12.07.2015 Views

Service Manual

Service Manual

Service Manual

SHOW MORE
SHOW LESS
  • No tags were found...

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

CONTENTS1. SPECIFICATIONS ..................................................................................................................42. FEATURES AND BENEFITS .................................................................................................... 63. INSTALLATION INSTRUCTIONS ........................................................................................... 64. DRYER CYCLE PROCESS..................................................................................................... 135. COMPONENT TESTING INFORMATION ..............................................................................146. MOTOR DIAGRAM AND SCHEMATIC..................................................................................177. CONTROL LAY - OUT .........................................................................................................188. WIRING DIAGRAM ............................................................................................................199. DIAGNOSTIC TEST .............................................................................................................209-1. TEST 1 120VAC ELECTRICAL SUPPLY..........................................................................219-2. TEST 2 THERMISTOR TEST --- MEASURE WITH POWER OFF .......................................229-3. TEST 3 MOTOR TEST ................................................................................................239-4. TEST 4 MOISTURE SENSOR ....................................................................................249-5. TEST 5 DOOR SWITCH TEST ...................................................................................259-6. TEST 6 HEATER SWITCH TEST - ELECTRIC TYPE...........................................................269-7. TEST 7 GAS VALVE TEST - GAS TYPE .........................................................................2710. CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS) ...............................................2811. DISASSEMBLY INSTRUCTIONS .........................................................................................3012. EXPLODED VIEW ..............................................................................................................3712-1. CONTROL PANEL & PLATE ASSEMBLY .......................................................................3712-2. CABINET & DOOR ASSEMBLY...................................................................................3812-3-1. DRUM & MOTOR ASSEMBLY : ELECTRIC TYPE ........................................................3912-3-2. DRUM & MOTOR ASSEMBLY : GAS TYPE ...............................................................4013. REPLACEMENT PARTS LIST.................................................................................................413


1SPECIFICATIONS■ Name■ Power supply■ Size■ Dryer capacity■ Weight: Electric and Gas Dryer: Please refer to the rating label regarding detailedinformation.: 68.6 X 96.5 X 73.0 (cm): IEC 7.0 cu.ft.: 126(Ibs)■ ACESSORIESSpecifications are subject to change by manufacturer.Dryer rack (1 each)Stacking kit (1 each)Purchased SeparatelyPedestal (1 each)Purchased SeparatelySee page 6 for how to use. See page 7 for how to use. See page 8 for how to use.4


Material &FinishesSensorITEMColorTop PlateDoor TrimPOWER SUPPLYELECTRICITYCONSUMPTIONCONTROL TYPEDRUM CAPACITYMOTORHEATERLAMPGAS VALVEWeight (lbs) : Net / GrossNo. of ProgramsNo. of Dry OptionsNo. of Temperature ControlsNo. of Dry LevelsSound levelsMoistureTemperatureReversible DoorDrumDryer RackChild LockInterior LightProduct (WxHxD)Packing (WxHxD)DLE2512WDLG2522WSilverBlue WhitePainted124 / 1443High / Low / OffBlue White120V / 240V 60Hz (26A)250W (4.5A)5400W (22.5A)15 W (125mA)13 W (110mA) x 2Electronic7.0 cu.ft.535AvaiableAvaiableAvaiableDouble Coated SteelAvaiableAvaiableAvaiable27" x 38.7" x 29.6"DLE2514WDLG2524W29 1 / 2 " x 44 3 / 4 x 30 3 / 4REMARKAC 120VAC 240V (ELECTRIC TYPE)AC 120VAC 120V(GAS TYPE)Electrode sensorTermistor5


2FEATURES AND BENEFITS3INSTALLATION INSTRUCTIONSDryer Rack Installation Instructions1Open the door.2Put the dryer rack into3Make sure that dryer isHold the dryer rackthe drumevenly placed right onto thewith both hands.drum inside and door rim.6


Stacking Kit Installation InstructionsTo ensure safe and secure installation, please observe the instructions below.WARNING4Secure stacking kit side bracket to thewasher with a screw on the back of bracket.Do not attempt installation with one person.Repeat Steps 2, 3, 4 for the other side.Incorrect installation procedure can causeserious accidents and physical Injuries.The weight of the dryer and the height ofinstallation makes the stacking proceduretoo risky for one person. This procedureshould be performed by 2 or moreexperienced service personnel.5Place the dryer on top of the washer by fittinglegs as shown in the picture. Avoid fingerinjuries - be careful not to pinch fingersbetween the washer and dryer. Slide washerslowly backwards to the stopper of kit.Stacking kit1Place washer firmly on a stable, even andsolid floor as product installation instructionsdescribes in owner’s manual.2Peel protective paper off the tape from thestacking kit side bracket.6Insert the front stacking kit. Push the frontstacking kit back to the stoppers of sidestacking kit.3Fit the stacking kit side bracket firmly to theside of top plate by attaching the doublefacedtape to top plate as picture shows.7Screw both sides of the front kit.7• Do not use stacking kit with a gas dryer inpotentially unstable conditions like a mobilehome.


