Catalogue 2007 Plumbing - Gustav Klauke GmbH

Catalogue 2007 PlumbingPressing tools and accessories forplumbing and heating installations

Competence in all fieldsYour idea – successfully implementedState-of-the-art production technologyHighest quality – complete documentationWorld-wide concept for highest customer satisfaction3

Battery-hydraulic pressing toolsMAP1Product characteristicsBattery hydraulic 9.6 V / 1.4 Ah (2.0 Ah)• Ergonomic handling• Constant thrust of approx. 15 kN, linear• Short pressing time (approx. 3-4 sec.)• Automatic piston return and motor cut-off• Application with an individual pressing jaw or withthe renowned Klauke Interchangeable Insert System• Klauke Mini system jaws are not compatible withother pressing machinesTechnical datakgWeight incl. pressing jaw only approx. 2.5 kgapprox. 65 pressing strokes for size 20 perbattery charge(approx. 100 pressing strokes with 2.0 Ah battery)minCharging time approx. 40 min.Pressing jaw holder revolvable by approx. 360°Application areaStainless steel, steel, alloysCopperMulti-layer compound pipesPEX pipesNW22NW28NW32NW32These details are system-dependent.Please contact your system partner for informationDistinguished at the international Trade FairMostra Convegno Expocomfort in Milan for• Functionality• Ergonomics• Technical handlingScope of delivery• Klauke pressing tools are supplied with a sturdyplastic case, 1 battery and a charger• Also available as a 110 V version and with individualbrand labellingPressing jaw with fixed profileInterchangeable jaw with insertsPossible equipment4

Battery-hydraulic pressing toolsUAP2Product characteristicsBattery hydraulic, 12 V / 3.0 Ah• Ergonomic handle shape (single-handed operation)• Reliable constant thrust of at least 32 kN• Short pressing time, depending on size approx.5-7 sec.• Automatic piston return and motor cut-off aftercompletion of the pressing procedure• Maintenance display via LED• Compatible with standard pressing jawsTechnical datakgWeight incl. battery only approx. 3.9 kgApprox. 220 pressing strokes at size 20 perbattery chargeminCharging time approx. 45 min.Pressing jaw holder revolvable by approx. 360°Application areaStainless steel, steel, alloysCopperMulti-layer compound pipesPEX pipesNW54NW54/108NW75NW75These details are system-dependent.Please contact your system partner for informationScope of delivery• Klauke pressing tools are supplied with a sturdycase, 1 battery and a charger• Also available as a 110 V version and with individualbrand labellingBattery hydraulic, 12 V• Standard equipmentBattery hydraulic, 12 V• Equipment as desiredBattery hydraulic, 12 V• In 6-jaw case (fitted or empty), equipment as desired5

Electro-hydraulic pressing toolsUNP2Product characteristicsElectro-hydraulic, 230 V• Combines all the advantages of pressing tool UAP2• Without LED• The low-price, hydraulic alternative to the batterypowered pressing tool type UAP2 with 230 V• Automatic piston return after completion of thepressing procedure• Compatible with standard pressing jawsTechnical datakgWeight only approx. 3.5 kgPressing jaw holder revolvable by approx. 360°Application areaStainless steel, steel, alloysCopperMulti-layer compound pipesPEX pipesNW54NW54/108NW75NW75These details are system-dependent.Please contact your system partner for informationScope of delivery• Klauke pressing tool is delivered including asturdy case.• Also available as a 110 V version and with individualbrand labellingElectro-hydraulic, 230 V• Standard equipmentElectro-hydraulic, 230 V• Equipment as desiredElectro-hydraulic, 230 V• In 6-jaw case (fitted or empty), equipment as desired6

Battery-hydraulic pressing toolsUAP4Product characteristicsBattery hydraulic, 12 V / 3.0 Ah• Ergonomic handle shape (single-handed operation)• Reliable constant thrust of at least 32 kN• Pressing time:5-7 sec. standard pressing jaws10-20 sec. LP pressing chains 76.1 / 88.9 / 108• Automatic piston return and motor cut-off aftercompletion of the pressing procedure• Maintenance display via LED• Compatible with standard pressing jawsTechnical datakgWeight incl. battery only approx. 4.4 kgApprox. 220 pressing strokes at size 20 perbattery chargeminCharging time approx. 45 min.Pressing jaw holder revolvable by approx. 360°Application areaStainless steel, steel, alloysCopperMulti-layer compound pipesPEX pipesNW108NW108NW75NW75These details are system-dependent.Please contact your system partner for informationSynchronous pressing bymeans of 4-segmenttechnologyScope of delivery• Klauke pressing tools are supplied with a sturdycase, 2 batteries and a quick chargerMains supply unit upon request.• Also available as a 110 V version and with individualbrand labellingAvailable LP pressing chains up to size 108 (114) (4”) Adapter jaw Possible equipment7

