Servocut 401-MM datasheet - Kemet

SERVOCUT ®401SERVOCUT 401 is an advanced universal metallographiccutting machine used to cut a very wide range of materials.Powerful, with spacious cutting chamberFully automaticProgrammable with HMI touch screen controlsX-Y-Z three axes cutting capabilityAutomatic control of cutting parametersChop cutting and Table-feed cutting combined with pulse cuttingOptional cutting methods for hard and difficult workpieces;StepCut, SegmentCut, DiagonalCutMulti-slice automatic serial cutting of plane parallel sectionsDesignSpecimen integrity begins with high quality cutting. Perfectlycut surfaces reduce the number of subsequent preparationstages and shorten the total sample preparation time to theminimum.SERVOCUT 401 offers the advantage of combining differentcutting techniques and methods into the same machineto obtain superior cut surfaces for a broad range of heavyduty cutting applications.SERVOCUT 401 has X-Y-Z triple axes cutting capability:Z-axis Chop cutting: The sfpecimen is clamped and thecut-off wheel approaches the specimen.Y-axis Table-feed cutting: Feeding the clamped specimeninto a rotating cut-off wheel using a T-slotted feed table.X-axis Parallel Cutting (optional): Parallel serial sectioningin the x-axis with optional movable x-bed.SERVOCUT 401 consists of a cast aluminium base onwhich the motor and the working space are provided in thefrom of two separate housings. A large window of Lexanand a sealed LED lamp in the cuttting chamber allowprecise observation of the cutting process at an optimumdegree of safety. A standard 80 mm dia. outlet for fumeextraction is at the back of the hood.A large, T-slotted feed table located in the cutter’s generouswork area can accommodate a variety of different clampingdevices which need to be selected. The feed tableprovides a long travel depth making the SERVOCUT 401ideal for cutting long or deep samples in a single pass.Side access port makes it possible to make transversesections on long specimens. Stainless small parts tray tocatch small specimens is supplied with the cutting table asstandard.SERVOCUT 401 cutting machine has the highest safetystandards. The interlocking safety device does not allowthe motor to be started unless the hood is closed. The hoodcan not be opened before the cutting motor is stopped.The electronic brake system, whih is a standard feature,brings the cutter to a quick full stop in seconds after it hasbeen switched off.Large cutting chamber with various clamping devices

Automatic OperationMulti-slice automatic serial cutting of plane parallel sectionsSERVOCUT 401-AA Automatic chop and table feed cutterTable feed cutting Chop cuttingDiagonal cuttingSERVOCUT 401 automatic models have advanced techniques andsoftware with programmable HMI touch screen controls increasing theproductivity, sample consistency and operator comfort.Cutting MethodsChop cutting ( Z-axis ) and Table feed cutting ( Y-axis ) combined withpulse cutting in automatic models is standard.Optional Cutting Methods:Diagonal Cut - for increased cutting capacity.Step Cut - for extra hard materialsSegment Cut - for difficult workpiecesare available which make SERVOCUT 401 the perfect choice for abroad range of heavy duty cutting applications.Multi-Slice Cutting:The optional automatic x-table allows programmable plane parallelsectioning. Slices of equal thickness with number of slices as well asprogramming slices of different thickness is possible.Step cutting Y-axis Step cutting Z-axis Segment cuttingCutting Parameters:The preselection of the cutting force level as well as the settingof cutting feed rate (0,1-5mm/sec) is possible from the touchscreen LCD. The feed rate is automatically adjusted, if neededreduced, resulting in perfect cuts and eliminating sample andmachine damage. Pulse cutting mode is a standard feature in allautomatic models for cutting extra hard specimens. Optionalspeed regulating unit is available to adjust the cut-off wheelspeed between 600-3200 rpm.Programmable Return PositionsSERVOCUT 401 has 3 different stop modes:Auto stop: Stops when the specimen has been cut through.Relative Stop: Stops when it has returned to its starting point.Absolute Stop: Stops when the ultimate reset point in all axes hasbeen reached.DatabaseA library of 25 different cutting programs with related specimenname or number can be saved with all cutting parameters whichcan be recalled at anytime. Data with Metkon cuttingconsumables is also listed for easy selection.HMI touch screen controls with various cutting methods and database withcutting programs and maintenance monitoring