Pedestal Installation InstructionsFor washer, dryer, and combo LG 27”4Attachthe double-faced tape of the bracket to thedryer as shown so the bent parts of the bracketsalign with the edge and can be attached to thepedestal with screws.NOTE : Attach the lower side first.5Besure to press the adhesive parts of the bracketsfirmly to the appliance.1Remove pedestal, installation hardware, andinstructions from the shipping carton.2Position dryer on top of the pedestal.,for washer/combofor dryer6Installthe eight (8) screws(supplied) to attach thebrackets to the pedestal..for dryerfor washer/combo3Removethe paper from thebracket.87Movethe dryer to the desired place.NOTE : The appliance and pedestal assemblymust be placed on a solid and level floorfor proper operation. Adjust the legs of theappliance and pedestal by turning with awrench. Then, adjust the lock unt towardthe pedestal while holding the pedestal legusing a wrench.


Review the following options to determine the appropriate electrical connectionfor your home:Use the instructions at this section if your home hasa 4-wire receptacle (NEMA type 14-30R) and youwill be using a UL listed, 120/240 volt minimum,30 amp, dryer power supply cord.Use the instructions at this section if your home hasa 3-wire receptacle (NEMA type 10-30R) and youwill be using a UL listed, 120/240 volt minimum,30 amp, dryer power supply cord.5"(12.7 cm)4-wire receptacle(NEMA type14-30R)3-wire receptacle(NEMA type10-30R)1"(2.5 cm)5"(12.7 cm)3 1 / 2 "(8.6 cm)1"(2.5 cm)4-wire direct3V2"(8.9 cm)4-wire connection : Direct wireImportant : use 4-wire connection in the places suchas mobile homes and areas where 3-wire connectionsis not available.Prepare minimum 5ft(1.52m) of length in order fordryer to be replaced.First, peel 5 inch (12.7cm) 5" of covering material 3 from1 / 2 "(12.7 cm)(8.6 cm)end. Make a 5 inch of ground wire bared. After cutting1 1 /2 inch (3.8cm) from 3 other wires. peel insulationback 1inch (2.5cm). Make ends of 3 wires a hookshape.1"(2.5 cm)5"(12.7 cm)Then, put the hooked shape end of the wire under thescrew of the terminal block(hooked end facing rightward)and pinch the hook together and screw tightly.(If this type is available at your home. you will beconnecting to a fused disconnect or circuit breakerbox5"(12.7 cm)3-wire direct3 1 / 2 "(8.6 cm)If this type is available at your home. you will beconnecting to a fused disconnect or circuit breakerbox1"(2.5 cm)5"(12.7 cm)1"(2.5 cm)3V2"(8.9 cm)1. Connect neutral wire(white) of power cord to centerterminal block screw.2. Connect red and black wire to the left and rightterminal block screws.3. Connect ground wire(green) of power cord to externalground screw and move neutral ground wire ofappliance and connect it to center screw.4. Make sure that the strain relief screw is tightened.and be sure that all terminal block nuts are on tight andpower cord is in right position.bdefc9


m)1"(2.5 cm)3-wire connection : Direct wireImportant : use 3-wire connection in the placessuch as mobile homes and areas where 3-wireconnections is not available.Prepare minimum 5ft(1.52m) of length in order for3dryer to 1 / 2 "(8.6 cm) be replaced.First, peel 3 1 /2 inch (8.9cm) of covering materialfrom end and bare 1 inch from the ends.1"(2.5 cm)Option 1: 4-wire connection witha Power supply cord.• lf your local codes or ordinances do not allow theuse of a 3 wire connection, or you are installingyour dryer in a mobile home, you must use a 4-wire connection.5"(12.7 cm)3V2"(8.9 cm)Then, put the hooked shape end of the wire underthe screw of the terminal block(hooked end facingrightward) and pinch the hook together and screwtightly.1. Connect neutral wire(white) of power cord tocenter terminal block screw.2. Connect red and black wire to the left and rightterminal block screws.3. Make sure that the strain relief screw is tightenedand be sure that all terminal block nuts are ontight and power cord is in right position.bdefccbde101. Connect neutral wire(white) of power cord tocenter terminal block screw.2. Connect red and black wire to the left and rightterminal block screws.3. Connect ground wire(green) of power cord toexternal ground screw and move neutral groundwire of appliance and connect it to center screw.4. Make sure that the strain relief screw is tightened.and be sure that all terminal block nuts are ontight and power cord is in right position.


Option 2: 3-Wire Connection witha Power Supply CordOption 3: Optional 3-wireconnection.lf your local codes or ordinances permit theconnection of a frame-grounding conductor to theneutral wire, use these instructions. If your localcodes or ordinances do not allow the connection ofa frame-grounding conductor to the neutral wire,use the instructions under Section 3: Optional3-wire connection.• If your local codes or ordinances do not allow theconnection of a frame-grounding conductor to theneutral wire, use the instructions under thissection.bcdcbde111. Connect neutral wire(white) of power cord tocenter terminal block screw.2. Connect ground wire of appliance and neutralwire of power cord to center terminal blockscrew.3. Connect red and black wire to the left and rightterminal block screws.4. Make sure that the strain relief screw is tightened.and be sure that all terminal block nuts are ontight and power cord is in right position.5. Connect a independent ground wire from externalground connector to proper ground.


