2001 XC800SP Parts Manual - Fairbanks Snow Travelers

800 XC SPModel #S01NP8BS(A)(B)Rev. 03E 2000 Polaris Sales Inc.PARTS MANUAL PN 9916110 and MICROFICHE PN 9916977 10/00

AIR BOXBRAKEA...........................B............................CTABLE OF CONTENTS800 XC SP S01NP8BS(A)(B)Parts ManualC3A12CARBURETOR ....................... C10-11CHAINCASE ........................ B13CHASSIS ........................... A3CONSOLE .......................... A11COOLING SYSTEM ................... B5CRANKCASE ........................ C6CYLINDER .......................... C7DDECALS ...........................DRIVE CLUTCH ......................DRIVE TRAIN ........................DRIVEN CLUTCH .....................EENGINE MOUNTING ..................EXHAUST ..........................FA9C1B14C2C5C4FOIL/FOAM ......................... A10FOX SHOCK - FRONT TRACK ........... B11FOX SHOCK - IFS .................... B10FOX SHOCK - REAR TRACK ............ B12FRONT SUSPENSION ................. A13-14FRONT TORQUE ARM ................. B8HHOOD ............................. A7-8MMAGNETO ..........................C12NNOSEPAN .......................... A5-6OIL PUMPO..........................PISTON and CRANKSHAFTP.............RRAIL MOUNTING (SUSPENSION) .........REAR TORQUE ARM ..................RECOIL STARTER ....................SC8C9B6B9C13SEAT and GAS TANK .................. A4SKI ............................... B1STEERING .......................... B2STEERING - HANDLEBAR .............. B3-4SUSPENSION ....................... B7TTOOL KIT ...........................WATER PUMPW.......................C14C8The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

CHASSIS800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSBE 2000 Polaris Sales Inc.89 10 11 12123456714151316Fuel Pump30 29282718178192022171721231724172526 17 17Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1013393-3091013393-06711Asm., ChassisAsm., Chassis, Black (A)1 7621453 2 Rivet2 5245003 1 Bracket, Jackshaft Shield3 3110078 1 Stop, Torque4 7542404 1 Nut5 1013377 1 Stop, Torque6 7517854 2 Screw7 7517632 1 Screw8 7621472 13 Rivet9 7512240 6 Bolt10 7552801 6 Washer, Spring Lock11 7558301 6 Washer, Flat12 2632165-3092632165-06711Bumper, RearBumper, Rear, Black (A)13 5433521-1106 1 Flap, Snow14 7517441 4 Screw15 2670133 1 Reflector, Red16 5433519-0705433520-07011Skirt, Snow, LHSkirt, Snow, RH17 7661637 80 Rivet18 52451185245118-06711Brace, Tunnel RollBrace, Tunnel Roll (A)19 5521238 1 Extrusion, Clutch Guard20 52439395243939-06711Mount, Console, LHMount, Console, LH (A)52439405243940-06711Mount, Console, RHMount, Console, RH (A)21 52431535243153-06752431545243154-0671111Footrest, Toe Clip, Upper, LHFootrest, Toe Clip, Upper, LH (A)Footrest, Toe Clip, Upper, RHFootrest, Toe Clip, Upper, RH (A)22 5433150 2 Strap23 5242741524274211Support, Footrest, LHSupport, Footrest, RH5242741-0675242742-06711Support, Footrest, LH (A)Support, Footrest, RH (A)24 524528852427405245288-0675242740-0671111Footrest, LHFootrest, RHFootrest, LH (A)Footrest, RH (A)25 5245066 1 Guard, Belt26 7080416 2 Plug, Hole27 7512275 2 Bolt, Carriage28 7670021 2 Nut, Speed29 7555932 2 Washer, Nylon30 7542122 2 Nut, Nylok7/00A3

SEAT AND GAS TANK800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB345691078135343233202122219151617187111213142728 2930262925312423Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 1240066 1 Cap w/Gauge, Fuel2 268262226826232682587268258826826312682632111111Asm., Seat Cushion (Incl. 2-12,19)Cover, SeatAsm., Seat Cushion (Incl. 2-12,19)(A)Cover, Seat (A)Asm., Seat Cushion (Incl. 2-12,19)(B)Cover, Seat (B)3 7080550 2 Grommet, Relatch, Bottom4 7080549 2 Grommet, Relatch, Top5 7080548 2 Relatch w/Hole, Twist Lock6 7621337 4 Rivet7 4030024 2 Bulb, Taillight8 4030045 1 Bulb, Brakelight9 5430423 1 Lens10 7511840 4 Screw11 5433341 1 Housing, Taillight12 5243185 1 Retainer, Tool Pouch Clip13 7555727 3 Washer14 7621319 3 Rivet15 7621472 2 Rivet16 7547114 2 Nut, WeldA417 7558301 2 Washer, Flat18 7515159 2 Screw19 2460399 1 Harness, Taillight20 7542122 2 Nut, Nylok21 7555960 2 Washer, Flat22 7670021 2 Nut, Speed23 7512193 2 Bolt, Carriage24 5810063 2 Cushion, Tank25 8350017-600 AR Line, Fuel26 7080003 1 Clamp, Hose, Red27 7052269 1 Fitting, Straight28 5432981 1 Grommet29 7080768 2 Ring, Compression30 8350020-600 AR Line, Fuel31 7052215 1 Pickup, Fuel32 2520190 1 Asm., Fuel Tank (Incl. 31-33)33 7052095 1 Fitting, 90 Degree34 8450061-600 AR Line, Fuel35 7080804 2 Cable Tie, Releasable9/00

