Instruction Manual - Coburn

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual1. GENERAL INFORMATION AND SAFETY WARNINGSImportant warningsTo safeguard the operator and prevent any damage to the equipment, beforecarrying out any kind of operation it is important to have read and fullyunderstood the instruction manual.Symbols used in thismanualThe following symbols are used in this manual to highlight indications andwarnings which are of particular importance:WARNING:This symbol indicates health and safety regulations designed toprotect operators and/or any exposed persons.CAUTION:This symbol indicates that there is a risk of causing damage tothe equipment and/or its components.NOTE:This symbol is used to highlight useful information.Rules and regulationsforthe userWARNINGAny failure to observe the warnings provided in this manual maylead to equipment malfunctions or damage to the system.Limitation ofliabilityInterPuls S.p.A. declines all liability for damage to persons, animals and/orthings caused by incorrect use of the equipment.2. PRIOR TO USING THE PRODUCTRequirements andregulations forpersonnelWARNINGBefore using the device, the operator must read the manualcarefully.- The device may only be used by persons over the age of 18 who arephysically and psychologically fit and have received adequate trainingand instruction with regards to its operation.- During the phases of assembly and activation of the device, it isnecessary to follow the instructions provided in the manual as well asthe standards and regulations in force concerning health and safety inthe workplace.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 4

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual3.2. Assembling the sheep/goat milking trolleys - Diagram 1B-PV220 T17LStep 1 Step 2- Place the pressure seal (1) on the lid (2);- make sure the seal adheres to the lid (2) by pressing itdown with your fingers and turning the lid;- rest the lid on the Ecobucket (3).If necessary connect the cluster of teat cup shells to the claw:- Insert the liners (4) in the teat cup shells (5);- connect the air nipples (12) on the claw to the air nipples (6)on the teat cup shells using the short pulse tubes (7);- connect the milk nipples (9) on the claw to the nipples(11) on the ITP205 system using the short milk tubes(8), pushing them all the way home.Step 3 Step 4- Join the twin air tube to the long milk tube (12) placing 3or 4 tube rings (13) at regular intervals in the endsection of the tube bundle.- Push the short rubber tube (15) onto the relative nipple (16);- push the vacuum meter (17) nipple into the short rubbertube (15);- close nipple (19) with the plug (18).Step 5 Step 6- Insert the quick-fit connector (20) into the relative seaton the pulsator body making sure that the oblique partof the connector is pointing towards the back of thepulsator (21);- insert the pulsator (21) complete with connector (20)onto the relative nipple (22);- connect the central nipple (24) on the lid to the nipple(25) on the frame using the tube (23).- Connect the air nipple (26) on the claw to the nipple (27)on the pulsator using the air tube (13);- connect the milk delivery nipple (30) on the claw to themilk nipple (29) on the lid using the long milk tube (28);- connect the second cluster in the same way.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 6

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-EN3.3. Assembling the cow milking trolleys - Diagram 2B-PV220 T17L02 COWStep 1 Step 2- Place the pressure seal (1) on the lid (2);- make sure the seal adheres to the lid (2) by pressing itdown with your fingers and turning the lid;- rest the lid on the Ecobucket (3).- Insert the liners (4) in the teat cup shells (5);- push the air nipples (6) on the teat cup shells into theblue short pulse tubes (7);- push home the ends of the liners (8) onto the nipples ofthe claw (10);- push the other end of the short pulse tubes (7) onto therelative nipples (11).Step 3 Step 4- Join the twin air tube to the long milk tube (12) placing 3or 4 tube rings (13) at regular intervals in the endsection of the tube bundle.- Push the short rubber tube (14) onto the relative nipple (15);- push the vacuum meter (16) nipple into the short rubbertube (14);- close nipple (18) with the plug (17).Step 5 Step 6- Insert the quick-fit connector (19) into the relative seat onthe pulsator (20) making sure that the oblique part of theconnector is pointing towards the back of the pulsator;- insert the pulsator (20) complete with connector (19)onto the relative nipple (21);- connect the central nipple (23) on the lid to the nipple(24) on the frame using the tube (22).- Connect the nipples (25) on the claw to the nipples (26)on the pulsator with the twin air tube (12)- connect the milk delivery nipple (29) on the claw to themilk nipple (28) on the lid using the long milk tube (27);- connect the second Ecobucket in the same way.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 7

