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ekaecho<br />
T H E E K A C H E M I C A L S S T A F F M A G A Z I N E<br />
WHEN COMPETITORS<br />
BECAME A TEAM<br />
f CURRENCY FLUCTUATIONS AND PROFITS f EKA BUILD FOR<br />
GROWTH IN BRAZIL f GIVE STUDENTS DEGREE PROJECTS!<br />
# 4/2007
ekaecho<br />
The Eka Echo is a staff magazine<br />
for all employees within the Eka<br />
Chemicals group. It is produced by<br />
the Communications department<br />
at Eka Chemicals, Sweden. The<br />
magazine in published in English<br />
and Swedish, four times a year.<br />
EDITOR<br />
Anne-Cathrine Hartmann<br />
anne-cathrine.hartmann@eka.com<br />
Telephone: +46 31-58 71 22<br />
PUBLISHER<br />
Erik Widén, communications<br />
manager<br />
erik.widen@eka.com<br />
EDITORIAL STAFF<br />
Lene Schack (lene.schack@eka.com),<br />
Kristina Fagerholm (kristina.fagerholm@eka.com),<br />
Adela Guerrera<br />
(adela.guerrera@eka.com), Nancy<br />
Nilsson (nancy.nilsson@eka.com),<br />
Steve Main (steve.main@eka.com)<br />
ART & LAYOUT<br />
Williams information ab<br />
ADMINISTRATION<br />
Ing-Marie Trygg,<br />
Communications department<br />
ing-marie.trygg@eka.com<br />
PRINTED BY<br />
Elanders, Göteborg<br />
CIRCULATION<br />
4 300 ex<br />
Cover picture:<br />
Plant managers<br />
Jean Goyette<br />
and Cynthia<br />
Martin,<br />
Canada.<br />
Photo: Monica<br />
Rossing.<br />
Latest date for sending material<br />
to Eka Echo no 5 is 19 November,<br />
2007.<br />
ADDRESS<br />
Eka Echo<br />
SE-445 80 Bohus, Sweden<br />
Fax: +46 31 15 62 12<br />
ISSN: 0345-2840<br />
2 ekaecho | # 4 2007<br />
ekaecho<br />
WHEN WHEN COMPETITORS<br />
COMPETITORS<br />
BECAME BECAME A A TEAM TEAM<br />
f CURRENCY FLUCTUATIONS AND PROFITS f EKA BUILD FOR<br />
GROWTH IN BRAZIL f GIVE STUDENTS DEGREE PROJECTS!<br />
an Akzo Nobel company<br />
T H E E K A C H E M I C A L S S T A F F M A G A Z I N E # 4/2007<br />
EDITORIAL<br />
Safety important to result<br />
DEVELOPMENT IS TAKING large strides towards<br />
a new Akzo Nobel. After the sale of<br />
pharmaceuticals and the planned acquisition<br />
of ICI, once the deal has been realized, we will<br />
be part of an entirely new group, compared to the<br />
Akzo Nobel of a few years ago. We shall be by far<br />
the biggest paint producers in the world and have<br />
fivel growth areas occupying good positions within<br />
chemicals. Eka Chemicals is one of these and will<br />
have considerable opportunities for development<br />
within the new and stronger Akzo Nobel.<br />
During the first six months of the year profits were<br />
good and sales increased by 6%, despite hydrogen<br />
peroxide sales in North America being entered in<br />
our OCI joint venture. The second half of the year<br />
does not look as stable, although so far the economic<br />
situation has been favorable, and this applies to<br />
our markets too, with high production and high capacity<br />
utilization. As earlier, most growth in pulp and<br />
paper is taking place in Asia and South America. We<br />
are happy to see we are acquiring large parts of this<br />
growth, and our new contracts with accompanying<br />
investment plans at both Três Lagoas and Jundiai in<br />
Brazil are further evidence of this. Moreover, our<br />
new plant in south China has rapidly increased its<br />
capacity utilization.<br />
REVENUES HAVE INCREASED, partly owing to success<br />
in raising prices that have been low for a long<br />
time. We have succeeded in compensating, to a certain<br />
extent, for the major power costs rises, especially<br />
in the Nordic countries, which represent a considerable<br />
drawback for chlorate production. Nordic<br />
power prices are presently low on the spot market,<br />
but company power supply is based on longer contracts<br />
and these have not benefited from any price<br />
drop. Nor are we witness to any decisive political<br />
measures that could improve the energy situation in<br />
Europe in the future. Increased costs for emission allowances<br />
in Europe, in the wake of the climate debate,<br />
could well contribute to even higher power<br />
supply costs.<br />
Two industrial accidents occurred during the first<br />
half of the year, resulting in lost working hours, and<br />
two more have since occurred. This means we have<br />
succeeded in cutting back LTIs to the 2007 target,<br />
but we still have some way to go before we reach<br />
zero accidents; a figure many work sites have been<br />
demonstrating is a feasible target and have been doing<br />
so for long time. The number of reported injuries<br />
is still high.. On the one hand this is good, because it<br />
provides a way to countermeasure incidents and<br />
prevent these from causing new injuries. On the other<br />
hand it is still most important to eliminate injuries<br />
altogether.<br />
OUR PROGRAM FOR BEHAVIOR based safety, BBS,<br />
has now been fully implemented at eight plants.<br />
Others are working on it. This work must be given<br />
high priority. Once again I wish to emphasize there is<br />
no contradiction in striving for both high safety and<br />
high productivity. On the contrary, it has been found<br />
that plants with the best safety statistics and the<br />
best orderliness also return the highest productivity.<br />
Our most important goal is that no-one should be injured<br />
at work. If this results in better orderliness at<br />
our work sites and increases productivity, it will also<br />
help us to achieve an even better result for the second<br />
half of 2007.<br />
JAN SVÄRD<br />
President<br />
� Eka Chemicals, with 2,900 employees in 30 countries, is a business unit within Akzo Nobel. Turnover<br />
2006 amounted to 963 mEUR. Eka Chemicals is a leading supplier of bleaching chemicals, paper chemicals<br />
and systems to the pulp and paper industry throughout the world, and supplies certain special<br />
chemicals to the pharmaceuticals industry, water treatment, the electronics industry etc. www.eka.com
100 largest<br />
surveyed<br />
■ The PPI magazine has published<br />
its review of top 100 pulp and paper<br />
companies of the world in<br />
2006. Based on the sales from<br />
pulp, paper and converting operations,<br />
the largest companies have<br />
been International Paper (US),<br />
Stora Enso (Finland), Procter &<br />
Gamble (US), SCA<br />
(Sweden), UPM-<br />
Kymmene (Finland),<br />
Oji Paper<br />
(Japan), Weyerhaeuser<br />
(US),<br />
Smurfit Kappa<br />
Group (Ireland),Kimberly-Clark<br />
(US) and<br />
Nippon Paper Group (Japan). Total<br />
sales of the top 100 companies<br />
from pulp, paper and converting<br />
operations amounted to US$<br />
273,997 million, up 7.5 % compared<br />
with 2005. Total earnings<br />
increased to US$ 23,641 million in<br />
2006 from US$ 15,823 million in<br />
2005. Market pulp production of<br />
the companies amounted to<br />
33.782 million tonnes and paper<br />
and board production to 205.189<br />
million tonnes.<br />
Central Asia in<br />
the lead<br />
■ How are Central<br />
Asia Golden Dragons<br />
doing? Eka Retention<br />
World Cup<br />
has reported on<br />
the September<br />
results, but no dramatic<br />
changes have occurred<br />
among the leaders, although excitement<br />
is mounting. The Central<br />
Europe Golden Hordes <strong>team</strong> is<br />
gaining ground in one of the competition<br />
categories. For more information<br />
about competition status<br />
please visit the intranet; key in the<br />
following address on your web<br />
browser: http://mcms.eka.intra/Eka<br />
Forum/Pulp+and+Paper/ERW<br />
2007 Result. htm<br />
The chlorine factory is the first building visitors see<br />
<strong>when</strong> they drive into Eka, Bohus. Built in 1969-70…<br />
...the building is now to be demolished, and the appearance<br />
of the north entrance will be radically altered.<br />
Hans Karlsson is driving the excavator with Ulf<br />
Olsson in the background. Both are contractors.<br />
Chlorine building<br />
demolished at Bohus<br />
■ The demolition of the chlorine production building at Eka Chemicals,<br />
Bohus started in September this year. The building was used for<br />
chlorine production until September 2005 <strong>when</strong> the operation was<br />
closed down. It is the last and the largest in a series of buildings and<br />
