DOSS - ELEKTRO

Kuliah Umum Teknik ListrikPoliteknik Jakartadi Kampus Politeknik JakartaMombang SihiteJakarta, 10 Nopember 2012PT. Azbil Berca Indonesia.

ContentsBUILDING AUTOMATION SYSTEMADVANCE AUTOMATION SYSTEMPT. Azbil Berca Indonesia.

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Savic-netFXPT. Azbil Berca Indonesia.

PT. Azbil Berca Indonesia.

IBMS Schematic Structure42” Plasma Video WallInternet / IntranetDISPLAY #5DISPLAY #1DISPLAY #6DISPLAY #2DISPLAY #7DISPLAY #3OfficeAutomationNetworkFirewallIP TelephonyFacilityReservationServerWeb-basedClientWorkstationDuty IBMSServerStandbyIBMSServerSMS AlarmManagementSilos of Individual Sub SystemsHelp Desk &FacilitiesManagementServerMulti-mediaTerminalInterface ServerLift /EscalatorSystemBuilding Wide IT Network InfrastructureEthernet TCP/IP 100 Mbps – Integrated Building Management SystemPatchPanelVRVInterfacSysteme CardPublicDisplaySystemPatchPanelRTSBAS SystemRouterDDCDDCDDCMasterMimicRepeaterLife SafetySystemSAPRTSMAPRTSIntegrated SecuritySystemCACSFPPatchPanelIPCamerasDVRRTSCar-parkManagement SystemRTPatch SPanelInterface CardEnergy /UtilitiesMonitoringSystemRTSPublicAddressSystemPT. Azbil Berca Indonesia.

BMS Schematic Structure

Features of savic-net FXAnytime and AnywhereAnytime and Anywhere real-time accessby the Web based operationAlarm notification via SMS / e-mailSMSGSM ModemVPNBuilt-in Email-SMSAlert GatewayRouterPT. Azbil Berca Indonesia.

Open Protocol IntegrationFull open system integrationthrough BACnet IP / LON / OPC / ModbusOPCIBMSBACnetIP / LON / ModbusFire Alarm Security ElectricElevatorOthersPT. Azbil Berca Indonesia.

Open DataRecord data can be output for customer use・Database software・Spreadsheet softwareDataoutputCSV file•Measured values•Totalized values•Alarm•Status changesDataanalysisPT. Azbil Berca Indonesia.

Energy-savingNatural EnergyGas, OilElectricityWaterPT. Azbil Berca Indonesia.

ScalabilityUp to 5,000 objectsClient PCSystem ServersManagementIntegration Server (MIS)•5,000 objects / MIS•Manages all weboperation displays.•History data storage.System Core Server (SCS)•1,000 data points / SCS•Manages DDCs in integration.Infilex TM (DDC)PT. Azbil Berca Indonesia.

ScalabilityMore than 30,000 objectsSystem ServersSMS DirectorClient PCSMSDSSSMSDSS•100,000 objects/SMS DirectorSCSSCSDirectorSCSSCSDirector•Manages SMSs andDSSs in integration.Infilex TM(DDC)Infilex TM(DDC)• Manages SCSsin integration.PT. Azbil Berca Indonesia.

ExpandabilityAlarmManagementsystemMaintenanceManagementsystemHelp DesksystemFacilityBookingsystemBillingsystemClient PC SMS DSSEnergyManagementsystemSCSPT. Azbil Berca Indonesia.

LonTalk ControllersLonTalk Controllers of various typesEach controller stores weekly operation schedule of individual equipment.The automatic operation of equipment continues even ifthe communication with SCS fails.Infilex GCMultipurpose Controller (WY5311)Infilex GDMultipurpose Data Gathering Panel (WY5310)I/O modulesI/O modules for Infilex GC/GD (RY50XX)Infilex ACAHU Controller (WY5317C)Infilex ZMZone Manager (WY5322)Infilex VCVAV Controller with Damper Actuator (WY5306)Infilex FCFan Coil Unit Controller (WY5305)IACIntelligent AHU Controller (WY7307)PMX-IIIParamatrix III (WY7400)Operator PanelPanel-mount type(QY5100)/Integral type(RY5001)PT. Azbil Berca Indonesia.

