Feature: Motion Control - DPN Staff
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Feature: Motion Control - DPN Staff
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Inside:Factory Automation ■ Adhesives & Fasteners ■ <strong>Motion</strong> <strong>Control</strong> ■ BearingsDESIGNPRODUCTNEWSCovering the total design engineering function in CanadaSeptember 2006Helical gear mounting systemSEW-Eurodrive has expanded its patentedTorqLOC keyless hollow shaft design tofit larger parallel shaft helical and helicalbevelgear units with bore sizes from 5/8 to2-15/16 in. TorqLOC bushings allowcold-rolled and turned shaft stock to beused without additional machining.sew-eurodrive.ca Info Card 338World’s fastest CNC controllerMiceli Technologies Inc. has introduced aCNC controller with a processing capabilityof 50,000 blocks/s, said to be the world’shighest average feed rate. The controllerincludes support up to 6 axes and RTCPfunctionality for 4- and 5-axis kinematics.miceli-technologies.com Info Card 339PM# 40063602 R# 10773Disposable medical connectorFischer Connectors has introduced a connectorsystem for designing and manufacturingdisposable medical devices. TheLimited Use Connector offers multiple configurationsand can accept 2 to 19 pins withsolder or crimp contacts.fischerconnectors.com Info Card 340Volume 34 Number 5By Mike EdwardsCasinos don’t like to gamble when itcomes to their choice of thermal printersin slot machines.Printer manufacturer Nanoptix Inc. ofDieppe, NB, has successfully targeted gamblingresorts in California and is currently launchingits latest in thermal printing technology, thePayCheck 3 printer. According to Nanoptixsoftware and firmware head engineer SylvioLeBlanc, the company’s DSP-based platformmakes its printers a lot quicker than anything onthe market.“Digital signal processing in the PayCheck 3printer means that slot machines can producecash out tickets that much faster – 1.2 secondsinstead of the 5 to 8 s of the competitors,” saidLeBlanc.Nanoptix (nanoptix.ca) relies on proprietaryDSP algorithms and computer codes to distinguishitself in the market. Thermal printersemploy resistive elements that act as miniatureovens which create precise dot patterns on thermalpaper. LeBlanc explained that NanoptixdevelopedDSP image processing and predictivealgorithms control the ramping up/down of theheat on each element, deciding the best way tolay down a dot on each line.“The printer doesn’t have to ‘wait’ for theContinued on page 8
What’sat omega.caQuoi deNEUFchez omega.caHOT OFFTHE PRESS!Dernière heure!GRATUITCatalogue àcouverture rigideOver 670 Pages of New,State-of-the-Art Products!Plus de 670 pages de NouveauxProduits à la Fine Pointe de laTechnologie! Calibration Equipment Industrial Thermocouple Assemblies Handheld Instruments Infrared Temperature MeasurementInstruments RTD & Thermistor Probes and Assemblies Surface Probes Temperature Meters and <strong>Control</strong>lers Recorders Thermocouple and RTD Switches Thermocouple Connectors and Panel Jacks Thermocouple Probes and Assemblies Thermocouple Wire Transmitters Data AcquisitionInfo CardCarte-infoShopOnline11Info enligne à:ehotnews.com Équipement d'Étalonnage Assemblage de thermocouples industriels Instruments portables Instruments de mesure de températurepar infrarouge Éléments et assemblages de sondesà thermistances et RTDs Sondes de surface Contrôleurs et indicateurs de températureà montage sur panneau Enregistreurs Commutateurs pour thermocouples et RTDs Connecteurs et embases de thermocouples Sondes et assemblages de thermocouples Fils de thermocouples Transmetteurs Acquisition de donnéeFor Sales and Service, Call TOLL FREEpour ventes et assistance technique, appelez sans fraisEnglish Service Français976 BergarLaval, QuébecCanada H7L 5A1Shop Online atmagasinez en ligne àHandbook Cover Art: Based on an original Norman Rockwell illustration © The Curtis Publishing Company© COPYRIGHT 2006 OMEGA ENGINEERING, INC. ALL RIGHTS RESERVEDInfo Card #1
4 Design Product News dpncanada.comIn this issueSeptember 2006FEATURING:47CAD IndustryPTC positions itself as aone-stop shop for designThe PTCuser World Event 2006 in Dallas outlined PTCplans to beef up its technical documents capability ayear after the acquisition of tech doc specialistArbortext. The company also announced further integrationof another acquisition, Mathcad, a naturalmathematics notation software, into its Pro/EngineerMCAD package.6Phoenix Contact solidifiespresence in the MaritimesInterconnect and industrialautomation company hooks up withdistributor Guillevin International16Industrial careers at topof PTDA conference listEvent in Ottawa also setssights on economic outlook,building business relationships46SolidWorks 2007 launchedin a racing environmentBill Fane test drove latest MCADrelease along with a Skip BarberRacing Schools Formula DodgeDEPARTMENTS:6 By DesignSchneider Electricunveils Ontario CustomerSolution CentreMitutoyo_<strong>DPN</strong>_Sept2006 1Info Card #37/27/06 4:23:32 PM1214242632Product SpotlightFactory Automationcomponents and systems<strong>Motion</strong> <strong>Control</strong>Danaher <strong>Motion</strong> weighspros and cons of direct drivedesigns and retrofitsAutomotive SceneBill Vance has words ofcaution on the road tobiofuel conversionsHydraulics & PneumaticsFesto on the use of intelligentvalve terminals to providemore precise diagnosticsMedical EngineeringMark Sunderland discoversleading edge back painresearch in Alberta
September 2006dpncanada.comDesign Product News 5RenderingsGood luck always seems to come tothose who are properly prepared!By Mike Edwards, EditorFlying back from Chicago after arecent software briefing, I found myseat companion represented anOntario-based manufacturer of costumejewelry. Remarkably, I discovered, his companystill did all its design work with penciland paper, using – GASP – no CAD softwarewhatsoever!Naturally, most of you probably do notstill produce your designs on drafting tables,but use some sort of 2D drawing software,with the occasional desktop computer fittedout with sort of 3D mechanical CAD program.Fortunately, Raymond Kurland ofClifton, NJ-based TechniCom, Inc. (technicom.com)has authored Selecting aSelecting aCAD system tendsto be done at toolow a levelMechanical CAD/CAM/CAE/PDM Systemfor Small and Medium Businesses. (The 12-page white paper is available atptc.com/go/buyersguide.)In his introduction, Kurland states whatmany of us have felt, all to painfully:“Selecting a CAD/CAM/CAE/PDM(CCCP) system for small businesses is noeasy task.“Without the resources brought to bearby large companies, in many cases selectinga system tends to be done at too low alevel, with poor consideration of companystrategic issues, with little understandingof the product development environmentand any proposed improvement, and withlittle idea of expected ROI or metrics.”The steps in buying a new productdevelopment system are clearly and logicallylaid out in the white paper:in more detail.Now ask yourself some tough, self-examinationquestions to see if you need tochange or improve:• When did you last update your systemfor product development?• Are your engineers/designers primarilydesigning using 3D?• Are you happy with your product quality?• Are you happy with your product developmenttimes and the time it takes to bringproducts to market?• Do you respond to a high percentage ofRFPs in a timely fashion?• Are your development and go-to-marketThe choice is clear......the one with the Edge.costs in line with your competitors?• Are you able to interact with global suppliersin the design phase as well as youshould be?• If need be, can you exchange design datawith your customers and/or suppliers? Inthis exchange, can you retain security onyour key product data?• Are your engineering and manufacturingbills of material kept synchronized?• Can you effectively access and use portionsof prior designs in new products orprojects?If you answered “No” to any of thesequestions you are operating with a deficientCCCP system, Kurland states.As for my seat companion on thatrecent flight, at least I was able to recommendationa jewelry-specific CAD program.And maybe one day I’ll get a free,software-designed belt buckle in the mail(silver, please, it goes with my wardrobe).If you found Renderings interesting, please fill inInfo Card 344 or send a message anytime tomedwards@clbmedia.ca.Step 1Begin the process of deciding whether toimprove your existing mechanical CCCPsystem or to change to a new system byanswering a few simple questions (below).Step 2Identify the potential benefits of a new system.Look for improvement by understandingwhat company performanceshould be improved.Step 3Decide on the requirements of a new systemand translate desired improvements tosystem requirements.Step 4Decide what a new system should includeand what it should cost.Recent tests prove it...vs. SolidWorks...and our customers confirm it."SolidWorks had too many pop-up menus and you were alwayshaving to confirm and constrain everything you wanted to do.Solid Edge required 30 percent fewer keystrokes so you couldwork much faster. The software wasn't always interruptingyour flow."Per Carlson, MJC Engineering & Technology Inc"I evaluated eight systems, including Inventor and SolidWorksand determined that Solid Edge by far has the best 2D to 3DAutoCAD compatibility out there. I found that Solid Edgemet or exceeded our requirements in almostevery aspect."Michael Valcarcel, Lochinvar Corp.Step 5Select a CAD/CAM/CAE/PDM system(making sure the best system is selected).Step 6Implementing the system (plan for success)Sign up now forour Solid Edge seminars.Call 1-888-567-3933 or visit www.designfusion.caSolid Edge is a registered trademark of UGS Corp. All other product names are trademarks or registered trademarks of their respective owners.Info Card #4
6 Design Product News dpncanada.comSeptember 2006By DesignGrowth spurs OneCAD Solutionsto open Ottawa sales officeMARKHAM, ON – Withunprecedented sales growthin the first half of 2006,Neil Thomas, managingdirector of OneCADSolutions Ltd. has announcedthe opening ofOneCAD’s Ottawa office(onecad.com).This office will help serviceOneCAD’s currentOttawa clientele and introducenew companies toOneCAD’s design solutions.Ian Creelman, a bilingualengineering sales representativewith OneCAD willinitially handle the office asOneCAD will be looking tofurther expand with additional sales andtechnical staff for the Ottawa region.Creelman recently graduated as amature student from Carleton University,acquiring his mechanical engineeringdegree. He is passionate about technologyand has already proven himself to his customersas a valuable asset for both salesThe Canadian Fluid PowerAssociation (cfpa.ca) leaned onWomen’s Gold Medal HockeyOlympians at its annual CFPA golf tournamentin support of its education programs.Theassociation runs middle andhigh school student technology competitionsin Toronto and Edmonton to raiseawareness of careers in hydraulics,pneumatics and automation disciplines.Neil Thomas (left), managing director of OneCAD Solutions Ltd. and IanCreelman, Ottawa office engineering sales representative.and customer service, Thomas said.OneCAD Solutions provides CAD,PLM and FEA solutions from UGS includingSolid Edge, Teamcenter Express andFEMAP with NX Nastran (ugs.com) and3D Printing (rapid prototyping) sales andservice bureau from Z Corporation(zcorp.com).CFPA raises funds for education programsAuctioneers Gillian Ferrari (left) and Becky Kellar.Ribbon cutting at the grand opening of Schneider’s Customer Solution Centre: Alan Dickinson, VP ofoperations, Schneider Electric Canada (left) and Gary Abrams, president, Schneider Electric Canada.Schneider launches facility forpanelboards, switchboardsTORONTO – Schneider Electric’s hasopened its Ontario Customer SolutionCentre (OCSC) to custom-design andmanufacture electrical switchboards forindustrial and commercial applicationsacross Canada (schneider-electric.ca).“Our engineers use the latest technologyto custom-design switchboards andpanelboards to meet the most complexspecifications,” said Alan Dickinson,vice president Operations, SchneiderElectric Canada. The 38,000 ft 2 manufacturingfacility’s 50 employees willcomplement Schneider Electric’s twoexisting Mississauga facilities – the logisticscentre (Caravelle Drive) and Ontariosales and national technical support centre(Rexwood Road). “With a combinedtotal of approximately 350 employees,these three facilities will form aMississauga-based cluster of manufacturing,technical support and sales,” saidGary Abrams, president, SchneiderElectric Canada. “Their proximity toone another and the OCSC’s expandedcapacity will enhance our customer servicelevels.”For more information about theOntario Customer Solution Centre, callLindsay Banks at (905) 362-3702.News inBriefBishop-Wisecarver vetBishop-Wisecarver Corp. (bwc.com)has appointed Ray Harrington, a 30-year veteran of the power transmissionindustry, its vice president of BusinessDevelopment.Phoenix, Guillevin team upInterconnect component makerPhoenix Contact (phoenixcontact.ca)and manufacturer rep C.S.A. haveadded distribution partner GuillevinInternational Co. – Atlantic division toits premier sales network.Snow joins OmronOmron Electronics LLC has appointedMichael Snow as president of OmronCanada Inc. (omron.ca). Snow was previouslywith Emerson Electric.Electromate signs NipponElectromate Industrial Sales ofWoodbridge, ON (electromate.com),has signed a distribution contract withNippon Pulse America of Radford,VA, to sell and service its line of linearshaft motors.Baumer training strengthens customer supportBaumer Electric (baumerelectric.com) recentlyput technical service reps (right) through oneday“Sensors Basic Product Training,” led byBaumer’s product marketing & sales manager,Rick Flokstra. They included Bart Rzeszowski(left), Torbram Electric, David Roberts,Concord Electric, Harley Cook, Cook Supply,Mark Cooper, Torbram, Willie Loomes,Torbram, Mike Edwards, <strong>DPN</strong>, and Flokstra.Anthony Bezina (left) & Raj Thirun ofSiemens Canada, with Craig Knott of Rittal.CalendarSeptember 26-28, 2006. Mississauga, ON.Canadian Manufacturing Week, including theDesign Engineering and OEM show, WeldExpo and the Plant Equipment Maintenanceshow (reedexpo.ca/cmw).October 22-25, 2006. Milwaukee. TheInvestment Casting Institute’s 54th TechnicalConference and Exposition(investmentcasting.org).Siemens nabs Rittal ‘Modsie’ awardAs part of the National Modular Enclosure Monthfestivities in April, Rittal Systems recognized theachievements of TS 8 Modular enclosure usersacross Canada in five categories. Siemens Canada isthe winner in the category “most weight in a TS8Modular enclosure.” The engineers at Siemensdesigned a drive solution in tight space restrictions.November 5-10, 2006. Chicago. The 2006ASME International Mechanical EngineeringCongress and Exposition (asme.org).See more events @ dpncanada.comNovember 14-16, 2006. Anaheim, CA.Aerospace Design Expo 2006, a new globalevent for aerospace design and developmentengineers (aerospacedesign-expo.com).Schunk Canada salesoffice established toprovide technical supportMISSISSAUGA, ON – With the openingof Schunk Canada in July 2006,Canadian customers of Schunk productswill receive technical support andcustomer service directly from the newsales office in Ontario (schunk.com),in addition to the existing distributionpartners like Sempress (Ontario) andDicsa (Quebec). “Results for Canadiancustomers will be better pre- and postsalessupport together with fast productdelivery,” said Christopher Nagel,general manager of Schunk Canada.With more than 1300 employeesworldwide and five manufacturingfacilities in Germany, the U.S. andChina, Schunk is a supplier ofautomation, toolholdingandworkholdingcomponents. Inthe field ofautomation,Schunk offerscomponents suchas grippers,rotary actuators,linear slides, andChristopher Nagel robot accessories.
Idea:Confidently use existing 2D AutoCAD ® filesto create new 3D designs.Realized:There are several reasons why the AutodeskInventor ® product family, the #1 selling 3Dmechanical design application, is the bestchoice for AutoCAD ® users. Being the onlysoftware to combine 2D AutoCAD and 3Dsolid modeling in one environment is just oneof them. Now you can move to 3D and seeyour ideas come to life, without giving upyour investment in 2D. Try doing that with asoftware package that doesn’t include a 2Dapplication. To learn more about how AutodeskInventor gives you the best of both worlds,visit autodesk.com/bestchoiceImage courtesy of the engineering team at YORK InternationalCorp., Refrigeration Systems Division of North AmericaAutodesk, AutoCAD, and Autodesk Inventor are registered trademarks of Autodesk, Inc., in the USA and/orother countries. All other brand names, product names, or trademarks belong to their respective holders.© 2006 Autodesk, Inc. All rights reserved.®AUTODESK INVENTORBEST CHOICE FOR AUTOCAD USERSInfo Card #5
8 Design Product News dpncanada.comSeptember 2006Cover StoryInnovative use of DSP technologydrives thermal printersThe PayCheck 3 modelthermal printer from NewBrunswick’s Nanoptix Inc. isdesigned for slot machines. Coverphoto is courtesy of Barona ValleyRanch Resort & Casino (barona.com).From Front Pageelement on everystep. DSPs helpus incorporateall the variablesand compensatefor them,including warmambient temperaturesfrom operating indoors or in thecold of an outdoor environment.“Heat sensors provide ±1ºC accuratefeedback from the print head, while A/Dconverters help compensate for temperatureand voltage fluctuations.”Besides gaming, the company also hasthermal printer models for point-of-sale(POS), kiosk, ATM, transportation, gamingand lottery applications.The “Spill Proof” and more recent“Spill Proof Cuts” POS units are suitablefor restaurant, bars and commercialkitchen environments.LeBlanc noted that the speed improvementfrom DSP technology is especiallySlot machine, foodorders can beprocessed muchmore quicklyimportant in POS applications.“Food and drink orders can beprocessed more quickly. A really longreceipt can make the customer wait andthe restaurant loses time in serving thenext customers in line.”Print quality is important, too. “Barcode crispness, both in the horizontal andvertical axes, means laser scanners will beable to read receipts properly.”The clamshell enclosure design of the“Spill Proof” series deflects liquids fromentering the printer, as well as airborneparticles. A paper roll change can take aslittle as 5 s, said LeBlanc.Moving parts consist of the coverhead that moves up and down on twopivot points, a button to disengage theTHK engineers design and develop products that outperform and surpass all industrystandards. Longest maintenance-free operation (three times longer than any competitorbrand), THK products provide more than 30,000 kM (18,000 miles) of operation withoutmaintenance. The highest speeds, heaviest load capacities, and the smoothest and quietestoperation all result from our patented Caged Ball Technology. Look to the leader for anedge, with innovative products designed for your every linear motion need. Linear guides,ball screws, a complete line of actuators, and fully integrated assemblies make THK the onecompany to work with in building your products.To learn more, give us a call at 905-820-7800 or visit www.thk.com.Restaurant operators can improve customer servicewith the “Spill Proof Cuts” thermal printer.motor, gears and motor for the printingmechanism, and a rubber roller for papertraction.Nanoptix printers will support USB,RS232, RS485 (IEEE 1284) and Ethernet.The company also supports command setsfor third party software and will even offerbuilt-in emulation so that its productsinstruction sets behave like a competitor’s.“That way,” LeBlanc explained, “ourprinters become a plug-and-play replacementin existing installations.”Manufacturing of all Nanoptix printersis in done in New Brunswick, includingstuffing bare circuit circuit boards,mechanical assembly and testing.Info Card 337Info Card #6
ConceptCompletion(The SolidWorks ® Design Timeline)Over 300,000 AutoCAD ® users have adopted SolidWorks and significantly shortened their development times.With SolidWorks 3D design software, you can speed up product design and reduce errors. SolidWorks offersunique capabilities and integrated design validation tools that let you create, test, and revise your designs easily,so you can get design work done 20-30% faster.To see for yourself, go to solidworks.com/timelineSolidWorks is a registered trademark of SolidWorks Corporation. SolidWorks Corporation is a Dassault Systèmes company. ©2006 SolidWorks Corporation.All rights reserved. AutoCAD is a registered trademark of Autodesk, Inc., in the USA and/or other countries.Info Card #7
10 Design Product News dpncanada.comCAD ChronicleSeptember 2006Standard & CustomAll-in-One. Ingenious.Introducing a new hybrid designed panel that allows forvery fast delivery. Order from one of the 18 standardconfigurations or customize yours to suit yourapplication, equipment and design.Fluent CAD interoperability and mesh generationFluent Inc., a wholly-owned subsidiary of Ansys, Inc., has released TGrid 4.0, GAM-BIT 2.3 and 3Matic-for-Fluent 1.0, all said to be major upgrades to Fluent’s preprocessingcapabilities. The three products provide several functionality advantages: TGrid4.0 has a Surface Wrapper added to its existing surface and volume meshing capabilities.The 3Matic-for-Fluent software from Materialise Inc. is a complementaryconditioning module for converting hundreds of filesfrom mixed geometry sources in native or standard CAD fileformats (CATIA, UG, Pro/E, STEP, IGES), or in faceted formats(STL, WRML), into an optimal triangular meshingformat for TGrid 4.0’s new Surface Wrapper.GAMBIT 2.3 allows users to bring native geometryinto GAMBIT more effectively.fluent.com Info Card 335Streamlining file searchesfor parts, assembliesDigital reconstructionsoftware enhanced 3 waysA new extrusion design provides direct front or rear,operator panel installation using clamps, bolts, orscrews. A mounting channel around the commandpanel enables a keyboard tray or accessories such asmouse pad supports, handles or clipboards to beinstalled in a matter of minutes. The easy and flexibleway to save time and money. The answer to yourpuzzle is finally here - the Comfort Panel.Rittal - Innovating for a Fascinating FutureRittal Systems LtdMississauga Montreal Calgary Vancouverwww.rittal.caInfo Card #8iSEEK Corp. has announced shapebasedsearch technology called CAD-SEEK, designed to integrate with anorganization’s CAD software to performfast and accurate, geometricbasedparts and assembly searches. Asearcher can also navigate through anenterprise-wide CAD database byzooming in and “flying over” theentirety of files.iseekcorp.com Info Card 331Geomagic has released Geomagic Studio9, digital reconstruction software that featuresthree major areas of enhancement:3D feature-based modeling, advancedcolor texture generation and greater versatilitywith user-defined patch layouts. As asoftware tool, Geomagic Studio is said toautomatically process 3D scan data forapplications ranging from reverse engineeringto design and analysis, as well asautomatically create accurate models fromany physical part.geomagic.com Info Card 332Mathematics software toolMaplesoft has announced the Maple Toolboxfor MATLAB, designed to combine the best ofboth symbolic and numeric worlds for developingmathematical solutions and performing indepthanalysis of the results. The toolbox consistsof two components: Maple 10, a tool forsolving complex mathematical problems and creating executable technical documents;and the Maple-MATLAB Connector. The Connector is an add-on to Maple 10 thatprovides a two-way link between Maple and MATLAB, enabling users to define variablesin either environment and use them in the other.maplesoft.com Info Card 333Estimating manufacturingcosts during design phaseMultidisciplinary platformfor visual collaborationBoothroyd Dewhurst has announcedDFMA 2006, Design for Manufactureand Assembly (DFMA) software. Thesoftware contains DFA Version 9.3, andDFM Concurrent Costing Version 2.2. Itguides users through the process of simplifyinga product design, then estimatesassembly labor and part manufacturingcosts, as well as provides choices for partmanufacture and finishing.dfma.com Info Card 334Visual Collaboration Technologies Inc.has announced VCollab 2006. The suiteof software provides a common platformfor viewing and manipulating 3Ddigital product design, analysis, andmanufacturing information authored indifferent engineering formats withouthaving to access the native applications.The suite compresses large CAD, CAM,and CAE data sets to the .vcb format.vcollab.com Info Card 336Info Card #9
ifm efector is focused on practical innovationthat simplifies sensors and controlsPMD sensorDistance measurementfor automationapplicationsDualis sensorCompact inspectionsensor for errorproofing applicationsPK electronicpressure sensorReplaces mechanicalswitchesOctavis sensorContinuously monitorscritical bearings onpumps, motors, andgearboxesMetris sensorMonitors compressedair usage on machinesto reduce operatingcostsInnovation step –Smart pixel sensorelement with"time-of-flight"measurement,resulting in a newbenchmark forperformanceand price.Innovation step –CMOS imageelement, on-boardsoftware, and asignal processor ina 40 mm x 40 mmindustrial housing.Info Card #11Innovation step –Strain gauge sensorelement rated for over50 million switchingcycles and simple setupwith two rotating dialsfor selecting set-pointand reset-point values.Innovation step –Integrated MEMSaccelerometermeasures vibrationand diagnostic electronicsto processand interpret data.Eliminates expensivehardware and timebasedvibrationreadings.Info Card #12 Info Card #13Innovation step –Ceramic sensorelement detectssmall leaks in pipesand also measureshigh capacityconsumption ofcompressed air.Info Card #14Info Card #10To learn more about our i-Step solutions, visit www.ifmefector.caor call us at 800-441-8246 and dial 2.For more information, fill in the info card.
