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FLAIL MOWERS – MULCHERS - SaMASZ

FLAIL MOWERS – MULCHERS - SaMASZ

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CONTENTS:<strong>FLAIL</strong> KNIVESSTANDARD<strong>FLAIL</strong> <strong>MOWERS</strong>GENERAL INFORMATION Page 3KB - REAR <strong>–</strong> FRONTMIDDLE CLASSTRACTOR’S POWER 20-60 HP Page 4-5KB - REAR <strong>–</strong> FRONTHEAVY DUTY CLASS~ 1kgType I flail knives are characterizedby weight (1 kg) and hardness. It isthe most popular type.ON DEMANDTRACTOR’S POWER 70-90 HP Page 6-7KBK - REAR (WITH OPEN HATCH)HEAVY DUTY AGRICULTURALTRACTOR’S POWER 70-90 HP Page 8Type II knives are very popular inwestern countries. They demandgood conditions of operation.KBR - REAR <strong>–</strong> SIDEMIDDLE CLASSTRACTOR’S POWER 50-70 HP Page 9KBRP - REAR SIDEWITH PARALLELOGRAM ARMHEAVY DUTY CLASSTRACTOR’S POWER 70-80 HP Page 10-11Type III knives - for mulching bushesKWT - EXTENSION ARMARM + EQUIPMENTTRACTOR’S POWER 80-90 HP Page 12-15Type IV knives <strong>–</strong> for grass, straw, cornand tobacco stems and after harvestremnants.2


<strong>FLAIL</strong> <strong>MOWERS</strong>GENERAL INFORMATIONThe <strong>SaMASZ</strong> Company has within its offer a wide range of flail mowers. They include rear-frontmodels, side types <strong>–</strong> with inclination angle adjustment and arm-type mowers.Flail mowers <strong>–</strong> mulchers are designed to operationsconnected to municipal maintenance, greenbelts and orchards. These machines are used tomulch grass, thicket and bushes (up to 10 cm) andcut weed on undeveloped areas with intention toleave the swath. Mulchers’ main task is to cut thegrass and spread it properly crumbled along thewhole width of cut surface. It enables forming anatural swath, mineralizing plant remnants andtheir introduction to the ground.<strong>FLAIL</strong> <strong>MOWERS</strong> <strong>–</strong> <strong>MULCHERS</strong>MIDDLE CLASSHEAVY DUTY CLASSϕ 133ϕ 168ϕ 168ϕ 1681. Working shaft with 133 mm diameter,2. Cutting thicket and bushes (up to 8 cmdiameter),3. Ground following shaft with 168 diameter,4. Average working conditions,5. Working shaft’s drive <strong>–</strong> 4 pcs of V-belts.“Red power” type in optional equipment.1. Working shaft with increased diameter <strong>–</strong> 168,2. Cutting thicket and bushes (up to 10 cmdiameter),3. Ground following shaft with 168 diameter,4. Very tough working conditions,5. Sliding skids and inner coating made ofhard-to-tear steel HARDOX,6. Shafts resistant to bending,7. Tougher housing of working and ground followingshaft <strong>–</strong> more durable,8. Working shaft’s drive <strong>–</strong> 5 pcs of V-belts.“Red power” type <strong>–</strong> on demand.3


<strong>FLAIL</strong> <strong>MOWERS</strong>FRONT-REARMIDDLE CLASSKB 110KB 140KB 160KB middle class mowers areideal for mulching barrens,drives in orchards, thicketand grass on undevelopedareas. Tough housing andinclined rubber safety guardenable safe mowing nearroads, parks and other busy2and populated places.4Hydraulic side adjustment up to 40cm <strong>–</strong> in optional equipment.Proper use:1. Mulching thicket and bushes (up to 8 cm),2. Mowing weed and grass on undeveloped areas <strong>–</strong>average working conditions.Advantages:1. Properly selected flail’s weight (1 kg), precisemounting as well as spring placing on the shaftenable operation in tough conditions,2. Mounted on 3-point linkage frame at the back oron the front of the tractor,3. Simple flail replacement,4. Ideal adjustment to the ground and even workingheight,5. Silent work of working shaft,6. High quality chains on the front and rubber safetyguard at the back enable efficient protectionagainst throwing of stones,7. PTO shaft with overrunning clutch in standardequipment,8. Working height,9. Reinforced housing and bearings of the groundfollowing shaft,10. Easily replaceable skids made of wear resistantHardox steel,11. Additional reinforcement of the housing on theinside and on the side using the hard and wear--resistant Hardox steel.4