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual3.4. Assembling the cow milking trolleys - Diagram 2B-PV450 OIL T17L 4 COWStep 1 Step 2NOTE: If the filter is supplied disassembled, beforeproceeding with assembly apply silicone paste on theunions to ensure connections are correctly sealed.- Connect the oil discharge hose to a suitable container(not included in the material supplied by InterPuls).Step 3 Step 4- Remove and open the oil container. - Fill the oil container with vacuum pump oil.Step 5 Step 6- Act on the screw to regulate oil flow. - During operation check that the oil goes through theconnection pipe to the pump; should this not occur, acton the screw to adjust the oil flow.Cont. ...THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 8

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual4. DISPOSALGeneral regulationsThe appliances must be disposed of only and exclusively by speciallyauthorized waste disposal companies in accordance with all relativelegislation and prescriptions.The packaging must be consigned to the relative authorized companies to berecycled.5. FIRE PREVENTIONForewordNOTEThe machine is not equipped with fire extinguishers.The operator must make sure that the place in which the appliance isinstalled is equipped with an adequate number of suitable fireextinguishers. The extinguishers must be positioned where they areclearly visible and protected from damage and improper use.Safety regulationsWARNINGIt is strictly prohibited to extinguish fires involving electricalequipment with water!Characteristics ofextinguishersUse powder, foam or halogen extinguishers which must be positioned next tothe device.Operating personnel must receive adequate instruction on how to use theextinguishers.6. NORMATIVE REFERENCES APPLIED- Directive 2006/42/EC (Machinery Directive).THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 10

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-EN7. MARKINGDataplates affixed to themachineFigure 1Figure 2KeyFigure 1: Electric motor dataplateFigure 2: Machine dataplate1) Serial number: 900AAXXXX900: InterPuls product seriesAA: Last two digits of the year in which the machine was builtXXXX: Progressive identification number of the machine (numberingstarts from 0001 at the beginning of each year)2) Type of machine3) Year of machine construction4) Maximum vacuum pressure5) Company name and address of manufacturer6) Machine nameTHIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 11

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual8. SAFETY DECALSThe following safety decals are found on the machine:WARNINGThe removal or damaging of safety decals is strictly prohibited.DangerRead the manual carefullyRisk of electrocutionRisk of high temperatureDo not hit with water jets9. MACHINE DESCRIPTIONGeneral CharacteristicsInterPuls Milking Trolleys are machines which make it possible to milk cows,sheep and goats using "Ecobucket" containers.They are fitted with InterPuls components which have been specificallystudied and designed for milking the aforementioned animals.InterPuls Milking Trolleys are equipped with an electric vacuum pumpdesigned to create the vacuum pressure inside the tank and designed for useexclusively in professional spheres to milk from 1 to a maximum of 4 animalsat a time, depending on the electric vacuum pump installed.InterPuls Milking Trolleys meet the requirements stipulated by the legalregulations in force as well as the relative technical standards concerninghealth and safety in the workplace, environmental protection and fireprevention.WARNINGMilking Trolleys are portable machine which must be supervisedthroughout use.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 12