Battery-hydraulic pressing toolsUAP100Product characteristics• Battery hydraulic, 12 V / 3.0 Ah and power supply unit• Unique symmetric four-segment pressing up tosize 108 (114)• Thrust 120 kN• Uniform centred closing process• Easy handling due to adapter technologyTechnical datakgWeight approx. 10 kg (without chain)Approx. 15 pressing strokes at size 108minCharging time approx. 20 min.Pressing jaw holder revolvable by approx. 360°Application areaStainless steel, steel, alloysCopper / Cu NiNW108NW108Special profiles upon requestThese details are system-dependent.Please contact your system partner for informationScope of delivery• Klauke pressing tools are supplied with a sturdycase without a chain, 1 mains adapter, 2 batteriesand a quick chargerSynchronous pressing bymeans of 4-segmenttechnologyAvailable LP pressing chains up to size 108 (114) (4”)8

Reference listKSP0KSP1KSP2KSP3KSP4KSP5For Klauke pressing jaws and interchangeable inserts – machine type and system dependent.IdentificationPressing jawsPipe systemsUponor UNIPIPEAlphatechBegetubeEmmeti GerpexF.I.V. FivpressIvarMegaroRadithermFränkische Rohrwerke alpex-duoBelair SertinoxAquatis FranceCHIBROComisaEmcal PRESSO NOXESTA SimplestaFiltubeHSFIsotubiKohler inoxPresLombarda Raccordi InoxPressRaccorderie Metalliche InoxPresInoxpresSimplex Armaturen & FittingsVimoterVSHYorkshire FittingsABM KupralComap Sudopress CUComisaEmmetiFraboIBP B-PressLagerstedt & Krantz B-PressMegaroMetallwerke Möllersdorf B-PressNibcoTzanos B-PressAquatecnic SystemsBlansol / BarbiCO.E.S. CoesclimaComisaFAR RubinetteriaHidrotecIngenieria Plastica del SurIntermaliaJupiter HeizsystemeIdentificationKSP5KSP6KSP7KSP8KSP11Pressing jawsPipe systemsMegaroNikkai IndustriesNupi MultinupiPipelifePolytherm EspañolaSaneper SaperXPress / MultisaperSeppelfrickeTECEWavin Future K1-K2ThermtecBlansol / BarbiFriatecHAKA HAKAPRESSMair M-Press / GomafixPrandelli MultyramaSimplex Armaturen & FittingsTzanosWefa Plastic WEFATHERM-PRESSHenco size 32APEABM KUPRALAuspex DuopexBecker PlasticsChibroCOMAP SudoPress MultiskinComisaDalpexDiwa RohrsystemeEgoplastEmcal PRESSOSchuetz EHTGiacominiGabo SystemtechnikGeneral FittingsGolanHenco up to size 26Herz IPANAPRESSIPA IPANAPRESSIP ProdukterIndustrielle du Plastique & AccessoiresKermi X-PressKlimitLK Lagerstedt & Krantz PressPexMA.S.TER SYSTEMMegaroNicollIdentificationKSP11KSP12KSP13KSP15KSP16KSP17KSP18KSP19KSP20KSP24KSP25KSP28Pressing jawsPipe systemsPedothermPinto & CruzPolysanRadithermSchlösser EuroPressSystemSeppelfricke DistribuzioneSST Rolltec System Technik ItaliaStelbiTiemme Raccorderie CobrapressTiba abitWatts MTROventrop Cofit-PPolytherm Polyfix / Polyfix MTSysterm WELCOFLEXJ.O.B. HeatingMetzerplasFiltubeFilpresFG InoxJäger SystemvertriebRehau RaubasicIplexPoliedraValsirGlobal Piping System AC-FIXBlansol / BarbiIngenieria Plastica del SurIntermaliaSaneperChemidroRehau RaumultiAuspexFor information on use with regard to dimension, profile and machinetype, please refer to the application and assembly instructions ofthe system supplier.9

Pressing jawsFor multi-layer, PEX, copper and stainless steel pipe systems.Klauke pressing jaws are suitable for Klauke pressing tools.For use with other machines please contact your system supplier or the respective machine manufacturer.For multi-layer and PEX pipe systemsup to size 20For multi-layer and PEX pipe systemsup to size 40For copper and stainless steel pipesystems up to size 35For copper and stainless steel pipesystems up to size 42/54Basic jaw for interchangeable insertsup to size 32/22Basic jaw for axial technology10

