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2012 International Buyer's Guide - Buehler

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<strong>2012</strong><br />

<strong>International</strong> Buyer’s <strong>Guide</strong><br />

Materials Preparation and Analysis<br />

Consumables<br />

Equipment and Accessories


<strong>Buehler</strong> Headquarters for Europe<br />

and Middle East in Düsseldorf,<br />

Germany<br />

Class room at <strong>Buehler</strong> in Germany<br />

Your Satisfaction Is Our Goal<br />

Since 75 years BUEHLER has remained the world leader in developing<br />

and supplying quality products to the Material Scientist. Each<br />

product is developed with the highest quality standards and inspected<br />

to assure consistency.<br />

BUEHLER provides a wide range of products and services in support<br />

of microstructural analysis within manufacturing, service sectors<br />

and academia. Customers engaged in the preparation, examination<br />

and analysis of materials, will see the bene� ts of product availability<br />

and customer services from <strong>Buehler</strong>.<br />

<strong>Buehler</strong> products fall into three broad categories:<br />

Sample preparation equipment for cutting, thin sectioning, grinding<br />

and polishing specimen material, prior to microstructural inspection;<br />

testing equipment, including optical microspcopes, image analysers<br />

and hardness testers, related instruments and consumables.<br />

The wide range of equipment is designed to need the demands of<br />

diverse applications and is backed by the resources and experience<br />

of product specialists, laboratory technicians and engineers who are<br />

responsible for technical support, con� guring, calibration testing,<br />

commissioning and on-site � eld servicing.<br />

The organisation is dedicated to all aspects of materials science, as<br />

well as being totally committed to quality, through registration to<br />

ISO 9001.<br />

Educational Program and Vocational Training<br />

<strong>Buehler</strong> customer support extends to education, where an international<br />

reputation has been built for vocational training. Productspeci�<br />

c seminars provide an invaluable introduction to theory and<br />

practice and a more in-depth presentation to users and decision<br />

makers.<br />

<strong>Buehler</strong> Ltd and its subsidiary o� ces throughout the world are involved<br />

in technical society meetings, seminars, and trade shows. We<br />

also work with various Standards societies and other industry bodies.<br />

Topics of <strong>Buehler</strong>s Courses include Metallographic Techniques, Introduction<br />

to Digital Imaging, Image Analysis, Printed Wiring Boards &<br />

Electronic Devices. Customized courses can also be held at your facility.<br />

For a detailled program visit www.buehler.com<br />

or contact your local dealer.<br />

BUEHLER GMBH<br />

REGISTERED TO<br />

ISO 9001<br />

CERTIFICATE 207017<br />

31


4 2


BUEHLER — global support guaranteed!<br />

Our distributors and salespartners<br />

A comprehensive network of distributors and sales partners<br />

guarantees worldwide professional support for all your<br />

sample preparation and materials analysis needs.<br />

Algeria<br />

Test S.A., Crisne, Belgium<br />

T: (32) 1 678 551 F: (32) 1 677 569<br />

Argentina - Buenos Aires<br />

ARO S.A.<br />

T: (54) (11) 4331.5766 F: (54) (11) 4331.3572<br />

Australia - Scoresby<br />

Thermo Fisher Scientific<br />

T: (61) (3) 9757 4443 F: (61) (3) 9763 3845<br />

Austria - Wolfsgraben<br />

Ing. Andreas Grimas GesmbH<br />

T: (43) 2233.78610 F: (43) 2233.78619<br />

Bahrain<br />

Yousuf Mahmood Husain W. L. L.<br />

T: (973) 17 275 819 F: (973) 17 276 176<br />

Bangladesh - Dhaka<br />

Sensor <strong>International</strong><br />

T: (88) (28) 629 621 F: (88) (28) 629 946<br />

Belgium<br />

Oak-ACS bv, Heerlen, The Netherlands<br />

T: (31) (45) 544 57 41 F: (31) (45) 544 57 43<br />

Brazil - Sao Paulo<br />

Instrumental Instrumentos de Medicao LTDA<br />

T: (55) (11) 5011.0901 F: (55) (11) 5012.4650<br />

Bulgaria - Sofia<br />

ET E-VIT<br />

T: (359) (2) 983 3338 F: (359) (2) 983 3338<br />

Canada - Ontario<br />

BUEHLER CANADA<br />

10 Carlow Court, #2<br />

Whitby, Ontario L1N 9T7<br />

Telephone: (905) 430 4684 • F: (905) 430 4647<br />

Sales Telephone: 1-800-268-3593<br />

http://www.buehler.ca • info@buehler.ca<br />

Chile - Vina del Mar<br />

G. Busch & Cia. Ltda.<br />

T: (56) (32) 2692064 F: (56) (32) 2692064<br />

China<br />

BUEHLER ASIA-PACIFIC<br />

5/R Vogue Centre, Room 3<br />

696 Castle Peak Road<br />

Lai Chi Kok, Kowloon<br />

Hong Kong, SAR, China<br />

T: (852) 2307 0909 F: (852) 2307 0233<br />

<strong>Buehler</strong> - Beijing<br />

T: (86) (10) 8844 9599 F: (86) (10) 8844 9638<br />

<strong>Buehler</strong> - Chengdu<br />

T: (86) (28) 8619 9419 F: (86) (28) 8661 6219<br />

<strong>Buehler</strong> - Gunangzhou<br />

T: (86) (20) 38395933 F: (86) (20) 3839 5922<br />

<strong>Buehler</strong> - Shanghai<br />

T: (86) (21) 6468 2199 F: (86) (21) 6468 2198<br />

<strong>Buehler</strong> - Shenyang<br />

T: (86) (24) 2325 5656 F: (86) (24) 2325 6565<br />

<strong>Buehler</strong> - Nanjing<br />

Tel/F: (86) (25) 5832 1216<br />

<strong>Buehler</strong> - Wuhan<br />

T: (86) (27) 8360 2980 F: (86) (27) 8360 9193<br />

<strong>Buehler</strong> - Xian<br />

T: (86) (29) 8836 4931 F: (86) (29) 8836 4894<br />

Colombia - SantaFe de Bogota<br />

Arotec Colombiana S.A.<br />

T: (57) (1) 288.7799 F: (57) (1) 285.3604<br />

Costa Rica - San Jose<br />

Capris S.A.<br />

T: (506) 232.9111 F: (506) 232.8525<br />

Croatia - Zagreb<br />

IDEF d.o.o.<br />

T: (385) (1) 364.6637 F: (385) (1) 364.6635<br />

Czech Republic - Prague<br />

Hanyko Praha S.R.O.<br />

T: (420) (2) 5718.7612 F: (420) (2) 5718.7610<br />

Cyprus - Nicosia<br />

PNC Prospects Ltd.<br />

T: (357) 2 467 200 F: (357) 2 367 831<br />

Egypt - Cairo<br />

GSC 2000<br />

T: (202) 3 781 0165 F: (202) 3 585 5326<br />

Ecuador - Quito<br />

Sistec<br />

T: (593) 2 253 1118 F: (593) 2 253 1118<br />

Estonia - Tallin<br />

UAB Amtest<br />

T: (370) (5) 238.8272 F: (370) (5) 238.8271<br />

Finland - Helsinki<br />

Knorring OY A.B.<br />

T: (358) (9) 56041 F: (358) (9) 565.2463<br />

France - Dardilly<br />

BUEHLER GMBH<br />

T: 0 800 89 73 71 | F: 0 800 88 05 27<br />

(Note: these no’s are only valid if dialled within France)<br />

http://www.buehler.fr | info@buehler.fr<br />

Germany - Düsseldorf<br />

BUEHLER GMBH<br />

In der Steele 2 | 40599 Düsseldorf<br />

T: (+49) 0211/974100 | F: (+49) 0211/9741079<br />

http://www.buehler-met.de | info@buehler-met.de<br />

Greece - Koropi<br />

P. Zafiropoulos S.A.<br />

T: (30) (210) 602.8317 F: (30) (210) 664.4886<br />

Hungary - Budapest<br />

Grimas Handelgesellschaft mbH<br />

T: (36) (1) 420.5883 F: (36) (1) 276.0557<br />

India - Agra<br />

Censico <strong>International</strong> Private Ltd.<br />

T: (91) (562) 2524777 F: (91) (562) 2520222<br />

Iran - Teheran<br />

AB Sangari & Sons<br />

T: (91) (562) 2524777 F: (91) (562) 2520222<br />

Ireland<br />

<strong>Buehler</strong>, a division of ITW, United Kingdom<br />

Phone: (44) 2476 685055 F: (44) 2476 685151<br />

Israel - Givataim<br />

Microtech<br />

T: (972) (3) 573.1122 F: (972) (3) 573.1123<br />

Italy – Firenze<br />

Nikon Instruments, S.p.a.<br />

T: (39) 055.300920 F: (39) 055.300993<br />

Japan - Tokyo<br />

Sankei Co. Ltd., Tokyo<br />

T: (81) (3) 5665.0515 F: (81) (3) 5665.0520<br />

Jordan - Amman<br />

SMS Scientific & Medical Supplies Co.<br />

T: (962) (6) 462.4907 F: (962) (6) 462.8258<br />

Kuwait - Safat<br />

Al-Essa Medical & Scientific Equipment Co. W.L.L.<br />

T: (965) 4834510 F: (965) 4840629<br />

Lebanon<br />

W.P. Katul<br />

T: (961) 1.805.979 F: (961) 1.866.347<br />

Lithuania and Baltics - Vilnius<br />

UAB Amtest<br />

T: (370) (5) 238.8272 F: (370) (5) 238.8271<br />

Luxemburg<br />

Oak-ACS bv, Heerlen, The Netherlands<br />

T: (31) (45) 544 57 41 F: (31) (45) 544 57 43<br />

Malaysia - Selangor Darul Ehsan<br />

CLMO Technology SDN. BHD.<br />

T: (60) (3) 8942.1238 F: (60) (3) 8948.1661<br />

Malta - Marsa<br />

Attard & Co., Ltd.<br />

T: (356) (21) 237555 F: (356) (21) 220186<br />

Mexico - Mexico D.F.<br />

Microanalisis S.A. de C.V.<br />

T: (52) (55) 5660.9828 F: (52) (55) 5660.9831<br />

Morocco - Casablanca<br />

Establissements Boyer<br />

T: (212) 227.1571 F: (212) 226.1149<br />

Netherlands - Heerlen<br />

Oak-ACS bv<br />

T: (31) (45) 544 57 41 F: (31) (45) 544 57 43<br />

New Zealand - Auckland<br />

Thermo Fisher Scientific (N.Z.) Ltd.<br />

T: (64) (9) 980.6700 F: (64) (9) 980.6788<br />

Norway - Oslo<br />

Micronova AS<br />

T: (47) 69241230 F: (47) 69241229<br />

Oman, Sultanate of - Oman<br />

Business <strong>International</strong> Group LLC<br />

T: (968) 771.4752 F: (968) 771.3924<br />

Pakistan- Karachi<br />

Faco Trading<br />

T: (92) (21) 452.3096 F: (92) (21) 452.6898<br />

Peru - Lima<br />

Cimatec S.A.<br />

T: (51) (1) 336.5151 F: (51) (1) 336.5279<br />

Philippines - Cainta, Rizal<br />

Mr. Edzel Estaris<br />

T: (63) 917 501 6347 F: (63) 656 4336<br />

Poland - Katowice<br />

Testing<br />

T: (48) (32) 757.4597 F: (48) (32) 757.4815<br />

WORLDWIDE HEADQUARTERS<br />

United States - Lake Bluff<br />

<strong>Buehler</strong>, a division of Illinois Tool Works Inc.<br />

Tel: 847/295-6500 | Fax: 847/295-7979<br />

Sales: 1/800/BUEHLER | 1/800/283-4537<br />

www.buehler.com | info@buehler.com<br />

Portugal - Porto<br />

Gravimeta Lda<br />

T: (351) (22) 618 42 32 F: (351) (22) 618 46 19<br />

Qatar<br />

please contact <strong>Buehler</strong> GmbH in Germany<br />

Romania - Bucarest<br />

Total Control S.R.L.<br />

T: (40) (21) 619.3054 F: (40) (21) 212.3151<br />

Russia - Moscow<br />

S-Instruments<br />

T: (7) (495) 203 03 08 F: (7) (495) 203 10 67<br />

Saudi Arabia - Dammam<br />

Abdulla Fouad Holding Co.<br />

T: (03) 832 44 00 F: (03) 835 11 81<br />

Serbia, Montenegro & Macedonia - Belgrade<br />

Trimid d.o.o.<br />

T: (381) (11) 2444149 F: (381) (11) 3440416<br />

Singapore, Republic of - Singapore<br />

Microactive Scientific Pvt. Ltd.<br />

T: (65) 6786.3386 F: (65) 6786.3183<br />

Slovakia - Bratislava<br />

MITAR s.r.o.<br />

T: (421) (2) 6428.8474 F: (421) (2) 6428.8484<br />

Slowenien - Kamnik<br />

Team Trade d.o.o.<br />

T: (386) (1) 831.0700 F: (386) (1) 831.3496<br />

South Africa - Johannesburg<br />

Apollo Scientific cc<br />

T: (27) (11) 466.7666 F: (27) (11) 466.7672<br />

South Korea - Kyung-Ki<br />

Key One Engineering Co., Ltd.<br />

T: (82) (31) 783 2199 F: (82) (31) 783 2499<br />

Spain - Llanera<br />

Biometa Tecnologia y Systemas, S.A.L.<br />

T: (34) (902) 244343 F: (34) (985) 269169<br />

Sweden - Sundbyberg<br />

Mikron AB<br />

T: (46) (8) 564.82140 F: (46) (8) 564.82141<br />

Switzerland - Dietikon<br />

Prüfmaschinen AG Prüfag<br />

T: (41) 44 746 30 F: (41) 44 746 39<br />

Taiwan - Taipei<br />

Pentad Scientific Corporation<br />

T: (886) (3) 572 8466 F: (886) (3) 572 8467<br />

Thailand - Bangkok<br />

Samprep Co. Ltd.<br />

T: (66) (2) 377.4664 F: (66) (2) 732.2849<br />

Trinidad and Tobago - Charlieville<br />

Scalar Scientific & Technical Ltd.<br />

T: (868) 671 1525 F: (868) 665 3703<br />

Tunesia<br />

Test S.A., Crisne, Belgium<br />

T: (32) 1 678 551 F: (32) 1 677 569<br />

Turkey - Istanbul<br />

MEGA<br />

T: (90) (216) 326.4535 F: (90) (216) 326.3286<br />

Ukraine - Kiev<br />

Innovation Technology<br />

T: (38) (0) 44 227 3290 F: (38) (0) 44 468 4818<br />

U.A.E.<br />

Business Communications LLC<br />

T: (971) (4) 222 0186 F: (971) (4) 223 6193<br />

United Kingdom - Coventry<br />

<strong>Buehler</strong>, a division of ITW, United Kingdom<br />

T: 0800 707 6273 • F: 0800 707 6274<br />

(Note: these no’s are only valid if dialled within the UK)<br />

http://www.buehler.co.uk • sales@buehler.co.uk<br />

Uruguay - Montevideo<br />

Gustavo E. Arias<br />

T: (598) (2) 600.3703 F: (598) (2) 600.3776<br />

Venezuela - Caracas<br />

Dequimem C.A.<br />

T: (58) (212) 242.7512 F: (58) (212) 241.6354<br />

Vietnam - Hochiminh City<br />

Kien Cao Xuan - <strong>Buehler</strong> Consultant<br />

T: (84) 8 822 7160 F: (84) 8 825 0244<br />

5


Contents<br />

Sectioning<br />

1. Cut-off Wheels for Precision Cutters ...................................................................................................... 8<br />

1.1. Abrasive Cut-off Wheels for Precision Cutters ........................................................................................ 8<br />

1.2. Diamond Wafering Blades for Precision Cutters ...................................................................................... 8<br />

1.3. IsoCut-CBN-Wafering Blades for Precision Cutters .................................................................................. 9<br />

1.4. Grinding Cups for IsoMet 5000 ............................................................................................................ 16<br />

2. Cut-off Wheels for Abrasive Cutters ..................................................................................................... 11<br />

2.1. Abrasive Cut-off Wheels ...................................................................................................................... 11<br />

2.2. AcuThin Cut-off Wheels ....................................................................................................................... 13<br />

2.3. Orbital Cut-off Wheels ......................................................................................................................... 14<br />

2.4. Diamond and CBN Cut-off Blades Ø 200 mm to 450 mm .................................................................... 15<br />

2.5. Diamond Cut-off Blades for Lapro Slab Saw and TrimSaws ................................................................... 15<br />

2.6. Sectioning Accessories ......................................................................................................................... 16<br />

2.7. Accessories for PetroThin ..................................................................................................................... 16<br />

Mounting<br />

3. Compression Mounting ........................................................................................................................ 17<br />

3.1 Compression Mounting Compounds .................................................................................................... 18<br />

3.2. Premoulds ............................................................................................................................................ 18<br />

4. Castable (Cold) Mounting Compounds ................................................................................................................ 19<br />

4.1. Acrylics ................................................................................................................................................ 19<br />

4.2. Epoxies ................................................................................................................................................ 20<br />

4.3. Castable (Cold) Mounting Moulds ........................................................................................................ 22<br />

4.4. Filler and Contrast Materials for Cold Mounting ................................................................................... 23<br />

4.5. Accessories for Cold and Hot Mounts ................................................................................................... 23<br />

4.6. Electroless Nickel for Coating ............................................................................................................... 23<br />

Grinding and Polishing<br />

5. MagnoSys Magnetic Systems and Apex Products .................................................................................. 24<br />

5.1.- 3. MagnoPad, MagnoMet, MagnoFix ....................................................................................................... 25<br />

5.4.- 5. ApexB & M .......................................................................................................................................... 25<br />

5.6.- 7. ApexHercules Discs .............................................................................................................................. 25<br />

5.8. ApexCGD Coarse Diamond Grinding Discs ........................................................................................... 26<br />

5.9.-12. ApexDGD Diamond Grinding Discs ....................................................................................................... 26<br />

6. Grinding, Polishing and Lapping ........................................................................................................... 29<br />

6.1. PlanarMet Planar Grinding Disc ............................................................................................................ 29<br />

6.2. ZirMet Abrasive Discs ........................................................................................................................... 29<br />

6.3. UltraPrep Diamond Grinding Discs ........................................................................................................ 29<br />

6.4. <strong>Buehler</strong>Met Silicon Carbide-Abrasive papers, CarbiMet 2 Silicon Carbide-Papers .................................. 30<br />

6.5. Abrasive Belts, Sheets and Rolls ............................................................................................................ 35<br />

6.6. Abrasive Powders, Silicon Carbide and Alumina ................................................................................... 36<br />

7. Diamond Polishing Compounds ........................................................................................................... 37<br />

7.1. MetaDi Supreme Diamond Suspension, polycrystalline ......................................................................... 37<br />

7.2. MetaDi Supreme Diamond Suspension, polycrystalline, dye free ........................................................... 37<br />

7.3. MetaDi Diamond Suspension, monocrystalline ..................................................................................... 38<br />

7.4. MetaDi Combo Diamond Suspension plus extender, monocrystalline ................................................... 38<br />

7.5. MetaDi Diamond Suspension, monocrystalline, oil based ...................................................................... 38<br />

7.6. MetaDi Diamond Paste with natural diamonds ..................................................................................... 39<br />

7.7. MetaDi Supreme Diamond Paste, polycrystalline ................................................................................... 39<br />

7.8. MetaDi II Diamond Paste with synthetic diamonds ................................................................................ 39<br />

7.9. Polishing Extenders .............................................................................................................................. 39<br />

8. Final Polishing Powders and Suspensions .............................................................................................. 40<br />

9. Polishing Cloths ................................................................................................................................... 42<br />

10. Consumables for MiniMet .................................................................................................................... 44<br />

11. Consumables for Field Metallography ................................................................................................... 45<br />

12. Fibreoptics and Microelectronics ........................................................................................................... 46<br />

12.1. FibrMet Abrasive Discs ......................................................................................................................... 46<br />

12.2. UltraPrep Diamond Grinding Films ........................................................................................................ 47<br />

Various Consumables and Accessories<br />

13.1. Cleaning and Etching ........................................................................................................................... 48<br />

13.2. Ultrasonic Cleaning Solutions ............................................................................................................... 48<br />

13.3. Bonding Materials ................................................................................................................................ 48<br />

13.4. Storing ................................................................................................................................................. 49<br />

13.5. Accessories for Microscopy ................................................................................................................... 49<br />

13.6. Books and Educational Material ........................................................................................................... 49<br />

7


8<br />

1. Cut-off Wheels for Precision Cutters<br />

Precision saws are commonly used in metallographic preparation to section<br />

materials that are small, delicate, friable, extremely hard, where the cut must be<br />

made as close as possible to a feature of interest, or where the cut width and<br />

material loss must be minimal. Blades for the precision saws are much thinner<br />

than the abrasive wheels and the load applied during cutting is much less.<br />

1.1. Abrasive Cut-off Wheels with Ø12.7 mm arbor<br />

IsoMet 2000, IsoMet 4000 and 5000 etc.<br />

AcuThin Blades, extra thin<br />

127x0.48x12.7mm R/Al2O3 > HRC 45 10-4060-010 10 101.00<br />

127x0.48x12.7mm R/Al2O3 < HRC 45 10-4061-010 10 101.00<br />

Abrasive cut-off wheels<br />

178x0.76x12.7mm R/Al2O3 Steel, etc. 11-4207-010 10 119.00<br />

178x0.76x12.7mm R/SiC Non Ferrous materials 11-4217-010 10 119.00<br />

Abrasive cut-off wheels, for soft materials, fine-grained<br />

150x0.50x12.7mm Alumina fine grained 101520 10 77.00<br />

200x0.50x12.7mm Alumina fine grained 102020 10 102.00<br />

Abrasive cut-off wheels, for tough materials and general use, coarse-grained<br />

150x1.0x12.7mm Alumina coarse grained 1015998E 10 101.00<br />

200x1.5x12.7mm Alumina coarse grained 1020998E 10 169.00<br />

1.2. Diamond Wafering Blades with Ø 12.7 mm arbor<br />

For all Precision Saws of the IsoMet-Series etc.<br />

High Quality Wafering Blades for aggressive general sectioning of ferrous and non-ferrous materials<br />