NOSEPAN800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB4712111135 68971111020 19182322211716123161315143Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7661637 12 Rivet2 5243992-067 1 Hinge, Pivot, Lower, RH3 7621472 11 Rivet4 5243978 1 Mount, Shock, Upper, RH5 7542451 4 Nut, Nylok6 7556153 4 Washer7 7515440 4 Screw8 5243977 1 Mount, Shock, Upper, LH9 5244049-067 1 Bracket, Radius Rod Support10 5244050 1 Brace, Pan, Lower11 5243991-067 1 Hinge, Pivot, Lower, LH12 7542153 2 Nut, Nylok13 5433518-070 1 Bumper, Front14 7512163 2 Bolt15 5243849 1 Shield, Heat16 7621467 16 Rivet17 5433502-2935433502-0705433502-246111Nosepan, RedNosepan, Black (A)Nosepan, Blue (B)18 7542122 4 Nut, Nylok19 7555827 4 Washer20 7515166 4 Screw21 7517312 4 Screw22 7552801 4 Washer, Spring Lock23 5244888524488911Guide, Hood, LHGuide, Hood, RH7/00A5

NOSEPAN800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB61011125 73 421891413151620171918Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7670130 3 Clip, Speed, U-Type2 7080963 1 J-Clip3 5811948 1 Foil4 7621462 1 Rivet5 5812020 1 Tape, Foil6 5812036 1 Foil, Nosepan7 5812019 1 Tape, Foil8 5812018 1 Tape, Foil9 7621402 5 Rivet10 5222769 1 Clip, Belt Retainer11 1013069 1 Guard, Clutch12 7080698 1 Pin, Clutch Cover13 7075350 1 Decal - Engine and Clutch14 7621429 2 Rivet15 7079198 1 Decal - Suspension Troubleshooting16 2670134 2 Reflector, Amber17 5433926 1 Plug, Hole, Oblong18 5211722 1 Plate, Backer19 4020139 1 Clip, Rosebud20 7670131 2 Plug7/00A6

HOOD800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB4536128791019171822112021211612131717 142019 18 1715Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 2632212-2932632212-1772632212-246111Asm., Hood, RedAsm., Hood, Black (A)Asm., Hood, Blue (B)2 2460791 1 Harness, Headlight3 2410132 1 Asm. Headlamp (Incl. Bulbs)4 5812175 1 Foam, Seal, Headlight, Top5 2870448 2 Bulb, Headlight6 4032063 2 Retainer, Headlamp Bulb7 5812174 1 Foam, Seal, Headlight, Bottom8 7517872 1 Bolt, Tee, Adjuster9 7041954 1 Spring, Headlight Adjust10 7080887 1 Knob, Headlight Adjust11 5811793 2 Foam, Prefilter12 5433516 1 Plenum, Intake, Hood13 7079197 1 Decal - Suspension Set-Up14 5433660 1 Cover, Access, Headlight15 7512068 10 Screw16 5243567-067 1 Hinge, Upper, LH17 7542122 6 Nut, Nylok18 7558301 4 Washer, Flat19 7512113 2 Bolt20 5332403 2 Spacer21 7512240 4 Bolt22 5243568-067 1 Hinge, Upper, RH7/00A7

HOOD800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB124561110397897812131413151617Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7621509 3 Rivet2 5433517 1 Windshield, Smoke, Flared3 5410970 4 Retainer, Windshield4 3280329403001513Asm., TachometerBulb, Replacement5 3280209 2 Cushion, Rubber6 3280210 2 Bracket, Speedometer/Tachometer7 3280157 4 Washer, Flat8 3280156 4 Washer, Split Lock9 3280158 4 Nut10 3280186 1 Knob, Trip Odometer11 3280348403001514Asm., SpeedometerBulb, Replacement12 3280139 1 Cable, Speedometer13 4020139 3 Clip, Rosebud14 7512018 2 Screw15 7541925 2 Nut, Nylok16 7080521 2 Cable, Hood Retainer17 7661637 2 Rivet7/00A8

DECALS800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB12345698710 11 1287913Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description2201757 1 Kit - Hood Decal, ’01 800 XC SP8 7078611 2 Decal - Hood Top, “XC”(Incl. 4-6,8-12)7078635 2 Decal - Hood Top, “XC” (A)2201775 1 Kit - Hood Decal, ’01 800 XC SP (A)9 7078613 1 Decal - Hood Side, “800”, LH(Incl. 4-6,8-12)7078614 1 Decal - Hood Side, “800”, RH2201776 1 Kit - Hood Decal, ’01 800 XC SP (B)7078643 1 Decal - Hood Side, “800”, LH (A)(Incl. 4-6,8-12)7078644 1 Decal - Hood Side, “800”, RH (A)2200891 1 Kit - Decal Application Solution7078855 1 Decal - Hood Side, “800”, LH (B)(For Seat Decals)7078856 1 Decal - Hood Side, “800”, RH (B)1 7076360 1 Decal - Track/Seat, English/French, LH/RH2 7078402 2 Decal - Seat, “POLARIS”3 7075438 1 Decal - “NO PASSENGER”, Warning4 7078609 2 Decal - “HIGH OUTPUT TWIN”5 707860770786457078857111Decal - Hood Center, Flags, “SP”Decal - Hood Center, Flags, “SP” (A)Decal - Hood Center, Flags, “SP” (B)6 7078608 1 Decal - Hood Center, “POLARIS”7 707861570786167078631707863270788457078846111111Decal - Trailing Arm, “INDY”, LHDecal - Trailing Arm, “INDY”, RHDecal - Trailing Arm, “INDY”, LH (A)Decal - Trailing Arm, “INDY”, RH (A)Decal - Trailing Arm, “INDY”, LH (B)Decal - Trailing Arm, “INDY”, RH (B)10 7078056 1 Decal - Warning, English11 7078363 1 Decal - Caution, English/French12 7078057 1 Decal - Warning, French13 707861770786187078633707863470788477078848111111Decal - Tunnel, “EDGE”, LHDecal - Tunnel, “EDGE”, RHDecal - Tunnel, “EDGE”, LH (A)Decal - Tunnel, “EDGE”, RH (A)Decal - Tunnel, “EDGE”, LH (B)Decal - Tunnel, “EDGE”, RH (B)7/00A9