Pressing chains / Interchangeable insertsFor multi-layer, PEX, copper and stainless steel pipe systemsPressing element for interchangeableinserts with pre-mounted basic jawInterchangeable inserts for multi-layerand PEX pipe systems sized 40-63Interchangeable inserts for copper andstainless steel pipe systems sized 42/54Easy handling of all large-dimensionsystemsSynchronous pressing bymeans of 4-segmenttechnologyPressing elements for copper andstainless steel pipe systems sized 42/5411

Manual pressing toolsMP20Product characteristicsManual pressing tools• For press fittings• System dependent up to size 20Technical datakgWeight approx. 1.6 kgScope of delivery• Klauke pressing tool is delivered including asturdy case.MP32Product characteristicsManual pressing tools• For press fittings system dependent up to size 32,or Cu/St up to size 22• With telescopic handlesTechnical datakgWeight approx. 2.7 kgPressing head revolvable by approx. 360°Scope of delivery• Klauke pressing tool is delivered including a textilecarrying bag.HPU2Product characteristicsManual hydraulic pressing tool• Suitable for standard pressing jawsTechnical datakgWeight approx. 3.1 kgPressing jaw holder revolvable by approx. 360°Application areaStainless steel, steel, alloysCopperMulti-layer compound pipesPEX pipesNW54NW54/108NW75NW75These details are system-dependent.Please contact your system partner for informationScope of delivery• Klauke pressing tool is delivered including a textilecarrying bag.12

AccessoriesRR1 Reel/Pipe straightening toolProduct characteristicsPipe straightening tool consisting of• Reel for multi-layer compound pipes up to size 26• Pipe straightener – infinitely adjustable• Connecting element• Also separately availableTechnical datakgReel weight:approx. 12.5 kgkgWeight of pipe straightener: approx. 4.3 kgkgWeight of connecting element: approx. 2.0 kgDeburring toolsProduct characteristicsStepped deburring and calibration tool• For all conventional multi-layer compound andPEX pipes up to size 40• Individual according to customer specification• Larger size upon requestDeburring and calibration tool withinterchangeable heads• Up to size 32• Design upon requestStepped deburring and calibration toolDeburring and calibration tool with interchangeable headsPipe shears/Rolled pipe cutterProduct characteristicsPipe shears• For cutting plastic pipes• Size 1 up to 26 mm / size 2 up to 42 mmUpon requestRolled pipe cutter• For cutting plastic pipes• Available in three designs• Application range from 6 – 165 mmUpon requestMains supply units and spare batteriesProduct characteristicsMains supply unit NG1 (not suitable for Klauke Mini)As of now, all Klauke battery-powered pressing toolswith 12 V drive unit can be operated with a mainssupply unit instead of a battery.• Excess temperature protection,voltage surge protection 250 V• Input current surge restrictionAvailable as 230 V AC version > NG1/230115 V AC version > NG1/115kgWeight approx. 0.7 kgRAM1RAM2NG1 RAM3 RA5Spare battery RAM1/RAM2/RAM3 for Klauke Mini• RAM1 9.6 V (Ni-Cd battery), 1.4 Ah• RAM2 9.6 V (Ni-MH battery), 2.0 Ah• RAM3 9.6 V (Ni-MH battery), 3.0 AhSpare battery RA5• 12 V (Ni-MH battery), 3.0 Ah13

