SD d L ap2525324042324042324042324042324042324042SDETSDXTSDETSDXT3540404545404040454545404040454545454545Available InsertsSDET-MFDesignation09M402R-MA09M405R-MF09M405R-MM09M405R-MF09M405L-MF09M405R-MM09M405L-MM09M405R-MA130504R-MA130508R-MF130508R-MM130508R-MF130508R-MM130538-MM130508R-MANCM325115125130140140135140140135145145130130130135135135135135135PC3535SDET-MMNCM335PC3545CoatedPC8520PC9530PC6510PD2000H01(mm)70.470.570.871.271.37171.371.471.271.671.7111111.3111.4111.5111.7111.6112.1112.4112.6: Stock item : Under preparing <strong>for</strong> stockSDET-MASDXT-MF SDXT-MM SDXT-MAUncoatedType3000Type4000TypePageE17E18E17E18: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE95


Future MillFMRCM3000/4000>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingFMRCMFMRCMParts3000 Type4000 TypeDesignationDesignation3040HRD3040HRD-H3050HRD3050HRD-H3063HRD3063HRD-H3080HRD3080HRD-H3100HRD3100HRD-H4050HRD4063HRD4063HRD-M4080HRD4080HRD-M4100HRD4100HRD-M4125HRD4125HRD-MAvailable ArborsStockRScrewLFTGA03508FTKA0410ArborsFMRCM 3040HRD BT30 / BT40 / BT50 FMRCM3040HRD-H FMC 163050HRD3050HRD-H BT30 / BT40 / BT503063HRD FMC223063HRD-H3080HRD BT30 / BT40 / BT503080HRD-H FMC273100HRD BT40 / BT503100HRD-H FMC323445566778445566778Applicable inserts, see pages E16Detail cutter spec. see pages E172~E174D C D2 d40405050636380801001005063638080100100125125Designation3030404053537070909038515168688888113113WrenchTW15STW15S36364242494957576767424949575767678787Arbors4050HRDBT30 / BT40 / BT504063HRDFMC 224063HRD-M4080HRD BT30 / BT40 / BT504080HRD-M FMC274100HRD BT40 / BT504100HRD-M FMC324125RD BT40 / BT504125RD-M FMB4016162222222227273232222222272732324040a b E F d1 d2 ap8.48.410.410.410.410.412.412.414.414.410.410.410.412.412.414.414.416.416.45.05.06.36.36.36.37.07.08.08.06.36.36.37.07.08.08.09.09.Available InsertsRDCT 10T3M0-MARDKT 10T3M0-MF10T3M0-MMRDCT 1204M0-MARDKT 1204M0-MF1204M0-MM20202020202022222828202020232325252929NCM325PC352540404040404050506363505050505050506363PC3535NCM335(mm)991111111114141818111111141418182222141416.516.516.516.5191926261818182020262632325.05.05.05.05.05.05.05.05.05.06.06.06.06.06.06.06.06.06.00.20.20.30.30.640.641.11.12.12.10.40.60.61.01.01.51.53.03.0: Stock item : Under preparing <strong>for</strong> stockRDKT-MF RDKT-MM RDCT-MADesignationCoatedPC3545PC8520PC9530PC6510UncoatedH01Type3000Type4000TypePageE16E16: Stock item : Under preparing <strong>for</strong> stockE96


Future MillFMRCM5000/6000Fig. 1 Fig. 2 Fig. 3(mm)Designation Stock D C D2 d a b E F d1 d2 apFig.FMRCM 5050HRD5063HRD5063HRD-H5080HRD5080HRD-H5100HRD5100HRD-H5125HRD5125HRD-HFMRCM 6063HRD6063HRD-M6080HRD6080HRD-M6100HRD6100HRD-M6125HRD6125HRD-M6160RD6160RD-MNote) 160 without through coolant typeParts5000 Type6000 TypeAvailable ArborsDesignationScrewFTGA0513-PFTGA0515-PArbors3455667783445566778506363808010010012512563638080100100125125160160Designation34474764648484109109434360608080105105140140TW20STW20S4249495757676787874949575767678787107107ArborsFMRCM 5050HRD BT30 / BT40 / BT50 FMRCM 6063HRD BT30 / BT40 / BT505063HRD FMC 226063HRD-M FMC 225063HRD-H6080HRD BT30 / BT40 / BT505080HRD BT30 / BT40 / BT506080HRD-M FMC275080HRD-H FMC276100HRD BT40 / BT505100HRD BT40 / BT506100HRD-M FMC325100HRD-H FMC326125HRD BT40 / BT505125HRD BT40 / BT506125HRD-M FMB405125HRD-H FMB406160RD BT506160RD-M FMB40Applicable inserts, see pages E16Detail cutter spec. see pages E172~E174Wrench2222222727323240402222272732324040404010.410.410.412.412.414.414.416.416.410.410.412.412.414.414.416.416.416.416.46.36.36.37.07.088996.36.37.07.088999920202023232525292920202222282829293535505050505050506363505050506363636363631111111414181822221111141418182222--Available InsertsRDHW-E,F,SDesignationPC3535RDHW 1605M0E1605M0F1605M0SRDKT 1605M0-MMRDHW 2006M0E2006M0F2006M0SRDKT 2006M0-MM16.51818202026263232171720202626323278788.08.08.08.08.08.08.08.08.010.010.010.010.010.010.010.010.010.010.00.40.60.60.90.91.41.4330.50.50.80.81.61.62.92.94.44.41111111111111111133: Stock item : Under preparing <strong>for</strong> stockCoatedRDKT-MMPC3545Type5000Type6000TypePageE16E16E16E16: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE97


Future MillFMRS1000/1500/2000/2500Fig. 1Fig. 2(mm)DesignationStockDCd L apFig.>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingFMRS 1008HRD-M1008HRD-L1010HRD-M1010HRD-L1012HRD-M1012HRD-L1015HRD-M1015HRD-LFMRS 1510HRD-M1510HRD-L1512HRD-M1512HRD-L1516HRD-M1516HRD-L1520HRD-M1520HRD-LFMRS 2015HRD-S2015HRD-M2015HRD-L2020HRD-S2020HRD-M2020HRD-LFMRS 2516HRD-S2516HRD-M2516HRD-L2520HRD-S2520HRD-M2520HRD-L2525HRD-S2525HRD-M2525HRD-LNote) Through coolant type between 8 ~ 25Parts1000 Type1500 Type2000 Type2500 TypeScrewFTNA0203FTNA02205FTNA02555FTNA0305(FTNA0306: 20Available InsertsRDHW-E,F,SApplicable inserts, see pages E16, E171122223311223333222333222222333881010121215151010121216162020151515202020161616202020252525TW06PTW06P--RDKWWrench5.55.555771010666610101414888141414888121212171717--TW07STW09S101012121216161612121216162020201620202020251616202020252525323050446444808010044645480609080905580906580906580906580905590110DesignationRDHW 0501M0E0501M0F0501M0SRDKW 0501M0ERDHW 06T1M0E06T1M0F06T1M0SRDKW 06T1M0ERDHW 0702M0E0702M0F0702M0SRDKW 0702M0ERDHW 0803M0E0803M0F0803M0SRDKW 0803M0E80100100120100160160200100120110160130180150200115150200125150200125150200125150200125200250PC35352.52.52.52.52.52.52.52.53.03.03.03.03.03.03.03.03.53.53.53.53.53.54.04.04.04.04.04.04.04.04.00.20.20.20.20.30.30.30.40.20.20.30.30.30.40.40.50.30.40.50.30.40.50.30.40.50.40.50.60.50.60.71111111111111111222222222222222: Stock item : Under preparing <strong>for</strong> stockCoatedPC9530Type1000Type1500Type2000TypePageE16E17E16E17E16E172500 E16TypeE17: Stock item : Under preparing <strong>for</strong> stockE98


