ES Large Frame Belt Driven Alternator Replacement Parts
ES Large Frame Belt Driven Alternator Replacement Parts
ES Large Frame Belt Driven Alternator Replacement Parts
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<strong>ES</strong>4000 SeriesService <strong>Parts</strong> List.........................................<strong>Large</strong> <strong>Frame</strong> <strong>Belt</strong> <strong>Driven</strong>REPLACEMENT LIST:Original Equip. Current Factory Overhaul<strong>Alternator</strong> Replaced <strong>Alternator</strong> <strong>Alternator</strong> Engine/AirframePart Number By Part Number Part Number Application<strong>ES</strong>4003 Use <strong>ES</strong>4003 <strong>ES</strong>4003R Piper<strong>ES</strong>4003LS* Use <strong>ES</strong>4003LS <strong>ES</strong>4003RS<strong>ES</strong>4011 Use <strong>ES</strong>4011 <strong>ES</strong>4011R Lycoming<strong>ES</strong>4011LS Use <strong>ES</strong>4011LS <strong>ES</strong>4011RS Lycoming & Mooney<strong>ES</strong>4011-1* Use <strong>ES</strong>4011-1 <strong>ES</strong>4011-1R Piper<strong>ES</strong>4011-1LS* Use <strong>ES</strong>4011-1LS <strong>ES</strong>4011-1RS Lycoming<strong>ES</strong>4014* Use <strong>ES</strong>4014 <strong>ES</strong>4014R<strong>ES</strong>4016* Use <strong>ES</strong>4016 <strong>ES</strong>4016R<strong>ES</strong>4019* Use <strong>ES</strong>4019 <strong>ES</strong>4019R<strong>ES</strong>4019LS Use <strong>ES</strong>4019LS <strong>ES</strong>4019RS<strong>ES</strong>4019-2LS* Use <strong>ES</strong>4019-2LS <strong>ES</strong>4019-2RS Lycoming<strong>ES</strong>4022* Use <strong>ES</strong>4022 <strong>ES</strong>4022R* Only available through the Engine or Airframe Manufacturer.NOTE:The “R” at the end of an “Original Equipment <strong>Alternator</strong> Part Number” now signifies Factory Overhauled.See parts list for alternator being serviced when component parts are required.K Hartzell Engine Technologies • (877) 359-5355 • Fax (334) 386-5410 • www.HartzellEngineTech.com55 of 78
<strong>ES</strong>4000 Series (Exploded <strong>Parts</strong> View of Typical <strong>Large</strong> <strong>Frame</strong> <strong>Belt</strong> <strong>Driven</strong> Alt.)28 2727 32 293028312623222221282725 2416191817(b)1520(c)(c)1413(a) 1110129843217653NOTE:Circled items representmandatory replacement partsrequired at each overhaul.Hartzell Engine Technologies • (877) 359-5355 • Fax (334) 386-5410 • www.HartzellEngineTech.com56 of 78
No. Part <strong>ES</strong>4003 <strong>ES</strong>4003LS <strong>ES</strong>4011 <strong>ES</strong>4011LS <strong>ES</strong>4011-1 <strong>ES</strong>4011-1LS1234567891011121314151617181920212223242526272829303132XX33Nut-Shaft 2A41435A04 2A41435A04 2A41435A04 2A41435A04 2A41435A04 2A41435A04Lockwasher-Shaft 04A41436A06 04A41436A06 04A41436A06 04A41436A06 04A41436A06 04A41436A06Spacer-Outer <strong>ES</strong>4186 (NA) <strong>ES</strong>4186 (NA) <strong>ES</strong>4186-1 (NA)Fan & Pulley Assembly <strong>ES</strong>4249 (NA) <strong>ES</strong>4249 (NA) (NA) (NA)Pulley (NA) (NA) (NA) (NA) <strong>ES</strong>40082 (NA)Backplate Fan (NA) (NA) (NA) (NA) PU-604B (NA)Fan (NA) (NA) (NA) (NA) PU-605A (NA)Spacer-Fan <strong>ES</strong>4185 (NA) <strong>ES</strong>4185 (NA) <strong>ES</strong>4220 <strong>ES</strong>4220Front Housing <strong>ES</strong>4204 <strong>ES</strong>4204 <strong>ES</strong>4204 <strong>ES</strong>4204 <strong>ES</strong>4204 <strong>ES</strong>4204Front Bearing X-4612 X-4612 X-4612 X-4612 X-4612 X-4612Bearing Retainer Screw <strong>ES</strong>4192 <strong>ES</strong>4192 <strong>ES</strong>4192 <strong>ES</strong>4192 <strong>ES</strong>4192 <strong>ES</strong>4192Woodruff Key <strong>ES</strong>4224 <strong>ES</strong>4224 <strong>ES</strong>4224 <strong>ES</strong>4224 <strong>ES</strong>4224 <strong>ES</strong>4224Rotor Assembly <strong>ES</strong>4199 (a) <strong>ES</strong>4199 (a) <strong>ES</strong>4200 (a) <strong>ES</strong>4200 (a) <strong>ES</strong>4200 (a) <strong>ES</strong>4200 (a)Stator Assembly <strong>ES</strong>4194 <strong>ES</strong>4194 <strong>ES</strong>4194 <strong>ES</strong>4194 <strong>ES</strong>4194 <strong>ES</strong>4194Screw & Washer-Rectifier <strong>ES</strong>4191 <strong>ES</strong>4191 <strong>ES</strong>4191 <strong>ES</strong>4191 <strong>ES</strong>4191 <strong>ES</strong>4191Rectifier Assembly <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b)Battery Insulator-Inner <strong>ES</strong>4115 <strong>ES</strong>4115 <strong>ES</strong>4115 <strong>ES</strong>4115 <strong>ES</strong>4115 <strong>ES</strong>4115Screw-Brush Holder <strong>ES</strong>4190 <strong>ES</strong>4190 <strong>ES</strong>4190 <strong>ES</strong>4190 <strong>ES</strong>4190 <strong>ES</strong>4190Brush Holder <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c)Capacitor <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d)Adapter Harness <strong>ES</strong>40024 <strong>ES</strong>40024 <strong>ES</strong>40024 <strong>ES</strong>40024 <strong>ES</strong>40024 <strong>ES</strong>40024Rear Housing <strong>ES</strong>4193 <strong>ES</strong>4193 <strong>ES</strong>4193 <strong>ES</strong>4193 <strong>ES</strong>4193 <strong>ES</strong>4193Battery Insulator-Outer <strong>ES</strong>4124 <strong>ES</strong>4124 <strong>ES</strong>4124 <strong>ES</strong>4124 <strong>ES</strong>4124 <strong>ES</strong>4124Nut & Washer Assembly-Battery <strong>ES</strong>4125 <strong>ES</strong>4125 <strong>ES</strong>4125 <strong>ES</strong>4125 <strong>ES</strong>4125 <strong>ES</strong>4125Lockwasher-Battery <strong>ES</strong>4208 <strong>ES</strong>4208 <strong>ES</strong>4208 <strong>ES</strong>4208 <strong>ES</strong>4208 <strong>ES</strong>4208Nut-Battery <strong>ES</strong>4210 <strong>ES</strong>4210 <strong>ES</strong>4210 <strong>ES</strong>4210 <strong>ES</strong>4210 <strong>ES</strong>4210Lockwasher 12X-3074 12X-3074 12X-3074 12X-3074 12X-3074 12X-3074Thru-bolt Package <strong>ES</strong>4188 <strong>ES</strong>4188 <strong>ES</strong>4188 <strong>ES</strong>4188 <strong>ES</strong>4188 <strong>ES</strong>4188Nut-Field & Ground <strong>ES</strong>4209 <strong>ES</strong>4209 <strong>ES</strong>4209 <strong>ES</strong>4209 <strong>ES</strong>4209 <strong>ES</strong>4209Lockwasher-Field & Ground <strong>ES</strong>4207 <strong>ES</strong>4207 <strong>ES</strong>4207 <strong>ES</strong>4207 <strong>ES</strong>4207 <strong>ES</strong>4207Nut & Washer Assy.