Illustrated Parts List

Table of ContentsGeneral Information........................................................................................................................................... 2How To Use Illustrated Parts List.................................................................................................................... 2Model Identification ....................................................................................................................................... 3Axle Parts Explode............................................................................................................................................. 6Axle Parts List................................................................................................................................................... 7Pinion Bearing Spacers..................................................................................................................................... 8Gear & Pinion Kits............................................................................................................................................. 9Axle Housing Parts Explode............................................................................................................................. 10Axle Housing Parts List.................................................................................................................................... 10Axle Housings.................................................................................................................................................. 11Axle Shafts...................................................................................................................................................... 11Service Carriers............................................................................................................................................... 12Yokes & Flanges.............................................................................................................................................. 14Oil Seal Installation Tools................................................................................................................................. 15Service Kit Reference Listing........................................................................................................................... 151

General InformationGeneral InformationHow To Use Illustrated Parts ListOrdering Parts• This parts book is organized in sections according to partsservicing requirements. Use the Contents or page headings andcolored tabs to find information.• Use this book to order parts for your Dana ® Spicer ® Axle.• For convenience, part numbers have been included for all piecesof the carrier assembly. Some of these parts, such as the carrier andcaps, are serviced only in kits or assemblies. Part numbers arefor your reference only. Those parts not serviced separately areidentified with NSS.Kits and Assemblies• Kits and Assemblies contain groups of individual or assembled partsdeveloped for optimal replacement or repair of a service problem.• Kits and Assemblies are shown with applicable parts groupingsin the parts listing.• See the Appendix for detailed information concerning kits applicableto this model.`Abbreviations• ABS - Antilock Brake System• AR - As Required - Parts that vary in quantity with each axle.Example: shims• Assy - Assembly• Brg - Bearing• Diff - Differential• Hsg - Housing• Inv - Involute• N/A - Not Applicable• NSS - Not Serviced Separately - Items which can only bepurchased in sets, kit form or service assemblies. Example: brakeshoes.• RH/LH - Right Hand/Left Hand - Determined as viewed from behindthe vehicle looking forward.• RTV - Gasket Compound - Formed-in-place gasket sealer. It isrecommended for use on all surfaces requiring a gasket.• Str - StraightIllustrations• Illustrations show parts in assembly groups.• Item numbers on illustrations correspond with parts listings onpages that accompany the drawings.• Notes are included on illustrations where needed.Parts Listings• Parts listings are defined by parts groupings and are broken downby service assemblies.• Parts Listings identify a part for servicing with the followingcategories:• Item - corresponds with numbers on illustrations for partidentification• Part Name - specifies part name or description• Quantity (Qty) - quantity required for assembly• Current Part - service part numbers are broken down by model,type or other applicable information• Notes - define unique characteristics or replacement notes• Kits / Assy’s Where Used - indicates Kits or Assemblies thatcontain a particular part• Other pertinent information is listed in tables or parts listings asrequired.Effectively using a Parts Listing - ExampleFollow the example below to locate and order exactly what is required for servicing.Match to Use to Order thisitem on identify quantity for Order part number Indicates informationillustration Part Number servicing by model indicated important to ordering or useItem Description Qty S140 Notes7 Brg Cup - Plain Half 1 1338978 Brg Cone - Plain Half 1 133898Summary of Kits and AssembliesBEARING KIT 504114 Contents Identified with *WHEEL DIFF SIDE GEAR KIT 504115 includes items 21-262

Model IdentificationModel IdentificationLocating Model Designation Information• Axle Model Identification, Part Number and Serial Number arelocated on a tag at the axle centerline. This information will helpto locate information in this book and to identify the correctparts for servicing.Drive Axles34CUST. PART NO.Spicer ®5SPEC.SERIAL NO.2MODEL PART NO. RATIOMADE IN:6CUST. PART NO.Spicer ®SPEC. SERIAL NO.MODEL PART NO. RATIOMADE IN:17Drive Axle Assembly Tag1. Country or origin2. Axle model identification3. Specification number assigned to the axle built by Spicer ® . Identifies allcomponent parts of the axle including special OEM requirements such asyokes or flanges4. OEM part number assigned to the axle build5. Carrier assembly serial number assigned by the manufacturing plant6. Axle gear ratio7. Carrier assembly production or service part numberNOTE: When inquiring about specific information on your axle, writedown all of the above information from your tag and call your local OEMdealer or your representative.• The axles illustrated in this book are specified with a variety ofdifferent axle shafts, according to OEM specifications. When orderingreplacement axle shafts, note the part number stamped into the flange.Axle shaft part number3