Future MillFMRS3000/4000Fig. 1 Fig. 2(mm)Designation Stock DCd L apFig.FMRS 3021HRD-M3021HRD-M23021HRD-L3021HRD-L23025HRD-S3025HRD-M3025HRD-L3026HRD-M3026HRD-L3032HRD-S3032HRD-M3032HRD-L3040HRD-S3040HRD-M3040HRD-LFMRS 4032HRD-S4032HRD-M4032HRD-L4033HRD-S4033HRD-M4033HRD-L4040HRD-S4040HRD-M4040HRD-L4040HRD-S404040HRD-M404040HRD-L404040HRD-S424040HRD-M424040HRD-L424050HRD-S4050HRD-M4050HRD-L4050HRD-S404050HRD-M404050HRD-L40Note) Through coolant type between 21 ~ 50Parts3000 Type4000 TypeScrewFTGA03508(07)FTKA0410Applicable inserts, see pages E16121222222333444222222333333333444444212121212525252626323232404040323232333333404040404040404040505050505050WrenchTW15STW15S1111111115151516162222223030302020202121212828282828282828283838383838382020202025252525253232323232323232323232323232324040404242424242424040404040505035701007010040701504070150407015040701504070150407015040701505050505050501501502002001152002502002501252003001252003001252003001252003001252003001252003001252003001252003001502003005555555555555556666666666666666666660.40.40.60.60.50.710.650.711.31.61.31.51.80.81.11.60.91.11.711.61.81.322.41.62.42.81.52.12.722.63.2Available InsertsRDCT-MA RDKT-MF RDKT-MMDesignationRDCT 10T3M0-MARDKT 10T3M0-MF10T3M0-MMRDCT 1204M0-MARDKT 1204M0-MF1204M0-MMNCM325PC3525PC3535CoatedNCM335111121111211211211211211211211211211: Stock item : Under preparing <strong>for</strong> stockPC3545PC8520PC9530PC6510UncoatedH01Type3000Type4000TypePageE16E16: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE99


Future MillFMRS5000/6000Fig. 1 Fig. 2(mm)DesignationStockDCd L apFig.>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingFMRS 5040HRD-S5040HRD-M5040HRD-L5040HRD-S405040HRD-M405040HRD-L405040HRD-S425040HRD-M425040HRD-L425050HRD-S405050HRD-M405050HRD-L405050HRD-S5050HRD-M5050HRD-L5063HRD-S405063HRD-M405063HRD-L405063HRD-S5063HRD-M5063HRD-LFMRS 6050HRD-S406050HRD-S426050HRD-M406050HRD-M426050HRD-L406050HRD-L426063HRD-S406063HRD-S426063HRD-M406063HRD-M426063HRD-L406063HRD-L42(Note) Through coolant type between 40 ~ 63Parts5000 Type6000 TypeScrewFTGA0513-PFTGA0515-PApplicable inserts, see pages E16222222222333333444444333333444444404040404040404040505050505050636363636363505050505050636363636363WrenchTW20STW20S242424242424242424343434343434474747474747313131313131444444444444323232404040424242404040424242404040424242404240424042404240424042407015040701504070150505050505050505050505050505050505050505050505050125200300125200300125200300150250300150250300150250300150250300150150250250300300150150250250300300Available InsertsRDHW-E,F,SDesignationRDHW 1605M0E1605M0F1605M0SRDKT 1605M0-MMRDHW 2006M0E2006M0F2006M0SRDKT 2006M0-MMPC35358888888888888888888881010101010101010101010101.41.82.01.62.02.42.02.42.82.02.42.61.51.82.01.72.02.31.61.82.01.31.42.22.42.73.01.51.62.52.73.03.2211211211211211211211221111221111: Stock item : Under preparing <strong>for</strong> stockCoatedRDKT-MMPC3545Type5000Type6000TypePageE16E16E16E16: Stock item : Under preparing <strong>for</strong> stockE100


Future MillFMRM1000/1500/2000/2500/3000/4000/5000(mm)DesignationStockD C d d1 L M apkgFMRM 1008HRD-M061010HRD-M061012HRD-M061015HRD-M08FMRM 1510HRD-M061512HRD-M061516HRD-M081520HRD-M10FMRM 2015HRD-M082020HRD-M10FMRM 2516HRD-M082520HRD-M102525HRD-M12FMRM 3021HRD-M103025HRD-M123032HRD-M163042HRD-M16FMRM 4025HRD-M124032HRD-M164040HRD-M164042HRD-M16FMRM 5040HRD-M16(Note) Through coolant type between 8 ~ 42Parts1000Type1500Type2000Type2500Type3000Type4000Type5000TypeAvailable AdaptorsDesignationFMRM 1008HRD-M061010HRD-M061012HRD-M061015HRD-M081510HRD-M061512HRD-M061516HRD-M081520HRD-M102015HRD-M082020HRD-M102516HRD-M08ScrewFTNA0203FTNA02205FTNA02555FTNA0305FTGA03508(07)FTKA0410FTGA05139Available AdaptorMAT - M06MAT - M06MAT - M06MAT - M08MAT - M06MAT - M06MAT - M08MAT - M10MAT - M08MAT - M10MAT - M08Designation : FMRM1008HRD - M06 = Designation of Shank : MAT-M06-020-S10SSpecification <strong>for</strong> Modular head thread part(M06)1223123323223223422342Applicable inserts, see pages E16, E17Applicable adaptors, see pages E133~E1348101215101216201520162025212532422532404240TW06PTW06P-----DesignationFMRM 2520HRD-M102525HRD-M123021HRD-M103025HRD-M123032HRD-M163042HRD-M164025HRD-M124032HRD-M164040HRD-M164042HRD-M165040HRD-M16Wrench5.5571076101481381217111522321320282824--TW07STW09STW15STW15STW20SAvailable AdaptorMAT - M10MAT - M12MAT - M10MAT - M12MAT - M16MAT - M16MAT - M12MAT - M16MAT - M16MAT - M16MAT - M16Specification <strong>for</strong> shank thread part(M06)9.59.51114.59.51114.51814.51814.51822.51822.5292922.5292929296.56.56.58.56.56.58.510.58.510.58.510.512.510.512.5171712.51717171725252530252530353035303545354550504550505050Available InsertsDesignationRDHW 0501M0E,F,SRDKW 0501M0ERDHW 06T1M0E,F,SRDKW 06T1M0ERDHW 0702M0E.F.SRDKW 0702M0ERDHW 0803M0E,F,SRDKW 0803M0ERDCT 10T3M0-MARDKT 10T3M0-MF10T3M0-MMRDCT 1204M0-MARDKT 1204M0-MF1204M0-MMRDHW 1605M0E,F,SRDKT 1605M0-MMMarked stock item is producted<strong>for</strong> RDHW M0E40404047404047564756475669566977776977777777CoatedM06M06M06M08M06M06M08M10M08M10M08M10M12M10M12M16M16M12M16M16M16M162.52.52.52.53.03.03.03.03.53.54.04.04.05.05.05.05.06.06.06.06.08.00.020.020.020.040.020.020.020.070.040.070.040.070.130.10.150.20.240.120.220.230.250.25: Stock item : Under preparing <strong>for</strong> stockRDHW-E,F,S RDKW RDCT-MA RDKT-MF RDKT-MMNCM325PC3525PC3535NCM335PC3545PC8520PC9530PC6510UncoatedH01Type1000Type1500Type2000Type2500Type3000Type4000Type5000TypePageE16E17E16E17E16E17E16E17E16E16E16: Stock item : Under preparing <strong>for</strong> stock>>>E101MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling Cutter


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> HRM<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> HRMFeaturesPowerful and economic <strong>mill</strong>ing tool with double clamping and 3 corners insert.Revolutionary design of the cutter and the special cutting edge of the insertmake superb feed rate possible when compare with conventional tools.(Max. fz=3.5mm/tooth)Unique chip breaker makes smooth cutting and lower cutting load.HRM can cover various applications due to HRM insert size 08,10,13,15 line up.Clamping system>>>Insert clampingscrewClamp setClamping screwClampC-ringClamp screw holeHigh feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingHRMInterference prevent systemDesignation D(mm) d(mm) t(mm)HRMS0821HR-2 2021201HRMS1206HR-2 2526251HRMS1333HR-2 3233321HRMS1335HR-2 3235323HRMS1340HR-3 3240328HRMS1550HR-3 32503218HRMS1550HR-3 40504010HRMS1550HR-3 4250428HRMS1563HR-3 32633231HRMS1563HR-3 40634023HRMS1563HR-3 42634221The side clearance prevents to interference between tool and workpiece even in deep hole machining.Features of insertChip breakerOptimize chip flowReduce cutting load08/10/13/15 Type3 facial fixingdimensions0.020.02High tolerance of tip seat part prevents chattering andguarantees high quality surface roughness.1st major cutting edge- Optimized chip flow.- Reduce cutting load.2nd major cutting edge- Part <strong>for</strong> increase the cutting edge strength.- High feed with low cutting load.- Chip removal rate has been increased dueto the 2nd cutting edge.Nose R- Special design <strong>for</strong> good per<strong>for</strong>mance attaper machining.- High feed R type cutting edge.Minor cutting edgeExcellent surface roughness at high feed.Design <strong>for</strong> decreasing back <strong>for</strong>ce.E102