-Ground/Field <strong>ES</strong>4129 <strong>ES</strong>4129 <strong>ES</strong>4129 <strong>ES</strong>4129 <strong>ES</strong>4129 <strong>ES</strong>4129Rear Bearing X-4130 X-4130 X-4130 X-4130 X-4130 X-4130Screw-Cooling Shroud Attach (NA) (NA) (NA) (NA) (NA) (NA)Cooling Shroud (NA) (NA) (NA) (NA) (NA) (NA)Repair Kit 90-3055 90-3055 90-3055 90-3055 90-3055 90-3055Notes:(a) <strong>ES</strong>4107 Rotor Stop also available.(b) <strong>ES</strong>4184 Rectangle Rectifier Insulator also available.(c) Springs & Brushes included.(d) <strong>ES</strong>4187 Capacitor Terminal Screw & <strong>ES</strong>4189 Capacitor Attaching Screw also available.(NA) Not Applicable.Circled items represent mandatory replacement items and are available for repair kits from Hartzell Engine Technolgies.X Part not shown on drawing.Hartzell Engine Technologies • (877) 359-5355 • Fax (334) 386-5410 • www.HartzellEngineTech.com57 of 78
No. Part <strong>ES</strong>40141234567891011121314151617181920212223242526272829303132XX33<strong>ES</strong>4016 <strong>ES</strong>4019 <strong>ES</strong>4019LS <strong>ES</strong>4019-2LS <strong>ES</strong>4022Nut-Shaft 2A41435A04 2A41435A04 2A41435A04 2A41435A04 2A41435A04 2A41435A04Lockwasher-Shaft 04A41436A06 04A41436A06 04A41436A06 04A41436A06 04A41436A06 04A41436A06Spacer-Outer (NA) (NA) <strong>ES</strong>4186 (NA) (NA) <strong>ES</strong>4186Fan & Pulley Assembly (NA) (NA) <strong>ES</strong>4249 (NA) (NA) <strong>ES</strong>4249Pulley <strong>ES</strong>4212 <strong>ES</strong>4212 (NA) (NA) (NA) (NA)Backplate Fan <strong>ES</strong>4299-2 <strong>ES</strong>4299-2 (NA) (NA) PU-604B (NA)Fan <strong>ES</strong>4295 <strong>ES</strong>4295 (NA) (NA) PU-605A (NA)Spacer-Fan <strong>ES</strong>4220 <strong>ES</strong>4220 <strong>ES</strong>4185 <strong>ES</strong>4185 <strong>ES</strong>4220 <strong>ES</strong>4185Front Housing <strong>ES</strong>4204 <strong>ES</strong>4204 <strong>ES</strong>4204 <strong>ES</strong>4204 <strong>ES</strong>4204 <strong>ES</strong>4204Front Bearing X-4612 X-4612 X-4612 X-4612 X-4612 X-4612Bearing Retainer Screw <strong>ES</strong>4192 <strong>ES</strong>4192 <strong>ES</strong>4192 <strong>ES</strong>4192 <strong>ES</strong>4192 <strong>ES</strong>4192Woodruff Key <strong>ES</strong>4224 <strong>ES</strong>4224 <strong>ES</strong>4224 <strong>ES</strong>4224 <strong>ES</strong>4224 <strong>ES</strong>4224Rotor Assembly <strong>ES</strong>4200 (a) <strong>ES</strong>4199 (a) <strong>ES</strong>40048 (a) <strong>ES</strong>40048 (a) <strong>ES</strong>40048 (a) <strong>ES</strong>4199 (a)Stator Assembly <strong>ES</strong>4194 <strong>ES</strong>4194 <strong>ES</strong>4235 <strong>ES</strong>4235 <strong>ES</strong>4235 <strong>ES</strong>4235Screw & Washer-Rectifier <strong>ES</strong>4191 <strong>ES</strong>4191 <strong>ES</strong>4191 <strong>ES</strong>4191 <strong>ES</strong>4191 <strong>ES</strong>4191Rectifier Assembly <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b) <strong>ES</strong>4203 (b)Battery Insulator-Inner <strong>ES</strong>4115 <strong>ES</strong>4115 <strong>ES</strong>4115 <strong>ES</strong>4115 <strong>ES</strong>4115 <strong>ES</strong>4115Screw-Brush Holder <strong>ES</strong>4190 <strong>ES</strong>4190 <strong>ES</strong>4190 <strong>ES</strong>4190 <strong>ES</strong>4190 <strong>ES</strong>4190Brush Holder <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c) <strong>ES</strong>4201 (c)Capacitor <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d) <strong>ES</strong>4202 (d)Adapter Harness <strong>ES</strong>40024 <strong>ES</strong>40024 <strong>ES</strong>40024 <strong>ES</strong>40024 <strong>ES</strong>40024 <strong>ES</strong>40024Rear Housing <strong>ES</strong>4193 <strong>ES</strong>4193 <strong>ES</strong>4193 <strong>ES</strong>4193 <strong>ES</strong>4193 <strong>ES</strong>4193Battery Insulator-Outer <strong>ES</strong>4124 <strong>ES</strong>4124 <strong>ES</strong>4124 <strong>ES</strong>4124 <strong>ES</strong>4124 <strong>ES</strong>4124Nut & Washer Assembly-Battery <strong>ES</strong>4125 <strong>ES</strong>4125 <strong>ES</strong>4125 <strong>ES</strong>4125 <strong>ES</strong>4125 <strong>ES</strong>4125Lockwasher-Battery <strong>ES</strong>4208 <strong>ES</strong>4208 <strong>ES</strong>4208 <strong>ES</strong>4208 <strong>ES</strong>4208 <strong>ES</strong>4208Nut-Battery <strong>ES</strong>4210 <strong>ES</strong>4210 <strong>ES</strong>4210 <strong>ES</strong>4210 <strong>ES</strong>4210 <strong>ES</strong>4210Lockwasher 12X-3074 12X-3074 12X-3074 12X-3074 12X-3074 12X-3074Thru-bolt Package <strong>ES</strong>4188 <strong>ES</strong>4188 <strong>ES</strong>4188 <strong>ES</strong>4188 <strong>ES</strong>4188 <strong>ES</strong>4188Nut-Field & Ground <strong>ES</strong>4209 <strong>ES</strong>4209 <strong>ES</strong>4209 <strong>ES</strong>4209 <strong>ES</strong>4209 <strong>ES</strong>4209Lockwasher-Field & Ground <strong>ES</strong>4207 <strong>ES</strong>4207 <strong>ES</strong>4207 <strong>ES</strong>4207 <strong>ES</strong>4207 <strong>ES</strong>4207Nut & Washer Assy.-Ground/Field <strong>ES</strong>4129 <strong>ES</strong>4129 <strong>ES</strong>4129 <strong>ES</strong>4129 <strong>ES</strong>4129 <strong>ES</strong>4129Rear Bearing X-4130 X-4130 X-4130 X-4130 X-4130 X-4130Screw-Cooling Shroud Attach (NA) (NA) (NA) (NA) <strong>ES</strong>4106-1 (NA)Cooling Shroud (NA) (NA) (NA) (NA) (NA) (NA)Repair Kit 90-3055 90-3055 90-3055 90-3055 90-3055 90-3055Notes:(a) <strong>ES</strong>4107 Rotor Stop also available.(b) <strong>ES</strong>4184 Rectangle Rectifier Insulator also available.(c) Springs & Brushes included.(d) <strong>ES</strong>4187 Capacitor Terminal Screw & <strong>ES</strong>4189 Capacitor Attaching Screw also available.(NA) Not Applicable.Circled items represent mandatory replacement items and are available for repair kits from Hartzell Engine Technologies.X Part not shown on drawing.Hartzell Engine Technologies • (877) 359-5355 • Fax (334) 386-5410 • www.HartzellEngineTech.com58 of 78
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