Feed Delivery System - The GSI Asia Group

SpecificationsAutomatedProductionSystems*Capacities for 6'-9' (1.83m - 2.7m) diameter tanks are calculated at 40 lbs. per cubic foot with no compaction and to full cubic foot capacities. Capacitiesfor 12'-15' (3.66m - 4.57m) diameter tanks are calculated at 45 lbs. Per cubic foot with 5% compaction and a 27 degree angle of repose.6', 7' and 9' (1.83m, 2.13m and 2.7m) diameter tanks are designed for the storage of free-flowing material having a density of no more than 40 lbs.Per cubic foot. 12' and 15' (3.66m and 4.57m) diameter tanks are designed for the storage of free-flowing material having a density of no more than45 lbs. Per cubic foot.Experience has proven that many bulk feed materials have unpredictable storage characteristics. It is absolutely necessary to install an appropriateagitator in feed tanks storing soybean meal, cotton seed meal, hot feeds and other products not considered as free-flowing materials.AutomatedProductionSystemsThe GSI Group, Inc1004 East Illinois Street, Assumption,Illinois 62510, USAPhone (217) 226 4401 Fax (217) 226 4420http:// www.grainsystems.comA division of The GSI Group, Inc. USAThe GSI Asia Group Sdn. Bhd. (392746-V)Plot 68, LPM 6, Prai Ind. Estate, 13600 Bukit Tengah,Penang, Malaysia.Phone (604) 508 3319 Fax (604) 508 4876e-mail : info@gsiasia.com.my http:// www.gsiasia.netThe GSI Group (Shanghai) Co. Ltd.388 Wen Xiang Road, Rong Bei Town,Song Jiang District, Shanghai, 201613 P.R.ChinaPhone (8621) 5778 1158 Fax (8621) 5778 2907http:// www.gsichina.comFeed Delivery System© 2005 The GSI Group All Copyright Reserved Printed In Malaysia C-P011

Bulk Feed TankFlex-Flo Delivery SystemAP’s Bulk Feed Tanks andFlex-Flo TM perfectly illustratethe attention to detail thatquality demands. AP is adivision of The GSI Group,Inc., the world’s largestmanufacturer of corrugated,Bin RoofAP offers your choice of a 30°or 40° bin roof to adapt to anyapplication. Roof panels are precision manufactured usingdie-form tooling to provide consistent quality. Both 30°and40° roofs feature reinforcing ribs at each roof seam for addedstrength and rigidity.• Reinforcing RibAP's patented "Auto-Lock" lid system allowsHeavy Duty BootsMultiple outlet requirements can be easily handled by our22" (559mm) all metal boot. This boot, which can be fittedto any AP feed bin, will allow installation of up to four feedlines in several directions at once.AP's 16" (406mm) parabolic boot(available in straight drop or 30°• 30° Drop Boot models) is made in our own facilityfrom the very latest in ultra highClear BootAP’s clear boot allows producersto verify at a glance while drivingby that feed is present in the bin.This heavy walled boot is injectedmolded from a speciallyformulated ultraviolet stabilized clear polycarbonate blendto provide years of trouble free service.galvanized steel storagetanks (from the smallest feedtanks to massive 100 feet/31meters tall, 15,000+ toncapacity commercial giants).Every component is madethe bin to be opened,closed and locked fromthe ground. The lidswings open a full 180°eliminating interferencewith fill augers.Factory Formed Fill Kitsimpact polypropylene for greaterflexibility, dependability and durability.• Straight Drop BootDrip LipAP’s drip lip water deflection system is a one-of-a-kind,rollformed bottom sheet edge. It forces water away from thehopper and lower boot area, giving complete weatherprotection without a loss in capacity. Exclusive to AP hoppers,Hopper BottomTank hoppers are available in three slopes: 45° for dry, freeflowing grains and 60° or 67° for harder flowing feed.Hoppers are available at no additional cost with an optional22" (559mm) opening which adapts to our rotary unloader.. . or the larger, heavy duty 22" (559mm) metal boot.Tubing Blendfrom the finest raw materialsavailable. Every stage of theforming process, fromcorrugation to die-cutshapingto precisionfinishing, is done under oneAnother AP exclusive is the pre-punched, extruded liproof panels provided for the optional pneumatic fill-kit(eliminating the inconvenience and difficulty of fieldcuttingthe openings for the fill and exhaust tubes, andinsuring secure, moistureproof seals).A Bthe "eave", the upper edge where thehopper is joined to the sidewall, isspecially die-formed to conform to theshape of the sidewall corrugation (See A.). Mostother manufacturers depend on crimping and boltpressure to force the connection (See B.) whichproduces corrosionprone distortion and “dimpling”of the sidewall. AP's die-formed eave provides a much tighter seal andsmoother flow of material.AP polyvinyl chloride (PVC)tubing is extruded and formedin our own facility, to exactingstandards and under our own quality control.Blended PVC allows us to