IP ControllersIP Controller connects to Ethernet directly. (Can be used withSCS.)Client PC accesses to each IP Controllers.Infilex GC (IP type)Multipurpose Controller (WY5511)Infilex ZM (IP type)Zone Manager (WY5522)Infilex GD (IP type)Multipurpose Data Gathering PanelIP adaptor for PMX-IIIIP adaptor for Paramatrix III (BCY4310)Infilex AC (IP type)AHU Controller (WY5517C)PT. Azbil Berca Indonesia.

Chiller Load Sequence SchematicPEWDDCINV INV INV INVMVDDCFMINVINVINVPEW:Pressure transmitterMV :Motor valveFM :Flow meterINV:Frequency drive unitPT. Azbil Berca Indonesia.

Chiller Energy SavingsEnergy Savings for ChillersConstant Speed OperationWhenHVAC loaddecreases,supplywaterpressurePump Operation will rise.Sequential and Variable Control1 unit 2 unitsVariable Speed OperationCoolingTowerThe VSD ofsecondary waterpumpsshall be controlledto reducea pressure byYamatakeCoolingcontroller. TowerEnergy WasteAHU LoadThe chiller and chilled water pumpcan beoperated sequentially based on theheat load.In addition, the secondary pumpshould becontrolled with variable speed toreduceunnecessary electric power waste.R-1R-2GGControllerVSD controlThe energybased onoutlet waterTemp. temp from Temp.savings ControllerSensor chillercan be SensorControl tomakerealized by the waterVSDtemp.water pump lowestChillerCondensinoptimum g operationwaterpumpbased on theThe condensing water pump is usuallyoperated at constant actual speed. load. That speedcan be variable based onthe water temperature which is sensedchiller load.

Energy Savings for ChillersConstant Speed OperationSequential and will Variable rise. ControlPump Operation1 unit 2 unitsWhen HVACloaddecreases,supply waterpressureEnergy WasteAHU LoadThe chiller and chilled water pump canbeoperated sequentially based on theheat load.In addition, the secondary pump shouldbecontrolled with variable speed to reduceunnecessary electric power waste.Variable Speed OperationR-1R-2PT. Azbil Berca Indonesia.GGCoolingTowerThe VSD ofsecondary waterpumpsshall be controlledto reducea pressure byYamatake controller.CoolingTowerThe energy savingsVSD controlcan be realized bybased on outletwater tempTemp. from chiller Temp.the Sensor water Controller pump Sensoroptimum operation temp.VSDlowestbased on the actualChillerCondensingload.water pumpControllerControl tomake waterThe condensing water pump is usually operatedat constant speed. That speed can be variablebased onthe water temperature which is sensed chillerload.

Energy Saving ExecutionPump ControlVentilation ControlFan ControlEfficient ProductEfficient FacilityEnergy SavingsFor the IMMEDIATE EFFECTFor the heat sourceMAXIMIZATIONHeat source operation optimizationCooling water flow optimizationOutdoor air volume optimizationAHU supply air volume optimizationEnergy-saving effect is verified and evaluatedbased on the BEMS data

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SCADA overview23PCaPAC'2000 - DESYPT. Azbil Berca Indonesia.9 - 12 Oct. 2000

Traditional Control24PCaPAC'2000 - DESY9 - 12 Oct. 2000PT. Azbil Berca Indonesia.