FOIL/FOAM800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB14582367VIEW LOOKING AT HOOD FROM UNDERNEATHPart numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 5243465-067 1 Screen, Hood, Nostril, RH2 5243462-067 1 Screen, Hood, Louver, Front3 7621334 7 Rivet4 5243463-067 1 Screen, Hood, Louver, Rear5 5243464-067 1 Screen, Hood, Nostril, LH6 5812008 1 Foam, Hood, LH7 5812007 1 Foam, Hood Center8 5812017 1 Foil, Hood, RH9/00A10

FRONT SUSPENSION800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB8719111023487417405239123736386712131471516137152223182119 20352425293026123473132272833A13

FRONT SUSPENSION800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSBPart numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7512597 2 Bolt2 5434036 8 Bushing, Radius Rod, Pivot, Outer3 5132779 2 Bushing, Shoulder4 7547066 4 Nut, Nylok5 1820679-0671820679-24622Rod, Radius, Upper, BlackRod, Radius, Upper, Blue (B)6 7542520 2 Nut, Jam7 7542439 12 Nut, Nylok8 7515433 4 Screw9 5630580 2 Retainer, Spring, Slotted10 7041950-067 2 Spring, Compression11 7041926 2 Shock, Gas, IFP12 7517583 6 Screw13 7555832 4 Washer14 5132728 2 Arm, Steering15 7555797 4 Washer, Flat16 1820962-2931820963-2931820962-0671820963-0671820962-2461820963-246111111Asm., Trailing Arm, Red, LHAsm., Trailing Arm, Red, RHAsm., Trailing Arm, Black, LH (A)Asm., Trailing Arm, Black, RH (A)Asm., Trailing Arm, Blue, LH (B)Asm., Trailing Arm, Blue, RH (B)NOTE: Assemblies include 19 and 2017 7555820 2 Washer, Flat18 5132364 2 Cup, Mount, Trailing Arm19 7061042 2 Bearing, Spherical20 7710437 2 Ring, Retaining21 7512099 2 Screw22 7061057 2 Rod End, RH23 3573909 2 Bushing24 7080433 2 Fitting, Lubrication25 5433234 2 Bushing, Torsion Bar26 7621477 6 Rivet27 5244415-067 1 Bar, Torsion28 5433329 2 Slide, Torsion Bar29 7556509 2 Bushing30 3574208 2 Bushing, Flanged31 6230160-067 2 Shaft, Spindle32 7080306 2 Fitting, Lubrication33 5010158 2 Bushing34 7061060 2 Rod End35 7542711 2 Nut, Jam36 1820677-0671820677-24622Rod, Radius, Lower, BlackRod, Radius, Lower, Blue (B)37 7542703 2 Nut, FLEXLOC38 7061061 2 Rod End39 5132780 2 Bushing, Shoulder40 7512684 2 Bolt7/00A14

SKI800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB89710111214563231331631415Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7542321 2 Nut, Flange2 7542439 2 Nut, Nylok3 7555832 8 Washer4 5434165-070 2 Toe, Ski5 7661209 2 Pin, Cotter6 7542438 2 Nut7 5243824 2 Retainer, Ski, Rubber8 5411094 2 Stop, Rubber9 5241912-067 2 Support, Ski, Rubber10 7542324 6 Nut, Nylok11 7555843 6 Washer, Flat12 1820821-070 2 Ski, Black13 2872566 2 Kit - Skag, 3”, 90 Degree (Pair)14 7512596 2 Screw15 7515514 2 Bolt16 7515307 2 Screw9/00B1

STEERING800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB921234562867491115910541691031315111115129141513214111Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7061057 2 Rod End, RH2 7542401 4 Nut3 5333949-2935333949-0675333949-246222Tie Rod, RedTie Rod, Black (A)Tie Rod, Blue (B)4 7542424 4 Nut, LH5 7061055 2 Rod End, LH6 7061076 2 Rod End, RH7 5333772 1 Rod, Steering Rack8 5333773-067 1 Rod, Draglink9 7542439 8 Nut, Nylok10 7061075 2 Rod End, LH11 5132106 4 Bushing, Reducer12 1820957 1 Asm., Pitman Arm (Incl. 11,13,15)13 5132495 2 Tube, Spacer14 7512435 2 Screw15 3514320 4 Bearing, Ball16 1820959 1 Asm., Idler Arm (Incl. 11,13,15)7/00B2

STEERING - HANDLEBAR800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB113912435678109141312301565383732161736353433332930313118221921202928192322242225222726B3