12 Design Product News dpncanada.comSeptember 2006SpotlightFactory AutomationEthernet/IP fieldbus couplerAluminum tabletop robotVariable frequency drivesBrushless motor controlWAGO Corp. has announced that its 750-341 fieldbus coupler and 750-841 programmablefieldbus coupler products bothpassed the latest EtherNet/IP compliancelevels. The 750-841 is an IEC 61131-3compliant unit with a 32-Bit, multi-taskingCPU and 1 M of memory. The 750-341 isan I/O adapter for those applications thatdon’t require distributed programmability.wago.us Info Card 301IAI America has announced the TTTabletop Robot. The unit features a rigidbase of aluminum extruded material, aball screw and a servo control motor thatcombine to allow positioning repeatabilityof ±0.02 mm. The robot can be used inconjunction with a teaching pendant, PCsoftware or other tools. The robot is availablein two types, gate or cantilever.intelligentactuator.com Info Card 296VLT AutomationDrive variable frequencydrives from Danfoss Drives are now availablein the 40 to 60 hp power range. Thispower extension covers IP21 and IP55rated enclosures in the voltage range 380to 480/500 V. The user can program thedrives to adapt to complex operations atvarious points in the line using the built-inSmart Logic <strong>Control</strong>ler.namc.danfoss.com Info Card 305Intelligent <strong>Motion</strong> Systems has introducedMDrive17Plus <strong>Motion</strong> <strong>Control</strong> product,combining an integrated microsteppingdriver/intelligent motion controller/NEMA17 brushless high torque motor in a packageas little as 2.2 x 2.3 x 1.7 in. Patented2nd generation technology of the PlusMDrive is said to deliver advanced currentcontrol flow through the motor.imshome.com Info Card 306Label printing,convertingThe integrated PLC runtime systemIndraLogic conforming to IEC 61131-3 is Rexroth’s latest addition to theautomation facilities offered by thesystem solution SYNAX 200. The fullsystem solution comprises all the necessarycompatible components fromthe ac servo drives and motion logicintegration right through to HMIs.boschrexroth.ca Info Card 298Flat conveyor beltsMiniature light curtain sensorCurrent monitoring solid state relayBaumer Electric has introduced the ParCon ZADM 034P,a digital optical line sensor that projects a continuous 24mm wide parallel beam to a reflector, permitting detectionof moving parts down to 0.5 mm. The 67 x 34 x 16.6 mmsensor detects and counts both metallic and non-metallicobjects at processing rates in excess of 0.25 ms. The sensoris suitable for counting pills, screws, tablets, plasticparts, seeds and other small objects, including those inblister packaging. The light beam allows the sensor todetect and measure thick or thin objects regardless of theirlocation within the sensing field.baumerelectric.com Info Card 307Carlo Gavazzi has expanded its Solitron series withthe addition of the RJCS series current monitoringsolid state relay. The microprocessor-controlledrelay is capable of switching 50 A singlephase ac loads at up to 660 Vac, when controlledby a 4 to 32 Vdc signal. Its internal current sensingcircuitry monitors and reacts to a number of loadfailure conditions. The relay’s alarm functions can be setlocally or remotely from a standard PLC. Internal over temperature and overcurrent protection is standard. The unit can be ordered with either NPN or PNP normallyopen or closed alarm outputs, has an integrated heat sink and snaps to DIN rail.gavazzionline.com Info Card 297Ethernet TCP/IP bus controlWith the introduction of the BX9000Bus Terminal <strong>Control</strong>ler, the range ofEthernet TCP/IP controllers fromBeckhoff Automation has becomeeven more scalable, the company says.The BX9000 features a direct connectionto the entire Bus Terminal I/O systemof over 180 terminal designs. BXseries controllers feature an illuminateddisplay with 2 lines of 16 characterseach and a joystick switch for userinteraction or diagnostic information.beckhoffautomation.com Info Card 303BRECOflex CO., L.L.C. offers a largevariety of seamless ESBAND flat beltswith and without carcass. Customizedbelts can be designed for individualapplications. The Hytrel HT Elastic40+ Silicone belt is specificallydesigned to position and convey PVCcards in card printers, card readers,and card handling devices in general.The silicone belt is said to offer strongadhesive on the PVC-Cards at the carryingside (silicone layer) and a smoothsurface (Hytrel) at the running side(pulley contact).brecoflex.com Info Card 302Operator interface displayZ-World has announced its OP7100Smart Screen’s C-programmability providesthe flexibility required for mostdisplay applications. The Smart Screenis suitable for remote terminals, automatedmachinery, and control systems.The touchscreen display features a blueon-whitegraphic LCD (320 x 240 pixels).A total of 16 digital I/O are available:8 CMOS/TTL-level inputs and 8CMOS/TTL-level outputs. The touchscreenor a separate keypad can providethe user interface. Horizontal or verticalorientations are user selectable in software.zworld.com Info Card 300Ultrasonic positioningPepperl+Fuchs has introduced theUOS-100 Ultrasonic PositioningSystem. Consisting of ultrasonic emitters,receivers and a control interface,the system is designed to enhance errorproofing in industrial assembly applications.The system covers from propagationtime measurement to the outputof the calculated x, y, z coordinatesof the object to be positioned.am.pepperl-fuchs.com Info Card 299
September 2006dpncanada.comDesign Product News 13TechnicalLiteratureMechatronics. Essentials ofMechatronics, a 280-page referencebook by John Billingsley interweaves mechanisms,electronics, sensors, and controlstrategies with software and informationtechnology to examine the demands andideas of customers, and find the most efficient,cost-effective method to transformgoals into successful commercial products.essmech.com Info Card 440GIVE YOUR DESIGNS THE GREEN LIGHT.Design flexibility has never been more simple. NKK’s SmartSwitch allows you to design what you want, any way you want. Our seriesof LCD programmable switches and displays are developed for usewith a wide variety of applications. You’ve got the green light toexplore design freedom.Automation components. The Allen-Bradley Essential Components 632-page catalog has sections on power, logic,operator interfaces, connectivity, safety, and,sensing and switching.rockwellautomation.com Info Card 441Electronic components. 600-page catalogfrom Digi-Key covers electronic componentssuch as connectors, wire and cableassemblies, capacitors, resistors, inductors,switches, batteries, fans, sensors and industrialcontrols.ca.digikey.com Info Card 442Aluminum fittings. Catalog published byKee Industrial Products, Ltd. describesthe Kee Lite slip-on, aluminum pipe fittings.Designed to build or repair a wide range ofrailing and tubular pipe structures, Kee Litefittings are said to be a cost-effective andlabor-saving alternative to welded railings.keelite.com Info Card 443Pneumatic components. ClippardInstrument Laboratory, Inc. has introduceda 36-page catalog containing theMaximatic line of pneumatic solenoid andair-piloted valves, FRLs and components.clippard.com/maximatic-b Info Card 444Power your design with NKK. Visit us online to:• ORDER Dev Kits to drive your creativity• DOWNLOAD software to expedite your design process• PROTOTYPE and test new design ideas cost effectivelyNKKSwitches_<strong>DPN</strong>_Sept06 1IS Dev Kit-2ACTIVATIONS MADE SIMPLEhttp://dpn.nkksmartswitch.com8/16/06 2:27:26 PMDrive components. An interactive CD-ROM from Stock Drive Products/Sterling Instrument includes over 2500updated product pages with four majorSDP/SI catalogs totaling over 3000 catalogpages in .PDF and .HTML covering over68,000 drive components.sdp-si.com Info Card 445A higher standard in circuit protectionDispensing equipment. I&J Fisnar Inc.has announces its Dispensing for allapplications catalog offers product sectionssuch as dispensers, dispensing accessories,tips and barrels, valves, robots andautomatic systems, and meter mix.ijfisnar.com Info Card 446Interconnect design. The Samtec, Inc.ability to provide “Signal Integrity at anyDistance” is detailed in its InterconnectDesign and Signal Integrity ServicesGuide. It includes products for panel-topanel,panel-to-board, cable-to-board andboard-to-board applications as well as signalintegrity design resources including PCBdesign tools.samtec.com Info Card 447Sensors. Pepperl+Fuchs has introducedthe 2006-2007 Sensor Catalog andSelection Guide. The 900+ pageresource details inductive, capacitive, photoelectricand ultrasonic sensors, as well ascordsets and accessories.am.pepperl-fuchs.com Info Card 451Fluid processing. The 2007/08 Cole-Parmer General Catalog has 2600pages with more than 60,000 featuredproducts, including 11,000 new items forelectrochemistry, fluid handling, industrialprocess, laboratory research and safety.coleparmer.com/2010 Info Card 449No matter what kind of electronic product you make, you make it safer andmore reliable with a Raychem Circuit Protection device. Our vast portfoliooffers hundreds of circuit protection solutions that have been built into billionsof electronic products. For a greener world, all of our products are now RoHScompliant. They all reflect our long-standing commitment to innovation, quality,and value. And for your convenience, we’ve rounded up the specifications youneed for all the solutions in one little catalog—giving you the only resource you’llever need for circuit protection.Please visit www.circuitprotection.com/order/ to request a copyof our new Circuit Protection Catalog.308 Constitution DriveMenlo Park, CA 94025-1164Tel 1-800-227-7040Tel 1-650-361-6900www.circuitprotection.com© 2006 Tyco Electronics CorporationTYCO_<strong>DPN</strong>_Sept2006 1Info Card #158/9/06 3:27:41 PM
14 Design Product News dpncanada.comSeptember 2006<strong>Feature</strong>:<strong>Motion</strong> <strong>Control</strong>Direct drive motors eliminate thetransmission between motor and loadBy Jeff ArnoldDirect-drive motors eliminate thetransmission between motor andload. Withdirect-drive motors,there are no shafts,couplings, gearboxesor belt/pulley sets.There are twotypes of direct-drivemotors: linear androtary. Direct-drivelinear (DDL) motors are used when thework piece moves on a straight line.Magnets are laid side-by-side in a magnet-WAGO_<strong>DPN</strong>_Sept2006 1Rotary andlinear systemsreduce machinecomplianceic way to span the length of travel. Thecoils are also laid side-by-side. The coilassembly, sometimes called the platen ortable, slides along the magnet way with aclearance of 0.015 to 0.030 in. While theshapes are different, theprinciples of linearmotors are similar tothose of rotary motors.The electromagneticinteraction, feedbackdevices, and servo drivesfor linear motors arelargely derived fromrotary motors.Direct-drive rotary (DDR) motors areused when the final motion is rotational,Info Card #168/15/06 12:37:28 PMDirect-drivelinear (DDL)motors are usedwhen the workpiece moves on astraight line.typically on drive tables. Compared toa traditional servomotor, DDRmotors have no transmissioncomponents to providemechanical advantage.They must providemore torque,albeit at lowerspeeds.Thisrequiresmore magneticstructure with a highernumber of poles andcoils, which makes the motor larger indiameter. DDR motors are sometimes soldas complete motors and sometimes as separatecomponents (called “kit” or “frameless”form), which are integrated into themachine by the machine builder. In mostcases, DDR motors have a large-bore holein the rotor to pass plumbing and wiring.Direct drive is normally the best meansto reduce machine compliance. The transmissioncan be removed and with it, all thetraditional sources of compliance are eliminated.However, direct-drive systems arenot immune to problems of insufficientstiffness. The most common problem iswhen the load is overhung in a direct-drivelinear motor. Here, the compliant “spring”is the preload of the linear bearings. Theload is off-centre so that force from the linearmotor imparts an undesirable rotationaltorque in addition to the desired translationalforce. The load rotates some andthe linear bearing produces a force to holdthe load in-line. That force comes from thebearing races, which act like springs. Thissource of compliance commonly causesresonance in linear systems. When designingdirect-drive systems, bear in mind thatthe bearing races can form a compliantcoupling to any off-centre load. Eliminateor minimize off-center loads to allow maximumperformance.Sometimes direct-drive motors areused to drive compliant transmissioncomponents. This often occurs when thedirect-drive motor is installed into amachine or device designed for traditional(geared or belted) motors. For example,a machine or device might have beendesigned for a traditional motor with agearbox driving a long shaft. If a directdrivemotor were used to replace themotor and gearbox, the compliance fromthe shaft would remain. Compliancefrom remaining transmission componentscan cause problems in direct-drive systemsjust as they do with traditionalmotors; stiffening those components willprovide similar benefits.In many cases, direct-drive linearmotors can be used by changing out a linearstage. In other cases, a machine willrequire significant mechanical modificationsto use a direct drive motor.Benefits include reducing zero-speedposition error and vibration due to theelimination of transmission components,as well as simplifying machine design byremoving transmission components.Pitfalls include greater sensitivity tovarying load inertia because the load inertiais not reduced by a gear ratio, as well asincreased cost.Jeff Arnold is Direct Drive TechnologySpecialist at Danaher <strong>Motion</strong> (danahermotion.com).Circle <strong>DPN</strong> 325
Info Card #17
16 Design Product News dpncanada.comSeptember 2006<strong>Feature</strong>:<strong>Motion</strong> <strong>Control</strong>Business relationships, education,economy highlight PTDA 2006The Power TransmissionDistributors Association(ptda.org) held its fifth annualCanadian Conference, June 1-3, 2006 inOttawa. Created to provideCanadian-centriceducational programmingand networking,the conference providedan opportunity forCanadian power transmission/motioncontrol(PT/MC) channel participantsto explore nationally-focusedindustry issues and trends.More than 230 individuals from 23 distributioncompanies and 55 manufacturersTechnicalexpertise isrequiredin distributionattended the conference held at theFairmont Chateau Laurier, breaking previousattendance records by 20%.Invited back for the fifth year, economistDr. Peter Andersenshared insights on shortand long term economictrends affecting theCanadian economy andtheir impact on thePT/MC industry. In hiskeynote address, henoted that the Canadiandollar has increased in value by 5% sinceJanuary 2006, Dr. Andersen predicted itwill continue to rise – between ninety-fourto ninety-six cents – before returning to therange of eighty-five centson the U.S. dollar.Dr. Anderson urgedattendees to be consciousof the current secondphase of the economiccycle, characteristically avolatile period, and to beprepared for managingthe risk inherent in this economic climate.He forecasted a major recession in 2009-2010, but added that opportunities remainfor the Canadian economy because ofclose reliance on the strong U.S. economy.Training engineers, technologists andtechnicians in sales distribution continuesto be a priority for the PTDA in Canada<strong>Motion</strong> Without Limits Smaller Size. Bigger Performance.Introducing NEW SRX-150Don’t let the sleek, compact design fool you. SRX-150 provides up todouble the roll moment capacity of comparable screw driven products,and nearly 5 times that of other belt driven units. SRX can handle yourtoughest load – to 66kN dynamic load rating– with speeds up to 5 m/s.Industrial Careers Pathway champions: Ted Chisholm of BDI Canada, SusanHacker of PTDA Foundation, Penny Omnes and Wendy McDonald of The BCBearing Group, and Randy Singer of BCIT.with its Industrial Careers Pathway (ICP)program in colleges across the country. TedChisholm, VP finance at Mississauga, ONbaseddistributor BDI Canada and an ICPchampion, told delegates about the program’sprogress at Mohawk College inOntario and at the British ColumbiaInstitute of Technology. “Mohawk has anadvisory committee of 25 members andBCIT has 15 members.” He noted that theindustrial distribution business “is not justa sales environment – technical expertise isstill required.”The ICP program was addressed byPTDA executive director Mary Sue Lyonwhen she asked the conference the rhetoricalquestion in the face of baby boomersimpending retirement: “where do I find the• Excellent for high load gantry systems• Zero backlash, high speed and long stroke operation• Highly accurate – uses NSK LPR Series High LeadPrecision Rolled Ball Screws, Grade Ct7• Maintenance free - equipped with NSK K1Lubrication Units• Internal high energy end of stroke shock absorbershelp to eliminate accidental damage duringsystem setupMary Sue LyonWendy McDonaldPeter AndersonTed Chisholm888.580.8272 www.bwc.comInfo Card #18• Stainless steel sealing strip protects the unit fromparticulate ingress• Optional accessories include enclosed linearencoder, integral gear boxes, proximity sensors,gantry accessories© Bishop-Wisecarver Corporation. All rights reserved. <strong>Motion</strong> Without Limits is a trademark of Bishop-Wisecarver Corporation. All other brand names are trademarks of their respective holders and aregratefully acknowledged.people I need to sustain this industry?”The student and general population needsto be educated about industrial distribution,too. “No one knows we exist.”Lyon also emphasized that PTDA membersneed to strengthen their business relationshipsto “continue to be competitiveand profitable.” This sentiment wasechoed by Wendy McDonald, chairman ofBC Bearing Engineers Ltd. and an ICPchampion at BCIT: “Business is built onrelationships,” McDonald told the conference,based on her over 50 years of experiencein international and local industrialdistribution.A U.S.-based trade association, PTDArepresents almost 220 power transmission/motioncontrol distributor firms withalmost 3500 locations throughout NorthAmerica and 12 other countries, as well asalmost 200 manufacturers that supply thePT/MC industry.Handouts from the conference areavailable to association members by visitingptda.org/CanadianConference.The PTDA 2007 Canadian Conferencewill be held May 31- June 2, 2007 at theFairmont Le Chateau Frontenac inQuebec City.Circle <strong>DPN</strong> 328
A New Generationin Drive TechnologyReliable. Easy to Use.High Performance.Baldor's new H2 Series ofInverter, Vector and ServoDrives deliver a newbenchmark for industrialdrive performance andreliability.The H2 Series isdesigned, tested andmanufactured to be themost reliable, easy touse, high performanceindustrial drives you canfind! H2 Drives continuethe "Harmonized" legacy ofunparalleled user-friendlyfeatures. All H2 Drivesshare:• Identical operator control• Field installed options• Simple programming style• Common operatingcharacteristics• Unmatched reliabilityAnd, all H2 Drives accepta wide variety of plug-inexpansion boards to customizethe inputs, outputs andfeedback requirements to yourspecific needs.Our optional Ethernet serverboard gives you point and clicksetup and monitoring of anyH2 Drive, from your desktop.You'll be able to monitordrive operation anywhere inthe world without the needfor additional applicationprogramming!Simplify your drive needstoday. Call or log on for moreinformation and specificationson the new H2 Series fromBaldor.Unmatched Quality.Superior Reliability.©2004 Baldor Electric Company1-800-828-4920www.baldor.comInfo Card #19
18 Design Product News dpncanada.comSeptember 2006<strong>Feature</strong>:<strong>Motion</strong> <strong>Control</strong>Looking for better accuracy and smoother motion?Maximize your torque at the desired speedBy Mindy LinStep motors have a natural tendency towant to move towards their full stepON position.This magnetic pull is called the detenttorque of the motor, which causes a jerkingmotion as the motor nears these positions.In a bipolar stepper motor, onephase will have 100% current and theother phase will have 0% current (this iswhat we’ll call the zerocrossing point).Transparentview of the SilverPak 23DIntegrated Step Motor + Driverfrom Lin Engineering.Phases A and B are 90º offset and bothhave a sinusoidal current waveforms.Engineers in the motion control industryhave gone through the trial and errorprocess, tweaking the current sine waves inorder to alleviate the “jerk” that the motormakes as it is forcefully pulled towards thezero crossing spots. However, these zerocrossing spots are sensitive to the minimalamount of change so altering the waveformcan greatly affect other areas of thedriver’s performance.Using Pole Damping Technology fromLin Engineering, the R325 Driver andSilverPak 23D Integrated Step Motor +Driver output the right amount ofboth holding and running currentinto the motor to overcome themotor’s detent torque. Theaccompanying graphs use thesame step motor to run the stepto-steptests. The R325 and acomparable driver were bothset to 64 microstepping, theshaft of the motor was alignedto an encoder which graphedthe position of the motor overtime.Mindy Lin is with Lin Engineering(linengineering.com).Info Card 322As shown in the top graph above, the spikes occur because of the step motor's poles, forcefully being pulledtowards each other. These uneven steps translate into a negative affective on the step motor's accuracy andsmooth motion. Using a product with Pole Damping Technology (lower graph), the spikes are eliminatedresulting in smoother motion and higher accuracy.Rolling Ringlinear drivesZero backlash. Jam-proof design.Solve wear,corrosion,and releaseproblems onmetal parts.1-800-852-3301www.magnaplate.cominfo@magnaplate.comManually slide driveusing release leverFor positioning & reciprocating motion applicationsSmooth movement; ultra-low maintenanceUhing ® Rolling Ring linear drives have zero play when the shaftis rotated – even during reversal. The threadless shaft won'tclog or jam. If the system is somehow overloaded, the shaftsimply slips instead of churning and grinding.• Example applications: material handling machines, windingequipment, test and measurement devices, packaging &converting equipment.• Uhing Drives are available separately oron shaft in custom assembly.• Wide range of sizes for varying linearspeeds & axial thrust requirements.Simple set-up & operationSome models feature mechanical controlover speed and travel direction – withoutprogramming or electronics.Request a Brochure or CD-ROM1 (800) 252-2645Email: amacoil@amacoil.comwww.amacoil.comDistributed by Amacoil, Inc.PO Box 2228, Aston PA, 19014Phone: (610) 485-8300GeneralMagna_<strong>DPN</strong>_Sept06 1Info Card #20 Info Card #218/10/06 9:21:48 AM