127x0.40x12.7mm Series 20 HC metal bonded 11-4215 1 351.00<br />

178x0.60x12.7mm Series 20 HC metal bonded 11-4237 1 543.00<br />

203x0.90x12.7mm Series 20 HC metal bonded 11-4238 1 640.00<br />

High Quality Wafering Blades for routine use, metal matrix composites, PC boards, bone, titanium, thermal<br />

spray coatings<br />

76x0.20x12.7mm Series 15 HC metal bonded 11-10066 1 255.00<br />

102x0.30x12.7mm Series 15 HC metal bonded 11-4244 1 320.00<br />

127x0.40x12.7mm Series 15 HC metal bonded 11-4245 1 350.00<br />

152x0.50x12.7mm Series 15 HC metal bonded 11-4246 1 470.00<br />

178x0.60x12.7mm Series 15 HC metal bonded 11-4247 1 590.00<br />

203x0.90x12.7mm Series 15 HC metal bonded 11-4248 1 627.00<br />

High Quality Wafering Blades for use with hard and brittle materials, structural ceramics, glass,<br />

electronic substrates, alumina, zirconia, concrete<br />

76x0.20x12.7mm Series 15 LC metal bonded 11-10067 1 250.00<br />

102x0.30x12.7mm Series 15 LC metal bonded 11-4254 1 313.00<br />

127x0.40x12.7mm Series 15 LC metal bonded 11-4255 1 342.00<br />

152x0.50x12.7mm Series 15 LC metal bonded 11-4276 1 462.00<br />

178x0.60x12.7mm Series 15 LC metal bonded 11-4277 1 582.00<br />

203x0.90x12.7mm Series 15 LC metal bonded 11-4279 1 612.00<br />

High Quality Wafering Blades for use with medium to soft ceramics, electronic components,<br />

electronic packages, GaAs, AIN, glass fibre reinforced composites<br />

76x0.20x12.7mm Series 10 LC metal bonded 11-10068 1 237.00<br />

127x0.40x12.7mm Series 10 LC metal bonded 11-4285 1 342.00<br />

178x0.50x12.7mm Series 10 LC metal bonded 11-4287 1 531.00<br />

203x0.60x12.7mm Series 10 LC metal bonded 11-4288 1 612.00<br />

High Quality Wafering Blades for use with hard tough materials, structural ceramics, boron nitride,<br />

silicon nitride<br />

127x0.50x12.7mm Series 20 LC metal bonded 11-4225 1 351.00<br />

178x0.60x12.7mm Series 20 LC metal bonded 11-4227 1 605.00<br />

203x0.90x12.7mm Series 20 LC metal bonded 11-4228 1 627.00


1.2. <strong>Buehler</strong> Diamond Wafering Blades with Ø 12.7 mm arbor (continued)<br />

High Quality Wafering Blades for use with soft friable ceramics, composites with fine reinforcing media, etc<br />

76x0.20x12.7mm Series 5 LC metal bonded 11-10069 1 317.00<br />

127x0.40x12.7mm Series 5 LC metal bonded 11-4295 1 331.00<br />

High Quality Wafering Blades for use with polymers, rubber and other soft gummy materials<br />

127x0.80x12.7mm Series 30 HC metal bonded 11-4239 1 381.00<br />

178x0.80x12.7mm Series 30 HC metal bonded 11-4241 1 441.00<br />

203x0.90x12.7mm Series 30 HC metal bonded 11-4242 1 632.00<br />

1.3. IsoCut CBN-Wafering Blades with Ø 12.7 mm arbor<br />

For all Precision Saws of the IsoMet-Series etc.<br />

The IsoCut family of wafering blades was specifically developed to section ferrous materials, nickel, cobalt, lead-based alloys<br />

and super alloys. These thin blades (


10<br />

Cut-off Wheels for Abrasive Cutters<br />

Order-No. Type Size Application<br />

102309P<br />

102509P<br />

103009P<br />

103509P<br />

102310P<br />

102510P<br />

103010P<br />

103510P<br />

102311P<br />

102511P<br />

103011P<br />

103511P<br />

102512P<br />

103012P<br />

102307P<br />

102507P<br />

103007P<br />

103507P<br />

102308P<br />

102508P<br />

103008P<br />

95B2101<br />

95B2201<br />

95B2301<br />

95B2401<br />

95B2102<br />

95B2202<br />

95B2302<br />

95B2402<br />

95B2103<br />

95B2203<br />

95B2303<br />

95B2403<br />

95B2104<br />

95B2204<br />

95B2304<br />

95B2404<br />

95B2105<br />

95B2205<br />

95B2305<br />

95B2405<br />

95B2112<br />

95B2212<br />

95B2312<br />

95B2412<br />

102301<br />

102501<br />

103001<br />

103501<br />

102302<br />

102502<br />

103002<br />

103502<br />

09P<br />

RR/Al2O3<br />

10P<br />

RR/Al2O3<br />

11P<br />

RR/Al2O3<br />

12P<br />

RR/Al2O3<br />

07P<br />

RR/SiC<br />

08P<br />

RR/Al2O3<br />

Typ HHH<br />

RR/Al2O3<br />

Typ HH<br />

RR/Al2O<br />

Typ H<br />

RR/Al2O<br />

Typ FS<br />

RR/Al2O<br />

Typ NF<br />

RR/SiC<br />

Typ HHA<br />

RR/Al2O<br />

01<br />

R/Al2O3<br />

02<br />

R/Al2O3<br />

RR - Resin Rubber, R - Rubber<br />

230x1.5x32 mm<br />

254x1.5x32 mm<br />

305x2.0x32 mm<br />

356x2.5x32 mm<br />

230x1.5x32 mm<br />

254x1.5x32 mm<br />

305x2.0x32 mm<br />

356x2.5x32 mm<br />

230x1.5x32 mm<br />

254x1.5x32 mm<br />

305x2.0x32 mm<br />

356x2.5x32 mm<br />

254x1.5x32 mm<br />

305x2.0x32 mm<br />

230x1.5x32 mm<br />

254x1.5x32 mm<br />

305x2.0x32 mm<br />

356x2.5x32 mm<br />

230x0.8x32 mm<br />

250x1.6x32 mm<br />

300x1.6x32 mm<br />

230x1.7x32 mm<br />

250x1.8x32 mm<br />

300x1.8x32 mm<br />

350x2.3x32 mm<br />

230x1.7x32 mm<br />

250x1.8x32 mm<br />

300x1.8x32 mm<br />

350x2.3x32 mm<br />

230x1.7x32 mm<br />

250x1.8x32 mm<br />

300x1.8x32 mm<br />

350x2.3x32 mm<br />

230x1.7x32 mm<br />

250x1.8x32 mm<br />

300x1.8x32 mm<br />

350x2.3x32 mm<br />

230x1.7x32 mm<br />

250x1.8x32 mm<br />

300x1.8x32 mm<br />

350x2.3x32 mm<br />

230x1.6x32 mm<br />

250x1.8x32 mm<br />

300x1.8x32 mm<br />

350x2.3x32 mm<br />

230x0.8x32 mm<br />

254x1.0x32 mm<br />

305x1.0x32 mm<br />

356x1.6x32 mm<br />

230x1.6x32 mm<br />

254x1.6x32 mm<br />

305x1.6x32 mm<br />

356x2.7x32 mm<br />

Premium Cut-off wheels<br />

Steel and ferrous materials<br />

hard to very hard<br />

HRC 60 and above<br />

Premium Cut-off wheels<br />

Steel and ferrous materials<br />

medium hard<br />

HRC 50-60<br />

Premium Cut-off wheels<br />

Steel and ferrous materials<br />

soft to medium hard<br />

HRC 35-50<br />

Premium Cut-off wheels<br />

Steel and ferrous materials<br />

very soft<br />

HRC < 35<br />

Premium Cut-off wheels<br />

Titanium and Titanium Alloys<br />

Zirconium and Zirconium Alloys<br />

Premium Cut-off wheels<br />

High Speed steel<br />

Carburised steels<br />

Stainless steel<br />

(Resin bonded, large abrasives)<br />

Extremely hard ferrous material and steel<br />

HRC > 60<br />

Hard ferrous material and steel<br />

HRC 50-60<br />

Ferrous material and steel<br />

HRC 35-50<br />

General cutting of<br />

soft ferrous materials<br />

General cutting of<br />

non ferrous materials<br />

Ductile and tough materials<br />

Super Alloys<br />

General use blade<br />

for delicate cutting, provides thin cuts<br />

(Rubber bonded)<br />

Tool steels<br />

Carburised steels<br />

Stainless steel<br />

(Rubber bonded, fine abrasives)


2. Cut-off Wheels for Abrasive Cutters<br />

Abrasive cutting is the most widely used method of material sectioning<br />

for microscopic examination. Good cutting means freedom from burn,<br />

distortion and disturbed material. It is essential, therefore, to select the<br />

correct wheel for the specific application and to provide adequate<br />

specimen cooling while using the correct cutting technique.<br />

Silicon carbide is preferred for non-ferrous metals and non-metallics<br />

while aluminium oxide is best for ferrous metals. Coarse grits usually cut<br />

heavier sections faster and cooler while fine grits produce better surfaces<br />

and less burning on delicate pieces. Hard wheels break down more<br />

slowly, wear longer and are generally recommended for the softer<br />

materials. Soft wheels break down faster, exposing new cutting surfaces<br />

more rapidly, and are preferred for hard materials.<br />

<strong>Buehler</strong> offers selected abrasive wheels particularly developed for<br />

different groups of materials. They result in a smooth-cut, clean surface<br />

that is to a large extent free from surface deformation.<br />

Our abrasive discs have been developed especially for the<br />

materialography cutters.<br />

2.1.1. Abrasive Cut-off Wheels Ø 230 mm<br />

Ø 230 mm and Ø 229 mm for Cuto 10, SamplMet etc.<br />

230x1.5x32 09P Steel and ferrous materials, HRC 60 and above (resin bonded) 102309P 10 82.00<br />

230x1.5x32 10P Steel and ferrous materials, medium hard (resin bonded) 102310P 10 82.00<br />

230x1.5x32 07P Titanium and Ti-alloys, Zirconium and Zr-alloys 102307P 10 92.00<br />

230x1.5x32 08P High speed steel, stainless steel, carburised steel (resin bonded) 102308P 10 102.00<br />

230x1.7x32 HHH Extremely hard ferrous materials and steel HRC > 60 95B2101 10 63.00<br />

230x1.7x32 HH Hard ferrous materials and steel HRC 50-60 95B2102 10 63.00<br />

230x1.7x32 H Ferrous materials and steel HRC 35-50 95B2103 10 63.00<br />

230x1.7x32 FS General cutting of soft materials 95B2104 10 63.00<br />

230x1.7x32 NF General cutting of non ferrous materials 95B2105 10 63.00<br />

230x1.7x32 HHA Ductile materials and super alloys 95B2112 10 63.00<br />

230x0.8x32 01 General use and delicate cutting (thin blade) (rubber bonded) 102301 10 130.00<br />

230x1.6x32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 102302 10 130.00<br />

Ø 230 mm for cutters with Ø 22 mm arbor<br />

NEW!<br />

If you have a cutter with 22 mm arbor, we will supply an adapter-ring (#810134) Ø 22 mm to Ø 32 mm<br />

to use the above listed wheels.<br />

Metallographic Cutting<br />

Abrasive Cutters are an integral part of the modern<br />

metallographic laboratory and are preferred over dry<br />

cutting and other more damaging techniques. A heatdamaged<br />

zone can alter the structure of the sample<br />

and is avoided by the use of a suitable cutting fluid.<br />

This cooling helps to prevent sample deformation and<br />

also washes away the swarf; surface roughness is<br />

reduced and wheel life extended. The optimal cut will<br />

allow the specimen to be prepared in a fewer number<br />

of steps and in a shorter time. The abrasive cut is<br />

therefore of fundamental importance to ensure high<br />

quality in the final preparation.<br />

Abrasive cut-off wheels<br />

Abrasive cut-off wheels are frequently classified<br />

according to their degree of hardness. Wheels with a<br />

hard bond wear out more slowly, have a higher life<br />

and thus are mainly used for softer materials. Wheels<br />

with a softer bond wear out faster, revealing new<br />

sharp abrasives and are recommended for cutting<br />

harder materials.<br />

SECTIONING<br />

11


12<br />

2.1. 2. Abrasive Cut-off Wheels Ø 250 mm<br />

Ø 250 mm and Ø 254 mm for Cuto 20, AbrasiMet, AbrasiMatic etc<br />

254x1.5x32 09P Steel and ferrous materials HRC 60 and above (resin bonded) 102509P 10 84.00<br />

254x1.5x32 10P Steel and ferrous materials, medium hard (resin bonded) 102510P 10 84.00<br />

254x1.5x32 11P Steel and ferrous materials, soft to medium hard (resin bonded) 102511P 10 84.00<br />

254x1.5x32 12P Very soft steel, non-ferrous materials, plastics (resin bonded) 102512P 10 84.00<br />

254x1.5x32 07P Titanium and Ti-alloys, Zirconium and Zr-alloys 102507P 10 104.00<br />

254x1.5x32 08P High speed steel, stainless steel, carburised steel (resin bonded) 102508P 10 103.00<br />

250x1.8x32 HHH Extremely hard ferrous materials and steel HRC > 60 95B2201 10 70.00<br />

250x1.8x32 HH Hard ferrous materials and steel HRC 50-60 95B2202 10 70.00<br />

250x1.8x32 H Ferrous materials and steel HRC 35-50 95B2203 10 70.00<br />

250x1.8x32 FS General cutting of soft materials 95B2204 10 70.00<br />

250x1.8x32 NF General cutting of non ferrous materials 95B2205 10 70.00<br />

250x1.8x32 HHA Ductile and tough materials, super alloys 95B2212 10 70.00<br />

254x1.0x32 01 General use and delicate cutting (thin blade) (rubber bonded) 102501 10 138.00<br />

254x1.6x32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 102502 10 138.00<br />

2.1. 3. Abrasive Cut-off Wheels Ø 300 mm<br />

Ø 300 mm and Ø 305 mm for AbrasiMatic 300, PowerMet 1000, Cuto 35 etc.<br />

305x2.0x32 09P Steel and ferrous materials HRC 60 and above (resin bonded) 103009P 10 113.00<br />

305x2.0x32 10P Steel and ferrous materials, medium hard (resin bonded) 103010P 10 113.00<br />

305x2.0x32 11P Steel and ferrous materials, soft to medium hard (resin bonded) 103011P 10 113.00<br />

305x2.0x32 12P Very soft steel, non-ferrous materials, plastics (resin bonded) 103011P 10 113.00<br />

305x2.0x32 07P Titanium and Ti-alloys, Zirconium and Zr-alloys 103007P 10 143.00<br />

305x2.0x32 08P High speed steel, stainless steel, carburised steel (resin bonded) 103008P 10 134.00<br />

300x1.8x32 HHH Extremely hard ferrous materials and steel HRC > 60 95B2301 10 85.00<br />

300x1.8x32 HH Hard ferrous materials and steel HRC 50-60 95B2302 10 85.00<br />

300x1.8x32 H Ferrous materials and steel HRC 35-50 95B2303 10 85.00<br />

300x1.8x32 FS General cutting of soft materials 95B2304 10 85.00<br />

300x1.8x32 NF General cutting of non ferrous materials 95B2305 10 85.00<br />

300x1.8x32 HHA Ductile and tough materials and super alloys 95B2312 10 85.00<br />

305x1.0x32 01 General use and delicate cutting (thin blade) (rubber bonded) 103001 10 156.00<br />

305x1.6x32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 103002 10 156.00<br />

Metallographic Cutting (continued)<br />

Cutting with abrasive cut-off wheels<br />

Abrasive cut-off wheels come in two bonding materials:<br />

resin bond and rubber bond. Resin-bonded abrasive<br />

wheels are used with most materials. The hardness of the<br />

bonding agent depends on the material being cut. The<br />

rubber-bonded wheels are characterised by a particularly<br />

thin cut and no-burn sectioning.<br />

The sample must be firmly and evenly clamped, in order<br />

to prevent breaking the wheel and damage to the<br />

sample. The cutting force should be applied with care and<br />

in relation to the material. The table on the next page<br />

highlights the main problems that can occur during the<br />

cutting process, and the actions required to remedy<br />

these.<br />

Diamond and Boron Nitride (CBN)<br />

Cut-Off blades<br />

As the development and use of modern engineering<br />

materials increases, so does the demands placed on the<br />

technology required to prepare these materials for<br />

NEW!<br />

NEW!<br />

analysis. Diamond and CBN (boron nitride) abrasive<br />

wheels are able to section through hard metals,<br />

composite materials, plastics, glass and mineral fibres,<br />

ceramic(s), glass or bone without any problem. Whether a<br />

diamond or a boron nitride disc is to be used, depends<br />

essentially on the hardness or brittleness of the sample<br />

material.<br />

Following is a general guideline:<br />

Metal bonded diamond discs:<br />

Aggressive sectioning of metals, general sectioning of<br />

composites materials with hard phases, PCB’s, ceramic<br />

coatings, glass and electronic packages<br />

Resin bonded diamond discs:<br />

Hard metals, tungsten carbide, gentle cutting of hard<br />

brittle materials (ceramic(s), glass etc.)<br />

CBN discs:<br />

Hard ductile materials (highly alloyed steel, cobalt and<br />

nickel based alloys, lead alloys)


2.1. 4. Abrasive Cut-off Wheels Ø 350 mm<br />

Ø 350 mm and Ø 356 mm for PowerMet 2000, PowerMet 3000 etc<br />

356x2.5x32 09P Steel and ferrous materials, HRC 60 and above (resin bonded) 103509P 10 146.00<br />

356x2.5x32 10P Steel and ferrous materials, medium hard (resin bonded) 103510P 10 146.00<br />

356x2.5x32 11P Steel and ferrous materials, soft to medium hard (resin bonded) 103511P 10 146.00<br />

356x2.5x32 07P Titanium and Ti-alloys, Zirconium and Zr-alloys 103507P 10 180.00<br />

356x2.5x32 08P High speed steel, stainless steel, carburised steel (resin bonded) 103508P 10 175.00<br />

350x2.3x32 HHH Extremely hard ferrous materials and steel HRC > 60 95B2401 10 128.00<br />

350x2.3x32 HH Hard ferrous materials and steel HRC 50-60 95B2402 10 128.00<br />

350x2.3x32 H Ferrous materials and steel HRC 35-50 95B2403 10 128.00<br />

350x2.3x32 FS General cutting of soft materials 95B2404 10 128.00<br />

350x2.3x32 NF General cutting of non ferrous materials 95B2405 10 128.00<br />

350x2.3x32 HHA Ductile materials and super-alloys 95B2412 10 128.00<br />

356x1.6x32 01 General use and delicate cutting (thin blade) (rubber bonded) 103501 10 219.00<br />

356x2.7x32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 103502 10 219.00<br />

2.1. 5. Abrasive Cut-off Wheels Ø 400 mm<br />

Ø 400 mm for PowerMet 5000, Cuto 75A etc.<br />

400x3.0x32 09P Steel and ferrous materials HRC 60 and above (resin bonded) 104009P 10 204.00<br />

400x3.0x32 10P General use, medium hard steel, non-ferrous materials (resin bonded) 104010P 10 204.00<br />

2.2. AcuThin Cut-Off Wheels<br />

<strong>Buehler</strong>'s AcuThin Cut-off Wheels have been formulated for fast sectioning of small, delicate specimens, as well as large<br />

sturdy specimens. These blades give the user a versatile cutting option that proves effective over a variety of specimen types.<br />

AcuThin Series, fine grained alumina extra-thin cut-off wheels<br />

229x0.64x32 R/Al2O3 for material >HRC45 10-4160-010 10 168.00<br />

229x0.64x32 R/Al2O3 for material HRC45 10-4260-010 10 178.00<br />

254x0.76x32 R/Al2O3 for material HRC45 10-4360-010 10 186.00<br />

305x0.81x32 R/Al2O3 for material


14<br />

2.3. Delta Orbital Cut-off Wheels, Ø 305 mm to 455 mm<br />

Delta Orbital Abrasive Cut-off Wheels are specially designed to maximize the technological advantages of the Delta Orbital<br />

Cutters. This family of wheels will produce minimal deformation without sacrificing efficient cutting rates. These wheels are<br />

formulated to give no burn, minimal deformation and a fast cut.<br />

Ø 305 mm (12") Orbital Cut-Off Wheels<br />

305x2.7x32 Tool steels HRC 60 & above, carburised steels (RR/Al2O3) 12-4410-010 10 136.00<br />

305x2.7x32 Medium hard steel HRC 35-50 (RR/ Al2O3) 12-4416-010 10 136.00<br />

305x2.7x32 Soft or annealed steel HRC 15-35, HRB 46-90 (RR/ Al2O3) 12-4420-010 10 136.00<br />

305x2.7x32 Medium hard non-ferrous materials, titanium, zirconium (R/SiC) 12-4445-010 10 136.00<br />

305x2.7x32 Soft non-ferrous materials, aluminium, brass, etc (R/SiC) 12-4450-010 10 136.00<br />

305x1.4x32 Super alloys (R/Al2O3) 12-4405-010 10 136.00<br />

Ø 356 mm (14") Orbital Cut-Off Wheels<br />

356x2.7x32 Tool steels HRC60 & above, carburised steels (RR/Al2O3) 12-4310-010 10 173.00<br />

356x2.7x32 Medium hard steel HRC35-50 (RR/Al2O3) 12-4316-010 10 173.00<br />

356x2.7x32 Soft or annealed steel HRC15-35, HRB46-90 (RR/Al2O3) 12-4320-010 10 173.00<br />

356x1.6x32 Super alloys (R/Al2O3) 12-4305-010 10 173.00<br />

Ø 403 mm (16") Orbital Cut-Off Wheels<br />

403x3.0x32 Tool steels HRC 60 & above, carburised steels (RR/Al2O3) 12-5610-010 10 219.00<br />

403x3.0x32 Hard steel HRC 50 (RR/Al2O3) 12-5612-010 10 219.00<br />

403x3.0x32 Medium hard steel HRC 35-50 (RR/Al2O3) 12-5616-010 10 219.00<br />

403x3.0x32 Soft or annealed steel HRC 15-35, HRB 46-90 (RR/Al2O3) 12-5620-010 10 219.00<br />

403x3.0x32 Medium hard non-ferrous materials, titanium, zirconium(R/SiC) 12-5645-010 10 219.00<br />

403x3.0x32 Soft non-ferrous materials, aluminium, brass, etc (R/SiC) 12-5650-010 10 219.00<br />

403x1.9x32 Super alloys (R/Al2O3) 12-5605-010 10 219.00<br />

Ø 455 mm (18") Orbital Cut-Off Wheels<br />

455x3.8x32 Tool steels HRC 60 & above, carburised steels (RR/Al2O3) 12-5810-010 10 267.00<br />

455x3.8x32 Hard steel HRC 50 (RR/Al2O3) 12-5812-010 10 267.00<br />

455x3.8x32 Medium hard steel HRC 35-50 (RR/Al2O3) 12-5816-010 10 267.00<br />

455x3.8x32 Soft or annealed steel HRC 15-35, HRB 46-90 (RR/Al2O3) 12-5820-010 10 267.00<br />

455x3.8x32 Medium hard non-ferrous materials, titanium, zirconium(R/SiC) 12-5845-010 10 267.00<br />

455x3.8x32 Soft non-ferrous materials, aluminium, brass, etc (R/SiC) 12-5850-010 10 267.00<br />

455x2.4x32 Super alloys (R/Al2O3) 12-5805-010 10 267.00<br />

(RR = rubber resin, R = rubber)<br />

Advantages of Orbital Cutting<br />

Chop Cutter using Orbital Technology. Orbital cutting<br />

technology offers advantages in comparison to the<br />

traditional chop cut in that the contact area between<br />

abrasive wheel and the sample is kept as small as possible<br />

(MACC = Minimal Area of Contact Cutting). This is<br />

achieved by the eccentric rotation of the wheel. Thus the<br />

wheel continuously changes its position in relation to the<br />

cut and has only a small point of contact with the sample.<br />

With the orbital cutting technology you achieve fast and<br />

deformation-free cuts, and can cut large samples and/or<br />

samples that are difficult to cut with the<br />

normal chop cut. Another advantage with orbital cutting<br />

technology is the cooling agent can flow directly into the<br />

cutting area, increasing the cooling efficiency and<br />

preventing unwanted overheating.