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> HRMHRMDeep depth of cutStable cutting loadRound insertDeep depth of cutIncreasing cutting load>>>Corner R programmingDesignationWDKT080316ZDSR-MHWDKT10T320ZDSR-MHWDKT130520ZDSR-MHWDKT150625ZDSR-MHApplication rangeApplication exampleToughness testHRM cutter - Interrupted cuttingCutting conditionTool : HRMCM13050HR-3WDKT130520ZDSR-MH(PC3545)Workpiece : SCM440 (HRC34)Cutting speed : vc = 180m/minFeed : fz = 1.8mm/tAxial depth : ap = 1.0mmRadial depth : ae = 30mmDry down cut : 1 tooth cuttingWorkpiece size : 350 x 250 x 50(mm)ConditionApprox, R (mm)Max.ap(mm) Max.fz(mm/t) Input R Uncut1.01.52.02.51.52.03.03.52.02.53.03.00.380.470.720.888(14 9)Slotting &ShoulderingRampingWear resistance testCopyingCutting conditionTool : HRMCM13050HR-3WDKT130520ZDSR-MH(PC3525)Workpiece: STD11 (280HB)Cutting speed : vc = 200m/minFeed : fz = 2.5mm/tAxial depth : ap = 1.5mmRadial depth : ae = 30mmDry down cut : 1 tooth cuttingWorkpiece size : 300 x 250 x 100(mm)ConfigurationHelical cuttingComp. AComp. BMillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE103


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> HRM<strong>Technical</strong> dataRampingHelical cuttingTool pass diameterLmin =aptan(mm)Adjust feed to under 70% of recommended cutting condition when ramping & helical cutting.In helical ramping, max. cutting depth per 1 helical revolution of cutter should not exceed max. cutting depth as per insert size.In ramping, max. cutting depth <strong>for</strong> 1 ramping process should not exceed max.depth of cut as per used insert size.ØDc = ØDh - ØDØDc = Tool path of tool centeØDh = Desire hole diameterØD = Tool diameter>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingHRMCMHRMSDesignationOverhang length(L)Shank typeInstruction13050HR- 50 38 2.0 2 57.3 77 9613063HR- 63 51 2.0 1 40 68.6 103 12213080HR- 80 68 2.0 1 30 76.4 137 15615063HR- 63 50 2.5 2 40 53.7 101 12115080HR- 80 67 2.5 2 71.6 135 15515100HR- 100 87 2.5 1 30 95.5 175 19515125HR- 125 112 2.5 50 171.9 225 24515160R- 160 147 2.5 30 286.5 295 3150820HR- 20 20 11.2 1.0 3 30 16.3 28 361025HR- 25 25 14 1.5 4 21.5 33 461030HR- 32 30 19 1.5 3 30 24.5 43 561332HR- 32 32 20 2.0 4 28.6 39 601335HR- 32 35 23 2.0 3 30 32.7 45 661340HR- 40 28 2.0 3 38.2 55 761550HR- 50 37 2.5 2 50 50.5 75 951563HR- 63 50 2.5 2 40 53.7 101 121Cutter typeDTool diameter(mm)L : Overhang LengthValid cuttingdiameter(mm)Max.ap(mm)RampingMax.angleL = Overhang Length(Read recommended cutting condition table)vc(m/min) = x D x N / 1000 (Cutting speed)vf(mm/min) = fz x Z x N (Table feed)Q( /min) = ap x ae x F / 1000(Chip removal rate)W(kw) = Q x Ks / 60 x 102 x(Power requirement)H(hp) = W / 0.75 (Horse power)Cutting length(mm)Min. machineddiameter (mm)Helical rampingReferencefz = Feed per tooth(mm/t)Z = Tooth, = 3.14D = Tool diameter( )n = rpmap = Axial cutting depthae = Radial cutting depthKs = Specific cutting <strong>for</strong>ce(kg/ )= Machine effeciency(%)Max. machineddiameter (mm)1 ) Insert should be correctly clamped in seat part of cutter.2) In case of noise from chattering, reduce L(overhang length) or decrease feed, spindle speed and axial depth of cut.3) Reduce spindle speed or axial depth of cut if machine power is not enough.(70% of recommended cutting condition)4) Use coolant or air <strong>for</strong> smooth of chip evacuation and long tool life.5) Reduce axial depth of cut, spindle speed and feed approx.30-50% of recommendation in machining of high hardness material.(HRC50-60)6) Overhang length written in recommended cutting condition table from page 10-11 is represent the length L from the pictureoverhang length(L) shown above.7) Use recommended cutting condition <strong>for</strong> better tool life. Especially axial depth of cut should be kept.8) Even during deep pocket <strong>mill</strong>ing, HRM tool remains constant cutting <strong>for</strong>ce due to the unique corner geometry of the insert.E104


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> HRMRecommended cutting conditionWorkpieceHardnessGradevc(m/min)fz(mm/t)L20/21-2 inserts 25-2 insertsOverhang(mm) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW)PMKGeneral structure steel(General structural steelMild steel)General carbon steel,Alloy steel(S50C, SCM440 etc)High carbon steel,Alloy steel(Carbon steelAlloy steel, SKD etc)Hardened steel(KP4M, NAK80, PX-5 etc)Stainless steel(STS304, 316 etc)Cast iron(GC300 etc)PC3525UnderPC3525200HBPC3545PC3525Under30HRCPC3525PC3545PC352530~40HRCPC3545PC354540~50 PC3525HRC PC8520Under PC3545270HB PC9530UnderPC3525350N/mm 2180(120~230)160(120~200)150(100~170)160(130~190)150(130~180)130(100~150)110(90~130)100(80~130)90(80~120)100(70~120)80(70~120)120(70~160)150(100~200)1.00.90.71.00.90.70.90.70.50.70.50.90.71.31.11502002501502002501502002501502001502001502002866254823892548238920701752159214331592127419111911238923895732458633445096429928983153222914332229127434392675621052551.00.80.60.80.60.50.80.60.40.60.41.00.81.00.8115734082522950271127106943124843.52.21.22.51.60.91.50.80.30.80.32.11.33.82.62293203819112038191116561401127411461274101915291529191119114586366926754076343923182522178311461783101927522140496842041.10.90.70.90.70.60.90.70.50.70.51.00.81.00.8126834792603557311431136943124843.82.51.42.81.81.11.70.90.40.90.42.11.33.82.6>>>Workpiece Hardness Gradevc(m/min)fz(mm/t)L32-2 inserts 40-3 insertsOverhang(mm) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW)MillingPMKPMKGeneral structure steel(General structural steelMild steel)General carbon steel,Alloy steel(S50C, SCM440 etc)High carbon steel,Alloy steel(Carbon steelAlloy steel, SKD etc)Hardened steel(KP4M, NAK80, PX-5 etc)Stainless steel(STS304, 316 etc)Cast iron(GC300 etc)PC3525UnderPC3525200HBPC3545PC3525Under30HRCPC3525PC3545PC352530~40HRCPC3545PC354540~50 PC3525HRC PC8520Under PC3545270HB PC9530UnderPC3525350N/mm 2Workpiece Hardness GradeGeneral structure steel(General structural steelMild steel)General carbon steel,Alloy steel(S50C, SCM440 etc)High carbon steel,Alloy steel(Carbon steelAlloy steel, SKD etc)Hardened steel(KP4M, NAK80, PX-5 etc)Stainless steel(STS304, 316 etc)Cast iron(GC300 etc)PC3525UnderPC3525200HBPC3545PC3525UnderPC352530HRCPC3545PC352530~40PC3545HRCPC354540~50 PC3525HRC PC8520Under PC3545270HB PC9530UnderPC3525350N/mm 2180(120~230)160(120~200)150(100~170)160(130~190)150(130~180)130(100~150)110(90~130)100(80~130)90(80~120)100(70~120)80(70~120)120(70~160)150(100~200)vc(m/min)180(120~230)160(120~200)150(100~170)160(130~190)150(130~180)130(100~150)110(90~130)100(80~130)90(80~120)100(70~120)80(70~120)120(70~160)150(100~200)1.51.31.11.41.21.01.31.10.91.00.81.21.01.71.5fz(mm/t)1.51.31.11.41.21.01.31.10.91.00.81.21.01.71.5170220270170220270170220270170220170220170220150250350150250350150250350150250150250150250179115921493159214931294109599589699579611941194149314931146101995510199558287016375736375107647649559555732458633445096429928983153222914332229127434392675621052555159397531534280343924842732210215481911122327522293487342991.21.00.81.00.80.71.00.80.60.80.61.21.01.21.01.41.21.01.21.00.81.21.00.81.00.81.41.21.41.2206132841439258915631512411076195143361238158257172991641056296491931383412586.34.02.64.32.81.82.81.70.91.50.73.32.35.94.41175853532316410814331274119412741194103587679671779663795595511941194910809758809758657556506455506404607607758758644949683941535042993105341626271935238915293439286660915374409531542502339727301971216916681228151797121841820386734121.21.00.81.00.80.71.00.80.60.80.61.21.01.21.01.41.21.01.21.00.81.21.00.81.00.81.41.21.41.23101991262141388713784467637165115292215L50-3 inserts 63-4 insertsOverhang(mm) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW)361238158257172991641056296491931383412589.46.03.86.54.22.64.22.61.42.31.15.03.58.96.511758535323164108Milling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE105


