554K northintro.pdf - Dean-O's Toy Box

This work was supported by the US Department of Defense, ArmyStrategic Defense Command.Edited by Robert Graybill, Technical Communication Services,for Group 1S-1Printing coordination by Guadnlupe Archuleta, Group 1S-9Cover photo: William North installs a klystron in its modulatorhousing (LANL Photo No. RN90-03 2008).An Afirmative-Action/Equal-OpportunityEmployer,This report was prepared as an account of work sponsored by an agency of the United StatesGovernment. Neither The Regents of the University of Cid~omia, the United States Govemtnentnor any agency thereof, nor any of their employees, makes any warranty, expwss orimplied, or assumes any legal liability or responsibility for the accuracy, completeness, orusefulness of any information, apparatus, product, or process disclosed, or represents that its usewould not infringe privately owned rights. Reference herein to any Spectjic commercial product,process, or service by ttwde name, trademark, manufacturer, or otherwise, does not necessarilyconstitute or imply its endorsement, recommendatwn, orfavoring by The Regents of theUniversity of California, the United States Government, or any agency thereoj. The views andopinions of the aut!wrs expressed herein do not necessarily state or reject those of The Regents ofthe University of Cal~omia, the United States Government, or any agency thereof.

LA-12687-MSIUc-oooIssued: January 1994High-PowerMicrowave-TubeTransmittersWilliam NorthCrLos AlamosNATIONALLABORATORYLos Alamos, New Mexico 87545

Technicians at work on a modulator for a megawatt-class dual-klystron RF station.

This book is dedicated toLawrie Eaton,leader of the RF Technology Groupof the Accelerator Operations and ?’eclznologyDivision ofLos Alamos National Loboratoy.It was his vision that what follows could be ofvalue to new generations of technologists in this field(and even the occasional graybeard).H was at his insistence that the task was undertaken.If it is of help to anyone, the credit is his.Ifit is of no help, the fault is mine.

Contents1. Introduction ................................................................................................................... 12. The Transmitter ........................................................................................................... 22.1 High-power microwave tube ......................................................................................... 22.2 Filament supply ............................................................................................................... 42.3 Focus magnet supply ...................................................................................................... 42.4 Pulse modulator ............................................................................................................... 52.5 Pulsed energy storage .....................................................................................................52.6 Fault current limiting and charge diversion ................................................................ 62.7 Voltage sample ................................................................................................................. 62.8 Electronic voltage regulator ........................................................................................... 62.9 High-voltage transformer/rwtifier ...............................................................................72.10SGp start (or soft start) .................................................................................................. 72.11Variable voltage device ................................................................................................. 72.12High-speed contactor or switch-gear ..........................................................................82.13SCR primary controller ................................................................................................. 82.14Unit substation ............................................................................................................... 82.15Cooling system ............................................................................................................. 102.16Control and monitor .................................................................................................... 103. High-Power Microwave-Tube Transmitter RF Circuit ........................................l23.1RF input from the exciter .............................................................................................. 163.2PIN diode switch ........................................................................................................... 163.3 Signal couplers ............................................................................................................... 173.4 Ferrite isolator ................................................................................................................ 183.5 RF driver amplifier ........................................................................................................ 183.6 Another isolator ............................................................................................................. 183.7 Another coupler ............................................................................................................. 183.8 Power splitter ................................................................................................................. 183.9 Waster load ..................................................................................................................... 193.10 Phase shifter .................................................................................................................. 193.11 Time-delay shim .......................................................................................................... 193.12Drive-power-level attenuator(s) ................................................................................ 193.13 More ferrite isolators ................................................................................................... 203.14High-power amplifiers ................................................................................................ 203.15Waveguide arc detector .............................................................................................. 203.16Forward and reverse couplers ................................................................................... 223.17 High-power circulator .................................................................................................. 22— .,.,. .3.18 Output hybrid combiner .............................................................................................=3.19 Waster power coupler ................................................................................................. 233.20 Waster load ................................................................................................................... 233.21 Harmonic filter ............................................................................................................. 233.22 Antenna duplexer ........................................................................................................ 243.23 Waveguide switch ....................................................................................................... 283.24 High-power dummy load .......................................................................................... 28vii

