slimsert - Electronic Fasteners Inc

SECTION IIISLIMSERT INSERTSP RODUCTS :• SRM( )( )( )• SRM( )( )L( )• SRMW( )-( )• SRMW( )L( )• SRM & SRMW [ EDGE DISTANCE ]• DRA330C [ TORQUE VALUES ]301304307310313314T OOLING :• SRM( )D• SRMW( )D• SRM( )W• SRM( )W2• SRM( )S• SRMW( )S• SRM( )R• SRPBTM( )• SRWPBTM( )• SRPBTM( )WB• SRM-GSD( )• SRMW-GSD( )• MK4SRM( )AL [ KITS ]• MK5SRM( )BL [ KITS ]C ROSS REFERENCE:• DRA 429-5205 [ SLIMSERT INSERTS (NO MATL CODE) ]• DRA 429-5205 [ SLIMSERT INSERTS (MATL CODE -0024 ]• DRA 429-5205 [ SLIMSERT INSERTS (MATL CODE -0036 ]L N STANDARDS :• LN29534 (SLIMSERT INSERTS)• LN29540 (SLIMSERT INSERTS)• LN29908 (SLIMSERT INSERTS)D OD STANDARDS :• DOD-I-63274/1 (SLIMSERT INSERTS)343315316317318319320321322323324325326327328329330331332337341300

TABLE IBASICROSANPARTNUMBERRMW0305ATHD7 B 7THD-4gNOTES: UNLESS OTHERWISE SPECIFIED1. TOLERANCE: X.XX ±0.13X..X ±0.382. ROUGHNESS: Ra = 3.2 micrometers, except knurling.3. ANGLES: ± 5°4. Dimensions in millimeters.5 MATERIAL: No material code: 17-4PH. cond H1025 per AMS5643: heat treat 35-42 HRC.0024: A-286 per AMS5731 or AMS5734: heat treat 32-40 HRC.0036: Alloy steel 4130 per AMS6370: heat treat 25-34 HRC6. FINISH No material code: Solid film lubricant coated per MIL-L-8937.0024: Silver plate per AMS2411, 0.005 min thick.0036: Cad plate per QQ-P-416 Ty II, Cl 3 plus solid film lube per MIL-L-8937.7 Thread dimensions and tolerances per FED-STD-H28/21Internal thd tolerances: - 4H6H≤MJ5x0.8, 4H5H for >MJ5x0.8, for no material code and 0036: -5G for 0024 partsCDIA8 IDENTIFICATION: 2 grooves in internal thread denote a non-locking part.Notches on bottom are manufacturer’s identification.9 APPLICATION: - No material code and 0036 for temperatures up to 235°C.0024 for temperatures up to 650°C.D±0.3E±0.2FGMINHRADMINS MJ3X 0. 5 M6X 1 3.885.1 2.151.6 1.2 1.43SRMW0407MJ4X 0. 7 M7X 1 5.036.9 2.551.9 1.5 1.87SRMW0508MJ5X 0. 8 M8X 1 6.037.6 2.952.3 1.7 2.35SRMW0610MJ6X 1 M10X 1 8.038.9 3.152.4 2.0 2.78SRMW0710MJ7X 1 M10X 1 8.0310.9 3.552.7 2.4 3.28SRMW0812MJ8X 1.25M12X 1. 5 9.3612.8 3.952.9 2.7 3.78SRMW0810MJ8X 1 M12X 1. 5 9.3612.8 3.952.9 2.7 3.78SRMW1015MJ10X 1. 5 M14X 1. 5 11.3616.2 4.653.3 3.2 4.72SRMW1012MJ10X 1.25M14X 1. 5 11.3616.2 4.653.3 3.2 4.72SRMW1215MJ12X 1. 5 M16X 1. 5 13.3619.9 4.653.5 3.2 5.72SRMW1212MJ12X 1.25M16X 1. 5 13.3619.9 4.653.5 3.2 5.72SRMW1415MJ14X 1. 5 M18X 1. 5 15.3623.1 4.653.6 3.2 6.65SLIMSERT INSERTNON INT THD LOCKOVERSIZE REPLACEMENTSRMW ( )SERIES307

TABLE II: HOLE PREPARATION10RKNPBASICBOTMGJM FULL PLUG TAPROSANLTAP 13THDTAP HOLE+0.25 THD DRILL 13PARTDIADRILLDIA-0.00 DEPTH DEPTHNUMBERDEPTHMIN MINMINSRMW0305M6X 15.21- 5.3111 6.00-6.101.706.1 10.5 9. 5SRMW0407M7X 16.25- 6.3511 7.00-7.102.007.9 13.4 12. 0SRMW0508M8X 17.25- 7.3511 8.00-8.102.408.6 14.1 12. 7SRMW0610M10X 19.22- 9.3511 10.00-10.132.509.9 15.4 14. 0SRMW0710M10X 19.22- 9.3511 10.00-10.132.8011.9 17.4 16. 0SRMW0812M12X 1. 5 10.376-10.61212.00-12.133.0013.8 19.3 17. 9SRMW0810M12X 1. 5 10.376-10.61212.00-12.133.0013.8 19.3 17. 9SRMW1015M14X 1. 5 12.376-12.61214.00-14.153.4017.2 22.7 21. 3SRMW1012M14X 1. 5 12.376-12.61214.00-14.153.4017.2 22.7 21. 3SRMW1215M16X 1. 5 14.376-14.61216.00-16.153.6020.9 26.4 25. 0SRMW1212M16X 1. 5 14.376-14.61216.00-16.153.6020.9 26.4 25. 0SRMW1415M18X 1. 5 16.376-16.61218.00-18.153.7024.1 29.6 28. 2NOTES: CONT.10 METRIC ISO THREAD, CLASS -4H5H PER FED-STD-H28/21.11 MINOR DIA IS INCREASED BY USING OVERSIZE TAP DRILL.12 THREAD MARKS PERMISSIBLE.13 DRILL DEPTH = FULL THREAD DEPTH MIN “N” + 1 PITCH + THREAD RUNOUT.14. AXIS OF HOLE SHALL BE NORMAL TO ENTRY SURFACE, OTHERWISE PROVIDE SPOTFACE WHEN REQUIRED.SLIMSERT INSERTNON INT THD LOCKOVERSIZE REPLACEMENTHOLE PREPARATION308SRM W ( )SERIES

INSTALLATION PROCEDURES:a. These inserts are primarily designed for use in aluminum, magnesium, and other nonferrous materials that do not exceed Brinell 187(3000 kg load and 10 mm ball).Use in corrosion resisting steels, titanium and hardened ferrous materials will normally require broaching serrations in counterboreto accept the insert knurls during swaging.b. Use of Rosan wrench and swaging tool is mandatory.c Install insert into hole until the top of insert is 0.40-0.65 below parent material surface (Fig. 3).d. Place swage tool in insert and apply a downward force sufficient to bottom the shoulder of tool against the parent material surface,which will effect full swageout and external lock setting (Fig. 4).REMOVAL AND REINSTALLATION PROCEDURES:Replacement of inserts is made with same size inserts as those removed.Using removal tool shown in table III, drill to depth “M” (see table II), then back out insert using installation wrench or a square type screwextractor. Remove loose chips, reinspect hole and then reinstall as described in stallation procedures above.TABLE III: TOOLINGBASICROSANPARTNUMBERSRMW0305()SRMW0407()SRMW0508()SRMW0610()SRMW0710()SRMW0812( )SRMW0810()SRMW1015( )SRMW1012()SRMW1215( )SRMW1212()SRMW1415()STEPDRILL15DRIVEWRENCHSRMW0305DSRM0305W2SRMW0407DSRM0407W2SRMW0508DSRM0508W2SRMW0610DSRM0610W2SRMW0710DSRM0710W2SRMW0812DSRM0812W2SRMW1015DSRM1015W2SRMW1215DSRM1215W2SRMW1415DSRM1415W2SWAGETOOLAFTERSWAGE GAGESRMW0305SSRMW-GSD0305SRMW0407SSRMW-GSD0407SRMW0508SSRMW-GSD0508SRMW0610SSRMW-GSD0610SRMW0710SSRMW-GSD0710SRMW0812SSRMW-GSD0812SRMW1015SSRMW-GSD1015SRMW1215SSRMW-GSD1215SRMW1415SSRMW-GSD1415REMOVALPREBROACH TOOLTOOLHANDBROACHWOBBLEBROACHSRMW0305RSRWPBTM3SRWPTM3WBSRMW0407RSRWPBTM4SRWPTM4WBSRMW0508RSRWPBTM5SRWPTM5WBSRMW0610RSRWPBTM6SRWPTM6WBSRMW0710RSRWPBTM7SRWPTM7WBSRMW0812RSRMW0810RSRWPBTM8SRWPTM8WBSRMW1015RSRMW1012RSRWPBTM10SRWPTM10WBSRMW1215RSRMW1212RSRWPBTM12SRWPTM12WBSRMW1415RSRWPBTM14SRWPTM14WB15 Step Drills are designed for thru hole drilling. When used to drill a blind hole, it may be necessary to grind the drill to suit depth required.SLIMSERT ® INSERTNON INT THD LOCKOVERSIZE REPLACEMENTTOOLING AND INSTALLATION309SRMW ( )SERIES