Idealfor urbanapplications...1. Power transfer using abelt transmission also actsas an overload clutch,312. Preparing the mower to work on thefront of the tractor consists of reinstallingthe suspension mount on the other side of themower. If the tractor has the reverse option (leftrevolutions) the user can, on his own, change them byremoving the central transmission and rotating it by 180°,3. The mower is manually adjusted right or left in relation to thetractor. As part of standard equipment a telescoping shaft is installed,4. The new stronger housing and spherical bearing were additionallyprotected from external damage.TypeMowingwidthWorkingcapacity[h/hr]Numberof knivesNumberof beltsDiameterof workingshaft[mm]Tractorpower[HP]*PTOrpm**PowerTransferShaftTPHmountcategoryDimensionsb/ l / h[cm]Weight[kg]KB 110 1,10 m ~ 0,50 1020141 / 109 / 70 330KB 140 1,40 m ~ 0,60 12 4 ϕ 133 40 540 540 Nm I-II 171 / 104 / 70 470rpmKB 160 1,60 m ~ 1,00 14 60 191 / 104 / 70 500* Attention! Power quoted is for municipal operation - few cuts a year.** When ordering KB140 or KB160 mowers also order a transmission for 1000 rpm.5


<strong>FLAIL</strong> MOWERREAR - FRONTHEAVY DUTY CLASSKB 182KB 202KB 252In the KB heavy duty classmowers larger diameterdrive shafts were introduced- 168 mm - which improvedthe durability ofthis assembly. This changeadditionally made possiblemulching of bushesand branches with a largerdiameter, up to 10 cm.43ϕ 168The KB classof mowers thediameter and thi-ckness of the flail shafthas been increased. Strongand thick-walled shaft on which theheavy flails (1kg) have been installed concentricallyworks well in tough conditions.Proper use:1. Mulching thicket and bushes (up to 10 cm),2. Mowing weed and grass on undeveloped areas.Ideal for tough conditions.Advantages:1. Tough, thick-walled shaft with cutting knives(flails) for working in tough conditions,2. Mounted on 3-point linkage frame at the back oron the front of the tractor,3. Hydraulic adjustment of the working unit in relationto the tractor’s axis,4. Internal guard of the cutting unit is made ofwear resistant HARDOX steel,5. Tough and durable construction,6. Power transfer using a belt transmission alsoacts as an overload clutch,7. The ATS with overrunning clutch in standardequipment,8. Mowing height adjustment, from 3 to 8 cm, usingthe ground following shaft,9. The reinforced housing and the flail shaft bearingslocated inside which prevents their damage,10. Simple replacement of sliding skids made ofwear resistant Hardox steel,11. Simple flail replacement,12. Ideal adjustment to the ground and even workingheight,13. High quality chains on the front and rubber safetyguard at the back ensure effective protectionagainst stone throwing,14. Changing the working position of the mowerfrom rear to front after changing the upper armmounted on two pins,15. Thicker walls of the working and ground followingshaft <strong>–</strong> greater durability.6


Toughdurableconstruction...211. Adjustment is done using a hydraulicactuator. The hydraulic system enables positionchange through movement of the working unit on theguides,2. Innovative massive construction of the frame along with the cutting unitforms a solid and tough construction, which enables the quick change of workingposition from rear to front,3. A suspension system in which the working unit hangs on pipe guides,4. The design of rear-front flail mowers enables work in front of and in the rear of thetractor.TypeMowingwidthWorkingcapacityh/hrNumberof knivesDiameter ofworkingshaft[mm]Tractorpower[HP]*PTOrpmPowerTransferShaftTPHmountcategoryDimensionsb/ l / h [cm]Weight[kg]KB 182 1,80 m ~ 1,3070215 / 104 / 70 700161000KB 202 2,00 m ~ 1,60 ϕ 168 80 540 Nm II 242 / 104 / 70 720rpmKB 252 2,50 m ~ 2,20 20 90 290 / 104 / 70 840* Attention! Power quoted is for municipal operation - few cuts a year.7


