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Competence in cement - Gebr. Pfeiffer SE

Competence in cement - Gebr. Pfeiffer SE

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Wear protectionMa<strong>in</strong>tenanceWear protectionDepend<strong>in</strong>g on the wear zones andabrasiveness of the material to beground, our roller mills are l<strong>in</strong>ed withdifferent wear materials. The gr<strong>in</strong>d<strong>in</strong>gelements are ma<strong>in</strong>ly made of alloyedcast iron as per DIN 1695, hardfacedcast iron or composite materials withhigh-chromium <strong>in</strong>serts <strong>in</strong> ductile basematerials. The hous<strong>in</strong>g and other millcomponents exposed to jet wear areprotected by means of highly wearresistant steel plates or hardfacedcomposite steel plates. Componentsparticularly exposed to jet wear,e.g. gas outlet ducts, are fitted withceramic l<strong>in</strong>ers. Fast and easy replaceabilityis a major design feature.MVR roller sw<strong>in</strong>g-out systemAs with any roller mills, the wear partsof the gr<strong>in</strong>d<strong>in</strong>g elements are exposedto the highest wear. On the MVR mill,it is very easy to replace or regeneratethese gr<strong>in</strong>d<strong>in</strong>g elements. In fact theMVR mill has a hydraulic system thatallows to sw<strong>in</strong>g out the rollers <strong>in</strong> acontrolled way, us<strong>in</strong>g the newly conceivedroller suspension system, and toreplace the one-part wear parts easily.The wear parts of the gr<strong>in</strong>d<strong>in</strong>g plate arereplaced with a lift<strong>in</strong>g device and thema<strong>in</strong>tenance drive.The gr<strong>in</strong>d<strong>in</strong>g rollers can be swung outseparately, thus allow<strong>in</strong>g the cont<strong>in</strong>uationof mill operation while do<strong>in</strong>gma<strong>in</strong>tenance work (active redundancy).The regeneration of wear parts can bedone either <strong>in</strong>side or outside the mill.The advantagesactive redundancyshort downtimesafe and easy handl<strong>in</strong>g ofcomponentsonly one hydraulic system for bothmill operation and ma<strong>in</strong>tenance work

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