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-EN10. TECHNICAL FEATURESGeneral technical featuresTypes of electrical vacuum pumpswhich may be installedPermitted operating temperaturesMaximum operating altitudeDry pump with: maximum flow rate of 170 l/min for a maximumvacuum of 50kPa.Suitable for milking with one cow cluster.Dry pump with: maximum flow rate of 220 l/min for a maximumvacuum of 50kPa.Suitable for milking with two cow clusters or two goat/sheepclusters.Wet pump with; maximum flow rate of 450 l/min for a maximumvacuum of 50kPa.Suitable for milking with two - four cow clusters and goat/sheepclusters.-15°C to +40°CUp to 1000 metres above sea level.Pump motor power supplyFrequencyCurrentConstruction and operational featuresElectric pump features230 Vac or 110 Vac (please refer to the value indicated on thedataplate)50 or 60 Hz (please refer to the value indicated on thedataplate)4.5 or 10 A (please refer to the value indicated on the dataplate)• Vane pump.• Attached to the frame so that the axis is in a horizontalposition in relation to the floor.• Wet or dry, depending on the model.• Equipped with a single phase asynchronous squirrel-cagemotor.• They have a suction nipple pointing downwards connectedto the trolley frame by a steel spiral reinforced tube.NOTEThe direction of pump rotation is indicated by theembossed arrow on the pump body.Noise emission values in accordance with 2006/42/EC point 1.7.4.2 uMax. sound pressure level76.1±0.5 dBAMax. sound power level87.5±0.6 dBARecommended parameters for optimum milkingAnimal Vacuum Range (kPa) Pulsations (ppm) Ratio (%)Cow 48-50 60 60/40Goat 42-44 90 60/40Sheep 40-42 120 50/50THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 13

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual10.1. ELECTRICAL DIAGRAMCharacteristics of theswitchThe electric motor has a switch with the following electrical diagram:Characteristics of theconnectionWARNINGIt is strictly prohibited to modify or alter the motor connectionsas these have been established to guarantee the correctdirection of pump rotation.The diagram of the connections, also indicated on the lid of the terminal boxis as follows:• 6 terminals:• 1 permanent capacitor• 1 earthing screwWARNINGAlways check that the mains corresponds to the valuesindicated on the dataplate.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 14

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-EN11. RANGEInterPuls offers the following types of Milking TrolleysMachine Description Application Electrical featuresPV 170 SECCOTROLLEYOverall weight: 40 kgMobile system1 Ecobucket1 cluster220 V – 50 Hz220 V – 60 HzPV 220 SECCOTROLLEYOverall weight: 45 kgMobile system1 Ecobucket2 clusters220 V – 50 Hz220 V – 60 HzSTATION 1B PV 170DRY T17LOverall weight: 30 kgFixed monosystem1 Ecobucket1 cluster 220 V – 50 HzSTATION 2B PV 220DRY T17LOverall weight 35 kgFixed monosystem2 Ecobuckets2 clusters220 V – 50 HzTHIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 15

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual11.1. Milking Trolleys for cowsMachine Description ApplicationElectricalfeaturesTROLLEY KIT 1BPV170 DRYOverall weight: 45 kgMobile system1 Ecobucket1 cluster220 V – 50 Hz220 V – 60 Hz110 V – 60 HzTROLLEY KIT 2BPV220 T17L 2COWOverall weight: 67 kgMobile system2 Ecobuckets2 clusters220 V – 50 Hz220 V – 60 Hz110V – 60 HzTRL KIT 2B PV450OIL T25L 2 COWOverall weight 102 kgMobile system2 Ecobuckets2 clusters220 V – 50 Hz220 V – 60 HzTRL KIT 2B PV450T25L 4 COWOverall weight 110 kgMobile system2 Ecobuckets4 clusters220 V – 50 Hz220 V – 60 HzTROLLEY KIT 1BPV220 T17L1COWOverall weight: 60 kgMobile system1 Ecobucket1 cluster110 V – 60HzTHIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 16