plant to be demolished, and project managers expect work to have<br />
been completed by the year end. The project involved dismantling<br />
and taking care of 54 mercury cells and all the equipment contained<br />
within the building, and has been well planned and carefully controlled.<br />
Work was started in 2006.<br />
CONTENTS # 4 2007<br />
New plants in Brazil . . . . . . . . . . . . . . . . . . . . . . . . 4<br />
Lee Sampson at green office in Marietta . . . . . . . . 6<br />
The Eka detectives . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />
Close-knit <strong>team</strong> in Canada . . . . . . . . . . . . . . 10-13<br />
ECF bleaching presented in China . . . . . . . . . . . . . 14<br />
Peter Kemi<br />
IN BRIEF<br />
Safety record<br />
in Venezuela<br />
■ In May 2007, Eka Chemicals<br />
de Venezuela set a safety record<br />
for reaching 5 years without a<br />
Lost Time Incident (LTI).<br />
“Safety is one of the most important<br />
issues for us, our customers<br />
and the community,” said<br />
Anibal Cermeño, plant manager.<br />
“This achievement is very gratifying<br />
for Eka Chemicals de<br />
Venezuela. This record was reached<br />
thanks to the efforts of all our employees<br />
and contractors due to the<br />
strong safety culture in Santa Cruz.<br />
Training and Behavior Based<br />
Safety processes are ongoing, and<br />
we conduct Process Hazard Analysis<br />
to maintain and improve our<br />
safety systems.<br />
We are proud to share this<br />
achievement with the rest of our<br />
Eka family.”<br />
Tips to Eka Echo!<br />
■ For those who wish to express<br />
views on our staff magazine or who<br />
have suggestions about content –<br />
you are very welcome to contact the<br />
editorial office. You can call or e-mail<br />
us. Contact information is provided<br />
in the left-hand column on page 2.<br />
Eka®, Expancel®, Purate®,<br />
SVP-Pure® and SVP-Lite®<br />
are registered trademarks<br />
owned by Eka Chemicals<br />
AB and/or other companies<br />
within the Akzo Nobel<br />
group in several countries<br />
around the world.<br />
ekaecho | # 4 2007 3
New plants in Brazil<br />
In December Eka Engineering,<br />
Brazil will be coming to the end of<br />
a hectic period of two years during<br />
which the unit has delivered four<br />
new chlorine dioxide plants to various<br />
pulp mills.<br />
”Keeping on schedule has been<br />
one of the essentials of these<br />
projects,” says Antonio Carlos<br />
Fransisco.<br />
■ Eka Echo met up with Antonio Carlos Fransisco,<br />
head of the local Eka Engineering operation<br />
in Brazil, <strong>when</strong> he was in Sweden recently to deliver<br />
a final report on the four new chlorine dioxide<br />
plants. The project has been ongoing since<br />
2005.<br />
”There are three entirely new plants and a fourth<br />
where we have increased capacity for the customer,<br />
International Paper, IP, from 8 to 25 tons per day.<br />
We completed this project in the end of 2006,”,<br />
says Antonio Carlos.<br />
The three new plants are:<br />
• A 15 tpd (tons per day) plant was started up<br />
4 ekaecho | # 4 2007<br />
for customer Klabin/Telemaco Borba in September.<br />
• A 30 tpd plant was started up for customer<br />
Bahia Pulp/Camaçari in December.<br />
• Bahia Sul 2, producing 45 tpd, was started up<br />
in August. Like Bahia Sul 1 (that has now been running<br />
for 3 years), the plant is sited on customer<br />
Suzano’s land, but owned by Eka Chemicals.<br />
IN THE PREVIOUS EDITION of Eka Echo we wrote<br />
about the company’s future major investments and<br />
projects in Brazil. Cost competitive raw material<br />
provided by short fiber from fast-growing eucalyptus<br />
trees have helped the country’s pulp industry<br />
to grow increasingly larger.<br />
”When you build a new pulp factory, although<br />
the chlorine dioxide plant represents only about<br />
2 percent of total investment, production cannot<br />
start until this is up and running,” says Antonio Carlos,<br />
and adds:<br />
”A new pulp mill is an investment of over a billion<br />
dollars – and puts a great deal of pressure<br />
on us to deliver on time. Each day of delay can<br />
cost large sums in lost production for the customer.”<br />
Antonio Carlos started Eka Engineering operations<br />
in Brazil 15 years ago. There are now 12 peo-<br />
Antonio Carlos Fransisco<br />
The chlorine dioxide<br />
plant at<br />
Suzano, Mucuri<br />
site, picture<br />
showing the second<br />
plant to the<br />
left, started up<br />
August 15,<br />
2007. This is one<br />
out of four major<br />
Brazilian projects<br />
recently completed<br />
by Eka<br />
Engineering.<br />
ple working locally in a close cooperation with the<br />
organization in Sweden.<br />
“So far we have built 12 plants in Brazil. Once<br />
we start a project it takes about 13 to 18 months<br />
before we can hand over the keys to the customer.<br />
Although before we come to an agreement we<br />
might have been negotiating for up to seven years.<br />
Monica Rossing
Chlorine dioxide to Skutskär<br />
– more success for Eka concept<br />
Eka Chemicals has agreed to supply<br />
chlorine dioxide and to operate<br />
and maintain the bleaching<br />
chemicals plant at a Swedish pulp<br />
mill operated by one of the world’s<br />
biggest pulp and paper manufacturers.<br />
■ The agreement with Stora Enso will see Eka<br />
Chemicals introduce its pioneering chlorine dioxide<br />
concept at the Skutskär mill located in the middle<br />
of the country. This latest deal continues to<br />
build on the global success of the unique initiative,<br />
which involves running bleaching chemicals manufacturing<br />
inside a customer’s premises while remote<br />
monitoring the whole process from a main<br />
operations center.<br />
“Developing solutions that benefit our customers<br />
is vital to the success of our business,” said Eka<br />
Chemicals president Jan Svärd. “The chlorine dioxide<br />
concept is attracting major interest because<br />
not only does it offer our customers cost and efficiency<br />
benefits, but it also allows them to concentrate<br />
on the their core operations.”<br />
Added Tommy Möller, Stora Enso’s production<br />
manager at Skutskär: “We have entered this agreement<br />
to make use of Eka Chemicals’ cutting-edge<br />
skills in this particular field and thereby increase<br />
the efficiency of our plant. The deal will also contribute<br />
to our efforts to lower our total manufacturing<br />
costs.”<br />
Eka Chemicals de Venezuela C.A.<br />
is the first chemical company in<br />
Venezuela to complete the verification<br />
process for the Responsible<br />
Care® program in Venezuela.<br />
■ The goals are established in the Global Charter<br />
of the Venezuelan Chemical and Petrochemical<br />
Industry Association (ASOQUIM).<br />
The following chemical companies in Venezuela,<br />
Bayer, Tripoliven, Resimon, Química Integrada IN-<br />
TEQUIN, and Venoco, were responsible for evaluating<br />
the various codes. The codes include Pollution<br />
Prevention; Safety Process; Worker’s Health<br />
and Safety; Transportation and Distribution; Ap-<br />
The pulp mill in Skutskär, Sweden manufactures bleached pulp for paper and hygiene products.<br />
The chlorine dioxide plant at Skutskär will be<br />
constantly remote-monitored by Eka Chemicals<br />
staff located at the business’ operations center in<br />
Sundsvall, with the day-to-day running being handled<br />
by the site’s own personnel. Certain modifications<br />
to the production plant at the Stora Enso<br />
facility will also be required to help ensure high<br />
productivity.<br />
Certification in Venezuela<br />
proaching the Community; and Emergency Response.<br />
Nathaly Lamas, Responsible Care® Manager<br />
for Venezuela, and Mauricio Herrera, ISO<br />
9000 Management Systems Coordinator, participated<br />
in the verification process. The Responsible<br />
Care® verification process began in November<br />
2006.<br />
RESULTS WERE POSITIVE, with the report highlighting<br />
the following conclusions. Eka Chemicals<br />
de Venezuela, C.A:<br />
• Maintains a systematic implementation process<br />
of the integral Responsible Care® Program following<br />