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> HRMRecommended cutting conditionWorkpiece Hardness Gradevc(m/min)fz(mm/t)L50-3 inserts 63-4 insertsOverhang(mm) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW)>>>PMKGeneral structure steel(General structural steelMild steel)General carbon steel,Alloy steel(S50C, SCM440 etc)High carbon steel,Alloy steel(Carbon steelAlloy steel, SKD etc)Hardened steel(KP4M, NAK80, PX-5 etc)Stainless steel(STS304, 316 etc)Cast iron(GC300 etc)PC3525UnderPC3525200HBPC3545PC3525UnderPC352530HRCPC3545PC352530~40PC3545HRCPC354540~50 PC3525HRC PC8520Under PC3545270HB PC9530UnderPC3525350N/mm 2180(120~230)160(120~200)150(100~170)160(130~190)150(130~180)130(100~150)110(90~130)100(80~130)90(80~120)100(70~120)80(70~120)120(70~160)150(100~200)1.51.31.11.41.21.01.31.10.91.00.81.21.01.71.51502503501502503501502503501502501502501502501146101995510199558287016375736375107647649559556879529942045707458633123643280320642548163136693057649757321.41.21.01.21.00.81.21.00.81.00.81.41.21.41.24823182103422291322191408312765257183455344151061074743428614109108097588097586575565064555064046076077587585460420633364529364026292892222416382022129429122426515645501.41.21.01.21.00.81.21.00.81.00.81.41.21.41.2482318210342229132219140831276525718345534415106107474342861410High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingPMKPMKWorkpiece Hardness GradeGeneral structure steel(General structural steelMild steel)General carbon steel,Alloy steel(S50C, SCM440 etc)High carbon steel,Alloy steel(Carbon steelAlloy steel, SKD etc)Hardened steel(KP4M, NAK80, PX-5 etc)Stainless steel(STS304, 316 etc)Cast iron(GC300 etc)PC3525UnderPC3525200HBPC3545PC3525Under30HRCPC3525PC3545PC352530~40HRCPC3545PC354540~50 PC3525HRC PC8520Under PC3545270HB PC9530UnderPC3525350N/mm 2Workpiece Hardness GradeGeneral structure steel(General structural steelMild steel)General carbon steel,Alloy steel(S50C, SCM440 etc)High carbon steel,Alloy steel(Carbon steelAlloy steel, SKD etc)Hardened steel(KP4M, NAK80, PX-5 etc)Stainless steel(STS304, 316 etc)Cast iron(GC300 etc)PC3525Under200HBPC3525PC3545PC3525Under30HRCPC3525PC3545PC352530~40HRC PC3545PC354540~50 PC3525HRC PC8520Under PC3545270HB PC9530UnderPC3525350N/mm 2vc(m/min)180(120~230)160(120~200)150(100~170)160(130~190)150(130~180)130(100~150)110(90~130)100(80~130)90(80~120)100(70~120)80(70~120)120(70~160)150(100~200)vc(m/min)180(120~230)160(120~200)150(100~170)160(130~190)150(130~180)130(100~150)110(90~130)100(80~130)90(80~120)100(70~120)80(70~120)120(70~160)150(100~200)fz(mm/t)1.51.31.01.51.31.01.31.11.51.10.91.31.11.71.5fz(mm/t)1.51.31.11.41.21.01.31.10.91.00.81.21.01.71.5L80-5 inserts 100-6 insertsOverhang(mm) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW)150250350150250350150250350150250150250150250150250350150250350150250350150250150250150250717637597637597518438398358398318478478597597459408382408382331280255229255204306306382382537441402986477738812588284621892687218914333105262750764479412731802522342427521987218616821238152997822011834389834391.41.21.01.21.00.81.21.00.81.00.81.41.21.41.21.41.21.01.21.00.81.21.00.81.00.81.41.21.41.2602397239459311166273175172175923482525684307224773155143441993282101241919838527568251618.312.17.313.99.45.08.35.35.25.32.810.67.717.313.121.914.59.615.610.46.010.06.43.85.83.011.78.420.715.7573510478510478414350318287318255382382478478358318299318299259219199179199159239239299299515939752866458637262484273221022580210213762981252248734299376228982299312125081811199215331129139389220061672355331351.41.21.01.21.00.81.21.00.81.00.81.41.21.41.21.41.21.01.21.00.81.21.00.81.00.81.41.21.41.272247728755037319932821020621011041730368251684355636859940123238324514422311444932179660221.914.58.716.711.36.010.06.46.36.43.312.79.220.715.7L125-6 inserts 160-7 insertsOverhang(mm) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW) n(min -1 ) vf(mm/min) ap(mm) Q(cm 3 /min) Pc(kW)25.616.911.218.212.27.011.67.54.46.83.513.79.824.218.3E106


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> HRMHRM Applicable arborFig. 1Fig. 2Fig. 3HRMCMDesignation Applicable arbor Stock Fig.13050HR-313050HR-413063HR-415063HR-313080HR-515080HR-415100HR-515100HR-615125HR-615160R-7TaperNo.Dimensions(mm)D L C H W KBT30-FMC22-45 3 BT30 22 45 48 19 10 5.6 1.2SK30-FMC22-50 3 SK30 22 50 48 19 10 5.6 1.2BT40-FMC22-45 1 BT40 22 45 48 19 10 5.6 2.0SK40-FMC22-55 1 BT50 22 55 48 19 10 5.6 2.0 SB1035BT50-FMC22-60 1 BT50 22 60 48 19 10 5.6 3.6BT50-FMC22-200 2 BT50 22 200 48 19 10 5.6 6.5BT50-FMC22-250 2 BT50 22 250 48 19 10 5.6 7.4SK50-FMC22-55 1 SK50 22 55 48 19 10 5.6 3.6SK30-FMC27-55 3 SK30 27 55 60 21 12 6.3 1.5BT40-FMC27-60 3 BT40 27 60 60 21 12 6.3 2.5SK40-FMC27-55 3 SK40 27 55 60 21 12 6.3 2.5SK40-FMC27-90 3 SK40 27 90 60 21 12 6.3 3.4 SB1245BT50-FMC27-150 1 BT50 27 150 60 21 12 6.3 6.2SK50-FMC27-55 1 SK50 27 55 60 21 12 6.3 2.5SK50-FMC27-150 1 SK50 27 150 60 21 12 6.3 5.6BT40-FMC32-60 3 BT40 32 60 78 24 14 7 3.4SK40-FMC32-60 3 SK40 32 60 78 24 14 7 3.4SK50-FMC32-50 1 SK50 32 50 78 24 14 7 4.2SB1645SK50-FMC32-105 1 SK50 32 105 78 24 14 7 6.8SK50-FMC40-60 3 SK50 40 60 89 27 16 8 7.6kgBoltSB2040MBA-M20: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE107


