Capstan Wire Feeder and Control - semirca, ca

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Capstan Wire Feeder and ControlParts ListDRIVE TYPESThe WF-100 Capstan Wire Drive can be purchased in various configurations as follows:PART NO.E2A5099DESCRIPTIONWF-100 PWM Drive with 9 CM MotorWire Feed Range: 10 - 625 IPM (4-265 mm/s)Motor Full Load Pull Capacity: 20 LBS (9 kg)Operation / Installation ManualNote: WF-100 Drives are not equipped with any specific wire component parts. Specific wire kits must beordered separately for each wire diameter and filler wire material.Interface Control Circuit for WC-1 Process ControllerPART NO.C3A5005DESCRIPTIONInterface Control Circuit (Includes Wire Feed Printed Circuit Board)Note: Must be ordered when using WC-1 Process ControllerFILLER WIRE SPECIFICATIONSThe WF-100 requires different component parts for each diameter of filler wire used. Refer to nextsections to select the correct drive wheel and inlet wire guide for the wire diameter and filler wire materialrequired. There are four primary configurations for the WF-100.1. 0.030” to 0.052” Steel Alloy Wire Configuration2. 0.030” to 0.062” Aluminum Wire Pick-up Block Configuration3. 0.030” to 0.052” Aluminum Wire Straightener Configuration4. 0.062” Aluminum Wire Straightener ConfigurationEffective 06-01-02Page 4
Capstan Wire Feeder and ControlParts List0.030” to 0.052” STEEL ALLOY WIRE CONFIGURATIONSWhen using a 0.030” to 0.052” steel alloy filler wire with the capstan, a Steel Alloy Wire Kit specificallymade for each size wire must be installed on the capstan. All parts that are wire size specific in these kitsare marked with color codes to prevent mixing incompatible parts. Figure 1 shows all the parts that areincluded in these kits. The capstan drive is not part of these kits.CONFIGURATION KITSWIRE SIZE COLOR CODES PART NO.0.030” (0.8mm) White E2A51640.035” (0.9mm) Red E2A51650.040” (1.0mm) Gold E2A51660.045” (1.1mm) Yellow E2A51670.047” (1.2mm) Yellow E2A51670.052” (1.3mm) Blue E2A5168COMPONENT PARTSThe drawing below shows the location of the common and wire specific parts that are included in the Steel AlloyWire Kits.Wire Feed Cover (not included in kits)6-32 x 1/4 Lg. Socket Head Cap Screw4 PlacesCapstan Wheel (see next page)10-32 x 3/4 Lg. Button Hd Screw6-32 x 3/4 Lg. Button Hd Screw2 PlacesStripper Cover P/N: E2M5592Bearing P/N: X2B0373Stripper Bearing SpacerP/N: E2M5590Stripper P/N: E2M5593Cam Follower P/N: X2B5028#10 Internal Lock Washer8-32 x 3/16 Lg. Sckt. Set ScrewO-Ring P/N: X4S5010Wire Out Guide P/N: E2M5594Hex Fitting P/N: X6F5061Torch Liner (see next page)Liner - 1' Long P/N: X7C5033Inlet Wire Guide (see next page)Spring P/N: X2N5003Standard Hand Capstan Drive(not included in kits)Figure 1: Steel Alloy Wire Component PartsEffective 06-01-02Page 5
Page 1 and 2: WF-100Wire Feed SystemAdd-On Capsta
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Capstan Wire Feeder and Control - semirca, ca

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