Traditional Control 2 nd Dedicated Consoles Point to point communication No network No remote access No remote diagnostic25PCaPAC'2000 - DESYPT. Azbil Berca Indonesia.9 - 12 Oct. 2000

Distributed ControlNetwork ProtocolPLC’sField BusField Bus-Integrator26PCaPAC'2000 - DESY9 - 12 Oct. 2000

Distributed Control 2 nd Advantages: Distributed databases/ programs created from a singledevelopment environment (also in front end processor) Distributed access Distributed diagnostic Display „everything everywhere‟ Disadvantages: None of the DC systems are compatible to each other Difficult: Integration of various field bus componentsPT. Azbil Berca Indonesia.

SCADA ?SupervisoryControlGraphics and Batch processingAndDataAcquisitionArchiving, Logging,Access Control, AlarmsData ServerDistributed databaseData ServerPLC’sField BusControl Programs

Advance Automation SystemPT. Azbil Berca Indonesia.

Harmonas-DEO History System Architecture DEO Nodes – DOSS, DOHS Operations & Engineering DEO Node – TSS for OperationAnywhere DEO Nodes - DOPC, DGPL, DOFCPT. Azbil Berca Indonesia.

System History & Migration PathUpgradeR300-R330-R400Enhanced to large size plant・Area, Unit management・Upgrade Controller capacity・New I/O module・PLC Gatewayelease Harmonas Concept・PC Based HMI・Ethernet I/F・Visual Engineering (RTC)・Redundant controller~R30R100R200Release New Controller・Triple redundant DOPC-II・New PLC I/F: DOPL-II・Open History DBWEB operation・Real time WEB server・Report on Ethernet・Field operation device・Operation by network client PC1996WindowsNT3.51 Windows NT4.0 Windows2000Windows 2000 ServerHarmonasHarmonas-DEOWindowsXPWindows Server 2003PT. Azbil Berca Indonesia.

DEO - Features• Open System SoftwareWindows 7 and associated softwareOperator Friendly Human-Machine Interface• Open System ConnectivityEthernet, TCP/IPFlexible connectivity for information systemData reference on MS EXCEL, ACCESS, IE, etc.Subsystem integration• Foundation Fieldbus interfacePT. Azbil Berca Indonesia.

Harmonas-DEO System Client PCInformation Network(Ethernet)DOHSHistoryStationTSSThin ClientSupervisoryServerDOSSSupervisory StationDOGSGatewayStationControl Network(Ethernet)DOPCIIIProcessController IIIDOFCFieldbusControllerDOPLIIPLC Liker IIDGPLIIGeneralPurposeLinker III/OH1 FieldbusEthernetI/OFieldbus DevicesI/OMELSEC

Nodes abbreviationNameDescriptionDOSSDOSS_HDEO Open Supervisory StationDEO Open Supervisory Stationwith Open History StationDOHSDOGSDEO Open History StationDEO Open Gateway StationDOPC IIIDOPL IIDOFCDGPLDEO Open Process ControllerDEO Open PLC LinkerDEO Open Fieldbus ControllerDEO General Purpose Linker

System CapabilityCapacitySystem ComponentsNodes DEO-NETCommunication SpeedCommunication Protocol60,000 parameters / DOSSMax. 126 NodesDOSS 32DOPC/DOPLII 96Redundant10M/100M Bits Per SecondEthernet TCP I/P ProtocolHuman Interface (DOSS, DOSS_H)Graphic: 400 Displays / DOSSGroup: 400 Displays / DOSSTrend: 400 Displays / DOSSAlarm indication : 200 Alarms / Summary DisplayOperator Message : 200 Messages/Summary DisplayType of Report : Daily, Monthly, and AnnualPT. Azbil Berca Indonesia.

DOSS : Open Supervisory Station• Various Hardware Desktop Model Flat Console Model Full Console Model• Redundant Hard Disk DriveRAID (Disk mirroring)• Pointing device, Keyboard Touch screen, Trackball or Mouse Operator keyboard Engineering KeyboardPT. Azbil Berca Indonesia.