...Vlll High-Power Microwave-Tube Transmitters4. Transmitter Engineering and the ‘Ilities’ ...............................................................294.1 Reliability ........................................................................................................................294.2 Maintainability ...............................................................................................................314,3 Availability .....................................................................................................................314.4 Electromagnetic susceptibility .....................................................................................324.5 Electromagnetic compatibility .....................................................................................334.6 Safety ...............................................................................................................................334.7 Built-in test equipment ..................................................................................................394.8 Failure modes and effects analysis ..............................................................................404.9 Human factors ................................................................................................................404.10 Configuration control ...................................................................................................415. And Now a Word From the Sponsor ......................................................................436. What Makes Resistors Hot? ......................................................................................467. High-Voltage Insulation ............................................................................................548. Pulse Modulators ........................................................................................................658.1 Cathode-controlled electron gun .................................................................................658.2 Modulating anode .........................................................................................................668.3 Insulated-focus electrode ..............................................................................................678.4 Intercepting control grid ...............................................................................................678.5 Shadow-gridded gun ....................................................................................................688.6 Bonded-grid gun ............................................................................................................688.7 E-gun considerations .....................................................................................................689. Cathode Pulsers: Line-Type Modulators ...............................................................709.1 The line-type pulser ......................................................................................................719.1.1 The discharge circuit ............................................................................................719.1.2 The charging circuit .............................................................................................859.1.3 An illustrative example of a line-type modulator ...........................................899.1.4 The Blurrdein discharge circuit ...........................................................................939.1.5 The Marx impulse generator ..............................................................................979.1.6 Pulse-forming networks ......................................................................................989.1.7 Output-pulse transformers ...............................................................................1019.2 Why do we care about pulse-top flatness?. ...............................................................1069.3 Modulator output pulse-to-pulse variations ...........................................................ll89.4 Line-type pulser discharge switches .........................................................................1219.4.1 The hydrogen thyratron ....................................................................................l2l9.4.2 The ignitron ......................................................................................................... 1299.4.3 The thyristor ........................................................................................................ 1319.4.4 The reverse-blocking diode thyristor ..............................................................1349.4.5 Spark gaps ...........................................................................................................lM9.5 Practical system applications of half-control switches ............................................1369.5.1 The hydrogen thyratron ....................................................................................1369.5.2 The triode thyristor ............................................................................................ 1379.5.3 The diode ti~istor .............................................................................................1429,5.4 The ignitron .................................... ....................................................................1429.5.5 The spark-gap switch .........................................................................................143

Table of Contentsix10. Cathode Pulsers: Hard-Tube Modulators ..........................................................14610.1 The full-control switch tube .....................................................................................lM10.2 Hard-tube modulator topology ...............................................................................lQ10.3 Storage capacitors .......................................................................................................15510.4 Vacuum tubes as switch tubes ..................................................................................16110.4.1 The 7560 tiode switch tube ............................................................................16710.4.2 The WL-8461 triode switch tube ....................................................................17010.4.3 The ML- 6544 triode switch tube ...................................................................l7O10.4.4 The S94000E and 4CPW1OOOKBtetrode switch tubes ................................17310.4.5 The ML-8549 magnetically beamed triode ...................................................l7910.4.6 The ML- 8618 magnetically beamed triode ..................................................18210.4.7 The L-5012 and L-5097 Injectronm beam-switch tubes ..............................18410.4.8 The 8454H Crossatronm switch .....................................................................18610.5 Load lines ....................................................................................................................l8910.6 Pulse fall time of hard-tube modulator ..................................................................19110.7 Some practical examples of hard-tube modulators ..............................................19510.7.1 The 200-MW triode (WL-8461) hard-tube modulator ................................19510.7.2 An 18-MW hard-tube modulator using the L-5097 beam-switch tube ...19811, Modulating-Anode Pulsers ...................................................................................20011.1Modulating-anode-pulser topologies .....................................................................20011.1.1 Passive pull-up, active pull-down .................................................................20011.1.2 Active pull-up, passive pull-down ................................................................20111.1.3 Active pull-up and pulldown .......................................................................20411.1.4 An attempt at simplified amplitude control ................................................20511.1.5 The grid-catcher type of amplitude control .................................................20611.16 The grid-catcher circuit with potentiometer-type control ..........................20711.1.7 The gate-catcher type of amplitude control .................................................2O811.1.8 The “quasi-resonant” modulating-anode pulser .........................................21011.1.9 The modulating-anode power supply/cathode-pulser hybrid .................21311.2 The self-capaatance of modulator decks ...............................................................21511.3 Vacuum tubes appropriate for modulating-anode-pulser service ....................21811.3,1 The 4PR250C/8248 tetrode ............................................................................2l811.3.2 The 8960 tetrode ...............................................................................................2l811.3.2 The Y-847 tiode ................................................................................................2l811.3.4 The YU-146 tetrode ..........................................................................................21911.3.5 The TH-5184 tetrode ........................................................................................ZO11.3.3 The TH-5188 tetrode ........................................................................................22011.4 Some representative modulating- anode pulser designs ......................................22011.4.1 The BMEWS dual-klystron modulator .........................................................22O11.4.2 The Millstone Hill radar transmitters ............................................................22l11.4.3 Dual-klystron modulating-anode pulser forparticle-accelerator RP source ........................................................................22411.4.4 The modulating-anode pulsers for the MAR-1 radar system ....................22611.4.5 The long-range imaging radar transmitter modulating-anode pulsers ...22911.4.5 The modulating-anode pulser for theHaystack Auxiliary Radar (HAX) ..................................................................23212. Control-Grid Modulators ......................................................................................23412.1 Grid-modulator topolo@es ........................................................................................237