STEERING - HANDLEBAR800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSBPart numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7661624 1 Pin, Retaining2 7710503 1 Ring, Retaining3 5432970201017111Lever, ThrottleLever w/Heater4 5431592 1 Block, Throttle/Brake5 5432634 2 Grip, Handlebar6 5431096 2 Plug, Overflow7 5433345 1 Adaptor, Block8 5243355-067 1 Handlebar9 7517238 4 Screw10 7670106 2 Nut, Push-On11 5433754 1 Emblem, Star12 5433159 1 Cover, Handlebar13 5433160 2 Slide, Handlebar Cover14 4010287 2 Clip, Dart15 - - - - - - - 1 Asm., Control, LH(See Brake Pg. A12, Ref. 11)16 5630187-067 2 Block, Handlebar17 1820965-067 1 Post, Steering18 7542122 4 Nut, Nylok19 7517579 4 Bolt, Carriage20 2460677 2 Heater, Grip, Lo/Med/Hi21 1013068-067 1 Hoop, Steering22 4020139 4 Clip, Rosebud23 7512377 4 Bolt, Carriage24 7542343 4 Nut25 7661637 6 Rivet26 5244470 2 Plate, Tie Rod Boot27 5433532543353311Boot, Tie Rod, LHBoot, Tie Rod, RH28 7558402 2 Washer, Flat29 7542324 4 Nut, Nylok30 5131841708042422Bracket, Steering PostFitting, Lubrication31 5432785 4 Bushing32 5244829 1 Bracket, Console Support33 7511848 8 Screw34 5432261 1 Holder, Wire35 7710401 1 Ring, Retaining36 7512465 1 Screw, Set37 7555727 1 Washer38 4110106 1 Switch, Auxiliary Shut-Off39 7555730 2 Washer7/00B4

COOLING SYSTEM800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB56341271221432120198181516171119141212119101311Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7080844 8 Clamp, Springband2 5411852 1 Hose, Strip Cooler/Brake3 7621432 22 Rivet4 1240075 2 Wear Strip5 7080843 2 Clamp, Springband6 5411854 1 Hose, Crossover, Wear Strip7 5244284 1 Protector, Hose8 5411853 1 Hose, Center/Strip Cooler9 2520224 1 Cooler, Center10 7661637 7 Rivet11 7080810 2 Clamp12 5521398-13 2 Tubing, Convoluted13 5411536 1 Hose, By-Pass14 7080845 1 Clamp, Hose, Springband15 7080951 1 Clamp, Hose, Vinyl Coated16 5411855 1 Hose, Engine In/Tee17 7080560 1 Clamp, Hose18 2520195 1 Bottle, Coolant19 5411878 1 Hose, Cooler/Bottle20 8450003-1525 1 Line, Fuel21 2511270 1 Cap, Pressure22 5411956 1 Hose, Engine Out/Brake Cooler7/00B5

RAIL MOUNTING (SUSPENSION)800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB111 131412533423107 5 3393283475 33 63126302433201191881715162426252221293328 3320 12322212327Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 1590275-293 4 Asm., Wheel, Red (Incl. 2,3)2 7718407 4 Ring, Retaining (1 per Wheel)3 3514303 4 Bearing (1 per Wheel)4 5433735 2 Cap, Rail Tip5 7541925 6 Nut, Nylok6 5521499 2 Bumper, Front7 7542324 8 Nut, Nylok8 7542439 6 Nut, Nylok9 5244677 2 Bracket, Rail Reinforcement10 5521498 2 Bumper, Rear11 7515537 4 Screw12 5244371 2 Spacer13 5131113 4 Mount, Bumper14 5410925 4 Bumper, Pivot Arm15 5132444 2 Block, Idler Bolt Adjusting16 7621501 4 Rivet17 7547156 2 Nut18 7517773 2 ScrewB619 1541480154148111Asm., Rail, LH (Incl. 4,6,10,14,15)Asm., Rail, RH (Incl. 4,6,10,14,15)20 7510504 4 Screw21 7515346 4 Screw22 7571618 4 Washer, Spring23 7515317 4 Screw24 5631065 4 Mount, Wheel25 7515438 2 Bolt26 7555983 4 Washer27 5521528 2 Hi-Fax, White28 7511930 2 Bolt29 7515199 2 Screw30 5433959 2 Roller, Spring31 5333948 2 Spacer32 5432946 2 Liner, Bumper33 7555783 12 Washer, Flat34 7661845 2 Rivet7/00

SUSPENSION800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB123678102415962711524262521222724201912321201845171661112517 16151451413Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7542439 4 Nut, Nylok2 5131940 2 Bushing3 1541477-067 1 Arm, Pivot, Shock4 7515417 2 Screw5 7555806 6 Washer, Flat6 5432535 4 Spacer, Idler7 7555918 1 Bushing8 1594087 1 Wheel9 5333285 1 Spacer, Idler, Long10 5020744 1 Shaft, Idler11 1590303-29377104443514012222Asm., Idler Wheel, RedRing, RetainingBearing12 7556130 2 Washer, Belle13 7517731 2 Bolt14 7517353 2 Screw15 7555797 2 Washer, Flat16 7517247 4 Screw17 7552603 4 Washer, Spring Lock18 54119945241473524147414848TrackClip, SlideClip, Guide19 5020723 1 Shaft, Pivot Arm20 1541485 2 Asm., Wheel21 7556301 2 Bushing22 1541463-067 1 Mount, Shock23 5132490 1 Shaft24 7555893 2 Washer, Flat25 5333404 1 Shaft26 1541478-067 1 Arm, Pivot, Rear27 7080424 2 Fitting, Lubrication7/00B7

FRONT TORQUE ARM800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB123 4 5678910111412132221201523161718192221212017Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7517435 2 Screw2 7552603 2 Washer, Spring Lock3 7555893 2 Washer, Flat4 5132067 1 Shaft5 1541532-067 1 Arm, Torque, Front6 7080510 1 Fitting, 90 Degree7 7542439 1 Nut, Nylok8 5333905 1 Sleeve9 7041847 1 Shock, Front Track10 5020618 1 Retainer, Spring, Slotted11 5433503 1 Shield, Spring12 7041914-067 1 Spring13 5333906 1 Sleeve14 7515415 1 Screw15 7080424 2 Fitting, Lubrication16 5132387 2 Shaft17 7556156 6 Washer18 7547066 2 Nut, Nylok19 7512597 2 Screw20 7517313 4 Screw21 7555959 8 Washer, Flat22 7542344 4 Nut, Nylok23 5411971 2 Strap, Limiter7/00B8