Model IdentificationUsing Model Designation to Identify Axle Components• The Axle Model Identification number contains information thatis important to understand when purchasing service parts ornew components. The Model Identification number providesimportant vehicle, capacity and application information andmodel features. Use this guideline to understand your AxleModel Identification. If you need assistance, contact yourRoadranger representative.S - Single Rear AxleS 1 9 - 1 4 0 LOptionsL - Limited-SlipW - Wide-trackGAW Rating x 1000 l b s .Gear Type1 - Standard Single Reduction2 - Dual Range3 - Planetary Double Reduction4 - Controlled Traction Differential5 - Helical ReductionDesign LevelHead Assembly Series4

ModelsModelsThe following models are included in this publication:Single Reduction ModelsModel Axle Capacity Gear SizeS17-140 17,000 Lbs 13.4” HypoidS19-140 19,000 Lbs* 13.4” Hypoid*Note: Up to 19,800 lbs. GAWR for approved school bus applications.5

Axle Parts ExplodeAxle Parts Explode11 121310102730291617 1814915222120 192624252823987106543216

Axle Parts ListAxle Parts ListItem Part Name Qty S140 NotesKIT - BEARING 504114 Contents Identified with *1 Pinion Nut 1 1275892 End Yoke & Slinger Assy 1 --- Ref page 14 for individual part numbers3 Pinion Oil Seal 1 127591*4 Outer Pinion Bearing Cone 1 12496*5 Outer Pinion Bearing Cup 1 12495*6 Bearing Pre-Load Spacer 1 504039 Ref page 8 for individual part numbers and kit contents7 Inner Pinion Bearing Cup 1 133897*8 Inner Pinion Bearing Cone 1 133898*9 Ring Gear & Drive Pinion - NSS 1 --- Ref page 9 for individual Ring Gear & Pinion Kits10 Diff Carrier-n-Cap Assy. 1 134154 Casting#134153 (includes items 10-12)11 Capscrew - Carrier Cap 4 21009512 Washer - Carrier Cap 4 21028813 Cotter Pin 2 9087314 Pin - Dowel 2 13282115 Ring Gear Bolts 12 13389616 Bearing Cone - Flange Half 1 99906*17 Bearing Cup - Flange Half 1 31824*18 Diff Bearing Adjuster - Flange Half 1 13387319 Differential Case - Plain Half 1 13405120 Bearing Cone - Plain Half 1 HB105*21 Bearing Cup - Plain Half 1 HA102*22 Diff Bearing Adjuster - PlainHalf 1 360HR10123 Fill Plug - Magnetic 1 54254 Carrier fill hole plugKIT - WHEEL DIFF SIDE GEAR 504115 includes items 24-3024 Thrust Washer - Side Pinion 4 12930525 Side Pinion 4 13376126 Thrust Washer - Side Gear 1 12738627 Side Gear - 39 Inv 2 12736728 Dowel Pin 2 130605 2.25” (57mm)29 Differential Shaft - Long 1 134151 6.75” (172mm)30 Differential Shaft - Short 2 134152 3.07” (78mm)31 RTV - Sealant 1 107276S* not illustrated7

Pinion Bearing SpacersPinion Bearing SpacersPinion Bearing Spacer Kit P/N: 504039Part Number Spacer (mm) Thickness (in)130543 27.230 1.072130545 27.280 1.074130547 27.330 1.076130549 27.390 1.078130551 27.440 1.080130553 * 27.490 1.082130555 27.540 1.084130557 27.590 1.086130559 27.610 1.087130561 27.640 1.088130563 * 27.660 1.089130565 * 27.690 1.090130567 * 27.720 1.091130569 27.740 1.092130571 27.770 1.093130573 * 27.790 1.094130575 * 27.820 1.095130577 * 27.840 1.096130579 27.870 1.097130581 27.890 1.098130583 * 27.920 1.099130585 27.940 1.100130587 27.970 1.101130589 28.000 1.102130591 28.050 1.104130593 28.100 1.106*Most Popular used spacers. Brg Spacer kit 504039 contains qty 1 each of these.8

SPICERGear & Pinion KitsRing Gear & Pinion IdentificationDana has highly developed primary axle gearing which is only used in matched sets. These sets are identified by the mating parts listed below. Withinany Dana production drive axle or genuine Spicer® Gear & Pinion service kits, these mated part numbers will appear. Because they are developed as aset with precision machining, never mix gears and pinions from different mated sets within an axle. Shortened gearing life, noise and failure may occur.Always use genuine Spicer® products.• Ring Gear and Drive Pinion are matched parts and must be replaced in sets.• Complete Identification is stamped on both parts as shown on the drawing below.Single ReductionRing GearL7038 88678Matched Gear Set NumberPart NumberRing Gear TeethSelf Locking Nut39-6PinionEA-93JF-19Manufacturing NumbersPinion TeethPart Number 6-39Pinion TeethRing Gear TeethL703885405JD7793Manufacturing NumbersGear & Pinion Kits39 Inv. 1.95” Spline13.40” (340mm) Hypoid GearingPinion Nut Part No. 127589SideIndicates GenuineSpicer PartsFrontMated Gear/Pinion SetFor ServiceRatio Order Kit No. Gear (NSS) Pinion (NSS) Tooth Combo Notes3.31 504100 134025 133922 43/133.58 504101 134026 133923 43/123.73 504102 134027 133924 41/113.91 504103 134028 133925 43/114.10 504104 134029 133926 41/104.30 504105 134030 133927 43/104.56 504106 134031 133928 41/94.88 504107 134032 133929 39/85.29 504116 134140 134139 37/75.57 504110 134035 133932 39/76.14 504111 134036 133933 43/76.50 504112 134037 133934 39/69