<strong>FLAIL</strong> <strong>MOWERS</strong>REAR (WITH COVER) -AGRICULTURALHEAVY DUTYKBK 181KBK 201KBK 251The KBK series mowers with workingwidths of 1.80m, 2.00m and 2.50mhave been designed especially inmind with agriculture. The KBK mowershave undergone a number ofmodifications which resulted in anextended life of these machines.Proper use:1. The KBK mowers are ideal for working on corn,grain, tobacco stubble, etc.2. Mulching of corn stubble is an effective wayof preventing of the European corn borer, whichmore and more often threatens corn plantations.The KBK mowers have been equipped with an openingejection cover which ensures an easy ejectionof cuttings out of the machine which causes smallertractor power demand.Advantages:1. Opening ejection cover,2. Reinforced suspension system intended for workwith large loads,3. The mulcher housing is made of two layers - theinternal one is made of wear-resistant HARDOXsteel,4. Reinforced flail shaft - a thick-walled pipe witha diameter of 169 mm was used which extends itslife,5. Tough bearings were used for the flail shaft,6. Ideal adjustment to the ground and evenworking height,7. High quality flail knives,8. Protective chains of the highest quality,9. Simple flail replacement,10. Power transfer using a belt transmission alsoacts as an overload clutch,11. The ATS with override clutch as part of standardequipment,12. It is possible to install a hydraulic actuator forworking unit adjustment.TypeMowingwidthWorkingcapacity[h/hr]Number ofknivesDiameterof workingshaft[mm]Tractorpower[HP]*PTOrpmPowerTransferShaftTPHmountcategoryDimensionsb/ l / h[cm]Weight[kg]KBK 181 1,80 m ~ 1,3070540 Nm216 / 136 / 70 630161000KBK 201 2,00 m ~ 1,60 ϕ 168 80II 230 / 136 / 70 650rpm750 NmKBK 251 2,50 m ~ 2,20 20 90 285 / 136 / 70 7708* Attention! Power quoted is for municipal operation - few cuts a year.


<strong>FLAIL</strong> <strong>MOWERS</strong>REAR SIDEMEDIUM CLASSKBR 140KBR 160The KBR type mowers are mountedon the back TPH of the tractor.They are ideal for mowing roadshoulders, ditches, escarpments,green spaces (inclines up to -65°,+90°). The tough thick-walledshaft with cutting knives (flails) used in them enablesthe machine to work in tough conditions (mowingthickets and bushes up to 8 cm in diameter).In the event ofencounteringan obstacle themower is protectedby a hydraulicsafetywhich causesit to tilt back,while at thesame time,using the hydraulic actuator, lifting it as high as50 cm. After the obstacle is cleared the mower automaticallyreturns to working position - withoutoperator’s involvement.Proper use and advantages:1. Mowing of weeds, thickets, bushes and grass onundeveloped areas,2. Hydraulic safety as part of standard equipment,3. Adjustable mowing height from 3 to 8 cm usingthe ground following shaft,4. Hydraulic hoist as part of standard equipment,5. A two layer cutting unit housing with the innerlayer is made of HARDOX steel,6. Power transfer using a belt transmission whichacts as an overload clutch,7. Adjustable pins allow moving the machine rightor left in relation to the tractor,8. Claw coupling installed between the flail shaftand the miter gear as part of standard equipment,9. ATS with override clutch as part of standardequipment,10. Tough housing and bearings of the flail shaft.90°65°The KBR type mowers aremachines characterizedby:Durability, diversity ofuse and high workingcapacity. They perfectlymow escarpments(incline up to -65°, +90°).TypeMowingwidthWorkingcapacityh/hrNumberof knivesDiameter ofworkingshaft [mm]Tractor power[HP]*PTOrpmPower TransferShaftTPHmountcategoryLength L[cm]Weight[kg]KBR 140 1,40 m ~ 0,60 1250670ϕ 133540 540 Nm II 150KBR 160 1,60 m ~ 1,00 14 70 rpm710* Attention! Power quoted is for municipal operation - few cuts a year.9


For thetoughestconditionsE90°The KBRP type mowers are mountedon the back of the tractor. Thesemachines are ideal for mowingroadside shoulders, escarpments,green spaces (inclines up to -60°;+90°). Equipped with type I knivesthey can mulch branches with diametersup to 10 cm.60°A KBRP mower mounted on an extendingarm thanks to a wide reach(172 cm) can be used as a rear or aside mower.AWorking reach of KBRP mowers(cm)Type A B C D EDKBRP 160 205 52 289 160 140BCKBRP 200 205 52 329 200 180The KBRP mulchers on a pantograph fulfill the expectations of municipalcompanies as well as farmers who provide services mowing roadsideshoulders, escarpments, embankments, meliorative ditches andwater channels. A new, stronger configuration of the bearings of theflail shaft has been employed. The bearings are located inside the suspensionframe which protects them from mechanical damage.TypeMowingwidthWorkingcapacityh/hrHedgemowingShouldermowingNumberof knivesDiameterof workingshaft [mm]Tractorpower[HP]*PTOrpmPowerTransferShaftTPHmountcategoryWeight[kg]KBRP 160 1,60 m ~ 1,0014od 707605400÷90° 0÷60°ϕ 168rpm 840 Nm IIKBRP 200 2,00 m ~ 1,60 16 od 80 820* Attention! Power quoted is for municipal operation - few cuts a year.11