REAR TORQUE ARM800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB455612312711789103231272824 233012291223 242525262423221718192116715142013Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 1541561-067 1 Arm, Torque, Rear2 7542411 1 Nut, FLEXLOC3 7512410 1 Screw4 5333758 2 Shaft, Arm5 3514331 4 Bushing6 7515415 2 Screw7 7555806 5 Washer, Flat8 7555893 2 Washer, Flat9 7552603 2 Washer, Spring Lock10 7517435 2 Screw11 1541461 2 Asm., Rear Torque Arm (Incl. 5)12 7542439 4 Nut, Nylok13 5132388 2 Spacer, Wheel14 1590278 2 Asm., Wheel15 7555787 2 Washer, Thrust16 5431923 2 Sleeve, Torsion Spring17 5432983 2 Roller, Spring, Adjustable18 7080394 2 Clip, Push-OnB919 7041942-0677041943-0677041629-0677041630-0677041940-0677041941-06711111120 7517232 1 Screw21 5333873 1 Shaft22 7515514 1 Bolt23 7555795 3 Washer24 5132391 3 Bushing25 1541479-067 2 Rod, Shock26 7517851 1 Bolt27 5132390 1 Bushing, Nut28 5333907 1 Sleeve29 7080424 1 Fitting, Lubrication30 5333904 1 Spacer31 7041846 1 Shock, Fox32 5010422 1 BushingSpring, Torsion, LH (Std)(.375/77)Spring, Torsion, RH (Std)(.375/77)Spring, Torsion, Soft, LH (Opt)(.359/77)Spring, Torsion, Soft, RH (Opt)(.359/77)Spring, Torsion, Firm, LH (Opt)(.405/77)Spring, Torsion, Firm, RH (Opt)(.405/77)7/00

FOX SHOCK - IFS800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB1214151312161718311 191098742051621Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description7041926 2 Shock, Gas, IFP2200618 1 Kit - Piston Valving1 1500137 4 Bushing2 5020613 2 Bushing, Long3 5432304 1 Ring, Spring, Preload4 15001861500020150002115002681500266150007015000711111111Asm., BearingO-Ring, OuterO-Ring, InnerWiper, OuterU-CupScrewBall5 5410855 1 Bumper, Jounce6 1500138 1 Sleeve7 5431355 1 Spacer8 1500017 1 Plate, Top-Out9 1500002 1 Bearing10 1500015 1 Plate, Back-Up11 1500016 1 Nut, Lock12 1500108 1 O-Ring13 15000721500014150001915000231111Asm., Air ValveValve, AirScrewO-Ring14 1500316 1 Cap, Body15 1500018150002211 ScrewO-Ring16 1500003 1 O-Ring17 1500006 1 Bearing18 1500187 1 Piston, Floating19 1500289 1 Body20 1500205 1 Shaft21 1500317 1 Eyelet7/00B10

FOX SHOCK - FRONT TRACK800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB1242222123253201918456171614151389 11101272726Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description7041847 1 Shock, Front Track1 1500315 1 Cap, Body2 1500108 1 O-Ring3 1500187 1 Piston, Floating4 1500016 1 Nut, Lock5 1500015 1 Plate, Backup6 1500017 1 Plate, Top-Out7 1500164 1 Eyelet8 1500321 1 Shaft9 1500266 1 U-Cup10 1500268 1 Wiper, Outer11 1500021 1 O-Ring12 1500070 1 Screw13 1500071 1 Ball14 1500186 1 Asm., Bearing15 1500020 1 O-Ring16 2200618 1 Kit - Piston Valving17 1500002 1 Bearing18 1500318 1 Body19 1500003 1 O-Ring20 1500006 1 Bearing21 1500022 1 O-Ring22 1500018 1 Screw23 1500312 1 Sleeve24 1500308 2 Bushing25 1500323 1 Ring, Preload26 1500309 2 Bushing27 1500310 1 Sleeve7/00B11

FOX SHOCK - REAR TRACK800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB123171618192021202627451514186131211102221792324 258Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description7041846 1 Shock, Rear Track1 1500210 1 Cap, Air Valve2 1500206 1 Valve, Housing, Complete3 1500006 1 Bearing, External4 1500003 1 O-Ring5 1500306 1 Valve, Check6 1500458 1 O-Ring7 1500334 1 Asm., Bearing8 1500302 1 Eyelet9 1500333 1 Shaft10 1500017 1 Plate, Top-Out11 1500002 1 Bearing, Piston12 1500015 1 Plate, Backup13 1500016 1 Nut, Lock14 1500331 1 Body, Internal15 1500332 1 Body, Outer16 1500187 1 Piston, Floating17 1500161 1 Screw w/O-Ring18 1500097 1 Ring, Retaining, Wire19 1500236 1 Ring, Retaining, Wire20 1500336 2 Spacer, P.S. Inner Body21 1500228 2 O-Ring22 1500297 1 Seal, Q-Ring23 1500025 1 U-Cup24 1500024 1 Wiper, Shaft25 1500295150002211 ScrewO-Ring26 1500311 1 Sleeve27 1500307 2 Bushing2/01B12

