Full-bodied successAn excellent wine is o<strong>nl</strong>y as good as its ingredients – that much is clear. There are, for example, a large number of grape varieties world wide that must be carefully selected.The fruit content, spices and sweetness all contribute to an exceptional wine that one can enjoy and continuously re-discover. Corby Bottlers plc. in the United Kingdom hasapproached this with passion and professionalism. This company has been packing high quality wine from the most diverse wine growing areas for 17 years.Bottle infeed in lanesFolding sectionCarton flap foldingCorby Bottlers is not a productionfacility in the classical sense, butrather takes over the responsibilityof filling the delicious drops ofwine into glass bottles and bag-inboxesfor both large and smallwineries. Thereafter, the wine bottlesare packed in wrap-around casesand delivered to supermarketsthroughout Europe. Corby Bottlersis not o<strong>nl</strong>y one of the most importantfilling and packing companiesfor wine but is also a notch abovewhen it comes to the subsequentlogistics. The company utilises animpressive warehouse with approximately10,000 pallet storage places,countless storage tanks and its ownresearch laboratory for analysisand quality control.“A feeling of trust” –Meypack’s VP 511 is well receivedWhen the packaging capacities becameinsufficient due to a noticeableincrease in the household consumptionof wine in Britain, CorbyBottlers Managing Director JohnSteel saw the need to consider anexpansion. The existing machinewas to be exchanged for a new,more powerful system. At thesame time, the new packagingsystem also had to be more flexibleand able to run all standard bottleformats.During the competition phase,Meypack was able to beat out threeother competitors by offering itshigh speed VP 511. Not o<strong>nl</strong>y werethe technical details and the highspeed convincing (up to 50 casescan be packed per minute), but theimpressive maintenance and serviceconcept provided by the machinespecialist from the Münsterarea was also an additional pluspoint. Meypack’s UK representativePenn Packaging, located inBrantham near Manningtree Essex,successfully executed the project.The project ran smoothly and wasable to be completed on schedule.“I was impressed by the technicalquality and the features of the VP511 machine as well as by the engineerswho professionally carriedout the installation. They were theones who gave me a feeling of trustright from the start,” explainedJohn Steel satisfied. “Given thatthere is still reserve capacity available,we will be able to accommodatefurther increases in productionin the future,” added theManaging Director.Representative in the UKPenn Packaging Limited13 Court Farm, Stutton RoadBrantham · ManningtreeEssex CO11 1PWUKPhone +44-1473-327755Fax +44-1473-327756Contact person: Mike GoodwinE-Mail: mike@penn-packaging.comA second chance for the VP 411An Austrian dairy made a conscious decision not to buy a new packaging machine. Instead, it purchaseda used VP 411 and was able to have it in operation very soon thereafter.Bag closing technology on the upswingThe bag closing technology sectionof Meypack, formerly DOBOYand located in Schenefeld/Hamburg,was able to post its best resultssince it was taken over byMeypack.The VP 411 was previously beingused by a company in the fruitjuice industry. The continuous increasein production necessitateda replacement of the system.Meypack took back the VP 411after it had o<strong>nl</strong>y been in productionfor a very short period of time.The system found a new home atBerglandmilch in Aschbach, Austria.“It was the perfect solutionfor us. We found a system thatmatched our needs and were ableto have it in operation more or lessimmediately and that at an attractiveprice performance ratio. Wewere impressed by the flexibilityof the system,” noted the responsibleproject manager at the Austriandairy. The machine packs gabletopmilk cartons in full producthigh trays at a speed of 12 traysPre-grouping of productsper minute. The VP 411 can processproducts ranging in size from 0.25litre to 0.5 litre up to 1 litre in2 x 5 or 3 x 4 formations.Strong brands – successful companyBerglandmilch is one of the mostsuccessful and largest companiesin the Austrian agricultural sector.With a yearly turnover of over 500million Euros and nearly 1,000 employeesat seven locations, the companycontributes the largest portionto Austria’s dairy production.In addition to various homogenisedand ultra-heat treated milk,Berglandmilch produces and sellscheese, butter and yoghurt for atotal of over 350 different products.The company, founded over 100years ago, is a union of the mostTray closing stationimportant dairy producers in thecountry, having taken over and furtherdeveloped such well-knowntraditional brands like Schärdingeror Desserta. With strong brandsand a correspondingly large size,Berglandmilch is certai<strong>nl</strong>y one ofthe leading players in its marketsegment in Europe.Representative in AustriaHavel OHG MaschinenhandelHauptstraße 4A - 2540 Bad VölsauAustriaPhone +43-2252-73581Fax +43-2252-73583Contact person: Adalbert HavelE-Mail: havel.ohg@aon.atContinuous band sealer S-CH/W-3H for hermeticallyclosing of plastic sacks50 machines coming from everyseries and size category were successfullydelivered and installed in2003. And with that, Meypack’sbag closing technology section isclearly holding its course of expansion:a total of 11 machines weresold alone in Korea and Australia,some of which have already beeninstalled. The Hamburg plant alsosupplied a French customer witha S-CH/W-3H Special multiple systemmachine for paper bags andplastic sacks. O<strong>nl</strong>y a few weeks before,the system was being demonstratedto interested guests at theFachpack 2003 in Nuremberg.“We have been able to determinethat a large number of companiesare currently replacing existing simplesewing machines with high qualitybag closing systems fromMeypack. This underscores our strategyof continuously expandingand overhauling our systems aswell as supplementing our productpallet. In this way, for example, wehave successfully pushed the productionof the D95 swing needleswing head. “In the past, this systemwas o<strong>nl</strong>y produced by DOBOYin the United States,” explainedMeypack’s Managing DirectorKlaus Pekruhl. With that, the teamis well set for the next years.kompackt will keep you posted.Multi-system bag closer for paper and plastic sacks