EXTENSIONARMREARKWT 550KWT 6501423123Within the hydraulic pump -hydraulic motor system, an oilradiator is installed which protectsthe system from overheating.Oil filters with a soil gauge areinstalled in the hydraulic systemand protect the motorfrom damage.Hydraulic safety protects themachine from damage - in theevent of encountering an obstaclethe arm tilts backwards.4Additional valve on the liftingactuator protects the arm fromlowering even in the event ofdamage to the hydraulic hose.Standard control of the arm isdone using the linking controlpanel equipped with a lever anda joystick from the tractor’s cabin.There is a possibility of installingoptional electrical controlpanel.12


KWT 650/KW 140For workingin hardto reachspots...The KWT extension arm isavailable in two versions -with reach of 5.5 m and 6.5m and is mounted on therear TPH of a category IItractor. The KTW 650 differsfrom the 550 with the hydraulicallyextended lowerpart of the telescoping arm.The extension arm is equippedwith an independenthydraulic system with a radiatorwith a 150 oil tankmade by a reputable manufacturer.Advantages:1. Quick change of working tools,2. Independent reliable hydraulic system,3. Mounting on a standard 3-point suspension system of a category IItractor,4. Hydraulic safety as part of standard equipment,5. The use of expansion valves enables smooth and exact adjustmentof arm movements,6. Possible to modify to work with a tractor having PTO speed of 540rpm,7. Loading chains as part of standard equipment,8. Reinforced construction of arms and ties made of durable steel,9. Temperature and oil gauges installed,10. Wide working reach up to 6.65m (KWT 650 with the KW 140 head).TypeWorking reachof the arm[m]Tractor power[HP]*PTO rpmPower andcontrolTransportwidth/height/length[m]Weight[kg]KWT 550 4,95 od 80 HP9501000 hydraulic 2,30 / 3,50 / 0,88KWT 650 5,80 od 90 HP 980* Attention! Power depends on the head used. Power quoted is for municipal operation - few cuts a year.MOWING HEAD - <strong>FLAIL</strong> MOWER KW 110 KW 125 KW 140Is used for cutting thickets, bushes, weeds and grass.Type KW 110 KW 125 KW 140Working width [m] 1,10 1,25 1,40Number of knives 10 10 12Required pump capacity[L/min]90 - 100Hydraulic pressure [bar] 210 210 210Power and controlhydraulicWeight [kg] 260 290 330Quick and easy change of mower - working tools. It is enough to unscrew and screw 6 bolts.13


EXTENSION ARMREAR + WORKING TOOLSBWorking reach of the KWT arm with the KW mowing head [cm]DFEKWT A B C D E F G550/110 568 444 335 114 636 292 190550/125 570 446 337 131 638 292 190550/140 578 454 345 154 646 292 190650/110 655 529 425 114 719 301 190G650/125 657 531 427 131 721 301 190650/140 665 539 435 154 729 301 190CADITCH CLEANER - OR 080Is used to clear sediment, plants and sand out of meliorative ditches.Type OR 080Working width [max]80 cmNumber of knives 8Required pump capacityHydraulic pressurePower and control80-100 L/min210 barhydraulicWeight [kg] 230SCISSOR TRIMMER - PG 150 PG 200Ideal for trimming branches, bushes and hedges both vertically and horizontally.Type PG 150 PG 200Working width [max] 1,50 2,00Thickness of branchestrimmed max [mm]Required pumpcapacity [L/min]Hydraulic pressure100 10045-60 45-60160 barWeight [kg] 190 24014


SHOULDER MILLER - RP 110Are used to grind and shape the road shoulder in order to ensure proper drainage of water from thestreet to the ditch.Type RP 110Working width [m] 1,10Rotor diameterRequired pump capacity[L/min]Road following wheelHydraulic pressure420 mm70 -100Yes210 barWeight [kg] 230TREE STUMP GRINDER - FP 20Used to remove stumps of cut-down trees.Type FP 20Length/Height/WidthHydraulic pressureRequired pump capacity[L/min]Cutting wheelNumber of teeth on the wheel60 / 47 / 50 cm210 Bar70-100diameter 370 x12 mm12 szt.Weight [kg] 90KBZ 160 - HARVESTING <strong>FLAIL</strong> MOWER WITH BININNOVATION!Tough and durable construction of the KBZ 160 mower guarantees long and reliable operation connectedwith municipal maintenance. It is equipped with a 1.5 m³ bin which is emptied using two actuators- the hydraulics of the tractor (without leaving the tractor cab).TypeMowingwidthWorkingyield[ha/h]Numberof knivesWorkingshaftdiameterTractorpower[HP]*PTOrpm’sPowertransfershaftTPHcategoryLength/ Width/Height [cm]Bincapacity[m³]Weight[kg]KBZ 160 1,60 m ~ 1,00 14 ϕ 168 60 540 540 Nm II 190 / 196/ 150 1,5 84015

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