Our products and NDT services - VOGT Ultrasonics GmbH
Our products and NDT services - VOGT Ultrasonics GmbH
Our products and NDT services - VOGT Ultrasonics GmbH
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NON-DESTRUCTIVEMATERIAL TESTING. Services. Ultrasonic Inspection Systemswww.vogt-ultrasonics.de
Small defectshave HUGEimpacts …2…with
CONTENTSA glimpse into the material – fields of application........ 4Safety at all times – company profile....................... 6Services/non-destructive material testing...................... 8PROline ultrasonic devices <strong>and</strong> systems..................12PROline inspection software..................................14Ultrasonic probes.................................................16Accreditation.......................................................183www.vogt-ultrasonics.de
WE SEE WHAT YOU DON`T SEEA glimpse into the material4
The character of the material is hidden underthe surface. We reveal them with fascinatingtechniques <strong>and</strong> set decisive courses:• for less scrap• for faultless components• for risk-free product deploymentWe support our customers on their way tohigher production <strong>and</strong> product safety withinnovative technologies <strong>and</strong> comprehensive<strong>services</strong>.FIELDS OF APPLICATION• Automotive industry• Aerospace industry• Machinery <strong>and</strong> mechanical engineering• Chemical- <strong>and</strong> power plants• Wind power plants• Oil- <strong>and</strong> gas industry• Manufacturing companies• Pipes / plates• Steel construction• Foundries5www.vogt-ultrasonics.de
SAFETY AT ALL TIMES!Company ProfileFor 30 years <strong>VOGT</strong> <strong>Ultrasonics</strong> <strong>GmbH</strong> has designed <strong>and</strong> configuredinspection devices <strong>and</strong> systems for mechanized <strong>and</strong>automated ultrasonic inspection. We perform <strong>services</strong> usingall methods of non-destructive material testing.The company was established as <strong>VOGT</strong> Engineering officewhich has involved non-destructive material testing, spezializingin ultrasonic technology since 1983.6We perform the development, manufacturing, sales <strong>and</strong> serviceof ultrasonic inspection devices <strong>and</strong> systems in the field ofnon-destructive material testing. <strong>VOGT</strong> has representatives inmajor countries worldwide.Apart from developing <strong>and</strong> manufacturing our own ultrasonicinspection systems <strong>VOGT</strong> develops <strong>and</strong> plans togetherwith our partner ZETEC ultrasonic inspection systems. The<strong>products</strong>, inspection devices <strong>and</strong> systems developed by<strong>VOGT</strong> <strong>and</strong> based on <strong>VOGT</strong> PROline components are marketedworldwide for various applications in laboratories, production-<strong>and</strong> field operation.The fully digital, consumer orientated ultrasonic inspectiondevices belong to the premium class <strong>and</strong> set st<strong>and</strong>ards. Theydecisively support the flexible <strong>and</strong> multifunctional usage.
APPLICATIONSAutomated <strong>and</strong> mechanized inspection of:• Metal- <strong>and</strong> composite materials• Forged <strong>and</strong> casted parts• Glass fiber- <strong>and</strong> carbon fiber reinforced components• Weld seams <strong>and</strong> bonded joints• Aircraft wings <strong>and</strong> tail sections• Rocket boosters• Aircraft turbines• Steel- <strong>and</strong> plastic pipes• Pressure vessels <strong>and</strong> pipelines• Railroad wheel sets <strong>and</strong> rails• Spot welds in the automotive industry• <strong>and</strong> much more<strong>VOGT</strong> is certified <strong>and</strong> accredited acc. to DIN EN ISO/IEC17025 <strong>and</strong> ISO 9001, as well as EN 9100.7www.vogt-ultrasonics.de
SERVICESNon-destructive material inspection8CONVENTIONAL MATERIAL INSPECTIONSupporting you with our <strong>services</strong> in allfields of quality assurance<strong>Our</strong> <strong>services</strong> for you:• Conventional non-destructive material inspection such asultrasonic, eddy current, dye penetrant inspection <strong>and</strong>crack depth measurement• Dimensional checks for production <strong>and</strong> incoming goods• Mechanized ultrasonic inspection with mobile scanners• Automated ultrasonic inspections with immersiontechnique inspection systems• Mobile mechanized ultrasonic inspection of bars <strong>and</strong> pipes• Development of inspection concepts <strong>and</strong> specifications• Training for inspection processes <strong>and</strong> system operation• Supervision of welding, inspection <strong>and</strong> construction processesAUTOMATED ULTRASONIC INSPECTIONServices for single <strong>and</strong> serial part inspectionin immersion technique<strong>Our</strong> <strong>services</strong> for you:• Quality control e.g. of modern welded, brazed <strong>and</strong> bonded joints• Inspection of casted, forged or plastic components• Phased Array <strong>and</strong> TOFD-inspection technologies• Multi-zone inspections, C-scans <strong>and</strong> line scans• Offline or inline serial production support