3-2. Connect Gas Supply Pipe (Gas Dryer ONLY)For further assistance, refer to section on Gas Requirements.1. Make certain your dryer is equipped for use with thetype of gas in your laundry room. Dryer is equippedat the factory for Natural Gas with a 3/8” N.P.T. gasconnection.2. Remove the shipping cap from the gas connectionat the rear of the dryer. Make sure you do notdamage the pipe thread when removing the cap.3. Connect to gas supply pipe using a new flexiblestainless steel connector.4. Tighten all connections securely. Turn on gas andcheck all pipe connections (internal & external) forgas leaks with a non-corrosive leak detection fluid.5. For L.P. (Liquefied Petroleum) gas connection, referto section on Gas Requirements.123541 New Stainless Steel Flexible Connector - Useonly if allowed by local codes (Use DesignA.G.A. Certified Connector)2 1/8” N.P.T. Pipe Plug(for checking inlet gas pressure)3 Equipment Shut-Off Valve-Installed within 6’(1.8 m) of dryer4 Black Iron PipeShorter than 20’ (6.1 m) - Use 3/8” pipeLonger than 20’ (6.1 m) - Use 1/2” pipe5 3/8” N.P.T. Gas Connection12


4DRYER CYCLE PROCESSDefaultConditions of operation and terminationCycleTemperatureDryLevelDisplaytimeDryingElectrosensorTemp-ControlCoolingDefaulttimeTemp-Control **Wrinkle careTimeCOTTON/TOWELSMIDHIGH(Normal)55minSaturation66±4°C(5min)47±5°CSensorDry *NORMALMEDIUM (Normal)41minSaturation60±4°C(5min)47±5°C3HrDELICATESLOW(Normal)32minSaturation52±3°C(5min)38±5°C<strong>Manual</strong>Dry **SPEED DRY(HIGH)AIR DRY ---25min30minSaturationSaturation(70±5°C)Noheater(5min)N/A(47±5°C)N/A3HrOff Time: 6minMotorLoadHeaterTemperature Control for each cycle* Sensor dry : “Dry Level” is set by users.** <strong>Manual</strong> dry : “Temperature control” is set by users.Default settings can be adjusted by users.13


5COMPONENT TESTING INFORMATION! CAUTIONWhen checking the Component, be sure to turn the power off, and do voltage discharge sufficiently.Component Test Procedure Check result Remark1. Thermal cut off• Check Top Marking :N1302. Hi limit Thermostat(Auto reset)Measure resistance of terminalto terminalOpen at 266 ± 12°F(130 ± 7°C)Auto reset -31°F (-35°C)Same shape as Outlet Thermostat.Measure resistance of terminalto terminalOpen at 257 ± 9°F(125 ± 5°C)Close at 221 ± 9°F(105 ± 5°C)If thermal fuse is open mustbe replacedResistance valueContinuity (250°FResistance value∞) < 1Ω∞Resistance value < 5Ω• Heater case-Safety• Electric type• Heater case -Hi limit• Electric type3. Outlet Thermostat( Auto reset)• Check Top Marking :N85Measure resistance of terminalto terminalOpen at 185 ± 9°F(85 ± 5°C)Close at 149 ± 9°F(65 ± 5°C)Same shape as Thermal cut off.4. Lamp holder Measure resistance of terminalto terminalResistance value∞Resistance value < 5ΩResistance value :80Ω ~ 100Ω• Blow housing -Safety• Electric type5. Door switch Measure resistance of thefollowing terminal1) Door switch knob : openTerminal : “COM” - “NC” (1-3)Terminal : “COM” - “NO” (1-2)2) Door switch push : pushTerminal : “COM” - “NC” (1-3)Terminal : “COM” - “NO” (1-2)6. Idler switch Measure resistance of thefollowing terminal :“COM - NC”Resistance value < 1ΩResistance value ∞Resistance value ∞Resistance value < 1Ω1. lever openResistance value < 1Ω2. Lever push (close)Resistance value ∞The state thatKnob ispressed isopposite toOpencondition.14


Component Test Procedure Check result Remark7. Heater Measure resistance of thefollowing terminalTerminal : 1 (COM) - 2Terminal : 1 (COM) - 3Terminal : 2 - 3Resistance value : 10ΩResistance value : 10ΩResistance value : 20Ω• Electric type8. Thermistor Measure resistance of terminalto terminalTemperature condition :58°F ~ (10~40°C)58°F ~ 104F (10~40°C)Resistance value : 10Ω • Heater case -Hi limit• Electric type9. Motor • See Page 1310. Gas valvevalve 1Measure resistance of thefollowing terminal• Gas typeValve 1 terminalResistance value : > 1.5kg ~Valve 2 terminalResistance value :> 1.5~2.5kgvalve 211. Igniter Measure resistance of terminalto terminalResistance value : 100~800Ω• Gas type12. Frame Detect Measure resistance of terminalto terminalOpen at 370°F ((Maximum)Close at 320°FResistance value∞Resistance value < 1Ω• Gas type15