The SureServo family of brushless servo systems from AutomationDirectis fully digital and offers a rich set of features at dynamite prices.Choose from eight standard servo motors that can be used incombination with one of three standard servo drives.• Eight standard systems from 100 W to 3 kW• Use with DirectLOGIC PLCs or any other host control• Drives feature on-board indexer and adaptive tuning modes• Free set-up software• Everyday best prices andsame-day shipping• 30-daymoney-backguarantee• 2 yearwarrantyAgencyApprovalsfor Motors:AgencyApprovalsfor Drives:AgencyApprovalsfor Systems:The SureServo family is designed for flexibility and quick implementation.SureServo drives accept a wide range of command sources:• Built-in motion controller with preset position, velocity or torqueselect presets with switch inputs and/or the multi-drop Modbusserial interface• Position commands with “pulse and direction” or“count up and down” format• Encoder follower• Analog voltage Velocity or Torque commandFor configuration, tuning and diagnostics, use the drive’s integratedkeypad/display or take advantage of the free SureServo Pro PC-basedsoftware. Tune the system easily with adaptive auto-tuning selectionsor a manual mode. Adapt to diverse applications with configurable I/O,including 8 digital inputs, 5 digital outputs, 2 analog monitors and ascalable encoder output.For more information, visit:www.automationdirect.com/servosor www.sureservo.comCHECK OUT OUR PRICESServo SystemsDigital Servo Drive100W Servo Motorwith connectorized LeadsBreakout Board Kit forCN1 <strong>Control</strong> Interface10’ MotorFeedback Cable10’ MotorPower CableConfiguration SoftwareAutomationDirectPrice/Part Number$479.00SVA-2040$319.00SVL-201$89.00ASD-BM-50A$49.00SVC-EFL-010$29.00SVC-PFL-010FREESV-PRO*Allen-BradleyPrice/Part Number$832.202098-DSD-005$553.85Y-1003-2-H00AA$177.652090-U3BK-D4401$133.002090-UXNFBY-S03$77.002090-XXNPY-16S03$76.952098-UWCPRG*SureServo Pro software is FREE when downloaded and is also available for $9 on a CDComplete 1-axis 100W System $965.00* All components sold separately.$2,017.00All prices are U.S. list prices, AutomationDirect prices are September 2006 prices. The Allen-Bradley 100W system consists of part numbers shownin table above with prices from Publication ACIG-PL001F-EN-P September 2005.Info Card #22
20 Design Product News dpncanada.comSeptember 2006<strong>Feature</strong>:<strong>Motion</strong> <strong>Control</strong>“Where tiny is beautiful”Traditional Swiss adapt to a hi-tech futureBy James TulkSpecial to Design Product NewsWhen you think of Switzerland,it’s hard not to think of watches!After all, the Swiss havebeen making watches for over 400 yearsand many of the most famous names in theindustry are located in this mountainouscountry.However, while the Swiss have maintaineda dominant position in the marketfor high-quality luxury timepieces, theintroduction of low-cost digital and electronicwatches have cost the Swiss a con-Balluff RFID:A miniaturepump so smallit couldbe surgicallyimplantedsiderable amount of market share at theconsumer end of the market.To meet this challenge, Swiss firms havemoved forward with new products andnew technologies. At the same timeInfo Card #23though, the Swiss have keptin touch with their traditionsand taken advantage of theirlong experience in buildinghigh-quality and high-precisionmechanisms. These developmentswere presented to a group ofinternational media in May during a tourof Swiss companies and research facilitiesorganized by the Swiss economic developmentagency ‘Location Switzerland.’One of the companies showcased wasMicro Precision Systems AG (mpsag.com),located near the traditional watch-makingcentre of Bienne. MPS began by makingtiny ball bearing assemblies for the watchA complete RFID solution for everymanufacturing applicationBalluff has been developing RFID systems for over 20 years. We know how to makeRFID a reliable, effective, and economical method for data tracking in the manufacturingenvironment. One of these systems is sure to provide you the best solution for trackingwork in progress, genealogy, rework control, and defect tagging and tracking.To find out how Balluff’s RFID line can improve efficiencyin your business, give us a call at 1-800-927-9654 orvisit us online at www.balluff.com/ID.Balluff_MA_June2006 1Your Key to Increased ProductivityBIS C: Ultra Reliable Heavy Duty Data• Widest range of options• Flush mount data carriers in metal• Noise-immune, inductive-based data transferBIS L: Economical Extended Range• Lowest cost data carriers• Bar code compatible, read-only versions• Read/write 192-byte data carriersBIS S: Ultra High Speed, Large Capacity• Reads 8k bytes in 6 seconds• FRAM data carriers have unlimited read/writes• Read/write 16k-byte data carriersBIS M: High Speed, Extended Range• Reads 16 bytes in 10ms, up to 150mm• Read/write 752-byte data carriers• 4-byte unique serial number in each data carrier5/25/06 10:49:59 AMMiniature ball bearing manufactured by MicroPrecision Systems AG.trade. And, while they continue to servicethe watch industry, an increasing portionof their business is in non-traditionalareas, with products such as miniaturerotary and linear ball bearings, ball screws,micro-motors and sophisticated, smallscalemechanisms built around these components.One example is a high-precision drugdispensingpump, so small and reliable thatit can be surgically implanted into thepatient’s body. MPS has also built high-precisionminiaturized assemblies for use indemanding aerospace, telecommunications,medical and optical applications.While these new applications are often cuttingedge, the importance of tradition isclear. As Nicola Thibaudeau, the Quebecborn and educated CEO of MPS explained,“Our unique know-how in assemblingmicro-mechanical components is the fruitof the pure Swiss watch making tradition.”Another company that takes advantageof Switzerland’s strong traditions of precisionand miniaturization is AdvancedMicro Technology AG (am-tech.ch). AMTis a comparative newcomer, set up by theGerman automation giant Festo.In 2002, Festo identified miniaturizationof components and equipment as animportant trend in the automation industry.This trend is driven by the need for“microassembly” of smaller and morecomplex products for the industrial andconsumer markets. Festo also recognizedthat as automation equipment becomessmaller and more complex, it becomesincreasingly important to reduce the numberof separate components by integratingmultiple functions into each part. (Forexample, a hydraulic actuator could incorporatea hydraulic cylinder, control valvesand position sensors in a single unit.)With these requirements in mind, Festodecided to set up a special development centre,dedicated to creating a new generationof miniaturized, multi-function products.And, since the emphasis was on quality, precisionand miniaturization, it was perhapsnatural that they decided to locate this centrein the traditional watch-making regionof western Switzerland. Today, AMT specializesin the development of pressure sensors,flow sensors and proportional valvesfor miniaturized automation devices such as‘intelligent’ grippers for production robots.On a larger scale, Trumpf (trumpf.com)builds laser cutting and laser markingequipment in eastern Switzerland. HereTrumpf produces equipment that rangesfrom large machining system machineswith CO2 lasers as powerful as 15 kW,down to marking systems that use smallsolid-state lasers to etch names, logos, serialnumbers and other marks onto the surfacesof metal, plastic or ceramic objects.James Tulk is a freelance writer living inToronto (jtulk@pr-toolbox.com).Circle <strong>DPN</strong> 324
September 2006dpncanada.comDesign Product News 21Products: <strong>Motion</strong> <strong>Control</strong>Position transmitterassembled such that the coils are outsidethe rotor to provide good heat dissipationand high overload capability. Steam sterilizationis specified at 134ºC at up to 2.3bar for 20 min. Motors can be sterilized atleast 100x in an autoclave. The diameter is16 mm while the length is 56 mm.Continuous output power is 40 W, whilemaximum speed is 50,000 rpm.Maximum continuous torque is up to 12.6mNm, depending on the winding.maxonmotorusa.com Info Card 371change to linear pitch requires no re-gearingor adjustment to motor speed. Linearpitch, or the distance moved per shaft revolution,may be specified at 0.1, 0.2, 0.3,0.4 or 0.5 times the shaft diameter that isbased on thrust requirements. Dependingon size, RS drives achieve linear speeds ofup to 5 fps over distances of up to 13 ft.Axial thrust is up to 500 lb and repeatableaccuracy is to within ±0.0004 in., dependingon the type of controls used.amacoil.com Info Card 372The position transmitter SMAT fromFesto continuously records the position ofthe cylinder piston within a 50 mm rangeand generates a displacement-proportionalanalog output signal. With a reproducibilityof 0.1 mm, the transmitter has two analogoutputs for voltage and current, andcan be connected directly to analog inputmodules of PLC, IPC or Festo valve terminals.The unit is said to be the low-cost,space-saving alternative to potentiometersor inductive sensors that have to be fittedexternally on piston rods or drives.festo.com Info Card 367Hydraulic controllersDigital servo drivesThe Electromechanical AutomationDivision of Parker has announced twoadditions to its Compax3 line of digitalservo drives. The new power levelsincrease the line’s output capacity to 10and 15 A rms . A total of eight power levelsare now available ranging from 300 W upto 20 kW of continuous motor shaftpower. <strong>Feature</strong>s include auto-tuning,internal function generator on all units,support for Stegmann single- and multiturnabsolute encoders to dispense withlimit switches and homing routines, andmany control levels.parker.com Info Card 379Single-axis positioningThe GLM20 single-axis positioning systemfrom THK is capable of operating atspeeds up to 4 m/s and 2 G. Accuracies of1 micron average or better can beachieved. The system provides 3000 N ofcontinuously usable linear force. A instantaneouspeak-linear-force of 4500 N is alsoachieved. The system is available in strokesof up to 4.4 m (in a single unit).thk.com Info Card 373Bosch Rexroth Canada has announced theVT-HACD controller product line forhydraulic axes. The controller cards VT-HACD-l, VT-HACD-DPC, VT-HACD-DPQ, VT-HACD-B and VT-VPCD aresaid to combine hydraulics with digitalclosed-loop control technology and integratethe axes easily and comfortably viacommon field bus systems into decentralizedcontrol architectures.boschrexroth.ca Info Card 369Compact gear drivesCompact frequency invertersNORD Gear has announced the NOR-DAC SK 500E and 520E ac vector frequencyinverters for extended power outputsranging from 0.25 to 7.5 kW.Available in sizes between 7.32 x 2.99 x5.94 in. and 11.26 x 3.86 x 7.01 in., bothmodels feature selectable modes for sensorlessvector control that provides a highstartingtorque and precise control.nord.com Info Card 368The TP+ gear drive from alpha gear drivesis said to offer low backlash and high torsionalstiffness, combining to create whatis said to be superior positioning accuracy,even in the micro range. In addition, theunit is also said to achieve substantiallymore torque than other alternatives. Thisperformance boost is facilitated by aninnovative tooth design that also contributesto smooth running.alphagear.com Info Card 370Adjustable linear pitchSterilizable brushless motorsThe EC-16 line of sterilizable brushlessmotors from Maxon Precision Motors areThe Amacoil/Uhing has announced itsmodel RS linear drive now offers a widerrange of linear pitch settings for improvedversatility and functionality in meeting linearmotion application requirements. TheInfo Card #24
22 Design Product News dpncanada.comSeptember 2006Products: <strong>Motion</strong> <strong>Control</strong>A/D interface for encodersmachine builders wanting to standardizeon one encoder interface. To do this, theinterface box will convert sine/cosine signalsto EnDat 2.2 (a digital bi-directionalinterface for encoders that also updatesinformation stored on an encoder). Theinput frequency is 400 kHz or less.heidenhain.com Info Card 390Steppers, servos softwaregraphical interface that combines motion,I/O and operator interface functionality(Universal Serial Bus) products for highperformancedata acquisition. The seriesincludes the capabilities of PCI plug-inboards in easy-to-use, compact modules.<strong>Feature</strong>d are 12- or 16-bit analog inputs,100 kS/s throughput, digital I/O, counter/timers,plug-and-play with one includedcable, and hot-swapping capability 500 Visolation.datatranslation.com Info Card 376Heidenhain Corp. has introduced the EIB192 External Interface Box for motioncontrol encoder signal transmission. Bychanging 1 V pp encoder signals to anEnDat 2.2 bidirectional digital interface,the EIB box changes its signal from analogto digital, said to be a huge advantage toApplied <strong>Motion</strong> Products has announcedits Si Programmer Windows-based softwareversion 2.5.14. The software supportsseven Si- compatible stepper drives,including the STAC6 drive, as well as threeSi- compatible servo drives. Si (SimpleIndexer) Programmer is said to provide“out-of-the-box” use with integrated tuningfor intuitive programming and afor simple machine sequencing. Si-compatibledrives are also said to easily integratewith other devices such as sensors andPLCs.applied-motion.com Info Card 378Servo with power supplyElectromechanical cylindersWe Provide EnvironmentallyFriendly ProductsDanaher <strong>Motion</strong> has introduced theKollmorgen S300 series servo drives. Unitsfeature a built-in power supply and, alongwith the S600 series, offer 1.5 to 70 A, 115to 480 Vac operation and are available asdrive-only or with a single-axis controlcard within the same package, along witha wide array of built-in capabilities to performcomplex motion tasks.kollmorgen.com Info Card 375• AC Motors & Gearmotors• Stepping Motor Systems• Cooling FansRoHS, the EU Directive 2002/95/EC, placesrestrictions on the use of certain hazardoussubstances in electrical and electronic equipmentbeing used in or imported into the European Union.ORIENTAL MOTOR is your source for RoHS compliant motion control products. Newproducts such as the CRK Series 5-phase microstepping system and the BLF SeriesBrushless DC speed control system were developed in accordance with RoHS compliance.We now offer 2,800 USA standard RoHS compliant products and 2,500 available in Japanto meet your RoHS needs. Each and every product comes standard with our industryleadingQUALITY, SERVICE, and DELIVERY!CRK Series 5-Phase Microstep Motorand Driver Package• <strong>Feature</strong>s the Smooth Drive function, whichsignificantly reduces speed fluctuations, vibration,and audible noise.• The step-angle can be adjusted to match a 2-phasestepping motor’s step angles, so a switchover fromthe 2-phase microstepmode can easily bemade without having tochange input pulses.• High-resolution & hightorquetype available.• Brushless DC Systems• Linear & Rotary ActuatorsCall 1-800-418-7903for more information.Info Card #25BLF Series Brushless DC Speed<strong>Control</strong> Motor and Driver Package• Innovative new design provides and increasedspeed range of 80 – 4,000 r/min.• Detachable digital operator can be used as adata-setting unit and display offering a widerange of functions to meet diverse needs.• New enhancementsinclude IP65 protection,wider speed range,and multi-speedoperation.Visit www.orientalmotor.com/ROHS<strong>DPN</strong>for product specifications, CAD files,and online ordering.IAI America Inc. has introduced the RoboCylinder line of electric linear actuators.The ballscrew linear actuator offers multiplepositioning, ±.02mm repeatability, programmablevelocity control, programmableacceleration and deceleration, programmabletorque control (push function),50 to 1000 mm stroke lengths, 1 to1000 mm/s speed, serial I/O for linking upto 16 axes, and a life expectancy up to5000 km.intelligentactuator.com Info Card 374USB data acquisitionData Translation has released the DT9800series, said to be the first true USBEthernet motion controllerGalil <strong>Motion</strong> <strong>Control</strong> has introduced thecard-level, DMC-21x3 Ethernet motioncontroller, which incorporates a 96-pinDIN connector while eliminating the needfor cable between the controller and interconnectboard. The 3.70 x 4.25 in. DMC-21x3 series includes many high performancefeatures of the company’s OptimaSeries DMC-21x0 32-bit microprocessorcontrollers, such as 1- to 8-axis control ofstep or servomotors, 10-BaseT communicationswith RS232 port, and variousmodes of motion.galilmc.com Info Card 377Info Card #26Untitled-1 18/30/06 11:49:34 AM
24 Design Product News dpncanada.comSeptember 2006Automotive SceneEthanol – Fuel of the Future?By Bill VanceWith crude oil around $75 perbarrel, possibility headed for$100, and gasoline at over$1.00 per litre, growingour own motor fuel takeson renewed urgency. Thefact that it’s greener andcleaner is a bonus. NotGeneral Motors claims that a flex-fuel Chevrolet Impala (above) using cellulose E85 emits 40% less greenhouse gas than a small hybrid car. GM,Ford and others are actively promoting ethanol, in part because it makes meeting tightening emission standards easier.surprisingly, theGovernment of Canadais poised to implement a national programrequiring 5% biofuel by 2010, so we’ll beCold weathercan causeharder startspumping ethanol (wood ethanol) into ourfuel tanks before long. With some adjustmentsthe transition can be accommodatedby the existing gasoline distributioninfrastructure.For gasoline engines this will be a mixtureof ethanol andgasoline ranging fromE10 (10% ethanol and90% gasoline) to E85(85% ethanol). Ethanolas motor fuel is notnew, having been usedin North America on a limited basis formany years, and sugar cane- based ethanolnow powers 70% of Brazilian vehicles.What is new will be its mandated use here.Extending gasoline with ethanol isbeing driven by several factors, includingthe rising cost of crude oil, the instability ofsome oil producing countries, the desire todecrease or eliminate imported oil, the goalof arresting global warming by reducingemissions, and government mandates. Anunderlying theme is that it would subsidizeand/or support the agriculture industry,and given the rural vote distribution bias,the government has a vested interest.Canada, of course, has extensive oilsands reserves, but processing it takes hugeamounts of natural gas and water, makingit an expensive form of oil. If more conventionaloil prices fell significantly oilsands oil may not be economically viable.Corn kernels are the typical source ofethanol in North America, but corn is anexpensive crop and may not be cost effective.Researchers at Cornell University inIthaca, New York, and BerkeleyUniversity in California have concludedthat producing corn ethanol is cost negative,i.e., it takes more fossil fuel energy tofarm, transport and process a litre ofethanol than the ethanol contains.Others, including the United StatesDepartment of Energy’s Argonne NationalLaboratory in Illinois, have just as persuasivelyargued that ethanol has a positiveenergy balance; Argonne says it contains67% more energy than it consumes.Iogen Corp, an Ottawa-based biotechcompany feels the better approach toethanol is from non-food cellulose materialssuch as cereal straw or corn stover.Ethanol is a cleaner fuel than gasoline;Berkeley estimates it produces 13 % lessgreenhouse gas per BTU, although the U.S.Department of Energy puts the figure atonly 4% for E85.A slight downside to ethanol is that itcan cause harder starting in cold weather.And ethanol has about 30% less energy inBTUs than gasoline, meaning more litresper 100 km, converting to a 25% shorterdriving range on a tank of E85.If you found Automotive Scene interesting,please fill in 343 on the Info Card. You can also goto billvanceautohistory.ca for author books.Our lightweight, fiberglass reinforcedpolyester enclosures willstand up to your environment.You need an enclosure to survive indoor and outdoorextreme conditions. We have acorrosion-resistant, cost-effective solutionthat’s built to last.Solutions for all your needsCustom Stainless Carbon Modular Non-metallicYou create the need. We customize the solution.1-800-265-7611 www.ralstonmetal.comRalston_<strong>DPN</strong>_Mar2006 1Info Card #29 Info Card #302/15/06 10:31:10 AM
Info Card #31
