Product information: PI 31.2 - Sauter Feinmechanik GmbH

Product Information PI 31.2Disk-type toolwith y-axis slide feet unitSeries0.5.453.4xx0.5.493.5xx0.5.693.1xx0.5.439.1xx2013-02-13

IndexIndexDescription ................................................................................................................................................................................5Disk-type tool turret Series 0.5.453.4xxTechnical data ........................................................................................................................................................................6Dimension illustration .............................................................................................................................................................8Dimension ..............................................................................................................................................................................9Disk-type tool turret Series 0.5.493.5xxTechnical data ......................................................................................................................................................................10Dimension illustration ...........................................................................................................................................................12Dimension ............................................................................................................................................................................13Disk-type tool turret Series 0.5.693.1xxTechnical data ......................................................................................................................................................................17Dimension illustration ...........................................................................................................................................................18Dimension ............................................................................................................................................................................19Disk-type tool turret Series 0.5.439.1xxTechnical data ......................................................................................................................................................................20Dimension illustration ...........................................................................................................................................................21Dimension ............................................................................................................................................................................22Ordering Details ......................................................................................................................................................................23Assignment of control plans..................................................................................................................................................24Wiring schematic ........................................................................................................................................................EP-937........................................................................................................................................................EP-1076..................................................................................................................................................... EPB-1175..................................................................................................................................................... EPB-1251Hydraulic plan ............................................................................................................................................................ HP-451.................................................................................................................................................................. HP-496.................................................................................................................................................................. HP-498Function diagramm .....................................................................................................................................................SK-919.........................................................................................................................................................SK-940.......................................................................................................................................................SK-1307.......................................................................................................................................................SK-1473.......................................................................................................................................................SK-1487NOTES:The information given in this product information is based on the details available at the timeof printing. We explicitly reserve the right to make changes arising out ofthe continuous furtherdevelopment of the product.PI_31_2_e_08-09-02_c.fmPI 31.2 d3

Description oftool turret systemDescriptionConfiguration of principle0.5.453.4xx0.5.493.5xx0.5.439.1xx0.5.693.1xx4 PI 31.2 e

DescriptionDescriptionSAUTER disk-type tool turret with y-axis-slide feet unitSAUTER disk-type tool turret are available in different designs also featuring a y-axisslide feed unit adjustable with a CNC machine. This allows for off centre drilling withpowered tools as well as tapping and CNC plane milling..For forward and reverse maschine, the turret system• 0.5.453.4xx with servo electrical turret drive and hydraulic latching is available.For forward machining, the turret systems• 0.5.493.5xx with electromechanical design• 0.5.693.1xx with rein hydraulcal function und• 0.5.439.1xx servo-electrical tool turret drive und hydraulic latching.The slide feed units of the turrets 0.5.453.4xx and 0.5.693.1xx feature permanentlylubricated, pre-stressed roller guides. They are powered by a servomotor withtoothed belt and ball screw spindle.DieThe slide feed unit position is detected by the motor sensor.The slide feed unit guides of the turret system 0.5.493.5xx are constructed flat .They are also powered by a servomotor, toothed belt and ball screw spindle.The exact slide feed unit position is detected by a separated linear measurement system.The slide feed units are also positioned by the motor in case of rotating operationsso that any additional clamping or locking mechanisms are not required.PI 31.2 e5

Technical DataSeries 0.5.453.4xxTechnical Data 0.5.453.4xxSeriesDisk-type tool turret 0.5.453.4xxNumber of switching positionsLoadsAdm. tangential momentkNmToolingAdm. mass moment of inertia kgm 2Adm. masskgAdm. unbalenced massNmSwitching timesRotation time per 30° -sub stepsRotation time per 30° -additional sub stepsTurret unlocked or lockedsCooling lubricantAdm.. operating pressurebarTool driveDrive motor 1) Model Siemens Servomotor1FT6-..Drive motor 1) Model Fanuc Servomotor..Drive motor 1) Model Fanuc Spindlemotor..Gear ratioiMax. torque 40% ED NmMax. rpm min -1Y-axis-slide feed unitDrive motor 1) Model Siemens/Fanuc with breakeGear ratioiIncline of ball screw spindlemmAdm. rapid feed speedm/minWorking stroke Y mmAdm. feed forcekNLinear messurement systemPossible positioning precisionμmMassTurret, complete, without tool holder, approx.kg1) Not part of SAUTER-standard scope of dlivery.All data are identical for right and left constructions. See product information PI 21.3 for additional information.6 PI 31.2 e