the fundamental principles that determine it.<br />
• Demonstrates a high level of performance in the<br />
integral Responsible Care Program ®.<br />
Eka Chemicals now remote monitor some 15<br />
such chlorine dioxide plants around the world at<br />
customer sites located in Sweden, Brazil, France,<br />
Finland and US. The business is also currently building<br />
a Chemical Island for the total chemicals supply<br />
to a new pulp mill being constructed by Votorantim<br />
Celulose e Papel in Brazil.<br />
Has a good relationship with the neighbors in the<br />
community, governmental institutions and the surrounding<br />
industrial park, which is evident in its remarkable<br />
participation in ASOVECINDUSTRIAS.<br />
Nathaly Lamas congratulated Eka Chemicals de<br />
Venezuela personnel, including all employees, workers,<br />
contractors and especially Mario Sanchez, Coordinator<br />
for Responsible Care®, for the <strong>team</strong>work<br />
involved in reaching this goal. She also asked that<br />
they continue to improve and to serve as promoters<br />
of this initiative to other Venezuelan companies.<br />
Text: Anibal Cermeño<br />
Plant manager Eka Chemicals de Venezuela, C.A.<br />
ekaecho | # 4 2007 5
A green<br />
HQ for<br />
Purate<br />
The Purate business, based at<br />
the Eka Chemicals Marietta office,<br />
is a global operation with<br />
15 employees conducting activity<br />
in seven countries. Since January<br />
this year the group is headed<br />
by Lee Sampson, a man who<br />
really enjoys the green headquarters.<br />
■ The Eka Chemicals Marietta office, GA, is located<br />
in the suburbs of Atlanta. Atlanta is the<br />
ninth largest metropolitan area in the United<br />
States with a population of about 5.1 million, as<br />
of 2006. It might be a surprise, then, to consider<br />
that the Marietta office is like a small nature<br />
preserve. The office building sits adjacent to a<br />
small lake, which attracts a diverse collection of<br />
waterfowl and other birds.<br />
So far, 27 unique species have been identified<br />
around the office, according to amateur bird<br />
watcher, and the general manager of Eka Purate<br />
Lee Sampson.<br />
LEE HAS BEEN QUICKLY learning the Purate<br />
business, which has meant traveling to major customers<br />
in Italy, South Africa and elsewhere. Together<br />
with the rest of<br />
the <strong>team</strong> Lee has been<br />
working with focus on<br />
”Growth for the Future”.<br />
Gunther Zaremba joined<br />
the group from Eka do<br />
Brasil on March 1st and<br />
will lead the group’s<br />
sales activities in Central<br />
America and Northern<br />
Lee Sampson<br />
South America.<br />
There are approximately<br />
125 active SVP-Pure generators in operation,<br />
not including those in paper mill applications.<br />
Currently Purate is used to treat drinking<br />
water in 36 communities in Europe and the<br />
Americas including the city of Bari Italy,<br />
Gainesville Georgia, El Paso Texas and soon in<br />
the home city of Marietta Georgia. There are<br />
6 ekaecho | # 4 2007<br />
Lee Sampson, a passionate ornithologist and new manager at Eka Purate, keeps his binoculars<br />
close at hand.<br />
many other applications for this technology but<br />
most are somewhat less glamorous. These include<br />
odor control in rendering plants, process<br />
water purification in food and beverage processing<br />
plants, wastewater treatment, ship ballast<br />
water treatment, THM (trihalomethane) reduction,<br />
and fouling control application for cooling<br />
towers.<br />
AT THE MARIETTA OFFICE, the group conducts<br />
customer service, sales, marketing and accounting<br />
functions. There is also an engineering<br />
and manufacturing <strong>team</strong> that designs, fabricates<br />
and tests Purate units. Purate product stewardship<br />
is another function coordinated from this<br />
office. All Purate customers have periodic onsite<br />
audits in order to maximize reliability and<br />
safety for the owners. This group has been responsible<br />
for creating the Purate systems patent<br />
portfolio and has been granted four patents so<br />
far with five additional applications pending. As<br />
a small business, Purate must rely on shared resources<br />
and innovative thinking from within all<br />
of Eka. Collaboration between the Pulp and Paper<br />
SBUs and Purate is growing to help take advantage<br />
of this rapidly expanding market opportunity<br />
for Eka.<br />
Having the opportunity to enjoy his hobby at<br />
Gunther Zaremba and Jimmy Jefferson fine<br />
tune the settings on a Purate generator control<br />
panel.<br />
work, Lee continues to identify new avian visitors<br />
to the Marietta office. The most unique recent<br />
avian visitor to the Marietta office was a<br />
Wild Turkey hen. This large iconic American bird<br />
strolled the length of the building one morning<br />
this spring, right across the concrete front entrance<br />
to the office. While turkeys are plentiful<br />
in the wild environs, this suburban office visitor<br />
was quite a surprise.<br />
Text & photo: Steve Main
Meet a master of degrees<br />
How to attract the best chemical<br />
engineering students from the<br />
universities to Eka Chemicals? A<br />
good method is to offer them interesting<br />
degree projects, maintains<br />
Johan Wanngård at Process<br />
R&D. And he’d like to see more<br />
people volunteering as supervisors.<br />
■Eka Echo sometimes get tips about employees<br />
who are more committed than most. Such a tip<br />
was about Johan Wanngård, a senior research<br />
engineer with the global Technology and Engineering<br />
unit.<br />
“He’s phenomenal at coming up with subjects<br />
for degree work and he’s supervised loads of students”<br />
according to the tip received.<br />
Johan Wanngård tells us that as early on as<br />
<strong>when</strong> he was a researcher and teacher with KTH<br />
Stockholm, he was committed as a supervisor<br />
for students, a tendency he took along with him<br />
to his first job with the company at Ljungaverk<br />
in 1981.<br />
“I thought that what I know, those things I can<br />
teach others. Some turn down the chance of being<br />
supervisor and say they don’t have the time.<br />
But I’ve always regarded students as being a resource<br />
– and I learn a lot from them in turn,” he<br />
says and adds:<br />
“It’s important both to the company and the<br />
students, that we make an effort over their practical<br />
degree work.”<br />
IN JOHAN WANNGÅRD’S OPINION, Eka Chemicals<br />
must see to it that universities get to know<br />
the kinds of professional skills being used and<br />
how work is conducted in the present day chemicals<br />
industry in practice. This is especially important<br />
considering that fewer resources are being<br />
invested in the subject of chemicals engineering.<br />
“Unfortunately this picture is true all over Europe.<br />
Education resources are being cut back<br />
while our operations become increasingly advanced.<br />
Our products too, are becoming more<br />
mature and vulnerable to competition.”<br />
It might seem as if this is an impossible equation<br />
for a company in need of qualified personnel.<br />
“The gap between what we need and what the<br />
universities have to offer is widening. This is why<br />
we have to bring in students and top up their<br />
knowledge. We do this by offering practical degree<br />
work and apprenticeships and allowing the<br />
students to learn about our core areas. Then we<br />
are able to recruit some of them.”<br />
JOHAN KEEPS A DEPARTMENT register of the<br />
students who apply for practical degree work.<br />
And he writes back personally to all applicants.<br />
“Many of my students have consequently been<br />
given a temporary project position in order to<br />
continue working with their results – especially<br />
with the<br />
FACTS<br />
> Students working on degree projects at Eka<br />
Chemicals in Sweden are training to be chemicals<br />
engineers at university level. Degree projects<br />
are part of their final year syllabus and<br />
adhere to a pre-determined pattern.<br />
> The objective is to solve a pre-determined<br />
task within 20 weeks. A target is set up and<br />
the student usually works on the project at<br />