TABLE IBASIC ROSANPART NUMBERATHD7B7THDSRMW0305L() MJ3X 0. 5 M6X 1 8SRMW0407L() MJ4X 0. 7 M7X 1 3SRMW0508L() MJ5X 0. 8 M8X 1 3SRMW0610L() MJ6X 1. 0 M10X 1 3SRMW0710L() MJ7X 1. 0 M10X 1 3SRMW0810L() MJ8X 1. 0 M12X 1. 5 6SRMW0812L() MJ8X 1.25M12X 1. 5 6SRMW1012L() MJ10X 1.25M14X 1. 5 6SRMW1015L() MJ10X 1. 5 M14X 1. 5 6SRMW1212L() MJ12X 1.25M16X 1. 5 6SRMW1215L() MJ12X 1. 5 M16X 1. 5 6SRMW1415L() MJ14X 1. 5 M18X 1. 5 6NOTES: UNLESS OTHERWISE SPECIFIED1. TOLERANCE: 0.XX ±0.130.X ±0.382. ROUGHNESS: Ra = 3.2 micrometers, except knurling3. ANGLES: ± 5°4. Dimensions in millimeters.5 MATERIAL: No material code: 17-4PH. cond H1025 per AMS5643: heat treat 35-42 HRC.0024: A-286 per AMS5731 or AMS5734: heat treat 32-40 HRC.0036: Alloy steel 4130 per AMS6370: heat treat 25-34 HRC6. FINISH No material code: Solid film lubricant coated per MIL-L-8937.0024: Silver plate per AMS2411, 0.005 min thick.0036: Cad plate per QQ-P-416 Ty II, Cl 3 plus solid film lube per MIL-L-8937.7 Thread dimensions and tolerances per FED-STD-H28/21Internal thd tolerances:External thd tolerances: -4g8 IDENTIFICATION: 3 grooves in internal thread denote a non-locking part.Nothches on bottom are manufacturer’s identification.9 APPLICATION: - No material code and 0036 for temperatures up to 235°C.0024 for temperatures up to 650°C.- 4H6H for ≤MJ5x0.8, 4H5H for >MJ5x0.8, for no material code and 0036: -5G for 0024 partsSLIMSERT INSERTINT THD LOCKOVERSIZE REPLACEMENT310CDIA±0.15D±0.3E±0.2FREFGMIN3.87.8 2.151.6 .905.09.0 2.551.9 .156.010.7 2.952.3 .258.011.5 3.152.4 .508.014.8 3.552.7 .759.316.7 3.952.9 .009.316.7 3.952.9 .0011.319.9 4.653.3 .5011.319.9 4.653.3 .5013.324.8 4.653.5 .5013.324.8 4.653.5 .5015.328.8 4.653.6 .500 21 61 81 21 22 42 42 72 72 72 72 7H RRADMIN REF1.44. 91.85. 82.26. 82.77. 33.29. 23.610. 33.610. 34.512. 44.512. 45.514. 85.514. 86.516. 8SRMW ( ) L ( )SERIES

TABLE II: HOLE PREPARATIONBASICROSANPARTNUMBERJTHD10KTAP HOLEDIALDIAM+0.25-0.00NFULLTHDDEPTHMINP 13 S 13PLUG TAPDRILLDEPTHMINBOTMGTAPDRILLDEPTHMINSRMW0305L() M6X 15.21- 5.3111 6.00-6.101.708.8 13.2 12. 2SRMW0407L() M7X 16.25- 6.3511 7.00-7.102.0010.0 15.5 14. 1SRMW0508L() M8X 17.25- 7.3511 8.00-8.102.4011.7 17.2 15. 8SRMW0610L() M10X 19.22- 9.3511 10.00-10.132.5012.5 18.0 16. 6SRMW0710L() M10X 19.22- 9.3511 10.00-10.132.8015.8 21.3 19. 9SRMW0812L() M12X 1. 5 10.376-10.61212.00-12.133.0017.7 23.2 21. 8SRMW0810L() M12X 1. 5 10.376-10.61212.00-12.133.0017.7 23.2 21. 8SRMW1015L() M14X 1. 5 12.376-12.61214.00-14.153.4020.9 26.4 25. 0SRMW1012L() M14X 1. 5 12.376-12.61214.00-14.153.4020.9 26.4 25. 0SRMW1215L() M16X 1. 5 14.376-14.61216.00-16.153.6025.8 31.3 29. 9SRMW1212L() M16X 1. 5 14.376-14.61216.00-16.153.6025.8 31.3 29. 9SRMW1415L() M18X 1. 5 16.376-16.61218.00-18.153.7029.8 35.3 33. 9NOTES: CONT.10 METRIC ISO THREADS, CLASS -4H5H PER FED-STD-H28/21.11 MINOR DIA IS INCREASED BY USING OVERSIZE TAP DRILL.12 THREAD MARKS PERMISSIBLE.13 DRILL DEPTH = FULL THREAD DEPTH MIN “N” + 1 PITCH + THREAD RUNOUT.14. AXIS OF HOLE SHALL BE NORMAL TO ENTRY SURFACE, OTHERWISE PROVIDE SPOTFACE WHEN REQUIRED.15. FOR INTERNAL THREAD LOCKING TORQUE VALUE, SEE DRA330C PAGE 314.SLIMSERT INSERTINT THD LOCKOVERSIZE REPLACEMENTHOLE PREPARATION311SRMW( )L( )SERIES

INSTALLATION PROCEDURES:a. These inserts are primarily designed for use in aluminum, magnesium, and other nonferrous materials that do not exceed Brinell 187(3000 kg load and 10 mm ball).Use in corrosion resisting steels, titanium and hardened ferrous materials will normally require broaching serrations in counterboreto accept the insert knurls without swaging.b. Use of Rosan wrench and swaging tool is mandatory.c Install insert into hole until the top of insert is 0.40-0.65 below parent material surface (Fig. 3).d. Place swage tool in insert and apply a downward force sufficient to bottom the shoulder of tool against the parent material surface,which will affect full swageout and external lock setting (Fig. 4).REMOVAL AND REINSTALLATION PROCEDURES:Replacement of inserts is made with same size inserts as those removed.Using removal tool shown in table III, drill to depth “M” (see table II), then back out insert using installation wrench or a square type screwextractor. Remove loose chips, reinspect hole and then reinstall as described in installation procedures above.TABLE III: TOOLINGBASICROSANPARTNUMBERSRMW0305L()SRMW0407L()SRMW0508L()SRMW0610L()SRMW0710L()SRMW0812L( )SRMW0810L()SRMW1015L( )SRMW1012L()SRMW1215L( )SRMW1212L()SRMW1415L()STEPDRILL16SRMW0305DSRMW0407DSRMW0508DSRMW0610DSRMW0710DSRMW0812DSRMW1015DSRMW1215DSRMW1415DDRIVEWRENCHSRM0305WSRM0407WSRM0508WSRM0610WSRM0710WSRM0812WSRM1015WSRM1215WSRM1415WSWAGETOOLAFTERSWAGE GAGESRMW0305SSRMW-GSD0305SRMW0407SSRMW-GSD0407SRMW0508SSRMW-GSD0508SRMW0610SSRMW-GSD0610SRMW0710SSRMW-GSD0710SRMW0812SSRMW-GSD0812SRMW1015SSRMW-GSD1015SRMW1215SSRMW-GSD1215SRMW1415SSRMW-GSD1415REMOVALPREBROACH TOOLTOOLHANDBROACHWOBBLEBROACHSRMW0305RSRWPBTM3SRWPBTM3WBSRMW0407RSRWPBTM4SRWPBTM4WBSRMW0508RSRWPBTM5SRWPBTM5WBSRMW0610RSRWPBTM6SRWPBTM6WBSRMW0710RSRWPBTM7SRWPBTM7WBSRMW0812RSRMW0810RSRWPBTM8SRWPBTM8WBSRMW1015RSRMW1012RSRWPBTM10SRWPBTM10WBSRMW1215RSRMW1212RSRWPBTM12SRWPBTM12WBSRMW1415RSRWPBTM14SRWPBTM14WBNOTES: CONT.16 Step Drills are designed for thru hole drilling. When used to drill a blind hole, it may be necessary to grind the drill to suit depth required.SLIMSERT ® INSERTINT THD LOCKOVERSIZE REPLACEMENTTOOLING AND INSTALLATION312SRMW( )L( )SERIES

BASICPART NUMBERINT THDSIZEEXT THDSIZENOTES: UNLESS OTHERWISE SPECIFIED1 DISTANCE MEASURED FROM CENTERLINE OF INSTALLATION HOLE TO EDGE OF BOSS.EDGE DISTANCEMINmm1 2SRM0305() MJ3X0.5 M5X0.83.50SRM0407() MJ4X0. 7SRMW0305() MJ3X0. 5SRM0508() MJ5X0. 8SRMW0407() MJ4X0. 7SRM0610()MJ6X1SRMW0508() MJ5X0. 8SRM0710()J7X1SRM0810()MJ8X1SRM0812() MJ8X1.25SRMW0610() MJ6X1SRMW0710() MJ7X1SRM1015() MJ10X1. 5SRM1012() MJ10X1.25SRMW0810() MJ8X1SRMW0812() MJ8X1.25SRM1215() MJ12X1. 5SRM1212() MJ12X1.25SRMW1015() MJ10X1. 5M6X13.60M7X14.20M8X14.90M M9X15.60M10X16.40M12X1M12X1.5M14X1M14X1.5SRMW1012() MJ10X1.25SRM1415() MJ14X1.5 M16X1SRMW1215() MJ12X1. 5M16X1.5SRMW1212() MJ12X1.25SRMW1415() MJ14X1.5 M18X1. 52 VALUES OBTAINED FROM TESTS CONDUCTING IN 356-T6 SAND CAST ALUMIUM BLOCK (205 MPa TENSILE STRENGTH).8.6011.0013.70MINIMUM EDGE DISTANCESLIMSERT INSERTSINSTALLATION BOSSSRM( )SRMW( )SERIES313