Technical DataSeries 0.5.453.4xxSize12 16 2012 12 120,8 1,8 3,60,8 1,8 3,225 35 6012 25 400,12 0,14 0,160,05 0,05 0,060,10 0,10 0,125 ... 25 5 ... 25 5 ... 25..064..AK.. 084..AK.. 086..AH..8/4000 is 12/4000 is 22/4000 is1,5 2 31,0 1,0 1,014 15 28 25 40 406000 5000 40001FT6-061..AH..Alpha2/30001FT6-061..AH..Alpha2/30001FT6-064..AH..2,0 2,0 2,05 5 5AlphaM8/3000 i(s)10 7,5 10 7,5 10 9± 40 ± 40 ± 551,6 2 3,2Transmitter Transmitter Transmitter10 10 10ca. 200 ca. 300 ca. 600PI 31.2 e7

Dimension illustrationSeries 0.5.453.4xxDimension illustration Series 0.5.453.4xx8 PI 31.2 e

Dimension illustration/dimensionsSeries 0.5.453.4xxDimensionSeriesSizeDisk-type tool turret 0.5.453.4xx 12 16 20Dimension SW 220 270 320A 130 160 240B 40 40 80C 1)266 354 3481) Depends on motorAll dimensions are identical for right and left constructions.ø D 25 30 40E 1) 597 564 642F 470 470 644G 124 160 200H 62 61 63J 288 288 412K 81 101 127L 206 206 276M 118 128 171Dimensions in mmPI 31.2 e9

Technical DataSeries 0.5.493.5xxTechnical Data 0.5.493.5xxSeriesDisk-type tool turret 0.5.493.5xxNumber of switching positionsLoadsAdm. tangential momentToolingAdm. mass moment of inertia kgm 2Adm. MassAdm. unbalanced massSwitching timescycle time per 30° -sub stepRotation time per 30° -additional sub stepAdm. switching frequencyCooling lubricantAdm. operating pressure • standard• with medium pressure valveTool driveDrive motor 1) Model Siemens/FanucGear ratiomax. torque 40% DC (duty cycle) Nmmax. rpm min -1Y-axis-slide feed unitDrive motor 1) Model Siemens/Fanuc with breakeGear ratioIncline of ball screw spindleAdm. rapid feed speedAdm. feed strokeWorking stroke Y mmAdm. feed forcekNLinear measurement system, company HeidenhainPossible positioning precisionMassTurret, complete, without tool holder, approx.1) Not part of SAUER standard scope of delivery2) With external deactivationAll data are identical for right and left construction. See brochure R54 for additional information.kNmkgNmss1/minbarbarmmm/minmmTransmiterμmkg10 PI 31.2 e

Technical DataSeries 0.5.493.5xxSize10 25 3212 12 120,3 6 120,20 7 28100 100 16014 135 2500,45 0,89 1,350,16 0,34 0,5416 6,3 3,37/14 2)5 ... 257/14 2)5 ... 257/14 2)5 ... 25 4/5000 is 1FT6-102 ... 30/3000 1PH7107-2NF 22 121 1,938 1,348 1,625 1,2388 63 63 130 1106000 2300 2250 3000 3000 2/5000 is 1FT6-084 ... 6 1FT6-- 105 401 2 25 10 1010 10 10± 25 ± 58 ± 80± 25 ± 65 ± 80??? 4,5 8— LS 406 LS 40610 10 10— ca. 650 ca. 1050PI 31.2 e11

Dimension illustrationSeries 0.5.493.5xxGHEJDKMLF12 PI 31.2 e

Dimension illustration/dimensionsSeries 0.5.493.5xx+A–yCX 1X 2DimensionSeriesSizeDisk-type tool turret 0.5.493.5xx 10Dimension X 1 / X 2 76,5 / 93Y 15A 135C 1)283D 161) Depends on motor.All dimensions are identical for right and left constructions.E 268F 362G 10H 39,5J 220K 101,5L 18,5M 119,5Dimension in mmPI 31.2 e13

Dimension illustrationSeries 0.5.493.5xx14 PI 31.2 e

Dimension illustration/dimensionsSeries 0.5.493.5xxDimensionSeriesSizeDisk-type tool turret 0.5.493.5xx 25 32Dimension X 224,33 283,95Y 70 80A 230 280B 102 154C 1)389 460D 50 601) Depends on motor.All dimensions are identical for right and left constructions.E 655 795F 711 836G 122 146H 82 98J 329 401K 176 247L 211 247Dimension in mmPI 31.2 e15