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-EN11.2. Milking Trolleys for sheep/goatsMachine Description Application Electrical featuresTROLLEY KIT 1B PV220T17L2 GOATS VANGUARDOverall weight: 58 kgMobile system1 Ecobucket2 Vanguard goatclusters220 V – 50 HzTROLLEY KIT 1B PV220T17L2 GOATS CLASSICOverall weight: 56 kgMobile system1 Ecobucket2 Classic goatclusters220 V – 50 Hz110 V – 60 HzTROLLEY KIT 1B PV220T17L2 SHEEP VANGUARDOverall weight: 58 kgTROLLEY KIT 1B PV220T17L2 SHEEP CLASSICOverall weight: 56 kgTROLLEY KIT 2B PV220T17L4 SHEEP CLASSICOverall weight 67 kgTROLLEY KIT 2B PV220T17L4 GOATS CLASSICOverall weight 67 kgTRL KIT 2B PV 450 OILT25L 4 GOATSVANGUARDOverall weight 102 kgTRL KIT 2B PV 450 OILT25L 4 GOATSCLASSICOverall weight 102 kgTRL KIT 2B PV 450 OILT25L 4 SHEEPVANGUARDOverall weight 101 kgTRL KIT 2B PV 450 OILT25L 4 SHEEP CLASSICOverall weight 101 kgMobile system1 Ecobucket2 Vanguard sheepclustersMobile system1 Ecobucket2 Classic sheepclustersMobile system2 Ecobuckets4 Sheep ClassicclustersMobile system2 Ecobuckets4 Goats ClassicclustersMobile system2 Ecobuckets4 Goats VanguardclustersMobile system2 Ecobuckets4 Goats ClassicclustersMobile system2 Ecobuckets4 Sheep VanguardclustersMobile system2 Ecobuckets4 Sheep Classicclusters220 V – 50 Hz220 V – 50 Hz220 V – 50 Hz110 V – 60 Hz220 V – 50 Hz110 V – 60 Hz220 V – 50 Hz220 V – 50 Hz220 V – 50 Hz220 V – 50 HzTHIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 17

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual12. FORESEEN AND UNFORESEEN USEForeseen useThe Milking Trolleys described in this manual are machines which have beenspecifically designed and constructed for milking one or two animals inaccordance with the technical specifications indicated in heading 10“Technical Features” of this document.The animals which can be milked are:- Goats and sheep- CowsNOTEFor Milking and Washing modes please refer to the specificheadings.Unforeseen useThe Milking Trolleys must not be used for any purpose other than thoseenvisaged and specified in the section “Foreseen Use”. Any use different tothat for which the machine was designed could lead to hazardous conditionsfor the operators /maintenance technicians, any exposed persons and themachine itself.WARNINGThe machine has not been designed to work in potentiallyexplosive environments, hence installation and use of themachine in such an environment is strictly prohibited.WARNINGAny use different to that indicated in this manual is to beconsidered improper and hence strictly prohibited. InterPulsS.p.A declines any liability relative to use of the machine in amanner which is not specifically indicated in this manual.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 18

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-EN13. SAFE USE OF THE MACHINESafety and operatingprecautionsWARNING- During operation the milking trolleys must always be supervised by anoperator.- The power cable to the electric motor must be connected to an electricalswitchboard equipped with a minimum voltage switch.- The electric pump muffler can reach very high temperatures (as indicatedby the relative safety decal) hence avoid coming into contact with it.- The milking trolley has been designed to be used by one operator only.The authorized operator has the responsibility of making sure that nounauthorized persons come or stop anywhere near the machine (within arange of 3 metres).- It is forbidden to modify the machine or the electrical connections on theelectric pump.- If the electric pump is installed in a fixed manner, it must be integratedwith an effective electrical bonding system.- Make sure that the electrical system to which the electric pump is to beconnected is compatible with the machine and meets the relativerequirements indicated by the legislation in force.- Under no circumstances operate the electric pump when the suction tubeis blocked.- The electric pump is suitable for air suction within the temperature limitsstated in heading 10 “Technical Features”- Always disconnect the device from the power supply before beginning anymaintenance work, cleaning or repair operations.Ventilation and coolingWARNING- The electric pump motors are cooled over the motor body by a fan whichfunctions independently from the direction of rotation.- It is essential to avoid obstructing the flow of cooling air onto the motor.- Avoid taking up warm air coming off the motor for cooling purposes.- Make sure water and foreign objects do not get into the motor and, inparticular, protect motors installed vertically with the air inlet holes pointingupwards using the special additional canopy.- The air ventilation holes on the fan cover must always be kept clean.- It is essential that electric pumps which operate in the open are suitablyprotected by adopting special measures against excessively cold weatherconditions and/or direct sunlight.Cont. ...THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 19

