UNIVERSAL CATALYTIC CONVERTERS
UNIVERSAL CATALYTIC CONVERTERS
UNIVERSAL CATALYTIC CONVERTERS
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<strong>UNIVERSAL</strong><strong>CATALYTIC</strong> <strong>CONVERTERS</strong>FOUR - INCHROUNDSTANDARDCAPACITYLARGECAPACITYHIGH TECHCOMPACTDesigned for usewhen limitedspace is availableDeveloped forvehicles up to 5.0Land 4,500lbsEngineered forsmall domesticapplicationsOffers the broadestcoverage in thepopular 14” overalllengthAvailable in 1¾”,2”, 2¼”, 2½ and 3”I.D. end tubesDeveloped forvehicles up to 5.9Land 6,000lbsSound controlkeeps noise levelsto a mimimumAvailable in 1¾”,2”, 2¼”, 2½ and 3”I.D. end tubesDeveloped forvehicles up to 5.9Land 6,000lbsEngineered for theLight Duty TruckmarketThe shortestconverter offeringthe best coveragefor compact andsubcompactdomestic autosShort 11½” overalllengthSpecial high-techcatalystformulationDIRECT-FIT<strong>CONVERTERS</strong>PRE-CAT<strong>CONVERTERS</strong>Developed forquick, bolt-oninstallationApplications to fitY-Pipe and InlineconfigurationsINSTALLATIONACCESSORIESWe offer a full-line of accessoriesfor converter replacement includingconverter repair flanges, universaloxygen sensors, exhaust gaskets,hangers and flanges.Meets or exceedsall EPA regulationsand California ARBregulationsFeature stainlesssteel bodies andaluminized heatshieldsIncludes allnecessary flangesand hangersUse aclose-coupledpre-converterwhen installedwithin six inchesof the exhaustmanifoldIncludes specialhoneycombedmetallic substrateImproves fueleconomy throughreduced backpressure26
<strong>UNIVERSAL</strong> <strong>CONVERTERS</strong>6⅛” Standard Oval Short Body360 c.i. (5.9L) 6000 Lbs.6⅛''11½''8½''Part Number Air Tube / O2 Sensor Inlet Outlet Illustration38541 None 1¾” 1¾”38542 None 2” 2”38543 None 2¼” 2¼”38544 None 2½” 2½”38581 Single Oxygen Sensor 1¾” 1¾”38582 Single Oxygen Sensor 2” 2”38583 Single Oxygen Sensor 2¼” 2¼”38584 Single Oxygen Sensor 2½” 2½”38692 Single Oxygen Sensor 2” Dual 2”6⅛” StandardOval Standard Body360 c.i. (5.9L) 6000 Lbs.6⅛''14''9½''Part Number Air Tube / O2 Sensor Inlet Outlet Illustration38501 None 1¾” 1¾”38502 None 2” 2”38503 None 2¼” 2¼”38504 None 2½” 2½”38506 None 3” 3”38601 Single Air Tube 1¾” 1¾”38602 Single Air Tube 2” 2”38603 Single Air Tube 2¼” 2¼”38604 Single Air Tube 2½” 2½”38606 Single Air Tube 3” 3”38612 Dual Air Tubes 2” 2”38572 Single Oxygen Sensor 2” 2”38573 Single Oxygen Sensor 2¼” 2¼”38574 Single Oxygen Sensor 2½” 2½”27
<strong>UNIVERSAL</strong> <strong>CONVERTERS</strong>6½” Standard Oval Long Body360 c.i. (5.9L) 6000 Lbs.6½''Part Number Air Tube / O2 Sensor Inlet Outlet Illustration38981 None 1¾” 1¾”38982 None 2” 2”38983 None 2¼” 2¼”38984 None 2½” 2½”38985 None 3” 3”38991 Single Air Tube 1¾” 1¾”38992 Single Air Tube 2” 2”38993 Single Air Tube 2¼” 2¼”38994 Single Air Tube 2½” 2½”38995 Single Air Tube 3” 3”75034 Single Oxygen Sensor 2” 2”75035 Single Oxygen Sensor 2¼” 2¼”75036 Single Oxygen Sensor 2½” 2½”75039 Single Oxygen Sensor 3” 3”75064 Dual Oxygen Sensors 2” 2”75065 Dual Oxygen Sensors 2¼” 2¼”75066 Dual Oxygen Sensors 2½” 2½”75069 Dual Oxygen Sensors 3” 3”4” Round Standard Body360 c.i. (5.9L) 6000 Lbs.13½''9½''Part Number Air Tube / O2 Sensor Inlet Outlet Illustration75303 None 1¾” 1¾”75304 None 2” 2”75305 None 2¼” 2¼”75306 None 2½” 2½”75334 Single Oxygen Sensor 2” 2”75335 Single Oxygen Sensor 2¼” 2¼”75336 Single Oxygen Sensor 2½” 2½”38341 Dual Oxygen Sensor 1¾” 1¾”38342 Dual Oxygen Sensor 2” 2”28
<strong>UNIVERSAL</strong> <strong>CONVERTERS</strong>7” Wide Oval360 c.i. (5.9L) 6000 Lbs.Part Number Air Tube / O2 Sensor Inlet Outlet Illustration38861 None 2” 2”38863 None 2¼” 2¼”38864 None 2½” 2½”38865 None 3” 3”38944 Single Oxygen Sensor 2” Dual 2½”75234 Single Oxygen Sensor 2” 2”75235 Single Oxygen Sensor 2¼” 2¼”75236 Single Oxygen Sensor 2½” 2½”75239 Single Oxygen Sensor 3” 3”75264 Dual Oxygen Sensors 2” 2”75265 Dual Oxygen Sensors 2¼” 2¼”75266 Dual Oxygen Sensors 2½” 2½”75269 Dual Oxygen Sensors 3” 3”38762 Single Air Tube 2” 2”38763 Single Air Tube 2¼” 2¼”38764 Single Air Tube 2½” 2½”38765 Single Air Tube 3” 3”29
<strong>UNIVERSAL</strong> <strong>CONVERTERS</strong>7” Wide OvalHigh Capacity460 c.i. (7.5L) 10,000 Lbs.Part Number Air Tube / O2 Sensor Inlet Outlet Illustration38892 None 2” 2”38893 None 2¼” 2¼”38894 None 2½” 2½”38895 None 3” 3”38922 None 2” Dual 2¼”38924 Single Oxygen Sensor 2” Dual 2½”38932 Single Oxygen Sensor 2” Dual 2” Dual38732 Single Air Tube 2” 2”38733 Single Air Tube 2¼” 2¼”38734 Single Air Tube 2½” 2½”38735 Single Air Tube 3” 3”Part Number3” Round Single In-Line Pre ConverterAir Tube /O2 Sensor Overall Body Inlet Outlet Illustration38002 None 6” 6” 2” 2”Part Number6” Round High Capacity460 c.i. (7.5L) Over 12,000 Lbs.Air Tube /O2 Sensor Overall Body Inlet Outlet Illustration38945 Ford Specialty 29” 25” 3” 3”30