26 Design Product News dpncanada.comSeptember 2006<strong>Feature</strong>:Hydraulics & PneumaticsNon-spill coupling fits bill for HP bulk ink deliveryHewlett-Packard (HP) brings innovationto package printingthrough its Specialty PrintingSystems division (SPS). SPS focuses onhelping companies integrate HP’s thermalinkjet (TIJ) technology and products intotheir printing systems.When SPS was developing its VersatileBlack Bulk Ink System, a robust and flexiblebulk ink delivery system for high-volumeprint runs used inindustrial packagingapplications, it turned toColder ProductsCompany (CPC) for itsquick disconnect connection.After investigating anumber of off-the-shelffluid connectors from different sources, theHP engineering team selected CPC’s NS4Series Non-Spill Coupling. The componentprovided the reliable, easy-to-use,low-cost connection the team needed. “Wesuggested using a coupler with a non-spillshut-off valve,” said Andy Hass, IndustrialBusiness Unit Manager, CPC. “This augmentedthe product design by helping toavoid messy ink spillage when the coupleris disconnected.”The Versatile Black Bulk Ink System isdesigned for companies that execute largeprint runs and have a need for a high-vol-Secureconnectionsavoids messyink spillsThe HP Black Bulk Ink System consists of the modular ink supplystation holding the ink cartridges, the enclosed regulator assemblyand the print head stalls. The tubing between the enclosed regulatorassembly and the print heads can be easily connected and disconnectedthanks to Colder’s NS4 Series Non-Spill Couplings.ume ink delivery system. “Our recentlydeveloped Versatile Black Bulk Ink Systemextends the capabilities of Hewlett-Packard’s TIJ 2.5 printing platform,” saidDaniel L. Briley, Engineering Manager, HPSpecialty Printing Systems.HP’s Versatile Black Bulk Ink System isa robust, advanced bulk ink delivery systemthat offers superior print quality, lowcost per copy, and minimal user intervention.The system offersdesign engineers theopportunity to configurealmost any combinationof HP Q2320A printheadsand HP Q2321Abulk ink supplies toachieve the desired printcapability. The HPQ2320A printhead also produces highquality,water-fast, and crisp output with a600 dpi resolution from 300 nozzles. Thesystem uses black pigmented aqueous inkin large volume ink supplies (350 cc) thatcan print on a wide range of substrates,including kraft, corrugated, and clay coated.The industrial bulk ink delivery systemis widely used for mail addressing, mailpostage, carton coding, barcode printers,and many industrial applications thatrequire long production runs, low cost perimprint, and reliable, user friendly printingsystems.The mechanical connections betweenthe regulator assemblyand the printheadsare essentialparts of the ink deliverysystem. Connectionsthat are notsecure or spill-proofcan lead to messy inkspills when disconnectedand requireincreased operatorinvolvement. Theresult can be costlyjob downtime. TheSPS design teamapproached CPC todevelop customizedcouplings for the newsystem that wouldminimize connectionconcerns andimprove the serviceabilityof the printheads and ink supplysystem“The CPC experts worked very closelywith our engineers to create a customproduct that met our needs and strengthenedour entire system,” said Briley. “Thisstrong partnership has enabled us to meetour cost, performance, and schedule targets,and offer a superior solution by virtuallyeliminating the potential for spills”The HP Bulk Ink Delivery System allowsfor a bulk ink supply to be connected toone or several print cartridges. A fluid regulatorsystem enables the ink supply to belocated in virtually any locationconvenient for theprinting system, and stillmaintain reliable andcontrolled inkdelivery to theprint cartridges.The modular inksupply station islinked throughflexible tubing tothe enclosed regulatorassembly, which maintains pressure andink flow. Flexible tubes again connect theColder Products Company’s NS4 Series Non-Spill Coupling Series features anon-spill shut-off valve that enhances operator safety and speeds connectiontime. The NS4’s olefinic overmolding increases the durability of the connectionand provides a better grip for users. The overmolding is also used for color-coding,which provides instant visual differentiation of diverse media lines.enclosed regulator assembly to the individualprinthead stalls holding the printheads.The tubing between the enclosed regulatorassembly and the printheads can be easilyconnected and disconnected thanks to theinnovative CPC NS4 Series Non-SpillCoupling. The NS4 features a non-spillshut-off valve that is ideal for use in inkhandling applications. In addition to minimizingspills, the valve also automaticallyreduces air inclusion or trapped air thatmay lead to print quality problems andexpensive system delays and maintenance.“One feature that makes our couplingsunique is an easy-to-use thumb latch toallow for secure, single-handed operation,”said Hass. “An audible “click” confirmsthat a secure connection is made andassures a secure seal.” The intuitive designof the NS4 makes it so simple that no toolsare required to connect or disconnect thetubing and special training is not necessaryfor regular operation of the thermal inkjetsystem.This article was supplied by ColderProducts Company (colder.com) of St.Paul, MN.Info Card 321Ensure Safety While Increasing Productivitywith Sitema Safety CatchersPick A Number Between 6 and 50Press Safetywww.ame.com 800-225-4263• Safety Catchers are used wherepersonal protection and accidentprevention must be provided — suchas when hydraulic or pneumaticpressure system fails, or if a rope,chain, belt, or toothed drive breaks.• The SITEMA Safety Catcher willprevent the load from fallinganywhere along the stroke.• Functions directly on the cylinderrod or on a separate holding shaftChances are there’s aNovotechnik hollow-shaft rotarysensor for your applicationWith standard bore sizes of 6, 10, 20,30, 40, and 50 mm and other sizes on request, the GL series of hollow-shaft rotaryposition sensors provide accurate measurement with standard electrical functionangles up to 354º for automation, medical, laboratory, automotive steering and otherrotary applications. Mechanical function can be continuous or limited with end-stops.Designed for easy installation, the GL series meets protection class IP 63 whileproviding a resolution of 0.1º, linearity of ±0.25% and repeatability to 0.03%.For the “Hole Story” call us at 508-485-2244.Novotechnik U.S., Inc.155 Northboro Road • Southborough, MA 01772Telephone: 508-485-2244 • Fax: 508-485-2430www.novotechnik.comInfo Card #32 Info Card #33
September 2006dpncanada.comDesign Product News 27Pneumatic valve terminals engagein digital dialog and diagnosticsSporadic faults can be detected by either laborious local analyses or by reading out the CPX diagnostics trace.Valve terminals are among the mostimportant industrial communicationand installation systems. Theylink the worlds of pneumatics and electronicsfor machine-level diagnostics.For example, Festo’s CPX conceptalready includes basic diagnostics functions,which can be used without the needfor further investment.Machines can be monitoredfrom a central point,with configuration andfast diagnostics via existingnetworks and an integratedEthernet interfaceas a meeting point for thetwo worlds of automationand information technology.Diagnostics is the key to better productivity.CPX/MPA opens the door to:• Modular diagnostics services, includingDiagnosticsis the key tobetterproductivitycustom-configured CPX/MPA-modulesthat can be selected with or without highleveldiagnostics, and, within the modules,only those diagnostics features that areactually required in the installation areactivated. The data provides an immediateindication of the causes of faults and measuresrequired.• Module- or channelorienteddiagnostic I/Os• Valve diagnostics perchannel• Local open text• Additional Ethernetinterface• Remote maintenance,e-mail or SMS alarmThere is a world of difference betweenthe time it takes to produce an installationand the length of time for which this willbe in operation. While machine construc-tors would allow roughly three months forsystem design and installation, the plannedoperating life of an installation with theend user could be eight to ten years –including maintenance, modernizationand a great deal of downtime. But when itcomes to diagnostic functions, developersare wary of the costs of these, which mayamount to 30% of total programmingcosts.Peripheral devices such as CPX/MPAcan help reduce downtime with tailormadeintegrated diagnostic services. In thisway, integrateddiagnostic functionscan be providedat relativelow cost in termsof time. Thus, ifavailability canbe improvedfrom 90 to 92%,this means a savingof no lessthan $2.86 millioneach year onthe basis of aproduction volumeof $143 million– demonstratingthat thetotal cost ofownership is well worthwhile!Until now, remote maintenance conceptshave simply been concerned withgathering data from machines and transmittingthis to a central point. Here, it hasoften been unused and without a purposein “data graveyards.”Interpretation and evaluation of data ofthis kind is, however, vital for preventivemaintenance. Previously, it was possible tomonitor only on-line controller functions,with no possibility of looking intomachines until an actual fault occurred.Many users find the task of makingthis increasingly complex diagnosticsdata quite daunting.Certainly direct diagnosis reduces costs.The atmosphere in the case of installationbreakdown, resulting in downtime, is hectic.For example, if a technician knows viaan SMS that a short circuit is present inmodule 5, channel 2, he or she can localizethe defective component with just a fewmouse clicks, pack the right spare part andquickly set about remedying the fault inquestion.This may sound futuristic but is alreadyreality with modern valve terminals suchas the CPX/MPA.Faults that are present now are obviousto everyone: The relevant LED lights up, thecorresponding bit is set. CPX/MPA offersseveral channel-oriented LEDs on each I/Omodule, while on valves there are even twocolorLEDs for status/ fault display.The MPA valve terminal provide serial interlinkage, up to 128 valves and diagnostics services.The faults of tomorrow will be localizedvia a CMS (condition monitoring system).By counting numbers of cycles, itwill be possible to determine whethermaintenance will soon be required on themechanical components connected to acylinder. An integrated valve ASIC on theCPX/MPA will provide this counter functionand generate a warning automatically– for specific channels and up to 128valve coils.This article was excerpted from “trends inautomation 6” magazine published byFesto Inc.Info Card 327Electronics packaging protection fromearthquakes and other threatsSan Francisco earthquake, 5:12 a.m., April 18, 1906, magnitude 7.8.Canadian representative: Calbrooke Marketing Inc., 800-265-7283Equipto Electronics Corporation ®351 Woodlawn Ave., Aurora, IL 60506-9988 U.S.A.,Tel: 800-204-7225, 630-859-7840Fax: 630-897-5314, Web: www.equiptoelec.com,e-mail: info@equiptoelec.comWhen the ground starts to shake, you don’t want to worry about the shock andvibration resistance of the enclosure for your electronics system.With our Heavy Duty line of seismic hardened electronic cabinets, you canmeet such stringent requirements as:• NEBS TR 63 for Zone 4 • Exceptionally high EMI/RFI attenuation• Mil-Spec 810 and 901 • Shielded I/O access and air filtering• FCC/VDE, EMP/TEMPEST • ISO standards 9001:2000• Protection against dust,shock and vibrationTo assist you, our experienced enclosure engineers areavailable for free consultations. We can also provide atypical enclosure for engineering evaluation, evendestructive testing. Available, too, is documented proof andinformation to properly load our enclosures for your ownseismic or other testing. And when you’re ready to order,we can preassemble your enclosure so all you need todo is load and ship.For personal assistance, engineering assistance, or a catalog,call us today at 800-204-7225. Or, visit our Web site.ISO 9001:2000Info Card #34Info Card #35
28 Design Product News dpncanada.comSeptember 2006Products: Hydraulics & PneumaticsCompact pneumatic valvesurations with single and double solenoidor double 3/2-way valves.boschrexroth.ca Info Card 346Variable volume pumpswill allow proportional pressure controlover the full range. Available in 5 sizes,units produce 4, 8, 10, 16 or 21 gpm at1725 rpm and all sizes have operatingpressure to 3000 psi continuous.Operating speeds are 500 to 2000 rpm.uhiltd.com Info Card 349include: 12, 16, and 22 mm sizes; grippingforce per finger at 6 bar of 25, 45, 70 N;self-centering double-acting piston drive;working pressure of 3 to 8 bar; max.working frequency of 3 Hz; opening/closingtime of < 100 ms; and, a service life ofup to 10 million operating cycles.festo.com Info Card 350HGPC parallel gripperPosition-sensing cylindersThe LS04 pneumatic valves from BoschRexroth Canada are 10 mm wide andcome in three different designs. Unitsinclude a miniature valve with optimizeddimensions and a flow rate of 200 l/min, astandard valve with 250 l/min and a valveterminal system with a flow rate of 330l/min. All valve variants are made of plastic.The sealing system is the same as thatalready used in the company’s HF04 valveseries. Users can implement mixed config-The VPPL series of industrial variable volumepiston pumps from DuplomaticHydraulics offer features such as a maximumvolume stop and an optional rangeof operating controls. The controls includepressure compensation (PC5), pressureand flow control (load sense PQC) andremote pressure compensation (PCR) thatThe HGPC parallel gripper from Festoincorporates a half-shell design that integratesinto the company’s modular handlingand assembly system. <strong>Feature</strong>sNew Closed Circuit Video SystemEnhanced Visibility/Safetyfor Off-Highway and Heavy-Duty Vehicles.Extra Rugged for Long-Life, Reliable Operation in the Toughest Conditions.Vehicle safety, improved work tool effectiveness, and the ability tomonitor supporting operations and personnel, are significantlyenhanced with the new HydraForce CCV system offering up to threeremote viewing positions using three cameras.The switching module provides automatic view rotation for multi-camerasystems, minimizing operator input and distraction, while offeringmanual override capability. A large 7” color LCD monitor displays asharp, clear image which automatically adjusts brightness for changesin cab illumination.Extremely rugged, compact cameras provide a panoramic viewspanning up to 115 degrees. The cameras have been tested and provento survive the harshest environments, unaffected by extreme levels ofvibration, cleaning with high pressure wash, even immersion in onemeter of water!! An internal heater automatically turns on when thetemperature drops, quickly removing condensation, even snow and ice,from the camera lens. The photochromatic lens darkens automaticallywhen exposed to ultraviolet light.This new closed-circuit video system is part of the HydraForce family ofelectronic systems and components providing full vehicle electroniccontrol and security for heavy duty off-highway applications.Cameras• Sealed against high-pressure washingand immersion.• Withstands off-highway vehicle vibration.• Wide-angle 115° color CCD camera.• Narrow-angle 78° color CCD camera.• Cables available in 5 to 21 meter lengths.• Automatic internal heater assures a clear,condensation-free view even in snow and ice.• Photochromatic lens darkens automaticallywhen exposed to ultraviolet light.• Switching module for up to three cameras.7” Color LCD Display• Sharp, clear, wide-screen picture.• Automatically adjusts for cab illumination.• Operates on 12V or 24V battery supply.• Vibration-resistant mounting.• Sealed enclosure.Energy Manufacturing Company offers anelectronic position-sensing option for nearlyall of the custom welded hydraulic cylindersit designs and manufactures, includingbores to 10 in., strokes to 15 ft, andworking pressures to 10,000 psig.Positioning accuracy is ±.005 in. or better,depending on cylinder stroke length andother design parameters.energymfg.com Info Card 353Continuous running pumpsSeries 8003 WOB-L piston pumps fromThomas Products are suitable for continuousrunning. Available for both pressureand vacuum applications, the pumps useTeflon piston seals, heat-resistant plastichousings and elastomer valves. Open flowis 3.0 l/min. Maximum intermittent pressureis rated at 2.0 bar with continuouspressure to 1.6 bar. Maximum vacuumrating is -590 mbar. The pumps measure2.1 x 1.2 x 3 .2 in. They are available with6, 12 or 24 Vdc Class E insulated motors.rtpumps.com Info Card 3543-way pilot solenoid valve®Call Toll Free: 1-800-682-6875 • Complete Product Information at www.hydraforce.comHYDRAFORCE INC500 Barclay Blvd.Lincolnshire, IL 60069 U.S.A.Phone: 847 793 2300Fax: 847 793 0086HYDRAFORCE HYDRAULICSSt. Stephens StreetBirmingham B6 4RG EnglandPhone: 0121 333 1800Fax: 0121 333 1810Info Card #36LTDU.S. and U.K.ISO 9001 &QS 9000 RegisteredThe Lee Company’s miniature 3-way HighFlow Piloting Solenoid Valve is available ina single coil configuration, weighs 4 oz anduses 7.8 W at 28 Vdc. Operating pressureis 3000 psi, and minimum flow at thatpressure is 4.0 gpm. The use of the patentedLee Multi-Seal is said to to eliminateconventional O-rings and back-up rings,and simplifies port layout by allowing twoports to be sealed in the same axial plane.theleeco.com Info Card 355
September 2006Maxpro Technologies has introduced aportable Power Pack system capable ofproducing outlet pressures to 30,000 psiand designed for applications wheremobile hydraulic power is needed. The 12x 16 x 20 in., 44-lb air driven systemrequires no electrical power and is explosionproof. In addition to hydraulic power,the system can pump pure water or chemdpncanada.comDesign Product News 29Products: Hydraulics & PneumaticsVacuum generatorsicals. Systems feature a Maximator flowpump with a pressure ratio of 300:1 andmaximum outlet pressure of 30,000 psifrom 100 psi shop air pressure.maxprotech.com Info Card 351Open loop, axial piston pumpdifferent sizes and reaches a maximumpressure of 5000 psi. Featuring 11 typesof controls, the pump allows for fieldinterchangeability without disconnectingfrom the drive or system piping. <strong>Feature</strong>sof the pump include: valve plate portedrear or top and bottom; all sizes arebelow 80 dBa at all pressures; SAE ratedshaft; speed up to 3000 rpm; maximumpressure of 5800 psi; and, theoreticalmaximum displacements ranging from0.66 to 7.94 in 3 /rev.oilgear.com Info Card 348of 14 different models. The new units arethe F11-12 with a displacement of 12.5Anver Air Powered Vacuum Generatorsinclude a line of single- and multi-stagepumps, ejectors and flow tubes that operateon the venturi principle using plant suppliedcompressed air. Featuring no movingparts, units are offered with various combinationsof flow rates from 1 to 400 cfmand vacuum levels from 1 to 27 in. Hg, indifferent ratios and constructions.anver.com Info Card 356The Oilgear Company’s PVWH openloop, axial piston pump is available in 10Hydraulic pump motorsThe Parker Hannifin Hydraulic PumpDivision has added four displacement sizesto its line of heavy-duty, fixed-displacement,piston-type bent-axis motors,expanding the product offering to a totalcm 3 /rev; the F11-14 with a displacement of14.3 cm 3 /rev; the F12-90 with a displacementof 93 cm 3 /rev; and, the F12-125 witha displacement of 125 cm 3 /rev.parker.com Info Card 347Handling systems: your specification - our guarantee!Electric Drive AutomationChip collector magnetsPlastalloy chip collector magnets from TheElectrodyne Company Inc., capture metalfilings, chips and other ferrous materialswhich would otherwise damage downstreamhydraulic components. The flexiblemagnets work in temperatures to 150ºC,are oil resistant, and are suitable for mosthydraulic fluid recirculation applications.Pressure-sensitive adhesives are available tohold the magnets in place. The magnets areavailable in sheets, strips or die-cut shapes.edyne.com Info Card 35730,000 psi portable systemAutomotive Food & packaging Electronics Flexible assemblyHandling solutions designed for your application - guaranteed performanceTake the risk out of building your own handling systems with a guaranteed price,delivery and performance. The Festo Customer Solution team are the specialists incombining electric, pneumatic guidance and cable management components for OEMand custom handling systems. Specialist personnel, 3D CAD models, CAE performancemodelling - why do-it-yourself when the solution is there for you?For information on our complete range of innovative electric drives - contact us today!Info Card #37Festo Inc.Tel: 905 624 9000Fax: 905 624 9001info_ca@festo.comwww.festo.com
30 Design Product News dpncanada.comSeptember 2006<strong>Feature</strong>:CAMGraphical software and HMI:System simplifies gear manufacturingThe France-based NUM Corp.offers a line of control systems suitablefor all aspects of gear manufacturing.Configured with a CNC,motors/drives and userfriendlysoftware, these“off the shelf solutions,”can be used innew machines or to recontrolexistingmachines.The embeddedmachining cycles forgear hobbing, shaping or grinding andautomatic gear/tool alignment are governedby a menu-driven Human MachineInterface (HMI). The NUM gear controlWith datafields, programis automaticallygeneratedsystems saves the OEM or integrator yearsof software development, while reducingthe cost of employee training. They aresuitable for the production of any size ortype of gears at a reasonablecost.The PC- or CNCbasedHMI allows theoperator to program themachine withoutknowledge of ISO codeprogramming. Theoperator is guided bypictorial information and questions presentedon the screen. Entry screens providethe machine operator with a comprehensivegraphical approach that depicts thehob or grinding wheel, the gear, and associatedsetup data in a clear and concisemanner. He or she simply fills in the datafields presented in the screen. After thisdata entry session, the program is automaticallygenerated, stored, and it is readyfor execution. Online step-by-step videotutorials and graphical simulation furtherfacilitates the operation. In addition, theoperator can combine graphical programmingwith ISO programming or use one orthe other individually, if desired. NUMapplication engineers familiar with gearmanufacturing are available to help withsystem integration and technical support.Two system packages are available.With the Simple Electronic Gear BoxRadial and axial data entry screenBasic gear data entry screenCanada:US:Mexico:COMPLETE AND RELIABLEINDUSTRIAL ETHERNETe-mail: info1@weidmuller.caphone: 1-800-268-4080e-mail: info@weidmuller.comphone: 1-800-849-9343e-mail: clientes@weidmuller.com.mxphone: 01 222 2686227SOLUTIONS.NEW FROM WEIDMULLER.As you know, the majority of industrial ethernet issuesare rooted in the network’s physical infrastructure.At Weidmuller, we’ve developed our new industrialEthernet Solutions with high network uptime as aprimary objective. All of our components are designedto work together as a cohesive communications system.In addition, we provide assistance to our customers insolving their industrial ethernet problems.For more information on ourReliable Ethernet Solutions, visit:http://ethernet.weidmuller.comStraight hob data entry screenpackage, the CNC synchronizes cutterrotation and axial tool motion (Z axis)with the rotation of the work piece (Caxis). This configuration is principallydesigned for the simplest machines withthree axes (X, Z, and C) and a spindle.With the Full Electronic Gear Box package,the CNC adds tangential tool movement(Y axis) to the synchronization of theZ and C axes. This configuration isdesigned for applications with up to six axes(X, Y, Z, A, C, and W) and a spindle, allowingfor manufacturing of bevel and helicalgears with straight or conical cutting tools.NUM gear manufacturing features:• Simple Electronic Gear Box – a highspeedcontrol link to drive worktable (C)from tool or axial (Z) input;• Full Electronic Gear Box – high-speedcontrol link to drive worktable (C) fromtool, axial (Z) or tangential (Y) input;• Automatic Gear Alignment – rapidlyaligns the hob or grinding wheel (tool) to agear (or work piece), which already hasteeth;• Operator prompted teach routine to findfirst gear; and,• High speed Interface to tooth edge sensorto store gear image.Interactive programming includes:• User-friendly Windows based interface• Library of tools (straight hob, taperedhob, or milling cutter)• Automatic hob shift management• Helical, spur and worm gears• Tooth modifications (crown or taper)• Tooth alignment to another gear on thesame shaft• Radial axial hobbing cycle (up to 4 cuts)• Tangential or diagonal hobbing cycle• Integrated context sensitive help fileThe gear alignment option providescutting tool and gear re-synchronization,via a non-contact sensor, allowing forautomatic “tool-work piece” timingpickup, when reintroducing a precut orhardened gear into the machine.This article was supplied by NUM Corp.(num.com).Info Card 398Info Card #38