the company, in part together with the supervisor<br />
and with access to all the resources the<br />
company has to offer.<br />
> Project reports are made both verbally and<br />
in writing. The supervisor normally approves<br />
the student’s work before this is officially approved<br />
by the university examiner.<br />
more classified applications. Some have then<br />
been given permanent positions and made careers<br />
within Eka Chemicals.<br />
Johan is planning to further develop his own<br />
skills shortly, including taking a course in coaching.<br />
He hopes that his commitment will encourage<br />
more staff to work with students.<br />
“Some of my most important results have actually<br />
been obtained through projects with students.<br />
I find being able to help develop people,<br />
at the same time as developing methodology<br />
and technology, to be a stimulating challenge.<br />
The key is the personal commitment that reveals<br />
the human side of the chemistry profession. Not<br />
to mention the fun I have working with young<br />
people,” he says.<br />
Text & photo: Monica Rossing<br />
Johan Wanngård (right) with Kristoffer<br />
Hedenstedt, who came to Eka<br />
Chemicals, Bohus from Umeå<br />
University to work on his degree<br />
project. Consequently, Kristoffer<br />
was given a temporary project<br />
appointment so that he could<br />
further develop this work. After<br />
which he was taken on permanently<br />
as a research engineer.<br />
“This turned out to be a good<br />
way for me to get a foot in with<br />
the industry,” he says.<br />
ekaecho | # 4 2007 7
If you enter the following address in your web browser<br />
http://eu.eka.intra/sites/315/default.aspx you will find the Technology Scouting intranet page<br />
where you can read all about what the scouts are looking for and how to contact them.<br />
Technology scouts at Eka<br />
“The ideas are there, all we have<br />
to do is catch hold of them!” -<br />
reasons John Breese, head of the<br />
Business Development Projects<br />
and Business Intelligence unit.<br />
Since the second quarter this<br />
year, he has been leader of a<br />
group working specifically with<br />
Technology Scouting.<br />
■”We work actively on tracking down ideas, evaluating<br />
and acquiring the rights we need to use<br />
them,” explains John Breese.<br />
The policy has been followed before, but by<br />
having a dedicated <strong>team</strong> working like this, the<br />
company hopes to increase the influx of ideas<br />
and of new technology. The concept has already<br />
generated results; the group has received about<br />
30 projects after only six months, these now be-<br />
More reporting from Bohus<br />
8 ekaecho | # 4 2007<br />
ing evaluated, one of which has been delivered<br />
to the line organization for implementation.<br />
TECHNOLOGY SCOUTING WORKS as a complement<br />
to existing methods of developing company<br />
business. Other parallel activities, apart<br />
from R&D, include general business intelligence,<br />
the Eureka ideas system and the innovation program.<br />
”Eka develops operations and products internally,<br />
but we need to keep an eye on technologies<br />
developing outside the company. We need<br />
to detect and evaluate opportunities and threats<br />
as early as possible, and <strong>when</strong> we find good ideas<br />
we need to ensure we have the right to use them.”<br />
Five others besides John Breese are now engaged<br />
in scouting. These are Hans Larsson, Global<br />
Marketing, Magnus Davidsson, Maria Norell,<br />
Technology and Engineering, Michael Persson,<br />
Product and Business Development and Scott<br />
Auger, Technical Marketing.<br />
■■ ■ Incident reporting at Eka Chemicals, Bohus, Sweden has increased by 50 percent. At the same<br />
time, according to recently compiled figures, the length of time it takes to process these reports has<br />
been cut from 110 days to 40. Moreover, the prognosis for the whole of 2007 is looking good.<br />
”This is very positive. We have been encouraging an increase in incident reporting and this, together<br />
with an improved reporting system, has produced results,” says Ann Lindgärde, Bohus site<br />
manager. ”And we are very pleased to have shortened the processing time so much. Reporting incidents<br />
is important preventive work, and by learning from incidents and taking appropriate measures,<br />
we hope to prevent serious accidents from occurring.”<br />
WHAT WE DO FOR ...<br />
PENGUINS<br />
■ Everyone who has visited penguins<br />
at the zoo knows what fun it is to watch<br />
them diving and swimming in their pond.<br />
Although you might have wrinkled your<br />
nose because the water looks cloudy<br />
and the ”pool” is stained with an unpleasant<br />
looking blackishgreen<br />
substance.<br />
The problem is caused by<br />
algae growth. This in turn is<br />
caused by the nutritive substances<br />
in the penguins’<br />
food and their habit of relieving<br />
themselves in the<br />
water. The latter is of<br />
course unavoidable,<br />
whoever heard of potty-trained<br />
penguins?<br />
To provide the penguins<br />
with more pleasant living conditions,<br />
and to make it easier for spectators<br />
to see them, the water needs to be<br />
cleaned. Chlorine, some might guess,<br />
would be the answer. But, although penguins<br />
might remind us of gentlemen in<br />
tails, their water cannot be treated with<br />
chlorine – chlorine makes penguins go<br />
blind.<br />
Instead we use a combination of hydrogen<br />
peroxide and UV light. This is<br />
the method in which the Slottskogen<br />
Zoo in Göteborg, Sweden has invested,<br />
buying their hydrogen peroxide from<br />
Hydrogen Peroxide Special Applications<br />
at Eka Chemicals.<br />
The zoo hosts 30 Humboldt penguins<br />
and last spring they were given a new<br />
pond fitted out with the same kind of<br />
treatment plant the seal pond was<br />
equipped with in 2003.<br />
The plant contains an “engine room”,<br />
through which flows the water which is<br />
constantly pumped round the pond. A<br />
continuous and small amount of hydrogen<br />
peroxide is added to the water.<br />
After which the water is treated with UV<br />
light in order to reinforce the cleaning<br />
effect. Previously, the pond had to be<br />
frequently emptied and cleaned out with<br />
high pressure hoses, a process now required<br />
far less frequently. Although the<br />
zoo uses 60 tons of hydrogen peroxide<br />
per annum (for treating both ponds) this<br />
is still a cost saving. And best of all – the<br />
penguins no longer have to be interrupted<br />
in their water acrobatics.<br />
Monica Rossing
Dollar affects profits<br />
Since 2002, the US dollar has weakened by a full 30 percent against<br />
the Euro and the Canadian dollar. Naturally, currency fluctuations of<br />
this order have a major impact on the competitiveness of countries and<br />
companies alike.<br />
■ Theoretically, a weaker US dollar should lead to shifts in prices<br />
and costs, compared to e.g. Europe, by the same magnitude as<br />
the currency change. Subsequently, the effect of this ought to be<br />
increased exports from and decreased imports to the US.<br />
How does this affect our customers? Forestry industry players often<br />
have production costs in one currency and sales in another. Forest<br />
industry products are generally traded between regions in US<br />
dollars. A full 30 percent of world trade in paper and board is<br />
transnational, so the impact of currency fluctuations is considerable.<br />
THE MAJOR NET EXPORT COUNTRIES, that is, Canada, Finland,<br />
and Sweden are most affected. For Canada, the world’s largest<br />
forestry product exporter, the currency fluctuation has presented<br />
a considerable disadvantage and is a strong contributory factor<br />
to the extensive closures of recent years. This is one of the<br />
largest economic factors affecting Europe as well, where export<br />
represents 10 percent of production capacity, corresponding to<br />
11 metric tons. The larger part of this comes from Finland and<br />
Sweden.<br />
Most paper and pulp products can be considered commodities,<br />
so currency fluctuations have a more direct effect on profitability<br />