PartNumberCrossSection<strong>UNIVERSAL</strong> <strong>CONVERTERS</strong>6½” & 7” Extra Long Body360 c.i. (7.5L) 6,000 Lbs.Air Tube /O2 Sensor Overall Body Inlet Outlet Illustration38753 7” Oval Single Air Tube 21” 15” 2¼” 2¼”38754 7” Oval Single Air Tube 21” 15” 2½” 2½”38755 7” Oval Single Air Tube 21” 15” 3” 3”76505 6½” Oval None 18” 14” 2¼” 2¼”76506 6½” Oval None 18” 14” 2½” 2½”76509 6½” Oval None 18” 14” 3” 3”6½” Oval Angled Shell360 c.i. (7.5L) 6,300 Lbs.Part NumberAir Tube /O2 Sensor Overall Body Inlet Outlet Illustration38976 None 16” 12” 2” 2”Part Number6½” Oval Angled Shell242 c.i. (4.0L) 4,250 Lbs.Air Tube /O2 Sensor Overall Body Inlet Outlet Illustration38986 None 12” 8” 2” 2”38987 None 12” 8” 2¼” 2¼”38988 None 12” 8” 2” 2”38989 None 12” 8” 2¼” 2¼”31
Part Number<strong>UNIVERSAL</strong> <strong>CONVERTERS</strong>6⅛” Oval Ford Truck Front Converter360 c.i. (5.9L) 6,000 Lbs.Air Tube/ O2Sensor Overall Body Inlet Outlet Illustration38553 None 11” 7”2” DualInlet2¼”7” Oval Angled End Tubesfor Dodge Truck Converter360 c.i. (5.9L) 6,000 Lbs.Part NumberAir Tube/ O2Sensor Overall Body Inlet Outlet Illustration38946Single OxygenSensor17½” 12”2” DualInlet2½”7” Oval Angled End Tubesfor Dodge Truck Converter460 c.i. (7.5L) 10,000 Lbs.Part NumberAir Tube/ O2Sensor Overall Body Inlet Outlet Illustration38925Single OxygenSensor17½” 12”2” DualInlet2½”7” Oval High Capacity Ford Truck Front Converter460 c.i. (7.5L) 10,000 Lbs.Part NumberAir Tube/ O2Sensor Overall Body Inlet Outlet Illustration38853 None 14” 10”2¼” O.D.Dual2½”32
Part Number<strong>UNIVERSAL</strong> <strong>CONVERTERS</strong>6⅛” Oval Multi-Converter Replacement360 c.i. (5.9L) 5,500 Lbs.Up to 2 Pre-Converters and Main Converter or 1 Split Converter SystemAir Tube/ O2Sensor Overall Body Inlet Outlet Illustration38033 Single Air Tube 14” 10” 2¼” 2¼”7” Oval Multi-Converter Replacement360 c.i. (5.9L) 6,000 Lbs.Front and Rear Split SystemsPart Number Air Tube/ O2 Sensor Inlet Outlet Illustration38732 Single Air Tube 2” 2”38733 Single Air Tube 2¼” 2¼”38734 Single Air Tube 2½” 2½”38735 Single Air Tube 3” 3”Multi-Converter ReplacementHigh capacity, three-way plus oxidation converters have been tested to replace two inlineconverters with an air tube in between them. These two converter systems are most common onFord and Lincoln / Mercury vehicles.If it has been determined that both converters have failed or been damaged, a single highcapacity replacement converter may be installed in their place for applications listed inthis catalog.High CapacitySeriesNotice:The CARB prohibits the removal of any functioning converter, regardless of age or mileage.The Multi-Converter replacement option is only permitted if it has been determined that bothconverters have failed or been damaged. If one converter is still functional, then it may not bereplaced as part of the repair of a failed converter.33
The Application Listings for passenger cars, light trucks and vans (including import trucks) arelisted alphabetically by make and model.Applications are listed by:HOW TO USE THIS CATALOG1. Number of Cylinders: Smallest to largest.2. Year: Most recent to earliest. The vehicle model year can be determined from theVehicle Identification Number.3. Engine: Liters or Cubic Inch Displacement.4. Sub-Model Information: Data that distinguishes an application. This may includeengine size, 2 or 4 wheel drive, vehicle wheelbase, light or heavy duty emissions,and maximum allowable weights.5. Position: If the vehicle has more than one converter, the location is noted as eitherFront, Rear, Pre (pre-converter), Driver’s Side or Passenger’s Side.6. Direct/Semi-Direct-Fit Converter: Converters designed to fit like Original Equipment(OE) and requires little or no modifications to the converter or mating parts.7. Inlet/Outlet Gasket: New gasket coverage for direct-fit converters. NR listings donot require gaskets.8. Universal Converter: Converters that require some additional modification to fit theapplication.9. Air Tube Kit: Listed when required for applications with air tube to converters. Toinstall the Air Tube Kit, remove the Air Tube Cap.CylYearEngine(Litersor CID)CHEVROLET CAVALIER444444444444602-0599-0299-0296-9896-98199590-9587-8985-8683-8483-84198291-942.2L2.2L2.4L2.2L2.4L2.3L2.2L2.0L2.0L2.0L2.0L1.8L3.1LSub-Model & CommentsF Eng. Code (DOHC)Code 4 (SOHC)w/o Air Tube to Conv.w/Air Tube to Conv.FEDERAL PASSENGER CAR APPLICATION GUIDE1 2 3 4 5 6 7 8 9PositionDirect Fit/Semi-Direct Fit65222165201865215265201965207428881288352893528935289352893528835InletGasket521847519338521827519338521827NRNRNRNRNRNROutletGasket521827521827521827521827519839521827NRNRNRNRNRNRUniversalConverter6503746500046503746500046500043850365000465000438501385013860138601650004RequiredAir TubeKit26501265012