CHAINCASE800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB12364 571221881091121201945171615121413Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 3610030 2 Seal, Oil2 5132237 1 Nut3 7512470 1 Screw4 3514309 2 Bearing, Ball5 7718406 2 Ring, Retaining6 1332213355300256301237558702766221011121Asm., TightenerBearing, Chaincase IdlerWheel, IdlerWasher, ThrustPin, Chain Tightener7 2900009 1 Sprocket, 25T, 3/4W8 7571620 1 Washer, Spring9 7661401 1 Pin, Cotter10 7542811 1 Nut, FLEXLOC11 5411497 1 Gasket, Chaincase12 5132368 1 Cover, Chaincase13 7512242 5 Screw14 1332223 1 Dipstick15 7515350 1 Screw16 7571618 1 Washer, Spring17 3222101 1 Sprocket, 41T, 3/4W18 3221108 1 Chain, 76P, 3/4W19 7052115 1 Plug20 7542451 1 Nut, Nylok21 5132773 1 Chaincase22 7515477 1 Screw9/00B13

DRIVE TRAIN800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB13121415345166789101112179302928272613252418192021 2220 23212223Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7517820 1 Screw2 7555701 1 Washer, Flat3 7555734 AR Washer, Flat4 5020291 1 Spacer, Input Shaft5 - - - - - - - 1 Asm., Driven Clutch, R11(See Driven Clutch Pg. C2, Ref. 12)6 3211080 1 Belt, Drive7 7555864 AR Washer8 7556509 AR Bushing9 7542324 6 Nut, Nylok10 7558402 3 Washer, Flat11 5241359 1 Flangette w/Grease Fitting12 5811095 1 Gasket, Jackshaft13 3514525 2 Bearing14 5222751 1 Flangette15 7512377 3 Bolt, Carriage16 7721128 1 Key17 1332220 1 Asm., Jackshaft (Incl. 18)18 7710422 1 Ring, Retaining19 1910403 1 Disc, Brake20 7515428 3 Bolt, Carriage21 5020588 2 Sleeve, Seal22 5410613 2 O-Ring23 7542423 3 Nut24 1590312 1 Asm., Drive Shaft (Incl. 25,26)25 1012945 1 Asm., Flangette w/Screws26 3280019 1 Bushing, Speedometer, Metal27 5243529 1 Flangette28 3280017 1 Key, Speedometer, Square29 5830012 1 Gasket, Drive Adaptor30 3280116 1 Adaptor w/Zerk, Drive12/02B14

DRIVE CLUTCH800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB123 4785 9 106611 12171513141618Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7512265 6 Bolt2 7552801 6 Washer, Spring Lock3 3576516 1 Bearing, Cover4 7710417 1 Ring, Retaining, Cover5 7041781 1 Spring, Clutch, Dark Blue/White6 5434188 6 Button, Guide7 5430945 6 Washer, Multilube8 1321622 3 Asm., Roller and Bushing9 5133007 3 Pin, Roller10 2200387 1 Kit - Drive Clutch Shim11 1321586 3 Weight/Bushing, 10-6212 7515105 3 Pin, Weight, Hardened13 3576502 1 Bearing, Sleeve14 5010188 1 Insert, Moveable15 5210754521075352429815210752ARARARARSpacer (.050mm)Spacer (.032mm)Spacer (.025mm)Spacer (.020mm)16 7541906 3 Nut, FLEXLOC17 5020425 1 Nut, Jam18 1321890 1 Asm.,DriveClutch,Basic,110(Incl. All Less 5,11)2/01C1

DRIVEN CLUTCH800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB1245673 89117 161514 13111012Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7512048 14 Screw2 5243158 1 Plate, Vented Driven3 3569803 1 Bushing, Driven, Large DU4 7556145 3 Shim5 5631061 3 Roller6 7661091 3 Pin7 7556804755589875560767555865ARARARARWasher (.03)Washer (.02)Washer (.025)Washer (.075)8 5020653 3 Pin, Driven, Adjustable9 5243157 1 Cap, Vented Driven10 7515133 3 Bolt11 5222878 1 Cam, Driven, Adjustable12 1321950 1 Asm., Driven Clutch, Basic, 205 W/B(Incl. 1-12,14,16,17)13 7041499 1 Spring, Driven Clutch14 7721129 1 Key15 5132853 1 Ramp, Driven, R1216 7556804 6 Washer17 7714804 1 Ring, Retaining12/00C2

AIR BOX800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB1302293546712811109131528161814272617252323247222118192019Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 5811983 1 Foam, Air Box, Chimney2 5433734 1 Duct, Air Inlet3 7073820 1 Decal - Adjustable Driven Clutch4 7073426 1 Decal - Greasing5 1253324 1 Asm., Air Box Cover (Incl. 2,3,4,29,30)6 7547103 2 Nut7 7555932 2 Washer, Nylon8 7080471 1 Clip, Ignition Cable9 7517610 2 Screw10 7552604 2 Washer11 7077026 1 Decal - Spark Plug Recommendation12 5811979 1 Foam, Air Box, Plate13 5433665 1 Plate, Intake14 1240094 1 Cap, Oil, Vented15 5433690 1 Plate, Carburetor Adaptor16 5411676 2 Boot, Carburetor17 1253336 1 Asm., Air Silencer18 7621472 3 Rivet19 7080307 2 Clamp, Hose20 8450003-1525 AR Line, Fuel21 4010224 1 Fitting, Oil Sender22 7052247 1 Grommet, Oil Sender23 7512098 2 Screw24 1013201 1 Bracket, CDI25 7555746 1 Washer26 7541925 1 Nut, Nylok27 5433150 1 Strap, Air Box, Top28 5433662 2 Tube, Intake, Outer29 7075351 1 Decal - Caution, Air Box30 7670090 3 Clip, Plastic7/00C3