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance ManualCont. ...Regulations for correctuseThe trolley must be movedby taking hold of the relativehandle, lifting up the rearsection and pushing italong.- The trolley must be moved and positioned on an even surface with verylittle gradient.- Clean the work area before commencing any operations.- The operator must always be behind the trolley when it is being moved.- It is forbidden to move the trolley when milking is underway.- Use the machine in an environment with adequate lighting.WARNINGThe trolley is designed to support the weight of the InterPulscomponents installed on it plus the weight of the Ecobucketfilled with up to 30 kg of milk. It is strictly forbidden to use thetrolley for purposes other than those indicated in this manual.- The Ecobucket is suitable for transporting and storing liquids and aciddetergents used in milking/cleaning operations up to a temperature of80°C- It is strictly forbidden to wash the trolley with water jets.- The trolleys are equipped with one or more arms for supporting theclusters when they are not being used for milking.WARNINGThe arms and relative support hooks are designed exclusivelyfor supporting the weight of the clusters complete with tubes.Any other use is strictly forbidden.When moving theequipment position thetubes as illustrated in thephoto alongside.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 20

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-EN14. MILKING OPERATIONS – STARTING AND STOPPINGPreliminary operations • Make sure that the milkingparameters set are thoserequired.• Make sure that the milkingtrolley and all its componentsare installed in accordancewith the indications provided insection 3 “Assembly andInstallation” in this manual.• Using a suitable product, cleanthe teats on the animal to bemilked.• Extract the first milk in theudder manually.This is to:- stimulate the release of milkfrom the mammary glands;- eliminate bacteria and dirtfound at the end of eachteat.MilkingOperating instructionsStepTo start machine operation and hence milking, proceed as follows:Description1Start the electric pump by turning the switch (A) toposition "1".2 Take hold of the claw (B).Cont. ...THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 21

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance ManualCont. ...StepDescriptionOpen valve (C) onthe claw (B).3NOTEFor sheep/goatclusters withITP205 the lever(D) must always beraised in themilking phase.Kneel down beside the animal holding thecluster. Locate the teats onto which thecups must be attached and then attach thecluster to the animal.4NOTEThis operation must be done asquickly as possible to preventvacuum loss.CAUTIONMake sure that the milk DOESNOT overflow from theEcobucket (E) as this would leadto milk entering the vacuum tankwhich would then have to becleaned out at the end of milkingoperations.Once milking has been completed, closethe valve (C) on the claw (B).5NOTEThis operation is important to avoidthe cluster from detaching from theteats and subjecting them to theaction of the vacuum.Cont. ...THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 22

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-ENCont. ...StepDescription6 Remove the cluster from the teats.7Stop the electric pump by turning the switch(A) to position "0"THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 23

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual15. WASHING THE CLUSTER AND THE ECOBUCKETWashing operationsOperating instructionsStepOnce milking has been completed the cluster and the Ecobucket must becleaned.WARNINGCarry out the cleaning and washing operations carefully in orderto take maximum care of the milking equipment and the animalsthemselves.To clean the milking cluster and the Ecobucket proceed as follows:Description1Start the electric pump by turning the switch(A) to position "1".2Take hold of the cluster so that the coverand the cups are pointing downwards.Open valve (C) onthe claw (B).3NOTEFor sheep/goatunits with ITP205the lever (D) mustalways be raised inthe washing phase.4Dip the cups (F) into a bowl (G) containing10 litres of hot washing water. Then lift andlower the cluster repeatedly so that waterand air enter the liners alternately. Continuewith this operation until the whole 10 litres inthe bowl have run out.Cont. ...THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 24

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-ENCont. ...StepDescription5Stop the electric pump by turning the switch (A) toposition “0” and empty the water out of the Ecobucket.67Pour another 10 litres of water into the bowl (G) (see step “4”) this time adding the relativedetergent.Start the electric pump by turning the switch (A) to position “1” and repeat the washing operationsdescribed in step “4”.Stop the electric pump once more and empty the washing water out of the Ecobucket, thenrepeat the washing operations only this time using 10 litres of cold water with the relativesanitizing agent.8Wash and rinse the lid and the outer surfaces of theEcobucket and the claws.9Position the claws on the relative hooks located on theend of the arms on the trolley so that they can dry out.Turn the Ecobucket (E) upside down so that any waterleft inside can drain off.Using a soft (non-metallic) sponge, wipe out the inside ofthe Ecobucket to remove any residual detergent,disinfectant or dirty water which may still be inside.10WARNINGClean the Ecobucket thoroughly as thepresence of any residual detergent ordisinfectant, the characteristics of which arepotentially toxic, may corrode the internalsurfaces.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 25