TABLE OF CONTENTSHow to Use This Catalog.............................................................................................................2Vehicle Application Index.............................................................................................................3Vehicle Engine and Model Year...................................................................................................8Engine Size Conversion.............................................................................................................10Engine Family Code Identification.............................................................................................11Very Important............................................................................................................................12Professional Installers Note.......................................................................................................13Before Installing.........................................................................................................................14Converter Types.........................................................................................................................15Converter Failure.......................................................................................................................15What is OBDII?..........................................................................................................................19OBDII Converter Warranty.........................................................................................................20How to Replace an OBDII Converter.........................................................................................21Universal Converter Guidelines.................................................................................................22Cherry Bomb XL Converters......................................................................................................24Universal Converters.................................................................................................................26Passenger Car Application Guide..............................................................................................34Truck Application Guide...........................................................................................................144Numerical Listing for Direct-Fit Converters..............................................................................199Converter Pipe Kit Contents....................................................................................................299Converter Pipe Kits..................................................................................................................301Repair Flex Pipes.....................................................................................................................307Flex Couplers with Necks........................................................................................................309Blank Flex Couplers without Necks.........................................................................................310Repair Flanges.........................................................................................................................311Converter Air Tubes and Clamps.............................................................................................312Accessory Numerical Listing....................................................................................................313Oxygen Sensors and Adapters................................................................................................315Converter Heat Shields............................................................................................................316Tubing......................................................................................................................................317Exhaust Speciality Tools..........................................................................................................3181
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