COUNTERBORETOOLNUMBERINSERTINT THDSIZEREFADIA2BDIA2C7±0.5DREFSRM0305DMJ3X0.5 5.0 4.1410.5 90. 0SRM0407DMJ4X0.7 6.0 5.0113.4 100. 0SRM0508DMJ5X0.8 7.0 6.0315.6 105. 0SRM0610DMJ6X18.0 7.0717.2 115. 0SRM0710DMJ7X19.0 8.1019.8 125. 0SRM0812DMJ8X1.25MJ8X110.09.1122.2 135. 0SRM1015DMJ10X1.5MJ10X1.2512.011.1626.4 160. 0SRM1215DMJ12X1.5MJ12X1.2514.013.1731.3 175. 0SRM1415DMJ14X1.5 16.0 15.1735.3 190. 0NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS ARE IN MILLIMETERS.2 TOLERANCES: TO BE PER STANDARD DRILL OFSIMILAR SIZE.3. ANGLES: ± 2°.4. MATERIAL: HIGH SPEED STEEL.5. HEAT TREAT: PER DRILL MFR’S STANDARD.6. FINISH: PER DRILL MFR’S STANDARD.7 STEP DRILL’S ARE DESIGNED FOR THRU HOLE DRILLING.WHEN USED TO DRILL A BLIND HOLE, IT MAY BE NECES-SARY TO GRIND THE DRILL TO SUIT THE DEPTH REQUIRED.COUNTERBORE TOOL - METRICSTEP DRILL TYPE, CHAMFEREDSRM ( ) LSERIES315

TOOLNUMBERINSERTNOM INTTHD SIZEREFADIA2BDIA2C7±0.5DAPPROXSRMW0305DMJ36.005.21011.6 100. 0SRMW0407DMJ47.006.25013.4 105. 0SRMW0508DMJ58.007.25014.1 115. 0SRMW0610DMJ610.009.22015.4 135. 0SRMW0710DMJ710.009.22017.4 135. 0SRMW0812DMJ812.0010.37620.8 160. 0SRMW1015DMJ1014.0012.37624.2 175. 0SRMW1215DMJ1216.0014.37627.9 190. 0SRMW1415DMJ1418.0016.37631.1 210. 0NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS ARE IN MILLIMETERS.2 TOLERANCES: TO BE PER STANDARD DRILL OF SIMILAR SIZE.3. ANGLES: ± 2°.4. MATERIAL: HIGH SPEED STEEL.5. HEAT TREAT: PER DRILL MFR’S STANDARD.6. FINISH: PER DRILL MFR’S STANDARD.7 STEP DRILL’S ARE DESIGNED FOR THRU HOLE DRILLING. WHEN USED TODRILL A BLIND HOLE, IT MAY BE NECESSARY TO GRIND THEDRILL TO SUIT THE DEPTH REQUIRED.COUNTERBORE TOOL - METRICSTEP DRILL TYPE, CHAMFEREDSRMW ( ) DSERIES316

PATENT 3,137,186WRENCHTOOLNUMBERINSERTINT THDSIZEREFAHEXREFBREFC+0.0-0.8D+0.0-0.8EDIA+0.8-0.5FREFGDIAREFSRM0305WMJ3X0.5 4.0 22.8 5.3 3.3 12.0 6.0 2.90SRM0407WMJ4X0.7 4.0 24.6 7.1 4.7 12.0 6.0 3.80SRM0508WMJ5X0.8 4.0 25.3 7.8 5.0 12.0 6.0 4.85SRM0610WMJ6X16.0 30.5 9.0 6.0 16.0 8.0 5.60SRM0710WMJ7X16.0 32.5 11.0 7.6 16.0 8.0 6.70SRM0812WMJ8X1.25MJ8X16.034.5 12.9 9.1 16.0 8.0 7.90SRM1015WMJ10X1.5MJ10X1.258.042.0 16.3 11.8 20.0 10.0 9.65SRM1215WMJ12X1.5MJ12X1.258.047.5 20.0 15.5 22.0 10.0 11.80SRM1415WMJ14X1.5 8.0 52.8 23.2 18.7 25.0 10.0 13.70NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS IN MILLIMETERS.2. MATERIAL:HEADED TOOL: CARBON STEEL, CASE HARDENED.MACHINED TOOL: ALLOY STEEL, HEAT TREATED.3. FINISH: BLACK OXIDE PLUS OIL.WRENCHSLIMSERT INSERT, METRICINTERNAL THREAD LOCKSRM ( ) WSERIES317

PATENT 3,137,186WRENCHTOOLNUMBERINSERTINT THDSIZEREFAHEXREFBREFC+0.0-0.8D+0.0-0.8EDIA+0.8-0.5FREFGDIAREFH+0.00-0.30SRM0305W2MJ3X0.5 4.0 22.8 5.3 3.3 12.0 6.0 2.901.20SRM0407W2MJ4X0.7 4.0 24.6 7.1 4.7 12.0 6.0 3.801.50SRM0508W2MJ5X0.8 4.0 25.3 7.8 5.0 12.0 6.0 4.851.70SRM0610W2MJ6X16.0 30.5 9.0 6.0 16.0 8.0 5.601.95SRM0710W2MJ7X16.0 32.5 11.0 7.6 16.0 8.0 6.702.35SRM0812W2MJ8X1.25MJ8X16.034.5 12.9 9.1 16.0 8.0 7.902.60SRM1015W2MJ10X1.5MJ10X1.258.042.0 16.3 11.8 20.0 10.0 9.653.10SRM1215W2MJ12X1.5MJ12X1.258.047.5 20.0 15.5 22.0 10.0 11.803.10SRM1415W2MJ14X1.5 8.0 52.8 23.2 18.7 25.0 10.0 13.703.10NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS ARE IN MILLIMETERS.2. MATERIAL:HEADED TOOL: CARBON STEEL, CASE HARDENED.MACHINED TOOL: ALLOY STEEL, HEAT TREATED.3. FINISH: BLACK OXIDE PLUS OIL.WRENCHSLIMSERT INSERT, METRICNON INTERNAL THD LOCKSRM ( ) W2SERIES318

PATENT 3,137,186SWAGETOOLNUMBERINSERTINT THDSIZEREFNYLON STOPREPLACEMENTNUMBERADIA+0.20-0.00BDIA+0.00-0.25CDIA±0.5D+0.35-0.00EREFFREFGRAD±0.25SRM0305SMJ3X0.5 SRM0305S23.532.1011.0 1.285.6 75.0 0.50SRM0407SMJ4X0.7 SRM0407S24.602.8011.0 1.687.1 75.0 0.50SRM0508SMJ5X0.8 SRM0508S25.793.9011.0 2.088.5 75.0 0.65SRM0610SMJ6X1SRM0610S26.814.7012.0 2.289.9 75.0 0.30SRM0710SMJ7X1SRM0710S27.825.7014.0 2.4811.3 90.0 1.00SRM0812SMJ8X1.25MJ8X1MJ10X1.5SRM1015SMJ10X1.25MJ12X1.5SRM1215SMJ12X1.25SRM0812S28.846.4014.0 2.8812.8 90.0 1.00SRM1015S210.907.92016.0 3.5815.7 90.0 1.15SRM1215S212.859.9018.0 3.5817.7 100.0 1.15SRM1415SMJ14X1.5 SRM1415S214.8511.9020.0 3.5819.7 100.0 1.15NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS ARE IN MILLIMETERS.2. MATERIAL: ALLOY STEEL.3. TREATMENT: HEAT TREATED.3. FINISH: CAD PLATE PER QQ-P-416 AND ELECTROFILM PLUS NOCORODE.SWAGE TOOLSLIMSERT INSERT, METRICSRM ( ) SSERIES319

PATENT 3,137,186SWAGETOOLNUMBERINSERTINT THDSIZEREFNYLON STOPREPLACEMENTNUMBERADIA+0.20-0.00BDIA+0.00-0.25CDIA±0.5D+0.35-0.00EREFFREFGRAD±0.25SRMW0305SMJ3X0.5 SRMW0305S24.242.1011.0 1.286.2 75.0 0.50SRMW0407SMJ4X0.7 SRMW0407S25.412.8011.0 1.687.9 75.0 0.50SRMW0508SMJ5X0.8 SRMW0508S26.593.9012.0 2.089.3 75.0 0.65SRMW0610SMJ6X1SRMW0610S28.564.7014.0 2.2811.2 75.0 0.80SRMW0710SMJ7X1SRMW0710S28.565.7014.0 2.4811.8 90.0 1.00SRMW0812SMJ8X1MJ8X1.25SRMW0812S29.896.4016.0 2.8813.6 90.0 1.00SRMW1015SMJ10X1.25MJ10X1.5SRMW1015S211.897.9018.0 3.5816.5 90.0 1.15SRMW1215SMJ12X1.25MJ12X1.5SRMW1215S213.849.9020.0 3.5818.5 100.0 1.15SRMW1415SMJ14X1.5 SRMW1415S215.8411.9022.0 3.5820.5 100.0 1.15NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS ARE IN MILLIMETERS.2. MATERIAL: ALLOY STEEL.3. TREATMENT: HEAT TREATED.4. FINISH: SOLID FILM LUBRICANT.SWAGE TOOLSLIMSERT INSERT, METRICOVERSIZE REPLACEMENTSRMW ( ) SSERIES320

REMOVALTOOLNUMBERADIAREFBDIA+0.00-0.04CREFSRM0305R2.435.044. 0SRM0407R3.216.045. 0SRM0508R4.117.046. 0SRM0610R4.898.046. 5SRM0710R5.899.047. 5SRM0812R6.6210.048. 5SRM0810R6.8910.048. 5SRM1015R8.3612.0410. 0SRM1012R8.6212.0410. 0SRM1215R10.3614.0411. 0SRM1212R10.6214.0411. 0SRM1415R12.3616.0412. 0NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS ARE IN MILLIMETERS.2 LENGTH IS PER MANUFACTURER’S STANDARD.3. DIMENSIONS NOT SHOWN ARE PER TOOL MANUFACTURER’S STANDARD.4. NUMBER OF FLUTES, CONFIGURATION AND SHANK DIAMETER ARE PER TOOL MANUFACTURER’S STANDARD.5. MATERIAL: HIGH SPEED STEEL.6. HEAT TREAT: HEAT TREATED.7. FINISH: WAX DIPPED.REMOVAL TOOLSLIMSERT INSERT, METRICSRM ( ) RSERIES321