EXHAUST800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB12318174164 4567151441081391211104Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 1261008-029 1 Bracket, Chassis/Resonator2 7042029 2 Spring, Exhaust3 1261066-029 1 Resonator4 7041687 10 Spring, Exhaust5 7555904 1 Washer6 5411684 1 Boot, Exhaust, Outlet7 7621467 1 Rivet8 5811799 2 Gasket, Exhaust9 1261053-029 1 Manifold10 7517322 6 Screw11 3610046 1 Seal, Exhaust12 7542451 1 Nut, Nylok13 7555788 1 Washer, Thrust14 5433576 1 Dampener, Vibration15 7515440 1 Screw16 70808127080813708081117 126105652443985244399583020758301981121111118 7661637 8 RivetClamp (.44 x 3.75)Clamp (.44 x 4.25)Clamp (.44 x 6.50)Asm., Tuned PipeCover, Tuned Pipe, TopCover, Tuned Pipe, BottomMatte, Sound, TopMatte, Sound, Bottom9/00C4

ENGINE MOUNTING800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB4 56123287 831282928 28322830282928 29 28232422192120181712910111213242726 2515181718171614Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7517501 1 Screw2 7556003 1 Washer3 5132441 1 Washer, Clutch Retainer4 3070190 2 Spark Plug, RN57YCC, Champion5 2201673 1 Engine, S8070POA1 1952 A NOTE: TheShort Block assembly contains acrankcase assembly, cylinder andcylinder head assembly, and a pistonand crankshaft assembly. Priorauthorization is required for warrantyconsideration.6 5521398-13 1 Tubing, Convoluted7 7555944 1 Washer, Nylon8 7710427 1 E-Ring9 5431499 1 Handle, Recoil10 7542451 2 Nut, Nylok11 7555893 2 Washer, Flat12 5244282524495011Strap, Engine Mount, LHStrap, Engine Mount, RH13 3021290 2 Mount, Engine14 7512539 4 ScrewC515 7553101 4 Washer, Spring Lock16 5245044 1 Bracket, Engine Mount, RH17 7555806 4 Washer, Flat18 7547008 4 Nut, FLEXLOC19 1013397 1 Bracket, Engine Mount, LH20 7517854 3 Screw21 3021206 2 Mount, Engine22 7080897 1 Cable, Throttle23 2520188 1 Pump, Fuel24 7080307 2 Clamp, Hose25 7080138 1 Cable Tie26 8360058-40 1 Tubing, Convoluted27 8450003-1525 AR Line, Fuel28 7080003 8 Clamp, Hose29 8350017-600 AR Line, Fuel30 7052268 1 Valve, Fuel Shut-Off31 8360052-25 1 Tubing, Convoluted32 8450040-600 AR Line, Fuel1/01

CRANKCASE800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB123456721192019188917161031511121413Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 5131677 8 Stud2 7051020 1 Valve, Check3 2201696 1 Kit - Crankcase (Incl. 1,3,12,13,16)4 5411125 2 O-Ring5 5630610 1 Manifold, Inlet6 5243431 2 Retainer, Manifold7 7516736 2 Screw8 8450068-04 1 Hose9 7080560 2 Clamp, Hose10 5411394 1 Seal11 7051529 2 PlugC612 7516919 2 Screw13 7516732 4 Screw14 7710441 1 Ring, Retaining15 7052145 1 Fitting16 7663001 2 Pin, Dowel17 8450061-600 AR Line, Fuel18 7080603 1 Clamp19 7555998 2 Washer, Flat20 7052160 1 Valve, Check21 7517319 1 Screw7/00

CYLINDER800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB13121110149815123471613517618194562720212226252423Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7080681 2 Clamp, Hose2 7517398 12 Screw3 7080683 3 Clamp, Hose4 1253327 2 Adapter, Carb5 5433151 2 Stuffer, Reed Block6 1201825 2 Asm., Reed Valve7 5411521 1 O-Ring8 7052258 1 Thermostat9 5630992 1 Cover, Thermostat10 7516822 1 Screw11 7555998 1 Washer, Flat12 7517679 1 Screw, Bleed13 7517534 12 Screw14 7516818 1 ScrewC715 4010398 1 Sensor, Temperature16 5631049-093 1 Cover, Head17 5411294 1 Seal18 5410917 2 O-Ring19 3021219 1 Head, Cylinder20 5410931 2 O-Ring21 5411675 2 O-Ring22 3021064 2 Cylinder23 5811784 2 Gasket, Cylinder Base24 7547013 8 Nut25 5521398-96 AR Conduit26 5411536 1 Hose, Bypass27 7080810 2 Clamp7/00

WATER PUMP / OIL PUMP800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB141213115467108 9219123151615161718Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 3021044 1 Pulley2 3514311 2 Bearing, Ball3 5132273 1 Shaft4 - - - - - - - 1 Housing, Ignition(See Magneto Pg. C12, Ref. 13)5 3610044 1 Seal6 3610067 1 Seal, Water Pump7 7556006 1 Washer, Flat8 5432330 1 Impeller9 7555874 1 Washer, Flat10 7546804 1 Nut, Nylok11 5811627 1 Gasket, Cover12 5630864 1 Cover13 7052221 1 Fitting, 90 Degree14 7516822 5 Screw15 8450061-82 AR Line, Fuel16 7080603 4 Clamp17 7516607 2 Screw18 2540053 1 Pump, Oil19 - - - - - - - 1 Housing, Ignition(See Magneto Pg. C12, Ref. 13)7/00C8