DOHS : DEO Open History Station• High Performance Process DataCollection Periodic basis/Event basis 1 second minimum Long Term Storage Archive data on Removal Media• Various events collection Alarms/Messages/Operator Changes• High Reliability Disk mirroring• Open Architecture Open to Information Network User Friendly GUI by MS Excel, IE

DOSS : Operation• Quick Call-up from Operation Toolbar• Configurable Icon Based or Character Based Tool BarSystem StatusDisplayGraphic DisplayDetail PointDisplayReportManagementDisplayAlarm SummaryDisplayMessageSummaryDisplayGroup DisplaySystemConfigurationSequence EventDisplayTrend DisplayPT. Azbil Berca Indonesia.

Operation – Graphic Display Layout -OneLineAlarmDisplayCall-upToolBarConventionalFaceplatePT. Azbil Berca Indonesia.

DOSS Displays -Process Operation Displays-Graphic DisplayGroup DisplayTrend DisplayMulti RemoteTrend DisplayDetail Display

DOSS Displays - Trend Display -• Multi-function Standard Trend DisplayPeriodical Data collection and storageScan cycle : 1 second minimumConcurrent Data UpdateData Insertion to Historical Data BaseInteraction of History Data• Functions in Standard TrendDeviation MonitoringHair Line Cursor…Etc…PT. Azbil Berca Indonesia.

DOSS Displays – Alarm Summary -• Unit Management Indicate Dedicated Process Unit Max. 500 Units• Filtering Alarm Priority Level Filtering• Sorting By Alarm Priority Level By Alarm Time• Freeze Updating Update of Display can be temporarily frozen when large numbers ofalarms are generatedPT. Azbil Berca Indonesia.

DOSS Displays – Message Summary & Sequence Event -• Unit Management Unit-wide message indication Max.500 Units• Freeze Updating Update of Display can be temporarilyfrozen when large numbers of messageare generated• Sequence Step Indication Indicate Real Time Sequence stepsoverview of Sequence program statusMessage appears for operator actionand confirmation.PT. Azbil Berca Indonesia.

DOSS Displays –Alarm & Event-Alarm Summary DisplayMessage SummaryDisplaySequence EventDisplay

DOSS Displays –System Monitoring-System Status DisplayController StatusDisplayPT. Azbil Berca Indonesia.

DOSS Engineering – Engineering Environment - Control Application Builder and Library Easy Implementation of a control solution Unified Database and documentationDocumentsRTC ContainerDisplay BuildingDisplaySystem DefinitionOperation DateTrendPoint DefinitionsFieldbusDevice ConfigurationControl Loop Interlock Design Batch/SequenceDCBlock ConfigurationSFC/PADPT. Azbil Berca Indonesia.

AddVariablesAddShapesAddFaceplateShape LibraryInvokeFaceplatePT. Azbil Berca Indonesia.

OperationAnywhere - System ArchitectureTSS clientOffice PCCompany OfficeCompany LANTSS serverOperationCenter(CCR)DOSSOpen SupervisoryStation>Operations>EngineeringDOSS_H DOSS_H DOSS TSSRack RoomRack RoomDOPCⅢContinuous ControlSequence ControlInterlockHUB100MbpsRedundantEthernet100Mbps/10MbpsRedundantEthernetHUBCONVCONVFiber OpticEthernetCONVCONVHUBHUBI/O MarshallingCabinetI/OModuleRedundantI/ORedundant CommunicationBusMax. 1000m by Fiber OpticcableFieldJBJBJBFIELD INSTRUMENTJB

Field Operation (Virtual Control Room)Plant Operation capability with various kinds of scheme ex.– Field Operation (Virtual Control Room)– Integrated Operation (Full WEB-based, Multi-Systems)– Global Operation (Global network)Mobile OperationStation at HazardousareaWeb-based EngineeringOperationHUBOperationWirelessHarmonas-DEOOperationOperationOperationOperationFlameproofThinEnvironmentalhardenedPT. Azbil Berca Indonesia.Thin Client