System release for:Klauke pressing tools are only sold by pipe system suppliers in accordance with the reference list.Battery-poweredpressing tooltype UAP2Electro-hydraul.pressing toolUNP2Battery-poweredpressing tooltype MAP1Battery-poweredpressing tooltype UAP2Electro-hydraul.pressing toolUNP2Battery-poweredpressing tooltype MAP1ABM KUPRALwww.abmkupral.huGattringerwww.gattringer.atAlphatechalphatech@magnet.grGeneral Fittingswww.generalfittings.nlAPEwww.ape-raccorderie.comGeorg Fischer PFCIwww.pfci.georgfischer.itAquatecnic Systemswww.aquatecnic.esGiacominiwww.giacomini.comAquatis Francewww.aquatis.frGlobal Piping System - AC-FIXwww.ac-fix.comAuspexwww.auspex.com.auGolanwww.pexgo.co.ilBecker Plasticswww.becker-plastics.deHAKAwww.haka.chBegetubewww.begetube.comHencowww.henco.beBelairwww.belair.frHerzwww.herz-armaturen.comBlansolwww.blansol.esHidrotecwww.coes.itCentral Heatingwww.centralheating.co.nzHSFwww.hsfbv.nlChemidrowww.chemidro.comIBPwww.baenninger.infoCHIBROwww.chibro.comIndustrielle du Plastique & Accessoireswww.ipa-tn.comCO.E.Swww.coes.itIngenieria Plastica del Surwww.sistemasips.comCOMAPwww.comap-group.comInoxwww.inox.dkComisawww.comisa.itInoxpreswww.inoxpres.netDIWAwww.diwaflex.deIntermaliawww.intermalia.comEgoplastwww.egoplast.ruIPAwww.ipa-fitting.comEmcalwww.emcal.deIP Produkterwww.ip-produkter.fiEmmetiwww.emmeti.comIsotubiwww.isotubi.comFG Inoxwww.fginox.comIvarwww.ivar-nv.comFilpreswww.filpres.ptIVT Würthwww.rohreausrohr.deFiltubewww.inoxidables.comJäger Systemvertriebwww.jaeger-aquatec.atF.I.V.www.fiv.itJ.O.B. Heatingwww.jobco.ieFrabowww.frabo.netJupiter Heizsystemewww.fussbodenheizung.deFränkische Rohrwerkewww.fraenkische.deKANwww.kan.plFriatecwww.friatec.deKermiwww.kermi.deGabo Systemtechnikwww.gabosys.deKlimitwww.klimit.it14

For missing releases and current pressing dimensions, please contact your pipe system supplier.Battery-poweredpressing tooltype UAP2Electro-hydraul.pressing toolUNP2Battery-poweredpressing tooltype MAP1Battery-poweredpressing tooltype UAP2Electro-hydraul.pressing toolUNP2Battery-poweredpressing tooltype MAP1Kohlerwww.kohler.chRotexwww.rotex.deLK Lagerstedt & Krantzwww.lagerstedt-krantz.seRothwww.roth-werke.deLogstorwww.logstor.comSaneperwww.saneper.comLombarda Raccordiwww.lombardaraccordi.itSanha Kaimerwww.sanha.deMair Heiztechnikwww.mair-heiztechnik.deSchlösserwww.schloesser.armaturen.deMapresswww.mapress.deSchuetz EHTwww.schuetz.netMarkwww.mark-kg.deSeppelfricke Distribuzionewww.seppelfricke.deMA.S.TER SYSTEMwww.master-system.itSimplex Armaturen & Fittingswww.simplex-fit.deMegarowww.megaro.deSST Rolltec Systemtechnik Italiawww.sst-rolltec.itMetallwerke Möllersdorfwww.mmhg.atStelbiwww.stelbi.comMetzerplas Superpipewww.metzerplas.comSystermwww.systerm.itNibcowww.nibco.comTECEwww.tece.frNicollwww.nicoll-italia.comThermtecwww.thermtec.deNikkai Industrieswww.kombi-3.comTibawww.tiba.ptNupiwww.nupinet.comTiemme Raccorderiewww.tiemme.comOventropwww.oventrop.deTzanoswww.tzanos.grPedothermwww.pedotherm.deUponorwww.uponor.comPinto & Cruzwww.pintocruz.ptValsirwww.valsir.comPipelifewww.pipelife.comViegawww.viega.comPoliedrawww.poliedra.comVimoter / Eurotubiwww.vimoter.itPolysanwww.polysan.atVSHwww.vsh-fittings.comPolytherm Españolawww.polytherm.esVulkan Lokringwww.vulkan-lokring.dePrandelliwww.prandelli.comWatts MTRwww.wattsindustries.comPurmowww.purmo.deWavinwww.wavin.comRaccorderie Metallichewww.racmet.comWefa Plasticwww.wefaplastic.comRadithermwww.raditherm.comWirsbo Veltawww.velta.deR.B.Mwww.rbmspa.itYorkshire Fittingswww.yorkshirefittings.co.ukRehauwww.rehau.com15

KATKLSAN07GB 02/07Errors and typographic defects exceptedPressing tools and accessories forplumbing and heating installationsCompression ConnectorsCrimping and cutting toolsHand toolsHole punching toolsCable installation technologyBus Bar processing toolsTest InstrumentsTools and measuring equipmentfor communication technologyGustav Klauke GmbHAuf dem Knapp 46D-42855 RemscheidPhone: +49 (0) 2191 / 907 - 0Fax: +49 (0) 2191 / 907 - 251E-Mail: tools@klauke.textron.comInternet: www.klauke.textron.com