2.4. Diamond and CBN Cut-off Blades, Ø 200 mm to 450 mm<br />

Ø 200 mm or 230 mm for Cuto 10, SamplMet etc<br />

200x1.2x32 Diamond, resin bonded, general use 11-4608E 1 356.00<br />

200x1.2x32 Diamond, resin bonded, hard metals 11-4808E 1 368.00<br />

230x1.2x32 Diamond, bronze bonded, ceramics and petrographic samples 11-4709E 1 421.00<br />

200x1.3x32 CBN, hardened steel > 55 HRC and general use 102050 1 363.00<br />

Ø 250 mm for Cuto 20, AbrasiMet, AbrasiMatic etc<br />

250x1.3x32 Diamond, resin bonded general use 11-4610 1 521.00<br />

250x1.2x32 Diamond, bronze bonded, ceramics and petrographic samples 11-4710E 1 441.00<br />

250x1.2x32 Diamond, resin bonded, hard metals 11-4810E 1 527.00<br />

250x1.25x32 Diamond, large grain size, special for plastics and polymers 102557 1 448.00<br />

250x1.2x32 CBN, hardened steel > 55 HRC and general use 102551 1 539.00<br />

Ø 300 mm for PowerMet 1000, Cuto 35 etc<br />

300x1.4x32 Diamond, resin bonded, hard metals and general use 103056 1 759.00<br />

300x2.2x32 Diamond, bronze bonded, ceramics and petrographic samples 103053 1 486.00<br />

300x1.9x32 CBN, hardened steel > 55 HRC and general use 103051 1 671.00<br />

Ø 350 mm for PowerMet 2000, PowerMet 3000, Delta-Cutter, Cuto 75A etc<br />

350x1.5x32 Diamond, resin bonded, hard metals and general use 11-4814E 1 819.00<br />

350x1.5x32 Diamond, bronze bonded, ceramics and petrographic samples 11-4714E 1 651.00<br />

350x2.0x32 CBN, hardened steel > 55 HRC and general use 103551 1 906.00<br />

Ø 400 mm for Delta-Cutter, Cuto 75A etc<br />

400x2.0x32 Diamond, resin bonded, hard metals and general use 104056 1 995.00<br />

400x1.7x32 CBN, hardened steel > 55 HRC and general use 10 40 50 1 1339.00<br />

Ø 450 mm for Delta 2319 etc<br />

450x2.0x32 Diamond, resin bonded, hard metals and general use 104556 1 1147.00<br />

2.5. Diamond Cut-off Blades for Lapro Slab Saw and <strong>Buehler</strong> TrimSaws<br />

Ø 152 mm and 254 mm for <strong>Buehler</strong>TrimSaw<br />

152x1.02x15.9 TrimSaw diamond cut-off blade 6" 11-10050 1 119.00<br />

254x1.52x15.9 TrimSaw diamond cut-off blade 10" 11-10051 1 186.00<br />

Ø 457 mm and 609 mm for Lapro Slab Saw<br />

457x1.6x19 Lapro diamond cut-off blade 18" 11-10015 1 366.00<br />

609x1.9x25.4 Lapro diamond cut-off blade 24" 11-10016 1 508.00<br />

Trim Saw 6“<br />

Trim Saw 10“<br />

Lapro 24“<br />

SECTIONING<br />

15


16<br />

2.6. Sectioning Accessories<br />

Cutting fluid anti-corrosive. For Abrasive Cutters and Precision Cutters<br />

Cool 2 Coolant + corrosion protective (1:30) 109011 1 L 22.00<br />

Cool 2 Coolant + corrosion protective (1:30) 109012 10 L 171.00<br />

Cutting fluid anti-corrosive. For IsoMet Low Speed Saw<br />

IsoCut Fluid* Cutting fluid, oil-based 11-1193-032 950 mL 29.30<br />

IsoCut Fluid* Cutting fluid, oil-based 11-1193-128 3.8 L 83.00<br />

* Only to be used with low speed IsoMet saws.<br />

Paste to keep transparent windows in cutters clear<br />

Glossy Clear-paste 109003 60 mL 12.80<br />

Cleaner for recirculation systems<br />

ReciClean cleaner 109004 5 kg 114.00<br />

Additive for coolants when cutting copper and its alloys<br />

AddiCool prevents galvanic corrosion 109006 1 L 39.00<br />

Dressing Sticks for Diamond- and CBN-Blades<br />

To maximize the cutting efficiency of the <strong>Buehler</strong> Diamond Wafering Blades, proper dressing of the blade is required.<br />

<strong>Buehler</strong>’s Dressing Sticks are formulated to have the proper texture and composition to quickly restore wafering blade<br />

cutting efficiency. When dressing <strong>Buehler</strong> Wafering Blades, use the dressing stick with the same series classification as on<br />

the blade.<br />

Dressing Stick Series 30, 20 and 15 25.4x12.7x76 mm 11-2490 1 20.20<br />

Dressing Stick Series 10 and 5 25.4x12.7x76 mm 11-2495 1 22.60<br />

Dressing Stick Series 30, 20, 15 and IsoCut 12.7x12.7x76 mm 11-1190 1 12.60<br />

Dressing Stick Series 10 and 5 12.7x12.7x76 mm 11-1290 1 23.90<br />

Dressing Stick for Abrasive Cutter’s Wheels 25.4x25.4x76 mm 10-4000 1 16.00<br />

Chuck Padding<br />

Chuck Padding for IsoMet Chucks 25.4x152 mm 11-2496 1 37.50<br />

2.7. Accessories for PetroThin<br />

Cut-off blades for PetroThin<br />

ContinuousRim Diamond cut-off blade 203x1.1x25.4 mm 11-4278 1 872.00<br />

ContinuousRim CBN cut-off blade 203x1.1x25.4 mm 11-4280 1 925.00<br />

Grinding Cups for PetroThin<br />

Diamond Cup Grinding Wheel 203x6.4x25.4 mm 40-4508 1 1,337.00<br />

CBN Cup Grinding Wheel 203x6.4x25.4 mm 40-4512 1 1,396.00<br />

Dressing Sticks<br />

Dressing Stick, rough for Diamond and CBN 25.4x25.4x152 mm 15-6190 1 20.20<br />

Dressing Stick, fine for Diamond and CBN 12.7x12.7x102 mm 40-4510 1 21.60


3. Compression Mounting<br />

Overview Compression Mounting<br />

Designation Material Properties Application<br />

PhenoCure<br />

black, red, green<br />

Epovit<br />

EpoMet<br />

TransOptic<br />

KonductoMet<br />

ProbeMet<br />

PreMolds<br />

Phenolic mounting compound<br />

with wood flour filler<br />

Thermosetting<br />

Epoxy mounting compound<br />

with filler (glass and mineral<br />

materials) Thermosetting<br />

Epoxy mounting compound<br />

with filler<br />

(mineral)<br />

Thermosetting<br />

fine grained<br />

Thermoplastic<br />

Phenolic mounting compound<br />

Filler: Graphite<br />

Thermosetting<br />

Epoxy mounting compound<br />

Filler: Copper<br />

Thermosetting<br />

Phenolic mounting compound<br />

with wood flour filler<br />

Thermosetting<br />

black/red/green<br />

Small contraction,<br />

Medium hardness<br />

black<br />

Very low contraction<br />

High Hardness<br />

black<br />

No contraction<br />

High Hardness<br />

Transparent<br />

Average hardness<br />

black<br />

Conductive<br />

Copper Colour<br />

Conductive<br />

black<br />

Small contraction<br />

Average hardness<br />

Routine work<br />

Recognition of samples with<br />

colour coded identification<br />

Edge investigations<br />

Embedding hard materials flatness<br />

Edge investigations<br />

Embedding hard materials flatness<br />

Transparent Embedding<br />

Targeted preparation<br />

Embedding sensitive samples<br />

SEM-applications<br />

SEM-applications,<br />

Electrolytic polishing<br />

Routine work<br />

Recognition of samples with<br />

identification colours<br />

Selection Criteria for Compression Moulding<br />

Product Transparency Shore D Edge Retention Shrinkage Cycle Time<br />

PhenoCure B/R/G � 88 � Some, small < 10 min<br />

Epovit � 94 �� Negligible < 10 min<br />

EpoMet � 96 ��� None < 10 min<br />

Diallyl Phthalate � 91 �� Negligible < 10 min<br />

TransOptic ��� 80 � Some, small < 20 min<br />

KonductoMet I � 88 � Some, small < 10 min<br />

ProbeMet � 94 ��� None < 10 min<br />

PreMolds � 88 � Some, small < 10 min<br />

Compression Mounting<br />

��� Very Good �� Good � Average � Not suitable<br />

During compression mounting the sample is embedded<br />

under temperature and pressure. One advantage of<br />

compression mounting is in the very high hardness of our<br />

thermosetting polymers, which is only achievable with speical<br />

cold mounting materials. A further advantage is the ease of<br />

handling. With all hot compression mounts, cooling the<br />

sample under pressure is recommended, and is essential with<br />

thermoplastics in order to prevent the "cotton ball" effect.<br />

<strong>Buehler</strong> mounting presses are designed with an efficient<br />

linear cooling cycle. With the hot compression mounts, we<br />

differentiate between thermosetting polymers and<br />

thermoplastics:<br />

Thermosetting polymers are powders, and fuse under<br />

simultaneous pressure and heating. Fillers can improve<br />

hardness and shrinkage. Different powder sizes affect the<br />

flow characteristics. For ease of use and rapid handling, the<br />

PhenoCure phenolic compound is available in a tablet form<br />

called Premoulds. They are suitable to mount samples not<br />

sensitive to pressure. Premoulds are handy and shorten the<br />

embedding cycle.<br />

Thermoplastics are acrylic mounting materials that melt<br />

when heated, then polymerise when cooled under pressure,<br />

therefore requiring longer cooling times. Thermoplastics,<br />

unlike thermosetting polymers, can be melted after<br />

hardening. Thermoplastic curing is reversible and the mount<br />

can be melted again at any time. They are very suitable as<br />

embedding compounds for pressure-sensitive samples. Here<br />

the acrylic powder is melted without pressure and then<br />

subjected to pressure when the final temperature is reached<br />

and during cooling.<br />

MOUNTING<br />

17


18<br />

3.1. Compression Mounting Compounds<br />

Thermosetting: Phenolic hot mounting compound with wood flour filler, medium hardness, general use<br />

PhenoCure (Bakelite) black 112031 3.0 kg 28.20<br />

PhenoCure (Bakelite) black 112034 10.0 kg 71.00<br />

PhenoCure (Bakelite) black 112007 25.0 kg 122.00<br />

PhenoCure (Bakelite) R red 112032 3.0 kg 33.10<br />

PhenoCure (Bakelite) R red 112035 10.0 kg 78.00<br />

PhenoCure (Bakelite) R red 112008 25.0 kg 156.00<br />

PhenoCure (Bakelite) G green 112033 3.0 kg 33.10<br />

PhenoCure (Bakelite) G green 112036 10.0 kg 78.00<br />

PhenoCure (Bakelite) G green 112009 25.0 kg 156.00<br />

Thermosetting: Epoxy hot mounting compound, high hardness, good edge retention,<br />

filler: glass fibres and mineral<br />

Epovit black 112013 3.0 kg 94.00<br />

Epovit black 112017 10.0 kg 267.00<br />

Epovit black 112019 25.0 kg 466.00<br />

Thermosetting: Epoxy hot mounting compound, high hardness, good edge retention, filler: mineral<br />

EpoMet G black regular grainsize 20-3380-064 1.84 kg 79.00<br />

EpoMet G black regular grainsize 20-3380-160 4.45 kg 181.00<br />

EpoMet F black fine grained! 20-3381-070 1.84 kg 79.00<br />

EpoMet F black fine grained! 20-3381-160 4.45 kg 181.00<br />

Thermosetting: Diallyl Phthalate hot mounting compound, high hardness, good edge retention, with filler<br />

Diallyl Phthalate blue mineral filler 20-3330-080 2.3 kg 92.00<br />

Diallyl Phthalate blue short-glass fiber 20-3340-080 2.3 kg 99.00<br />

Thermoplastic: Acrylic hot mounting compound for transparent mounting<br />

TransOptic transparent 20-3400-080 2.3 kg 62.00<br />

Thermosetting: conductive for SEM-analysis, fine grained Epoxy Hot mounting compound<br />

filled with copper, high hardness, good edge retention<br />

ProbeMet copper colour 20-3385-064 1.84 kg 99.00<br />

Thermosetting: conductive Phenolic for SEM-analysis, filler: graphite<br />

KonductoMet black 20-3375-016 0.45 kg 35.90<br />

KonductoMet black 20-3375-400 11.25 kg 658.00<br />

3.2. PreMolds<br />

Thermosetting-Premolds: Phenolic Hot mounting compound with wood flour filler, medium hardness,<br />

for faster embedding<br />

PreMolds black 25.4 mm, 1" 20-3111-501 500 84.00<br />

PreMolds black 31.8 mm, 1 ¼" 20-3112-501 500 104.00<br />

PreMolds black 38.1 mm, 1½" 20-3113-501 500 126.00<br />

PreMolds black 50.8 mm, 2" 20-10090 500 202.00<br />

Recommended Parameters for Hot Mounting Compounds<br />

25 mm (1") 30 mm (1¼") 40 mm (1½") 50 mm (2")<br />

Material Temperature Pressure Heat/Cool Heat/Cool Heat/Cool Heat/Cool<br />

PhenoCure 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 2 / 3.5 min<br />

EpoMet / Epovit 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 2 / 3.5 min<br />

KonductoMet 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 2 / 3.5 min<br />

ProbeMet 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 2 / 3.5 min<br />

Diallyl Phthalate 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 3 / 3.5 min<br />

TransOptic 180 °C 275 bar 6 / 11 min 6 / 11 min 7 / 11 min 8 / 11 min<br />

The indicated values are reference values for SimpliMet 1000 & 3000; for the SimpliMet 2000 an additional pre-heat time of<br />

seven minutes is added to the HEAT time; the settings can deviate from proposed parameters.


4. Castable (Cold) Mounting Compounds<br />

Overview Castable Mounting Compounds<br />

Designation Material Colour<br />

VariDur 10<br />

Powder & hardener<br />

VariDur 200<br />

Powder & hardener<br />

VariKleer<br />

Powder & hardener<br />

VariDur 3000<br />

Powder & hardener<br />

SamplKwick<br />

Powder & hardener<br />

VariKwick<br />

Powder & hardener<br />

EpoxiCure<br />

Resin & hardener<br />

EpoKwick<br />

Resin & hardener<br />

EpoHeat<br />

Resin & hardener<br />

EpoThin<br />

Resin & hardener<br />

EpoColor<br />

Resin & hardener<br />

4.1. Acrylics<br />

Acrylic<br />

Acrylic<br />

with Filler<br />

Acrylic<br />

Acrylic +<br />

Styrene<br />

Acrylic<br />

Semi transparent<br />

low odour<br />

Opaque (blue)<br />

low odour<br />

Crystal clear<br />

under pressure<br />

Light blue opaque<br />

Semi transparent<br />

low odour<br />

Acrylic Blue<br />

Epoxide Transparent<br />

Epoxide Transparent<br />

Epoxide<br />

Transparent<br />

golden<br />

Epoxide Transparent<br />

Epoxide Red<br />

Acrylic, fast curing, curing time 8 min, reduced odour<br />

Curing<br />

max. Temp.<br />

8 min<br />

max. 100°C<br />

8 min<br />

max. 100°C<br />

5-15 min<br />

max. 100°C<br />

20-25 min<br />

max. 90°C<br />

5-8 min<br />

max. 80°C<br />

5 min<br />

max. 85°C<br />

6 h<br />

max. 28°C<br />

30-45 min<br />

max. 85°C<br />

90 min @ 55°C<br />

max. 145°C<br />

9 h<br />

max. 27°C<br />

90 min<br />

max. 80°C<br />

Shore D<br />

Hardness<br />

Viscosity Shrinkage<br />

High Small<br />

High Small<br />

84 Medium Small<br />

90 Medium None<br />

80 High Medium<br />

82<br />

82<br />

Medium Medium<br />

Mediumlow <br />

Mediumlow<br />

Small<br />

Small<br />

85 Very low Very small<br />

78 Very low Very small<br />

82<br />

Mediumlow<br />

Very small<br />

VariDur 10 Kit with 1 kg powder / 500 mL hardener 111037 1 Set 75.00<br />

VariDur 10 Powder, semi transparent 111027 1 kg 52.00<br />

VariDur Hardener 111029 500 mL 24.00<br />

VariDur 200 Kit with 1 kg powder / 500 mL hardener 111039 1 Set 75.00<br />

VariDur 200 Powder with filler, blue opaque 111030 1 kg 52.00<br />

VariDur Hardener 111029 500 mL 24.00<br />

VariDur 10 Large size, semi transparent, powder 111031 10 kg 443.00<br />

VariDur 200 Large size, blue opaque, powder with filler 111034 10 kg 443.00<br />

VariDur Large size, hardener 111033 5 x 1 L 221.00<br />

VariDur 3000, light blue opaque, acrylic + styrene, shrink-free, hard, curing time approx. 20 min<br />

VariDur 3000 Kit with 1 kg powder / 500 mL hardener 20-3580 1 Set 77.00<br />

VariDur 3000 Powder, light blue opaque 20-3581 1 kg 47.80<br />

VariDur 3000 Hardener 20-3582 500 mL 28.50<br />

VariDur 3000 Large size, powder, light blue opaque 20-3583 10 kg 408.00<br />

VariDur 3000 Large size, hardener 20-3584 5 x 1 L 222.00<br />

Acrylic, fast curing, curing time 5 - 15 min<br />

VariKleer* Kit with 1 kg powder / 500 mL hardener 20-3590 1 Set 61.00<br />

VariKleer* Powder 20-3591 1 kg 41.10<br />

VariKleer* Liquid 20-3592 500 mL 19.90<br />

VariKleer* Powder 20-3591-002 2 x 1 kg 80.00<br />

VariKleer* Liquid 20-3592-001 1 L 38.90<br />

VariKleer* Large size, powder 20-3591-010 10 kg 379.00<br />

VariKleer* Large size, liquid 20-3592-005 5 x 1 L 183.00<br />

*Transparent when cured under pressure, e.g. with pressure vessel<br />

MOUNTING<br />

19


20<br />

4.1. Acrylics (continued)<br />

VariKwick, very fast curing, curing time approx. 5 min<br />

VariKwick Kit with 1 kg powder / 500 mL hardener 20-3595 1 Set 62.00<br />

VariKwick Powder 20-3596 1 kg 41.90<br />

VariKwick Liquid 20-3597 500 mL 20.50<br />

SamplKwick, acrylic cold mounting compound, fast curing, curing time 5-8 min<br />

SamplKwick Kit with 0.45 kg powder / 0.36 L hardener 20-3560 1 Pk 70.00<br />

SamplKwick Powder 20-3562 450 g 57.00<br />

SamplKwick Hardener 20-3564 360 mL 21.70<br />

SamplKwick Powder 20-3566 2.3 kg 227.00<br />

SamplKwick Hardener 20-3568 1.9 L 70.00<br />

SamplKwick Powder 20-3562-025 11.5 kg 879.00<br />

SamplKwick Hardener 20-3564-320 9.6 L 249.00<br />

SamplKwick Powder 20-3562-100 45 kg 3,228.00<br />

SamplKwick Hardener 20-3564-640 19.2 L 470.00<br />

4.2. Epoxies<br />

EpoxiCure, low shrinkage, low heating during curing, curing time 6 h<br />

EpoxiCure Resin 20-8130-032 950 mL 48.40<br />

EpoxiCure Hardener 20-8132-008 240 mL 28.30<br />

EpoxiCure Resin 20-8130-128 3.8 L 118.00<br />

EpoxiCure Hardener 20-8132-032 950 mL 56.00<br />

EpoxiCure NC, low shrinkage, low heating during curing, curing time 5 h<br />

EpoxiCure NC Resin 20-8150-032 950 mL 39.60<br />

EpoxiCure NC Hardener 20-8152-008 240 mL 29.00<br />

EpoHeat, excellent clarity (golden colour), ultra-low viscosity, very low shrinkage,<br />

curing time approx. 90 min at 55° C<br />

EpoHeat Resin 20-8120-032 950 ml 76.00<br />

EpoHeat Hardener 20-8122-016 470 ml 43.30<br />

EpoThin, very low viscosity epoxy, no heating during curing process, very low shrinkage,<br />

curing time 9 h<br />

EpoThin Resin 20-8140-032 950 mL 74.00<br />

EpoThin Hardener 20-8142-016 470 mL 41.80<br />

EpoThin Resin 20-8140-128 3.8 L 202.00<br />

EpoThin Hardener 20-8142-032 950 mL 47.40<br />

EpoKwick, fast curing epoxy cold mounting compound, curing time 30-45 min<br />

EpoKwick Kit complete 950 mL resin / 240 mL hardener 20-8128 1 Pk 137.00<br />

EpoKwick Kit 3.8 L resin / 950 mL hardener 20-8129 1 Pk 221.00<br />

EpoKwick Resin 20-8136-128 3.8 L 161.00<br />

EpoKwick Hardener 20-8138-032 950 mL 102.00<br />

EpoColor, red pigmented epoxy cold mounting compound, low shrinkage, curing time 90 min<br />

suitable for highlighting cracks and pores in darkfield or crossed polars illumination<br />

EpoColor Resin 20-8143-032 950 mL 102.00<br />

EpoColor Hardener 20-8144-008 240 mL 33.00<br />

Epoxy cold mounting compounds are useful for vacuum impregnation<br />

of porous materials. Ideal are EpoThin and EpoHeat.