OperationAnywhere SpecificationsInformation network (Intra/Internet)DOSSTSSControl LAN• Compatible to DEOdisplays• Alarm annunciation• Web Browser– IE5.0 or later– SXGA or XGAUsers’ PC(WEB Thin Client)DOPCⅢDOPLⅡPLCTSS ClientWindows CEField StationTSSCWindows CEFlameproof Station・No. of Users / Server: 10 (Concurrent Users)・Client PC Display resolution :1280×1024 or 1024×768・Client PC OS :Windows2000、XP、98, 7・No. of Graphics: 400 / server・No. of Group Disp.: 400 / server・Tuning Disp.:Various(including Tuning Trend)・Trends : 200・Alarms : 200・Operation messages : 200・Data Update: 1sec min.・Process Manipulation: Accepted(Read-Only/Opr/Sup/Eng)・Alarm annunciation:Buzzer (Both server & client)・Alarm flicker:Accepted

DEO Controller – DOPC-• Multi-function controller Control loops Logic & Sequence controls I/O ProcessingDOPC III• Redundancy Triple Control module redundancy I/O Bus (called X-Bus) I/O module (option)• Distributed I/O capability (opticalfiber cable available)• Live maintenance• Subsystem integration by SIM• IO Form Factor:• File Type IO• Distributed IO• Distributed IO w/Signal ConditionPT. Azbil Berca Indonesia.

DEO Controller – Control Data Point -RegulatorypointsI/O pointsFBFBReg.ControlISA SAMAFunctionBlockFBFBLBLBReg.PVLogicBlockLBProcessModuleCL・・・・CL・・・・ ・・・・・・・・ ・・・・・・・・AnalogInputDigitalCompositeSerialI/FPulseInputDigitalInputDigitalSOE InputAnalogOutputDigitalOutputFBMost of functions (except for ISA SAMA block) and serial I/F iscompatible with others DCSPT. Azbil Berca Indonesia.

DEO Controller – Capacity -ITEM DESCRIPTION SPECIFICATION1 CAPACITYRegulatory Control 640 LoopsRegulatory PV 320 LoopsProcess Module 512 PointsLogic 320 BlocksDigital Composite 1024 PointsI/O Module 120 Modules/DOPCIII2 PERFORMANCECommunication Throughput 10,000 Parameters/Sec./ DOPCIIIMemory Unit 48,000 MUX-Bus Communication Rate 5 MBPS

DEO Controller – Distributed I/O Module-• Minimizes installation space• Unified sizing including serial interfaceand fieldbus link modules• Power-on maintenance• DIN-rail mounting enables installationinto customer‟s supplied panelsModule type # of points /moduleHigh-level analog inputLow-level analog inputRTD inputDigital inputDigital sync inputDigital input with SOEPulse inputPulse sync input16 points16 points16 points32 points32 points32 points8 points8 pointsPT. Azbil Berca Indonesia.Analog outputDigital outputRelay digital output16 points32 points16 points

DGPL II - DEO Subsystem Integration -Unified “Instrument Object” for subsystem dataFaceplateIdentical data presentation & operation with Native DEO data pointGraphicsAlarm Status Trend Graphs RTC Eng ToolDOSSControl &MonitorOPC ClientDGPL IIOPC ServerEthernetModbus-TCP/RTU PLC,MELSEC, SYSMAC, FA-M3 etc.Embedded OPC Server- DGPLⅡDEO-NET(FastEthernet)Control &MonitorOPC ClientOPCOPC ServerEthernetDGPL IIDCS, QCS, PLC, SCADA etc.Remote OPC - DGPLⅡPT. Azbil Berca Indonesia.DOPC IIIPeer Communication support• Peer controlcommunication amongDEO control andsubsystem• Bridge subsystems withDGPL-DGPL peercommunication

SCADAProvide smart solutions for electrical network automation and digitalcommunication, enabling cost efficient operation for infrastructurenetwork owners by giving them fast and secure control.www.smartgridnetworks.netPT. Azbil Berca Indonesia.

SEKIAN & TERIMAKASIHPT. Azbil Berca Indonesia.