than for specialized products. The mature markets of<br />
North America and Europe exhibit excess paper capacity and<br />
weak or declining demand for several grades.<br />
So despite its favorable currency position, due to declining demand<br />
and an under-invested industry, the US has not been able<br />
to take advantage of the situation. Instead, the excess capacity<br />
and increased costs of input goods of recent years have led to<br />
closures at a rate never before seen.<br />
Europe has also seen closures, which would normally give rise<br />
to a better balance between supply and demand, thereby allowing<br />
price increases. This expectation has, however, not been realized,<br />
not least due to the strong Euro, which led to reduced export<br />
opportunities, and by persistent excess capacity. If the current<br />
dollar-euro exchange rate holds, Europe will need to further<br />
rationalize the industry if it is to attain reasonable profitability.<br />
FOR PULP PRODUCERS, the reduced availability and increased<br />
cost of raw materials, together with other increased costs, has<br />
caused a dramatic rise in production costs. Since the dollar started<br />
weakening in 2002, the price of bleached long-fiber pulp has<br />
increased by an average of 46 percent while bleached short-fiber<br />
pulp has increased by 40 percent. For pulp exporters outside the<br />
US, however, most of this gain has been countered by the weak-<br />
BUSINESS<br />
$<br />
A full 30 percent of world trade in paper and board is transnational,<br />
so the impact of currency fluctuations is considerable.<br />
er dollar. Canada in particular is very hard hit by the low US dollar<br />
exchange rate.<br />
CURRENCY FLUCTUATIONS are often overlooked <strong>when</strong> describing<br />
the forest industry’s situation, despite being one of the key factors<br />
influencing the industry’s, and consequently our, profitability.<br />
PricewaterhouseCooper’s latest forest industry report shows<br />
the average return on working capital for the world’s 100 largest<br />
forestry companies to be no more than 5.1 percent for 2006. A<br />
generally accepted goal within the industry is a return of 10-12<br />
percent. The report also ranks the depreciation<br />
of the US dollar highest in its list of the<br />
economic factors behind the forestry industry’s<br />
prolonged profitability problems.<br />
Lene Schack<br />
Head of Eka<br />
Business Intelligence<br />
ekaecho | # 4 2007 9
CANADA<br />
Plant managers Jean Goyette and Cynthia Martin are a closely knit <strong>team</strong>. They take their work seriously, but<br />
laughter is never far away.<br />
From <strong>competitors</strong><br />
to a close-knit <strong>team</strong><br />
Two plants within a two hour drive of each other. Magog and Valleyfield manufacture<br />
the same product and collaborate now more than ever.<br />
“We used to compete over being the best Eka Chemicals plant in Canada. Then<br />
we realized it would be better to help each other,” says Jean Goyette, head of<br />
the Valleyfield plant.<br />
■ We are now traveling by car between the two<br />
Eka Chemicals chlorate factories in the Canadian<br />
province of Quebec. Cynthia Martin has driven this<br />
road many times. It was <strong>when</strong> she <strong>became</strong> factory<br />
manager at Magog four years ago that collaboration<br />
between the two factories reached new levels<br />
that improved the global efficiency of both<br />
plants; this being partly due to a restructuring program<br />
that required rationalization. Although collaboration<br />
would probably not have been so comprehensive<br />
if Cynthia Martin and her opposite number<br />
at Valleyfield, Jean Goyette, had not chosen<br />
to work as a <strong>team</strong>.<br />
ONCE WE REACH VALLEYFIELD Jean Goyette confirms<br />
this theory:<br />
“Valleyfield once belonged to Alby Klorat and<br />
was bought by the company now known as Akzo<br />
Nobel in 1991. Despite the ownership change, we<br />
10 ekaecho | # 4 2007<br />
continued to regard ourselves as <strong>competitors</strong>.<br />
When I <strong>became</strong> manager here in 2000, relations<br />
between the two factories had already improved<br />
from a purely competitive situation to a much cordial<br />
relationship. “<br />
“The situation has much improved since you and<br />
I began to work together. We’re a good <strong>team</strong>,” says<br />
Cynthia.<br />
“Yes. We see things the same way and have compatible<br />
ideas. We can bridge our differences, although<br />
really the difference between our factories<br />
is more about culture than production,” says Jean<br />
Goyette.<br />
He offers us coffee in his office. The distance between<br />
the two factories is far enough to prevent<br />
the two executives from meeting every day, but a<br />
working day seldom passes without a check or two<br />
being made with each other by phone.<br />
“We talk about day-to-day operations and how<br />
“Because we cooperate we often share<br />
begin to say something and then the ot<br />
we should deal with various situations. Both plant<br />
manufacture chlorate, so we both face the same<br />
kind of problems,” says Cynthia.<br />
THE TWO PLANTS HAVE STARTED to work with an<br />
increasing number of joint functions in recent years;<br />
human resources, finance and quality being the<br />
most important.<br />
Joint projects are also on the agenda; a present<br />
example being factory laboratories working together<br />
over solving problems with boron impurities<br />
present in the salt used for production.<br />
“Nowadays, <strong>when</strong> a new problem arises, we usually<br />
assign one person to deal with it on behalf of<br />
both plants,” says Jean Goyette.<br />
Recent years have been eventful, for both Magog<br />
and Valleyfield. They have gone through several<br />
restructuring programs and been obliged to<br />
cut back on employees. At the same time, pro-
the same point of view. At meetings one of us might<br />
her elaborates,” says Jean Goyette.<br />
duction volumes have increased owing to reorganization<br />
and rationalization.<br />
“The principle tasks that Jean and I have are to<br />
reduce costs and produce the best chlorate for the<br />
lowest cost,” says Cynthia, and Jean adds:<br />
“Our challenge is to constantly improve both efficiency<br />
and technology in the plant, and all other<br />
areas. Magog, by the way, is often used as a best<br />
practice reference plant for Eka chlorate factories<br />
globally” says Jean Goyette.<br />
“Although at Valleyfield you’re every bit as good<br />
as us,” points out Cynthia.<br />
It becomes very clear that both plant managers<br />
have completely abandoned all thoughts of competition<br />
and prestige. They each run their own plant,<br />
but see only advantages in helping and supporting<br />
each other. And there is no lack of future challenge.<br />
“Many employees have been working for Eka<br />
“…and you can’t expect employees to cooperate if their managers don’t,” elaborates Cynthia<br />
Martin.<br />
Chemicals for a very long time. We are facing a big<br />
challenge in trying to avoid losing too much professional<br />
skill now that many are due to retire simultaneously<br />
in a few years time,” says Cynthia.<br />
CYNTHIA IS ONLY 34 and joined Eka Chemicals in<br />
1998 as a process engineer. She has just finished<br />
a few months of parental leave, having handed over<br />
the reigns to Pierre Marchand as stand-in plant<br />
manager for this period. Jean Goyette also lent a<br />
helping hand with some of Cynthia’s workload.<br />
“It feels good to get back to work again,” comments<br />
Cynthia, and goes on:<br />
“I like it at Eka Chemicals, I approve of the company<br />
philosophy of making efforts to recruit and<br />
promote internally. Eka too, is a company with excellent<br />
values concerning health, safety and responsibility.<br />
The global attitude towards the chemicals<br />
industry is not always fair, but it feels better<br />
THE VALLEYFIELD PLANT<br />
> Situated in the town of Valleyfield,<br />
which has approx. 10,000 inhabitants,<br />
70 km south-west of Montreal<br />
(and just 20 km from the US border).<br />
> Manufactures: Sodium chlorate, but<br />