kompacktTHE SERVICE-MAGAZINE FROM MEYPACKProduct transfer onto carton blankCarton folding stationCommitted to success – after itslaunch, Meypack USA is taking offAbout eight months after the official launch in the United States, theMeypack USA Team can look back on the first successful projects.The team, assembled in Port Orange, Florida, has been able to winover such well-known and well-respected companies as Del MonteFoods, Honee Bear cannery and the beverage producer Biota.The secret of the success: service, service, service –and high quality machine systems made in GermanyThe success of Meypack’s American branch didn’t just come out of theblue. From the word “go”, emphasis and priority were placed on nurturingcustomer contact, providing excellent customer service and establishingan on-site production facility of the highest technical standards.“Our customers in the USA as well as the other NAFTA countries wantGerman technology and quality, but they want it on site and accessible.With a production facility in Port Orange and an excellently trainedservice team, this strategy is being rigorously pursued. The success,which has come much earlier than we had originally anticipated, isproof that we are on the right track,” explained Meypack USA’s President,responsible for the business development at the American location.References that one can be proud ofWater – the central pillar of lifeWater means life, something the residents of the Kingdom of Saudi Arabia know all too well, given thatthe average yearly temperature registers over 30 degrees Celsius. It is recommended that people drinkone and a half to two litres of the fluid every day. This elixir, which comprises 80% of the human body,ensures an optimal metabolism, improves concentration and contributes to our general well being.Quality water from Saudi ArabiaThe Health Water Bottling (HWB)company from the Kingdom ofSaudi Arabia is one of the largestand best known water producersin the region. The HWB Group distributessuch well-known brandsas the German Brewery Holsten,Nova water from Saudi Arabia andthe Energy Drink Power Horse.Founded in 1973, HWB has earnedthe “Quality Mark” seal from theSaudi Arabian Standards Organisationand has enjoyed above-averagegrowth since its inception.Packaging machinesas a double-pack – two systems fortwo water bottling linesAt the beginning of this year, HWBplaced an order with packagingmachine specialist Meypack forthe design and construction of twomachines. With these new systems,a VP 411 for bottles larger than 5litres and a VP 511 for smallerA sweet deal in PortugalThe Refinarias de Açucar Reunidas S.A. (abbreviated RAR), located in the northern Portuguese commercialcentre of Porto, has been a highly recognised family business for the last 40 years. This traditional stylecompany grew by refining sugar.In addition to these activities, RARalso earns proceeds under a holdingcompany, which operates infurther areas such as food processing,packaging technology, financialservices and real estate investments,as well as in the boomingtourist sector.The corporation currently generatesa yearly turnover of nearly400 million Euros and is one of thelargest and most innovative companiesin the country. With anotherlocation in Poland, the companyis well placed to benefit from theeastern expansion of the EuropeanUnion.bottles up to a maximum of 1500ml, the capacity of HWB has beenextended. Both machines pack thePET bottles in the standard wraparoundcases.The project has once again shownhow professional the Meypackteam works. The cooperation wasexcellent, especially with TechnicaArabia, the representative inJeddah. The machine was installedpunctually in March and is extremelyreliable.The project was executed byMeypack’s representative FadiHajal of Technica Arabia in SaudiArabia. Technica Arabia has alreadydelivered first class performancesfor HWB and has built upa solid reputation over the years.Full power for the highest demands –Meypack’s shrink wrappers know howto be convincingThe RAR Holding is by no meansan unknown quantity to Meypack.The southern European companyalready has its second Meypackpackaging machine in operation.The first time, Meypack’s specialistsinstalled a system to pack sugarinto paper bags. And this time?Once again it deals with the sweetelement of life. “The customer neededa powerful shrink wrappingsystem to pack plastic bags of granulatedsugar. The bags were thento be packed in film,” explainedRepresentativein Saudi ArabiaProduct infeedTechnica Arabia Est.Suite No. 1, Khafagi BuildingSari Street21553 JeddahSaudi ArabiaPhone +966-2-2560996Fax +966-2-2562611Contact: Fadi HajalE-Mail: technicarabia@technicaintl.comRefinarias de Açucar Reunidas S.A., PortoMeypack’s project director BrianGannon. Meypack’s SW60W/STcombined with an integrated productpusher delivers convincingresults by packing 60 bags of sugarper minute.Three projects have already been completed by the American specialistfor robot and packaging technology, while others are in progress. Amongthose projects completed, one is comprised of two high-speed palletisingsystems with integrated Fanuc robots to palletise 100 shrink wrappedtrays (baby food) per minute for Del Monte Foods in Pittsburgh, Pennsylvania.For Honee Bear, a well-known cannery in Michigan, a triedand true VP 451 wrap-around system has been installed.And in Colorado, Biota has also been using an extremely efficient VP451 wrap-around machine to pack PET bottles of water for the lastcouple of months.Product groupingGo Meypack U.S.A. go!This successful start should be justthe beginning, followed by promisingnew projects. It is satisfyingto already have a number of importantAmerican companies onMeypack-USA’s customer list.The kompackt will report on thefurther development in the nextissue.MeypackPackaging Systems USA, LLC730 Glades CourtPort Orange, FL 32127USAPhone:+1-386-763-3312Fax: +1-386-763-3321E-Mail: info@meypackusa.comwww.meypackusa.comTransfer of the formation to the shrink tunnelSW 60 W – in the Meypack plant