Clamping DevicesMany sample preparations applications require thesectioning of a specimen from a small or irregularlyshaped sample or component part. The small size orirregular sample shape can create positioning andclamping difficulties for the operator. To overcomethese difficulties, METKON offers a number of specialclamping devices for use with SERVOCUT abrasivecutters. METKON cut-off machines are equipped withstainless T - slot clamping tables. All clamping devicesare made of stainless steel and can be attached tothe cutters T - slot beds in seconds for fast and positiveclamping of parts having virtually any configuration.Quick ActingClamping ViseAssembly,RightQuick ActingClamping ViseAssembly,LeftGR 0172 GR 0170Prism Jaw BlockSet for RoundSpecimensRubber CoatedJaws for SensitiveSpecimensCompact ViseAssemblySpring LoadedGR 0151Height BlockVerticalClampingSpring loaded15 01LongitudinalV - ShoeAdjustableMechanicalStopGR 0150TraverseV - ShoeCooling SystemGR 0010 GR 001115 03YM 1058 YM 1059A closed loop recirculating cooling unit is a standard part of the machine. Thecutting surface is cooled by spray nozzles whose water jets hit both thecutting wheel and the specimen. This provides an efficient cooling of thesample and prevents the overheating of the surface structure.For cutting metarials which generate a lot of swarf or for higher volume usage,we recommend “ Band filter Unit ” which is optionally available.It is environmentally friendly filtering the coolant and depositing the swarf in aseperate container for easy disposal.Recirculating cooling unitBand filter unitEfficient cooling to prevent overheatingFume condenserSERVOCUT 401-MM Manual chop and table feed cutter

SERVOCUT 401Order NoModelChop cutting Z- axisTable feed cutting Y-axisParallel Cutting X-axisHMI Touch Screen controller, (inch)StepCut;SegmentCut;DiagonalCutPulse CuttingWheel diameter, (mm)Cutting Capacity ø 350, (mm)Cutting Capacity ø 400, (mm)Cutting Capacity, # mm. (Ø400mm)Y-axis travel, (mm)X-axis travel, (mm)Z-axis travel, (mm)T-Slot table, (mm)T-Slot dimensions, (mm)Cutting Power kW (S1)Cutting Power kW (S3)Wheel speed, (rpm)Variable wheel speed, (rpm)Table Feedrate, (mm/s)Size WxDxH (cm)Weight, (kg)Cooling unit, (lt)14 67401-AAAuto.Auto.-5,7"OptionalYesØ400-Ø350Ø120Ø14585x285300100225521x402125,57,92200-100µ-5000µ125x106x155540110 lt.14 67-AX401-AA-AXAuto.Auto.Auto.5,7"OptionalYesØ400-Ø350Ø120Ø14585x285300100225(446+100)x402125,57,92200-100µ-5000µ125x106x155540110 lt.14 67-V401-AA-VAuto.Auto.-5,7"OptionalYesØ400-Ø350Ø120Ø14585x285300100225521x402125,57,9-600-3200100µ-5000µ125x106x155540110 lt.14 67-V-AX401-AA-V-AXAuto.Auto.Auto.5,7"OptionalYesØ400-Ø350Ø120Ø14585x285300100225125,57,9-600-3200100µ-5000µ125x106x155540110 lt.14 66401-MAMan.Auto.-5,7"-YesØ400-Ø350Ø120Ø14585x285300100225125,57,92200-100µ-5000µ125x112x155540110 lt.14 66-MX401-MA-MXMan.Auto.Man.5,7"-YesØ400-Ø350Ø120Ø14585x285300100225125,57,92200-100µ-5000µ125x112x155540110 lt.14 66-AX401-MA-AXMan.Auto.Auto.5,7"-YesØ400-Ø350Ø120Ø14585x285300100225125,57,92200100µ-5000µ125x112x155540110 lt.14 66-V401-MA-VMan.Auto.-5,7"-YesØ400-Ø350Ø120Ø14585x285300100225125,57,9-600-3200100µ-5000µ125x112x155540110 lt.14 66-V-MX401-MA-V-MX 401-MA-V-AXMan.Auto.Man.5,7"-YesØ400-Ø350Ø120Ø14585x285300100225125,57,9-600-3200100µ-5000µ125x112x155540110 lt.14 66-V-AXMan.Auto.Auto.5,7"-YesØ400-Ø350Ø120Ø14585x285300100225125,57,9-600-3200100µ-5000µ125x112x155 125x103x155540110 lt.14 65401-MMMan.Man.----Ø 400-Ø350Ø120Ø14585x285(446+100)x402 521x402 (446+100)x402 (446+100)x402 521x402 (446+100)x402 (446+100)x402 521x402300100225125,57,92200--528110 lt.14 65-MX401-MM-MXMan.Man.Man.---Ø 400-Ø350Ø120Ø14585x285300100225(446+100)x402125,57,92200--125x103x155528110 lt.