HRMHRMCM13/15AA 75Designation Stock D D2 d a b E F d1 d2 apBolt(mm)Fig.>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingHRMCMHRMCM13050HR-313050HR-413063HR-413080HR-515063HR-315080HR-415100HR-515100HR-615125HR-615160R-7Note) Through coolant type between 50~ 125Parts13 Type( 50,63,80)15Type( 63,80,100,125, 160)FTGA0513-PFTGA0513-PAvailable ArborsDesignationHRMCM 13050HR-313050HR-413063HR-413080HR-5HRMCM 15063HR-315080HR-415100HR-515100HR-615125HR-615160R-7CHH4.5R1CHH5.5R13445345667Applicable inserts, see pages E25Detail cutter spec. see pages E172~E174505063806380100100125160CTX04513HCTX0515474760766076969698100CR03CR04Arbors22222227222732324040Screw Clamp Clamp Screw C-Ring WrenchBT30 / BT40 / BT50 FMC22SK30 / SK40 / SK50 FMC2210.410.410.412.410.412.414.414.416.416.4TW20-100TW20-100BT40 / BT50 / SK30 / SK40 / SK50 FMC27BT30 / BT40 / BT50 FMC22SK30 / SK40 / SK50 FMC22BT40 / BT50 / SK30 / SK40 / SK50 FMC27BT40 / SK40 / SK50 FMC32SK50 FMC406.36.36.376.3788992121212321232626293550505070507070706363111111131113181822-16.416.417201720262632722.02.02.02.02.52.52.52.52.52.50.40.40.71.60.71.72.83.23.34.3Available InsertsDesignationWDKT 130520ZDSR-MHWDKT 150625ZDSR-MHAvailable boltDesignationSB1035SB1245SB1645SB2040MBA-M20MBA-M24SB1035 1SB1035 1SB1035 1SB1245 1SB1035 1SB1245 1SB1645 1SB1645 1SB2040 1MBA-M20 2: Stock item : Under preparing <strong>for</strong> stockWDKT-MHCoatedPC3525PC3535PC3545PC8520PC9530PC6510Type13Type15TypePageE25E25: Stock item : Under preparing <strong>for</strong> stockFig. 1 Fig. 2Dimensions(mm)a b b1 c L Pitch Fig.161824305065101216201414----2024----27373545454030361.51.752.02.52.53.0111122E108


HRMHRMS 08/10/13AA 75(mm)DesignationStockDdLapHRMS 0820HR-2S200820HR-2M200820HR-2L200821HR-2S200821HR-2M200821HR-2L20HRMS 1025HR-2S251025HR-2M251025HR-2L251026HR-2S251026HR-2M251026HR-2L251030HR-2S321030HR-2M321030HR-2L32HRMS 1332HR-2S321332HR-2M321332HR-2L321333HR-2S321333HR-2M321333HR-2L321335HR-2S321335HR-2M321335HR-2L321340HR-3S321340HR-3M321340HR-3L321340HR-3S401340HR-3M401340HR-3L401340HR-3S421340HR-3M421340HR-3L42Note) Through coolant type between 20~ 40Parts222222222222222222222222333333333202020212121252525262626303030323232333333353535404040404040404040Screw Clamp Clamp Screw C-Ring WrenchAB202020202020252525252525323232323232323232323232323232404040424242501001305050506012018060606070120180701201807070705050505050506013018060130180Available Inserts130180250130180250140200300140200300150200300150200300150200300150200300150250300150250300150250300WDKT-MH1.01.01.01.01.01.01.51.51.51.51.51.51.51.51.52.02.02.02.02.02.02.02.02.02.02.02.02.02.02.02.02.02.00.30.40.50.30.40.50.40.60.90.40.61.00.81.01.50.81.01.60.81.11.70.81.11.70.81.41.71.22.12.61.42.32.7: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread Milling13Type08 Type10 TypeFTNA0306FTKA0408-CHH3.5R132,33,35 FTGA0510-P CHH4.5R140 FTGA0512-P CHH4.5R1Applicable inserts, see pages E25-CTX03510CTX04513HCTX04513H-CR03CR03CR03TW09P ATW15S BTW20TW20DesignationWDKT 080316ZDSR-MHWDKT 10T320ZDSR-MHWDKT 130520ZDSR-MHCoatedPC3525 PC3545 PC8520 PC9530TypePage08 Type10 Type E2513 Type: Stock item : Under preparing <strong>for</strong> stockHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE109


HRMHRMS15AA 75(mm)DesignationStockDdLap>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingHRMS 1550HR-3S321550HR-3M321550HR-3L321550HR-3S401550HR-3M401550HR-3L401550HR-3S421550HR-3M421550HR-3L421563HR-4S321563HR-4M321563HR-4L321563HR-4S401563HR-4M401563HR-4L401563HR-4S421563HR-4M421563HR-4L42333333333444444444505050505050505050636363636363636363Note) Through coolant type between 50~ 63PartsScrew Clamp Clamp Screw C-Ring Wrench50,63 FTGA0513-P CHH5.5R1 CTX0515 CR04 TW20Applicable inserts, see pages E25325032503250405040504050425042504250325032503250405040504050425042504250Available InsertsDesignationWDKT 150625ZDSR-MH150250300150250300150250300150250300150250300150250300WDKT-MH2.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.51.01.61.91.42.32.81.52.53.01.31.92.21.72.63.11.82.83.3: Stock item : Under preparing <strong>for</strong> stockCoatedPC3525 PC3545 PC8520 PC9530PageE25: Stock item : Under preparing <strong>for</strong> stockE110


HRMHRMM 08/10/13AA 75(mm)DesignationStockD d d1 L M apHRMM 0820HR-M100821HR-M100825HR-M120826HR-M120828HR-M120832HR-M160833HR-M160835HR-M160840HR-M16HRMM 1025HR-M121026HR-M121030HR-M161032HR-M161035HR-M161040HR-M16HRMM 1332HR-M161333HR-M161335HR-M161340HR-M16Note) Through coolant type between 20~ 40Parts2233344452223342223202125262832333540252630323540323335401818232323292929292323292929292929292910.510.512.512.512.51717171712.512.5171717171717171730303535354040404035354045454540404045Available Inserts51515959596767676759596772727267676772WDKT-MHM10M10M12M12M12M16M16M16M16M12M12M16M16M16M16M16M16M16M161111111111.51.51.51.51.51.522220.060.060.110.110.120.210.210.230.250.10.10.20.260.230.270.170.170.190.24: Stock item : Under preparing <strong>for</strong> stock08 Type10 TypeFTNA0306FTKA0408-CHH3.5R1-CTX03510-CR03TW09P--TW15S--Coated13 TypeDesignationType PageFTGA0510-P CHH4.5R1 CTX04513H CR03 - - TW20PC3525 PC3545 PC8520 PC9530( 32,33,35)13 Type( 40) FTGA0512-P CHH4.5R1 CTX04513H CR03 - - TW20 WDKT 080316ZDSR-MH08 Type E25WDKT 10T320ZDSR-MH10 Type E25Available AdaptorsWDKT 130520ZDSR-MH13 Type E25Designation Available Adaptor Designation Available Adaptor: Stock item : Under preparing <strong>for</strong> stockHRMMScrew Clamp Clamp Screw C-Ring Wrench0820HR-M100821HR-M100825HR-M120826HR-M120828HR-M120832HR-M160833HR-M160835HR-M160840HR-M16MAT - M10MAT - M10MAT - M12MAT - M12MAT - M12MAT - M16MAT - M16MAT - M16MAT - M16HRMM 1025HR-M121026HR-M121030HR-M161032HR-M161035HR-M161040HR-M161332HR-M161333HR-M161335HR-M161340HR-M16MAT - M12MAT - M12MAT - M16MAT - M16MAT - M16MAT - M16MAT - M16MAT - M16MAT - M16MAT - M16>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterDesignation : HRMM0820HR - M10 = Designation of Shank : MAT-M10-030-S20SSpecification <strong>for</strong> Modular head thread part(M10)Specification <strong>for</strong> shank thread part(M10)Applicable inserts, see pages E25Applicable adaptor, see pages E133~E134E111