4. Castable (Cold) Mounting Compounds (continued)<br />

Selection Criteria for Cold Mounting Compounds<br />

Product Curing Time Transparency<br />

VariDur 10 < 10 min<br />

Semi<br />

transparent<br />

Vacuum<br />

Impregnation<br />

Edge<br />

Retention<br />

Specific Applications<br />

� Routine<br />

VariDur 200 < 10 min � � �� Routine<br />

VariDur 3000 10 min � � ��� Edge investigation<br />

VariKleer < 10 min Transparent* � PCB<br />

SamplKwick < 10 min<br />

Semi<br />

transparent<br />

VariKwick 5 min � �<br />

� PCB<br />

EpoxiCure < 8 h Transparent � � < HV400<br />

EpoxiCure NC < 5 h Transparent � � < HV400<br />

EpoKwick < 2 h Transparent � � < HV400 Quick cure<br />

EpoHeat < 2 h @ 55° C Transparent ��� � < HV400 Quick cure<br />

EpoThin < 9 h Transparent ��� � < HV400 Petrography<br />

EpoColor < 2 h � � � < HV400<br />

Cold Mounting<br />

Pressure vessel<br />

Cast N‘ Vac<br />

Cast N‘ Vac 1000<br />

* in combination with compression hardening in a pressure pot<br />

��� Very Good �� Good � Average � Not suitable<br />

Colour contrast of pores<br />

& cracks in DF<br />

The main advantage of cold mounting is the ability to mount specimens of irregular<br />

shape and size. It is often favoured for embedding individual samples, when the<br />

acquisition of a mounting press is not economically justifiable. Conversely, it is<br />

helpful for mounting large numbers of samples as quickly as possible.<br />

Cold mounting products fall into one of three categories: acrylics, polyesters and<br />

epoxies. They may consist of two or more components that need to be mixed<br />

together to make a solid cured specimen. Epoxide compounds exhibit the lowest<br />

contraction. The long curing time gives outstanding edge retention and very low<br />

shrinkage, and is chemically resistant. Acrylics have a short curing time and have a<br />

small amount of contraction that can be improved with fillers and curing under<br />

pressure in a pressure vessel. With polyester resins the curing times are relatively<br />

short, but often produce a poor quality mount and are only used due to low cost.<br />

After mixing the components, the hardening process takes place via an exothermic<br />

reaction. During curing, particularly with acrylics, this hardening process can generate<br />

over 80°C, and one must be careful when working with temperature-sensitive<br />

materials, e.g. plastics, where the structure of the sample can be affected.<br />

Vacuum Impregnation:<br />

Porous materials, e.g. ceramic(s) or sprayed coatings should be vacuum impregnated<br />

with epoxy resin prior to sectioning. The porous or friable ceramic is strengthened<br />

and protected by the epoxy resin. Cavities, pores and cracks that are open to the<br />

surface are filled with the embedding material. For high contrast definition of pores<br />

and cracks, we offer Epo-Color resin which, under dark field lighting, appears a vivid<br />

red colour and thus makes the interpretation of the structure easier.<br />

MOUNTING<br />

21


22<br />

4.3. Castable (Cold) Mounting Moulds<br />

Mounting Moulds for castable (cold) resins, polyethylene, reusable<br />

SamplKup Ø 25 mm blue 20-9177 12 26.40<br />

SamplKup Ø 30 mm blue 20-9179 12 26.40<br />

SamplKup Ø 40 mm blue 20-9182 12 26.40<br />

SamplKup Ø 50 mm blue 20-9183 12 26.40<br />

SamplKup Ø 1" (25,4 mm) blue 20-9178 12 26.40<br />

SamplKup Ø 1¼" (31.8 mm) blue 20-8180 12 26.40<br />

SamplKup Ø 1½" (38.2 mm) blue 20-9181 12 26.40<br />

SamplKup Ø 2" (50,8 mm) blue 20-9184 12 26.40<br />

Mounting Moulds for castable (cold) resins, silicon rubber, reusable<br />

Mounting Mould Ø 25 mm, height 23 mm blue 113001 1 7.00<br />

Mounting Mould Ø 30 mm, height 25 mm blue 113002 1 7.40<br />

Mounting Mould Ø 32 mm, height 25 mm blue 113003 1 7.40<br />

Mounting Mould Ø 38 mm, height 25 mm blue 113004 1 8.00<br />

Mounting Mould Ø 40 mm, height 30 mm blue 113005 1 8.00<br />

Mounting Mould Ø 50 mm, height 30 mm blue 113006 1 12.80<br />

Mounting Mould Ø 60 mm, height 35 mm blue 113007 1 13.80<br />

Mounting Mould 55x30x22 mm (WxDxH) blue 113010 1 11.60<br />

Mounting Mould 70x40x22 mm (WxDxH) blue 113011 1 14.80<br />

Mounting Mould 100x50x22 mm (WxDxH) blue 113012 1 26.60<br />

Flexible EPDM Mounting Cups, reusable<br />

Mounting Mould Ø 1" (25.4 mm), height 20 mm blue 20-8181 5 42.50<br />

Mounting Mould Ø 1¼" (31.8 mm), height 20 mm blue 20-8182 5 40.30<br />

Mounting Mould Ø 1½" (38.2 mm), height 20 mm blue 20-8183 5 40.30<br />

Mounting Mould Ø 2" (50.8 mm), height 25 mm blue 20-8184 5 42.50<br />

EPDM Mounting Cup 63x35x46 mm (WxDxH) blue 20-6185 1 18.60<br />

EPDM Mounting Cup 150x100x50 mm (WxDxH) blue 20-6186 1 33.70<br />

EPDM Mounting Cup 150x76x25 mm (WxDxH) blue 20-6187 1 29.90<br />

Plastic ring forms for mounting, single use<br />

Ringforms Ø 1" (25,4 mm) O.D. black 20-8151-100 100 27.30<br />

Ringforms Ø 1¼" (32 mm) O.D. black 20-8152-100 100 29.60<br />

Ringforms Ø 1½" (38 mm) O.D. black 20-8153-100 100 32.00<br />

Ringforms Ø 2" (50,8 mm) O.D. black 20-8154-100 100 36.20<br />

Recessed Plastic Disc for mounting with phenolic ringforms<br />

Recessed Plastic Disc Ø 25 mm I.D. 20-3511-005 5 11.20<br />

Recessed Plastic Disc Ø 1" (25.4 mm) I.D. 20-3521-005 5 11.20<br />

Recessed Plastic Disc Ø 30 mm I.D. 20-3512-005 5 11.20<br />

Recessed Plastic Disc Ø 1¼" (32 mm) I.D. 20-3513-005 5 11.20<br />

Recessed Plastic Disc Ø 1½" (38 mm) I.D. 20-3514-005 5 11.20<br />

Recessed Plastic Disc Ø 40 mm I.D. 20-3515-005 5 11.20<br />

Recessed Plastic Disc Ø 50 mm I.D. 20-3516-005 5 11.20<br />

Recessed Plastic Disc Ø 2" (50,8 mm) I.D. 20-3517-005 5 11.20<br />

Inserts (to be used with ring forms 20-8152-xxx)<br />

Angle Polishing Inserts Ø 29 mm 20-8205-010 10 27.50


4.4. Filler and Contrast Materials for Cold Mounting<br />

Filler (globular oxide ceramic) for hardness increase of the epoxy cold mounting compounds<br />

and better flatness<br />

FlatEdgeFiller 20-8196 0.45 kg 20.30<br />

Conductive Filler (nickel base) for cold mounting compounds (spec. epoxy) to be used for<br />

SEM investigations /electrolytic polishing<br />

ConductiveFiller 20-8500 0.9 kg 82.00<br />

Blue dye for epoxy cold mounting compounds<br />

Epoblue Powder 111068 25 g 9.70<br />

alternative: EpoColor<br />

Dyes for epoxy castable (cold) mounting compounds<br />

Blue Pigment Liquid 20-8501 30 mL 19.40<br />

Black Pigment Liquid 20-8502 30 mL 19.40<br />

Red Pigment Liquid 20-8504 30 mL 19.40<br />

4.5. Accessories for Cold and Hot Mounts<br />

Supporting Aids for Sheets, PCB’s, Threads, etc<br />

UniClip Plastic black 113043 100 23.40<br />

UniClip Plastic red 113068 100 23.40<br />

UniClip Plastic green 113069 100 23.40<br />

UniClip Plastic transparent 20-5100-100 100 36.00<br />

SamplKlip Stainless steel 6 mm wide 20-4000-100 100 33.50<br />

SamplKlip I Plastic 6 mm wide 20-4100-100 100 30.60<br />

Clamp Stainless steel 6 mm wide 113040 100 27.30<br />

MultiClamp Plastic 5 steps, 1 mm distance 113044 100 23.40<br />

MultiClamp Plastic 4 steps, 2 mm distance 113045 100 23.40<br />

MultiClamp Plastic 4 steps, 3 mm distance 113046 100 23.40<br />

General Mounting Accessories<br />

Release Agent Bottle with swab 20-8185-002 30 mL 7.40<br />

Release Agent Refill bottle 20-8185-008 240 mL 22.50<br />

Release Agent Refill bottle 20-8185-016 470 mL 26.60<br />

Release Agent Refill bottle 20-8185-032 950 mL 45.60<br />

Mould Release Powder for mounting cylinders 20-3048 45 g 20.80<br />

Funnel for filling moulding material into press 826006 1 2.80<br />

Silicone spray Mold release 113023 200 mL 12.90<br />

Silicone paste P Mold release 113022 100 g 12.90<br />

Paper cups content: 200 mL with stirrer 113030 50 6.70<br />

Wall holder for mixing cups 11 30 30 113031 1 18.40<br />

Paper cups for vacuum-impregnation unit, waxed, 150 mL 20-8177-100 100 19.20<br />

Stirring Sticks Wooden sticks 113034 100 3.40<br />

Sample Identity Labels 95B140 200 3.80<br />

Epoxi Supply Tubes for Cast N' Vac 20-3520-100 100 22.50<br />

Table Liners (Paper) for Cast N' Vac 1000 20-2845 100 18.60<br />

4.6. Electroless Nickel for Coating<br />

EdgeMet Kit for coating of specimen<br />

EdgeMet-Kit 950 mL solution A + B, 180 mL preclean solution 20-8192 1 Kit 74.00<br />

UniClip SamplKlip SamplKlip I<br />

MOUNTING<br />

23


24<br />

24<br />

MagnoSys Magnetic System<br />

MagnoSys Magnetic System is a magnetic-based<br />

MagnoSys Magnetic System is a magnetic-<br />

system used in conjunction with both abrasive papers and<br />

polishing based system cloths. used MagnoSys in conjunction consists of two with components. both<br />

Its abrasive cost effectiveness papers and and polishing easy handling cloths. renders the<br />

magnetic MagnoSys system consists an ideal of two component components. in your preparation Its<br />

process. cost effectiveness The acquisition and is easy worthwhile handling even renders when you<br />

already the magnetic possess a system number an of ideal platens. component Simply add inthese<br />

thinly designed components to your current platens<br />

your preparation process. The acquisition is<br />

without incurring additional platen costs. You will also<br />

gain<br />

worthwhile<br />

additional<br />

even<br />

space<br />

when<br />

in your<br />

you<br />

laboratory,<br />

already possess<br />

as in the<br />

a<br />

ideal<br />

case, number only of one platens. magnetic Simply platen add will be these required thinly per<br />

preparation designed components unit. to your current platens<br />

Furthermore, without incurring the reusability additional and environmentally platen costs. You friendly<br />

design will also of MagnoMet gain additional discs helps space to in reduce your waste.<br />

MagnoFix<br />

laboratory,<br />

is a<br />

as<br />

magnetic<br />

in the ideal<br />

substrate<br />

case,<br />

which<br />

only<br />

enables<br />

one<br />

you to<br />

turn existing platens without any effort into magnetic<br />

magnetic platen will be required per<br />

platens. It does not make any difference whether your<br />

platens preparation are made unit. from aluminium or PVC. As MagnoFix<br />

has Furthermore, been fitted with the a reusability self-adhesive and PSA-backing, it can<br />

easily environmentally be attached to friendly any existing design platen. of MagnoMet Platens coated<br />

with discs MagnoFix helps to serve reduce as a waste. carrier for special ferromagnetic<br />

discs MagnoFix onto which is a magnetic you can glue substrate conventional which abrasive<br />

paper or polishing cloths. This principle allows you to<br />

enables you to turn existing platens without<br />

change the abrasive paper or the polishing cloths<br />

between any effort the into individual magnetic preparation platens. stages It does in no not time.<br />

MagnoPad make any and difference MagnoMet whether serve as your a carrier platens for are<br />

customary made from abrasive aluminium papers, or grinding PVC. As discs MagnoFix or polishing<br />

cloths. has been While fitted paper with is fixed a self-adhesive to the disc with PSAa<br />

doublesidedbacking,<br />

adhesive it can tape easily or sprayed be attached glue, cloths to any can be glued<br />

directly onto the carrier. There is no need for special<br />

existing platen. Platens coated with MagnoFix<br />

consumables. Depending on the adhesive strength of the<br />

PSA-backing, serve as a carrier this economic for special solution ferromagnetic allows you to detach<br />

dirty discs or onto unusable which polishing you can cloths, glue or conventional<br />

worn out paper from<br />

the abrasive disc, and paper to fit or the polishing carrier with cloths. a new This cloth. One<br />

MagnoPad principle allows or MagnoMet you todisc change is required the abrasive for each<br />

preparation paper or the step. polishing Together cloths with paper between or cloth, the<br />

MagnoPad or MagnoMet is put onto the magnetic<br />

individual preparation stages in no time.<br />

platen, enabling you to grind or polish as usual. The disc<br />

is MagnoPad secure on the and platen MagonMet thanks to serve the magnetic as a carrier force forof<br />

the customary MagnoFix abrasive base. A further papers, advantage grinding of discs the system or is<br />

the polishing fact that, cloths. between While the paper individual is fixed grinding to the and<br />

polishing disc withstages, a double-sided the disc can adhesive easily be lifted tape and or<br />

exchanged. sprayed glue, The cloths magnetic can platen be glued remains directly in the onto<br />

grinder/polisher<br />

the carrier. There<br />

throughout<br />

is no need<br />

the entire<br />

for special<br />

preparation<br />

process.<br />

MagnoPad<br />

consumables.<br />

has a<br />

Depending<br />

special coating<br />

on<br />

that<br />

the<br />

allows<br />

adhesive<br />

easy removal<br />

of strength the cloth of or the paper. PSA-backing, this economic<br />

solution allows you to detach dirty or unusable<br />

polishing cloths, or worn out paper from the<br />

disc, and to fit the carrier with a new cloth.<br />

One MagnoPad or MagnoMet disc is required<br />

for each preparation step. Together with paper<br />

or cloth, MagnoPad or MagnoMet is put onto<br />

the magnetic platen, enabling you to grind or<br />

polish as usual. The disc is secure on the platen<br />

thanks to the magnetic force of the MagnoFix<br />

base. A further advantage of the system is the<br />

Apex fact Products<br />

that, between the individual grinding and<br />

polishing stages, the disc can easily be lifted<br />

Apex and Quick-Change exchanged. Magnetic The magnetic System platen is a remains new<br />

magnetic-based in the grinder/polisher system used in throughout conjunction with the both entire<br />

abrasive preparation papers and process. polishing cloths. Apex consists of two<br />

components. The first is ApexM reusable, long-life<br />

MagnoPad has a special coating that allows<br />

magnetic discs. With a self-adhesive backing on one side,<br />

the ApexM easy removal disc can be of used the cloth on any or conventional paper. platen.<br />

The second component is the ApexB bimetallic plate and<br />

is used Apex between Magnetic the ApexM disc System and any self-adhesive<br />

backed abrasive paper, polishing cloth or any consumable<br />

of choice.<br />

Apex Quick-Change Magnetic System is a<br />

new magnetic-based system used in<br />

conjunction with both abrasive papers and<br />

polishing cloths. Apex consists of two<br />

components. The first is ApexM reusable, longlife<br />

magnetic discs. With a self-adhesive<br />

backing on one side, the ApexM disc can be<br />

used on any conventional platen. The second<br />

component is the ApexB bimetallic plate and is<br />

used between the ApexM disc and any selfadhesive<br />

backed abrasive paper, polishing<br />

cloth or any consumable of choice.<br />

ApexHercules fine grinding discs are used<br />

together with 9 μm or 6 μm diamond suspensions to<br />

achieve a fine grinding step that replaces up to five steps<br />

of Silicon Carbide paper after the initial planar grinding<br />

stage. Together with a larger micron diamonds, the disc<br />

can be used also directly for planar grinding.<br />

Your advantage: High abrasion rate reduces the number<br />

of preparation steps; excellent flatness and edge<br />

retention.<br />

Apex CGD CoarseGrindingDiscs are aggressive<br />

metal bonded diamond discs designed for continuous use<br />

and high material removal rates on hard to grind<br />

materials.<br />

Apex DGD Color DiamondGrindingDiscs are<br />

ideally ApexHercules used as a substitute finefor grinding SiC paper discs or other are used grinding<br />

media. together Long-life, with fixed 9µm abrasive or 6 provides µm diamond high removal<br />

rates with suspensions superb edge to achieve retention a and fine flatness. grinding This step<br />

versatile that system replaces works up on to a five wide steps range of of Silicon materials Carbide such<br />

as hard<br />

paper<br />

materials,<br />

after<br />

ferrous<br />

the initial<br />

materials,<br />

planar<br />

aluminium,<br />

grinding stage.<br />

ceramics,<br />

glass, thermal spray coatings and more. The surface is<br />

Together with a larger micron diamonds, the<br />

durable enough for unmounted specimens. Like your<br />

Silicon disc Carbide can papers, be used just also add directly water for for the planar preparation<br />

process.<br />

grinding.<br />

Your advantage: High abrasion rate reduces<br />

the number of preparation steps; excellent<br />

flatness and edge retention.<br />

4 Paper or Cloth<br />

3 MagnoMet or MagnoPad<br />

2 MagnoFix<br />

1 Platen


5. MagnoSys and Apex Magnetic Systems<br />

5.1. MagnoPad<br />

MagnoPad – Ferromagnetic carrier sheet with non-stick coating<br />

MagnoPad 200 Coated Ferromagnetic carrier sheet for p/c Ø 203 mm (8") 162073 5 84.00<br />

MagnoPad 250 Coated Ferromagnetic carrier sheet for p/c Ø 254 mm (10") 162573 5 123.00<br />

MagnoPad 300 Coated Ferromagnetic carrier sheet for p/c Ø 305 mm (12") 163073 5 144.00<br />

MagnoPad 350 Coated Ferromagnetic carrier sheet for p/c Ø 356 mm (14") 163573 5 176.00<br />

5.2. MagnoMet<br />

MagnoMet – Ferromagnetic carrier sheet<br />

MagnoMet 200 Ferromagnetic carrier sheet for paper/cloths Ø 203 mm (8") 162072 5 33.50<br />

MagnoMet 250 Ferromagnetic carrier sheet for paper/cloths Ø 254 mm (10") 162572 5 40.30<br />

MagnoMet 300 Ferromagnetic carrier sheet for paper/cloths Ø 305 mm (12") 163072 5 47.60<br />

MagnoMet 350 Ferromagnetic carrier sheet for paper/cloths Ø 356 mm (14") 163572 5 59.00<br />

5.3. MagnoFix<br />

MagnoFix – Magnetic substrate disc to attach to any conventional platen, self-adhesive backing, easy to<br />

handle<br />

MagnoFix 200 Magnetic substrate for platen Ø 203 mm (8") 162070 1 17.20<br />

MagnoFix 250 Magnetic substrate for platen Ø 254 mm (10") 162570 1 23.20<br />

MagnoFix 300 Magnetic substrate for platen Ø 305 mm (12") 163070 1 28.00<br />

5.4. ApexB<br />

ApexB – Bimetallic Disc<br />

ApexB 200 Bimetallic plate for cloth or paper Ø 203 mm (8") 41-2739-208-001 1 76.00<br />

ApexB 250 Bimetallic plate for cloth or paper Ø 254 mm (10") 41-2739-210-001 1 113.00<br />

ApexB 300 Bimetallic plate for cloth or paper Ø 305 mm (12") 41-2739-212-001 1 166.00<br />

5.5. ApexM<br />

ApexM – Magnetic substrate disc to attach on any conventional platen, self adhesive backing, easy to handle<br />

ApexM 200 Magnetic disc Ø 203 mm (8") 41-2739-608-001 1 27.00<br />

ApexM 250 Magnetic disc Ø 254 mm (10") 41-2739-610-001 1 29.30<br />

ApexM 300 Magnetic disc Ø 305 mm (12") 41-2739-612-001 1 32.30<br />

5.6. ApexHercules H<br />

Fine grinding disc for hard ferrous and non-ferrous material (> HRC 20 / HV 236)<br />

ApexHercules H 200 Fine Grinding Disc Ø 203 mm (8") 41-2740-308-001 1 44.80<br />

ApexHercules H 250 Fine Grinding Disc Ø 254 mm (10") 41-2740-310-001 1 64.00<br />

ApexHercules H 300 Fine Grinding Disc Ø 305 mm (12") 41-2740-312-001 1 82.00<br />

5.7. ApexHercules S<br />

Fine Grinding Disc for soft ferrous and non-ferrous material (< HRC 20 / HV 236)<br />

ApexHercules S 200 Fine Grinding Disc Ø 203 mm (8") 41-2740-408-001 1 44.80<br />

ApexHercules S 250 Fine Grinding Disc Ø 254 mm (10") 41-2740-410-001 1 64.00<br />

ApexHercules S 300 Fine Grinding Disc Ø 305 mm (12") 41-2740-412-001 1 82.00<br />

GRINDING & POLISHING<br />

25


26<br />

5.8. ApexCGD CoarseGrindingDiscs<br />

Aggressive metal bonded diamond discs designed for continuous use and high material removal rates on hard to grind<br />

materials. Excellent results with: tool steels, tungsten carbide, hard ceramics and titanium. No dressing required.<br />

Ø 203 mm (8") ApexCGD CoarseGrindingDisc with self-adhesive backing<br />

ApexCGD grey DiamondGrindingDisc, metal-bonded, PSA 320 μm 41-10006 1 286.00<br />

ApexCGD green DiamondGrindingDisc, metall-bonded, PSA 240 μm 41-10007 1 264.00<br />

ApexCGD black DiamondGrindingDisc, metall-bonded, PSA 125 μm 41-10008 1 264.00<br />

Ø 254 mm (10") ApexCGD CoarseGrindingDisc with self-adhesive backing<br />

ApexCGD grey DiamondGrindingDisc, metal-bonded, PSA 320 μm 41-10009 1 427.00<br />

ApexCGD green DiamondGrindingDisc, metal-bonded, PSA 240 μm 41-10010 1 383.00<br />

ApexCGD black DiamondGrindingDisc, metal-bonded, PSA 125 μm 41-10011 1 383.00<br />

Ø 305 mm (12") ApexCGD CoarseGrindingDisc with self-adhesive backing<br />

ApexDGD grey DiamondGrindingDisc, metal-bonded, PSA 320 μm 41-10012 1 591.00<br />

ApexDGD green DiamondGrindingDisc, metal-bonded, PSA 240 μm 41-10013 1 539.00<br />

ApexDGD black DiamondGrindingDisc, metal-bonded, PSA 125 μm 41-10014 1 539.00<br />

5.9 ApexDGD DiamondGrindingDiscs<br />

Resin-bonded, fixed abrasive surfaces, excellent for hard materials, ceramic, glass, TSC.<br />

These discs provide superb edge retention and flatness. Just add water and use (dressing required with some materials).<br />

Ø 203 mm (8") ApexDGD DiamondGrindingDisc with self-adhesive backing<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 165 μm 41-5008 1 77.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 125 μm 41-5108 1 77.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 70 μm 41-5208 1 77.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 45 μm 41-5308 1 77.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 30 μm 41-5408 1 77.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 15 μm 41-5508 1 77.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 9 μm 41-5608 1 77.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 6 μm 41-5708 1 77.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 3 μm 41-5808 1 77.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 0.5 μm 41-5908 1 77.00<br />

Ø 254 mm (10") ApexDGD DiamondGrindingDisc with self-adhesive backing<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 165 μm 41-5010 1 84.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 125 μm 41-5110 1 84.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 70 μm 41-5210 1 84.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 45 μm 41-5310 1 84.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 30 μm 41-5410 1 84.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 15 μm 41-5510 1 84.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 9 μm 41-5610 1 84.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 6 μm 41-5710 1 84.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 3 μm 41-5810 1 84.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 0.5 μm 41-5910 1 84.00<br />