Component Test Procedure Check result Remark13. Outlet Thermostat(Auto reset)Measure resistance of terminalto terminalOpen at 203 ± 7°F (95 ± 5°C)Close at 158 ± 9°F (70 ± 5°C)Resistance valueContinuity < 1Ω∞• Gas type• Gas funnel• Check Top Marking :N9513. Outlet Thermostat(<strong>Manual</strong> reset)Measure resistance of terminalto terminalOpen at 212 ± 12°F(100 ± 7°C)<strong>Manual</strong> resetIf thermal fuse is open mustbe replacedResistance value ∞Continuity < 1Ω• Gas type• Gas funnel• Check Top Marking :N10016


6MOTOR DIAGRAM AND SCHEMATICNOTEWhen checking Component, be sure to turn Power off, then do voltage discharge sufficiently.Contact On / Off by Centrifugal SwitchSTOP MODE(When Motor does not operate)RUN MODE(Motor operates)Centrifugal switchCentrifugal switch(Pull Drive forward)17


7CONTROL LAY - OUTPWB ASSEMBLY DISPLAY LAY-OUTMODEL DISPLAY AS DIAGNOSTIC TESTMODELOP X 1OPTION PARTOP X2 OP X 3LEDDISPLAYP/NoDLE2512WDLE2514WDLG2522WDLG2524WXOX18:FO19:FO6871EC1120A6871EC1120BPWB ASSEMBLY LAY-OUT18


8WIRING DIAGRAMELECTRIC DRYER WIRING DIAGRAMGAS DRYER WIRING DIAGRAM19


9DIAGNOSTIC TEST1. This TEST should be used for Factory test /<strong>Service</strong> test. Do not use this DIAGNOSTIC TEST other thanspecified.2. Activating the Heater manually with the Door open may trip the Thermostat attached to the Heater, therefore donot activate it manually. (Do not press the door switch to operate the heater while the door is open )ACTIVATING THE DIAGNOSTIC TEST MODE1. Unit must be in Standby (unit plugged in, display off)2. Press “POWER” while pressing “MORE TIME”, and “LESS TIME” simultaneously.Pressing the“START/PAUSE”buttonCHECKINGACTIONDISPLAY CHECKING POINT REMARKNoneOnceTwice3 timesDuring check,If the door is open.During check,If the door is closed.Electric control&TemperaturesensorMotorELECTRIC TYPEMotor + Heater 1 (2700W)GAS TYPEMotor + ValveELECTRIC TYPEMotor + Heater 1+Heater 2 (5400W)GAS TYPEMotor Type70 ~ 239MeasuredMoisture Value.Current Temp.Current Temp.(5 ~ 70)Motor on & HeaterOff + Lamp Off 70 ~ 23920Won’t power upDefective LEDThermistor openThermistor closeMotor runsDisplays Moisture Sensor Operation:If moisture sensor is contacted withdamp cloth. The display number isbelow 180, in normal condition.ELECTRIC TYPE : Heater runsGAS TYPE : GAS Valve runs(Display the Temperature ofInside drum.)4 times Control Off Auto OffMotor & Heater Off + Lamp On +Door switch See test 6Buzzer beeps seven timesLamp• Press Start button 1 time and then open thedoor. Proceed again with the step 1(by pressingstart 1 time), step 2(by pressing start 2 times),step 3(by pressing start 3 times) and step 4(bypressing start 4 times) in sequence.• Press Start 2 times and then open the door. Proceedagain from the step 1 all the way to the step 4.• Press Start 3 times and then open the doorProceed with the step 1 and skip the step 2 andpress step 3 twice and finish with step 4 bymaking sure the all the electric devices shut offin the end.See test 1Display : See pageSee test 2See test 3See test 4Gas valveSee test 7


Test 1 120VAC Electrical supplyCautionWhen measuring power, be sure to wear insulated gloves, to and avoid anelectric shock.Trouble SymptomNo power was applied to Controller. (LED, Display off)Measurement ConditionWith Dryer Power On; Connector linked to Controller.Check the outlet, is the voltage110V ~ 125V AC?NO• Check the fuseor circuit breaker.YESCheck if the voltage measured betweenConnector “RD3- ” (Black) linked to theController and “WH3- ”(White) is110V ~ 125V?NO• Check if PowerCord is properlyconnected.YESL (Black)N(White)L (Led)Check if the Controller wire isdisconnected.Check if Terminal Block and Power Cordare connected (Check Plug ).- Does Power Cord N( Natural) line matchto Terminal Center N(Natural) line?NO• Reconnect thecontroller.YESReplace controIler.21