BAR- AND PIPE INSPECTIONSMechanized, high resolution ultrasonic inspection withguided immersion technique or contact technique<strong>Our</strong> <strong>services</strong> for you:• Quality control e.g. of modern welded, brazed <strong>and</strong> bonded joints• Inspection of casted, forged or plastic components• Phased Array <strong>and</strong> TOFD-inspection technologies• Multi-zone inspections, C-scans <strong>and</strong> line scans• Offline or inline serial production supportDIGITAL RADIOLOGY OF COMPONENTSServices for single <strong>and</strong> serial partial testswith X-ray testing <strong>and</strong> computed tomography<strong>Our</strong> <strong>services</strong> for you:• Inspection of components made of ceramics, plastic,rubber, aluminium, steel <strong>and</strong> much more• Immediate evaluation• Product supporting inspection• Digital film archivingPRACTICAL WORKSHOPWorkshop for immersion technique inspection systems<strong>Our</strong> training topics for you:• Tips for the correct inspection performance• Ambient influences on the inspection result• Sound beam <strong>and</strong> probe selection• System parameterization <strong>and</strong> systematic work• <strong>and</strong> much more9www.vogt-ultrasonics.de
<strong>VOGT</strong> NON-DESTRUCTIVEMATERIAL TESTING
. Services. Ultrasonic Inspection Systems
ULTRASONIC INSPECTION SYSTEMS12ULTRASONIC INSPECTION SYSTEMS OF THE PROLINE FAMILYInline <strong>and</strong> offline including automated evaluationPROline primarily serves as a tool for production accompanyingultrasonic inspections, both inline as well as offline. PROline inspectionsystems are used e.g. for the inspection of electron beam,resp. laser welded components in the automotive industry.PROline is also suitable for complex industrial applications. Thenew ultrasonic inspection device can optimally be integrated inmulti axes scanning systems or compact fully automatic one ormulti axes scanners for the weld seam <strong>and</strong> corrosion inspection,as well as volumetric <strong>and</strong> crack inspections of circular <strong>and</strong> flatcomponents. The system is ideally suited for mechanized <strong>and</strong>automated inspection processes.Application fields:• Weld seam inspection for cracks• Brazed- <strong>and</strong> coating joints for bonding quality• Shafts, bars, pipes <strong>and</strong> plates for volume defects <strong>and</strong> cracks• Plastics for wall thickness• CFRP components for delamination• <strong>and</strong> much moreThe user-friendly design of the software requires only minimaltraining <strong>and</strong> enables a safe h<strong>and</strong>ling of the inspectiontechnology after a little practice. With PROline, componentscan be inspected cost-effectively across all industries in theaerospace, automotive, railway, steel, plastic <strong>and</strong> ceramicindustry as well as at universities <strong>and</strong> research institutes.
ULTRASONIC INSPECTION DEVICEA SMALL UNIT WITH HUGE POWERThe PROline USB ultrasonic inspection device is a 1 to 8channel ultrasonic electronic system which is PC supported,distinguished by its high-level manufactured quality, exceptionalultrasonic features as well as extremely user-friendly software.Technical data:• One up to multichannel ultrasonic electronics,multiple instruments connectable on one PC• Pulse repetition frequency 1 to 20 KHz• Square wave pulser amplifier• Integrated flexible interfaces via digital in- <strong>and</strong> outputs• with A-scan synchronized encoder interfaces• Profibus- <strong>and</strong> Profinet interface• 14 bit digitization• Data communication via USB interface• Light weight, only 2,5 kg• IP 65 protected13www.vogt-ultrasonics.de
PROline PLUS INSPECTION SOFTWAREINSPECTION SOFTWAREFor ultrasonic inspection systems of the PROline familyIn connection with the inspection software PROlinePLUS theultrasonic inspection device PROlineUSB is a flexible, PC supportedinspection system with Windows interface for the mechanized<strong>and</strong> automated ultrasonic inspection in production aswell as st<strong>and</strong>-alone solution for applications in the laboratory.14AVAILABLE SOFTWARE MODULESThe PROline PLUS software modules comprise the following areas:• Device driver software• Instrument software• Inspection plan administration• System configuration• Inspection data representation• Inspection data evaluationThe device driver software forms the basis for the applicationsoftware PROline PLUS . When using this software the usercan access the ultrasonic raw data <strong>and</strong> process these with hisown software.The instrument software serves the representation of theultrasonic signals as well as of the ultrasonic parameters forall connected UT-<strong>services</strong>.The inspection plan administration is the central place forsetting all relevant inspection system parameters.