also sells the by-product, hydrogen.<br />
> Number of employees: 49<br />
> In operation: 24 hours a day, seven<br />
days a week<br />
> History: Built in 1985 by competitor<br />
Alby Klorat. Sold to Eka Chemicals<br />
in 1991.<br />
to work for a chemicals company that harbors<br />
worthwhile values. For example, we have a citizens<br />
committee in both Magog and Valleyfield and good<br />
relations with both towns.”<br />
We are now in the province of Quebec and<br />
French is the mother tongue of most employees.<br />
The plants cooperate over the translation of documents.<br />
We ask if all meetings are held in French,<br />
and the question is received with amusement.<br />
“Of course,” says Jean Goyette, and Cynthia<br />
Martin adds: “All communications at the factories<br />
are in French. As far as I know we only have one<br />
employee at Magog who has English as a mother<br />
tongue. Many employees here don’t speak any<br />
English at all.”<br />
Text & photo: Monica Rossing<br />
More about this on the next page ➥<br />
ekaecho | # 4 2007 11
CANADA<br />
> Canada is the next largest country in the<br />
world (after Russia) but has only 33 million<br />
inhabitants. The country is divided into 10<br />
provinces and three territories. Large parts<br />
of northern Canada are principally uninhabited.<br />
> Capital city: Ottawa<br />
> Official languages: English and French.<br />
English is more commonly spoken, although<br />
in the province of Quebec, with<br />
over 7 million inhabitants, over 80 percent<br />
speak “Quebec French”. Plus there are<br />
three native Canadian populations who<br />
speak some 50 different languages.<br />
> Form of government: Monarchy (the English<br />
monarch is the head of state). Parliamentary<br />
democracy. Canadians pay relatively<br />
high taxes but enjoy a well-developed<br />
social welfare service that includes<br />
free medical care.<br />
> Religion: Catholic: 45 percent (most in the<br />
province of Quebec). Protestant: 36 percent.<br />
Yukon<br />
British Columbia<br />
Alberta<br />
12 ekaecho | # 4 2007<br />
Nothwest Territories<br />
Saskatchewan<br />
Manitoba<br />
Hudson<br />
Bay<br />
Ontario<br />
Quebec<br />
Quebec City<br />
Montreal<br />
Magog t<br />
Magog is the third largest chlorate<br />
factory in the world and<br />
among the most efficient of Eka<br />
Chemicals’ 12 chlorate factories.<br />
Professional pride among employees<br />
is high.<br />
“To produce chlorate you need<br />
electricity, salt, water – and<br />
know-how. We’ve got plenty of<br />
the last,” says Pierre Marchand,<br />
stand-in plant manager.<br />
■ Many people in the province of Quebec are<br />
familiar with Magog as an idyllic, small summer<br />
town on the banks of lake Memphremagog. The<br />
citizens of Montreal like to come here for weekends.<br />
The Eka Chemicals plant is situated near<br />
the town center and right beside the Magog Riv-
er that leads into the lake. The river water is used<br />
to cool down the manufacturing equipment.<br />
Pierre Marchand has been acting plant manager,<br />
standing in for Cynthia Martin while she<br />
has been on parental leave. He has worked here<br />
since 1989 and his regular position is plant engineer.<br />
“There are many people here with long experience<br />
of producing sodium chlorate. This is then<br />
sold to the pulp mills who use it for paper making.<br />
It is needed to make fine white paper for glossy<br />
magazines and diazo paper,” says Pierre.<br />
Enormous amounts of salt are used for making<br />
chlorate, and this comes from the salt mines in the<br />
neighboring province of Ontario. The largest single<br />
expense for the factory however, is the purchase<br />
of electricity from local Hydro Quebec.<br />
“We use approximately 100 megawatts. We<br />
work constantly in the interests of reducing our<br />
power consumption.<br />
The factory floor is empty; those who work here<br />
Eka Chemicals factories in Canada are<br />
located one on either side of Montreal,<br />
the largest city in the province of Quebec.<br />
Pierre Marchand is proud over the<br />
Magog plant producing a worldclass<br />
product. “But we have worked<br />
hard for it, and we need to keep it<br />
up!” he says.<br />
monitor the process from the control room. The<br />
plant is operating 24-hours a day.<br />
“This kind of production works best if it keeps<br />
going non-stop. We don’t even stop production<br />
during the summer. We count a longer halt in production<br />
as being 24 hours, and this has to be<br />
planned in detail,” says Pierre.<br />
WE MEET ANOTHER PLANT VETERAN, Martin<br />
Poulin, in the control room. He has worked here<br />
since the factory was new and is now a production<br />
manager with a <strong>team</strong> of 18 working shifts.<br />
“We’ve been running at almost full capacity the<br />
last two years. Last year we broke our production<br />
record,” he tells us.<br />
The factory works in close cooperation with the<br />
engineering faculty at the University of Sherbrooke,<br />
located nearby. Future chemicals engineers do a<br />
three month practical stint with Eka Chemicals, and<br />
many students find summer jobs here.<br />
“This plant is a pure dream for them. Everything<br />
THE MAGOG PLANT<br />
> Situated in the town of Magog (over 23,000<br />
inhabitants), 120 km east of Montreal.<br />
> Manufactures: Sodium chlorate, but also sells<br />
the by-product, hydrogen.<br />
> Number of employees: 60<br />
> In operation: 24 hours a day, seven days a week<br />
> History: Erected in 1978, Magog was Nobel<br />
Industrier’s first chlorate plant in North<br />
America.<br />
ake pride in their work<br />
they are studying they find here; solids, liquids, gas<br />
– and we have all the equipment they need. Additionally,<br />
they can see how we pipe over our hydrogen<br />
surplus production to the neighboring<br />
British Oxygen Company factory (BOC),” says<br />
Pierre.<br />
The final product, in the shape of small white<br />
crystals, is loaded onto railroad cars for transport<br />
to customers. Eka Chemicals in Marietta, USA, look<br />
after all sales of all sodium chlorate for the four<br />
North American plants.<br />
Text & photo: Monica Rossing<br />
Footnote: Eka Chemicals in Columbus, USA, is<br />
the world’s second largest chlorate factory. The<br />
largest, run by a competitor, is the Canexus factory<br />
in Brandon, Manitoba, Canada.<br />
ekaeko | # 4 2007 13
From left: Hans Östling (Expancel), Christian Blom, Lily Xu, Fanny Liang, Olivia Liu, Bobby Tang, Ross Howat, Paul Coates and Patrick Zhou<br />
Chinese producers<br />
introduced to ECF bleaching<br />
The demand for papermaking fiber and lack of wood has made<br />
non-wood fiber an interesting base for papermaking in China.<br />
The fact is that China is the biggest producer of non-wood<br />
fiber in the world with more than 10 million tons annually.<br />
■To develop and evaluate modern bleaching<br />
technology on non-wood pulps Eka Chemicals<br />
and South China University of Technology (SCUT)<br />
had already started joint research efforts seven<br />
years ago.<br />
In conjunction with the exhibition a conference<br />
was arranged in Guangzho at which Eka Chemi-<br />
14 ekaecho | # 4 2007<br />
cals participated with a presentation of ECF<br />
bleaching (see adjacent article). Christian Blom<br />
from Global Marketing made a presentation he<br />
had written together with Jiri Basta and Thomas<br />
Greschik from R&D.<br />
The presentation, interpreted into Chinese by<br />
Lily Xu Technical sales engineer at Eka Chemi-<br />
cals China, with the long name “ECF Bleaching of<br />
Non-wood Pulps from China – an Eka Chemicals<br />
Perspective” included the prediction that nonwood<br />
pulp will continue to play an important role<br />
in the future and bamboo will be the growing segment<br />
taking shares from straw pulp. Non-wood<br />
pulping has some key issues to address, one of<br />
them being obsolete chlorine bleaching.<br />
ECF BLEACHING CAN BE the solution, since it<br />
both reduces the effluent output to international<br />
standards and improves the pulp quality. In<br />
the presentation some highlights of the bleaching<br />
technology, developed together with SCUT,<br />
were given.