Test 2 Thermistor Test --- Measure with Power OffCautionTrouble SymptomMeasurement ConditionBefore measuring resistance, be sure to turn Power off, and do voltage discharge.(When discharging, contact the metal plug of Power cord with the Ground.)During Diagnostic Test, tE1 and tE2 Error occur.During operation, Heater would not turn off, or remains on.Difference between actual and sensed temperature is significant.After turning Power off, measure the resistance.Take 6pin Connector fromthe Controller.Check if resistance is in the range of Table 1when measuring 6pin connector Pin(Blue wire) and Pin (Red wire) connectedto Controller.YES• Check if Controland 6Pinconnector isproperlyconnected.• ReplaceController.NOCheck if resistance is in the range of Table 1when measuring resistance betweenterminals after separating HarnessFrom Thermistor assembly Connector.NO• ReplaceThermistor.YESCheck Harness-linking connector.Table 1. Resistance for Thermistor Temperature.Air TEMP.[°F (°C)]RES. [kΩ] Air TEMP.[°F (°C)] RES. [kΩ] Air TEMP.[°F (°C)] RES. [kΩ]50°F (10°C)18.090°F (32°C)7.7130°F (54°C)2.960°F (16°C)14.2100°F (38°C)6.2140°F (60°C)3.070°F (21°C)11.7110°F (43°C)5.2150°F (66°C)2.580°F (27°C)9.3120°F (49°C)4.3160°F (71°C)2.222


Test 3 Motor testCautionBefore measuring resistance, be sure to turn Power off, and do voltage discharge.(When discharging, contact the metal plug of Power cord with earth line.)Trouble SymptomDrum will not rotate; No fan will function; No Heater will work.Measurement ConditionTurn the Dryer’s Power Off, then measure resistance.Is resistance below 3Ω between Connector“WH3- ” (White wire) and “BL2- ” (Brown wire)?Measure while door is closed.NOIs resistance below 3Ω between Connector“WH3- ” (White wire) and “BL2- ” (Yellow wire)?Measure while door is closed.YESYESNO• Replace Control.(Relay check)• Check Controllerconnector.• Check if Door flamepresses door switchknob.• Check Door Switch.• Check Harnessconnection.Is resistance below 3Ω between Connector“BL2- ” (Yellow wire) and “BL2- ” (Brown wire)?NOYES• Replace Control.(Relay check)• Check Controllerconnector.Is resistance below 1Ω between terminalsof Outlet Thermostat attached to blower housing?YESDoes Idle Switch attached to Motor Bracketoperate Level by drum belt?(Not operating Lever is normal.)NOYES• Replace Outlet• Thermostat.(Refer to‘Component’)• Check Idler Assembly.• Drum Belt cuts off• Drum Belt takes offfrom• Motor Pulley.Idler Switch LeverIdler SwitchIs resistance below 1Ω between Idler Switchterminals?NO• Replace IdlerSwitch.YES• Check Motor.(Refer to ‘Motor Diagram & Check’)• Check if Control Connector is contacted.23


Test 4 Moisture sensorCautionBefore measuring resistance, be sure to turn Power off, and do voltage discharge.(When discharging, contact the metal plug of Power cord with earth line.)Trouble SymptomDegree of dryness does not match with Dry Level.Measurement ConditionTurn the Dryer’s Power Off, then measure resistance.Take 6pin Connector fromthe Controller.Short with metal to 6pin connector’s Pin(BLUE wire) and Pin (ORANGE wire)to Controller.Metal or WireWhen measuring resistance in Electric load,is resistance below 1Ω?YESNO• Check Electro Loadand• Harness Connector.• Check Harnesslinkingconnector.Damping clothWhen contacting cloth to Electro load:1. Is the measurement within the range of Table 2during Diagnostic Test?2. Is the measurement within the range of Table 2when measuring the voltage in 6pin connector’sPin (BLUE wire) and Pin (ORANGE wire)?YESNO• Replace Controland Check.Normal ConditionTable 2. IMC Ratio and Display Value / Voltage (IMC : Initial Moisture Content)IMC70% ~ 40%Display Value Voltage(DC) (between 6Pin terminal ) RemarkWeight after removing from50 ~ 1302.5VWashing Machine40% ~ 20%100 ~ 202.0V ~ 4.0VDamp Dry10% ~ Dried clothes205 ~ 240Over 4.0VCompletely-dried clothes24