DisplayproductsClips,rivets &push-in fastenersCaps, glides& plugsBushings& grommetsCThe first letter in Canada’sbest source for industrialcomponents and fasteners.Bumpers& feetBallsFind what you need atLiquid tight connectors,conduit & hydraulic fittingsCountless possibilities, millions of solutions.Madeto spec416-242-6811www.cordscanada.com1-800-363-5080Screws,nuts & boltsSpacers &supportsCords Canada Ltd.Your best source and resourcefor industrialplastic components & fasteners(and possibly the nicest, too).Since 1947.WiremanagementWashersTiesTube & hosefittingsInfo Card #39
32 Design Product News dpncanada.comSeptember 2006 Medical EngineeringBack Tracking research at theUniversity of Alberta Info Card #40A new generation of laser scannerReverse engineeringand inspectionDigitizing - Design - Prototyping3d inspection - Multimedia3d publishing - Museum - OrthesisNo expensive measurementarm, CMM or tracking device.The completely portable, free standing,hand held scanner.Agile Manufacturing, Inc.Handyscan 3Dwww.agile-manufacturing.cominfo@agile-manufacturing.comTel: (905) 852-0794Info Card #41www.handyscan3d.cominfo@handyscan3d.comTel: (418) 833-4446By Mark SunderlandBack pain is a major cause of losttime in the work place, strikingthe sedentary bureaucrat as likelyas the manual laborer.The spine, or backbone, is the articulatingcolumn that starts at the baseof the skull and continues down to thepelvis. It consists of 33 irregular shapedbones with a hole through the middlefor the spinal cord. The bones arecalled vertebrae, bony elements thatare separated from each other by a cartilage(a sort of spongy spacer thatserves as both gasket and shockabsorber).The spine is the main conduit andprotective shell for the spinal cord –the nerves from the brain to the limbs.But unlike mechanical systems thathave instrument panels to warn us ofimpending problems, the humanbody warns uswith pain.Some understandingof backpain has beengleaned by themeasurement ofspinal disorders.However, plainfilm radiographyis invasive andhas poor resolutionwhilemagnetic resonance techniques havedifficulty capturing dynamic jointmovements due to lengthy samplingtimes.Surface-based transducers used in“range of motion” testing cannotassess movements of singular vertebrae,only of spinal regions, and finally,surgical techniques, which trackobjects inserted into singular vertebrae,are impractical for widespread use.Therefore, the true relevancebetween spinal mechanicsand spinal function hasremained unknown due toinadequate technologies orinsufficient test populations.Dr. Gregory Kawchuckand his research team at theUniversity of Alberta areaddressing this problem with thedevelopment of a novel ultrasonictechnique for quantifying relativespinal motion. The processinvolves a non-invasive technique thatcan visualize internal load-deformationresponses in real time.Developed in the university lab,ultrasonic indentation uses an ultrasonicprobe to locate an anatomictarget of interest (vertebra) and isthen advanced into the skin to loadthe target externally. The total testingtime is approximatelyfive seconds.By subtractingtheprobe’s displacementfromthe change inthe visualizedtarget distance,internal tissueresponses canUltrasonic indentation uses an ultrasonic probe tolocate a vertebra and is then advanced into the skin.be segregatedinto soft tissuedeformation and vertebral displacementthat occur within the plane ofindentation.As a result, properties such as tissuestiffness and Young’s modulus(calculating the behavior of materialunder load) can be quantified directlyfrom tissues visible to ultrasound.From this and other related techniques,preliminary work has shownthat stiffness measurements can beVertebrae are bony elements that are separatedfrom each other by a cartilage, a sort of spongyspacer that serves as both gasket and shockabsorber.correlated to reports of low backpain, consequently enabling a graphicrecord and a tracking system for therapy.Pain is an inhibiter.Even an aching tooth or an ingrowntoenail can darken our disposition andsully the avenues of simple pleasure, butwhen our mechanical system is damaged,the probability of further injury isincreased and the ability to fully protectour selves can be reduced by pain.Studies have shown that relaxationand inactivity are not necessarily beneficialfor relief. Gentle work, even with alittle pain, is more likely to accelerate therecovery process, but as research such asthat at the U of A continues to reveal adeeper understanding of back pain, theprospects for effective and efficient therapywill be greatly enhanced.Mark Sunderland is president,Biomedical Industry Group, Ottawa(mark@biomedgroup.com).If you found Medical Engineeringinteresting, please circle 342 on the readerservice card.• eliminatesslippage• maintenancefree• overload proof... offer yourbelts a longer lifetime, installthe ROSTA-base!The ParCon detects objects as small as .5mmPills. Seeds. Pins. Screws.Washers. You name it.The ParCon can count it.Quickly, too. A responsetime of 0.25mSec meanseven a tiny free fallingobject can be detectedtime after time.Please call us for moreinformation and ademonstration ofthe ParCon.Baumer electricmanufactures awide range ofprecision sensingsolutions.ROSTA self-tensioning motorbasesfor all V-belt drivesROSTA INC., 12 Douglas Road, Unit #6Uxbridge, Ontario, Canada L9P 1S9Phone 905 852 1929, Fax 905 852 1861E-mail: info@rostainc.comInternet: www.rostainc.com4046 Mainway Drive, Burlington, Ontario, L7M 4B9Phone: (905) 335 8444 Fax: (905) 335 8320http://www.baumerelectric.caInfo Card #42 Info Card #43
TWIST CLAMPTested to millions of cycles, this long-lastingcylinder outperforms the competition tenfold.Designed to swing up and out of the way afterclamping, Bimba’s Twist Clamp is an idealsolution for light-duty holding applicationswhere easy work piece removal is necessary.Info Card #44SQUARE RODThis Original Line cylinder delivers precise,guided motion in one convenient, cost-effectivepackage. By incorporating a stainless steelsquare rod with rounded corners and a toughaluminum alloy rod guide, the Square Rodensures non-rotational motion without the needfor multiple components.EF2 CYLINDERThis compact, complete and ready-to-usesolution is perfect for applications requiringnon-rotation. Constructed of durable,hard-anodized aluminum, the EF2 uses twooutboard guide shafts, eliminating anytwisting or spinning upon actuation toguarantee consistent performance.Info Card #45 Info Card #46WWW.BIMBA.COM 1-800-44-BIMBAYou need simple solutions for complicated challenges. You needtechnology you can count on. You need suppliers you can trust. Ever sinceinventing the non-repairable, stainless steel air cylinder nearly half a century ago,Bimba has been making it easier for you to get the job done. Now, with onlineprice and delivery, new sizing and selection capabilities and downloadable CADfiles all at www.bimba.com, your complicated challenges just got simpler.Introducing theNEW ULTRAN BANDwww.bimba.comFor more information, fill in the info card.
34 Design Product News dpncanada.comSeptember 2006<strong>Feature</strong>: BearingsCANADABEARING SUPPLY & DEMAND(MILLION US DOLLARS)Item 1995 2000 2005 2010 2015Bearings Sales by Application 575 735 725 845 1010Industrial Machinery 240 300 305 360 440Motor Vehicles 265 340 320 355 390Aerospace & Other 70 95 100 130 180net exports -355 -505 -485 -570 -700Bearings Shipments by Type 220 230 240 275 310Ball Bearings 120 130 140 160 180Roller Bearings 60 60 60 70 80Other Bearings & Parts 40 40 40 45 50When you are IN THE ZONE,the target seems biggerbecause your focusis sharper.OneCAD Solutions creates innovative solutions thatallow you to focus on the creative process and notthe tools, helping you get the best from your designtechnology and from your people who use it.We will provide you with best in class CAD, CAM,PLM and FEA solutions from UGS and deliver3D Printing (rapid prototyping) sales and servicebureau from Z Corp.Ask us about our Mobile Classroom.Let OneCAD Get You In The Z ONE And Improve Your Results.60 Centurian Drive,Suite 106Markham, ON905.943.7667www.onecad.com275 Slater DriveSuite 900Ottawa, ON613.233.1223sales@onecad.comwww.velocityseries.caZ Corporation3D Printing (Rapid Prototyping)• Visit OneCAD Solutions at Booth #161 at Canadian Manufacturing Week, Sept. 26-28, Toronto •Info Card #47Bearings demand in Canada:Forecast calls for 3.1% annualgrowth rate over the next four yearsSluggish manufacturing growth adverselyaffected demand for bearings in Canadafrom 2000 to 2005, according to WorldBearings, a new study from The FreedoniaGroup, Inc., (freedoniagroup.com).Although the Canadian bearings market isconsiderably smaller than that of the U.S.,Canada is an intensive user of bearings (relativeto such indicators as gross fixed investment andmanufacturing value added) by global standards,notes the study from the Clevelandbasedindustry research firm. Bearings salesin Canada totaled US$725 million in 2005compared to the US$8010 million for all ofNorth America the same year.Canada’s motor vehicle manufacturingindustry – which accounted for the largestportion of bearings demand in 2005 – hasexperienced declining output levels inrecent years.However, the market for bearings inCanada is forecast to climb 3.1% per yearthrough 2010 to US$845 million, a turnaroundfrom the 2000-2005 period butless than projected sales gains region-wide.Overall economic and manufacturing outputwill accelerate, and Canadian automotiveproduction is expected to expand,spurring growth in related bearingsdemand through 2010.Bearings shipments by producers inCanada totaled US$240 million in 2005,leaving the nation with a trade deficitequivalent to about two-thirds of domesticdemand. Industry output levels havegrown sluggishly since 2000, hurt by risingsales of low-cost imports. As would beexpected, the U.S. is a major external supplierof bearings to the Canadian market.Global demandfor bearings isalso expected tocontinue upwardsHowever, West European producers suchas Germany, the UK and France are alsomajor sources. Given the diversity of applications,most types of bearings are representedin the Canadian market in moderate-to-sizablequantities.Shipments of bearings from facilities inCanada will rise at a slower rate thandemand, growing 2.8% annually toUS$275 million in 2010. Nevertheless, thisrepresents an improvement from 2000-2005 industry performance, with localmanufacturers benefiting from a pickup inbearings demand domestically and in keyexport markets. However, further inroadsinto domestic markets by less-expensiveforeign-made bearings and a continuingshift in production to overseas locations bydomestic companies will dampen shipmentgains through 2010, and the country’strade deficit in these products will continueto expand. The Canadian anti-frictionbearings manufacturing industry featuresmuch participation by the major multinationalproducers, including NTN,Schaeffler, SKF and Timken.Global demand for bearings is projectedto rise 5.5% annually to $42 billion in2010, accelerating from the 2000-2005period. Bearings demand will be stimulatedby a pickup in world economic growth,increased fixed investment activity, highermanufacturing production, and risingaerospace equipment and motor vehicleoutput.World Bearings (published 07/2006, 337pages) is available for US$5300 from TheFreedonia Group, Inc., 767 Beta Drive,Cleveland, OH 44143-2326.Info Card 320
September 2006dpncanada.comDesign Product News 35Products: BearingsCross roller ring configurationcontroldemandingmachine processes with azero-maxVariable Speed DrivesAdjust, hold and repeat speedsaccurately. Use as a prime moveror for secondary speed control.Infinitely adjustable speed rangefrom 0 to 400 RPM. 5 sizes from15 to 300 inch lbs. torque.Right Angle DrivesStainless steel shafts andsealed spiral bevelgears provide quiet andlong-lasting operation. Twoand three way models with1:1 and 2:1 ratios. 2000rpm with torques to 400inch lbs.The Type RU Cross Roller Ring fromTHK has a configuration said to result inan overall costs savings of up to 50%.Featuring mounting holes on both rings,the roller requires reduced parts and labor.The design allows for installation witheither the inside or outside ring. Units areavailable in ID sizes from 20 to 350 mmand OD sizes from 70 to 540 mm. Rollerpitch circle diameters range from 41.5 to445.4 mm.thk.com Info Card 359© ZERO-MAXInfo Card #481-800-533-1731Fax 763-546-8260www.zero-max.com13200 Sixth Avenue North,Plymouth, MN 55441Linear ActuatorsConverts rotary shaft motioninto linear motion. Threadlessdesign with thrust ratings from5 to 200 lbs. Providesoverload protection. Models for3/8” to 2” shafts. New QDquick disconnectfeature.FREE Sizing& ProductCatalog CDCircleAnti-backlash nutWELCOME TOTHE FUTURE! UNMATCHED ENGINEERING EXCELLENCE INA & FAGHaydon Switch & Instrument hasannounced the “C” Series Anti-BacklashNuts or Compression Style Anti-BacklashNuts designed to eliminate the clearancebetween the threads of the nut and thethreads of the leadscrew. The “C” style nuteliminates backlash by pushing the twonuts away from each other. Using a proprietaryblend of self lubricating polyacetalin conjunction with rolled 303 stainlesssteel screw material, the nut is said to providesmooth operation throughout the lifeof the assembly.hsi-inc.com Info Card 362Plastic linear bearingsX-life is a premium qualityproduct concept thatdefines a new, world classbenchmark for engineeringtechnology and systemsexcellence.With customer benefitsderived from productsmanufactured to thehighest attainable levels ofperformance and “Service-Surround-Support”throughout the life cycle,INA and FAG combine theirstrengths to achieve a newdimension in quality:X-life - a truly powerfulpartner.Igus Inc. has announced an alternative tore-circulating ball bearings and linearguides. DryLin linear bearings and guidesystems are wear-resistant, self-lubricating,contamination and corrosion-free andhave a low coefficient of friction. Fourstyles of linear guide systems includeDryLin T, DryLin N, DryLin W andDryLin linear slide tables. DryLin T has anadjustable carriage made of clear-anodizedaluminum and gliding elements madefrom iglide J polymer material blend.igus.com Info Card 361Schaeffler_<strong>DPN</strong>_Sept2006 1Our extralow-noise unitis highly dynamic.Absolute low-noise operation and extremelyquick acceleration: Now both are possible.Our four row ball type profiled rail unit withquad spacer.An X-life solution by INA.Schaeffler Canada Inc.Info Card #498/9/06 4:13:29 PM
36 Design Product News dpncanada.comSeptember 2006Products: BearingsMotor bearing protectionprovide the path of least resistance for shaftcurrents to discharge to the motor frame.The brush is available in sizes to fit NEMAac motors ranging from 1 to 1500 hp withshaft diameters from 8 mm to 153 mm.est-aegis.com Info Card 365Torque overload devicesLinear guidance systemsPolymer composite materialThe AEGIS SGR shaft grounding brushfrom Electro Static Technology preventelectrical damage to ac motor bearings andextends motor life by safely channelingharmful shaft currents to ground.Conductive microfibres inside the brushVictrex PEEK polymer, a thermoplastictraditionally used in injection molding orextrusion, is suitable for some compositebearing applications. The polymer can beused as a matrix for thermoplastic compositepre-pregs made of carbon, glass oraramid continuous fibres. It is available inseveral viscosities including standard,medium and very low. The composites canwithstand continuous operating temperaturesof up to 260ºC in low stress applications,and 120ºC wet in aerospace structuralapplications.victrex.com Info Card 366Radial/axial combinationEmerson Power Transmission has addedthree products to the Browning torqueoverload device series: Browning Torq/ProX and Browning Torq/Pro Z torque overloaddevices, and the Browning AxialGard linear overload device. In addition,the Browning Torq/Pro product line hasbeen extended to include six new models.It is an automatic reset torque overloaddevice that has a bore range of 0.28 to2.75 in., torque range of 1.25 to 578 lb ftand trip torque precision of ±3%.emerson-ept.com Info Card 360The skyMiniature linear plain guidance systemsare ready-to-fit, maintenance-free guidancesystems from the INA division of theSchaeffler Group. Units can support forcesfrom all directions – apart from the directionof motion – and moments about allaxes, operate largely free from stick-slip,have low wear and are insensitive to contamination.ina.com Info Card 411is the limitThe groundbreaking new Airbus A380 is theworld’s largest passenger jet. While at the sametime setting new standards for fuel efficiency andquiet operation.Max Rail combined bearings from LM76can move over 41,000 lb on a linear bearingsystem that includes integrated 2 axisbearings, bearing flange plates, rails, andrail clamps in 11 sizes. The models rangefrom the MX-53 bearing with a maximumdynamic load rating of 5395 lbf radial and2248 lbf axial to the MX-63 bearing witha maximum dynamic load rating of 41,140lbf radial and 18,434 lbf axial. Bearing railsare available in lengths to 19.7 ft.lm76.com Info Card 363Some of SKF’s contributions were a patentednew technology for landing gear assembliesand composite structural reinforcements whichreduced weight by 40% compared to conventionalsolutions. The concept is simple: less weightmeans less energy, and that means less pollutionin the air we breathe.By sharing our experience, expertise, andcreativity, industries can boost performancebeyond expectations. Less is more. Challengeour specialists!Miniature bearingsMiniature bearings down to a size smallerthan a paper clip are available from SPB-USA LLC, asubsidiary ofSapporoPrecision Inc.SPB bearingsare available inboth corrosionresistant stainless steel and high carbonchromium steel, and are produced in awide range of miniature sizes, as well as“extra thin” and flanged bearings in bothmedium and larger sizes.spb-usa.com Info Card 364Plug into The Power of Knowledge EngineeringVisit us at www.skf.ca/dpnmarketing@skf.caInfo Card #50 Info Card #51
A “smart” approach to motion control.The single-source solution.MOVITRAC ® LTE Frequency Inverter• Exceptionally compact design• Excellent price and performance• Quick and simple startup procedure:“plug in and drive”• User-friendly operation• Tried and tested quality, as expectedfrom SEW-Eurodrive worldwide• 0.5 – 1.5 HP Single-phase input110 – 120 VAC±10% 50/60 Hzwith three-phase, 230 v outputMOVIMOT ® The smart gearmotor with its own integrated frequency inverter• Cost-effective, no separate inverter, noexternal wiring.• Simplifies installation and maintenance.• For gearmotors from 0.5 to 5 HP withinput voltages from 380 to 500 VAC±10%, or 0.5 to 3 HP with input voltagesfrom 200 to 240 VAC ±10%, 50/60 Hz.• Available in all SEW-Eurodrive gearingconfigurations, retrofittable.• Decentralized or centralized control (oneMOVIMOT® can slave up to 31 others).MOVIDRIVE ® Universal Motor <strong>Control</strong>ler• All encompassing AC drive comes in 3series: MDF for sensorless flux-vectorcontrol, MDV for closed-loop flux-vectorcontrol and MDS for servo control.• Single-axis position control for ACinduction or servo motor with feedbackusing integrated IPOS PLUS® programming.For I/O processing, timers, counters,math and logical operators within a 32-bit platform give PLC functionality.SERVO Drive Systems• Continuously variable, fully digital,extremely accurate.• Integral 4-quadrant braking anddrift-free hold control.• Cost-effective modular construction.Combine power and axis modules tomeet exact needs. Single stand-aloneamplifier also available.• 0.5 – 3 HP Single-phase inputwith three-phase output 200 – 240VAC±10% 50/60 Hz• 1 – 5 HP Three-phase inputwith 3 phase output 380 – 480VAC±10% 50/60 Hz• Enclosure IP20• 150% overload for 60 s. / 175%overload for 2 s.Info Card #52• Allows for stepless speed optimizationto replace multi- and variable-speedmotors.• 4-quadrant braking with integralbrake chopper.• Robust surface-mount technology,durable water-tight metal enclosure,suitable for washdown applications.• RS-485 serial interface.• Fieldbus interfaces: PROFIBUS®,INTERBUS and DeviceNet.Info Card #53• Optional synchronization control forelectronic line shafting, electronic gearratio, flying shear, and cut-to-lengthapplications.• Power handling from 2 to 100 HP withinput voltages from 380 to 500 VAC±10%, or 2 to 15 HP with input voltagesfrom 200 to 240 VAC ±10%, 50/60 Hz.• Expandable I/O up to 22-in and 19-out.• Absolute encoder feedback (works withlinear or laser-type encoder systems).Info Card #54• Position, speed and torque controlledoperation. Multiple ramp settings.• Optional line-regenerative power supplyeliminates need for brake chopper orbrake resistor.Info Card #55Used to be – to get effectivemotion control – you hadto source your gearmotorsfrom one supplier, andyour control electronics fromanother. Or expect an integratorto know every piece of equipmenton the market. It was an approachbeset with compatibility problems,performance issues andunnecessary expense. Until now.Now there is a broad range ofmotion control solutions fromSEW-Eurodrive: multi-axis servocontrollers,variable frequencyinverters, smart gearmotors, someof the industry’s most advancedsoftware, – all matched to theworld’s broadest range of speedreducers and drive motors fortotal compatibility and provenperformance.At SEW-Eurodrive weunderstand every component inyour drive package. And we takesingle-source responsibility forthe design, technical support andtraining of every motion controlsolution we sell.To find out what a truesingle-source solution can do foryour application, talk to the SEWrepresentative nearest you.Driving the WorldToronto (905) 791-1553 Montreal (514) 367-1124 Vancouver (604) 946-5535 www.sew-eurodrive.caFor more information, fill in the info card.