Tank MillTHEAA 0DesignationStockRLAvailable InsertsD d 1 L apLower cutting edge External cutting edgeNo. ofcolumn(mm)>>>THE25R32R40R50R253240502532424255708885120145175175APLT070304R 1zADLT150308R 1zZPMT1504PPSR-MM 1zZPMT1504PPSR-MM 2zSPMT060304 4zSDMT090308-MM 5zSPMT120408-MM 5zSPMT120408-MM 10z2540545422240.40.51.31.4High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingPartsScrewWrenchTHE 25R32R40R50RETNA02506ETNA0408ETNA0511ETNA0511TW07P----TW15STW20STW20SRecommended Cutting Condition- GroovingWorkpieceCutting Conditionvc(m/min) fz(mm/t)GradesP60~120 0.06~0.2 NCM325M50 ~ 120 0.06~0.15 NCM325K60~120 0.1~0.2 NCM325- Side cuttingWorkpieceCutting Conditionvc(m/min) fz(mm/t)GradesP100 ~180 0.1 ~ 0.35 NCM325M80 ~ 180 0.1 ~ 0.3 NCM325Available InsertsADLTSPMTDesignationSPMT 060304SDMT 090308-MMSPMT 120408-MMAPLT 070304RADLT 150308RZPMT 1504PPSR-MM: Stock item : Under preparing <strong>for</strong> stockAPLTSPMT-MMSDMT-MM ZPMT-MMCoatedNCM325PC3525PC3535PC3545PC6510PageE23E18E23E11E10E25K80 ~150 0.15~ 0.35 NCM325Applicable inserts, see pages E10, E11, E18, E23, E25: Stock item : Under preparing <strong>for</strong> stockE112


Mach Mill (BRE)BREAR : 0~10RR : - 3~0Fig. 1 Fig. 2 Fig. 3BREDesignation20R-S20R-M20R-L20R-SL25R-S25R-M25R-L25R-SL32R-S32R-M32R-L32R-SL40R-S40R-M40R-L40R-SL50R-S50R-L50R-SL63R-S63R-L63R-SLStock20202020252525253232323240404040505050636363Recommended Cutting ConditionD d L ap2020252525253225323232324242424242424242424275751006080801006090100100759010010080100200150100200150125150200125150175200135175200250150175200250160200300250200300250Machining Slotting-A Shouldering(general cutting edge)-B Shouldering(long cutting edge)-CPMKHWorkpieceCarbon steel,Alloy steel(S50, SCM440)Pre-Hardened(NAK55)High alloy steel(STD, STT)Stainless steel(STS4202J)Generalcast iron(GC250)Ductilecast iron(GCD450)Ductilecast iron(GCD450)Hardened steel(STD, STT)Hardness180 ~ 280HB280 ~ 380HB35 ~ 45H R C300HB260HBTensile strength350MPaTensile strength360~500MPaTensile strength500~800MPa45 ~ 60H R CApplicable inserts, see pages E18, E23, E25vc(m/min)260(180 ~ 310)240(160 ~ 290)190(130 ~ 230)170(120 ~ 200)170(110 ~ 190)160(110 ~ 180)190(130 ~ 230)170(120 ~ 200)260(180 ~ 310)240(160 ~ 290)260(180 ~ 310)240(160 ~ 290)200(140 ~ 240)190(130 ~ 230)170(100 ~ 200)150(110 ~ 180)110(70 ~ 130)100(60 ~ 120)Cutting Conditionfz(mm/t)0.125(0.1 ~ 0.15)0.15(0.1 ~ 0.2)0.1(0.05 ~ 0.15)0.1(0.05 ~ 0.15)0.15(0.1 ~ 0.2)0.1(0.05 ~ 0.15)0.1(0.05 ~ 0.15)0.15(0.1 ~ 0.2)0.1(0.05 ~ 0.15)0.1(0.05 ~ 0.15)0.15(0.1 ~ 0.2)0.1(0.05 ~ 0.15)0.1(0.05 ~ 0.15)0.15(0.1 ~ 0.2)0.1(0.05 ~ 0.15)0.15(0.1 ~ 0.2)0.15(0.1 ~ 0.2)0.1(0.05 ~ 0.15)0.1(0.05 ~ 0.15)0.15(0.1 ~ 0.2)0.1(0.05 ~ 0.15)0.1(0.05 ~ 0.15)0.15(0.1 ~ 0.2)0.1(0.05 ~ 0.15)0.15(0.1 ~ 0.2)0.15(0.1 ~ 0.2)0.1(0.05 ~ 0.15)20202020232323233131313141414141454545525252MachiningABCABCABCABCABCABCABCABCABCAvailable InsertsPartsLower cutting edge External cutting edge Screw WrenchZDMT080310R-MMZDMT110312.5R-MMPartsScrewETNA02506*, ETNA0408**,ETNA0511SPMT060304SPMT060304SPMT120408-MMSPMT120408-MM* <strong>for</strong> BRE20, BRE25 **<strong>for</strong> BRE 32ETNA02506ETNA02506ZDMT130416R-MM SDMT090308-MM ETNA0408ZPMT160520R-MMZPMT160525R-MMETNA0511ETNA0511ZPMT160531.5R-MM SPMT120408-MM ETNA0511Available InsertsSDMT 090308-MMSPMT 060304120408-MMZDMT 080310R-MM110312.5R-MM130416R-MMZPMT 160520R-MM160525R-MM160531.5R-MMNCM325PC3525TW15S**, TW20STW07PTW07PTW15STW20STW20STW20SWrenchFig.1123112311131113113113TW07P*(mm)0.30.30.30.30.50.50.40.40.90.90.70.71.31.31.31.32.62.62.63.03.03.0: Stock item : Under preparing <strong>for</strong> stockSDMT-MM SPMT SPMT-MM ZDMT-MM ZPMT-R-MMDesignationCoatedPC3545PC6510PageE18E23E25E25: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE113


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Laser Mill<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Laser MillFeaturesLong tool life has been achieved due to the excellent cutting per<strong>for</strong>mance of thegrade.Optimum machining of mold has been achieved due to the MQL availablesystem.Easy clamping with simple screw on system.Various holder line up: steel shank, carbide shank, modular type.High accuracy indexable end<strong>mill</strong>s <strong>for</strong> mold finishing.Environmental friendly systemDecreased coolant costLubrication of cutting edgeImproved chip control propertyIncreased tool life &improved surface qualityFeaturesFeatures>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingSub coolant wayMain coolant wayHigh tolerance insert- Run-out: under 0.02mm- R <strong>for</strong>m accuracy : under 0.01mmThrough coolant systemNew PC210FISOPMKHHigh precision screwThrough coolant wayThrough coolant holeDue to the ultra fine carbide, toughness of cutting edge has been increasedSpecial coating has been applied <strong>for</strong> high-speedmachining & hardened workpiece.High quality of machined surface due to the excellent lubricationproperty of the film.LBESix types of inserts are availablewith one holderSingle screw <strong>for</strong> clamping of insert :easy clamping systemVarious types holders like Steel,Carbide, Modular typesMQL applicable - suitable <strong>for</strong> longertool life & improving surface qualityLBH-Ball LRH-Corner radius LFH-High feed LCF-ChamferHelical cutting edge.Suitable <strong>for</strong> hard materialand high feed rate.LBS-Ball typeStraight cutting edge.Suitable <strong>for</strong> precisecarving.Improvement of hardnessand oxidation resistance.Improvement of adhesionand chipping resistance.Ultra fine substrate.Helical cutting edge.Various nose R.LR-Corner R typeStraight cutting edge.Various nose R.Helical cutting edge.Suitable <strong>for</strong> highfeed rate.Straight cutting edge.Center drilling andchamfering.LBS, LRorder-made itemsE114