GENERAL USAGESRPBTM( ) is a hand held tool designed to broach serrations into the c’bore wall of holepreparation for basic SRM( ) insert. The pilot is inserted into tap drill hole and sufficient forceapplied to top of the mandrel to allow cutter to broach into c’bore. When external shoulder ofmandrel contacts internal shoulder in body, broaching is complete. If cutter sticks in c’bore,nut may be turned to extract cutter. Hole is then tapped and Slimsert Insert may be installed instandard manner.TOOLNUMBERPILOTNUMBERMANDRELNUMBERSRPBTM3SRPBTM3-1SRPBTM3-2S 3 SRPBTM3-4SRPB11-512.0 4.1176.4013. 0SRPBTM4SRPBTM4-1SRPBTM4-2S 3 SRPBTM4-4SRPBTM4-514.0 4.9878.3019. 0SRPBTM5SRPBTM5-1SRPBTM5-2S 3 SRPBTM5-4SRPBTM6-515.8 6.0080.1019. 0SRPBTM6SRPBTM6-1SRPBTM6-2S 3 SRPBTM6-4SRPBTM6-515.8 7.0481.3019. 0SRPBTM7SRPBTM7-1SRPBTM7-2S 3 SRPBTM7-4SRPB31-517.3 8.0783.4019. 0SRPBTM8SRPBTM8-1SRPBTM8-2S 3 SRPBTM8-4SRPBTM8-517.3 9.0885.3019. 0SRPBTM10SRPBTM10-1SRPBTM10-2S 3 SRPBTM10-4SRPBTM10-520.3 11.1388.7024. 0SRPBTM12SRPBTM12-1SRPBTM12-2S 3 SRPBTM12-4SRPB43-523.5 13.1492.4024. 0SRPBTM14SRPBTM14-1SRPBTM14-2S 3 SRPBTM14-4SRPBTM14-526.0 15.1495.6027. 06CUTTERNUMBERRPBTM3-RPBTM4-RPBTM5-RPBTM6-RPBTM7-RPBTM8-RPBTM10-RPBTM12-RPBTM14-BODYNUMBERNUTNUMBERADIAREFBDIAREFCREFDHEXREFNOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS ARE IN MILLIMETERS.2 MATERIAL: 4130 STEEL 5 .3. HEAT TREAT: 860-1000 MPa UTS 5 .4. FINISH: BLACK OXIDE PLUS OIL 5 .5 CUTTER MATERIAL IS CARBON STEEL WITH HARDNESS OF 53-57 HRC. FINISH: NONE.6 10 CUTERS WILL BE SUPPLIED WITH EACH TOOL. TOOL AND CUTTERS WILL BE PACKAGED IN METAL BOX.7. ADDITIONAL CUTTERS ARE AVAILABLE AS SPARES OR REPLACEMENT IN PACKAGES OF 10 EACH.PRE BROACH TOOLSLIMSERT INSERT, METRICSRPBTM ( )SERIES322

GENERAL USAGESRWPBTM( ) IS A HAND HELD TOOL DESIGNED TO BROACH SERRATIONS INTO THEC’BORE WALL OF HOLE PREPARATION FOR BASIC SRM( ) INSERT. THE PILOT IS INSERTEDINTO TAP DRILL HOLE AND SUFFICIENT FORCE APPLIED TO TOP OF THE MANDREL TOALLOW CUTTER TO BROACH INTO C’BORE. WHEN EXTERNAL SHOULDER OF MANDRELCONTACTS INTERNAL SHOULDER IN BODY, BROACHING IS COMPLETE. IF CUTTER STICKSIN C’BORE, NUT MAY BE TURNED TO EXTRACT CUTTER. HOLE IS THEN TAPPED ANDSLIMSERT INSERT MAY BE INSTALLED IN STANDARD MANNER.TOOLNUMBERPILOTNUMBERMANDRELNUMBERCUTTERNUMBER6BODYNUMBERNUTNUMBERSRWPBTM3SRWPBTM3-1SRPBTM3-2SRWPBTM3-3SRWPBTM3-4SRPB11-512.0 5.1876.4 1.70SRWPBTM4SRWPBTM4-1SRPBTM4-2SRWPBTM4-3SRWPBTM4-4SRPBTM4-514.0 6.2278.3 2.01SRWPBTM5SRWPBTM5-1SRPBTM5-2SRWPBTM5-3SRWPBTM5-4SRPBTM6-515.8 7.2180.1 2.41SRWPBTM6SRWPBTM6-1SRPBTM6-2SRWPBTM6-3SRWPBTM6-4SRPBTM6-515.8 9.1981.3 2.51SRWPBTM7SRWPBTM7-1SRPBTM7-2SRWPBTM7-3SRWPBTM7-4SRPB31-517.3 9.1983.4 2.82SRWPBTM8SRWPBTM8-1SRPBTM8-2SRWPBTM8-3SRWPBTM8-4SRPBTM8-517.3 10.3485.3 3.02SRWPBTM10SRWPBTM10-1SRPBTM10-2SRWPBTM10-3SRWPBTM10-4SRPBTM10-520.3 12.3488.7 3.40SRWPBTM12SRWPBTM12-1SRPBTM12-2SRWPBTM12-3SRWPBTM12-4SRPB43-523.5 14.3592.4 3.61SRWPBTM14SRWPBTM14-1SRPBTM14-2SRWPBTM14-3SRWPBTM14-4SRPBTM14-526.0 16.3695.6 3.71ADIABDIAREFCREFD+0.00-0.38NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS IN MILLIMETERS.2. MATERIAL: 4130 STEEL 5 .3. HEAT TREAT: 860-1000 MPa UTS 5 .4. FINISH: BLACK OXIDE PLUS OIL 5 .5 CUTTER MATERIAL IS CARBON STEEL WITH HARDNESS OF 53-57 HRC. FINISH: NONE.6 10 CUTERS WILL BE SUPPLIED WITH EACH TOOL. TOOL AND CUTTERS WILL BEPACKAGED IN METAL BOX.7. ADDITIONAL CUTTERS ARE AVAILABLE AS SPARES OR REPLACEMENT INPACKAGES OF 10 EACH.PRE BROACH TOOLSLIMSERT INSERT, METRICOVERSIZE REPLACEMENTSRWPBTM ( )SERIES323

ROSANBROACHNUMBERADIABNUMBEROFTEETHCSERRATIONDEPTH+0.25-0.38SRPBTM3WB5.28161.70SRPBTM4WB6.27152.00SRPBTM5WB7.49182.40SRPBTM6WB8.53242.50SRPBTM7WB9.50272.80SRPBTM8WB10.49283.00SRPBTM10WB12.47333.40SRPBTM12WB14.58393.60SRPBTM14WB16.56453.706USAGETHESE TOOLS DESIGNED TO BROACH SERRATIONS INTO THE COUNTERBORE OF HOLE PREPARATION FOR METRIC SLIMSERT INSERTSINSTALLED IN MOST STEEL HAVING A HARDNESS UP TO 40 HRC. FOR HARDER MATERIALS, ELECTRICAL DISCHARGE BROACH TOOLSARE AVAILABLE.NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS ARE IN MILLIMETERS.2. MATERIAL - BROACH: TOOL STEEL.3. HEAT TREAT - BROACH: 61-67 HRC.4 BROACH HOLDER NOT SUPPLIED BY ROSAN, INC. PRODUCT OF: THE WICKMAN CORPORATION10325 CAPITAL AVENUE, OAK PARK, MICHIGAN, USA OR: INDEX-WEST KG HAHN & TESSKY73 ESSLINGEN, P.O. BOX 809, W. GERMANY.HOLE PREPARATION5 COUNTERBORE TO BE AS SPECIFIED IN ROSAN CATALOG, EXCEPT COUNTERBORE TO BE 0.38 DEEPER WHEN INSERT IS INSTALLEDINTO STEEL OR OTHER HARD MATERIALS.6 SERRATION DEPTH IS FOR USE WITH ROSAN STANDARD CATALOG SRM SERIES SLIMSERT INSERTS.WOBBLE BROACHSLIMSERT INSERT, METRICSRPBTM ( )WBSERIES324

A B C D E F G K LGAGE DIA DIA DIA DIADIAPART NUMBER+0.015 +0.015+0.015 +0.075±0.15 -0.050 -0.050 ±0.4 ±0.4 -0.050 -0.015 ±0.2 ±0.2SRM-GSD03052.083.5801.1008.0 4.1 5.0000.9702.7 3. 8SRM-GSD04072.874.6501.50010.0 4.1 6.0000.9903.5 4. 5SRM-GSD05083.765.8451.90012.0 4.9 7.0000.9904.4 5. 3SRM-GSD06104.556.8602.10012.0 4.9 8.0000.9905.2 6. 0SRM-GSD07105.547.8752.30014.0 6.3 9.0000.9905.9 6. 8SRM-GSD08126.278.8902.70016.0 6.3 10.0000.9906.7 7. 5SRM-GSD10158.0010.9503.40018.0 7.9 12.0000.9908.3 9. 0SRM-GSD12159.9812.9053.40020.0 9.9 14.0000.9909.7 10. 5SRM-GSD141512.0014.9053.40022.0 11.9 16.0000.99011.2 12. 0NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS ARE IN MILLIMETERS.2. MATERIAL: ALLOY STEEL.3. TREATMENT: HEAT TREATED.4. FINISH: BLACK OXIDE PLUS OIL PLUS STRIPPABLE PROTECTION COATING ON GAUGING AREAS.GAUGE-THIN WALL INSERT, METRICSWAGE DIA, DEPTHSRM-GSD ( )SERIES325