PISTON and CRANKSHAFT800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB311254678591091211Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 3021179 4 Circlip, Piston2 - - - - - - - 2 Pin, Piston3 2201631 2 Kit - Piston Rings4 2201721 2 Kit - Piston (Incl. 1,2,3)5 3514357 2 Bearing6 2201557 2 Kit - Connecting Rod(Incl. Rod, Pin, Bearing, Washers)7 7721117 1 Key, Woodruff8 7555905 1 Bushing9 3585503 3 Bearing, Ball10 5131899 1 Spacer11 3514310 1 Bearing, Ball12 2201842 1 Kit - Crankshaft (Incl. 8-11)7/00C9

CARBURETOR800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB23112242434219101112586191817 6165207363778927 3514 341525242341364038391326333231282930Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1253338 1 Asm., Carburetor, Rack, 40mm1 3130951 4 Screw2 3130872 2 Cap, Top3 3130871 2 Gasket4 3130844 2 Screw5 3130846 4 Packing6 3130856 4 Clip7 3130845 8 Ring8 3130857 4 Plate9 3130847 4 E-Ring10 3130831 2 Cap, Rubber11 3130830 2 Holder, Guide12 3130829 2 Spring13 3130828 2 Plunger14 3131252 2 Valve, Piston (2.0)15 3131202 2 Needle, Jet (J8-9EFY02-61)16 3130867 2 Packing17 3130868 2 E-Ring18 3130843 2 Plate19 3130855313084911Lever, LHLever, RH20 3130848 1 Ring21 3130854 1 Screw, LH22 3130850 1 Screw, RH23 3130870 2 O-Ring, Air Funnel24 3131230 2 Asm.,Funnel25 3130825 8 Screw26 3131256 2 Jet, Air, Pilot (.7)27 3130146 1 Jet, Main (460)28 3130862 2 Nipple29 3130863 2 O-Ring30 3130824 2 Screw31 3130858 2 Body, Float32 3130861 2 O-Ring33 3131231 2 Asm.,Float34 3130068 2 Jet, Pilot (45)35 3130769 2 Jet, Pilot (145)36 3130837 4 Washer, Starter37 3130836 2 Spring38 3130838 2 Asm., Adjuster39 3131010 2 Screw40 3130479 2 Cap41 3130835 2 Packing42 7051020 2 Valve, Check, 90 Degrees43 3131009 1 Asm., Sensor7/00C10

CARBURETOR800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB1465117891015162312131412526172118222421202332181918172527Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 3130834 2 Bolt2 3130832 2 Lever3 3130833 3 Screw4 3140032 1 Ring5 3130817 1 Spring6 3130816 1 Screw7 3130812 1 Adjuster8 3130811 1 Spring9 3130815 1 Bracket10 3130810 1 Screw11 3130809 1 Screw12 3130950 1 Spring13 3130853 1 Ring14 3131234 1 Asm.,Shaft (Incl. Lever)15 3130821 2 Screw16 3130820 1 Bracket17 3131137 2 Hose18 3130842 3 Packing, Starter Shaft19 3130841 1 Spring, Starter Shaft20 3131233 1 Shaft21 3131232 2 Ring22 3130839 1 E-Ring23 3130819 1 Lever, Starter24 3130823 1 Nipple, Fuel Inlet25 7080003 4 Clamp, Hose26 8350017-600 AR Line, Fuel27 5431893 2 Plug, Trap7/00C11

MAGNETO800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB13121181097456143191615211718Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1 7516823 6 Screw2 3021144 1 Pulley, Starting3 5411998 1 Belt4 5630824 1 Pulley, Water Pump Drive5 7546909 1 Nut, Hex6 7555907 1 Washer7 4060223 1 Flywheel8 7517246 3 Screw9 7555969 3 Washer, Lock10 7555970 3 Washer, Flat11 4010297 1 Stator12 7516734 4 Screw13 1201812 1 Housing, Ignition14 5411178 1 Grommet15 4020155 2 Cap, Spark Plug16 4010124 2 Wire, Ignition17 4060229 1 Coil, Ignition18 4010279 1 Harness, Ignition19 2201761707702611Kit - CDI (Incl. 19, Nyogel & Decal)Decal - Spark Plug7/00C12

RECOIL STARTER800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB8967234510111Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description1201814 1 Asm., Recoil(Incl. 1-9,11 & Starting Pulley)1 3040163 1 Nut2 3040164 1 Plate, Friction3 3040167 1 Spring, Friction4 3040165 1 Ratchet5 3040166 1 Spring, Return6 3040168 1 Reel7 3040170 1 Spring, Spiral8 3040160 1 Housing, Recoil9 3040171 1 Bushing, Rope Slide10 7516823 6 Screw11 3040169 1 Rope7/00C13

TOOL KIT800 XC SP S01NP8BS and 800 XC SP S01NP8BSA and 800 XC SP S01NP8BSB192837456Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description2871996 1 Kit - Tool (Incl. 1-4,8)1 - - - - - - - 1 Screwdriver2 - - - - - - - 1 Wrench, 12-14 Spanner3 - - - - - - - 1 Box Wrench, Special4 - - - - - - - 1 Wrench, 10-12 Spanner5 5910082 1 Wrench, Box End 9/16” x 5/8”6 2872012 1 Tool, Scissor Stop Wrench7 9915622991592511Manual, Owner’s, ’01 SnowmobileSupplement, Owner’s Manual, ’01 800 XC SP8 2690127 1 Roll, Tool9 7080287 1 Strap, Emergency Starter7/00C14

PRINTED IN THE USA PARTS MANUAL PN 9916110 AND MICROFICHE PN 9916977 10/00

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