Test 5 Door switch testCautionTrouble SymptomMeasurement ConditionBefore measuring resistance, be sure to turn Power off, and do voltage discharge.(When discharging, contact the metal plug of Power cord with earth line.)Door Opening is not sensed.(During operation, when opening Door, Drum motor andHeater run continuously; Door Close is not sensed.(Drum motor will not operate. Display will flash at 0.5 second intervals.)After turning Dryer Power Off, measure resistance.Measure while Door is closed. Check ifresistance is below 250Ω between “WH3- ”(White wire) and “RD3- ”(Black wire)Connector WH3, RD3 after taking WH3, RD3out from Controller.NOMeasure while Door is open. Check ifresistance is 300~60Ω between “WH3- ”(White wire) and “RD3- ” (Black wire)Connector WH3, RD3 after taking WH3, RD3out from Controller.YESYESNO• Door switchCheck (Refer toComponenttesting.)• Check Lamp.(When openingLamp, replace thenmeasure again.)• Door switchCheck(Refer toComponenttesting.)Measure while Door is open. Check ifresistance is below 1Ω between “BL2- ”YES(Yellow wire) and “WH3- ” (White wire) aftertaking Connector WH3, BL2 out from Controller.• Door switchCheck (Refer toComponenttesting.)NOMeasure while Door is closed. Check ifresistance is below 1Ω between “BL2- ”(Yellow wire) and “WH3- ” (White wire) aftertaking Connector WH3, BL2 out from Controller.YESNO• Door switchCheck (Refer toComponenttesting.)Check Controller.Check Harness-linking connector.25


Test 6 Heater switch test - Electric TypeCautionTrouble SymptomMeasurement ConditionBefore measuring resistance, be sure to turn Power off, and do voltage discharge.(When discharging, contact the metal plug of Power cord with earth line.)While operating, Heating will not work.Drying time takes longer.After turning Power off, measure the resistance.1. Is resistance between Heater terminaland below 18 ~ 22Ω?2. Is resistance between Heater terminaland below 18 ~ 22Ω?3. Is resistance between Heater terminaland below 9 ~ 11Ω?NO• Replace Heater.YESCheck if the value of measured resistance isbelow 1Ω between terminal TH2 (Safety Thermostat).NO• Replace TH2(Safety Thermostat).TH3TH2YESCheck if the value of measured resistance is below1Ω between terminal TH3 (HI-Limit Thermostat).YESNO• Replace TH3(HI-Limit Thermostat).Check Motor. Check if the value of measuredresistance is below 1Ω between terminaland at RUN condition.NO• Check Motor andreplace it.YESCheck Controller.Check Harness-linking Connector.26


Test 7 GAS Valve test - Gas TypeCautionWhen measuring power, be sure to wear insulated gloves, to avoid electric shock.Trouble SymptomMeasurement ConditionWhile operating, Heating will not work.Drying time takes longer.With dryer power onPower On & Start (Normal Cycle)NOValve 1When measuring Valve 1 voltage,More than AC 90V?NO• Check thermostatHi limit SafetyYESIgniter operates?(after 1 min, Igniter becomes reddish)NO• Check Igniter &Frame detectIgniterYESValve 2When measuring Valve 2 voltage, Value is morethan AC 90V? (10 sec after Igniter off)YES• Check Gasconnection orGas supplyNOWhen measuring terminal resistance on “Valve 1”,“Valve 2”, Value is more than1.5 ~ 2.5kΩ?(Measure after Off )YES• Change ValveNO• Harness check• Controller change27


10CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS)! WarningSTEP 1 : VALVE SETTINGAfter Natural Gas Setting, applying Propane Gas Orifice or wrong use of Natural GasOrifice will result in fire. Conversion must be made by a qualified technician.Initially, Natural Gas mode is set. Propane Gas Orifice is on sale as a <strong>Service</strong>Part to authorized servicers only.Full open“Change screw”Close“Change screw”STEP 2 : ORIFICE CHANGERemove 2 screws.Disassemble the pipe assembly.Replace Natural Gas orifice with Propane Gas orifice.Gas typeOrifice P/NoMarkingShapeNatural Gas4948EL4001BNCUPropane Gas4948EL4002BPCUOrificeKit contents : Orifice (Dia. = 1.613mm, for Propane Gas): Replace Label: Instruction sheet28


GAS VALVE FLOWSTART KEY PUSH“VALVE 1” ONIGNITE ONIGNITETEMPERATURE ABOUT370”FNOYESFRAME DETECT OPENIGNITE OFF“VALVE 2” ONGAS IGNITIONNOYESDRYINGFRAME DETECT CLOSE“VALVE 2” OFFGAS IGNITIONGAS VALVE STRUCTURESTARTVALVE 1IGNITERFRAMEDETECTVALVE 2ONONCLOSEOFFOFFOPENONGAS IGNITION29


11DISASSEMBLY INSTRUCTIONSDisassemble and repair the unit only after pulling out power plug from the outlet.1. Remove 3 screws on the upper plate.2. Push the top plate back ward.3. Lift the top plate30


1. Remove 2 screws on the control panelframe.2. Disconnect the connectors.3. Pull the control panel assembly upward andthen forward.4. Remove 9 screws on the PWB(PCB)assembly, display.5. Remove 4 screws on the PWB(PCB)assembly, main.6. Disassemble the control panel assembly.31


1. Disassemble the top plate.2. Disassemble the control panel assembly.3. Disassemble the door assembly.4. Remove 2 screws.5. Remove 4 screws from the top of cabinet cover.6. Disconnect the harness of door switch.32