38 Design Product News dpncanada.comSeptember 2006Products: Fasteners & Adhesives Structural metal bondingHenkel Corp. has introduced a line of sevenstructural acrylic adhesives that providebonds to a variety of metals. Two-partLoctite Speedbonder structural adhesivesbond aluminum, steel, and galvanized metalsto a variety of substrates including plasticsand composites. Loctite H4720Speedbonder structural adhesive providesenvironmental resistance on a range of metals.H8000 fixtures in 10 to 15 min and providesimpact and peel strength on aluminumsurfaces. For high strength steel bonding,H8500 offers a short open time, whileH8510 offers an extended open time forparts alignment. Finally, H8600 is formulatedfor long-term bond strength on galvanizedsteel, and offers bonds to many othermetals exposed to environmental extremes.loctite.com Info Card 308PC cable and wire supportsinside the twist lock can be used for holdingsmaller wires or bundles. Each part fitsa .187 in. diameter hole and a panel thicknessof .030 to .078 in. Parts are molded innatural nylon 6/6.microplastics.com Info Card 309Push-to-close rotary latchesThe R4-30 series of Southco push-to-closerotary latches feature steel body construction,plus a triple-layer pawl and doublelayertrigger of hardened steel. The zincplated and chromate finished latchesaccommodate maximum working loads upto 13000 N. The rotary latching mechanismpermits a tolerance of ±8 mm. A twopositionrotor provides security againstaccidental opening. The latch housingmeasures 77 x 35.7 x 17.8 mm and is availablein three different actuation styles.southco.com Info Card 310Quick-locking assembly pinPotting compoundsEpoxies, Etc,... has added the 20-2300series of flexible polyurethane pottingcompounds. Three different durometersare available ranging from Shore A 25 to90. The soft polyurethanes do not impartany stress on electronic components duringcure or when thermal cycled in assemblies.The series is suitable for continuousexposure in wet environments and doesnot absorb moisture.epoxies.com Info Card 318Double-coated polyester film EZ twist lock circuit board supports fromMicro Plastics feature a locking base thatsnaps into the chassis by hand. Cables andwires can be loaded and unloaded with atwist of the fingers. The additional armThe SLIC Pin from Pivot Point Inc. incorporatesa wedge-shaped, spring-loadedplunger that functions as a self-containedcotter pin. When inserted, the angled faceof the plunger causes it to retract. Oncethrough the material being joined, theplunger automatically springs back up,locking the pin into place. It is designed tospeed assembly times and is suitable forautomated assembly, including in blindholes or tight spaces applications.pivotpins.com Info Card 317Adchem Corp. has introduced 2237Mdouble-coated polyester film, used forbonding and laminating a wide variety ofsubstrates, including plastics, metals,papers and nameplates. The adhesive’sdimensional stability allows it to be usedfor stripping and die cutting. The film iscomprised of a 1/2 mil polyester film coatedon each side with 1.74 mils of a rubberbased,pressure-sensitive adhesive system.It is supplied on a 74# flat liner.adchem.com Info Card 315Info Card #56ConventionalFastener SealingWisdomUnconventionalWisdomO-RING INGEOMETRICGROOVEM.W. FASTENERS CO.YOUR SPECIALIST IN ENGINEERED ACCESS SOLUTIONSCOMPRESSEDO-RING IN GROOVE° High-PressureSealing to 6,000 PSI° Metal-To-MetalInternal/ExternalContact@ Temperatures° PreassembledFrom -160°F To +400°F° Self-Locking° ReusableOption° Vibration-Resistant° Made In USAHigh-Pressure, One-Step, Reusable, Self-Sealing…SEELSKREWS ® ° SEELBOLTS® ° SEELRIVETS® ° SEELNUTS® ° SEEL WASHERSApplying a permanent sealant or tape to conventionalfasteners has inherent limitations in terms of initialinstallation time and field service, especially when replacementparts are not always available. APM stainless steel,self-sealing fasteners featuring an O-ring in-a-grooveCall/Click For Samples & CatalogDistributed in Canada by INTERFASTMontreal 1.800.363.7923Toronto 1.800.263.6167Vancouver 1.800.663.0938design offer the distinct advantage of one-step installation,re-usability, vibration-resistance, metal-to-metal contactplus the ability to seal up to 6,000 PSI internal/external.UL listed and available with locking inserts, choice offinishes and captivated configuration.WHEN JUST FASTENING ISN’T ENOUGHSMwww.apmhexseal.comWE ARE PROUD TO INTRODUCE OUR EXTENDED SOUTHCO PRODUCT LINE:®QUICK ACCESSCall us at: 1-800-663-5392email: mw@mwfasteners.com8852 CHAMP D’EAU, ST-LÉONARD, QUÉBEC H1P 2Y8TEL.: (514) 955-7781• FAX: (514) 955-6466ISO 9001:2000®POSITIONING TECHNOLOGY®Info Card #57 Info Card #58
September 2006J.W. Winco, Inc. has expanded its line offlanged two-way connector clamps. Thebores of the flanged connector clamps arenot machined and are designed for constructiontubings GN 990 or DIN 2391,DIN 2395 and DIN 2462. They are madeof aluminum with matte shot-blasted finishor black powder coat finish. The hexagonnuts are either zinc plated or in staindpncanada.comDesign Product News 39Mounting assemblyless steel to suit the screws. The clamps areavailable with in a variety of metric borecombinations, both round and square.jwwinco.com Info Card 312Flame-retardant epoxyLacer Gold Class system from FlexibleSteel Lacing Company. The portable toolhandles wide belts and can be driven bya cordless drill (18 V or higher) or operatedmanually with a handle or ratchet inemergency situations. The Clipper RollerLacer Gold Class system is available inwidths of 24, 36, 48 and 60 in., and thetool features a shelf that supports the beltand guides it into the hook points duringinstallation.flexco.com Info Card 319A mounting assembly that consists of ahinged collar and an adjustable bracket,either of which can be the mounting baseand have a device attached to the otherside, has been introduced by <strong>Staff</strong>ordManufacturing Corp. The Two-WayMounting Assembly comes in a variety ofsizes in aluminum, steel, and stainless steel.The hinged collar has an I.D. from 1/2 to4 in. that attaches to a 4 or 6 in. longmounting bracket using a cap screw.staffordmfg.com Info Card 316Patch resists vibrationThe patented Nylok Blue Torq-Patchprocess from Nylok Corp., a self-lockingnylon patch, is permanently spray bondedonto the threads of most nut types. Whenmating threads are engaged, the element iscompressed and a counterforce is createdto establish a much stronger metal-tometalcontact, while allowing the locknutsto be adjusted or reused. The patch can beapplied with coverage of 180º or 360º toany nut from as small as #10 (M5) and up.It works with different torque levels intemperatures from -56º to 121ºC.nylok.com Info Card 314Flanged two-way clampsThe 10 Minute Epoxy FR (flame-retardant)from Devcon fills gaps and bonds metals,fabrics, glass, wood and concrete in all combinations,and its properties make it suitablefor securing honeycombed floor and ceilingpanels in commercial airplanes. Mixed asdispensed, the epoxy has a viscosity of80,000 cps, a working time of 10 min, a fixturetime of 20 min, and a functional curetime of 3 h at 72∞F. Bonds pass the U.S. federal60 s vertical burn test and the solventfreeformulation has low VOC emissions.devcon.com/90 Info Card 311Wire hook conveyor fastenersLacer installation of wire hooks is said tobe simplified with the Clipper RollerVibration Rubber Products• Engine and MotorMounts• Machinery Mounts• Pump andCompressorMounts• ElastomericBearings andCouplings• Heating/CoolingUnit Mounts• General IndustrialIsolators• Leveling Mounts• Shaker/VibratorIsolators• Delicate EquipmentMounts• Sandwich Mounts• VehicleCab Mounts• Vehicle SuspensionComponents• GrommetsVibration, Shock and <strong>Motion</strong> <strong>Control</strong>Products for prolonged equipment life andnoise reduction.Call RPM Mechanical your LORD productsdistributor for: Fast, Dependable Product Delivery,Expert Technical Assistance, Applications Support,and your Free Catalogue.Info Card #59RPM Mechanical Inc.,2290 Industrial Street,Burlington, ON L7P 1A1fax: 905-335-5843sales@rpmmech.com1-888-842-5668www.rpmmech.comComplete Power Transmission Systems Available from Trans-Quip Inc.Screw Jack Speed Reducer Miter Gear Box Motor Couplingwww.trans-quip.comPlease call or email today for a free Joyce catalogueor JAX V2.0 Software on CD-Rom905-945-4480/1-866-261-0251info@trans-quip.comInfo Card #60
40 Design Product Newsdpncanada.comSeptember 2006Editor’s ChoiceToggles offer combinationsInfo Card #61ULTRA-LOCK TMTHE REVOLUTIONARYNEW CONNECTION SYSTEM.To find the perfect perforation,give us a click.The H&K web site is your portal to the hole world! Wehave the most popular patterns in stock. With thousandsof dies and over 120 years of experience, we will saveyou money on tooling costs. If you need anythingcustom-made, we can do any pattern in most materials,including metal and plastic. Justgo to hkperf.com and order ourfree literature to get precise,perfect perforation.www.hkperf.comMidwest/West 800/621-3869 • South 800/251-6026East 800/638-1801 • Canada 877/626-1400Info Card #62®NKK Switches has announced the M seriesof miniature toggle actuated switches comesin thousands of combinations. The series’bushing construction is said to prevent rotationor separation from the frame duringinstallation. Anti-rotation design is standardon all non-cylindrical levers. The constructionincludes an interlocked actuator blockto prevent switch failure due to biased levermovement. Insulating barriers increase theisolation of circuits in multi-pole devices andprovide added protection to contact points.nkkswitches.com Info Card 387LED light stripsIt’s the fastest, easiest, most secure connection ever introduced.The revolutionary Ultra-Lock Connection System uses innovative pushlocktechnology to make quick M12 connections. The results are theelimination of downtime, higher productivity and lower costs.With Ultra-Lock connectors, you simply push down to connect...andpull up to disconnect. There’s no twisting or turning. Once the connectoris locked into place, it stays locked. The unique radial seal is operatorindependent,so there’s no chance for over- or under-tightening.PUSHED FOR TIME?PERFORMANCE?RELIABILITY?LEDtronics has announced TBL3xx SeriesSealed Tube LED Light Strips in a clearlens. Units are suitable for illumination onapplications such as RVs, buses, trains,task lighting, under cabinets, concealedlighting, edge lighting, cubicles, marinerecreation applications and retail store displays.The construction consists of a UVresistantpolycarbonate housing over theLED tube. Tubes come in a variety 6, 12,24 and 48 in. lengths to fit in many differentlocations, tight enclosures and spaces.ledtronics.com Info Card 388Turbocharged enginesThe Ultra-Lock Connection System was developed by the company that’sprovided you with trusted Brad Harrison ® products for years. When time,performance and reliability are critical, demand the Ultra-Lock System.See how Ultra-Lock can work for you – woodhead.com/ultralockfrom Woodhead IndustriesWoodhead_<strong>DPN</strong>_Mar2006 1Info Card #63Patents Pending.©2006 Woodhead Industries2/14/06 3:32:51 PMPerkins Engines has introduced 400 seriesrange of engines. The 404D-22TA is a 2.2litre, 4-cylinder, turbocharged unit with aircharge cooling -produces 49.2 kW at 2800rpm from a package size of 0.25m 3 , an 8%uprate compared to the 404D-22T model.The new unit provides 208 Nm of torqueat 1800 rpm and meets the requirements ofNorth American and European emissionslegislation up to 2013. Compliance testinghas shown 6000 h durability with oil andfilter changes set at 500 h.perkins.com Info Card 389
September 2006dpncanada.comDesign Product News 41Handheld digital manometersis also said to ensure consistency worldwideand from batch to batch.geplastics.com Info Card 392Single wire HAR conductorsNanoclay compoundsChair cylinder gas springsDesigned for industrial or laboratory usersneeding an air pressure meter operablewith one hand, Omega HHP-2000 seriesmanometers are said to withstand continualheavy use in humid environments. Thecase has NEMA 4 rating and a LCD withbacklight. Within the series four differentialpressure models are available withranges from 0 to 10 to 0 to 2815 in H 2 O.Differential models can be used to measuregauge or vacuum by venting the low or thehigh port to atmosphere respectively. Anabsolute pressure model is also availablewith a range of 0 to 2815 in H 2 O.omega.ca Info Card 380Stabilus has introduced a pre-engineeredline of STAB-O-MAT gas springs for variableand ergonomic seat height adjustmentin office swivel chairs, task chairs, executivechairs and stools. Units absorb the weighton the seat and bending moments (causedby uneven weight distribution on the seat)and with the properly designed pressurecylinder, these tasks are performed by theinternal gas spring. The gas springs are saidto provide quick and easy assembly.stabilus.com Info Card 395Interpower Corp. has introduced the SingleWire HAR Conductors to its product line.The conductors are intended for use inmaking electrical connections in equipmentfor European countries. The single conductorwires are available in brown, blue, yellow/green,black and red. They are availablein sizes from a 0.75 to 16 mm 2 withratings of 15 to 98 A at 250 Vac. The wiresare RoHS compliant.interpower.com Info Card 384Specialty compounder RTP Company hasannounced advancements in its nanocompositetechnology designed to meet thestringent barrier demands in fuel systemapplications. The nanoclay compoundscan provide a monolayer solution forsmall engine and fuel tank manufacturersto meet the new fuel emission standardsfor recreational vehicles and lawn and gardenequipment. Nanocomposite compoundscontain organically-treated claythat separates into nanometer-sizedplatelets and disperses evenly throughoutthe resin.rtpcompany.com Info Card 394Monitor digital I/O interfaceMolex Inc. has announced the developmentof the external DisplayPort InterconnectSystem. This system features a connectoroptimized for use in notebook and desktopPCs, and external cable assemblies for connectionto LCD TVs and monitors. Theconnector conforms to the requirementsoutlined by the DisplayPort 1.0 Standardfrom the Video Electronics StandardsAssociation (VESA). The connector systemconsists of 20-circuit, 0.50 mm pitch SMT,external receptacles designed with a polarizedD-shape mating interface and metalshield for EMI/RFI protection.molex.com Info Card 396Express plastics color serviceGE Plastics has announced its CustomXpress color service, whereby customerscan get the precise color of GE’s Lexan orCycoloy resin they require in six businessdays or less. The Web-based ordering systemis said to give customers the flexibilityto make changes up to 8 h prior to production.GE’s digital global color databaseThe TaskMany complexrequirements …Automation House - the smart approach to automation.Rexroth. We keep our promises.Automation House considerably reduces the lifecycle costs for drive and controlsolutions. It includes intelligent electrical drives, scalable controls and a uniformengineering environment. It opens up to users all the benefits of decentralizedautomation structures combined with universal open standards and interfaces. Thelatest standards and communication mechanisms are used and these connect seamlesslyto offer a better quality of technology to provide maximum investment protectionand assurance for the future. Bosch Rexroth. The Drive & <strong>Control</strong> CompanyBosch Rexroth CanadaFor more information on these products, go to www.boschrexroth.caand enter the webcode CA0008Electric DrivesLinear <strong>Motion</strong> andand <strong>Control</strong>s Hydraulics Assembly Technologies Pneumatics ServiceInfo Card #64The Result… have a veryeasy solution:The AutomationHouse
42 Design Product News dpncanada.comSeptember 2006Products: Editor’s ChoiceAUTOMATETHE WORKPLACEwww.linak-us.comLA12 PLC• Compact design andlightweight• Relative or absolutepositioning• Built-in limit switches,relays and overloadprotectionAutomated impact riveterThe additions consist of two inputmotor options rated at 1/8 hp, 12 Vdcand 1/8 hp, 24 Vdc. Gear ratios include5, 10, 13, 20, 30, 45, and 60:1 and witha 3/4 in. diameter hollow shaft with facemount or a 5/8 in. diameter solid shaftinsert with steel footplate.bisongear.com Info Card 382Anti-backlash nutsensorless controller for 3- phase fullwave brushless dc motors. Normallysensors (usually Hall-effect devices)are used to determine the rotor positionin BLDC motors. TheTB6575FNG provides sensorlesscommutation and PWM current controlfor 3-phase full-wave BLDCmotors. Rotation speed is controlledthrough a variable PWM duty cyclecontrolled by an analog input voltage.marktechopto.com Info Card 401PLC “READY” ACTUATORRotary encoder softwareThe LA12 PLC is ideal for factory automation,ventilation systems and other industrial equipmentcontrolled by programmable logic controllers.Our PLC “ready” actuator provides a practical andcost-effective alternative to pneumatic systems,gear motors and traditional linear actuators.LINAK U.S. Inc. • North and South American Headquarters • 2200 Stanley Gault ParkwayLouisville, KY 40223 • phone 502 253 5595 • fax 502 253 5596 • info@linak-us.com®GRAPHALLOYBEARINGS CANTAKE THE HEAT.GRAPHALLOY ® bushings,bearings and components:• Survive when others fail• Run hot, cold, wet or dry• Excel at -450°F to 1000°F• Corrosion resistant• Self-lubricating• Non-galling• Low maintenance• Ovens, dryers, pumps, valves,turbines, mixers, conveyorsInfo Card #65HANDLE HIGH TEMPERATURE AND HARSHOPERATING CONDITIONS WITH EASEGRAPHITE METALLIZINGCORPORATIONYonkers, NY 10703 U.S.A.ISO 9001:2000TEL. 914.968.8400 • FAX. 914-968-8468 • WWW.GRAPHALLOY.COMH06Orbitform has announced the HP2000hydra-pneumatic impact riveter.Available with up to a 24 in. throat, theriveter can autofeed and quickly setsolid rivets up to 7/16 in. diameter.Other features include: 20 ton capacity;lubed for life ram assembly (lessmaintenance); single/multiple toolingavailable; ease of alignment(upper/lower tooling); and, the abilityto set rivets at multiple finishedheights. The unit can automaticallycompensate for minor material thicknessor rivet length variances for consistentresults.orbitform.com Info Card 409Low voltage gearmotorsBison Gear and Engineering Corp. hasintroduced low voltage additions to the750 series right angle gearmotor line.Haydon Switch & Instrument Inc. hasdeveloped a series of anti-backlashnuts. The series provides a patentpending method of preloading thethreaded nut halves to provide a systemthat maximizes system stiffnesswhile reducing drag torque. The nutdesign compensates for wear whileeliminating lock-up issues commonwhen traversing from worn areas tounworn areas of the screw. The nutsuse a proprietary blend of self lubricatingpolyacetal in conjunction with precisionrolled 303 stainless steel screwmaterial.hsi-inc.com Info Card 399PWM sensorless controllerMarktech Optoelectronics has introducedthe Toshiba TB6575FNG PWMaustriamicrosystems has announced afree software development kit (SDK)for its magnetic rotary encoder ICline. The SDK is based on a DynamicLink Library (DLL) that can beembedded in many software platforms,including Microsoft VisualStudio (C#, C/C++, Visual Basic),Borland C++ Builder or LabView. Anumber of application examples andhelp files included. The IC lineincludes the AS5035, an 8-bit resolutiondevice with an Incremental output,10-bit devices with digital andanalog outputs (the AS5040 andAS5043 respectively), and theAS5045, a 12-bit device with anabsolute digital output.austriamicrosystems.com Info Card 402Info Card #66Precise. Safe.Reliable.Connect with Kee and CutAssembled Costs up to 50%Nexen Mechanical Torque Limiters.• Disengages within milliseconds• Patented preload for zero backlash• Multiple options available:– Single-position re-engagement– Multi-position re-engagement– Full disengagement• In-line adjustableTake It to the Nexen Level1-800-843-7445www.nexengroup.com/mtlc©2006 Nexen Group, Inc. All rights reserved.• Kee Klamp ® steel and Kee Lite ® aluminum pipe fittings reduceinstallation costs up to 50% or more compared to welded railings.• Design, build, or repair safety railings, racks, machine guards,tables, shelves and other tubular pipe structures.• Corrosion-resistant.• Easy to install.Contact us for a free catalogue, print or online.Kee Industrial Products, Ltd., Concord, ONToll-Free: 877-505-5003 • www.KeeKlamp.com70 Years of Safety SolutionsInfo Card #67 Info Card #68
September 2006dpncanada.comDesign Product News 43Switch for visually impairedEAO Switch Corp. has introduced a blackand-whitedouble On/Off switch to itsRoHS compliant Series 44 industrial controls.The product features a large, illuminatedcentral lens to indicate the status ofequipment. It can be supplied with or withoutthe engraved “I and O” symbols, andwith either a matt grey or chromium-platedcase. It is intended to comply with newregulations for visually-impaired users thatgovern the use of equipment by those whomay find it difficult to distinguish betweenred and green On/Off positions.eaoswitch.com Info Card 391TCHsales_<strong>DPN</strong>_May2006 1Info Card #694/10/06 3:52:54 PMInfo Card #70Analog converter/transmitterSchneider Electric has announcedTelemecanique Zelio Analog converters andtransmitters convert signals emitted by sensorsor electrical measurements into standardelectrical signals that are compatiblewith automation systems. They alsoincrease the connection distance between asensor and the measurement acquisitiondevice (e.g., between a thermocouple and aPLC). The converter/transmitter featurespre-calibrated I/O ranges to facilitate installation.Switchable output signals – 0 to10 V,0 to 20 mA and 4 to 20mA – are highlyrepeatable as a function of the input signal.schneider-electric.ca Info Card 405Safety interlock switchScientific Technologies, Inc. has introducedthe MFS stand-alone safety interlock switch.The switch requires magnetic and ferroresonantsignals to close the safety signals, makingthe switch highly resistant to tampering.Housed in a NEMA 4 enclosure, the unitprovides up to 10 million actuations of operation.The switch is pre-wired and mountson 1 in. square tubing. For lower risk applicationsit can be used as a stand-alone safetyswitch with direct switching of relays andcontactors up to 2 A at 230 Vac.sti.com Info Card 407Wide range of industrialand consumerapplications including:• Off-road equipment vehicles• Construction equipment• Agricultural equipment• Adjustable seat mechanisms• Air control and ventingequipment• Satellite dish positioners• Lift tables• Personal handicap equipmentSmall Orders?(we love ’em)We build high performance linear actuators in smaller quantities, custom designedto your specifications at prices competitive with other brands’ stock models.This gives you the exact features you need and want to make your product the verybest in your marketplace without compromise.Choose from our line of actuators designed for moving loads from 300 lbs. to3000 lbs. in several gear ratios and motor voltages.Our actuators can handle even your most demanding applications.Call 800-537-9940REPRESENTATION WANTED: Burr Engineering is looking forexperienced sales representation in certain US and Canadageographic areas. Please inquire at sales@burractuators.comBurr Engineering & Development Company730 E. Michigan Avenue • Battle Creek, MI 49014 USAsales@burractuators.com • www.burractuators.comInfo Card #71