A B C D E F G K LGAGE DIA DIADIADIAPART NUMBER+0.015 +0.015+0.015 +0.075±0.15 -0.050 -0.050 ±0.4 ±0.4 -0.050 -0.015 ±0.2 ±0.2SRMW-GSD03052.184.3001.2508.7 4.1 5.9500.9703.2 4. 5SRMW-GSD04072.985.4701.6509.5 4.1 6.9500.9904.1 5. 3SRMW-GSD05083.856.6501.90012.0 4.9 8.0000.9905.1 6. 0SRMW-GSD06104.668.6202.25016.0 4.9 9.9500.9906.5 7. 5SRMW-GSD07105.628.6202.45016.0 6.5 9.9500.9906.5 7. 5SRMW-GSD08126.389.9402.85017.5 6.5 11.9500.9907.4 9. 0SRMW-GSD10158.1311.9403.55019.0 8.0 13.9500.9908.9 10. 5SRMW-GSD121510.1213.8903.55019.8 10.0 15.9500.99010.4 12. 0SRMW-GSD141512.1215.8903.55022.2 12.0 17.9500.99011.9 13. 5NOTES: UNLESS OTHERWISE SPECIFIED1. DIMENSIONS IN MILLIMETERS.2. MATERIAL: ALLOY STEEL.3. TREATMENT: HEAT TREATED.4. FINISH: BLACK OXIDE PLUS OIL PLUS STRIPPABLE PROTECTION COATING ON GAUGING AREAS.GAUGE-THIN WALL INSERT, METRICSWAGE DIA, DEPTHSRMW-GSD ( )SERIES326

TABLE i: METRIC INSERT - SLIMSERT KIT CONTENTKITPART NUMBERMK4SRM0305ALMK4SRM0407ALMK4SRM0508ALMK4SRM0610ALMK4SRM0710ALMK4SRM0812ALMK4SRM0810ALMK4SRM1015ALMK4SRM1012ALMK4SRM1215ALMK4SRM1212ALMK4SRM1415ALSLIMSERTINSERTPARTNUMBERQTYSRM0305AL0SRM0407AL0SRM0508AL0SRM0610AL0SRM0710AL0SRM0812AL0SRM0810AL0SRM1015AL0SRM1012AL0SRM1215AL0SRM1212AL0SRM1415AL0STEP DRILLPARTNUMBERQTYTAPCUTTINGTHDPARTNUMBERQTYTOOLINGWRENCHPARTNUMBERQTYSWAGETOOLPARTNUMBERQTYREMOVALTOOLPARTNUMBER4 SRM0305D1 SRM5T1 SRM0305W1 SRM0305S1 SRM0305R14 SRM0407D1 SRM6T1 SRM0407W1 SRM0407S1 SRM0407R14 SRM0508D1 SRM7T1 SRM0508W1 SRM0508S1 SRM0508R14 SRM0610D1 SRM8T1 SRM0610W1 SRM0610S1 SRM0610R14 SRM0710D1 SRM9T1 SRM0710W1 SRM0710S1 SRM0710R14 SRM0812D1 SRM10T1 SRM0812W1 SRM0812S1 SRM0812R14 SRM0812D1 SRM10T1 SRM0812W1 SRM0812S1 SRM0810R14 SRM1015D1 SRM12T1 SRM1015W1 SRM1015S1 SRM1015R14 SRM1015D1 SRM12T1 SRM1015W1 SRM1015S1 SRM1012R14 SRM1215D1 SRMT14T1 SRM1215W1 SRM1215S1 SRM1215R14 SRM1215D1 SRM14T1 SRM1215W1 SRM1215S1 SRM1212R14 SRM1415D1 SRM16T1 SRM1415W1 SRM1415S1 SRM1415R1QTYBOXPARTNUMBERK4-4K4-2ROSAN SLIMSERTMETRIC INSERT KITSMK4SRM( )AL327

TABLE i: METRIC INSERT - SLIMSERT KIT CONTENTKITPART NUMBERMK5SRM0305BLMK5SRM0407BLMK5SRM0508BLMK5SRM0610BLMK5SRM0710BLMK5SRM0812BLMK5SRM0810BLMK5SRM1015BLMK5SRM1012BLMK5SRM1215BLMK5SRM1212BLMK5SRM1415BLSLIMSERTINSERTPARTNUMBERQTYSRM0305BL0SRM0407BL0SRM0508BL0SRM0610BL0SRM0710BL0SRM0812BL0SRM0810BL0SRM1015BL0SRM1012BL0SRM1215BL0SRM1212BL0SRM1415BL0STEP DRILLPARTNUMBERQTYTAPCUTTINGTHDPARTNUMBERQTYTOOLINGWRENCHPARTNUMBERQTYSWAGETOOLPARTNUMBERQTYREMOVALTOOLPARTNUMBER4 SRM0305D1 SRM5T1 SRM0305W1 SRM0305S1 SRM0305R14 SRM0407D1 SRM6T1 SRM0407W1 SRM0407S1 SRM0407R14 SRM0508D1 SRM7T1 SRM0508W1 SRM0508S1 SRM0508R14 SRM0610D1 SRM8T1 SRM0610W1 SRM0610S1 SRM0610R14 SRM0710D1 SRM9T1 SRM0710W1 SRM0710S1 SRM0710R14 SRM0812D1 SRM10T1 SRM0812W1 SRM0812S1 SRM0812R14 SRM0812D1 SRM10T1 SRM0812W1 SRM0812S1 SRM0810R14 SRM1015D1 SRM12T1 SRM1015W1 SRM1015S1 SRM1015R14 SRM1015D1 SRM12T1 SRM1015W1 SRM1015S1 SRM1012R14 SRM1215D1 SRMT14T1 SRM1215W1 SRM1215S1 SRM1215R14 SRM1215D1 SRM14T1 SRM1215W1 SRM1215S1 SRM1212R14 SRM1415D1 SRM16T1 SRM1415W1 SRM1415S1 SRM1415R1QTYBOXPARTNUMBERK4-4K4-2ROSAN SLIMSERTMETRIC INSERT KITSMK5SRM( )BL328

ROSANPART NUMBERLNPART NUMBERDODPART NUMBERSRM0508A- D63274/1-6SRM0610A- D63274/1-10SRM0710A- -SRM0812A- D63274/1-14SRM0810A- -SRM1015A- D63274/1-18SRM1012A- -SRM1215A- -SRM1212A- D63274/1-22SRM1415A- D63274/1-26ROSANPART NUMBERLNPART NUMBERSRM0508ALLN29540A03SRM0610ALLN29540A04DODPART NUMBERD63274/1-5LD63274/1-9LSRM0710ALLN29540A05-SRM0812ALLN29540A06D63274/1-13LSRM0810ALLN29540A07-SRM1015ALLN29540A08D63274/1-17LSRM1012ALLN29540A09-SRM1215ALLN29540A10-SRM1212ALLN29540A11SRM1415ALLN29540A12D63274/1-21LD63274/1-25LROSANPART NUMBERLNPART NUMBERDODPART NUMBERSRM0305B- D63274/1-2SRM0407B- D63274/1-4SRM0508B- D63274/1-8SRM0610B- D63274/1-12SRM0710B- -SRM0812B- D63274/1-16SRM0810B- -SRM1015B- D63274/1-20SRM1012B- -SRM1215B- -SRM1212B- D63274/1-24SRM1415B- D63274/1-28ROSANPART NUMBERLNPART NUMBERSRM0305BLLN29540B01SRM0407BLLN29540B02SRM0508BLLN29540B03SRM0610BLLN29540B04DODPART NUMBERD63274/1-1LD63274/1-3LD63274/1-7LD63274/1-11LSRM0710BLLN29540B05-SRM0812BLLN29540B06D63274/1-15LSRM0810BLLN29540B07-SRM1015BLLN29540B08D63274/1-15LSRM1012BLLN29540B09-SRM1215BLLN29540B10-SRM1212BLLN29540B11SRM1415BLLN29540B12D63274/1-23LD63274/1-27LPERT NUMBER CONVERSIONROSAN - LN - DODSLIMSERT INSERT, METRICDRA429-5205329

ROSANPART NUMBERLNPART NUMBERDODPART NUMBERSRM0508A0024- D63274/1-6CSRM0610A0024- D63274/1-10CSRM0710A0024-SRM0812A0024- D63274/1-14CSRM0810A0024-SRM1015A0024- D63274/1-18CSRM1012A0024-SRM1215A0024-SRM1212A0024- D63274/1-22CSRM1415A0024- D63274/1-26CROSANPART NUMBERLNPART NUMBERSRM0508AL0024LN29534-03SRM0610AL0024LN29534-04DODPART NUMBERD63274/1-5CLD63274/1-9CLSRM0710AL0024LN29534-05-SRM0812AL0024LN29534-06D63274/1-13CLSRM0810AL0024LN29534-07-SRM1015AL0024LN29534-08D63274/1-17CLSRM1012AL0024LN29534-09-SRM1215AL0024LN29534-10-SRM1212AL0024LN29534-11SRM1415AL0024LN29534-12D63274/1-21CLD63274/1-25CLROSANPART NUMBERLNPART NUMBERDODPART NUMBERSRM0305B0024- D63274/1-2CSRM0407B0024- D63274/1-4CSRM0508B0024- -SRM0610B0024- -SRM0710B0024- -SRM0812B0024- -SRM0810B0024- -SRM1015B0024- -SRM1012B0024- -SRM1215B0024- -SRM1212B0024- -SRM1415B0024- -ROSANPART NUMBERLNPART NUMBERSRM0305BL0024LN29534-01SRM0407BL0024LN29534-02DODPART NUMBERD63274/1-1CLD63274/1-3CLSRM0508BL0024- -SRM0610BL0024- -SRM0710BL0024- -SRM0812BL0024- -SRM0810BL0024- -SRM1015BL0024- -SRM1012BL0024- -SRM1215BL0024- -SRM1212BL0024- -SRM1415BL0024- -PERT NUMBER CONVERSIONROSAN - LN - DODSLIMSERT INSERT, METRICDRA429-5205330