Ø 305 mm (12") ApexDGD DiamondGrindingDisc with self-adhesive backing<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 165 μm 41-5012 1 136.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 125 μm 41-5112 1 136.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 70 μm 41-5212 1 136.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 45 μm 41-5312 1 136.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 30 μm 41-5412 1 136.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 15 μm 41-5512 1 136.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 9 μm 41-5612 1 136.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 6 μm 41-5712 1 136.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 3 μm 41-5812 1 136.00<br />

ApexDGD DiamondGrindingDisc, resinbonded, PSA 0.5 μm 41-5912 1 136.00


5.10 ApexDGD DiamondGrindingDiscs on MagnoMet carrier<br />

Resin-bonded, fixed abrasive surfaces, excellent for hard materials, ceramic, glass, TSC.<br />

These discs provide superb edge retention and flatness. Just add water and use (dressing required with some materials).<br />

Ø 203 mm (8") ApexDGD DiamondGrindingDisc on MagnoMet<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 165 μm 41-6008D 1 84.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 125 μm 41-6108D 1 84.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 70 μm 41-6208D 1 84.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 45 μm 41-6308D 1 84.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 30 μm 41-6408D 1 84.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 15 μm 41-6508D 1 84.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 9 μm 41-6608D 1 84.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 6 μm 41-6708D 1 84.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 3 μm 41-6808D 1 84.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 0.5 μm 41-6908D 1 84.00<br />

Ø 254 mm (10") ApexDGD DiamondGrindingDisc on MagnoMet<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 165 μm 41-6010D 1 94.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 125 μm 41-6110D 1 94.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 70 μm 41-6210D 1 94.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 45 μm 41-6310D 1 94.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 30 μm 41-6410D 1 94.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 15 μm 41-6510D 1 94.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 9 μm 41-6610D 1 94.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 6 μm 41-6710D 1 94.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 3 μm 41-6810D 1 94.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 0.5 μm 41-6910D 1 94.00<br />

Ø 305 mm (12") ApexDGD DiamondGrindingDisc on MagnoMet<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 165 μm 41-6012D 1 147.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 125 μm 41-6112D 1 147.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 70 μm 41-6212D 1 147.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 45 μm 41-6312D 1 147.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 30 μm 41-6412D 1 147.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 15 μm 41-6512D 1 147.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 9 μm 41-6612D 1 147.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 6 μm 41-6712D 1 147.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 3 μm 41-6812D 1 147.00<br />

ApexDGD-M DiamondGrindingDisc, on MagnoMet 0.5 μm 41-6912D 1 147.00<br />

5.11 ApexDGD Color DiamondGrindingDiscs<br />

Our most versatile diamond grinding disc, the unique characteristics of the resin bond used provides long life and high<br />

removal rates on most materials, including softer materials such as brass and copper. Just add water and use.<br />

Ø 203 mm (8") ApexDGD Color DiamondGrindingDisc with self-adhesive backing<br />

ApexDGD green DiamondGrindingDisc, resinbonded, PSA 240 μm 41-3308 1 107.00<br />

ApexDGD black DiamondGrindingDisc, resinbonded, PSA 125 μm 41-3408 1 107.00<br />

ApexDGD red DiamondGrindingDisc, resinbonded, PSA 75 μm 41-3508 1 107.00<br />

ApexDGD purple DiamondGrindingDisc, resinbonded, PSA 55 μm 41-3608 1 107.00<br />

ApexDGD yellow DiamondGrindingDisc, resinbonded, PSA 35 μm 41-3708 1 107.00<br />

ApexDGD white DiamondGrindingDisc, resinbonded, PSA 15 μm 41-3808 1 107.00<br />

ApexDGD blue DiamondGrindingDisc, resinbonded, PSA 8 μm 41-3908 1 107.00<br />

Ø 254 mm (10") ApexDGD Color DiamondGrindingDisc with self-adhesive backing<br />

ApexDGD green DiamondGrindingDisc, resinbonded, PSA 240 μm 41-3310 1 132.00<br />

ApexDGD black DiamondGrindingDisc, resinbonded, PSA 125 μm 41-3410 1 132.00<br />

ApexDGD red DiamondGrindingDisc, resinbonded, PSA 75 μm 41-3510 1 132.00<br />

ApexDGD purple DiamondGrindingDisc, resinbonded, PSA 55 μm 41-3610 1 132.00<br />

ApexDGD yellow DiamondGrindingDisc, resinbonded, PSA 35 μm 41-3710 1 132.00<br />

ApexDGD white DiamondGrindingDisc, resinbonded, PSA 15 μm 41-3810 1 132.00<br />

ApexDGD blue DiamondGrindingDisc, resinbonded, PSA 8 μm 41-3910 1 132.00<br />

Ø 305 mm (12") ApexDGD Color DiamondGrindingDisc with self-adhesive backing<br />

ApexDGD green DiamondGrindingDisc, resinbonded, PSA 240 μm 41-3312 1 194.00<br />

ApexDGD black DiamondGrindingDisc, resinbonded, PSA 125 μm 41-3412 1 194.00<br />

ApexDGD red DiamondGrindingDisc, resinbonded, PSA 75 μm 41-3512 1 194.00<br />

ApexDGD purple DiamondGrindingDisc, resinbonded, PSA 55 μm 41-3612 1 194.00<br />

ApexDGD yellow DiamondGrindingDisc, resinbonded, PSA 35 μm 41-3712 1 194.00<br />

ApexDGD white DiamondGrindingDisc, resinbonded, PSA 15 μm 41-3812 1 194.00<br />

ApexDGD blue DiamondGrindingDisc, resinbonded, PSA 8 μm 41-3912 1 194.00<br />

GRINDING & POLISHING<br />

27


28<br />

5.11 ApexDGD Color DiamondGrindingDiscs (continued)<br />

Ø 356 mm (14") ApexDGD Color DiamondGrindingDisc with self-adhesive backing<br />

ApexDGD green DiamondGrindingDisc, resinbonded, PSA 240 μm 41-3314 1 310.00<br />

ApexDGD black DiamondGrindingDisc, resinbonded, PSA 125 μm 41-3414 1 310.00<br />

ApexDGD red DiamondGrindingDisc, resinbonded, PSA 75 μm 41-3514 1 310.00<br />

ApexDGD purple DiamondGrindingDisc, resinbonded, PSA 55 μm 41-3614 1 310.00<br />

ApexDGD yellow DiamondGrindingDisc, resinbonded, PSA 35 μm 41-3714 1 310.00<br />

ApexDGD white DiamondGrindingDisc, resinbonded, PSA 15 μm 41-3814 1 310.00<br />

ApexDGD blue DiamondGrindingDisc, resinbonded, PSA 8 μm 41-3914 1 310.00<br />

5.12 ApexDGD Color DiamondGrindingDiscs with MagnoMet Carrier<br />

Our most versatile diamond grinding disc, the unique characteristics of the resin bond used provides long life and high<br />

removal rates on most materials, including softer materials such as brass and copper. Just add water and use.<br />

Ø 203 mm (8") ApexDGD Color DiamondGrindingDisc on MagnoMet<br />

ApexDGD-M green DiamondGrindingDisc, on MagnoMet 240 μm 41-4308D 1 116.00<br />

ApexDGD-M black DiamondGrindingDisc, on MagnoMet 125 μm 41-4408D 1 116.00<br />

ApexDGD-M red DiamondGrindingDisc, on MagnoMet 75 μm 41-4508D 1 116.00<br />

ApexDGD-M purple DiamondGrindingDisc, on MagnoMet 55 μm 41-4608D 1 116.00<br />

ApexDGD-M yellow DiamondGrindingDisc, on MagnoMet 35 μm 41-4708D 1 116.00<br />

ApexDGD-M white DiamondGrindingDisc, on MagnoMet 15 μm 41-4808D 1 116.00<br />

ApexDGD-M blue DiamondGrindingDisc, on MagnoMet 8 μm 41-4908D 1 116.00<br />

Ø 254 mm (10") ApexDGD Color DiamondGrindingDisc on MagnoMet<br />

ApexDGD-M green DiamondGrindingDisc, on MagnoMet 165 μm 41-4310D 1 142.00<br />

ApexDGD-M black DiamondGrindingDisc, on MagnoMet 125 μm 41-4410D 1 142.00<br />

ApexDGD-M red DiamondGrindingDisc, on MagnoMet 75 μm 41-4510D 1 142.00<br />

ApexDGD-M purple DiamondGrindingDisc, on MagnoMet 55 μm 41-4610D 1 142.00<br />

ApexDGD-M yellow DiamondGrindingDisc, on MagnoMet 35 μm 41-4710D 1 142.00<br />

ApexDGD-M white DiamondGrindingDisc, on MagnoMet 15 μm 41-4810D 1 142.00<br />

ApexDGD-M blue DiamondGrindingDisc, on MagnoMet 8 μm 41-4910D 1 142.00<br />

Ø 305 mm (12") ApexDGD Color DiamondGrindingDisc on MagnoMet<br />

ApexDGD-M green DiamondGrindingDisc, on MagnoMet 240 μm 41-4312D 1 205.00<br />

ApexDGD-M black DiamondGrindingDisc, on MagnoMet 125 μm 41-4412D 1 205.00<br />

ApexDGD-M red DiamondGrindingDisc, on MagnoMet 75 μm 41-4512D 1 205.00<br />

ApexDGD-M purple DiamondGrindingDisc, on MagnoMet 55 μm 41-4612D 1 205.00<br />

ApexDGD-M yellow DiamondGrindingDisc, on MagnoMet 35 μm 41-4712D 1 205.00<br />

ApexDGD-M white DiamondGrindingDisc, on MagnoMet 15 μm 41-4812D 1 205.00<br />

ApexDGD-M blue DiamondGrindingDisc, on MagnoMet 8 μm 41-4912D 1 205.00<br />

Ø 356 mm (14") ApexDGD Color DiamondGrindingDisc on MagnoMet<br />

ApexDGD-M green DiamondGrindingDisc, on MagnoMet 240 μm 41-4314D 1 323.00<br />

ApexDGD-M black DiamondGrindingDisc, on MagnoMet 125 μm 41-4414D 1 323.00<br />

ApexDGD-M red DiamondGrindingDisc, on MagnoMet 75 μm 41-4514D 1 323.00<br />

ApexDGD-M purple DiamondGrindingDisc, on MagnoMet 55 μm 41-4614D 1 323.00<br />

ApexDGD-M yellow DiamondGrindingDisc, on MagnoMet 35 μm 41-4714D 1 323.00<br />

ApexDGD-M white DiamondGrindingDisc, on MagnoMet 15 μm 41-4814D 1 323.00<br />

ApexDGD-M blue DiamondGrindingDisc, on MagnoMet 8 μm 41-4914D 1 323.00<br />

5.13 Dressing Stick for Diamond Grinding Discs<br />

Dressing stick for dressing of diamond grinding discs<br />

Dressing stick for diamond grinding discs 109002 1 5.90


6. Grinding, Polishing and Lapping<br />

The goal of sample preparation for microstructural analysis is to reveal the true material<br />

structure. In order to achieve this goal, one must use methods and products that produce a<br />

specimen that has, as much as possible, no deformation or smearing of the sample, good edge<br />

retention and planarity, and freedom from scratches, which could confuse microstructural<br />

interpretation. All preparation steps, from the initial cut to the final polish must be carefully<br />

performed. All steps are equally important and the deformation from one stage must be<br />

removed in the subsequent step.<br />

6.1. PlanarMet Planar Grinding Discs<br />

Alumina planar grinding surface, self adhesive, long life, very high material removal, particularly suitable for<br />

planar grinding with central pressure and/or large sample surfaces<br />

120 Ø 203 mm (8") self adhesive 30-6008-020 20 84.00<br />

120 Ø 254 mm (10") self adhesive 30-6010-020 20 94.00<br />

120 Ø 305 mm (12") self adhesive 30-6012-020 20 171.00<br />

6.2. ZirMet Abrasive Discs<br />

ZrO2 abrasive discs, self adhesive, long lifetime, very high material removal, particularly suitable for planar grinding with<br />

central pressure and/or large sample surfaces<br />

Grain size following ANSI/CAMI with self-adhesive back, for platen with Ø 200 mm<br />

80 Ø 200 mm 201 μm 132021 25 55.00<br />

120 Ø 200 mm 106 μm 132023 25 55.00<br />

180 Ø 200 mm 75 μm 132025 25 55.00<br />

Grain size following ANSI/CAMI with self-adhesive back, for platen with Ø 250 mm<br />

80 Ø 250 mm 201 μm 132521 25 83.00<br />

120 Ø 250 mm 106 μm 132523 25 83.00<br />

180 Ø 250 mm 75 μm 132525 25 83.00<br />

Grain size following ANSI/CAMI with self-adhesive back, for platen with Ø 300 mm<br />

60 Ø 300 mm 250 μm 15-5132-060 25 152.00<br />

120 Ø 300 mm 106 μm 15-5132-120 25 152.00<br />

180 Ø 300 mm 75 μm 15-5132-180 25 152.00<br />

220 Ø 300 mm 63 μm 15-5132-220 25 152.00<br />

6.3. UltraPrep Diamond Abrasive Disc<br />

Self adhesive grinding discs for all Grinder/Polishers<br />

Application: Grinding of ceramics, hard metals and hard materials, planar grinding<br />

For platen with Ø 200 mm<br />

250 μm green metal bonded 142080 1 163.00<br />

125 μm black metal bonded 142081 1 135.00<br />

74 μm red metal bonded 142082 1 95.00<br />

40 μm yellow metal bonded 142083 1 82.00<br />

30 μm white resin bonded 142084 1 82.00<br />

20 μm white metal bonded 142085 1 82.00<br />

10 μm blue resin bonded 142086 1 82.00<br />

For platen with Ø 250 mm<br />

250 μm green metal bonded 142580 1 250.00<br />

125 μm black metal bonded 142581 1 196.00<br />

74 μm red metal bonded 142582 1 167.00<br />

40 μm yellow metal bonded 142583 1 121.00<br />

30 μm white resin bonded 142584 1 121.00<br />

20 μm white metal bonded 142585 1 121.00<br />

10 μm blue resin bonded 142586 1 121.00<br />

For platen with Ø 300 mm<br />

250 μm green metal bonded 143080 1 383.00<br />

125 μm black metal bonded 143081 1 378.00<br />

74 μm red metal bonded 14 30 82 1 275.00<br />

40 μm yellow metal bonded 143083 1 193.00<br />

30 μm white resin bonded 143084 1 193.00<br />

20 μm white metal bonded 143085 1 193.00<br />

10 μm blue resin bonded 143086 1 193.00<br />

GRINDING & POLISHING<br />

29


30<br />

6.4. Silicon Carbide Abrasive Paper<br />

The <strong>Buehler</strong>Met line of Silicon Carbide abrasive discs have been developed for laboratory grinding of metallographic and<br />

petrographic samples. These papers utilize a uniformly graded abrasive coating for consistent rapid material removal and<br />

uniform finish. <strong>Buehler</strong>Met discs can be used wet or dry and the uniformity and consistency of these discs make them an<br />

excellent choice for manual or automated grinding applications. The tightly held abrasive grain sizing gives <strong>Buehler</strong>Met<br />

abrasive papers the ability to reduce subsequent grinding and polishing times.<br />

6.4.1. <strong>Buehler</strong>Met Silicon Carbide Abrasive Paper Ø 200 mm (8")<br />

Ø 200 mm Standard quality, plain, grit size FEPA<br />

P 80 Silicon Carbide 201 μm 30-5208-080 100 37.20<br />

P 120 Silicon Carbide 127 μm 30-5208-120 100 31.10<br />

P 180 Silicon Carbide 78 μm 30-5208-180 100 27.40<br />

P 240 Silicon Carbide 58 μm 30-5208-240 100 27.40<br />

P 320 Silicon Carbide 46 μm 30-5208-320 100 27.40<br />

P 400 Silicon Carbide 35 μm 30-5208-400 100 27.40<br />

P 600 Silicon Carbide 26 μm 30-5208-600 100 27.40<br />

P 800 Silicon Carbide 22 μm 30-5208-800 100 27.40<br />

P 1000 Silicon Carbide 18 μm 30-5208-010 100 27.40<br />

P 1200 Silicon Carbide 15 μm 30-5208-012 100 27.40<br />

P 2500 Silicon Carbide 10 μm 30-5208-025 100 44.10<br />

P 4000 Silicon Carbide 5 μm 30-5208-040 100 70.00<br />

Ø 203 mm MicroCut fine grinding non-adhesive, grit size FEPA<br />

P 1200 Silicon Carbide 15 μm 132016 50 49.00<br />

6.4.2. <strong>Buehler</strong>Met Silicon Carbide Abrasive Paper Ø 200 mm (8") PSA<br />

Ø 200 mm Standard quality self-adhesive, grit size FEPA<br />

P 80 Silicon Carbide 201 μm 30-5218-080 100 60.00<br />

P 120 Silicon Carbide 127 μm 30-5218-120 100 51.00<br />

P 180 Silicon Carbide 78 μm 30-5218-180 100 44.70<br />

P 240 Silicon Carbide 58 μm 30-5218-240 100 44.70<br />

P 320 Silicon Carbide 46 μm 30-5218-320 100 44.70<br />

P 400 Silicon Carbide 35 μm 30-5218-400 100 44.70<br />

P 600 Silicon Carbide 26 μm 30-5218-600 100 44.70<br />

P 800 Silicon Carbide 22 μm 30-5218-800 100 44.70<br />

P 1000 Silicon Carbide 18 μm 30-5218-010 100 44.70<br />

P 1200 Silicon Carbide 15 μm 30-5218-012 100 44.70<br />

P 2500 Silicon Carbide 10 μm 30-5218-025 100 69.00<br />

The 4000 grit is only available with plain backing!<br />

Please use our Metgrip Liners or spray adhesive to create a self-adhesive version of P4000.<br />

Cross section through a grinding paper


6.4.3. <strong>Buehler</strong>Met Silicon Carbide Abrasive Paper Ø 230 mm (9")<br />

Ø 230 mm Standard quality, plain, grit size FEPA<br />

P 80 Silicon Carbide 201 μm 30-5223-080 100 48.40<br />

P 120 Silicon Carbide 127 μm 30-5223-120 100 37.40<br />

P 180 Silicon Carbide 78 μm 30-5223-180 100 34.00<br />

P 240 Silicon Carbide 58 μm 30-5223-240 100 34.00<br />

P 320 Silicon Carbide 46 μm 30-5223-320 100 34.00<br />

P 400 Silicon Carbide 35 μm 30-5223-400 100 34.00<br />

P 600 Silicon Carbide 26 μm 30-5223-600 100 34.00<br />

P 800 Silicon Carbide 22 μm 30-5223-800 100 34.00<br />

P 1000 Silicon Carbide 18 μm 30-5223-010 100 34.00<br />

P 1200 Silicon Carbide 15 μm 30-5223-012 100 34.00<br />

P 2500 Silicon Carbide 10 μm 30-5223-025 100 51.00<br />

P 4000 Silicon Carbide 5 μm 30-5223-040 100 88.00<br />

Papers of Ø 230 mm are only available with plain backing!<br />

Please use our Metgrip Liners or spray adhesive to create a self-adhesive version.<br />

Ø 229 mm MicroCut fine grinding non-adhesive, grit size FEPA<br />

P 1200 Silicon Carbide 15 μm 13 23 16 50 74.00<br />

The Mechanical Preparation<br />

Mechanical preparation is the most usual procedure to<br />

prepare samples for microscopic evaluation. The goal of<br />

sample preparation is to reveal the true structure of the<br />

material. The preparation should be accomplished<br />

systematically and according to reproducible methods.<br />

Grinding<br />

The cutting process results in mechanical deformation<br />

below the sample surface. This deformation must be<br />

removed by subsequent preparation steps. The first<br />

grinding step is generally the planar grinding stage. With<br />

manual preparation, the sample should be turned 90<br />

degrees after each stage. This is done until the grinding<br />

marks from the previous step are no longer visible. In the<br />

case of semi or fully automatic sample preparation, the<br />

change of direction results from the relative motion of the<br />

platen and the sample holder. When moving to the next<br />

step, the selection of the different abrasive size is very<br />

important.<br />

As a rule the next step consists of a Silicon Carbide paper<br />

that has half the grit size of the proceeding one, e.g. in<br />

each case P120 - P320 - P600 - P1200. After performing<br />

these steps correctly, the remaining surface deformation<br />

can be removed with a brief step using a fine diamond<br />

abrasive on soft plane cloths. With very soft or tough<br />

materials grades up to P2500 or P4000 should be used.<br />

Alternatively, grinding cloths can be used that utilise fine<br />

diamonds to achieve the grinding steps. The abrasion is<br />

moderate and the scratch pattern finer than with<br />

comparable Silicon Carbide paper. Grinding usually takes<br />

place with Silicon Carbide papers on rotating discs with<br />

continuous water flushing. The wet grinding reduces<br />

frictional heat, dust formation and washes away abrasion<br />

debris. <strong>Buehler</strong> offers abrasives for all grinding<br />

procedures: The most common abrasive type in use for<br />

grinding most materials is Silicon Carbide paper. They are<br />

available in diameters of 200, 230, 250, 300 and 350 mm<br />

and in the grades of P60 to P4000, with and without<br />

adhesive backing.<br />

PlanarMet planar grinding discs utilise Alumina abrasives,<br />

and ZirMet with Zirconia abrasives exhibit a higher<br />

hardness and a substantially better abrasion rate than<br />

Silicon Carbide paper. They are therefore particularly<br />

suitable for the planar grinding stage with semi and fully<br />

automatic preparation machines. Their longer life, in<br />

comparison to Silicon Carbide abrasive, reduces the<br />

number of papers used.<br />

UltraPrep diamond discs are used for all materials with high<br />

to very high hardness. The long life of the surface allows<br />

savings of consumables even if a set of discs has a<br />

comparatively high initial price.<br />

Instead of the classical grinding with fixed abrasive<br />

papers, grinding can also be performed with hard<br />

polishing surfaces (TexMet P or Ultra-cloths) and<br />

diamonds of 45 μm to 6 μm. This has the advantage that<br />

with semi and fully automatic preparation equipment,<br />

abrasives can be continuously dosed onto the cloth.<br />

GRINDING & POLISHING<br />

31


32<br />

6.4.4. <strong>Buehler</strong>Met Silicon Carbide Abrasive Paper Ø 250 mm (10")<br />

Ø 250 mm Standard quality, plain, grit size FEPA<br />

P 80 Silicon Carbide 201 μm 30-5228-080 100 58.00<br />

P 120 Silicon Carbide 127 μm 30-5228-120 100 45.50<br />

P 180 Silicon Carbide 78 μm 30-5228-180 100 40.20<br />

P 240 Silicon Carbide 58 μm 30-5228-240 100 40.20<br />

P 320 Silicon Carbide 46 μm 30-5228-320 100 40.20<br />

P 400 Silicon Carbide 35 μm 30-5228-400 100 40.20<br />

P 600 Silicon Carbide 26 μm 30-5228-600 100 40.20<br />

P 800 Silicon Carbide 22 μm 30-5228-800 100 40.20<br />

P 1000 Silicon Carbide 18 μm 30-5228-010 100 40.20<br />

P 1200 Silicon Carbide 15 μm 30-5228-012 100 40.20<br />

P 2500 Silicon Carbide 10 μm 30-5228-025 100 64.00<br />

P 4000 Silicon Carbide 5 μm 30-5228-040 100 117.00<br />

Ø 254 mm MicroCut fine grinding non-adhesive, grit size FEPA<br />

P 1200 Silicon Carbide 15 μm 132516 50 76.00<br />

6.4.5. <strong>Buehler</strong>Met Silicon Carbide Abrasive Paper Ø 250 mm (10") PSA<br />

