Compaclean - Sinerji Grup

CompacleanAutomatic Spray Cleaning System for PCB De-fluxing, Misprintand Solder pallets.Todays continuously glowing demandson electronic assemblies require by moreand more products to include final cleaningin the assembly process. Assembliesworking in difficult climatic conditions,assemblies which has to be coated or pottedin insulation material or assemblieswith active chips which has to be wirebondesare most critical on final cleanlinnes.COMPACLEAN is a system, which can providethe necessary cleanlinnes with minimumcost , minimum time of operator involvedand minimum environmental polution!Flexible, single- chamberspray system for Highestrequirements on cleaningFully closed system !COMPACLEAN is manufactured in two modifications:■ Type S with an effective dimension of cleaning chamber(WxHxL) 500 x 500 x 500 mm is designed for PCB cleaning aftersoldering from flux rests, event. misprints from printing process.Type L ■ with effective dimension of cleaning chamber 600 x 600 x 800mm is designed for cleaning of solder pallets and parts from solder waves.PBT Rožnov p. R., s.r.o.Lesní 2331CZ 756 61 Rožnov pod Radhoštěmtel: +420 571 669311fax: +420 571 654138pbt@pbt.czwww.pbt.cz

Compaclean - High quality of cleaning■ Designed for use with non-inflammable cleaning agents,especially for Micro-phase cleaners (MPC®)■ Cleaning medium is efficiently regenerated inside the machine■ The consumption of cleaning chemicals is drastically reduceddue to innovative design of cleaning chamber and spraysystem■ Programmable range of cleaning, rinsing and drying■ High intensive cleaning under cleaning medium flow 200 l/min. and pressure 0.35 MPa■ Cleaning solution temperature up to 50°C■ Drying temperature up to 110°C■ Fully closed system with integrated DI water plant and contaminationmeasuring in the basic configuration■ Ergonomic design for easy operation■ Optionally a two- step rinsing for bigger capacity processes■ All parameters are controlled by PC with WINDOWS XP andtouch screen interface■ Fully programmable process with password protection andprogram library■ Possibility of logging all process relevant parameters (fulltraceability process possible)Machine can be built in following configurations:Cleaning Rinsing 1. Rinsing 2. Drying Possible modificationCompaclean I-R MPC ® -cleaner Tap water ▬ Hot press-air Type S, LCompaclean II MPC ® -cleaner ▬ DI-water Hot press-air Type SCompaclean II-R MPC ® -cleaner Tap water DI-water Hot press-air Type SCompaclean III MPC ® -cleaner Pre DI-wate Fine DI-water Hot press-air Type SProcessrating:For print Defluxing After solderingMisprintPCB lowvolumePCB highvolumeSolder frameCompaclean I-R ☺ ☺ ☺☺☺Compaclean II ☺☺☺ ☺☺☺ ☺☺ ☺☺Compaclean II-R ☺☺☺ ☺☺☺ ☺☺☺ ☺☺☺Compaclean III ☺☺☺ ☺☺☺ ☺☺☺ ☺☺☺Flux trapsLegend: excellent ☺☺☺good ☺☺possible ☺no.goodControl system■ Machine operation and programming is very intuitive and does not needany special training.■ All parameters are controlled by WINDOWS XP® by means of touchscreen■ All programming and maintenancefunctions are protected bypasswords■ Number of displayed informationscan be optionallychoiced - simplier ormore detailed■ Grafic image can be changed

Process diagramCleaning chamber■ Stabile position of spray nozzles and shifting of cleaned material provides very efficient and absolutely uniform cleaning.■ Very smooth inner face of the chamber minimize drag-out and cleaner consumption■ Carriage with jig for PCB

Automatic refilling of liquids■ To assure repeatability of cleaning process there is possible equipment furnished such a way to be able on the baseprogrammable values (number of cleaning cycles or set date) automatically exchange of cleaning medias includesdilution of cleaning medium on enquired concentration.■ This option serves for automatically refilling fluids during of cleaning process (cleaning medium is diluted on enquiredconcentration even during of refilling).Possible machine optionTechnical data:SprayingTap-waterrinsingPre Di-waterrinsingFine DI-waterrinsingHot press-airdryingAut. cleaners refilling and diluting option ▬ ▬ ▬ ▬Aut. water refilling ▬ ▬ option option ▬Aut. liquids changing option option ▬ ▬ ▬Heating standard option option optionstandard 80 °Coption 110 °CFluids exhaustion in servis mode standard standard standard standard ▬Vizual inspection of press on filters option ▬ option option ▬Effective dimension of cleaning chamber Type S (WxHxL) 500 x 500 x 500 mmType L (WxHxL) 600 x 600 x 800 mmTypical cycle time15-20 min/washing, 5 min/rinsing, 10-20 min/dryingCleaning liquid (VIGON SC200, VIGON A200)56 litresRinsing water29 litres (each tank)Compressed air supply (consumption)Installed power Compaclean I 9.5 kWCompaclean II 10,8 kWCompaclean III 12,0 kWPower consumption during of operation (average)3 kWTemperature of washing / rinsing liquid max. 50°C / max. 50°CTemperature of hot air for drying max. 110°CAir supply for dryinghigh-pressure blowerWeight (empty)420 kgControl systemindustrial PC, WINDOWS XP®Cleaning capacity for type S (eurocard format)Max. 190 PCB/cycleInstalation scheme:PBT distributor:PBT Rožnov p. R., s.r.o. , Lesní 2331CZ 756 61 Rožnov pod Radhoštěmtel: +420 571 669311fax: +420 571 654138pbt@pbt.czwww.pbt.cz