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Laser MillCutting condition <strong>for</strong>mula <strong>for</strong> <strong>mill</strong>ingCutting speed RPM Feed per toothD nvc =(m/min)n = vc 1000 vf(min1000-1 )fz =Dn zFeed per minute Chip removal amount Power requirementvf = fz n z (mm/min)Q = ap ae vf (cm 3 /min)Pc = Q kc (kW)10001000(mm/t)H =Pc (kW)0.75vc = Cutting speed(m/min)n = Revolution per Minute(min -1 )Dc = Cutting diameter(mm)vf = Feed per a minute(mm/min)fz = Feed per tooth(mm/t)z = Number of toothW = Power requirement(kw)H = Horsepower requirement(Hp)Q = Chip removal amount(cm 3 /min)ap = Depth of cut(mm)ae = Width of cut(mm)Ks = Specific cutting resistance(kg/mm 2 )= Mechanical efficiency(%)>>>R(mm)5681012.51516apRecommended cutting conditionWorkpieceCarbon steel, Alloy steelCarbon steel, Alloy steelDie steelCast ironHardened steelStainless steelAluminum alloyPC210FPC210FPC210FPC210FPC210FPC210FPC210FUnder HRC30HRC 30~40HRC 30~40-HRC 50~60--h(surface roughness) ( m)100~25080~15080~150100~200100~15080~150200~300ae(mm)0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0Formula of surface roughness : h(surface finish)= (ae)2 1000( m)8R0.2~0.30.1~0.30.1~0.20.3~0.350.1~0.30.1~0.30.15~0.4Practical cutting speed calculation <strong>for</strong>mulas0.10.20.30.51.01.52.02.53.03.54.05.06.07.08.010.00.30.20.20.10.10.10.11.00.80.60.50.40.30.3Actual diameter dataD 081.82.53.03.95.36.26.97.47.77.98.0Recommendedgrade2.31.91.41.10.90.80.74.03.32.52.01.61.31.36.35.23.93.12.52.12.02.02.83.44.46.07.18.08.79.29.59.8Hardness9.07.55.64.53.63.02.812.310.27.76.14.94.13.82.23.13.74.86.67.98.99.710.410.911.311.812.0vc(m/min)16.013.310.08.06.45.35.020.316.912.710.18.16.86.32.53.64.35.67.79.310.611.612.513.213.914.815.515.916.0fz(mm/t)25.020.815.612.510.08.37.82.84.04.96.28.710.512.013.214.315.216.017.318.319.119.620.0apap(mm)0.07D0.07D0.05D0.07D0.03D0.05D0.15D3.24.55.47.09.811.913.615.016.217.318.320.021.422.423.324.5ae(mm)0.07D0.07D0.05D0.07D0.03D0.05D0.15D10 12 16 20 25 30 32ae3.54.96.07.710.813.115.016.618.019.320.422.424.025.426.528.3- Practical cutting speed calculation <strong>for</strong>mulas1. Using : Calculating cutting speed at P point(Cutting speed according to depth of cut when ramping)Formula : Practical cutting speed3.65.06.27.911.113.515.517.218.720.021.223.225.026.527.729.7vc =Dsin10002. In case of using ap : Calculating cutting speed at Q pointFormula : Practical cutting speedFormula of actual diameterDe = 2 ap(D-ap)n (m/min)= cos -1( D - 2ap ) + 90 -Dvc = 2 n ap(D-ap)1000MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE115


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Laser MillWear resistance testTest conditionsPicturesNAK80(HRC30), Airvc(m/min) = 376fz(mm/t) = 0.33ap(mm) = 0.5ae(mm) = 0.5vf(mm/min) = 4,000n(min -1 ) = 6,000Front,back viewNew PC210FPC210FComp.ATopviewCutting time : 15 hours>>>STD11(HRC50~65), Airvc(m/min) = 251fz(mm/t) = 0.38ap(mm) = 0.5ae(mm) = 0.3vf(m/min) = 3,000n(min -1 ) = 4,000Front,back viewNew PC210F PC210F Comp.AHigh feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingCutting time : 8 hoursMachining exampleCrank ShaftHolderInsertWorkpiececuttingconditionCV-JointHolderInsertWorkpiececuttingconditionCar Bumper MoldHolderInsertWorkpiececuttingconditionLBE200115T-S25LBH200 (PC210F)SCM440 (HRC 40)LBE230-HSKC63LBH230 (PC210F)S53C(HRC 35)LBE250170S-S25CLBH250 (PC210F)KP4MA (HRC30~35)TopviewSpecificationsvc(m/min) = 376 / fz(mm/t) = 0.25 / ap(mm) = 0.5ae(mm) = 0.2 / n(min -1 ) = 6000 / vf(mm/min) = 3000 / MQLSpecificationsvc(m/min) = 200 / fz(mm/t) = 0.25 / ap(mm) = 0.5~2.0ae(mm) = 0.5~1.0 / n(min -1 ) = 3000 / vf(mm/min) = 1500 / AirSpecificationsvc(m/min) = 700 / fz(mm/t) = 0.25 / ap(mm) = 0.5ae(mm) = 0.2 / n(min -1 ) = 9000 / vf(mm/min) = 4500 / AirWorkpieceWorkpieceWorkpieceE116


Laser MillLBE 08/10/12/1620/25/30/32(Steel shank)Fig.2Fig.1LBEDesignationApplicable insertsAvailableHoldersLBE080LBE100LBE120LBE160LBE200LBE250LBE300LBE320080035T-S12080055T-S12080075T-S12100035T-S12100055T-S12100075T-S12120035S-S12120055T-S12120085T-S16160035S-S16160065T-S16160100T-S20200040S-S20200075T-S20200115T-S25250045S-S25250090T-S25250135T-S32300055S-S32300105T-S32300160T-S32320055S-S32320105T-S32320160T-S32StockApplicable inserts, see pages E13, E14RLLBH080LBH100LBH120LBH160LBH200LBH250LBH300LBH320D888101010121212161616202020252525303030323232LRH100-R05LRH100-R10LRH100-R20LRH120-R05LRH120-R10LRH120-R20LRH160-R05LRH160-R10LRH160-R20LRH160-R30LRH200-R05LRH200-R10LRH200-R20LRH200-R30LRH250-R05LRH250-R10LRH250-R20LRH250-R30LRH300-R10LRH300-R20LRH300-R30LRH320-R10LRH320-R20LRH320-R30(mm)d d1 LPartsAvailableClamp Screw Wrench InsertsFig.1212121212121212161616202020252525323232323232327.27.27.299910.410.410.414141417.517.517.52222222727272929293555753555753555853565100407511540901355510516055105160LFH100LFH120LFH100LFH200LFH250LFH300LFH32091111131911111319111114595125170110145195125170225145195250145195250T stands <strong>for</strong> taper type, S stands <strong>for</strong> straight typeLCF160-D90LCF200-D90LCF250-D90ETND02506FETND0307FETND03509ETND0413ETKD0516ETKD0620ETGD0825ETGD0825TWP07STWP08STWP10STWP15STWP20TWP25TWP40TWP40810121620253035111111211211211211211211: Stock item : Under preparing <strong>for</strong> stockLBH (Ball type) LRH (Corner radius type) LFH (High feed type) LCF (Chamfer type) LBS(Ball type) LR(Corner radius type)R accuracy 0.005 Corner R 0.015 R accuracy 0.005 Corner R 0.015LBS080LBS100LBS120LBS160LBS200LBS250LBS300LBS320LR100-R05LR100-R10LR100-R20LR120-R05LR120-R10LR120-R20LR160-R05LR160-R10LR160-R20LR160-R30LR200-R05LR200-R10LR200-R20LR200-R30LR250-R05LR250-R10LR250-R20LR250-R30LR300-R10LR300-R20LR300-R30LR320-R10LR320-R20LR320-R30>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE117