ROSANPART NUMBERLNPART NUMBERDODPART NUMBERSRM0508A0036- D63274/1-6ASRM0610A0036- D63274/1-10ASRM0710A0036-SRM0812A0036- D63274/1-14ASRM0810A0036-SRM1015A0036- D63274/1-18ASRM1012A0036-SRM1215A0036-SRM1212A0036- D63274/1-22ASRM1415A0036- D63274/1-26AROSANPART NUMBERLNPART NUMBERSRM0508AL0036LN29908A05SRM0610AL0036LN29908A06DODPART NUMBERD63274/1-5ALD63274/1-9ALSRM0710AL0036LN29908A07-SRM0812AL0036LN29908A08D63274/1-13ALSRM0810AL0036LN29908A09-SRM1015AL0036LN29908A10D63274/1-17ALSRM1012AL0036LN29908A11-SRM1215AL0036LN29908A12-SRM1212AL0036LN29908A13SRM1415AL0036LN29908A14D63274/1-21ALD63274/1-25ALROSANPART NUMBERLNPART NUMBERDODPART NUMBERSRM0305B0036- D63274/1-2ASRM0407B0036- D63274/1-4ASRM0508B0036- D63274/1-8ASRM0610B0036- D63274/1-12ASRM0710B0036- -SRM0812B0036- D63274/1-16ASRM0810B0036- -SRM1015B0036- D63274/1-20ASRM1012B0036- -SRM1215B0036- -SRM1212B0036- D63274/1-24ASRM1415B0036- D63274/1-28AROSANPART NUMBERLNPART NUMBERSRM0305BL0036LN29908B03SRM0407BL0036LN29908B04SRM0508BL0036LN29908B05SRM0610BL0036LN29908B06DODPART NUMBERD63274/1-1ALD63274/1-3ALD63274/1-7ALD63274/1-11A LSRM0710BL0036LN29908B07-SRM0812BL0036LN29908B08D63274/1-15ALSRM0810BL0036LN29908B09-SRM1015BL0036LN29908B10D63274/1-15ALSRM1012BL0036LN29908B11-SRM1215BL0036LN29908B12-SRM1212BL0036LN29908B13SRM1415BL0036LN29908B14D63274/1-23ALD63274/1-27ALPART NUMBER CONVERSIONROSAN - LN - DODSLIMSERT INSERT, METRICDRA429-5205331

UDC 621.882.219 : 629.73 November 1970Translation without guaranteeIn any case the original standardsin German are to be evidenceTHREADED INSERTSLOCKED AND SELF-LOCKINGFOR TEMPERATURES UP TO 650 ºCGewindeeinsätze, gesichert und schraubensichernd, für Temperaturen bis 650°CFilets rapportés, freinés et feinant les vis, pour témperatures jusqu’à 650°CLN29 534Sheet 1Application: Threaded inserts, locked and self-locking, are joinging elements for manufacturing high strength, wear resistant,vibration proof and exchangeable screw attachments in materials with low shear strength or for repairing stripped anddamaged threads in those materials. The threaded inserts have a locking device that prevents the unwanted unscrewing ofthe insert when loosening the screw connection. The locking of the screw connection against self-locking is accomplishedby several deformed threads in the middle of the internal thread.Threaded inserts are intended for installation in materials with shear strength ≥260 N/mm 2 . When installed in materials withshear strength of 260 N/mm 2 the minimum tensile strength of screw connection is 1100 N/mm 2 .Anerkonnt durch Bunderminister der Verteidigung und durch Luftfahrt-BundesamtNochdruck, auch ouszugsweise, nur mit Genetmigung der Normenstelle Luftfahrt, 7022 LeinfeldenCodeNumberExample for a part number for a threaded insert with internal thread d 1= M6 (code number 04):THREADED INSERT LN 29 534-04Internal threadSold exclusively by Beuth-Vertreib GmbH, Köln2.71d 1Not fornewdeisgnExternal threadSpecial thread(SG)d 2Minordiamax.Normenstelle Luftfahrt332d 3l 1±0. 3l 22 ±0.l 3nminrminMasskg/1000pieces01M3- SG5 4.0443.175.1 2.151.6 0.9 1.420.3302M4- SG6 4.9544.216.9 2.551.9 1.151.860.5103M5- SG7 5.9735.237.6 2.952.3 1.252.280.6804M6- SG 8X17.0166.288.9 3.152.4 1.5 2.721.0505M7- SG 9X18.0567.2910.9 3.552.7 1.753.221.5106- M8SG 10X19.0568.3212.8 3.952.9 2 3.642.0707M8X1- SG 10X19.0568.3212.8 3.952.9 2 3.642.0208- M10SG 12X111.110 10.3716.2 4.653.3 2.5 4.573.3809M10X1.25- SG 12X111.110 10.3716.2 4.653.3 2.5 4.573.3010- M12X1.5 SG 14X113.11612.3719.9 4.653.5 2.5 5.575.2011M12X1.25- SG 14X113.11612.3719.9 4.653.5 2.5 5.575.0412M14X1.5 - SG 16X115.11614.3723.1 4.653.6 2.5 6.577.063Massvalues have been calculated with a density of 7.95 kg/dmContinued on page 2144 96.5LN 29 534 Bl. 1 engl. Preisgr. 4

Page 2 LN 29 534 Sheet 1MATERIAL: 1.4944.4 per Werktoff-Handbuch der Deutschen Luftfahart, Teil 1THREAD: Internal thread d 1: METRIC THREAD per LN 9163 sheet 5Tolerance and allowance 5G per LN 9163 sheet 1 and sheet 6Middle portion of thread deformedExternal thread d 2: Special thread (SG) as METRIC THREAD per LN 9163 sheet 5, but withincreased minor diameter (see Table)Tolerance and allowance 4g per LN 9163 sheet 1 and sheet 6FINISH: 3307.2 LN 9368 sheet 5IDENTIFICATION:3 grooves in internal threadNotches as manufacturer’s identification.Amount of notches will be determined by Normenstelle LuftfahrtA procurement specification is in processRefer to LN 29 534 sheet 2 for threaded inserts, locked and self-locking, directions for construction and installation.Further appliacble standards:LN 29540 Sheet 1 Threaded inserts, locked and self-locking, corrosion resistant for temperatures up to 235°CLN 29540 Sheet 2 Threaded inserts, locked and self-locking; directions for design and assembly.LN 29908Threaded inserts, locked and self-locking, for temperatures up to 235°C.*) Refer to Aerospace Material Specificatin (AMS) of the Society of Automotive Engineers (SAE), New York, N.Y. USA333

DK 621.882.219 : 629.73 February 1971THREADED INSERTSLOCKED AND SELF-LOCKINGFOR TEMPERATURES UP TO 650 ºCdirections for design and installationLN29 534Sheet 2Gewindeeinsätze, gesichert und schraubensichernd, für Temperaturen bis 650°C, Konstruktions und EinbaurichtlinienFilets rapportés, freinés et feinant les vis, pour témperatures jusqu’à 650°C, directives de construction et de montageReceiving thread:DIMENSIONS IN MILLIMETERSThe receiving thread d 2(internal thread) for the thread insert is a special thread (SG) as a metric thread per LN 9163 sheet 2,tolerance and allowance 4H5H respectively over M12x1.5 5H per LN 9163 sheet1 and 6; only the minor dia d 1(refer to Fig. 1) isincreased over LN 9163. The dimensions for d 1are included in Table 1.Anerkonnt durch Bunderminister der Verteidigung und durch Luftfahrt-BundesamtNochdruck, auch ouszugsweise, nur mit Genetmigung der Normenstelle Luftfahrt, 7022 LeinfeldenTable 1td 1d 13d 2+0.25AdmissibleAdmissible 0deviationsdeviationsSG 5 4.145t 2for Thread insert1.76.1 M3-SG 6 5.016 2 7.9 M4-SG 7 6.03+0.1+0.17002.4 8.6 M5-SG 8X1 7.078 2.5 9.9 M6-SG 9X1 8.19 2.8 11.9 M7-SG 10X1 9.11+0.1310+0.133 13.8 M8X1M8SG 12X1 11.160 120 3.4 17.2 M10X1.25M10SG 14X1 13.17+0.1514+0.153.620.9 M12X1.25M12X1. 5SG 16X1 15.170 160 3.7 24.1 M14X1.5 -1)1) Not for new designAlleinverkauf durch Beuth Vertrieb GmbH, Köln2.71Normenstelle Luftfahrt334Continued on page 2 and 3115 90. 6LN 29 534 Bl. 2 Febr. 1971 Preisgr. 4

Page 2 LN 29 534Broaching of the serration into the parent material:Before tapping the internal thread into the bore d 1, a serration would be broached into the wall of the counterbore d 3according to the manufacturer’sspecification; see Fig. 2 and Table 2. The counterbore d 3is provided for mating with the knurled portion of the thread insert after swaging out. Thebroaching depth is in correspondence with the counterbore depth t 1. The counterbore depth t 1is completed when the shoulder of the broachingadapter is striking against the surface of the parent material.Table 2BroachThrea dinsertd 4d 5l 44.1112.1 1.6 M34.9813.1 1.9 M46 14.1 2.3 M57.0416.4 2.4 M68.0717.4 2.7 M79.0818.4 2.9 M89.0818.4 2.9 M8X111.1321.5 3.3 M1011.1321.5 3.3 M10X1.2513.1423.5 3.5 M12x1. 513.1423.5 3.5 M12X1.2515.1423.5 3.6 M14X1. 5335

Page 3 LN 29 534Installation of the thread insert:thread insert is wrenched into the parent material to depth shown in Fig. 3.Fig. 3Thread insertwrenched inFollowing this operation a swage tool (see Fig. 4 and Table 3) is used to swage the collar of the insert out until the knurl presses into thebroachedserration of the counterbore d 3(see Fig. 5). The threaded insert is installed when the shoulder of the swage tool bottoms on the surface of theparent material.Fig. 4InstallationtoolTable 3Installation Toold 6d 7l 1l 2≈ThreadinsertFig. 52 113 5.6 M32.7114 7.1 M43.8115 8.5 M54.6126 9.9 M65.6147 11.3 M76.3148 12.8 M86.3148 12.8 M8X17.8161015.7 M107.8161015.7 M10X1.259.8181217.7 M12x1. 59.8181217.7 M12X1.2511.8201419.7 M14X1. 5Thread insertinstalledThreaded inserts, locked and self-locking, for temperatures up to 650°C per LN29534 sheet 1.Information about tools specified in this standard can be obatined from NormenstelleLuftfahrt.336