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance Manual16. MAINTENANCE16.1. Electric pumpsRequirements forstorageThe electric pumps must be stored in a sheltered place with an ambienttemperature between 5°C and 40°C.If they are to be put away for a prolonged period of time, make sure that thestorage place is clean, dry and free from vibrations.The pump must be operated for 10 seconds at least once every two weeks.Before start-up measure the insulation resistance of the electric motor and ifnecessary dry out the coil.Insulation resistanceWhen the electric pump is started up for the very first time or after it has beenin storage or inactive (stopped) for a long time, the electric motor coilresistance must be measured beforehand. This measurement is carried outby applying a 500V Direct Current and after approximately 1 minute the lastresistance value is read.WARNINGDuring the measurement or immediately afterwards, it is of theutmost importance to avoid the danger of contact with thepowered motor terminals. Furthermore, if the power cables areconnected, it is important to make sure that the circuit isdefinitely interrupted. This warning is valid for both main andauxiliary circuits and above all for anti-condensation heatingcircuits (heating elements).In dry coils such as new ones, the insulation resistance is greatly higher thanthe limit of 10MΩ.The insulation resistance of the coils of a motor which operates for a longtime in a damp, dirty environment may drop.In this case the minimum insulation resistance at an ambient temperature of25°C must not exceed 0.5M Ω / kV, which represents the specific critical valueof the resistance (the minimum insulation resistance of motor coils = ratedvoltage (in kV) x 0.5MΩ which is the specific critical value of the resistance).WARNINGIf the measured insulation resistance is lower than the minimumvalue it is forbidden to operate the motor.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 26

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-EN16.2. Periodical maintenanceDaily checksCheck the system's vacuumlevel on the relative vacuumgauge (V) before commencingany operations.For sheep/goat clustersequipped with an ITP205system, make sure that the airinlet hole on the claw or on theITP 205 is free from allimpurities or other material andthat it is NOT clogged. If it isclogged it must be cleaned usingthe special pin as illustrated inthe photo alongside.Periodical checksPulsator: please refer to theinstruction sheet provided in thepulsator box.Liners: replace every 6 monthsor after 2500 milking operations.Short pulse tubes: replaceevery 6 months or after 2500milking operations.Tube rings: replace whenbroken.Electric pump vacuum tank:clean the inside of the electricpump vacuum tank once amonth by removing the sidecover (S).THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 27

9001596_MI_02.10.11-ENTROLLEYS – Instruction, Use and Maintenance ManualPeriodical checksOil level check that oil is alwayspresent in the special oilcontainer for the wet pumps.YearlyReplace all the rubber elements, the seals and tubes.THIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 28

TROLLEYS - Instruction, Use and Maintenance Manual9001596_MI_02.10.11-EN17. ADJUSTMENTSRegulating the vacuumlevel.It is possible to increase the level ofvacuum by tightening the relativeadjustment valve (T).It is possible to reduce the level ofvacuum by slackening the relativeadjustment valve (T).The vacuum gauge (V) makes itpossible for the operator to monitorthe level of vacuum on the milkingtrolley at all times.18. DECLARATION OF CONFORMITYTHIS MANUAL IS THE PROPERTY OF - InterPuls S.p.A. - ANY COPYING, EVEN PARTIAL, IS STRICTLY PROHIBITEDMI - 29