Ø 250 mm Standard quality self-adhesive, grit size FEPA<br />

P 80 Silicon Carbide 201 μm 30-5229-080 100 97.00<br />

P 120 Silicon Carbide 127 μm 30-5229-120 100 78.00<br />

P 180 Silicon Carbide 78 μm 30-5229-180 100 69.00<br />

P 240 Silicon Carbide 58 μm 30-5229-240 100 69.00<br />

P 320 Silicon Carbide 46 μm 30-5229-320 100 69.00<br />

P 400 Silicon Carbide 35 μm 30-5229-400 100 69.00<br />

P 600 Silicon Carbide 26 μm 30-5229-600 100 69.00<br />

P 800 Silicon Carbide 22 μm 30-5229-800 100 69.00<br />

P 1000 Silicon Carbide 18 μm 30-5229-010 100 69.00<br />

P 1200 Silicon Carbide 15 μm 30-5229-012 100 69.00<br />

P 2500 Silicon Carbide 10 μm 30-5229-025 100 106.00<br />

The grit 4000 is only available with plain backing!<br />

Please use our Metgrip Liners or spray adhesive to create a self-adhesive version of P4000.<br />

USA / European Equivalency Grit <strong>Guide</strong><br />

FEPA and ANSI/CAMI and mean grainsize<br />

FEPA Grainsize ANSI/CAMI Grainsizee<br />

P60 269 μm 60 268 μm<br />

P80 201 μm 80 188 μm<br />

P120 127 μm 120 116 μm<br />

P180 78 μm 180 78 μm<br />

P240 58 μm<br />

240 52 μm<br />

P320 46 μm<br />

P400 35 μm 320 34 μm<br />

P600 26 μm<br />

P800 22 μm 400 22 μm<br />

P1000 18.3 μm 500 18 μm<br />

P1200 15.3 μm 600 15 μm<br />

P1500 12.6 μm 800 12 μm<br />

P2500 8.4 μm 1200 6.5 μm<br />

P4000 5.5 μm


6.4.6. <strong>Buehler</strong>Met Silicon Carbide Abrasive Paper Ø 305 mm (12")<br />

Ø 305 mm Standard quality, plain, grit size FEPA<br />

P 80 Silicon Carbide ca 201 μm 30-5232-080 100 74.00<br />

P 120 Silicon Carbide ca 127 μm 30-5232-120 100 58.00<br />

P 180 Silicon Carbide 78 μm 30-5232-180 100 52.00<br />

P 240 Silicon Carbide 58 μm 30-5232-240 100 52.00<br />

P 320 Silicon Carbide 46 μm 30-5232-320 100 52.00<br />

P 400 Silicon Carbide 35 μm 30-5232-400 100 52.00<br />

P 600 Silicon Carbide 26 μm 30-5232-600 100 52.00<br />

P 800 Silicon Carbide 22 μm 30-5232-800 100 52.00<br />

P 1000 Silicon Carbide 18 μm 30-5232-010 100 52.00<br />

P 1200 Silicon Carbide 15 μm 30-5232-012 100 52.00<br />

P 2500 Silicon Carbide 10 μm 30-5232-025 100 94.00<br />

P 4000 Silicon Carbide 5 μm 30-5232-040 100 167.00<br />

6.4.7. <strong>Buehler</strong>Met Silicon Carbide Abrasive Paper Ø 305 mm (12") PSA<br />

Ø 305 mm Standard quality self-adhesive, grit size FEPA<br />

P 80 Silicon Carbide 201 μm 30-5233-080 100 129.00<br />

P 120 Silicon Carbide 127 μm 30-5233-120 100 114.00<br />

P 180 Silicon Carbide 78 μm 30-5233-180 100 97.00<br />

P 240 Silicon Carbide 58 μm 30-5233-240 100 97.00<br />

P 320 Silicon Carbide 46 μm 30-5233-320 100 97.00<br />

P 400 Silicon Carbide 35 μm 30-5233-400 100 97.00<br />

P 600 Silicon Carbide 26 μm 30-5233-600 100 97.00<br />

P 800 Silicon Carbide 22 μm 30-5233-800 100 97.00<br />

P 1000 Silicon Carbide 18 μm 30-5233-010 100 97.00<br />

P 1200 Silicon Carbide 15 μm 30-5233-012 100 97.00<br />

P 2500 Silicon Carbide 10 μm 30-5233-025 100 136.00<br />

The 4000 grit is only available with plain backing!<br />

Please use our Metgrip Liners or Spray adhesive to create a self-adhesive version of P4000.<br />

6.4.8. <strong>Buehler</strong>Met Silicon Carbide Abrasive Paper Ø 350 mm (14")<br />

Ø 350 mm Standard quality, plain, grit size FEPA<br />

P 120 Silicon Carbide 127 μm 133503 100 130.00<br />

P 180 Silicon Carbide 78 μm 133505 100 108.00<br />

P 240 Silicon Carbide 58 μm 133507 100 108.00<br />

P 320 Silicon Carbide 46 μm 133509 100 108.00<br />

P 600 Silicon Carbide 26 μm 133512 100 108.00<br />

P 800 Silicon Carbide 22 μm 133513 100 108.00<br />

P1200 Silicon Carbide 15 μm 133515 100 108.00<br />

Paper with Ø 350 mm is only available with plain backing!<br />

Use our Metgrip Liners or spray adhesive to create a self-adhesive version.<br />

The Mechanical Preparation (continued)<br />

CarbiMet 2 Abrasive Discs are a premium line of<br />

metallographic grinding papers designed for superior<br />

grinding performance on all types of metallographic<br />

samples. These discs are designed for wet or dry grinding<br />

of samples. The tightly held abrasive grain sizing gives<br />

CarbiMet 2 Abrasive papers the rapid material removal<br />

and uniform finish needed to reduce rough and final<br />

polishing times. The uniformity and consistency of these<br />

discs make them an excellent choice for use with<br />

automatic grinding and polishing systems. CarbiMet 2<br />

Discs all utilize premium “C” weight papers and are<br />

available with a special pressure sensitive adhesive backing<br />

which firmly holds the disc in place during use, but still<br />

allows easy residue free removal when disc has expired.<br />

GRINDING & POLISHING<br />

33


34<br />

6.4.9. CarbiMet 2 SiC Abrasive Paper Ø 203 mm (8")<br />

Ø 203 mm (8") high quality CarbiMet 2, plain, grit size ANSI/CAMI<br />

60 (P60) SiC 268 μm 30-5108-060-102 100 103.00<br />

120 (P120) SiC 116 μm 30-5108-120-102 100 68.00<br />

180 (P180) SiC 75 μm 30-5108-180-102 100 64.00<br />

240 (P280) SiC 52 μm 30-5108-240-102 100 64.00<br />

320 (P400) SiC 35 μm 30-5108-320-102 100 64.00<br />

400 (P800) SiC 22 μm 30-5108-400-102 100 64.00<br />

600 (P1200) SiC 15 μm 30-5108-600-102 100 64.00<br />

800 (P1500) SiC (MicroCut) 12 μm 30-5538-800-100 100 103.00<br />

1200 (P2500) SiC (MicroCut) 6.5 μm 30-5538-012-100 100 103.00<br />

Ø 203 mm (8") high quality CarbiMet 2, self-adhesive backed, grit size ANSI/CAMI<br />

120 (P120) SiC 116 μm 30-5118-120-102 100 121.00<br />

180 (P180) SiC 75 μm 30-5118-180-102 100 105.00<br />

240 (P280) SiC 52 μm 30-5118-240-102 100 105.00<br />

320 (P400) SiC 35 μm 30-5118-320-102 100 105.00<br />

400 (P800) SiC 22 μm 30-5118-400-102 100 105.00<br />

600 (P1200) SiC 15 μm 30-5118-600-102 100 105.00<br />

800 (P1500) SiC (MicroCut) 12 μm 30-5528-800-100 100 140.00<br />

1200 (P2500) SiC (MicroCut) 6.5 μm 30-5528-012-100 100 140.00<br />

6.4.10. CarbiMet 2 SiC Abrasive Paper Ø 254 mm (10")<br />

Ø 254 mm high quality CarbiMet 2, plain, grit size ANSI/CAMI<br />

60 (P60) SiC 268 μm 30-5125-1-060-102 100 137.00<br />

120 (P120) SiC 116 μm 30-5125-1-120-102 100 119.00<br />

180 (P180) SiC 75 μm 30-5125-1-180-102 100 107.00<br />

240 (P280) SiC 52 μm 30-5125-1-240-102 100 107.00<br />

320 (P400) SiC 35 μm 30-5125-1-320-102 100 107.00<br />

400 (P800) SiC 22 μm 30-5125-1-400-102 100 107.00<br />

600 (P1200) SiC 15 μm 30-5125-1-600-102 100 107.00<br />

800 (P1500) SiC (MicroCut) 12 μm 30-5125-1-800-100 100 161.00<br />

1200 (P2500) SiC (MicroCut) 6.5 μm 30-5125-1-012-100 100 161.00<br />

Ø 254 mm high quality CarbiMet 2, self-adhesive backed, grit size ANSI/CAMI<br />

120 (P120) SiC 116 μm 30-5125-3-120-102 100 193.00<br />

180 (P180) SiC 75 μm 30-5125-3-180-102 100 167.00<br />

240 (P280) SiC 52 μm 30-5125-3-240-102 100 167.00<br />

320 (P400) SiC 35 μm 30-5125-3-320-102 100 167.00<br />

400 (P800) SiC 22 μm 30-5125-3-400-102 100 167.00<br />

600 (P1200) SiC 15 μm 30-5125-3-600-102 100 167.00<br />

800 (P1500) SiC (MicroCut) 12 μm 30-5125-3-800-100 100 224.00<br />

1200 (P2500) SiC (MicroCut) 6.5 μm 30-5125-3-012-100 100 224.00<br />

6.4.11. CarbiMet 2 SiC Abrasive Paper Ø 305 mm (12")<br />

Ø 305 mm (12") high quality CarbiMet 2, plain, grit size ANSI/CAMI<br />

60 (P60) SiC 268 μm 30-5121-060-102 100 226.00<br />

120 (P120) SiC 116 μm 30-5121-120-102 100 158.00<br />

180 (P180) SiC 75 μm 30-5121-180-102 100 143.00<br />

240 (P280) SiC 52 μm 30-5121-240-102 100 143.00<br />

320 (P400) SiC 35 μm 30-5121-320-102 100 143.00<br />

400 (P800) SiC 22 μm 30-5121-400-102 100 143.00<br />

600 (P1200) SiC 15 μm 30-5121-600-102 100 143.00<br />

800 (P1500) SiC (MicroCut) 12 μm 30-5542-800-100 100 186.00<br />

1200 (P2500) SiC (MicroCut) 6.5 μm 30-5542-012-100 100 186.00<br />

Ø 305 mm (12") high quality CarbiMet 2, self-adhesive backed, grit size ANSI/CAMI<br />

60 (P60) SiC 268 μm 30-5112-060-102 100 299.00<br />

120 (P120) SiC 116 μm 30-5112-120-102 100 277.00<br />

180 (P180) SiC 75 μm 30-5112-180-102 100 249.00<br />

240 (P280) SiC 52 μm 30-5112-240-102 100 249.00<br />

320 (P400) SiC 35 μm 30-5112-320-102 100 249.00<br />

400 (P800) SiC 22 μm 30-5112-400-102 100 249.00<br />

600 (P1200) SiC 15 μm 30-5112-600-102 100 249.00<br />

800 (P1500) SiC (MicroCut) 12 μm 30-5532-800-100 100 264.00<br />

1200 (P2500) SiC (MicroCut) 6.5 μm 30-5532-012-100 100 264.00<br />

Ø 73 mm high quality CarbiMet 2, self-adhesive backed for MiniMet, see section 10.1.


6.4.12. MetGrip Liners and Spray Adhesive<br />

MetGrip Liners, double-sided adhesive disc for plain backed grinding paper, reusable<br />

MetGrip Liners Ø 203 mm 30-7508D 10 21.20<br />

MetGrip Liners Ø 230 mm 30-7509D 10 24.70<br />

MetGrip Liners Ø 254 mm 30-7510D 10 26.80<br />

MetGrip Liners Ø 305 mm 30-7512D 10 34.00<br />

MetGrip Liners Ø 350 mm 30-7514D 10 40.30<br />

Spraying adhesive for silicon carbide papers without adhesive back<br />

Spray adhesive 139005 500 mL 16.20<br />

6.5. Abrasive Belts, Sheets and Rolls<br />

6.5.1. CarbiMet 2 Abrasive Belts, Silicon Carbide<br />

Wet and dry use, grit size ANSI/CAMI, for SurfMet, DuoMet, BS Belt Grinders<br />

80 Silicon Carbide 102x914 mm 16-5200-080-010 10 95.00<br />

120 Silicon Carbide 102x914 mm 16-5200-120-010 10 89.00<br />

180 Silicon Carbide 102x914 mm 16-5200-180-010 10 89.00<br />

240 Silicon Carbide 102x914 mm 16-5200-240-010 10 89.00<br />

320 Silicon Carbide 102x914 mm 16-5200-320-010 10 89.00<br />

400 Silicon Carbide 102x914 mm 16-5200-400-010 10 89.00<br />

600 Silicon Carbide 102x914 mm 16-5200-600-010 10 89.00<br />

6.5.2. ZirMet Abrasive Belts, Zirconia Alumina<br />

Wet and dry use, grit size ANSI/CAMI, for SurfMet, DuoMet, BS Belt Grinders<br />

60 Zirconia 102x914 mm 16-5400-060-005 5 66.00<br />

120 Zirconia 102x914 mm 16-5400-120-005 5 66.00<br />

180 Zirconia 102x914 mm 16-5400-180-005 5 66.00<br />

220 Zirconia 102x914 mm 16-5400-220-005 5 66.00<br />

6.5.3. Abrasive Rolls for Manual Equipment, Silicon Carbide<br />

Standard quality, grit size FEPA for most roll grinders<br />

P120 Silicon Carbide 76 mmx23 m 30-5243-120 1 14.80<br />

P240 Silicon Carbide 76 mmx23 m 30-5243-240 1 14.80<br />

P320 Silicon Carbide 76 mmx23 m 30-5243-320 1 14.80<br />

P400 Silicon Carbide 76 mmx23 m 30-5243-400 1 14.80<br />

P600 Silicon Carbide 76 mmx23 m 30-5243-600 1 14.80<br />

P800 Silicon Carbide 76 mmx23 m 30-5243-800 1 14.80<br />

P1200 Silicon Carbide 76 mmx23 m 30-5243-012 1 14.80<br />

6.5.4. CarbiMet 2 Abrasive Rolls, Silicon Carbide<br />

Grit size ANSI/CAMI, for HandiMet 2<br />

240 Silicon Carbide 87.1 mmx18.3 m 30-5143-240-002 1 39.60<br />

320 Silicon Carbide 87.1 mmx18.3 m 30-5143-320-002 1 39.60<br />

400 Silicon Carbide 87.1 mmx18.3 m 30-5143-400-002 1 39.60<br />

600 Silicon Carbide 87.1 mmx18.3 m 30-5143-600-002 1 39.60<br />

6.5.5. CarbiMet 2 Abrasive Strips, Silicon Carbide<br />

Grit size ANSI/CAMI, for HandiMet, self-adhesive backed<br />

240 Silicon Carbide 76.2x279 mm 30-5160-240-102 100 59.00<br />

320 Silicon Carbide 76.2x279 mm 30-5160-320-102 100 59.00<br />

400 Silicon Carbide 76.2x279 mm 30-5160-400-102 100 59.00<br />

600 Silicon Carbide 76.2x279 mm 30-5160-600-102 100 59.00<br />

GRINDING & POLISHING<br />

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36<br />

6.6. Abrasive Powders<br />

Silicon carbide and alumina abrasives are available in various abrasive sizes. These may, at times, be preferred for<br />

fine lapping or grinding of samples on various surfaces such as cast iron, tin, lead, or cloth covered wheels. The powders<br />

are generally dispersed in distilled water and can vary in consistency from a thin liquid to a paste – like slurry depending<br />

upon the powder-to-water ratio.<br />

6.6.1. Silicon Carbide Powder<br />

Grit size ANSI/CAMI<br />

120 (P120) Silicon Carbide Powder 40-6400-120-080 2.3 kg 43.30<br />

240 (P240) Silicon Carbide Powder 40-6405-240-080 2.3 kg 44.70<br />

320 (P320) Silicon Carbide Powder 40-6407-320-080 2.3 kg 60.00<br />

400 (P800) Silicon Carbide Powder 40-6410-400-080 2.3 kg 63.00<br />

600 (P1200) Silicon Carbide Powder 40-6415-600-080 2.3 kg 96.00<br />

1000 (P2500) Silicon Carbide Powder 40-6418-000-080 2.3 kg 191.00<br />

6.6.2. Alumina Powder<br />

Grit size ANSI/CAMI<br />

400 (P800) Alumina Powder 40-6425-400-080 2.3 kg 53.00<br />

600 (P1200) Alumina Powder 40-6430-600-080 2.3 kg 63.00<br />

Grain size<br />

12.5 μm Alumina Powder 40-6612-125-080 2.3 kg 70.00<br />

9.5 μm Alumina Powder 40-6609-095-080 2.3 kg 70.00<br />

5.0 μm Alumina Powder 40-6605-050-080 2.3 kg 78.00<br />

3.0 μm Alumina Powder 40-6603-030-080 2.3 kg 78.00<br />

MetaDi Diamantproducts<br />

Polycrystalline diamonds<br />

like MetaDi Supreme<br />

have a greater number of<br />

cutting facets. This offers<br />

a particularly high material<br />

removal rate and scratchfree<br />

surfaces.<br />

45 µm Diamond in the<br />

SEM 450x (left)<br />

The sharp edges of monocrystalline<br />

diamonds of the<br />

MetaDi suspension ensure<br />

a clean surface.<br />

45 µm Diamond in the<br />

SEM 450x (below)<br />

Comparison of the removal rate MetaDi + MetaDi Supreme<br />

MetaDi mono<br />

MetaDi Supreme


7. Diamond Polishing Products<br />

7.1. MetaDi Supreme Diamond Suspension, polycrystalline<br />

Water-based, free of solvents, high diamond concentration, tight distribution of diamond grain size, very high removal rate<br />

in 240 mL plastic bottle with spray nozzle<br />

0.05 μm Diamond Suspension black 40-6627 240 mL 63.00<br />

0.10 μm Diamond Suspension black 40-6628 240 mL 63.00<br />

0.25 μm Diamond Suspension grey 40-6629 240 mL 63.00<br />

1 μm Diamond Suspension blue 40-6630F 240 mL 57.00<br />

3 μm Diamond Suspension green 40-6631F 240 mL 57.00<br />

6 μm Diamond Suspension yellow 40-6632 240 mL 57.00<br />

9 μm Diamond Suspension red 40-6633 240 mL 59.00<br />

15 μm Diamond Suspension brown 40-6634 240 mL 59.00<br />

30 μm Diamond Suspension orange 40-6635 240 mL 59.00<br />

45 μm Diamond Suspension purple 40-6636 240 mL 59.00<br />

in 950 mL plastic bottle (refill bottle)<br />

1 μm Diamond Suspension blue 40-6630F-032 950 mL 141.00<br />

3 μm Diamond Suspension green 40-6631F-032 950 mL 141.00<br />

6 μm Diamond Suspension yellow 40-6632-032 950 mL 141.00<br />

9 μm Diamond Suspension red 40-6633-032 950 mL 151.00<br />

15 μm Diamond Suspension brown 40-6634-032 950 mL 151.00<br />

in 3.8 L plastic bottle (refill bottle)<br />

0.25 μm Diamond Suspension grey 40-6629-128 3.8 L 639.00<br />

1 μm Diamond Suspension blue 40-6630F-128 3.8 L 502.00<br />

3 μm Diamond Suspension green 40-6631F-128 3.8 L 502.00<br />

6 μm Diamond Suspension yellow 40-6632-128 3.8 L 502.00<br />

9 μm Diamond Suspension red 40-6633-128 3.8 L 536.00<br />

15 μm Diamond Suspension brown 40-6634-128 3.8 L 536.00<br />

7.2. MetaDi Supreme DF Diamond Suspension, polycrystalline, dye free<br />

Water-based, dye free, free of solvents, high diamond concentration, tight distribution of diamond grain size,<br />

very high removal rate<br />

in 240 mL plastic bottle with spray nozzle<br />

1 μm Diamond Suspension (package code: blue) 40-6730 240 mL 57.00<br />

3 μm Diamond Suspension (package code: green) 40-6731 240 mL 57.00<br />

6 μm Diamond Suspension (package code: yellow) 40-6732 240 mL 57.00<br />

9 μm Diamond Suspension (package code: red) 40-6733 240 mL 59.00<br />

in 950 mL plastic bottle (refill bottle)<br />

1 μm Diamond Suspension (package code: blue) 40-6730-032 950 mL 152.00<br />

3 μm Diamond Suspension (package code: green) 40-6731-032 950 mL 152.00<br />

6 μm Diamond Suspension (package code: yellow) 40-6732-032 950 mL 152.00<br />

9 μm Diamond Suspension (package code: red) 40-6733-032 950 mL 164.00<br />

15 μm Diamond Suspension (package code: brown) 40-6734-032 950 mL 164.00<br />

in 3.8 L plastic bottle (refill bottle)<br />

1 μm Diamond Suspension (package code: blue) 40-6730-128 3.8 L 560.00<br />

3 μm Diamond Suspension (package code: green) 40-6731-128 3.8 L 560.00<br />

6 μm Diamond Suspension (package code: yellow) 40-6732-128 3.8 L 560.00<br />

9 μm Diamond Suspension (package code: red) 40-6733-128 3.8 L 596.00<br />

15 μm Diamond Suspension (package code: brown) 40-6734-128 3.8 L 596.00<br />

Our MSDS are online:<br />

www.buehler.co.uk<br />

Click to > Downloads > MSDS<br />

GRINDING & POLISHING<br />

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38<br />

7.3. MetaDi Diamond Suspension, monocrystalline<br />

Water-based, free of solvents, high diamond concentration, tight distribution of diamond grain size<br />