The system configuration hardware components (inspection channels,motors or controls etc.) are assigned to inspection applicationsin form of inspection stations.The inspection data representation is a software module that realizesthe online representation of the inspection results as image.The inspection data evaluation is performed inline <strong>and</strong>/or offline.In general all inspection data can be manually or automaticallyevaluated. For this purpose the PROline PLUS software stores theinspection data in a free readable und generally valid data format.15(1)(2)Inspection data evaluation:UT-A-scan absolute (1), line scan (2) <strong>and</strong> raster scan (3) display(3)www.vogt-ultrasonics.de
ULTRASONIC PROBESULTRASONIC PROBESfor manual <strong>and</strong> mechanized/automated ultrasonic inspectionThe centerpiece of every ultrasonic inspection system is theultrasonic sensor, also named ultrasonic probe. Dependingon the application, a large choice of probes are available forthe manual or mechanized inspection. Typical are e.g. normal<strong>and</strong> TR probes, angle probes, immersion technique probes,Phased Array probes as well as high temperature probes.16A number of miniature <strong>and</strong> TOFD probes or wedges for PhasedArray probes are available for different applications suchas e.g. for the corrosion, weld seam or volume inspection.Some dedicaded probes are perfectly suitable for use in themechanized inspection.A large choice of ultrasonic probes offers a good price/performance ratio <strong>and</strong> is manufactured according to currentquality <strong>and</strong> application st<strong>and</strong>ards.Individual probe <strong>and</strong> sound beam characteristics can bedetermined <strong>and</strong> documented by <strong>VOGT</strong>.Application specific special probes can be offered accordingto your inquiry.
Straight, angle beam <strong>and</strong> TR probes formechanized testingProbes for h<strong>and</strong> testing17Immersion technique probesMiniature probesWedges for Phased Array <strong>and</strong>conventional probesTOFD probes incl. probe holderwww.vogt-ultrasonics.de
ACCREDITATION AND CERTIFICATIONWe are accredited as an independent inspection laboratory<strong>and</strong> possess ISO certificates for industry <strong>and</strong> aerospace.<strong>Our</strong> customers include among others:18. Astrium <strong>GmbH</strong>. AUDI AG. Bayerische Motoren Werke AG. Böhler Schmiedetechnik <strong>GmbH</strong> & Co. KG. Daimler AG. Deutsche Lufthansa AG. EDAG <strong>GmbH</strong> & Co. KGaA. Faurecia Autositze <strong>GmbH</strong>, Geiselhöring. H. Butting <strong>GmbH</strong> & Co. KG. IMA Materialforschung und Anwendungstechnik <strong>GmbH</strong>. Kernkraftwerk Brunsbüttel <strong>GmbH</strong> & Co. oHG. KWD Automobiltechnik <strong>GmbH</strong>. Liebherr-Aerospace Lindenberg <strong>GmbH</strong>. Maschinenfabrik Arnold <strong>GmbH</strong> & Co KG. Meyer Werft <strong>GmbH</strong>. MT Aerospace AG. MTU Aero Engines <strong>GmbH</strong>. ÖBB <strong>GmbH</strong>. OTTO FUCHS KG. Saarschmiede <strong>GmbH</strong>. Siemens AG. Technische Universität Dortmund Lehrstuhl Qualitätswesen. TRW <strong>GmbH</strong>. Volkswagen AG
Small defectshave HUGEimpacts…19…with
www.vogt-ultrasonics.de<strong>VOGT</strong> <strong>Ultrasonics</strong> <strong>GmbH</strong>Ehlbeek 15D-30938 Burgwedel +49 (0) 5139 - 9815-0 +49 (0) 5139 - 9815-99info@vogt-ultrasonics.de002 41 120903
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