formulate theoptimum compound for UV stabilization,strength and wear resistance.roof and under our directcontrol and supervision.Strength & Durability55,000 PSI (379 mpa) high tensile steel sidewall sheets, with a G-90commercial galvanized coating provide outstanding strength and durability.While the 2 2/3” (68mm) wide by 1/2” (13mm) deep corrugation and precisionformed panel curvature, tooled and shaped in-house, make for dependableand efficient assembly.Side LaddersUnloadersDesigned to fit below the 16" (406mm) plastic and 22” (559 mm) metal boots, AP standardunloaders are available for 2.2" (55mm), 3" (75mm), 3.5" (90mm) and 5" (125mm) Flex-Flo TMor 4" and 6" rigid auger systems.All AP unloaders have a slide-gate above the auger to meter feed or serve as a complete shutoff and a convenient, inspection/clean out plate on the side which is easily removed with twowing nuts. AP unloaders feature a heavy duty ball bearing for increased service life and reducedmaintenance. Most unloaders are available in single or double outlet models, as well as “through”& “'twin through”' models which can be used in tandem where two tanks are used in line.• Single unloaderwith optionalswing away frombottom for 100%clear out.Around The BendFor moving feed up in the air and aroundcorners, Flex-Flo TMtubing is available inspecially formed elbows with increased wallA unique, non-interfering safety rail and sectional,thickness on the inside of the elbow forfully die-formed side ladder with dimpled, nonskidrungs provide solid, comfortable access.strength and wear resistance.Bulk Feed Tank 1• Rigid Auger System• Double-Through UnloaderFlex-Flo Delivery System 2

Flex-Flo Delivery SystemPrecise ControlsAP offers both drop tube and hopper level switches asautomatic shut-off options. Both units are located at thelast feeder in the line. Drop tube switches and hopperlevel controls are also available with an optional proximitystyle switch with time delay.Today’s complex multi-ration feeding programs demandcomplete flexibility in feed delivery. Twisting and turning throughmultiple farrowing rooms while delivering feed to AP’s FarrowingDrop Feeders present no challenge to the AP Chain Disk Feed• Direct Drive UnitExtensionHopperMaximum Run TimerFor applications requiring distances greater than the standard length of any given system,extension hoppers are available that can expand the delivery range to practically anydistance and can provide access at 90° from the main line.AP’s Maximum Run Timer prevents costly feed spills andauger wear by shutting down the feed line if the systemoperates longer than the programmed run time.• Direct Drive Unit & straight transitionboot• Direct Drive Unit with extensionlength transfer capabilityDelivery System. High capacities at long distances with multipleturns is what it was designed for.The needs of today’s multi-ration nursery and finishing unitsare also met with AP’s Chain Disk Feed Delivery System, theultimate in dependable recirculating systems. This system givesmaximum flexibility in servicing multiple feed lines with a varietyof rations. Power actuated Drop Kits that can facilitate droppingmore than one ration into different feeders within the sameroom, if needed, are also available.Quality AugerAP augers are coiledin-house from hightensile steel . . .and AP uses wire whichis flattened prior tohardening,providing for amore consistent, highquality product.SmartflexFlex-Flo TM ModelsThis innovative new product incorporates theproximity sensor and all the• Model 220(2.20”/55mm)Both tubing and augers are available in a variety of models to fit your specific requirements.Whether its ground feed, crumble feed, mash, high moisture corn, shelled corn ortimers required to efficiently operate apellets, AP has the combinations to handle it.Flex-Flo delivery system in one pre-wiredcontrol unit assembly. The• Model 300(2.95”/75mm)For corn up to 27% moisture and other hard to flow materials, the Flex-FloSMARTflex includes a Maximum Run Timer toprevent excessive feed systemsHigh Roughage system incorporates a special combination of a Model 300wear and costly feed spills, an On Delay Timerto prevent short cycling of thefeed system motor and a Cumulative Run Timer to track feed intake. The SMARTflex is programmed using a digital• Model 350(3.5”/90mm)(75mm) auger in a Model 350 (90mm) tube. For pelleted feeds, a specialauger is available for Model 300 Flex-Flo, which increases the tolerancebetween the tube wall and auger. This increased tolerance preventsdisplay and a simple push button interface. The unit also features an alarm contact and audible alarm that sounds if3 Flex-Flo TM Delivery System• Model 500(5”/125mm)auger plugging and damage to expensive pelleted feeds.Flex-Flo TM Delivery System 4