in 470 mL plastic bottle with spray nozzle<br />

1 μm Diamond Suspension blue 40-6530 470 mL 51.00<br />

3 μm Diamond Suspension green 40-6531 470 mL 51.00<br />

6 μm Diamond Suspension yellow 40-6532 470 mL 62.00<br />

9 μm Diamond Suspension red 40-6533 470 mL 68.00<br />

15 μm Diamond Suspension brown 40-6534 470 mL 68.00<br />

in 950 mL plastic bottle (refill bottle)<br />

1 μm Diamond Suspension blue 40-6530-032 950 mL 92.00<br />

3 μm Diamond Suspension green 40-6531-032 950 mL 92.00<br />

6 μm Diamond Suspension yellow 40-6532-032 950 mL 112.00<br />

9 μm Diamond Suspension red 40-6533-032 950 mL 117.00<br />

15 μm Diamond Suspension brown 40-6534-032 950 mL 117.00<br />

in 3.8 L plastic bottle (refill bottle)<br />

1 μm Diamond Suspension blue 40-6530-128 3.8 L 302.00<br />

3 μm Diamond Suspension green 40-6531-128 3.8 L 302.00<br />

6 μm Diamond Suspension yellow 40-6532-128 3.8 L 368.00<br />

9 μm Diamond Suspension red 40-6533-128 3.8 L 383.00<br />

15 μm Diamond Suspension brown 40-6534-128 3.8 L 383.00<br />

7.4. MetaDi Combo Diamond Suspension plus Extender, monocrystalline<br />

Diamond Suspension and Extender IN ONE, tight distribution of diamond grain size. Designed only for use with dispensing<br />

systems<br />

in 950 mL plastic bottle (refill bottle)<br />

1 μm Diamond Suspension grey + Extender 40-5530-032 950 mL 43.30<br />

3 μm Diamond Suspension grey + Extender 40-5531-032 950 mL 43.30<br />

6 μm Diamond Suspension grey + Extender 40-5532-032 950 mL 51.00<br />

9 μm Diamond Suspension grey + Extender 40-5534-032 950 mL 52.00<br />

MetaDi Diamond Spray<br />

For the sake of our environment, we do not offer diamond sprays.<br />

Please use our diamond suspensions.<br />

They also make a contribution to environmental protection.<br />

MetaDi Diamond Products<br />

MetaDi diamond products have been used in materials<br />

preparation for many decades due to their ability to grind<br />

a wide range of materials. With any abrasive for sample<br />

preparation, close tolerance of the grain size is very<br />

important. If there are diamonds that deviate from the<br />

target grain size, the large grains cause deep scratches<br />

and the smaller ones have a lower cutting rate and<br />

extend the preparation process.<br />

MetaDi products are characterized by a particularly close<br />

tolerance to the indicated grain size and thus offer<br />

optimal preparation characteristics.<br />

A consistent concentration of the diamonds ensures<br />

reproducible results and a high surface quality with short<br />

preparation times and therefore represents good value for<br />

money. MetaDi diamond pastes can be supplied with<br />

natural or synthetic diamonds. Diamonds that exhibit<br />

sharp edges due to their crystalline structure offer good<br />

cutting capabilities and a reduced roughness of the<br />

prepared sample surface.<br />

MetaDi diamond suspensions are the most<br />

environmentally safe and problem-free in use. They<br />

contain synthetic, monocrystalline diamonds and are<br />

available in two bases: as environmental safe suspension<br />

in a water base for general use, or as suspension in an oil<br />

base, for soft or water-sensitive samples.<br />

MetaDi Supreme is manufactured as a water base<br />

suspension, but with polycrystalline-based diamonds.<br />

These have the advantage that the surface presents a lot<br />

of sharp edges. Polycrystalline diamonds have a high<br />

removal rate and grind more effectively than<br />

monocrystalline diamonds. MetaDi Supreme is the<br />

product of choice for most materials. Because the higher<br />

cutting rate results in shorter preparation times and<br />

longer cloth life, the actual cost of using MetaDi Supreme<br />

is lower and the quality of the cross section is higher.<br />

With all MetaDi diamond suspensions, the composition,<br />

the viscosity of the suspension and the concentration of<br />

diamond are always correct. The suspensions are standalone<br />

products and equipped with an environmentally<br />

safe spraying system.


7.5. MetaDi Diamond Suspension monocrystalline, oil-base<br />

Oil based, high diamond concentration, tight distribution of diamond grain size, particularly suitable for soft and watersensitive<br />

materials, absolutely water-free!<br />

in 470 mL plastic bottle with spray nozzle<br />

1 μm Diamond Suspension blue 40-6540 470 mL 69.00<br />

3 μm Diamond Suspension green 40-6541 470 mL 69.00<br />

6 μm Diamond Suspension yellow 40-6542 470 mL 81.00<br />

9 μm Diamond Suspension red 40-6543 470 mL 85.00<br />

15 μm Diamond Suspension brown 40-6544 470 mL 88.00<br />

7.6. MetaDi Diamond Paste, natural<br />

Natural diamond, monocrystalline, high diamond concentration, tight distribution of diamond grain size,<br />

in plastic syringe<br />

0.25 μm Diamond Paste grey 40-6102 20 g 75.00<br />

1 μm Diamond Paste blue 40-6128 20 g 76.00<br />

3 μm Diamond Paste green 40-6142 20 g 102.00<br />

6 μm Diamond Paste yellow 40-6162 20 g 124.00<br />

9 μm Diamond Paste red 40-6182 20 g 145.00<br />

15 μm Diamond Paste brown 40-6202 20 g 145.00<br />

7.7. MetaDi Ultra Diamond Paste, polycrystalline and natural<br />

Synthetic (polycrystalline) + natural diamond, high diamond concentration, tight distribution of<br />

diamond grain size, in plastic syringe<br />

1 μm Diamond Paste grey, blue coded 40-1-6301 20 g 73.00<br />

3 μm Diamond Paste grey, green coded 40-1-6303 20 g 99.00<br />

6 μm Diamond Paste grey, yellow coded 40-1-6305 20 g 121.00<br />

9 μm Diamond Paste grey, red coded 40-1-6307 20 g 134.00<br />

15 μm Diamond Paste grey, brown coded 40-1-6309 20 g 134.00<br />

7.8. MetaDi II Diamond Paste, monocrystalline<br />

Synthetic diamond, monocrystalline, high diamond concentration, tight distribution of diamond<br />

grain size, in plastic syringe<br />

0,25 μm Diamond Paste grey 40-6241 5 g 13.50<br />

0,25 μm Diamond Paste grey 40-6240 20 g 53.00<br />

1 μm Diamond Paste blue 40-6244 5 g 12.70<br />

1 μm Diamond Paste blue 40-6243 20 g 47.60<br />

3 μm Diamond Paste green 40-6247 5 g 16.20<br />

3 μm Diamond Paste green 40-6246 20 g 63.00<br />

6 μm Diamond Paste yellow 40-6250 5 g 18.10<br />

6 μm Diamond Paste yellow 40-6249 20 g 66.00<br />

9 μm Diamond Paste red 40-6253 5 g 21.40<br />

9 μm Diamond Paste red 40-6252 20 g 82.00<br />

15 μm Diamond Paste brown 40-6256 5 g 21.40<br />

15 μm Diamond Paste brown 40-6255 20 g 82.00<br />

7.9. Polishing Extenders (lubricants for diamond)<br />

Lubricant for diamond polishing, no alcohol, environmentally safe!<br />

MetaDi Fluid Lubricant for diamond 155001 1 L 8.80<br />

MetaDi Fluid Lubricant for diamond 155003 5 L 29.50<br />

Lubricant for diamond polishing on oil-basis, water free!<br />

AutoMet Lapping Oil 60-3250-006 180 mL 14.80<br />

AutoMet Lapping Oil 60-3250-128 3.8 L 63.00<br />

The oil-based products are used if higher amounts of lubrication are<br />

required, particularly with very soft materials such as lead, tin etc.<br />

Beyond that they are suitable for the preparation of water-sensitive<br />

materials such as magnesium, crystals such as NaCl or NaBr etc. Oilbased<br />

products need more care when cleaning.<br />

NEW!<br />

GRINDING & POLISHING<br />

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40<br />

8. Final Polishing Powders and Suspensions<br />

8.1. Aluminium Oxide Suspensions<br />

Topol, ready for use, pH neutral<br />

Topol 1 1.0 μm 151101 1 L 23.90<br />

Topol 2 0.7 μm 151102 1 L 39.10<br />

Topol 3 0.25 μm 151103 1 L 57.00<br />

Topol 1 1.0 μm 151101A 20 L 361.00<br />

Topol 2 0.7 μm 151102A 20 L 608.00<br />

MicroPolish II, deagglomerated; concentrate, can be mixed with distilled water pH: neutral<br />

MicroPolish II 1.0 μm 40-6361-006 180 mL 26.30<br />

MicroPolish II 0.3 μm 40-6363-006 180 mL 26.30<br />

MicroPolish II 0.3 μm 40-6363-128 3.8 L 222.00<br />

MicroPolish, concentrate, can be mixed with distilled water pH: neutral<br />

MicroPolish 1,0 μm 40-10081 180 ml 27.00<br />

MicroPolish 0,3 μm 40-10082 180 ml 27.00<br />

MicroPolish 0,05 μm 40-10082 180 ml 27.00<br />

8.2. Aluminium Oxide Powders<br />

MicroPolish II, alumina powder deagglomerated, can be mixed with distilled water<br />

MicroPolish II 1 μm 40-6321-016 454 g 92.00<br />

MicroPolish II 1 μm 40-6321-080 2270 g 384.00<br />

MicroPolish II 0.3 μm 40-6323-016 454 g 92.00<br />

MicroPolish II 0.3 μm 40-6323-080 2270 g 384.00<br />

MicroPolish, alumina powder, can be mixed with distilled water<br />

MicroPolish 1 μm 40-10079 454 g 94.00<br />

MicroPolish 1 μm 40-10080 2270 g 396.00<br />

MicroPolish 0,3 μm 40-10077 454 g 94.00<br />

MicroPolish 0,3 μm 40-10078 2270 g 396.00<br />

MicroPolish 0,05 μm 40-10075 454 g 96.00<br />

MicroPolish 0,05 μm 40-10076 2270 g 396.00<br />

8.3. Aluminium Oxide Final Polishing Suspensions<br />

MasterPrep, finely dispersed, non-agglomerated particles (0.05 micron) of uniform size, pH: neutral<br />

MasterPrep 0.05 μm 63-6377-006 180 mL 22.20<br />

MasterPrep 0.05 μm 40-6377-032 950 mL 57.00<br />

MasterPrep 0.05 μm 40-6377-064 1.9 L 105.00<br />

Application: soft materials like aluminium or copper, ferrous and steels, non-ferrous metals


8.4. Colloidal Silica Suspension<br />

MasterMet, SiO2 final polishing suspension; pH : 9.5<br />

MasterMet 0.06 μm 40-6370-006 180 mL 27.80<br />

MasterMet 0.06 μm 40-6370-064 1.9 L 75.00<br />

Application: non-ferrous materials and hard materials like ceramics or glass<br />

MasterMet 2, SiO2 final polishing suspension; pH : 9.5; non crystallizing!<br />

MasterMet 2 0.02 μm 40-6380-006 180 mL 28.60<br />

MasterMet 2 0.02 μm 40-6380-064 1.9 L 78.00<br />

Application: soft non-ferrous like copper or aluminium, ceramics (Alumina, Zirconia etc.) optical fibres (glass and plastic)<br />

8.5. Mixed Oxides Polishing Suspensions<br />

MasterPolish, Alumina + SiO2-mixed oxides suspension, pH 9.0<br />

The suspensions MasterMet, MasterMet 2 and MasterPrep<br />

can be mixed with etchants for better polishing results!<br />

MasterPolish 0.05 μm 40-10084 950 mL 96.00<br />

Application: ferrous materials, ceramics, composites<br />

MasterPolish2, SiO2 + iron oxide-mixed oxides suspension<br />

MasterPolish 2 0.06 μm 40-6376-032 950 mL 58.00<br />

Application: ceramics, glass, sapphire, silicon nitride, metal/ceramic-composites<br />

8.6. Other Polishing Materials<br />

MiroMet, Cerium Oxide (CeO) suspension<br />

MiroMet 1 μm 40-6355-006 180 mL 44.10<br />

Application: glass and very soft materials with very low melting point, synthetic materials, universal polishing compound for<br />

glass<br />

MagoMet, Magnesium Oxide (MgO) powder<br />

MagoMet 1 μm 40-6440-016 454 g 34.50<br />

Application: aluminium, magnesium and their alloys<br />

The Mechanical Preparation (continued)<br />

Oxide Polishing material<br />

Alumina suspension: MasterPrep and<br />

MicroPolish<br />

The importance of alumina slurries as the sole polishing<br />

medium has declined over the past years due to the<br />

availability of economical diamond products and the<br />

better results they achieve. Also, because semi or fully<br />

automatic preparation equipment is more commonplace,<br />

there is a need for continual dosing.<br />

Alumina suspensions are suitable after diamond grinding<br />

or as final polish (0.05μm). An alternative to pre-dispersed<br />

alumina suspension is MicroPolish alumina powder. The<br />

powder is mixed with distilled water to obtain the<br />

required suspension. All alumina products are equally<br />

suitable for the polishing process of metals, composite<br />

materials, minerals and ceramic materials.<br />

Deagglomerated Alumina: MicroPolish II<br />

During the production process, alumina develops<br />

agglomerated particles. In the ideal case, these<br />

agglomerates are broken during polishing into single<br />

crystals. This does not always happen during processing<br />

of soft materials such as copper, aluminium or lead,<br />

because of the low pressure used during the preparation.<br />

As a result unwanted scratches often appear on the<br />

surface. With the deagglomerated alumina products, only<br />

single crystals are available and they exhibit excellent<br />

cutting characteristics. With MicroPolish II products, high<br />

surface flatness can be reached in shorter time.<br />

Final polishing suspensions: MasterMet and<br />

MasterMet 2<br />

These are final polishing products made of colloidal silica<br />

where high surface flatness can be obtained with metals,<br />

solder, composites coating layers. Particularly with tough<br />

or soft materials, the deformation layers are removed by<br />

the special action of these alkaline suspensions. The<br />

suspensions are used after diamond or alumina steps.<br />

These suspensions can also be used in combination with<br />

suitable etching agent for the chemical-mechanical<br />

polishing of difficult samples e.g. titanium.<br />

MasterPolish and MasterPolish 2<br />

MasterPolish suspensions are mixed oxide products for<br />

fine grinding and final polishing of ceramic materials,<br />

semiconductors, hard metals and composite materials<br />

with non-metallic components. The polishing effect takes<br />

place via a chemo-mechanical action, i.e. the polishing<br />

agent reacts on one hand with the surface of the sample<br />

and causes chemical erosion, on the other hand the oxide<br />

particles create mechanical erosion. The results are<br />

unusually high removal rates and a highly-polished,<br />

scratch and relief-free sample surface. MasterPolish is<br />

usually used undiluted and is particularly effective when<br />

using polishing cloths without nap such as TexMet cloths.<br />

For the final polish, it can be used with our regular oxide<br />

polish cloths.<br />

GRINDING & POLISHING<br />

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42<br />

Polishing Cloths<br />

<strong>Buehler</strong> offers a wide range of cloths and pads for the<br />

polishing process.<br />

Premium performance cloths for all materials applications.<br />

Select from quality cloths engineered for high removal<br />

rates, long life and superior surface finishes.<br />

Economical solutions to virtually any specimen<br />

preparation task.<br />

TexMet P<br />

Harder, perforated version of the TexMet non-woven<br />

pads; recommended for hard, brittle or ceramic materials<br />

during intermediate steps or for fine grinding process<br />

Diamond 45 μm to3 μm<br />

TexMet C<br />

Medium hard TexMet non-woven pad<br />

Ferrous and non-ferrous metals, ceramics, electronic<br />

packages, PWB's, thermal spray coatings, cast iron,<br />

cermets, minerals, composites, plastics<br />

Pre- and final polishing with<br />

Diamond 15 μm to 3 μm<br />

UltraPad<br />

Hard, woven cloth, no nap with high material removal<br />

Ferrous materials and thermal spray coatings<br />

fine grinding and prepolishing with<br />

Diamond 45 μm to 3 μm<br />

VerduTex<br />

Medium hard woven silkcloth<br />

Steel, composite,polymers, aluminium<br />

General use for pre- and endpolishing<br />

Used to maximize flatness and retain phases while providing an<br />

excellent surface finish<br />

Diamond 9 μm to 1 μm<br />

Durable cloth with high lifetime<br />

TriDent<br />

Medium hard, woven synthetic, no nap<br />

Ferrous and non-ferrous metals, microelectronics, coatings<br />

Used to maximize flatness and retain phases while providing an<br />

excellent surface finish<br />

Diamond 9 μm to 1 μm<br />

VelTex<br />

Soft, dense short napped synthetic cloth<br />

Soft ferrous and non-ferrous materials<br />

Soft final polishing cloth used to maximize flatness and surface<br />

finish<br />

Diamond 3 μm to1 μm<br />

MicroFloc<br />

Medium hard, napped rayon cloth<br />

Steel and non-ferrous materials<br />

General use for pre- and end-polishing<br />

Diamond 6 μm to 1 μm<br />

Good results with samples that are not embedded<br />

Robust and durable quality<br />

PoliCloth<br />

Medium hard, woven wool cloth<br />

Cast iron (retaining graphite), copper and aluminium alloys,<br />

coal, soft materials<br />

General use<br />

Diamond 6 μm to 1 μm<br />

G-Cloth<br />

Soft synthetic velvet with low nap<br />

All technical alloys and material, soft to medium hard<br />

Final polishing cloth,<br />

Diamond 3 μm to 0.25 μm and oxide polishing<br />

MicroCloth<br />

Synthetic cloth, medium nap<br />

All technical alloys and material, soft to medium hard<br />

General use, final polishing cloth<br />

Diamond 3 μm to 0.25 μm and oxide polishing<br />

MasterTex<br />

Soft synthetic velvet with low nap<br />

All technical alloys and material, soft to medium hard<br />

Final polishing cloth<br />

Oxide polishing<br />

ChemoMet<br />

Porous, soft synthetic pad, micro-nap<br />

Titanium, stainless steels, lead/tin solders, electronic packages,<br />

soft non-ferrous metals, plastics<br />

General use pad that prevents smearing during chemomechanical<br />

polishing<br />

WhiteFelt<br />

Soft and durable matted wool cloth<br />

Ferrous and non-ferrous metals<br />

General use for intermediate to fine steps<br />

Oxide polishing


9. Polishing Cloths<br />

9.1. Polishing Cloths Ø 200 mm (8")<br />

Ø 200 mm (8") self-adhesive backed<br />

UltraPad Hard woven napless cloth, high removal rate 40-7118 10 83.00<br />

TexMet P Hard non-woven fibre resin, perforated 40-7638 5 78.00<br />

TexMet C Medium hard non-woven fibre resin 40-1108 10 63.00<br />

VerduTex Medium hard to soft synthetic silk, very robust 40-8018 10 69.00<br />

TriDent Medium hard to soft synthetic silk 40-7518 10 63.00<br />

Nylon Medium hard woven nylon 40-7068 10 74.00<br />

MicroFloc Medium hard, flocked rayon 40-8318 10 66.00<br />

VelTex Soft, short-napped velvet 40-8218 10 90.00<br />

PoliCloth Medium hard, woven wool with barrier 40-8418 10 72.00<br />

G-Cloth Final polishing, oxide, fine fibre synthetic 162058 5 32.40<br />

MicroCloth Final polishing, soft, versatile, medium-napped synthetic 40-7218 10 53.00<br />

MasterTex Final polishing, soft, short-napped synthetic velvet 40-7738 10 48.80<br />

ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7918 10 84.00<br />

WhiteFelt Alumina-polishing, soft, durable wool-felt 162002 5 33.40<br />

9.2. Polishing Cloths Ø 250 mm (10")<br />

Ø 250 mm (10") self-adhesive backed<br />

UltraPad Hard woven napless cloth, high removal rate 40-7120 10 119.00<br />

TexMet P Hard non-woven fibre resin, perforated 40-7640 5 104.00<br />

TexMet C Medium hard non-woven fibre resin 40-1110 10 91.00<br />

VerduTex Medium hard to soft synthetic silk, very robust 40-8020 10 105.00<br />

TriDent Medium hard to soft synthetic silk 40-7520 10 97.00<br />

Nylon Medium hard woven nylon cloth 40-7070 10 95.00<br />

MicroFloc Medium hard, flocked rayon 40-8320 10 97.00<br />

VelTex Soft, short-napped velvet 40-8220 10 127.00<br />

PoliCloth Medium hard, woven wool with barrier 40-8420 10 108.00<br />

G-Cloth Final polishing, oxide, fine fibre synthetic 162558 5 42.20<br />

MicroCloth Final polishing, soft, versatile, medium-napped synthetic 40-7220 10 72.00<br />

MasterTex Final polishing, soft, short-napped synthetic velvet 40-7740 10 64.00<br />

ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7920 10 142.00<br />

WhiteFelt Alumina-polishing, soft, durable wool-felt 162502 5 42.20<br />

9.3. Polishing Cloths Ø 300 mm (12")<br />

Ø 300 mm (12") self-adhesive backed<br />

UltraPad Hard woven napless cloth, high removal rate 40-7122 10 146.00<br />

TexMet P Hard non-woven fibre resin, perforated 40-7642 5 137.00<br />

TexMet C Medium hard non-woven fibre resin 40-1112 10 114.00<br />

VerduTex Medium hard to soft synthetic silk, very robust 40-8022 10 141.00<br />

TriDent Medium hard to soft synthetic silk 40-7522 10 100.00<br />

Nylon Medium hard woven nylon 40-7072 10 126.00<br />

MicroFloc Medium hard, flocked rayon 40-8322 10 132.00<br />

VelTex Soft, short-napped velvet 40-8222 10 144.00<br />

PoliCloth Medium hard, woven wool with barrier 40-8422 10 139.00<br />

G-Cloth Final polishing, oxide, fine fibre synthetic 163058 5 57.00<br />

MicroCloth Final polishing, soft, versatile, medium-napped synthetic 40-7222 10 80.00<br />

MasterTex Final polishing, soft, short-napped synthetic velvet 40-7742 10 79.00<br />

ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7922 10 206.00<br />

WhiteFelt Alumina-polishing, soft, durable wool-felt 163002 5 63.00<br />

GRINDING & POLISHING<br />

43


44<br />

9.4. Polishing Cloths Ø 350 mm (14")<br />

Ø 350 mm (14") self-adhesive backed<br />

TexMet P Hard non-woven fibre resin, perforated 40-7643 5 201.00<br />

VerduTex Medium hard to soft synthetic silk cloth, very robust 40-8024 10 219.00<br />