We’ve<br />
added<br />
Highlights!<br />
A new page, Highlights, with<br />
company information has been<br />
added to our intranet. In addition,<br />
the top menu has been enhanced<br />
and the process of transferring<br />
the old intranets into<br />
Worknet has begun. And finally,<br />
your start page has also been<br />
modified.<br />
■ In short, this is what’s new on the Eka intranet<br />
since Friday October 19, <strong>when</strong> the latest modifications<br />
of our company intranet were implemented.<br />
Your start page, from today called Home, has<br />
three columns as before. The left column is your<br />
personal view and you can modify it. You can<br />
take away or add content as you wish.<br />
The middle column is company-managed and<br />
is used by Eka to provide links to certain applications<br />
and information. This column still holds<br />
your favorite links but will soon be partly adapted<br />
to your geographic location; e.g. employees<br />
Leif Darner visits Eka<br />
■ The Sundsvall visit started off with Leif<br />
Darner and Johan Landfors, head of Pulp<br />
and Paper Europe, making a customer visit<br />
to SCA Ortviken.<br />
After which they were shown round respective<br />
plant by managers and personnel<br />
and received information about company<br />
history and production, the market<br />
situation and future plans for the different<br />
branches of operations, including<br />
chlorine dioxide production and the On<br />
Site Production unit. Stockvik included a<br />
visit to Carbide Sweden AB and Akzo No-<br />
16 ekaecho | # 4 2007<br />
in The Americas have different regional links than<br />
employees located in Europe or Asia Pacific.<br />
When this is implemented, your favorite links will<br />
be moved to the left column.<br />
The right column is also company-managed<br />
and will, as before, hold news as well as news<br />
flashes from the new Highlights page. The information<br />
you see under local news in this column<br />
is based upon your location.<br />
Highlights is the place to find information such<br />
as updates on organizational changes, events,<br />
marketing messages, messages from management,<br />
business intelligence news feeds and more.<br />
Go take a look!<br />
If you need help, check out the new Help page<br />
where you can find information on how to adapt<br />
your personal view, for example. The Help page<br />
will continue to develop as we learn more about<br />
the kind of help you need. If you run into prob-<br />
Permascand, the Alby plant, Expancel, Eka and Akzo<br />
Nobel, Stockvik were all on the itinerary <strong>when</strong> Leif Darner,<br />
of the Akzo Nobel Board of Management, paid a two day<br />
visit to Central Sweden at the end of June this year.<br />
New and better. The Eka intranet has been given a facelift and new functions.<br />
bel Surfactants Europe. The arrangements<br />
were organized by Björn Vedin,<br />
Carl Robert Hansson, Marii Engberg, Helena<br />
Falgén Nikula, Karl Axel Bergh and<br />
Niklas Larsson. Eva Mörk-Månsson and<br />
Magnus Karlsson from Pulp and Paper<br />
Europe also lent a helping hand.<br />
At Akzo Nobel Leif Darner is responsible<br />
for Scandinavia. In addition to internal<br />
visits, his visit to Sweden included customer<br />
meetings and meetings with Eka<br />
company management.<br />
lems you cannot solve yourself, please contact<br />
your local Service desk.<br />
Workspaces remain unchanged - those of you<br />
using workspaces can continue to work in the<br />
usual way.<br />
The project <strong>team</strong> will continue this year and<br />
we have a number of improvements on the list.<br />
One is to close the old intranet in Europe (Eka<br />
Forum) and the North American intranet before<br />
year end. North American users will find their<br />
usual links on the new Pulp and Paper Americas<br />
page. Those of you who are frequent Eka Forum<br />
publishers will be contacted by the project<br />
<strong>team</strong> but of course you are welcome to contact<br />
us in the meantime if you have questions.<br />
More information about future improvements<br />
to follow soon.<br />
Paul DesRoberts<br />
Project manager, BU Information Systems<br />
Leif Darner visited Eka in June, including Expancel. Peter<br />
Sjölund is nearest the camera. Jan Bydén is sitting furthest<br />
to the back and Peter Nilsson is standing.
Christopher Scherer, Manon<br />
Gignac, Kathryn Lovetro,<br />
Megan Watters, Marcus<br />
Scherer och Billy Biggers<br />
enjoys ice cream.<br />
Gary Charles receives<br />
the Safety Award from<br />
Byron Smith on behalf<br />
of the Purate Group.<br />
Safety event in Marietta<br />
Last June, Eka Chemicals,<br />
Marietta celebrated “Site<br />
Safety Day”.<br />
■ Personnel from all operations gathered<br />
for the event, and the company stood for<br />
the ice cream. The activity was set off by an<br />
exhibition of Eka’s activities and products in<br />
North America, and SBU management took<br />
the opportunity to highlight measures and<br />
achievements of special value to safety.<br />
Byron Smith, head of Pulp and Paper<br />
Americas, made a speech and underlined the<br />
importance of safety, both at work and during<br />
free time. Using US incident statistics and<br />
figures he provided examples of why safety<br />
considerations are important, perhaps especially<br />
so, outside working hours. The Safety,<br />
Health and Environment Committee at<br />
Marietta were praised for their efforts in increasing<br />
safety awareness. An achievement<br />
attained by means of various activities, such<br />
as training for new employees, first aid instruction<br />
and work with the Responsible Care<br />
program. Additionally, there are plans to put<br />
special focus on behavior-based safety.<br />
The spotlight was then turned on other<br />
praiseworthy performances within the company.<br />
Marietta office personnel can be proud<br />
of having operated for 13 years, or 4.3 million<br />
working hours without a single LTI! Byron<br />
Smith held up the logistics group as another<br />
good example; the group having received<br />
such awards as the Canadian Railway<br />
Company’s (CN) Safety Handling Award 2006<br />
and the CSXT’s Chemical Safety Excellence<br />
Award 2006 (see article in Eka Echo no.<br />
3/2007) for safe transport. While the Purate<br />
group received a reward for their preventive<br />
work <strong>when</strong> building their stock-room.<br />
Text & photo: Steve Main<br />
HI THERE..<br />
✆Johan Nyander, IP Manager Eka Chemi<br />
cals, and one of the 5000 participants in<br />
the Paris-Brest-Paris 1220 kilometer cycle<br />
race at the end of August.<br />
■ How are your legs feeling?<br />
”I’m dead tired! I came home a week ago and I’m<br />
still full of aches and pains, although I’m pulling myself<br />
together. I’ll probably be able to start exercising<br />
and stretching out some muscles next week.<br />
What makes a person want to bike 1220 kilometers,<br />
and go pretty much without sleep for five days?<br />
”Why does anyone want to go to the Moon? It’s a<br />
challenge and I thrive on challenges, on having goals<br />
and fighting to reach them. I’ve always participated<br />
in some kind of sport or other. I’ve been cycling since<br />
2000. This is the jewel of the European long distance<br />
events, with every conceivable nationality on the<br />
starting line.<br />
How did you charge yourself up? Cycling back and<br />
forth to the Nacka office can hardly suffice?<br />
”I’ve cycled backwards and forwards to work plus<br />
one day of cycling each weekend. Altogether I’ve<br />
probably cycled around 7000 kilometers during the<br />
year I trained for the event, plus some indoor spinning.<br />
To take part you have to pass four qualification<br />
races of 200, 300, 400 and 600 kilometers respectively,<br />
and then I did a voluntary three day 1000<br />
kilometer stretch, practicing cycling without sleep.<br />
What was your finishing time?<br />
”I took 86 hours, and the max time was 90 hours,<br />
so I’m very pleased. About one third of the field failed<br />
to finish, so to have managed that alone feels like a<br />
big achievement. To come in under the max time you<br />
need to cycle all day and so I slept a total 7 hours<br />
in five days. Learning to cycle without dropping of<br />
to sleep is an art in itself.”<br />
And your next challenge will be?<br />
”Well, the next race is four years off, in 2011. But<br />
yesterday I saw something about the Pilgrim’s Way<br />
in Spain…”<br />
ekaecho | # 4 2007 17
PICK & MIX<br />
New Names moves to the net<br />
As from 19 October organizational<br />
announcements and the<br />
organizational charts can be<br />
found under the heading People<br />
on the move on the Eka intranet.<br />
■ You can reach this section by selecting Highlights<br />
from top navigation and then People on the<br />
move.<br />
Because this site has been opened on the intranet<br />
we are no longer publishing news in brief<br />
about changes among personnel, and Eka Echo<br />
will now be coming out four times a year instead<br />
of six.<br />
If you have a ready-to-publish organizational<br />
announcement for People on the move, or questions<br />
on how to go about publishing, please con-<br />
L>R: Byron Smith (SBU Pulp and Paper Americas manager), Nicolas Padovani, Nadine Scherer, Christopher Scherer, Akpojotor Shemi, Joanna<br />
Stanton, Andrew Wenk, Courtney Clark, Fredrick Clark (Vice President, Process Applications and Technology), Megan Watters, Meghan Stewart<br />
(not in picture Jacob Harcrow, Katie Blumsack, Kathryn Lovetro, and Emily Minday).<br />
Summer students shine in Marietta<br />
■ As part of their work with us, the summer interns<br />
are asked to deliver a structured presentation<br />
to Eka management, staff and their parents<br />
before going back to school.<br />
The presentation requirements include a short<br />
introduction of the student, who they reported<br />
to and on what project or task they worked on.<br />
Each student also presented the results he/she<br />
generated and offered some conclusions and recommendations.<br />
Finally, students told the audience<br />
what they had learnt this summer while at<br />
Eka … a few interesting insights were revealed.<br />
18 ekaecho | # 4 2007<br />
Key in the following address on your web browser:<br />
http://www.eka.intra/C14/Highlights/default.aspx<br />
You will also find Eka organizational announcement templates for downloading at this site.<br />
tact Ingrid Franzon, Communications,<br />
ingrid.franzon@eka.com<br />
In addition, open positions are now posted un-<br />
This year’s event took place on August 7.<br />
This year’s summer interns worked in Marketing,<br />
Regulatory and Technical roles, in Market<br />
Research for Specialty Oxidants, and for the<br />
IT group.<br />
The presentations were very interesting and<br />
in addition to presenting, the “required content”<br />
strong messages were embedded in their presentations<br />
such as the value of patience, perseverance,<br />
<strong>team</strong>work, flexibility, innovation, ambition<br />
and nutrition (the students apparently raided<br />
the cookie and sweet supplies at the Mariet-<br />
der the Vacancies heading, to be found under<br />
Provided links in the middle column of the intranet<br />
Home page.<br />
ta office on a regular basis!) to a successful project.<br />
The event had an interesting development<br />
<strong>when</strong> the <strong>team</strong> working in Process Applications<br />
and Technology Department under the supervision<br />
of Dr Patricia Wild, announced that they had<br />
developed a patentable idea during the time they<br />
had spent at Eka.<br />
Byron Smith closed the event, thanking the<br />
students for their dedicated efforts at Eka this<br />
summer. He wished them well in their studies<br />
and extended an invitation for them to return<br />
next summer.