Chain Disk FeedDrop FeedesChain Disk is theideal feed systemfor automatedfarrowing feeding.Farrowing Drop FeederA swing gate at the bottom of each feeder is manually operatedto quickly and accurately measure 1 to 12 pounds of feed,eliminating costly overfeeding. An adjustable band around thefeeder is used to provide a record of the previous feeding. It isavailable in 8 1/2 or 12 lb. capacities with model 220 or 300drop kits.• Stainless steel cup has buils instop and torsion return spring.Chain Disk Drive Unit Heavy-Duty ChainThe Chain Disk Feed Delivery System A single chain disk drive unit powers up Polypropylene plastic disks are injectiondelivers feed “en masse” decreasing feed to 900 ft. of chain delivering feed at up to molded around heavydutyparticle separation and damage to50lbs./minute.welded chain. Connection links areexpensive pelleted feeds.The drive unit housing is constructed of simple and secure.304 stainless steel to provide years ofDelivery Tubesdurable service.CornersClear PVC feed line tubes allow feed to beCorners have a tighteasily viewed as it is delivered.radius allowing theSteel tubing is available with prepunchedsystem to turn 180° in aholes for drop feeders to speed installation.24” space. Corners canbe installed horizontallyDrop Kitsor vertically for maximumversatility. A cast metal wheel gently guidesDrop kits are specially designedthe chain through the corner.for total cleanout. Shut-offs canbe adapted with actuators forautomated multi-ration feedingKwik-Attach Drop Kitsystems. The system can alsoThe Kwik-Attach drop kit installs quick and easyadapt to volumetric drop feedersand attaches securely to avoid feed spills. Thefor farrowing and gestation.Kwik-Attach drop kit allows for complete clean outof feed and can be adapted with actuators forControlremote operation.Every Chain Disk feed delivery system, is equipped with a control panel to continue to operate discharging the feed and lowering the amp drawto insure proper operation of the system. An adjustable maximum run to an acceptable level. The control will then restart the fill line allowingtimer is incorporated into the controller that will shut down the Chain- the system to continue to operate.Disk system if it runs continuously for anThe APCD-295 Chain-Disk controller is specificallyexcessive amount of time indicating that a bindesigned for automated drop feeding in farrowing barns.has run empty or that a costly feed spill isThis control has the same features as the standardoccurring. A current sensor constantly monitorsChain-Disk controller but also features a timer and outputsthe amp draw of the Chain-Disk drive motor tofor drop feeding actuators. This control can also be linkedprevent overloading of the system. If excessivewith your Airstream ventilation controllers allowing theamp draw is detected, the control will temporarilycontrol to be monitored and settings to be adjusted fromshut down the fill line allowing the Chain-Diska remote PC using Agnet Software.5 Chain Disk FeedAccu-Drop Feed DispenserEcon-Drop Feed DispenserThe difference is “clear”. Designed to fillThe front mounted, adjustment slidethe highly precise requirements of today’sallows precise one handed adjustmentdiverse production systems, AP’s Accu-from 1.5 to 12 lbs. providing accurateDrop Feed Dispenser is adjustable fromcontrol of feed delivery to gestating1.5 - 12 pounds. Feeders feature simpleor lactating sows. The feeder is moldedeye level adjustment by raising orfrom UV stabilized, clarified polypropylenelowering the internal volume adjustmentplastic providing a semi-transparent feedercup whichis held securely in place by abody that allows visual confirmation ofconvenient set knob.the feed level.Trickle FeedingDrop TubeTrickle Feeding Systems from AP are ideallysuited to provide automated feeding of gestatingsows in group housing. The low RPM tricklefeed auger can be adjusted to the consumptionrate of the slowest sows eliminatingaggressive behavior caused by competition forfeed. Trickle feed adapters can be used toconvert new or existing feed systems to tricklefeeding allowing for the cost-effectiveconversion of existing facilities to grouphousing with trickle feeding.Automatic Farrow feedingDecrease labor cost with AP's fully automatedfarrowing drop feeding systems. The ChainDisk feed system is ideally suited for feedingmultiple rows of farrowing crates with a singledrive unit. Either pneumatic or electric actuatorsare operated by a programmable electronictime clock to provide multiple unattendedfeedings increasing feed intake during lactation.AP’s adjustable drop tubecan be moved from 8 1/2”to 22” to adapt toany installation. It isdesigned to slide over a2” (2 3/8”OD) gestationfeed pipe.Drop Feeders 6