1. Disassemble the top plate.2. Remove Cover Cabinet.3. Disconnect the door lamp and electrodesensor connector.4. Remove 4 screws.5. Disassemble the Tub Drum [Front].-1-2-11. Disassemble the top plate.2. Remove the Cabinet Cover andTub drum [front].3. Loosen belt from motor and idler pulleys.4. Carefully remove Drum out.1. Disassemble the door.2. Remove a screw by holding the drum lamp shieldin place.3. Slide the shield up and remove.4. Remove the bulb and replace with a 15 watt,120 volt candelabra-base bulb.5. Replace the lamp shield and screw.33


1. Remove a screw and exhaust duct.2-1. Detach and remove a knockout at the botton,left or right side as desired. (Right Side Vent notavailable on Gas dryer), , the order of work.DUCTTAPE2-2. Reconnect the another duct[11 in(28cm)] to theblower housing, and attach the duct to thebase. ( Duct is a SVC part)DUCTTAPE3-1. Pre-assemble 4" elbow with 4" duct.Wrap duct tape around joint.DUCTTAPE3-2. Insert elbow duct assembly first through theside opening and connect the elbow to theinternal duct.34


1. Remove the filter.2. Remove 3 screws.3. Remove Cover Gride.4. Disconnect electrode sensor.1. Disassembly the top plate.2. Remove the Cabinet Cover and Tub Drum [Front].3. Remove the Drum assembly.4. Remove 2 screws and cover(Air guide).5. Remove the bolt and washer.6. Remove the fan.7. Disconnect the motor clamp and motor.1. Disassemble the top plate.2. Remove the Cabinet Cover and Tub Drum [Front].3. Remove the Drum assembly.4. Remove 7 screws.5. Remove the Tub Drum [Rear] towards the front.35


1. Disassemble the top plate.2. Remove the Cover Cabinet.3. Remove filter and 2 screws.4. Remove the air duct.1. Disassemble the top plate.2. Remove the Cover Cabinet and Tub Drum [Front].3. Remove the Drum assembly and Tub Drum [Rear].4. Disconnect Air duct from the Tub Drum [Front].5. Remove the roller from the Tub Drum [Front]and Tub Drum [Rear].36


12EXPLODED VIEW12-1. Control Panel & Plate AssemblyA210A120A130A11037


12-2. Cabinet & Door AssemblyA700A800A390A330A600A550A500A320A310A460A410A40038


12-3-1. Drum & Motor Assembly : Electric TypeF200K400K120K140K100K130K250K330K320K340K310K221K210K250K550K560K610K240F140K510K520K640F130F110K65039


12-3-2. Drum & Motor Assembly : Gas typeK400F200K120K140K100K130K250K330K320K340K310K221K210K250K550K560K610K240K510K520K640M150M240M220M160M171K650M170M140M110M190M230M210M181M180M171 : Propane Gas orificeM170 : Natural Gas orifice40


13REPLACEMENT PARTS LISTCAUTION : Before replacing any part of these components,read carefully the safety precautions in this manual.¡Æ Note : S(Safety Parts), AL(Alternative parts)ALLG MODEL : TD-V10062E,TD-V10060ELOCDescriptionModel P/NDLE2512W DLE2514W QTYA500 CABINET ASSEMBLY 3091EL0003A 3091EL0003A 1K610 MOTOR ASSEMBLY.WM 4681EL1002A 4681EL1002A 1K650 PULLEY ASSEMBLY, MOTOR 4561EL3002A 4561EL3002A 1K640 SWITCH,MICRO 3W40025D 3W40025D 1K510 BLOWER ASSEMBLY 5835EL1002A 5835EL1002A 1K520 HOUSING ASSEMBLY(MECH),BLOWER 3661EL1001C 3661EL1001C 1K550 THERMISTOR ASSEMBLY 6323EL2001B 6323EL2001B 1K560 THERMOSTAT ASSEMBLY 6931EL3002A 6931EL3002A 1K400 TUB, DRUM[BACK] 3044EL002C 3044EL002C 1F200 DUCT ASSEMBLY 5209EL1001C 5209EL1001C 1K250 ROLLER ASSEMBLY 4581EL3001A 4581EL3001A 2F110 HEATER ASSEMBLY 5301EL1001E 5301EL1001E 1F130 THERMOSTAT ASSEMBLY 6931EL3003D 6931EL3003D 1F140 THERMOSTAT ASSEMBLY 6931EL3001E 6931EL3001E 1A600 HARNESS,PWB6877EL1007A 6877EL1007B1K100 TUB ASSEMBLY,DRUM 3045EL1002D 3045EL1002D 1K140 SEAL 4036EL3001A 4036EL3001A 2K120 LIFTER 4432EL1002B4432EL1002B 3K130 BELT,POLY-V 4400EL2001A 4400EL2001A 1K210 TUB ,DRUM[FRONT] 3044EL1001A 3044EL1001A 1K221 LAMP ASSEMBLY 6913EL3002C 6913EL3002C 1K250 ROLLER ASSEMBLY 4581EL3001A 4581EL3001A 2K240 DUCT ASSEMBLY 5209EL1002A 5209EL1002A 1K320 COVER,GUIDE 3550EL1006B3550EL1006B 1K340 SENSOR 6500EL3001A 6500EL3001A 2K330 GUIDER,FILTER 4974EL1003B4974EL1003B 1K310 FILTERASSEMBLY,LINT 5231EL1003B 5231EL1003B 1A390 FRAME ASSEMBLY 3211EL1005A 3211EL1005A 1A310 COVER,CABINET 3550EL0006A 3550EL0006A 1A330 SWITCH ASSEMBLY,DOOR 6601EL3001A 6601EL3001A 1A320 LATCH ASSEMBLY 4027EL1001A 4027EL1001A 1A400 DOOR ASSEMBLY 3581EL0003B 3581EL0003A 1A410 LATCH,HOOK 4026EL3007A 4026EL3007A 1A460 GASKET 4986EL2004D 4986EL2004D 1A210 TOP PLATE ASSEMBLY 3457ER1006E 3457ER1006E 1A110 PANEL,CONTROL 3720EL0002A 3720EL0002A 1A130 PWB(PCB) ASSEMBLY 6871EC1121C 6871EC1121C 1A120 PWB(PCB) ASSEMBLY,DISPLAY 6871EC1120A 6871EC1120A 1A700 RACK 3750EL1001B3750EL1001B 1A800 SIDE VANTING KIT 383EEL9001B383EEL9001B 141