DK May 1975Threaded insertslocked and self-lockingfor temperatures up to 235 ºC, corrosion resistantLN29 540Sheet 1Gewindeeinsätze, gesichert und schraubensichernd, für Temperaturen bis 235°C, nichtrostendFilets rapportés, freinés et autotreinants, pour témperatures jusqu’à 235°C, inoxydabiesFor use in avaiation systems of German Armed Forces (Bundeswehr) any manufacturer has to request for qualification in duetime at Bundesamt für Wehrtechnik und Beschaffung - Beauftragter für das Musterprüfwesen der Bundeswahr fürLuftfahrtgerät (ML).In civil aviation, the LBA (Luftfahrt-Bundesamt) approved firm intending to use the product has to secure that the qualityrequirements as stated herein are accomplished.Approved by Bunderminister der Verteidigung and Luftfahrt-BundesamtReproduction, even in part, may be authorized only by Normenstelle Luftfahrt, 7022 LeinfeldenApplication: Threaded inserts, locked and self-locking, are joinging elements for manufacturing high strength, wear resistant,vibratin proof and exchangeable screw attachments in materials with low shear strength or for repairing stripped anddamaged threads in those materials. The threaded inserts have a locking device that prevents the unwanted unscrewing ofthe insert when loosening the screw connection. The locking of the screw connection against self-loosening is accomplishedby several deformed threads in the middle of the internal thread.Example for a designation of a threaded insert A with metric thread d 1= M6 (code number 04):Threaded insert LN 29 540 A 04Previous Designation: LN 29 540 A M6Internal threadCodeSized 1013024035046057Not fornewdeisgnExternal threadSpecial threa (SG)Sold exclusively by Beuth Verlag GmbH, Köln 1d 2Minordiamax.l 1Mass± 0. 3kg/1000d 3lForm2l 3nrpieces≈min±0. 2minA B A BM - SG5 4.0443.17- 5.1 2.151.6 0.9 1.42- 0.33M - SG6 4.9544.21- 6.9 2.551.9 1.151.86- 0.51M - SG7 5.9735.237.6 9.1 2.952.3 1.252.280.680.83M - SG 8X17.0166.288.9 10.7 3.152.4 1.5 2.721.051.28M - SG 9X18.0567.2910.9 13.3 3.552.7 1.753.221.511.8606- M8SG 10X19.0568.3212.8 15.7 3.952.9 2 3.642.072.5407M8X1- SG 10X19.0568.3212.8 15.7 3.952.9 2 3.642.022.4708- M10SG 12X111.110 10.3716.2 19.9 4.653.3 2.5 4.573.384.2809M10X1.25- SG 12X111.110 10.3716.2 19.9 4.653.3 2.5 4.573.304.1310- M12X1.5 SG 14X113.11612.3719.9 24.8 4.653.5 2.5 5.575.206.5011M12X1.25- SG 14X113.11612.3719.9 24.8 4.653.5 2.5 5.575.046.2512M14X1.5 - SG 16X115.11614.3723.1 28.8 4.653.6 2.5 6.577.068.953Massvalues calculated with a density of 7.93 kg/dmNormenstelle Luftfahrt337Continued on page 2144 96.3LN 29 540 Sh. 1, Engl., price group

Page 2 LN 29 540 Sheet 1MATERIAL:AMS 5643,17-4 PH, H1025 according to Aerospace Material Specification (AMS)of the Society of Automotive Engineers (SAE), New York, N.Y., USA(minimum tensile strength 1100 N/mm 2 )THREAD: Internal thread d 1: METRIC THREAD per LN 9163 sheet 2 and sheet 5Tolerance zone 4H6H up to code size 11 per LN 9163 sheet 1 and sheet 6Tolerance zone 5H for code size 12 }Center portion of thread deformedExternal thread d 2: Special thread (SG) like METRIC THREAD per LN 9163 sheet 5, but withincreased minor diameter (see Table 1).Tolerance zone 4g per LN 9163 sheet 1 and sheet 6FINISH: 5900 LN 9368 sheet 7IDENTIFICATION:3 grooves in internal threadNotches as manufacturer’s identification.Amount of notches will be determined by Normenstelle LuftfahrtTable 2 Directions for the determination of the lengths l 1Installation in material with shear2strength of N/mm minMin tensilestrength of screw connections2900N/mm 100 N/mmForm AFormB12FormAForm B220170260200A procurement specification is in processFurther applicable documents:LN 29534 Sheet 1 Threaded inserts, locked and self-locking, for temperatures up to 650°CLN 29534 Sheet 2 Threaded inserts, locked and self-locking, for temperatures up to 650°C, directions for design andinstallation.LN 29540 Sheet 2LN 29908Prliminary standardThreaded inserts, locked and self-locking, directions for design and installation.Threaded inserts, locked and self-locking, for temperatures up to 235°C.338

UDC 621.882.1 : 629.73 Oktober 1967Translation without guaranteeIn any case the original standardsin German are to be evidenceTHREADED INSERTSLOCKED AND SELF-LOCKINGDIRECTIONS FOR DESIGN AND INSTALLATIONGewindeeinsätze, gesichert und schraubensichernd, Konstruktions und EinbaurichtlinienFilets rapportés, freinés avec frein de vis, directives de construction et d’installationThese directions for design and installation are for threaded inserts per LN 29 540 sheet 1.RECEIVING THREAD:DIMENSIONS IN mmLN29 540Sheet 2The receiving thread d 2(internal thread) for the thread insert is a metric ISO thread per LN 9163 sheet 2, tolerance andallowance 4H5H and 5H respectively per LN 9163 sheet1 and 6; only the minor dia d 1(refer to Fig. 1) is increased over LN9163. The dimensions for d 1are included in Table 1.The counterbore depth t 1and the counterbore diameter d 3(refer to Fig. 1) are also included in Table 1.Anerkonnt durch Bunderminister der Verteidigung und durch Luftfahrt-BundesamtNochdruck, auch ouszugsweise, nur mit Genetmigung der Normenstelle Luftfahrt, 7022 LeinfeldenTABLE 1MINt THREADED1 for Threaded insertdd 1d INSERT32+0.25FORMA B 1)M54.14-4.245-5.1 1.7 - 6.1 M3-M65.01-5.116-6.1 2 - 7.9 M4-M76.03-6.137-7.1 2.4 8.6 10.1 M5-M8X17.07-7.178-8.1 2.5 9.9 11.7 M6-M9X18.1-8.29-9.1 2.8 11.9 14.3 M7-M10X19.11-9.24 10-10.133 13.8 16.7 M8X1M8M12X111.16-11.29 12-12.133.4 17.2 20.9 M10X1.25M10M14X113.17-13.3214-14.153.6 20.9 25.8 M12X1.25M12X1. 5M16X115.17-15.3216-16.153.7 24.1 29.8 M14X1.5 -t 21) Not for new designNormenstelle LuftfahrtContinued on page 2115 90. 5339

Page 2 LN 29 540 Sheet 2INSTALLATION OF THE THREADED INSERT:thread insert is wrenched into the parent material to depth shown in Fig. 2.FIG. 2THREADED INSERTWRENCHED INFollowing this operation a swage tool (see Fig. 3 and Table 2) is used to swage the collar of the insert out until it presses into the wall of thecounterbore d 3(see Fig. 4). The threaded insert is installed when the shoulder of the swage tool bottoms on the surface of the parent material.Table 2Size ofInstallation Toold 4d 5l 1l 2≈Size ofThreadedinsert2 113 5.6 M32.7114 7.1 M43.8115 8.5 M54.6126 9.9 M65.6147 11.3 M76.3148 12.8 M86.3148 12.8 M8X17.8161015.7 M107.8161015.7 M10X1.259.8181217.7 M12x1. 59.8181217.7 M12X1.2511.8201419.7 M14X1. 5Threaded inserts, locked and self-locking, for temperatures up to260°C per LN 29540 sheet 1.Information about tools contained in this standard can be obatinedfrom Normenstelle Luftfahrt.340

UDC 621.882.219 : 621.882.55 : 629.73 Juni 1975Translation without guaranteeIn any case the original standardsin German are to be evidenceAnerkonnt durch Bunderminister der Verteidigung und durch Luftfahrt-BundesamtNochdruck, auch ouszugsweise, nur mit Genetmigung der Normenstelle Luftfahrt, 7022 LeinfeldenThreaded insertslocked and self-lockingfor temperatures up to 235 ºCGewindeeinsätze, gesichert und schraubensichernd, für Temperaturen bis 235°CFilets rapportés, freinés et feinant les vis, pour témperatures jusqu’à 235°CLN29 908For use in avaiation systems of German Armed Forces (Bundeswehr) any manufacturer has to request for qualification in duetime at his responsible National Qualification Authority.In civil aviation, the LBA (Luftfahrt-Bundesamt) approved firm intending to use the product has to secure that the qualityrequirements as stated herein are accomplished.Application: Threaded inserts, locked and self-locking, are joinging elements for manufacturing high strength, wear resistant,vibratin proof and exchangeable screw attachments in materials with low shear strength or for repairing stripped anddamaged threads in those materials. The threaded inserts have a locking device that prevents the unwanted unscrewing ofthe insert when the screw is slackened. The locking of the screw itself against unloosening is accomplished by severaldeformed threads in the middle of the internal thread.Example for a part number for a threaded insert Form A with internal thread d 1= M6 (code number 06):Threaded insert LN 29 908 A 06Previous Designation: Threaded Insert A 06 LN 29 908Alleinverkauf derLuftfahrt-Norman durch Beuth Verlag GmbH, Köln 110.75Normenstelle Luftfahrt341Continued on page 2144 96.4LN 29 908 engl., Preisgr. 4Vertr.-Nr. 1604