x High-Power Microwave-Tube Transmitters12.1.1Active pull-up, passive pull-down ................................................................23912.1.2 Active pull-up and pulldown grid pulser ...................................................24112.1.3 Single-switch active pull-up and pull-down grid pulser ...........................24112.1.4 Cascaded solid-state active pull-up and pull down ....................................24312.1.5 Hybrid grid pulser ...........................................................................................24512.1.6 “Inductive-kick” single-switch grid pulser ..................................................24712.2 Transmitter applications of grid pulsers ................................................................24913. Charge Diverters: the Electronic Crowbar ..........................................................25313.1What happens when an electron gun arcs? ...........................................................z313.2 Types of crowbar switches .......................................................................................25713.3 The nature of surge-limiting resistors .....................................................................26114. High-Voltage AC/DC Conversion, or Rectification ........................................26314.1 Polyphase ac concepts ...............................................................................................26314.2 The three-phase, half-wave re&fier ........................................................................26514.3 The three-phase, full-wave (six-pulse) rectifier .....................................................26714.4 The six-phase, full-wave (12-pulse) rectifier ..........................................................26814.5 The 12-phase, full-wave, 24pulse rectifier ............................................................27114.6 Polyphase-rectifier line current ...............................................................................27214.7 Who cares about harmonic pollution? ....................................................................2~14.8 Other forms of line pollution ...................................................................................27915. Variable-Voltage Devices ......................................................................................28215.1 The phase-controlled rectifier ..................................................................................28215.2 The primary SCR controller .....................................................................................28415.3 The variable autotransformer ..................................................................................28815.4 The variable-voltage transformer ............................................................................28915.5 The step regulator ......................................................................................................29115.6 The induction voltage regulator ..............................................................................29216. Electronic Voltage Regulators ..............................................................................29516.1 Voltage regulators that handle system average current ......................................29516.2 Voltage regulators that handle system peak current ............................................29816.3 Voltage regulators that do not handlethe full microwave-tube beam current ..................................................................30116.4 Regulators that must also be modulators ...............................................................3O217. Switchgear and Substations ..................................................................................30617.1 Swit&gear ...................................................................................................................3O617.2 The unit substation ....................................................................................................30918. Switch-Mode Electronic Power Conditioning ....................................................31118.1 Switch-mode dc variable-voltage circuits (dc-todc converters) ........................31118.2 DC-AC inverters ........................................................................................................31418.3 Voltage-multiplier rectifier circuits .........................................................................32218.4 High-voltage dc power supply using a quasi-resonant inverter ........................32618.5 The electronic high-frequency power conditioneras applied to a microwave tube ..............................................................................32918.6 An idea too clever not to share (It’s not mine, by the way.) ................................331

Table of Contentsxi19. Thermal Manaizement ............................................................................................33419.1Heat transfer by r%diation ........................................................................................33519.2Heat transfer by conduction in solids .....................................................................33619.3Heat transfer by free, or natural, convection in air ...............................................33819.4Transfer of heat by forced convection of a cooling fluid .....................................33919.5Closed-loop water-cooling systems ........................................................................34219.6Vapor-phase cooling, or convection with state change ........................................34719.7Multi-phase cooling ...................................................................................................35l20. Transmitter Control, Monitoring, and Interlocking ..........................................35220.1The relay-logic ladder-network control circuit .....................................................35220.2A solid-state, serial-control, parallel-indication interlock circuit .......................35520.3Integrated-circuit considerations .............................................................................36220.4The programmable-logic controller ........................................................................36520.5High-speed instrumentation for transmitter monitoring ....................................36920.6High-speed crowbar-firing circuits .........................................................................37320.7The pulse “balun” ......................................................................................................376Index ...............................................................................................................................380

...XlllHIGH-POWER MICROWA~-TUBETRANSMITTERSbyWilliam NorthABSTRACTHigh-Power Microwave-Tube Transmitters describes indetail high-power microwave-tube transmitters and thevarious subsystems that comprise them. Relying on hislong experience as a designer of radar systems and rfstations for particle accelerators, the author also impartslessons he has learned from his work and opinions he hasformed on the transmitter design.