DECLARATION OF CONFORMITYName of ManufacturerInterPuls S.p.A.Address of Manufacturer Via Maritano, 1142020 - Albinea (RE)ItalyDeclares that:KIT name: Type: KIT name: Type:TRL KIT 1B EPV170 DRY 1COW Cow milking kit TRL KIT 2B GEPV 450 OIL T25L 4GO.CL Goat milking kitTRL KIT 1B GEPV 220 T17L 2SH.CL Sheep milking kit TRL KIT 2B GEPV 450 OIL T25L 4SH.V Sheep milking kitTRL KIT 1B GEPV 220 T17L 2SH.V Sheep milking kit TRL KIT 2B GEPV 450 OIL T25L 4GO.V Goat milking kitTRL KIT 1B GEPV 220 T17L 2GO.CL Goat milking kit TRL KIT 1B EPV 170 DRY 1COW 60HZ Cow milking kitTRL KIT 1B GEPV 220 T17L 2GO.V Goat milking kit TRL KIT 2B GEPV 220 T17L 2COW 60HZ Cow milking kitTRL KIT 2B GEPV 220 T17L 2COW Cow milking kit TRL KIT 1B GEPV 220 220V 60HZ 1COW Cow milking kitTRL KIT 2B GEPV 220 T17L 4SH.CL Sheep milking kit TRL KIT 2B GEPV 450 OIL T25L 2COW 60HZ Cow milking kitTRL KIT 2B GEPV 220 T17L 4GO.CL Goat milking kit TRL KIT 2B GEPV 450 OIL T25L 4COW 60HZ Cow milking kitTRL KIT 1B EPV 170 DRY 1COW INX Cow milking kit TRL KIT 1B GEPV 220 T17L 1COW Cow milking kitTRL KIT 1B GEPV 220 T17L 2SH.CL INX Sheep milking kit TRL KIT 2B GEPV 220 T17L2COW ORB240 Cow milking kitTRL KIT 1B GEPV 220 T17L 2SH.V INX Sheep milking kit TRL KIT 1B GEPV 170 DRY 1COW ORB240 Cow milking kitTRL KIT 1B GEPV 220 T17L 2GO.CL INX Goat milking kit TRL KIT 1B GEPV 170 DRY 110V 60HZ 1COW Cow milking kitTRL KIT 1B GEPV 220 T17L 2GO.V INX Goat milking kit TRL KIT 2B GEPV 220 T17L 110V 60HZ 2COW Cow milking kitTRL KIT 2B GEPV 220 T17L 2COW INX Cow milking kit TRL KIT 2B GEPV 220 110V 60HZ 4SH.CL Sheep milking kitTRL KIT 2B GEPV 220 T17L 4SH.CL INX Sheep milking kit TRL KIT 2B GEPV 220 110V 60HZ 4GO.CL Goat milking kitTRL KIT 2B GEPV 220 T17L 4GO.CL INX Goat milking kit TRL KIT 1B GEPV220 T17L 110V 60HZ 1COW Cow milking kitTRL KIT 2B GEPV 450 OIL T25L 2COW Cow milking kit TRL KIT 1B GEPV 170 DRY 110V 60HZ S/GR Cow / Sheep /GoatTRL KIT 2B GEPV 450 OIL T25L 4COW Cow milking kit TRL KIT 2B GEPV 220 T17L 110V 60HZ S/GR Cow / Sheep /GoatTRL KIT 2B GEPV 450 OIL T25L 4SH.CL Sheep milking kit TRL KIT 1B GEPV 220 T17L 110V 60HZ 2GO.CL Goat milking kitMade up of:Machine type: Electric vacuum pump, model PV 220 DRY or PV 170 DRYPartly-completed machine type:• Pneumatic pulsator, model L02• Milking cluster, model Vanguard Goat (or Vanguard Sheep or Classic Goat or Classic Sheep)Complies with:Harmonized standards applied:Albinea, 25/11/2011Machinery Directive 2006/42/ECElectromagnetic Compatibility Directive 2004/108/ECEN ISO 12100-1; EN ISO 12100-2; EN ISO 1012-2; EN60335-2-70Beatrice LigabuePresidentINTERPULS S.p.A. - Via F. Maritano, 11 42020 ALBINEA (RE) . ITALYTel. +39 0522 347 511 - Fax +39 0522 348 516 - E-mail: sales@interpuls.com - Internet: www.interpuls.comCodice Fiscale e Partita IVA 01259470357 – Cap. Soc. € 980.400,00 – R.E.A. n. 171931/RE – Registro Imprese n. 01259470357 – Import/Export M. RE. 009360