Page 2 LN 29 908Table 1Internal threadCodeNumberd 103304405506607M7]Not fornewdeisgnExternal threadSpecial thread(SG)d 2Minordiamax.l 1d 3±0. 3Form AMasskg/1000l 2l 3n rpieces≈±0. 2min minFormBA BM - SG5 4.0443.17- 5.1 2.151.6 0.9 1.42- 0.33M - SG6 4.9544.21- 6.9 2.551.9 1.151.86- 0.51M - SG7 5.9735.237.6 9.1 2.952.3 1.252.280.670.82M - SG 8X17.0166.288.9 10.7 3.152.4 1.5 2.721.041.27[ - SG 9X18.0567.2910.9 13.3 3.552.7 1.753.221.501.8408- M8SG 10X19.0568.3212.8 15.7 3.952.9 2 3.642.052.5209M8X1- SG 10X19.0568.3212.8 15.7 3.952.9 2 3.642.002.4510- M10SG 12X111.110 10.3716.2 19.9 4.653.3 2.5 4.573.354.2411M10X1.25- SG 12X111.110 10.3716.2 19.9 4.653.3 2.5 4.573.274.0912- M12X1.5 SG 14X113.11612.3719.9 24.8 4.653.5 2.5 5.575.156.4413M12X1.25- SG 14X113.11612.3719.9 24.8 4.653.5 2.5 5.575.006.1914M14X1.5 - SG 16X115.11614.3723.1 28.8 4.653.6 2.5 6.577.008.863Valuesfor mass have been calculated with a density of 7.85 kg/dmValue in brackets applies to power plants only.MATERIAL: 1.7214.5 per Werkstoff-Handbuch der Deutschen Luftfahrt, Teil 1THREAD: Internal thread: METRIC THREAD per LN 9163 sheet 2 and 5Tolerance zone 4H5H up to code 11 per LN 9163 sheet 1 and sheet 6Tolerance zone 5H for code size 12Middle portion of thread deformedExternal thread: Special thread (SG) as METRIC THREAD per LN 9163 sheet 5, but with anincreased minor diameter (see table 1).Tolerance and allowance 4g per LN 9163 sheet 1 and sheet 6FINISH: 3000.7 +5900 LN 9368 sheet1, sheet 5 and sheet 7}IDENTIFICATION:3 grooves in internal threadNotches as manufacturer’s identification.Numberof notches will be determined by Normenstelle LuftfahrtDIRECTIONS FOR THE DETERMINATION OF THE LENGTHS l 1SEE TABLE 2Table 2Min. tensile strength ofscrew connections2N/mm9001100l 1FormAFormBFormAForm BInstallation in materialwith shear strength of2N/mmmin220170260200A procurement specification is in process of preparation.Further appliacble standards:LN 29534 Sheet 1 Threaded inserts, locked and self-locking, for temperatures up to 650°CLN 29534 Sheet 2 Threaded inserts, locked and self-locking, for temperatures up to 650°C, directions for design andinstallationLN 29540 Sheet 1 Threaded inserts, locked and self-locking, corrosion resistant for temperatures up to 235°C.LN 29540 Sheet 2 Threaded inserts, locked and self-locking, directions for design and assembly.342

MetricDOD-I-63274/1A14 February 1983SUPERSEDINGDOD-I-63274/126 September 1977 MILITARY SPECIFICATION SHEETINSERT, SCREW THREAD-THIN WALL, LOCKED IN, METRICThis specification is approved for use by all Departments and Agencies of the Department of Defense.The complete requirements for acquiring the insert described herein shall consist of this specification and the lastestissue of specification DOD-I-63274.NOTES:1. Unless otherwise specified, dimensions are in millimeters, and shall apply after plating and before theaddition of solid film lubricant.2. The centerline of the internal thread locking feature shall be approximately mid-length of internal thread.TABLE I. Part dimensions and dash numbers17-4PHCRESDASH NUMBER *ALLOYSTEELA-286CRESAINTERNALTHREADB EXT THREADALTERED MINOR DIAMAXTHREADMINORSIZEDIACLENGTH1L1AL1CL2.840.90MJ3X0.5M5X0.8 4.0445.1 3.172.151. 62 2A2C2.861.203L3AL3CL3.721.15MJ4X0.7M6X14.9546.9 4.212.551. 94 4A4C3.741.505L5AL5CL4.561.257.66 6A6C4.691.70MJ5X0.8M7X15.9735.232.952. 37L7AL-4.561.259.18 8A- 4.691.709L9AL9CL5.441.508.91010A10C5.582.00MJ6X1M8X17.0166.283.152. 411L11AL-5.441.5010.71212A- 5.582.0013L13AL13CL7.282.0012.81414A14C7.582.70MJ8X1.25M10X19.0568.323.952. 915L15AL-7.282.0015.71616A- 7.582.7017L17AL17CL9.142.5016.21818A18C9.433.20MJ10X1.5M12X111.11 010.374.653. 319L19AL-9.142.5019.92020A- 9.433.2021L21AL21CL11.142.5019.92222A22C11.433.20MJ12X1.25M14X113.11612.374.653. 52323AL-11.142.5024.82424A- 11.433.2025L25AL25CL13.152.5023.12626A26C13.303.20MJ14X1.5M16X115.11614.374.653. 627L27AL-13.152.5028.82828A- 13.303.20±0.3DDIA±0.20E±0.20F±0.3GDIAMINHMINMIN SHEARENGAGEMENTAREA (mm 2)(REQT 5)25.4449.7363.3287.2895.29128.20198.10264.70321.30423.00478.20632.50659.00864.50* “L” suffix indicates self-locking insert.1 of 4343FSC 5340

DOD-I-63274/1AREQUIREMENTS:1. Material: Steel, alloy, composition 4130 (UNS G41300) per AMS6370.Steel, corrosion-resisting,composition 17-4PH (UNS S17400) per AMS5643.Steel, corrosion resisting, composition A-286 (UNS K66286)per AMS 5731 or AMS5734.2. Protective finish or treatment: Alloy steel (UNS G41300) shall be cadmium plated plus solid film lubricantin accordance with general specification. Corrosion resisting steel (UNS S17400) shall be coated with solid filmlubricant in accordance with general specification. Corrosion-resisting steel (UNS K66286) shall be silverplated in accordance with general specification.3. Surface texture: 3.2 µm except knurling.4. Threads: Threads shall be in accordance with Table I and general specification. Thread dimensionsshall apply before application of solid film lubricant.5. Shear engagement area: Shear engagement area is the assembled dimemsional value for the overall engagedarea of mating thread members. It doe snot represent a dimension of either of the members in an unassembledcondition.6. Military part number: Consists of the letter “D”, pkus the basic number of the specification sheet and adash number taken from Table I.Example of Military part number:D63274/1-Basic number ofspecification sheet3ClDashNo.Explanation of part number example:Insert, Steel, CRES, A-286, MJ4x0.7 internal thread size, and a self-locking feature.2344

DOD-I-63274/1ATABLE II. Installation criteria in parent materialINSERTDASHNUMBERREFEXTERNALTHREAD SIZEOF INSERTREFATAP DRILLDIAMAXMINMAXBCBOREDIAMNNOTES:1. Diameter “A” and thread shall be concentric with 0.15 FIM.2. Axis of hole shall be normal to entry surface or provide spotface when required.3. Threads “D” shall be class-4H5H.4. Machined surfaces shall be 3.2µm in accordance with ANSI B46.1.5. All dimensions are in millimeters.6. Install insert:a. These inserts are primarily designed for use in aluminum, magnesium, and other nonferrous materials thatdo not exceed Brinell 187 (3000 kg load and 10 mm ball). Use in corrosion resisting steels, titanium andhardened ferrous materials will normally require broaching serrations in counterbore to accept the insertknurls during swaging operation.b. Use of inserts manufacturer’s wrench and swaging tool is mandatory. (Rosan, Inc. Newport Beach, CA -(FSCM 83324)c. Install insert into hole until the top of insert is 0.40-0.65 below boss surface.d. Place swage tool in insert and apply a downward force sufficient to bottom the tool shoulder against theboss surface, which will effect full swageout and external lock setting.3345CCBOREDEPTH+0.25-0.00DTHREADALTEREDMINOR DIA(NOTE 3)EFULLTHREADDEPTHMINFDRILLDEPTHBLIND HOLEMININSERTREMOVALDRILL SIZE(NOTE 7)1,2 M5X0.8 4.244.145.105.001.70M5X0.8 6.1 8.14. 93,4 M6X15.115.016.106.002.00M6X17.9 10.45. 85, 68.611. 1M7X16.136.037.107.002.40M7X17,810.1 12. 69, 109.912. 4M8X17.177.078.108.002.50M8X111,1211.7 14. 213, 1413.816. 3M10X19.249.1110.1310.003.00M10X115,1616.7 19. 217, 1817.219. 7M12X111.2911.1612.1312.003.40M12X119,2020.9 23. 421, 2220.923. 4M14X113.3213.1714.1514.003.60M14X123,2425.8 28. 325, 2624.126. 6M16X115.3215.1716.1516.003.70M16X127,2829.8 32. 36.97.89.912.014.016.0

DOD-I-63274/1A7. Replacement of inserts is made with same size inserts as those removed. Using removal drill size shown inTable II, drill to depth “C” +0.6, then back out insert using installation wrench or square type screw extractor.Remove loose chips, reinspect hole and then install new insert per note 6.Custodians:Preparing Activity:Army - ARArmy - ARNavy - OSAir Force - 99 (Project No. 5340-1462)Reviewer Activities:Army - AV, MIAir Force - 11DSA - ISUser Activities:Army - ME, AT, CRNavy - MC*U.S. GOVERNMENT PRINTING OFFICE: 1983 - 605-034/16984346

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