Axle Housing Parts ExplodeAxle Housing Parts Explode5663b56555523a556Carrier to Housing Fasteners(Viewed from front of axle)6545461Axle Housing Parts ListItem Description Qty Part No. Notes1 Axle Shaft - 39 Inv 2 --- See chart page 122 Axle Housing 1 --- See chart page 113 KIT-BREATHER VALVE ASSY 1 507162 Includes items 3a & 3b3a Hose & Clamp 1 1293403b Vent 1 302706KIT-AXLE HOUSING HARDWARE 504113 Includes items 4-64 Washer 14 1284155 Capscrew, Carrier to Hsg - Short 5 210115 40mm - M14 X 26 Capscrew, Carrier to Hsg - Long 9 210091 70mm - M14 X 27 Wheel Brg Nut - outer 2 119881 not illustrated8 Wheel Brg Nut - inner 2 119882 not illustrated9 Washer - Wheel Brg Lock 2 119883 not illustrated10 Washer - Wheel Brg Tanged 2 129132 not illustrated11 Thread Adhesive 1 129293 not illustrated12 RTV Sealant 1 107276S not illustrated10

Axle HousingsAxle HousingsAxle Series Tag I.D. Number Service P/N OEM Features / NotesS140 323740 323740 Navistar Bare Hsg, brake line clipsS140 323741 323741 Navistar Torque Rod Bkt, has abs blocksS140 323937 323937 Navistar Bare Hsg, has abs blocksS140 323707 323707 Navistar Bare Hsg, has abs blocksS140 323940 323940 Navistar Bare Hsg, brake line clips11

Axle ShaftsAxle ShaftsPart No. Qty Spline Body O.D. Shaft Length Spline Length Flange O.D. Flange Holes OEM133963 2 39 1.81 40.118 4” 6.625 8(.635) STR NAV12

Service CarriersService CarriersS140 Standard Carrier13.40” (340mm) Hypoid GearingSide Gear # 127367Side GearNewRatio Spline Carrier3.31 39 Inv 6815003.58 39 Inv 6815013.73 39 Inv 6815023.91 39 Inv 6815034.10 39 Inv 6815044.30 39 Inv 6815054.56 39 Inv 6815064.88 39 Inv 6815075.29 39 Inv 6815135.57 39 Inv 6815106.14 39 Inv 6815116.50 39 Inv 68151213

Yokes & FlangesYokes & FlangesSpicer yoke part numbers shown below are PRODUCTION part numbers and are for reference only. The part numbers needed for service may vary. Pleasecontact Driveshaft Division for price & availability of service yokes. For additional Yoke information reference Dana Bulletin ABIB-0607.STYLE XHalf RoundACBS140 Series - 39 Inv. SplineProductionYoke & Slinger Series Style Dim. A Dim. B Dim. C Notes100-4-1431-1X SPL100 X 4.750” 1.625” 4.957”6-4-10321-1X 1710 X 5.250” 1.938” 6.190”14

Oil Seal Installation ToolsOil Seal Installation ToolsOil seal installation tools are available for installing drive axle pinion seals. Using these tools ensures proper installation of the seal. Failure to use thesetools may result in an improperly installed or damaged seal.126917Quick Reference Service Kit ListingDescriptionPart NumberAxle Housing Hardware Kit (carr-to-hsg) 504113Bearing Kit 504114Diff Carrier & Bearing Cap Assy 134154Oil Seal Driver Installation Tool 126917Pinion Bearing Spacer Kit 504039Pinion Oilseal 127591RTV Sealant107276SU-Tube Breather Kit 507162Wheel Diff Side Gear Kit - 39inv 50411515

For Dana spec‘ing Aftermarket or service assistance, Group call 1.800.621.8084 or visit our website at www.spicerparts.comPO Box 321Toledo, Ohio 43697-0321Dana Warehouse Commercial Distributor: Vehicle 1.800.621.8084Products Group3939OETechnologyDealers: 1.877.777.5360DriveMaumee, Ohio, USA 43537www.spicerparts.comwww.dana.comAXIP-0487 Printed in U.S.A.Copyright Dana Limited, 2012.All rights reserved. Dana Limited.