44 Design Product News dpncanada.comSeptember 2006Products: Editor’s ChoiceSMT coin cell retainerFood-handling gripperto 33 Nm of gripping torque and the unitincludes sensors that sense jaw position.techno-sommer.com Info Card 393Ball bearing wheel casteronly 2-1/2 in. It has a load capacity of350 lb, tread width of 1-1/16 in. andswivel radius of 2 in. The top plate hasmounting holes to suit 1/4-in.revvocaster.com Info Card 386Standalone motion controllerA top-loaded, low-profile coin cell retainersuited for high density PCB packaging hasexpanded Keystone Electronics Corp.’sselection of surface mount battery retainersfor automated placement in SMT applications.Engineered with spring tensiondynamics, the device assures low contactresistance, and is also available for throughholeuse and features clearly marked polarity.The surface mount retainer accepts 11.6mm coin cell lithium batteries.keyelco.com Info Card 385Techno-Sommer Automatic has introducedthe GGL3060 gripper, designedspecifically for food-handling applications.The stainless steel gripper is sealed accordingto IP69K standards and features jawsthat swing open 180º. Additionally, theangular design of the gripper provides upA low-profile caster introduced by TheRevvo Caster Company, Inc., features amaintenance-free precision ball bearingwheel that provides low friction whenmoving equipment over level surfaces.The SL series caster has a 2 in. diameterpolyurethane wheel and overall height ofTrustAutomation has introduced the dualprocessorTA600 4-axis standalone motioncontroller for use with brushed, brushlessand stepper motor drives. For applicationprogram execution, host communicationand general I/O controls, a microcontrolleris used. For the motion specific tasks, a DSPprocessor is used. C programmable, thedefault TA600 firmware uses a three lettercommand set, and user-programmablemacros, Enable, Fault, Home and Limit levels.It also features an integrated EmergencyStop circuit for active or passive control ofthe complete system’s safety features.trustautomation.com Info Card 400Microstepping drive/motorDanaher <strong>Motion</strong> has introduced a steppersystem consisting of a Pacific ScientificP7000 Series microstepping drive combinedwith a Pacific Scientific T, N or Kseries stepper motor. The combination issuitable for single or multi-axis applicationsrequiring high-speed performance orlow-speed smoothness. Currently availablefor ac operation, the system features a<strong>Motion</strong> Node option and an RS232 orRS485 multi-drop serial interface with anindustry standard ModBus RTU protocol.electromate.com Info Card 403Shielded cordsetsComplete your designs up to 4x faster than mainstream CAD – for the same price.At $4995 discover how performance and ease-of-use come together in Pro/ENGINEER ® – the fastest3D CAD solution. Want proof ? www.ptc.com/go/proof/sept$4995BUY Pro/ENGINEERGET 1 of 10 FREEIndustry-Specific Moduleswww.ptc.com/go/ offer/sept©2006 Parametric Technology Corporation (PTC). PTC, the PTC logo, and Pro/ENGINEER are trademarks or registered trademarks of PTC. Based on comparative testing – see www.ptc.com forfull testing methodology and results.Info Card #72Turck Inc. has announced the option tocompletely shield all molded M23 multifastcordsets by connecting a braided shielddirectly to the coupling nut. The method ofshielding is said to provide a cost efficientand reliable home run connection with100% cable and connector shielding providingprotection against EM and RF interference.Turck currently offers 7-, 12- and 19-pin cordsets with PVC flexlife cable jackets.chartwell.ca Info Card 383
September 2006dpncanada.comDesign Product News 45We’ve got it covered!We’re your number one source for stock components.Variable speed ac drivesOver100,000,000components instockAll types ofsprings, washersand fastenersCustomcomponents toyour specsSchneider Electric Canada has introducedSimply Smart industrial ac drives for 3-phase asynchronous motors from 0.5 to900 hp. The Altivar 71 model, dedicated toall industrial applications, is complementedby the Altivar 61, for pumps and fans.Altivar 71 can deliver up to 220% overtorque;130% for Altivar 61. Both drivesoffer flux vector control (FVC) with orwithout sensor, online auto-tuning, speedor torque control, output frequency up to1000 Hz and an energy saving function forpump and fan applications. One drive canindependently control up to 3 motors, unitswithstand voltage drops of up to -50%, RFinterference and operating temperatures upto 50ºC (without derating).schneider-electric.ca Info Card 397QualityTrans_<strong>DPN</strong>_May06 1Info Card #734/11/06 9:17:46 AMImmediateshipmentAssociated SpringRaymondBARNESGROUP INCCheck SPEC ®online atwww.asraymond.com/specFor immediate assistance, call 800.263.4256 or fax 814.664.0312©2006 Barnes Group Inc. SPEC ® is a trademark of Barnes Group Inc.Info Card #74HMI on industrial PCsParker Automaton-CTC has released thelatest addition to its EPX line of industriallyhardened HMI PowerStations. The EPX10Sis equipped with a 10 in. TFT, SVGA displayand analog resistive touchscreen. Included ineach system is an industrial PC pre-installedand licensed with InteractX Windows HMIunlimited-tag runtime software. Units haveover 60 communication drivers, 40 GB harddisk storage and run a Windows XP Pro OS.Each system includes USB ports, RS-232and RS-232/422/485 ports, and a 100BaseTEthernet port.parkermotion.com Info Card 406USB connectorsSamtec has announced the addition of ahigh retention Type B USB interface (USBRSeries) that complies with the Class 1, Div IIminimum withdrawal requirement of 15 N.The connector has an orange color-codedinsulator to differentiate it from standardwithdrawal force connectors (USB series)that are available with white or black plastic.The USB connectors are available in surfacemount and through-hole designs with achoice of standard right-angle or verticaltop-entry orientation.samtec.com Info Card 408Info Card #75
46 Design Product News dpncanada.comSeptember 2006TechnicalLiterature<strong>Control</strong> and measurement. CondensedHandbook of Measurement and<strong>Control</strong>, 2nd Edition by N.E. Battikha providesaccess to ISA symbology, instrument andcontrol valve selection criteria, and conversionguidelines, with new sections on analyzers,programmable electronic systems, alarm andtrip systems, control centers, enclosures, andengineering documentation.isa.org Info Card 450Fasteners. Catalog of nylon fasteners fromMicro Plastics contains over pages of standardand metric machine screws, cap screws,nuts, washers, spacers, insulators, grommets,bushings, rivets, hole plugs, clamps, printedcircuit board accessories, suspended ceilinghooks with accessories, wire routing kits andother hardware items.microplastics.com Info Card 448Adhesives. 60-page ITW Devcon catalogincludes Devcon and Permatex brands,including Devcon epoxy and urethane compoundsand Permatex lubricants, cleaners,and hand cleaners.devcon.com/88 Info Card 452Safety enclosures. Adalet has announceda 90-page catalog detailing over 500increased safety terminal enclosures and systems.adalet.com Info Card 453Air driven liquid pumps. MaxproTechnologies has introduced a 24-page catalogdetailing its line of Maximator high efficiencyliquid pumps, said to be an economicalsource for hydraulic power and suitable for abroad range of oil, water and chemical applications.maxprotech.com Info Card 454Cylindrical connectors. AmphenolIndustrial Operations catalog details itsAmphe-Lite series of subminiature cylindricalconnectors designed for signal, power, RF orfibre optic interconnect applications.amphenol-industrial.com Info Card 455Enclosures. Bud Industries, Inc. hasannounced its Standard ProductsCatalog. The 68-page enclosure catalogincludes over 2500 products such as accessories,brackets, cabinets, card racks, chassis,communication products, die-cast aluminumboxes, large cabinet racks, open racks, plasticboxes and small metal enclosures.budind.com Info Card 456Aluminum extrusions. The AluminumExtruders Council (AEC) has released theShapemakers Buyers’ Guide for 2006.It offers a directory of AEC aluminum extrudermembers and includes such information ascompany headquarters, plant locations, contactnames, press sizes, maximum circle size,forms produced, and types of servicesoffered.aec.org Info Card 457Conveyors. The Dorner Mfg. Corp.“Why Dorner” 10-min interactive videoon CD-ROM shows how the companydesigns conveyors on a built-to-order basisand engineers new platforms said to representthe latest in conveyor technology.dorner.com Info Card 458Wastewater pumps. HELPS software onCD from KSB Pumps Inc. is said to make iteasy for engineers and plant operators toselect the right pump set for wastewatertreatment applications.ksb.ca Info Card 459CAD Industry WatchSolidWorks operates ‘SWIFTly’By Bill FaneParametric solid modeling has revolutionizedhow designers work. It isnow possible to revert to the goodold days, when we started with NAD(Napkin-Aided Design). It has been myobservation over the years that the vastmajority of engineering designs start life asa sketch on a coffee-shop napkin. Theywould then progress through several levelsof more advanced sketch until weended up with working drawings.The introduction of CAD software helpedin many ways, but hindered in others. Yes,we can now draw more accurately, butthat can also be a problem in that it tendsto force us to become too precise too soonin the design process.Parametricsmeets ‘Napkin-Aided Design’Parametric solid modeling overcomesthat. No matter what the developmentlevel of a design, we can always get backto the NAD sketch to make changes,which reflect upward through the completepart and assembly modeling anddrawing process.The bad news is that parametric modelingcan introduce its own set of constraints.In particular, the order in whichfeatures are added or subtracted to buildup a part can be very significant.SolidWorks 2007 (solidworks.com)has introduced SWIFT (SolidWorksIntelligent <strong>Feature</strong> Technology) to overcomethis problem. If the designer tries toadd a feature that is “impossible” becauseof the sequence in which things were created,then the <strong>Feature</strong>Xpert functionalityexamines the problem and determines theuser’s intent. For example, consider therelatively innocuous-looking part in figure1. It consists simply of two extrudedblocks, a couple of fillets, and it has beenshelled out. So far so good.Next we want to apply a draft anglebetween the red faces and the green one.Previously this would generate an error,because the fillet has eliminated the junctionline between the faces.With SolidWorks 2007, however, thiscondition launches the <strong>Feature</strong>Xpert dialogbox instead. If you allow the<strong>Feature</strong>Xpert to continue, it will do itsbest to analyze your intent and to applythe correct draft as shown in figure 2.In particular, take a close look at thebrowser tree. The new Draft2 feature hasbeen inserted at the correct location, asthough you had applied the draft beforethe fillets and the shell.Admittedly, this could have been donein the past by moving the end-of-part indicatorbar above Fillet1, applying the draft,and then moving the end-of-part indicatorbar back. In the real world, however, thisis not always easily done on a complexpart with many features. It can be difficultto determine the “correct” location in thetree, plus this process takes extra time.SWIFT is also available in theSketchXpert and MateXpert functionalityto resolve problems with conflicting dimensionsand constraints in sketches and assemblies,along with the new <strong>Feature</strong>Xpert,FilletXpert and DraftXpert functions.These days, a great manymachines are built on a relativelysimple frame of standardstructural shapes.SolidWorks 2007 has greatlyimproved the design andanalysis of these frames. Allyou need to do is to placethe individual beam shapesin the correct locations. Thesoftware will then applyappropriate welds to joineverything together.Now comes the cunningpart. When you apply yourloads and perform the stressanalysis, the software doesnot mesh the frame into theusual large number of simpleelements and analyze them.Instead, it treats the frame forwhat it really is, being a relativelysimple structure containinga few simple elements.The end result is that theanalysis is performed considerablyfaster than if it hadused “traditional” finite-element methods.I once saw a poster that said “I finallygot it all together, but I forget where Iput it.” So, SolidWorks 2007 includes aninteresting search engine to help you findyour files. You can search by all or part ofthe file name, by text notes within the file,and by metadata such as the designer’sname, the creation or modification date,the project name, and so on. Wild cardcharacters work.You can search your local drive, net-PDMWorks 2007 eases the choreof document managementPDMWorks is a document managementsystem aimed specificallyat the SolidWorks files withinengineering workgroups. This can be avery big issue, even in a small office.Something as seeminglysimple as a doorknobcan end up involving100 drawings. Revisioncontrol, history archiving,and modify rightscan get very involvedvery quickly.The document managementsystem helpscontrol this situation.Files are stored in a centralvault, usually on a fileserver if two or more peopleare involved. Theycan be subdivided byproject or workgroup, sothat only those peoplewho have been authorizedfor a specific project or group of filescan access or modify them. Files must besigned out for editing, and when they aresigned back in PDMWorks automaticallycreates an archived history of the previousversion.The system adds a number of interestingcapabilities, including a new and easier-to-useinterface. This includes the abilityto sign out a file directly from withinWe want to apply draft angles between the red faces and the green ones.The <strong>Feature</strong>Xpert correctly resolves the draft problem.work drives, PDMWorks workgroups (seesidebar), the Design Library, and so on.Having found the desired file it can thenbe opened directly from withinSolidWorks Search.Bill Fane (bill_fane@bcit.ca) is a softwarereviewer and mechanical engineeringinstructor at BCIT in Burnaby, BC.If you found CAD Industry Watch interesting,fill in 345 on the Info Card.the SolidWorks file open dialog box. It isalso tightly integrated with the newsearch engine capabilities, so a user cansearch the vault for a file and then sign itout, all from within SolidWorks itself.James Achard, lead engineer for operations at SolidWorks userSkip Barber Racing Schools, and SolidWorks executives Jon Hirschtick,founder, Jeff Ray, COO and John McEleney, CEO, at the launch ofSolidWorks 2007 in Concord, MA.PDMWorks 2007 also supports integratedrevision tables. This means thatif a drawing contains a revision block,then it automatically updates to matchthe revision level and notes that areapplied when the file is checked back into the vault.Even a one-person office can benefitfrom this sort of automatic documentcontrol.
September 2006dpncanada.comDesign Product News 47<strong>Feature</strong>:CADPTC/user conference offers ideas forstreamlining total product developmentBy Mike EdwardsDALLAS – The PTCuser World Event2006 international conference formallywelcomed two newsoftware platforms intothe Pro/Engineer line ofrelated products.Of particular interestto Pro/E Wildfiremechanical CAD andWindchill PLM users isthe integration ofArbortext document management softwareinto PTC offerings (ptc.com).Arbortext was acquired by Needham,MA-based PTC in the summer of 2005.The reason for the Arbortext acquisitionwas simple, according to DickHarrison, president and CEO of PTC. Thecompany wants to “acquire new technologies,not consolidateold, tiredones,” Harrisontold the conference.The marketopportunity is compellingto Harrison:“We believe thatcompanies1% to 2% oftheir revenues ontechnical publications.”spendJames Heppelmann, executive VP andchief product officer at PTC, told thePTCuser conference “Arbortext isPro/Engineer for documents.“Its hierarchical structure is analogousto the way Pro/E creates models.”Heppelmann noted in his presentation thatwith Arbortext:users author documentsas theywould componentsand assemblies;components arestored in nativeXML format tomaximize reuse;components areDick Harrison: technicalpublications an opportunity. configured intodocument assemblies;documents can be published in multipleformats; and, documents and publicationsupdate associatively when componentsor configurations change.Dynamic publishing increases PLM(product lifecycle management) value,according to P.G.Bartlett, vice president,Arbortextproduct managementat PTC. Thecurrent PTC environmentfor PLMand dynamic publishingallows forPro/E 3D modelsto be ported intothe Arbortext editorto create technicaldocuments and to be housed in anArbortext publishing engine-accessiblecontent management system.“The Arbortext-Windchill integrationshould be in place by the end of 2006,”said Bartlett. At that time fully associative2D and 3D graphics will be accessible by99-centiTunes have moresecurity thanCAD filesP.G. Bartlett: Arbortextintegration by year’s end.Brian Shepherd: moreECAD/MCAD associativitycoming.both the Arbortext editor and publishingengine, he added.At the conference PTC also promotedits PLM On Demand business unit, createdto meet the financialand functional PLMrequirements of smallandmedium-sizedenterprises (SMEs). JayMuelhofer, the unit’sgeneral manager, said itwas “formed out of customerneeds.”The on-demand service provides scalableaccess to Windchill, PTC’s full PLMoffering. Muelhofer told Design ProductNews that PLM On Demand can “helpMan and machine have a longhistory…and for 58 years, Pilz hasensured a safer one.As the world leader in safe, integrated automation,Pilz continues to develop and produce systemsand individual solutions to keep man and machinesafe. For innovative technology and safety expertise,there is no better partner to have at your side.Call and let our experts help you!Pilz Automation Safety L.P., 7150 Commerce Blvd., Canton, MI 48187Tel. (734) 354-0272 • Fax (734) 354-3355 • www.pilzusa.comPILZ_<strong>DPN</strong>_June2006 1Info Card #76PSS and SafetyBUSp ®Systems are a completelyindependent solutionguaranteeing realefficiency and safety.make small manufacturers look like theToyotas of the world, as well as the divisionsof larger businesses.”The service is hosted in partnershipwith IBM, who provides networks servicessuch as hardware, firewall protection,UPS backup, biometrics and fire suppressionsystems. “Security is our number oneconcern,” said Muelhofer.He added that the on demand service isespecially attractive to firms with either noIT department or an IT department that isunder-performing from an engineeringdepartment perspective.When PTC acquired Mathcad earlierthis year, it added the ability to performstandard and proprietary engineering calculationsusing familiar math notations,with a bi-directional link that drives Pro/Eparameters and dimensions. “Mathcad isExcel for engineers,” said Heppelmann.The package also produces documentationof engineering calculations.Sandy Joung, product marketing directorfor Mathcad, told <strong>DPN</strong> that “its abilityto display natural math equationsmakes it easier to visualize over spreadsheets.”She said that Mathcad ultimatelyprovides provenance, or the ability to notonly trace the user who created the originalfile, but the source materials cited andany reference notes.“This will provide auditability andtraceability of engineering calculations,”said Brian Shepherd, senior VP productmanagement, PTC Product Futures.Shepherd echoed Muelhofer’s commitmentto file address security with continuingvigour. “It’s ironic that a 99-cent iTunehas more security encrypted for re-usethan access rights to CAD files.”Info Card 329Many Pilz “FIRSTS”are today’s industrystandards, including:Emergency StopRelay, PNOZSafety Open FieldbusSystem, SafetyBUS p ®All-electronic SafetyRelay, PNOZe 1p16-amp Safety Relay,PNOZPower5/29/06 2:55:56 PM
48 Design Product News dpncanada.comSeptember 2006<strong>Feature</strong>:CADHuman-powered vehicleclaims 24-hour recordACanadian designer has usedSolidWorks and COSMOS software(solidworks.com) to developand optimize a human-poweredvehicle that claimed the 24-hour distancerecord in July. Capable of morethan 60 mph, the machine is essentiallya recumbent bicycle – one where therider lies on his back – encapsulated inan aerodynamic carbon fiber fairing.The “Critical Power” resembles aneight-foot long bullet and was the pilot’smobile home during the record attempt.Greg Kolodziejzyk, a top 10 age-groupfinisher in several Ironman triathlons,broke the 11-year-old record of 1,021.36km in July, traveling 1046.94 km. Theretired computer-imaging entrepreneurchose the Redwood Acres MotorSpeedway in Eureka, CA, as his venueafter evaluating 19 other tracks in NorthAmerica for climate, surface and layout.“SolidWorks and COSMOS softwarehelped us develop what we are convincedis a superior design from aerodynamic,mechanical, and ergonomicstandpoints,” said designer Ben Eadie,owner of MountainWave DesignServices in Calgary (mountainwave.com),before the attempt. “But theproof will be laid down on the track.”Eadie optimized the vehicle’s aerodynamicsby creating a “virtual wind tunnel”with COSMOSFloWorks computa-tional fluid dynamics analysis software.He accomplished this by calibratingCOSMOSFloWorks settings for turbu-The rider lies on his back encapsulated in anaerodynamic carbon fibre fairing (cutaway on top).The designer superimposed the photo onto aSolidWorks drawing to leverage the powerful pedalstroke (red line) of the triathlete.© 2006 GlobalSpec, Inc. GlobalSpec and the GlobalSpec logo are registered trademarks and The Engineering Search Engine is a service mark of GlobalSpec, Inc.USE THE SEARCH ENGINE DESIGNED FOR ENGINEERS — BY ENGINEERS.You need access to more than 100 million parts searchable by technical specification,and the ability to search by part number. You need direct contact with over 75,000product suppliers. And you need it all well organized, relevant and precise. You needmore from a search engine. That’s why we designed a better one.ENGINEERS UNITE.www.globalspec.comlence, relative density, percentage error,and interactive elements with the solidbody. After testing a series of establishedhuman-powered vehicle designs, he settledon an entirely new design that tapersto a thin vertical wedge in the stern. Thisshape serves to part the air and gentlyreassemble it with minimal turbulence.The vehicle’s shape resembles that of afish. “We didn’t start out thinking ‘fish,’but when my designs follow nature, Ialways feel like I’m headed in the rightdirection,” said Eadie. “Natural selectionis probably the best design optimizationprocess you can hope for.” The virtualwind tunnel’s findings correlated bymore than 98% with calculations experiencedon the track.COSMOSWorks analysis softwarehelped Eadie determine the amount ofcarbon fibre required for the shelldesign. It graphically highlighted hotspots that needed reinforcement andcold spots where a layer or two of fibercould safely be removed.Eadie started the design process twoand a half years ago with a photographof Kolodziejzyk in a position that leveragedthe powerful pedal stroke thetriathlete had refined over thousands ofmiles of training. Eadie superimposedthe photo onto a SolidWorks drawing,resulting in an ultra-efficient designallowing only single millimeters ofclearance in all directions. The bike literallyfits like a glove.Eadie has used SolidWorks softwaresince 1999 to develop the CriticalPower as well as more traditionalrecumbent bicycles and special projectsranging from hydrogen fuel cells to diaper-changingtables. “With every releaseSolidWorks continues to prove why it isthe most robust 3D CAD tool fordesigning better products, whether incarbon fibre, structural steel, plastics, orsheet metal,” Eadie said.Added Kolodziejzyk, “I don’t knowwhere SolidWorks and COSMOS leaveoff and where Ben’s expertise begins,but the machine is fast.”For more information on the recordattempt, visit Kolodziejzyk’s Web site athttp://www.adventuresofgreg.com/HPVMain.html.Info Card 330Info Card #77