PICK & MIX<br />
This year’s ECIP delegates: Front row, from the left: Roberta Matos, Hanna Kultanen, Patricia Wild, Chris Biggers, Butro Pongwattanavijit<br />
Middle row, from the left: Elisabeth Andersson, Katie Mencke, Chantal Nicolas, Ana Maria Molina, Anna-Karin Ehn, Vuokko Tyni, Kathy Scott,<br />
Ingela Eriksson, Jorge Ovando, Carlos Sanchez<br />
Back row, from the left: Karl-Anders (Kalle) Asp, Ivan Lazo, Sofia Reveman, Johan Pettersson, Wallace Lewis, Philipp Gräfe, Mikael Forslin, Martin<br />
Werner, Johan Wilhelmsson, Christian Bedicks<br />
International business culture<br />
and the future at this year’s ECIP<br />
This year’s global introduction<br />
program, the Eka Chemicals Introduction<br />
Program (ECIP), was<br />
carried out in mid-September.<br />
The 24 delegates kicked off with<br />
a round tour, conducted beneath<br />
umbrellas, of the Eka Bohus<br />
plant.<br />
■ The more theoretical parts of the program<br />
were held indoors with views of beautiful and tra-<br />
ditional coastal scenes from the windows of the<br />
Smögen Havsbad conference center north of<br />
Göteborg.<br />
International business culture was the first subject<br />
on the agenda, and John Alexander delivered<br />
a deeper meaning to the notion of inter-cultural<br />
skills. This was a highly appreciated element<br />
as was the chance to make new contacts<br />
with colleagues from other parts of the world.<br />
During days two and three, management and<br />
personnel from different company units described<br />
the various operations of the company,<br />
before president Jan Svärd rounded off the pro-<br />
ceedings with a talk on ”The future of and challenges<br />
at Eka Chemicals.”<br />
Some delegates had been with Eka several<br />
years, and this is an advantage <strong>when</strong> the opportunity<br />
arises to ask questions and talk over<br />
matters with company management representatives.<br />
The conference was organized by Akzo<br />
Nobel Training and Development Center (TDC),<br />
who will be pleased to provide further information<br />
about ECIP.<br />
Contact: Elisabeth Andersson,<br />
elisabeth.m.andersson@eka.com<br />
ekaecho | # 4 2007 19<br />
Photo: Sofia Sabel
Eka Chemicals<br />
445 80 Bohus<br />
AT WORK<br />
Keeping up with the conversation<br />
in three languages<br />
Steinar Wang emigrated from<br />
China to Iceland <strong>when</strong> he was<br />
eight. In order to complete his<br />
studies for his chemicals engineering<br />
degree he moved to<br />
Sweden.<br />
He describes himself as a professional<br />
immigrant and he<br />
sees no national limitations to<br />
his future career.<br />
■ Eka Engineering like to recruit personnel with<br />
international backgrounds. Language skills and<br />
cultural knowledge are an advantage <strong>when</strong><br />
starting up new plant around the world. Steinar<br />
Wang, who was hired in March this year, was<br />
sent off on a three week customer meeting trip<br />
to China only two weeks after joining Eka. It<br />
was part of his introductory training.<br />
“I was taken along because I speak Chinese.<br />
The meeting was held in English, but I could<br />
understand everything that was said on the<br />
sidelines, both in Swedish and Chinese. Although<br />
I did find interchanging between three<br />
languages difficult on that first day.”<br />
What did the Chinese customers think<br />
about you being there?<br />
“I believe they appreciated us having a Chinese<br />
on our side. They’re pretty good at English,<br />
but there were a good many items on the<br />
agenda to negotiate and agree upon, and I felt<br />
I was doing a useful job.”<br />
Steinar, or Wang Yan as he is called in Chinese,<br />
has an unusual background. Both his parents<br />
are from China and the family moved to<br />
Iceland in the early Nineties.<br />
“My father is a research scientist and took<br />
a job at the University of Iceland. There were<br />
almost no other immigrants in Iceland at that<br />
time, and initially I had my own Icelandic language<br />
teacher.”<br />
The teacher suggested he should adopt an<br />
Icelandic first name to make life easier, not<br />
least for the Icelanders. The eight year old boy<br />
When Steinar Wang joined Eka Engineering in the Stockholm suburb of Nacka six months ago<br />
he found a student apartment, close to his job, in the area visible in the background. But now<br />
he has bought his own apartment, even closer to his place of work, and will be moving soon.<br />
chose the name of Steinar, keeping Yan as his<br />
middle name.<br />
IT WAS TAKEN FOR GRANTED that Steinar<br />
would study at university. His mother too, has<br />
an engineering degree (although she now runs<br />
a travel agency for Chinese tourists).<br />
“I’m accustomed to studying hard. I went in<br />
for chemistry because, quite simply, I find it<br />
enormous fun, said Steinar and went on:<br />
“I read two years at Reykjavik, but because<br />
there was no complete chemistry curriculum<br />
at the University of Iceland I was unable to<br />
complete my studies there. I chose to go on<br />
to KTH in Stockholm.”<br />
In his office there is a group picture taken<br />
outside Stockholm city hall (where the Nobel<br />
prize giving dinner is held each year). The picture<br />
is from the diploma presentations last<br />
spring, <strong>when</strong> Steinar received his engineering<br />
degree.<br />
He had only four weeks off before he joined<br />
Eka Engineering as a process engineer. He finds<br />
the job exciting and is looking forward to learning<br />
everything he needs to know in order to<br />
assume more of his own responsibility.<br />
When Eka Echo asked 25 year old Steinar<br />
what he thought he would be doing in five years<br />
time he laughed.”<br />
“They asked me the same question at the<br />
job interview. Because this job means I can live<br />
in Stockholm and travel to China, I think I shall<br />
probably still be here. And it’s only a three<br />
hour trip home to Iceland.”<br />
Text and photo: Monica Rossing<br />
T H E N E X T I S S U E W I L L B E P U B L I S H E D I N D E C E M B E R