MicroFloc Medium hard, flocked rayon 40-8324 10 171.00<br />

VelTex Soft, short-napped velvet 40-8224 10 184.00<br />

PoliCloth Medium hard, woven wool with barrier 40-8424 10 192.00<br />

G-Cloth Final polishing, oxide, fine fibre synthetic 163558 5 73.00<br />

ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7924 10 259.00<br />

WhiteFelt Alumina-polishing, soft, durable wool-felt 163502 5 83.00<br />

10. Consumables for MiniMet<br />

10.1. CarbiMet 2 SiC-Paper for MiniMet<br />

Ø 73 mm high quality CarbiMet 2, self-adhesive backed<br />

120 (P120) SiC 116 μm 30-5170-120-102 100 31.80<br />

180 (P180) SiC 78 μm 30-5170-180-102 100 31.80<br />

240 (P280) SiC 52 μm 30-5170-240-102 100 31.80<br />

320 (P400) SiC 35 μm 30-5170-320-102 100 31.80<br />

400 (P800) SiC 22 μm 30-5170-400-102 100 31.80<br />

600 (P1200) SiC 15 μm 30-5170-600-102 100 31.80<br />

800 (P1500) SiC, MicroCut 12 μm 30-5170-800-100 100 31.80<br />

1200 (P2500) SiC, MicroCut 6.5 μm 30-5170-012-100 100 31.80<br />

MiniMet-Set 30-5178-182 50 31.80<br />

Content: 10 abrasive papers with grit sizes 180, 240, 320, 400, 600<br />

10.2. UltraPrep Grinding Discs for MiniMet<br />

Ø 73 mm Diamond Disc, self-adhesive backed<br />

70 μm Diamond Disc metal bonded 69-1571 1 29.70<br />

45 μm Diamond Disc metal bonded 69-1545 1 23.30<br />

9 μm Diamond Disc metal bonded 69-1509 1 23.30<br />

6 μm Diamond Disc metal bonded 69-1506 1 24.00<br />

10.3. Polishing Cloths for MiniMet<br />

Ø 73 mm for MiniMet<br />

UltraPad Hard woven napless cloth 40-7112 20 31.60<br />

TexMet Medium hard non-woven fibre resin 40-1002 20 56.00<br />

TriDent Medium hard to soft synthetic silk cloth 40-7502 20 31.80<br />

Nylon Medium hard woven nylon cloth 40-7052 20 35.60<br />

MicroCloth Oxide polishing, soft, versatile, medium-napped synthetic cloth 40-7212 20 34.60<br />

MasterTex Final polishing, soft, short-napped synthetic velvet-cloth 40-7702 20 35.60<br />

ChemoMet Final polishing, synthetic, chemically resistant 40-7902 20 64.00<br />

10.4. Diamond Grinding Discs for MiniMet<br />

for TEM-Insert MiniMet, self-adhesive backed<br />

45 μm metal bonded Ø 54 mm (2 1 /8") 69-1593 1 151.00<br />

30 μm metal bonded Ø 54 mm (2 1 /8") 69-1592 1 151.00<br />

15 μm metal bonded Ø 54 mm (2 1 /8") 69-1591 1 151.00<br />

6 μm metal bonded Ø 54 mm (2 1 /8") 69-1594 1 151.00


11. Consumables for Field Metallography<br />

11. 1. Abrasive papers for Electer, PortaPol and other<br />

For rubber disc holder, velcro-mounting Ø 32 mm, SiC<br />

P60 32 mm 120371 100 31.70<br />

P120 32 mm 120373 100 31.70<br />

P180 32 mm 120374 100 31.70<br />

P240 32 mm 120375 100 31.70<br />

For rubber disc holder, Ø 32 mm, SiC, self-adhesive backed<br />

320 32 mm 120366 100 30.10<br />

400 32 mm 120367 100 30.10<br />

600 32 mm 120368 100 30.10<br />

800 32 mm 120369 100 30.10<br />

11.2. Grinding and Polishing Brushes for Electer, PortaPol and other<br />

Spanner for straight handle, arbor-Ø 6 mm, to be used with grinding brushes<br />

Spanner for straight handle 131005 1 12.20<br />

Grinding brushes for straight handles to be used with spanner 13 10 05, quick lock<br />

Grit 80 Ø 63x32 mm 131002 1 19.90<br />

Grit 120 Ø 63x32 mm 131004 1 19.90<br />

Grit 180 Ø 63x32 mm 131006 1 19.90<br />

Fine Ø 63x32 mm 131008 1 20.00<br />

Extra fine Ø 63x32 mm 131010 1 20.00<br />

Felt polishing head, arbor-Ø 6 mm, for straight handle<br />

Felt head cone 25x30 mm 131011 1 11.90<br />

11.3. Polishing Cloths for Electer, PortaPol and other<br />

Polishing cloths for rubber disc holder Ø 30 mm, self-adhesive backed<br />

WhiteFelt general application 160300 20 18.10<br />

VelTex napped cloth 160361 20 26.40<br />

11.4. Replicating Material<br />

RepliMet is a premium quality replicating media for exact surface replicas with < 1 μm resolution in surface detail. It is<br />

simple to use, fast setting and simple to remove. Cover the complete area of interest with a small amount of the<br />

Replication Media and allow to cure. After curing, the media can simply be peeled off.<br />

Replicating Media for field metallography<br />

Manual Applicator 57-6000 1 51.00<br />

Static Mixers 57-6001 10 11.20<br />

Replication Media 1/7 1 min working / 7 min curing time 57-6002 50mL 40.30<br />

Replication Media 7/30T thixotropic, 7 min working / 30 min curing time 57-6003 50mL 40.30<br />

Acetate-replicating sheets for field metallography<br />

Replica sheet 10x12 cm, 35 μm thick 70-986E 20 sheet 78.00<br />

Replica sheet 10x12 cm, 125 μm thick 70-987E 20 sheet 85.00<br />

Replica tape roll 25.4x7600 mm, 130 μm thick 57-5000 1 Roll 30.60<br />

Application note:<br />

Soak the Replica sheet in acetone. Wet the polished and etched surface with a few<br />

drops of acetone and cover it with the replica sheet. After drying, the sheet can be<br />

peeled off and attached to a slide for microscopic examination.<br />

GRINDING & POLISHING<br />

45


46<br />

12. Fibre optics and Microelectronics<br />

12.1. FibrMet Abrasive Discs<br />

FibrMet Abrasive Discs are PSA (polyester backed) films, approx. 0.1 mm thick, coated with either an<br />

aluminium oxide or silicon carbide abrasive. These discs and sheets can be used wet or dry and are most suitable for<br />

fine grinding and polishing application, such as optical fibre and microelectronics where resultant surface flatness is<br />

essential.<br />

for FibrMet-Platen with Ø 102 mm (4")<br />

12 μm yellow aluminium oxide, PSA 69-3100-050 50 47.60<br />

9 μm blue aluminium oxide, PSA 69-3101-050 50 47.60<br />

3 μm Pink aluminium oxide, PSA 69-3102-050 50 47.60<br />

1 μm green aluminium oxide, PSA 69-3103-050 50 47.60<br />

0.3 μm grey aluminium oxide, PSA 69-3104-050 50 47.60<br />

for Platen with Ø 203 mm (8")<br />

12 μm yellow aluminium oxide, PSA 69-3170 50 126.00<br />

9 μm blue aluminium oxide, PSA 69-3171 50 126.00<br />

3 μm Pink aluminium oxide, PSA 69-3172 50 126.00<br />

1 μm green aluminium oxide, PSA 69-3173 50 126.00<br />

0.3 μm grey aluminium oxide, PSA 69-3174 50 126.00<br />

for Platen with Ø 305 mm (12")<br />

12 μm yellow aluminium oxide, PSA 69-3120 50 242.00<br />

9 μm blue aluminium oxide, PSA 69-3121 50 242.00<br />

3 μm Pink aluminium oxide, PSA 69-3122 50 242.00<br />

1 μm green aluminium oxide, PSA 69-3123 50 242.00<br />

0.3 μm grey aluminium oxide, PSA 69-3124 50 242.00<br />

Extender for FibrMet-films<br />

FibrMet Polishing Extender 40-10085 32 oz 85.00<br />

Our MSDS are online:<br />

www.buehler.co.uk<br />

Click to > Downloads > MSDS


12.2. UltraPrep Diamond Lapping Film Type A<br />

UltraPrep Diamond Lapping Film products are designed for various material<br />

applications including microelectronic devices, wafers, ceramics, optical fibres,<br />

petrographic, and other metallographic materials. The Type A film is ideal for<br />

preparation applications where surface flatness and minimal deformation are<br />

critical.<br />

for FibrMet-Platen with Ø 102 mm (4")<br />

30 μm green self adhesive, diamond 69-3111 5 90.00<br />

15 μm dark brown self adhesive, diamond 69-3112 5 74.00<br />

9 μm blue self adhesive, diamond 69-3113 5 74.00<br />

6 μm brown self adhesive, diamond 69-3114 5 74.00<br />

3 μm pink self adhesive, diamond 69-3115 5 74.00<br />

1 μm purple self adhesive, diamond 69-3116 5 74.00<br />

0.5 μm creamy white self adhesive, diamond 69-3117 5 74.00<br />

0.1 μm grey self adhesive, diamond 69-3118 5 74.00<br />

for Platen with Ø 203 mm (8")<br />

30 μm green self adhesive, diamond 15-6830 5 205.00<br />

15 μm dark brown self adhesive, diamond 15-6815 5 163.00<br />

9 μm blue self adhesive, diamond 15-6809 5 163.00<br />

6 μm brown self adhesive, diamond 15-6806 5 163.00<br />

3 μm pink self adhesive, diamond 15-6803 5 163.00<br />

1 μm purple self adhesive, diamond 15-6801 5 163.00<br />

0.5 μm creamy white self adhesive, diamond 15-6795 5 163.00<br />

0.1 μm grey self adhesive, diamond 15-6791 5 163.00<br />

30 μm green plain, diamond 15-6831 5 193.00<br />

15 μm dark brown plain, diamond 15-6816 5 156.00<br />

9 μm blue plain, diamond 15-6810 5 156.00<br />

6 μm brown plain, diamond 15-6807 5 156.00<br />

3 μm pink plain, diamond 15-6804 5 156.00<br />

1 μm purple plain, diamond 15-6802 5 156.00<br />

0.5 μm creamy white plain, diamond 15-6796 5 156.00<br />

0.1 μm grey plain, diamond 15-6792 5 156.00<br />

Plain UltraPrep grinding films normally are fixed via adhesion with<br />

some drops of water on a plain glass platen.<br />

The glass is supported by a standard platen for use with<br />

all grinder polishers from <strong>Buehler</strong>.<br />

GRINDING & POLISHING<br />

47


48<br />

13. Various Aids and Laboratory Accessories<br />

13.1. Cleaning and Etching<br />

Cleaning accessories<br />

Plastic bottle with spray nozzle 0.5 L 155101 1 6.50<br />

Plastic bottle with spray tube 0.5 L 152001 1 4.10<br />

Plastic bottle with spray tube 1.0 L 152002 1 4.30<br />

PlasticBox for Cotton Wool, to be wall-mounted, comes with cotton 172014 1 29.30<br />

Pure Cotton Wool, 180 g 172005 180 g 2.80<br />

Gloves (disposable), S, nitrile 113035 100 11.90<br />

Gloves (disposable), M, nitrile 113036 100 11.90<br />

Gloves (disposable), L, nitrile 113037 100 11.90<br />

Gloves (disposable), XL, nitrile 113038 100 11.90<br />

Industrial cleaner for removing remaining adhesive from work discs<br />

Cleaner Spray, lemon-base 199995 500 mL 27.20<br />

Etching beakers and accessories<br />

Polypropylene etching beaker with lid Ø 70 mm 172010 1 4.10<br />

Polypropylene etching beaker with lid Ø 120 mm 172011 1 6.70<br />

Tweezers, with plastic isolated grips, stainless steel, 200 mm 172002 1 20.20<br />

Tweezers, stainless steel, 200 mm 172004 1 9.70<br />

Protective sheets for a clean working space<br />

Protective sheet, 305x305 mm 41-10091 1 46.40<br />

Protective sheet, 375x375 mm 41-10092 1 83.00<br />

13.2. Ultrasonic Cleaning Solultions<br />

UltraMet 2 Sonic Cleaning Solution is an environmentally safe, degreasing agent for more difficult cleaning requirements. It<br />

is recommended for use on the <strong>Buehler</strong>Vanguard Fully Automatic Preparation System.<br />

Ultrasonic Cleaning Solutions, mixing ratio 1:20 up to 1:6<br />

UltraMet 2 Ultrasonic Cleaning Solution 75-6000-032 0.95 L 20.20<br />

13.3. Bonding Material<br />

Thermoplastic for mounting thin sections on sample holders<br />

Lakeside Cement L 70 C 12 bars, approx. 250 g 40-8100 1 78.00<br />

Instructions: used at 120-140°C, solid after cooling, soluble in alcohol and acetone<br />

Crystalbond Nr. 509 1 bar, approx. 100 g 40-8150 1 40.30<br />

Instructions: used at 120-130°C, solid after cooling, soluble in alcohol and acetone<br />

Crystalbond LT 1 stick, 178x25.4x12.7 mm 20-8145 1 40.30<br />

Instructions: used at 52-54 °C, solid after cooling, soluble in alcohol and acetone


13.4. Storing<br />

Storage cabinet for abrasive papers, polishing cloths, platen, MagnoDiscs, stackable<br />

Storage cabinet for consumables and accessories Ø 250 mm, outer dimensions: 300x320x365 mm<br />

6 shelves 260x40x346 mm (WxHxD, inner dimension) 190606 1 115.00<br />

12 shelves 260x16x346 mm (WxHxD, inner dimension) 190607 1 126.00<br />

Storage cabinet, PVC light grey with plexiglas door, removable inserts, lockable<br />

Storage cabinet for consumables and accessories Ø 300 mm<br />

6 shelves, 335x320x330 mm (WxDxH), outer diameter 190609 1 238.00<br />

Additional Inserts (4 pieces) for storage cabinet19 06 09<br />

Ideal for MagnoMet or MagnoPad-discs 190610 1 68.00<br />

Desiccator storage cabinet for prepared specimens (with silica gel drying material), lockable<br />

Storage cabinet, steel, with 10 drawers<br />

400x420x500 mm (WxDxH) 22.5 kg 20-1445 1 811.00<br />

Inserts for storage cabinet 20-1445, for 50 samples with Ø 25 mm (1") 20-1446 1 31.70<br />

Inserts for storage cabinet 20-1445, for 50 samples with Ø 32 mm (1¼") 20-1447 1 28.30<br />

Inserts for storage cabinet 20-1445, for 38 samples with Ø 40 mm (1½") 20-1448 1 24.00<br />

Desiccator storage cabinet for prepared specimens<br />

Storage cabinet, acrylic glass / aluminium with 4 shelves<br />

electronic hygrometer, door with magnetic lock, dessicant tray<br />

310x525x375 mm (WxDxH), 7 kg<br />

190608 590.00<br />

Desiccator for storage of samples<br />

Dessicator glass with lid and 3 plexiglas divisions 190601 1 302.00<br />

Lid for dessicator Ø 250 mm (spare part) 190602 1 70.00<br />

Plexiglas division for dessicator (spare part) 190603 1 126.00<br />

Accessories<br />

Silica gel for samples storing and dessicators 190604 1 kg 24.70<br />

Vacuum grease 834302 1 13.60<br />

MetCoat protection lacquer for samples, aerosol 20-8190 170 g 11.80<br />

Storage cups for prepared samples, 37x40 mm ( ØxH) 20-8174 25 34.00<br />

13.5. Accessories for Microscopy<br />

Accessories for upright microscopes<br />

Metal Slides 75x25 mm 190403 5 36.30<br />

Plasticine Clay 190401 1 kg 6.50<br />

Protective Paper (Josef-Paper) to use with levelling press 190402 500 18.10<br />

Slides and cover slips<br />

Glass Slides 28x48 mm (1.0 mm thick) 190501 100 27.70<br />

Cover Slips 20x20 mm 190502 100 13.60<br />

Glass Slides 46x27 mm (1.2-1.4 mm thick) L312 100 36.30<br />

Glass Slides 76x26 mm (1.2-1.4 mm thick) L316 100 14.30<br />

Glass Slides 76x51 mm (1.2-1.4 mm thick) L318 100 25.40<br />

13.6. Books and Educational Material<br />

<strong>Buehler</strong> SumMet, The Sum of our Experience FN01255 1 25.00<br />

A <strong>Guide</strong> to Materials Preparation and Analysis<br />

136 pages with color images<br />

SumMet, <strong>Buehler</strong>'s <strong>Guide</strong> for Materials Preparation, CD-ROM FN01255 1 15.00<br />

Iron-Carbon/Cementite Phase Diagram, Poster; 96x63.5 cm FN00454 1 13.00<br />

Table for Knoop and Vickers Hardness Numbers FN00726 1 24.00<br />

E. Weck and E. Leistner: Metallographic instructions for color etching I 200005 1 30.00<br />

Klemm color etching<br />

E. Weck and E. Leistner: Metallographic instructions for color etching II 200006 1 36.00<br />

Beraha color etchants and their different variations<br />

E. Weck and E. Leistner: Metallographic instructions for color etching III 200007 1 36.00<br />

Non ferrous materials, cemented carbides and ferrous metals, nickel- and cobalt-base alloys<br />

VARIOUS ACCESSORIES<br />

49


Notes


Notes


Notes


Index<br />

A<br />

Abrasive cut-off wheels _________ 8, 11<br />

Abrasive papers __________________ 30<br />

Abrasive powders ________________ 36<br />

Accessories for cold mounting ______ 23<br />

Accessories for microscopy _________ 49<br />

AcuThin Cut-off wheels ___________ 13<br />

Adhesive discs double sided ________ 35<br />

Alumina cut-off blades __________ 8, 11<br />

Alumina polishing (cloth for) ________ 43<br />

Alumina suspension ______________ 40<br />

AutoMet Lapping Oil ______________ 39<br />

Apex ___________________________ 25<br />

Apex CGD _______________________ 26<br />

Apex DGD _______________________ 26<br />

ApexHercules H & S _______________ 25<br />

B<br />

Bakelite (PhenoCure) ______________ 18<br />

<strong>Buehler</strong> Balsam __________________ 49<br />

C<br />

CarbiMet 2 grinding papers ________ 34<br />

CBN-blades for precision cutters _______9<br />

CBN-Blades for abrasive cutters _____ 15<br />

Cerium oxide suspension ___________ 41<br />

ChemoMet cloth __________________ 43<br />

Chromium oxide suspension ________ 41<br />

Cleaning solutions ________________ 48<br />

Coarse grinding discs (CGD) ________ 26<br />

Cold mounting compound _________ 19<br />

Cool coolant _____________________ 16<br />

Compression mounting compounds ____ 17<br />

Conductive Filler _________________ 23<br />

Cotton wool _____________________ 48<br />

Crystalbond _____________________ 49<br />

Cutting materials ___________________8<br />

Cut-off blades _____________________8<br />

D<br />

Dessicator _______________________ 49<br />

Dially Phthalate __________________ 18<br />

Diamond grinding discs (DGD) ______ 26<br />

Diamond lubricant ________________ 39<br />

Diamond paste ___________________ 39<br />

Diamond polishing compounds _____ 37<br />

Diamond suspension ______________ 37<br />

Diamond cut-off blades _________ 8, 15<br />

Drying agent silica gel _____________ 49<br />

E<br />

EdgeMet Kit _____________________ 23<br />

EpoBlue _________________________ 23<br />

EpoColor ________________________ 20<br />

EpoHeat ________________________ 20<br />

EpoKwick _______________________ 20<br />

EpoMet _________________________ 18<br />

EpoMix _________________________ 20<br />

EpoPlast ________________________ 20<br />

EpoThin _________________________ 20<br />

Epovit __________________________ 18<br />

Epoxy cold mounting compounds _____ 20<br />

EpoxiCure ________________________ 20<br />

Etching beakers (polyproplyene) _____ 48<br />

F<br />

FibrMet abrasive discs ______________ 46<br />

Field metallography ________________ 45<br />

Final polishing suspension __________ 40<br />

Final polishing materials ____________ 40<br />

FlatEdgeFiller _____________________ 23<br />

G<br />

G-Cloth __________________________ 43<br />

Glossy, clear view paste ____________ 16<br />

Gloves ___________________________ 48<br />

Grinding belts ____________________ 35<br />

Grinding cups ____________________ 16<br />

Grinding papers ___________________ 30<br />

Grinding powders _________________ 36<br />

Grinding rolls _____________________ 35<br />

H<br />

Hercules fine grinding discs _________ 25<br />

I<br />

IsoCut CBN-cut-off blades ___________ 9<br />

IsoCut coolant ____________________ 16<br />

IsoCut Plus coolant ________________ 16<br />

J<br />

Josef-Paper _______________________ 49<br />

K<br />

KonductoMet I ___________________ 18<br />

L<br />

Laboratory accessories _____________ 48<br />

Lakeside Cement L70C _____________ 49<br />

Literature ________________________ 49<br />

Lubricant ________________________ 39<br />

M<br />

MagnoFix ________________________ 25<br />

MagnoMet _______________________ 25<br />

MagnoPad _______________________ 25<br />

MagoMet ________________________ 41<br />

MasterMet _______________________ 40<br />

MasterPolish ______________________ 41<br />

MasterPrep _______________________ 40<br />

MasterTex ________________________ 43<br />

MetaDi diamond products __________ 37<br />

MetaDi Fluid ______________________ 39<br />

MetCoat protection lacquer ________ 49<br />

MetGrip Liners, adhesive foils _______ 35<br />

MetPolish chromium oxide __________ 41<br />

MicroCloth _______________________ 43<br />

MicroFloc ________________________ 43<br />

MicroPolish _______________________ 40<br />

MiniMet consumables _____________ 44<br />

MiroMet cerium oxide ______________ 41<br />

Mixed oxides polishing compounds _____ 41<br />

Mounting aids ____________________ 23<br />

Mounting compounds _________ 17, 19<br />

Mounting moulds _________________ 22<br />

MultiClamp ______________________ 23<br />

N<br />

Nylon cloth _______________________ 43<br />

O<br />

Oxide polishing compounds ________ 40<br />

P<br />

PetroThin consumables ____________ 16<br />

Pigments for epoxies ______________ 23<br />

PhenoCure _______________________ 18<br />

Planar grinding papers _____________ 29<br />

PlanarMet _______________________ 29<br />

Plasticine ________________________ 49<br />

PoliCloth ________________________ 43<br />

Polishing cloths ___________________ 42<br />

Powder alumina __________________ 36<br />

Powder silicon carbide ______________ 36<br />

Premolds ________________________ 18<br />

ProbeMet ________________________ 18<br />

R<br />

ReleaseAgent ____________________ 23<br />

Replicating Media _________________ 45<br />

Ring forms _______________________ 22<br />

S<br />

SamplKlip ________________________ 23<br />

SamplKup _______________________ 22<br />

SamplKwick ______________________ 20<br />

Silica gel _________________________ 49<br />

Silcon carbide papers ______________ 30<br />

Silicone spray _____________________ 23<br />

Spray bottles (plastic) ______________ 48<br />

Slides (glass) _____________________ 49<br />

Slides (metal) _____________________ 49<br />

Spray adhesive ____________________ 35<br />

Stirrers __________________________ 23<br />

Storage cabinet ___________________ 49<br />

T<br />

Technovit ________________________ 20<br />

TexMet cloth _____________________ 43<br />

Topol ___________________________ 40<br />

TransOptic powder ________________ 18<br />

TriDent __________________________ 43<br />

Tweezers ________________________ 48<br />

U<br />

UltraPad _________________________ 43<br />

UltraPol __________________________ 43<br />

UltraPrep diamond abrasive disc _____ 29<br />

UltraPrep lapping film ______________ 47<br />

Ultrasonic cleaning sloution _________ 48<br />

UniClip __________________________ 23<br />

V<br />

VariDur cold mounting compound ______ 19<br />

VerduTex cloth ____________________ 43<br />

VelTex cloth ______________________ 43<br />

W<br />

White Felt _______________________ 43<br />

Z<br />

Zirconia grinding papers ___________ 29<br />

ZirMet planar grinding paper _______ 29

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