Laser MillLBE08-C/10-C/12-C/16-CC/25-C/30-C/32-C(Carbide shank)Fig.1Fig.2>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingLBEDesignation Parts D d d1 L080080S-S08C080100S-S08C080020S-S08C-130080020S-S08C-150100080S-S10C100120S-S10C100023S-S10C-130100023S-S10C-170120100S-S12C120150S-S12C120025S-S12C-150120025S-S12C-200160100S-S16C160150S-S16C160030S-S16C-160160030S-S16C-210200120S-S20C200170S-S20C200035S-S20C-190200035S-S20C-240200140S-S25C200170S-S25C250040S-S25C-220250040S-S25C-250300140S-S32C300170S-S32C300050S-S32C-230300050S-S32C-260320140S-S32C320170S-S32C320050S-S32C-230320050S-S32C-260LBE-MHD0808080810101010121212121616161620202020252525253030303032323232Applicable inserts, see pages E13, E14, E1178888101010101212121216161616202020202525252532323232323232327.27.27.27.20909090910.410.410.410.41414141417.517.517.517.5222222222727272729292929801002020801202323100150252512017030301401703535140170404014017050501401705050136156130150136176130170156206150200160210160210190240190240220250220250230260230260230260230260PartsClamp ScrewETND02506FETND02506FETND0307FETND0307FETND03509ETND03509ETND0413ETND0413ETKD0516ETKD0516ETKD0620ETKD0620ETGD0825ETGD0825ETGD0825ETGD0825(mm)AvailableWrench InsertsFig.TWP07STWP07STWP08STWP08STWP10STWP10STWP15STWP15STWP20TWP20TWP25TWP25TWP40TWP40TWP40TWP4088101012121616202025253030323211221122112211221122112211221122: Stock item : Under preparing <strong>for</strong> stock(mm)Designation Stock D rL d d1 MPartsClamp Screw WrenchInsertsLBE100-MHD-M06 10 5 25 40 9.5 6.5 M06 ETND0307F TWP08S 10LBE120-MHD-M06 12 6 25 40 11 6.5 M06 ETND03509 TWP10S 12LBE160-MHD-M08 16 8 30 47 14.5 8.5 M08 ETND0413 TWP15S 16LBE200-MHD-M10 20 10 35 56 18 10.5 M10 ETKD0516 TWP20 20LBE250-MHD-M12 25 12.5 45 69 22.5 12.5 M12 ETKD0620 TWP25 25LBE300-MHD-M16 30 15 50 77 28 17 M16 ETGD0825 TWP40 30LBE320-MHD-M16 32 16 50 77 29 17 M16 ETGD0825 TWP40 32Applicable inserts, see pages E13, E14, E117: Stock item : Under preparing <strong>for</strong> stockApplicable adaptors, see pages E133~E134E118


Mach MillBFEFig.1Fig.2(mm)DesignationStockDdLapFig.InsertsBFE 16-S16-M16-L20-S20-M20-L25-S25-M25-L30-S30-M30-L32-S32-M32-LPartsR16R20R25R30, 32FTGA0513FTGA0517FTGA0621FTGA0826CBH4.5R1CBH4.5R2CBH5R1CBH6R1161616202020252525303030323232CTX04513CTX04513CTX0517CTX0621Recommended Cutting Condition162025202525253232323232323232ER03ER03ER04ER05150 ~ 250 0.1 ~ 0.3100 ~ 200 0.1 ~ 0.2100 ~ 200 0.1 ~ 0.33665654580804590906510010056100100Screw Clamp Clamp Screw Stopper Ring WrenchWorkpieceGeneral steel(SS41, SM25C)Over HB180Alloy steel(SM55C, SCM)Under HB300Cast ironUnder HB300Applicable inserts, see pages E16vc(m/min)Cutting ConditionTW20TW20TW20TW25fz(mm/t)1401702001602002501602103001752503501752503508.08.08.010.010.010.012.512.512.515.015.015.016.016.016.0Available InsertsRC 1620253032Designation0.20.30.50.40.60.80.71.11.70.91.42.00.91.42.0RC12RC16212RC20212RC25222RC30211RC321: Stock item : Under preparing <strong>for</strong> stockCoatedPC210FPageE16: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE119


<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Chamfer tools<strong>Technical</strong> <strong>In<strong>for</strong>mation</strong> <strong>for</strong> Chamfer ToolsFeaturesAll application <strong>for</strong> chamfer.Chamfer angle 15 , 30 , 45 , 60<strong>for</strong> various customer s needs.he long cutting edge providesa wide chamfering range.Code systemChamferend<strong>mill</strong>sChamferangle (45 )Available insert11 : SPMT110408-KC12 : SPMN12030831 : XCET310404ER-KC>>>High feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingMin. machineddiameter ( 25)Recommended cutting conditionWorkpiecePMKChamferingFacingvc (m/min) fz (mm/t) vc (m/min) fz (mm/t)100~16090~120100~160Application exampleSide slottingHand of toolR : RightL : Left0.2~0.50.1~0.30.2~0.6FacingShank typeS : StandardM : MiddleL : Long100~16090~120100~160Shankdiameter( 20)0.05~0.250.05~0.150.05~0.25GradePC230PC3525PC3545ST30APC3545PC6510G10Circular interpolation chamferingFront chamferingCounter sinkingBack & Front Chamfer ToolsLong Chamfer ToolsBack chamferingE120


Chamfer ToolsCE(Back & Front)DesignationCE 15-1125R-S2030-1125R-S2045-1107R-S2045-1119R-S2045-1125R-S2060-1125R-S32CE 45-1207R-S3245-1220R-S3245-1225R-S3245-1235R-S32PartsCE -11 R-SCE -12 R-SFig.1StockD D1 d ap2 25 30.5 20 9.52 25 35.5 20 8.51 7 21.9 20 7.02 19 33.9 20 7.03 25 39.9 20 7.03 25 43.3 32 5.01 7 23.3 32 7.82 20 37.3 32 7.82 25 42.3 32 7.82 35 52.3 32 7.8Screw Clamp C-Ring WrenchFTKA0408 -- TW15SCHX0617L CH6R2 CR05 HW30LApplicable inserts, see pages E23The numberof tooth1111112222Available InsertsSPMT110408 - KCSPMN120308Available InsertsDesignationSPMT 110408-KCSPMN 120308SPMT-KCa (Chamfer angle)Front15304545456045454545CoatedPC230Back-60-454530----Fig.2Application range(Min~Max)25~ 3025~ 357~ 2119~ 3325~ 3925~ 427~ 2221~ 3626~ 4136~ 51(mm)Front chamferingBack & Front ChamferingFront chamferingBack & Front ChamferingBack & Front ChamferingBack & Front ChamferingFront chamferingFront chamferingFront chamferingFront chamfering: Stock item : Under preparing <strong>for</strong> stockST30ASPMNUncoatedG10UsesPageE23E23: Stock item : Under preparing <strong>for</strong> stock>>>MillingMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE121


Chamfer ToolsCE(Long Champer)(mm)Designation Stock D D1 d ap Available Inserts a (Chamfer angle)Application range(Min~Max)Uses>>>CE30-3105R-S3245-3105R-S3260-3105R-S32122555354857.732323226.421.515.2XCET310404ER-KC3045605~ 355~ 485~ 57.7Front chamferingFront chamferingFront chamferingHigh feed CutterSide Milling Cutter <strong>for</strong> Cast iron Thread Milling Cutters <strong>for</strong> Aluminum Cutters <strong>for</strong> Mold Face Milling Cutter Milling Inserts Milling Grades MillingPartsScrewWrenchCE -31 R-S FTKA03510 TW15SApplicable inserts, see pages E25Available InsertsDesignationXCET 310404ER-KC: Stock item : Under preparing <strong>for</strong> stockXCET-KCCoatedUncoatedPC230 ST30AG10PageE25: Stock item : Under preparing <strong>for</strong> stockE122


T-CutterTFEAA 0DesignationStockRLDdd1Lap(mm)TFE2125R/L2525R/L3232R/L22221253225253210.512.516.510911212091114>>>4032R/L2403220.5130185032R/L4503226.514022Milling: Stock item : Under preparing <strong>for</strong> stockParts2125R/L2525R/L3232R/L4032R/L5032R/LScrewFTNA02555FTNA0306FTNA0407PTMA0511APTMA0511AAssemblingApplicable inserts, see pages E12Detail cutter spec. see pages E172~E174WrenchTW08STW09STW15STW15STW15SAvailable InsertsDesignationCPMT 060204-MM080308-MM09T308-MMCPMH 120408-MMCPMT, CPMHCoatedPagePC3525E12E12: Stock item : Under preparing <strong>for</strong> stockMilling Grades Milling Inserts Face Milling Cutter Cutters <strong>for</strong> Mold Cutters <strong>for</strong> Aluminum Thread MillingHigh feed Cutter<strong>for</strong> Cast iron Side Milling CutterE123

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