CAUTION : Before replacing any part of these components,read carefully the safety precautions in this manual.¡Æ Note : S(Safety Parts), AL(Alternative parts)LG MODEL : TD-V10062G,TD-V10060GAL LOC DescriptionModel P/NDLE2522W DLE2524W QTYA500 CABINET ASSEMBLY 3091EL0003B 3091EL0003B 1K610 MOTOR ASSEMBLY.WM 4681EL1002A 4681EL1002A 1K650 PULLEY ASSEMBLY, MOTOR 4561EL3002A 4561EL3002A 1K640 SWITCH,MICRO 3W40025D 3W40025D 1K510 BLOWER ASSEMBLY 5835EL1002A 5835EL1002A 1K520 HOUSING ASSEMBLY(MECH),BLOWER 3661EL1001C 3661EL1001C 1K550 THERMISTOR ASSEMBLY 6323EL2001B 6323EL2001B 1K560 THERMOSTAT ASSEMBLY 6931EL3002A 6931EL3002A 1K400 TUB, DRUM[BACK] 3044EL002C 3044EL002C 1F200 DUCT ASSEMBLY 5209EL1001C 5209EL1001C 1K250 ROLLER ASSEMBLY 4581EL3001A 4581EL3001A 2F110 HEATER ASSEMBLY 5301EL1001E 5301EL1001E 1F130 THERMOSTAT ASSEMBLY 6931EL3003D 6931EL3003D 1F140 THERMOSTAT ASSEMBLY 6931EL3001E 6931EL3001E 1A600 HARNESS,PWB6877EL1008A 6877EL1008A 1K100 TUB ASSEMBLY,DRUM 3045EL1002D 3045EL1002D 1K140 SEAL 4036EL3001A 4036EL3001A 2K120 LIFTER 4432EL1002B4432EL1002B 3K130 BELT,POLY-V 4400EL2001A 4400EL2001A 1K210 TUB ,DRUM[FRONT] 3044EL1001A 3044EL1001A 1K221 LAMP ASSEMBLY 6913EL3002C 6913EL3002C 1K250 ROLLER ASSEMBLY 4581EL3001A 4581EL3001A 2K240 DUCT ASSEMBLY 5209EL1002A 5209EL1002A 1K320 COVER,GUIDE 3550EL1006B3550EL1006B 1K340 SENSOR 6500EL3001A 6500EL3001A 2K330 GUIDER,FILTER 4974EL1003B4974EL1003B 1K310 FILTERASSEMBLY,LINT 5231EL1003B 5231EL1003B 1A390 FRAME ASSEMBLY 3211EL1005A 3211EL1005A 1A310 COVER,CABINET 3550EL0006A 3550EL0006A 1A330 SWITCH ASSEMBLY,DOOR 6601EL3001A 6601EL3001A 1A320 LATCH ASSEMBLY 4027EL1001A 4027EL1001A 1A400 DOOR ASSEMBLY 3581EL0003B 3581EL0003A 1A410 LATCH,HOOK 4026EL3007A 4026EL3007A 1A460 GASKET 4986EL2004D 4986EL2004D 1A210 TOP PLATE ASSEMBLY 3457ER1006E 3457ER1006E 1A110 PANEL,CONTROL 3720EL0002A 3720EL0002A 1A130 PWB(PCB) ASSEMBLY 6871EC1121D 6871EC1121D 1A120 PWB(PCB) ASSEMBLY,DISPLAY 6871EC1120B 6871EC1120B 1A700 RACK 3750EL1001B3750EL1001B 1A800 SIDE VANTING KIT 383EEL9001B383EEL9001B 142


Apr. 2004 PRINTED IN KOREAP/No.:3828EL3005B

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!