September 2006dpncanada.comDesign Product News 49<strong>Feature</strong>:CADProducing big cost savings for the automotive industryDesign of highly optimized racking systemsMaybe you’ve heard the infamousstory of how one airlinereduced operating costs by tensof thousands of dollars by eliminating asingle olive in salads served in first class.While not every business can quickly makeone seemingly insignificant change withexponential benefits, there are similarlyAdvertisersIndexAdobe Systems Inc . . . . . . . . . . . . . . . . . . . . . . . . . . .45Advanced Machine & Engineering Co . . . . . . . . . . . .26Amacoil Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18APM Hexseal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Associated Spring Raymond . . . . . . . . . . . . . . . . . . . .45Autodesk Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . .7AutomationDirect . . . . . . . . . . . . . . . . . . . . . . . . . .3,19Baldor Electric Company . . . . . . . . . . . . . . . . . . . . . .17Balluff Canada Inc . . . . . . . . . . . . . . . . . . . . . . . . . . .20Baumer Electric Inc . . . . . . . . . . . . . . . . . . . . . . . . . . .32Bex Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Bimba Manufacturing Co . . . . . . . . . . . . . . . . . . . . . .33Bishop-Wisecarver Corp . . . . . . . . . . . . . . . . . . . . . . .16Bosch Rexroth Canada . . . . . . . . . . . . . . . . . . . . . . . .41BRECOflex Co., L.L.C. . . . . . . . . . . . . . . . . . . . . . . . . .24Burr Engineering & Development Co . . . . . . . . . . . . .43Clippard Instrument Laboratory Inc . . . . . . . . . . . . . .52Cords Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Creaform Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Daemar Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Equipto Electronics Corp . . . . . . . . . . . . . . . . . . . . . .27Festo Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29General Magnaplate . . . . . . . . . . . . . . . . . . . . . . . . .18GlobalSpec . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Graphite Metallizing . . . . . . . . . . . . . . . . . . . . . . . . .42Harrington & King . . . . . . . . . . . . . . . . . . . . . . . . . . .40HydraForce Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Ifm Efector Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Interpower Corp . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51JMS DesignFusion . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Kee Industrial Products Ltd . . . . . . . . . . . . . . . . . . . . .42Linak U.S. Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Lovejoy Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23M.W. Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Mfg.com . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Micro Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Mitutoyo Canada Ltd . . . . . . . . . . . . . . . . . . . . . . . . . .4Nabtesco Precision Inc . . . . . . . . . . . . . . . . . . . . . . . .15Nexen Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42NKK Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13North American Diecasting Association . . . . . . . . . . .23Novotechnik . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Omega Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . .2One Cad Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . .34Oriental Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22“insignificant” ways for businesses to producebig cost savings.Take the major automotive makers.There are many areas of the business –such as product development – that simplycannot be trimmed wholesale. However,there are still “olives” to be found.R&W Metal Fabricating and DesignInc. (rwmetal.com), located in Brantford,ON, provides custom packaging solutionsfor automotive, commercial and industrialsuppliers. Large U.S. and internationalautomakers depend on the company todesign and develop cost effective componentracks. These racking solutions storeparts during the transportation and assemblyprocess.According to industry estimates, anautomaker can spend up to $50 milliondollars on its component racking alone.Due to the volume of racks required, thenumber of units (parts) each rack canaccommodate has a significant “trickledown” effect across the supply chain. Byincreasing the number of parts stored oneach one, costs can be reduced exponentially.R&W Metal has developed a distinctcompetitive edge in the design ofhighly optimized racking solutions formanufacturing.In most cases, R&W Metal starts witha model of the part to be racked. The modelsare typically provided by the automakerin a CATIA or UGS format. “Modelsare created using parametric tools,” saidengineering manager Jim Fleming, “whichsuits the automakers’ needs but is noteffective for R&W Metal Fabricating. Inorder for us to achieve maximum productivity,we use geometry-based tools toquickly make changes that can dramaticallyimpact an automaker’s bottom line.”The process usually goes like this: anautomotive supplier sends R&W MetalFabricating a CAD file from its primaryCAD system. Fleming and his team useKeyCreator CAD software from KubotekUSA (kubotekusa.com), to read andunderstand any popular CAD file format.Once the file is available in KeyCreator,the team can often turn around initial conceptswithin one hour. Not only does thisimpress existing customers, but it alsoenables R&W to move very quickly onnew business proposals.Fleming and his team strive for maximumspace optimization on their racks.Customers have come to expect the company’spackaging experts to offer additionalvalue in the rack design. There are timeswhen Fleming and his team shortcut thedevelopment process by taking their conceptsright to the customer’s doorstep.Rather than sending files back and forthbetween multiple groups involved in decision-making,Fleming conducts live simulationsof the racking options.These “roundtable” meetings ofteninvolve any number of stakeholders managingthe development process, e.g. designers,project managers, manufacturing engineers,union representatives and roboticsmanagers. Fleming uses KeyCreator softwareto conduct a highly visual collaborationwhere decision makers are able to seethe part and, in real time, understand theimplications of recommended changes.Fleming understands that key factorsinvolved in the rack design will impactergonomics, ease of extracting parts,robotic loading and plant floor concerns.Combining Fleming’s expertise withKeyCreator tools, a process that couldcause 10 or more revisions quicklybecomes an “olive.”Here’s where the automaker ultimatelyfinds the savings. When an R&W customeris able to maximize the number ofThe R&W design team has tapped KeyCreator to satisfy automotive supplier racking requirements. One automakerended up saving more than $1 million by implementing a simple design modification generated by the software.parts on a rack, the cost savings can bequickly quantified. Additional parts on arack means less racks must be transported.More parts and fewer trucks create dramaticsavings on items such fuel, fleetmaintenance costs and labor.This article was supplied by Kubotek USA.KeyCreator software is sold and supportedin Canada by Kubotek directly, and byCanadian resellers Cadwire (cadwire.com)and Cornerstone Technologies (cornerstonemold.com).Info Card 326PIC Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Pilz Automation Safety LP . . . . . . . . . . . . . . . . . . . . .47PTC Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Quality Transmission Components . . . . . . . . . . . . . . .45Ralston Metal Products . . . . . . . . . . . . . . . . . . . . . . .24Raychem Circuit Protection . . . . . . . . . . . . . . . . . . . .13Rittal Systems Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Rosta Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32RPM Mechanical Inc . . . . . . . . . . . . . . . . . . . . . . . . . .39Schaeffler Canada . . . . . . . . . . . . . . . . . . . . . . . . . . .35SEW Eurodrive Inc . . . . . . . . . . . . . . . . . . . . . . . . . . .37SKF Canada Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Smalley Steel Ring Co . . . . . . . . . . . . . . . . . . . . . . . .10SolidWorks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Spirol Industries Ltd . . . . . . . . . . . . . . . . . . . . . . . . . .36T.C.H. Sales Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43THK Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Trans-Quip Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Velmex Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Vickers-Warnick Ltd . . . . . . . . . . . . . . . . . . . . . . . . . .21VJ Pamensky . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22W Interconnections Canada Inc . . . . . . . . . . . . . . . . .30Wago Corp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Wainbee Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Woodhead Industries . . . . . . . . . . . . . . . . . . . . . . . . .40Zero-Max Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35VOLUME 34 NUMBER 5 September 2006Published byCLB Media Inc.240 Edward Street, Aurora, ON L4G 3S9Phone (905) 727-0077Fax (905) 727-0017EMAIL: dpn@clbmedia.caEditor - Michael R. Edwardsmedwards@clbmedia.caEditorial Advisory BoardJohn Bachmann, Wainbee Ltd.(wainbee.com) and Canadian Fluid PowerAssociation (cfpa.ca)Ajay Bajaj, Rotator Products Ltd.(rotatorproducts.com) and PowerTransmission Distributors' Association(ptda.org)Millan Yeung, Integrated ManufacturingTechnologies Institute, National ResearchCouncil (nrc.gc.ca/imti)Mike Baker, General Dynamics LandSystems (gdls.com)Robin Lemmen, Korver Engineering divisionof E.M. Precise Tool Ltd. (korver.ca)Tim Poupore, Ove Industrial Design(oveid.com) and ACID-O (acidontario.org/)Publisher - Nigel Bishopnbishop@clbmedia.caArt Director - Graham JeffreyAdvertising SalesTony ChisholmJim GillenRoger HeritageBert KleiserLinda NadonRon SalmonPeter TamsProduction Manager - Alice ChenCirculation Manager - James ZammitCustomer Service RepresentativeKristen SchulzQuebec OfficeLinda Nadon(450) 224-0055Peter TamsP.O. Box 357, Pointe-Claire,Quebec H9R 4P4Phone (514) 984-2668Fax (514) 630-6315Subscription RatesCANADA - 1 year $35.00 including taxU.S. - 1 year $59.50 USFOREIGN - 1 year $105.00 US (Airmail)Design Product News is published six times ayear for the specifiers of materials andcomponents in product engineering (OEM);in-plant (systems); and design/productionengineering (the crucial stage betweenfinished blueprint/CAD drawing and routinemass production).The contents of Design Product News arecopyright by ©2006 CLB Media Inc. andmay not be reproduced in whole or partwithout written consent.CLB Media Inc. disclaims any warranty as tothe accuracy, completeness or currency ofthe contents of this publication anddisclaims all liability in respect of the resultsof any action taken or not taken in relianceupon information in this publication.PAP Registration No. 10773We acknowledge the financial support of theGovernment of Canada through thePublications Assistance Program toward ourmailing costs.PUBLICATIONS MAILAGREEMENT # 40063602RETURN UNDELIVERABLECANADIAN ADDRESSTO CIRCULATION DEPARTMENT240 EDWARD ST., AURORA ON L4G 3S9President: Stuart MorrisonVice President Media, Publishing: Niel HiscoxVice President, Finance/CorporateDevelopment: Kent MilfordVice President, Human Resources: Susan BishopVice President, IT and Operations: David OverallDirector, Sales and Marketing: Frank ShonikerDirector, Editorial and Product Development: Jackie RothDirector, Facility Management and Logistics: Steve DaleDirector, Human Resources: Denise DesrosiersDirector, IT: Michael CunninghamMember CLB Management Committee: Nigel BishopISSN 0319-8413Printed in CanadaFor information on reprints of any articlethat appears in this publication, contactThe Reprint Outsource at 1-877-394-7350.
50 Design Product News dpncanada.comAdvisory Board DirectionsSeptember 2006Trickle down effects of the energy sectorboom has eastern companies looking westBy Rob LemmenThis economy has been a funny onelately. Most ofthe economicindicators are sky high,but quite a few individualindustries are stillquite soft. Regionally,areas are behaving quitedifferently. In our ownbusiness of machine toolconsumables and mechanical componentdesign, we have seen quite a few localThe falloutfrom a $70+per-barrel ofcrude oilWant to grow the business? Here’s a tool that does justthat. You’ve got a great fab shop. All the latest technology. A verygood local reputation. But how do you get out of the “local box”?How do you reach a broader audience, make it aware of your presenceand capabilities — in short, grow your customer base?Step one: Start with the computer on your desk!PICKERING, ONTARIO — Andy Pavletich, founder and owner, A.P.S. MetalIndustries Inc, says his company specializes in stainless steel fabricating andforming of a variety of products (food processing equipment, hoppers,chutes, mixers, conveyor system parts, environmental products, packagingmachinery parts, electronic enclosures and cabinets, display units, lightingfixtures, product holding fixtures, medical equipment, furniture and appliancesand so on). The company employs 60-70 people and operates outof a 30,000 sq. ft. facility.“We opened in 1986,” Pavletich says, “and we’ve built our businesson a reputation for quality, quick turnaround on delivery —sometimesin a matter of a few days to a few hours — and a fair and competitiveprice. But we knew we had to tap new customers and markets if wewere to grow.”The company’s Purchasing and Materials Manager, Rob Zakojc sayshe’d used the Internet to try to find new customers, and came acrossMFG.com, an online production-level solution for OEMs and suppliersof engineered-to-order components, which instantly and intelligentlymatches buyer requirements with potential suppliers possessing the rightexpertise, credentials, and capacity for the job being sourced.“When I came across the site,” Zakojc says, “and took it for a test drive,I thought this might be the tool I’ve been looking for.”Zakojc says that for his purposes the site is a helpful new tool. “I’m ableto check at any time of the day what RFQs are out there,”he says. “And the real plus is that when I see an RFQ forfabrication or forming, I know that company has thework, wants it done, and wants it done now. If theymatch our capabilities and capacity, I’ll bid. And it’s soeasy. I can’t even begin to tell you how much time I’vesaved over traditional means of finding prospects andnew customers. I can easily pull down and process 50RFQs a day. When I get here in the morning, I turn mymachine on and the site comes up. It stays on until I turnmy machine off at night.”Using the siteZakojc says that using MFG.com is in at least one waylike using any other new tool: The more you use it, the easier it is to use.“The first couple of times we used it,” he says, “we really didn’t understandOntario (Stoney Creek, Hamilton and St.Catharines) companies experiencing theirown boom.The common factor in quite a few ofthese success stories is theenergy sector: in otherwords, the fallout from a$70-plus-per-barrel ofcrude oil on world markets.Whether it is power generationor naturalresources, the energy sectoris definitely climbing. This is having atrickle-down effect for a lot of metalworkADVERTORIALwhere we were in the biddinghierarchy. It was like taking arisk, which is true of most thingsin business. But soon I becamevery familiar with the site.”Extend your reachZakojc says that clearly one ofthe reasons A.P.S. Metaland automation related companies.The following companies illustrate thistrend perfectly.There is All Tool Automation Inc. with30 employees in a 16,000 ft 2 facility inHamilton, ON, operated by father andson, Gordon and David Viles (director ofautomation projects and general manager,respectively). All Tool Automation (alltoolgroup.com)started operations in 1986as an automated systems manufacturerthat also did tool and die work.Today it still does a lot of fixtures forthe automotive industry that they sayremains quite buoyant due to overseasPickering fab shopturns to online service to findnew customers and grow its businessOne of three Trumpf L-3030 4,000 watt laser cutters with flying optics,dual 60” X 120” material beds and state-of-the-art nesting softwareinside the A.P.S. facilities in Pickering, Ontario.Industries joined MFG.com was to spread its reach and broaden its exposureto potential new customers. And apparently it’s done just that. “Thefact that we’re Canadian,” Zakojc says, “a lot of these customers would nothave even thought to look here. At the sametime, I wouldn’t have thought to look at someof the smaller areas in the U.S. or even assumethat I could work for these companies. Buttoday freight is not really an issue whetheryour shipping from Toronto to Tennessee orChicago, and NAFTA has opened the tradedoors. What companies have to deal withnow is really nothing more than some minorpaper work issues.”Before joining, for example, Zakojc says hehad a handful of U.S. customers. Today, he has15 US companies and that number is growing.“What the site really does,” he says, “is makeeverybody my neighbor, regardless where they are. Everybody is a companyright down the street, and how great is that?”Suppliers can sign up for a FREE TESTDRIVE at http://dpn.mfg.comhttp://dpn.mfg.comTHE COMPANY: A.P.S. Metal Industries,a Pickering, Ontario fabrication shopfound an innovative way to market itsproduction capabilities. A.P.S joined anonline marketplace to find new businessin Canada and the United States.Try it! Free Supplier Test Drive!CREDIT: A.P.S METAL INDUSTRIESmanufacturers who have set up operationsin North America.Their largest accounts now, however,are in services, machined components andsystems for power generation.Then there is Kerber Applied ResearchInc. with 6 full time and several part timeemployees in a 1500 ft 2 facility in StoneyCreek, ON, operated by Tom Kerber.Kerber Applied Research (karcomm.net)started operations in 1991 specializing inRF communications with some mechanicalexpertise in casings and mechanicalcontrols.While the majority of their work is stillin general electronics and programming,approximately 1/3 of Kerber’s workloadnow is in service to the Canadian oilindustry.Kerber’s break into the oil industry wasin developing a device for wireless communicationwith drill head tooling.Developing electronic communicationspackages that fit in a 1.3 in. diameter casing,at 4 km deep, 5000 psi and 200ºCseemed like an insurmountable challenge.It has turned into a profitable niche. Manymore opportunities are arising in sensing,control and communications in deep wellapplications.The Windsor-Essex CountyDevelopment Commission reports thatRomeo Machine and Manufacturing Inc.has partnered with an oil sands operatorin the Fort McMurray, AB, area. With thisbusiness deal, both companies are addingto their order books and are co-operativelyquoting on new assignments.Romeo President Vincent Del Ducaadmits to being somewhat surprised thatcompanies that far away are eager to sendassignments “all the way to Windsor” forwork that he says “we can do in oursleep.”According to Roman Dzus, actingexecutive director of the Commission(choosewindsor.com), “Alberta simplydoes not have the infrastructure locally todeal with such a concentrated demand forservices, including those that are availablehere among our large concentration ofmold, tool, die and machinery expertise.”According to information gathered byCanadian Manufacturers and Exporters,(cme-mec.ca) Alberta’s oil sands projectswill create a number of opportunitiesrequiring structural steel, metal fabricating,machining, maintenance supplies,boilers, pressure vessels and tanks,automation systems, turbines, pumps andenvironmental technologies, and more.Where does the energy boom leaveyour business? Businesses in Alberta, suchas drilling rig analyst ToppingsEngineering featured in the June/July issueof <strong>DPN</strong>, are naturally experiencing thephenomenon first hand.Perhaps, if you don’t have a presence inAlberta already, the time may have comefor your business to turn its eye west (oreast, if you are in British Columbia).Rob Lemmen, is senior designer and projectconsultant with the Korver Engineering Ltd.division of E.M. Precise Tool Ltd. (korver.ca).Info Card 341
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®®NEW! Clippard Maximatic ®Air Pilot ValvesClippard’s Maximatic Air Pilot Valves areavailable in three- and four-way configurationsin port sizes from #10-32 thread to1/2” NPT. They are spool type valves withsingle or double air pilots with pressureranges from 0 to 150 psig. Some of themany features of the valve include smallsize, high flow and extremely competitivepricing.This new line of valves is especially wellsuitedfor packaging, factory automationand OEM fluid power applications.Call Clippard today at 513-521-4261 orvisit www.clippard.com/maximatic-b torequest a free Maximatic catalog.Info Card #81NEW! Clippard Maximatic ® SolenoidValvesClippard all-new Solenoid valves are available in two-way,three-way and four-way configurations in port sizes from #10-32 to 1/2” NPT. Select either a direct-acting poppet or solenoid-controlledpilot operated balanced spool design. Spoolvalves are body ported but can be bolted to a parallel circuit manifold.Maximatic Solenoid Valves are a comprehensive valve offering that maximizesflow, are competitively priced, and will provide Maximum Value and Maximumperformance.Call Clippard today at 513-521-4261 or visitwww.clippard.com/maximatic-b to request a freeMaximatic catalog.Info Card #79MAXIMUMValue.Performance.NEW! ClippardMaximatic ® Namur StyleSolenoid ValvesClippard’s new line of ElectronicValves offers 1/4” NPT actuator mountor 3/8” Namur mount for applicationswhere side porting is required. Someof the many features include durableconstruction, locking manual override,interchangeable electrical connections,and various voltage optionswith 20 to 125 psig range.Call Clippard today at 513-521-4261or visit www.clippard.com/maximatic-b to request a freeMaximatic catalog.Info Card #80NEW! Clippard Maximatic ®FRLsFor the maximum operating efficiency ofpneumatic equipment, FRLs are availablewith port sizes from #10-32 to 1”.Filters, regulators and lubricators areavailable as individual components aswell as complete FRL combination units.Some of the many features of this all-newline include various bowl and drainoptions, large selection of mountinghardware, easy-to-read gauges and sightglasses, and much more.Call Clippard today at 513-521-4261 orvisit www.clippard.com/maximatic-b torequest a free Maximatic catalog.NEW! Clippard Maximatic ®Valves & FRL CatalogJust released,Clippard’s newMaximatic catalogcontains the allnewline of pneumaticSolenoidand Air Pilotvalves as well asthe completeoffering ofFRLs. Technicalspecifications, color photographs,useful selection charts and moreprovide assistance when selecting theperfect product for your design solution.Solenoid ValvesAir Pilot ValvesFRLsMaximum Value. Maximum Performance.Info Card #82®www.clippard.com/maximaticCall Clippard today at 513-521-4261 orvisit www.clippard.com/maximatic-b torequest a free Maximatic catalog.Info Card #83Clippard Instrument Lab., Inc.Cincinnati, OHIntroducing . . .MAXIMATIC® VALVES & FRLSMaximum Value. Maximum Performance.Huge InventorySmall, Compact SizesCompetitive PricingPressure Ranges to 150 psigSizes from #10-32 to 1” NPTSolenoid ValvesMaximum Value. Maximum Performance.Air Pilot ValvesFRLs513-521-4261Wainbee LimitedMississauga, Ontario888-WAINBEE®Request awww.clippard.com/maximaticFREECatalogToday!Info Card #84For more information, fill in the info card.Clippard’s all-new line of Maximatic pneumaticSolenoid and Air Pilot Valves, and FRLs offer usersquality products at extremely affordable prices.Two-, Three- and Four-Way, Single or Double Solenoidand Air Pilot valves come in port sizes up to 1/2” NPTincluding #10-32.FRLs are available as individual components orcombination units with various bowl, drain and flowoptions.Contact Clippard or your local distributor forinformation on how the new Maximatic Series canprovide Maximum Value, and Maximum Performancefor all your total design solutions.www.clippard.com/maximatic-b®
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