Notes:16 PI 31.2 e

Technical DataSeries 0.5.693.1xxSeriesDisk-type tool turret 0.5.693.1xx 20Number of switching positions 12LoadsAdm. tangential moment kNm 3,2ToolingAdm. mass moment of inertia kgm 2 5Adm. Mass) kg 60Adm. unbalanced mass Nm 63Switching timescycle time per 30° -sub step s 0,24Rotation time per 30° -additional sub step s 0,15Adm. switching frequency s 0,20Cooling lubricantAdm. operating pressure • Standard• with medium pressure valveTool drive1) With external deactivation2) Not part of SAUER standard scope of deliverybarbarSize7/14 1)5 .. 25Drive motor 2) Model Siemens1FT6-086..AH..Gear ratio 1,0max. torque 40% DC (duty cycle) Nm 32max. rpm min -1 3000Y-axis-slide feed unitDrive motor 2) Model Siemens/Fanuc with break1FT6-064..AH..Gear ratio 2Incline of ball screw spindle mm 5Adm. rapid feed speed m/min 10Working stroke mm ± 55Adm. feed force kN 3,2Linear measurement system, company HeidenhainTransmitterPossible positioning precision μm 10MassTurret complete, without tool holder kg ca. 400PI 31.2 e17

Dimension illustrationSeries 0.5.693.1xx18 PI 31.2 e

Technical DataSeries 0.5.439.1xxSeriesSizeDisk-type tool turret 0.5.439.1xx 20Number of switching positions 12LoadsAdm. tangential moment kNm 3,6ToolingAdm. mass moment of inertia kgm 2 5Adm. Mass kg 70Adm. unbalanced mass Nm 63Switching timescycle time per 30° -sub step s 0,15Rotation time per 30° -additional sub step s 0,09Revolver s 0,13Cooling lubricantAdm. operating pressure • Standard bar 7/14 1)Tool driveDrive motor 2) Model Siemens / Fanuc1FT6-086..AH..Gear ratio 1,0max. torque 40% DC (duty cycle) Nm 32max. rpm min -1 3000Y-axis-slide feed unitDrive motor 2) Model Siemens/Fanuc with breake1FT6-064..AH..Gear ratio 2Incline of ball screw spindle mm 5Adm. rapid feed speed m/min 10Working stroke Y mm ± 55Adm. feed force kN 3,2Linear measurement system, company HeidenhainTransmiterPossible positioning precision μm 10MassTurret, complete, without tool holder kg ca. 4001) With external deactivation2) Not part of SAUER standard scope of delivery20 PI 31.2 e

Dimension illustrationSeries 0.5.439.1xxPI 31.2 e21

Dimension illustration/dimensionsSeries 0.5.439.1xxDimensionenSeriesSizeDisk-type tool turret 0.5.439.1xx 20Dimension X 185,54Y 60A 190B 50C 1)435D 40E 724F 528G 103H 66J 260K 143L 167Dimension in mm1) Depends on motor22 PI 31.2 e

Ordering detailsOrdering details++49 (0) 7123-926-190++49 (0) 123-926-0Company:Straße:PLZ, Ort:info@sauter-feinmechanik.comSauter Feinmechanik GmbHPostfach 1551D-72545 MetzingenGermanyName:Tel.:Fax:E-Mail:SAUTER-Disk-type tool turret Y-axis slide feed unitOrdering detailss Alternate configurations Your selectionTurret-Type0.5.453.412 - right / left416 - right / left420 - right / left0.5.493.525 - right / left532 - right / left0.5.693.120 - right / -0.5.439.120 - - / leftDriving motorsFabrikat Siemens / FanucCooling lubricantMax. operating pressure 7/14 bar25 barSpecial requirements:Quantity:PI 31.2 e23

Assignment ofcontrol plansAssignment of control plansTurret-type 0.5.453.4xx 0.5.493.5xx 0.5.693.1xx 0.5.439.1xxWiring schematicStandard designEPB - 1175 EP - 937 EP - 1076 EPB - 1251Hydraulic plan HP - 496 - HP - 451 HP - 498Function diagram SK - 1487 SK - 919SK - 940SK - 940SK - 1307SK - 940SK - 147324 PI 31.2 e