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FlawTech - Radiatronics NDT Inc.

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FLAWEDSPECIMENCATEGORIESFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMSTANDARD ADVANCED CRITICALSTANDARD SPECIMENS:ADVANCED SPECIMENS:CRITICAL SPECIMENS:Have a tolerance of+/- 0.150” (4mm).<strong>Inc</strong>ludes all standard kitspecimens and all ut &mt/pt practical examspecimens.Designed to enhance thetraining & qualificationof level I&IIpersonnelwith regards tosnt-tc-1a, en473 & pcn.Normally less expensivethan advanced andcritical specimens.Basic document packagewith cad drawings is<strong>Inc</strong>luded with each kitor exam specimen.Custom specimens areavailable at this level oftolerance.Have a tolerance of+/- 0.080” (2mm)<strong>Inc</strong>ludes all advancedspecimens, api-ut-1 kit &all asme section xiappendix vii specimen bank.Designed to enhance thetraining & qualificationof level I, II & IIIpersonnel with regards tosnt-tc-1a, en473 & pcn.Are larger in size thanthe standard specimenand higher tolerance.Stock Advanced Specimensare designed with specificflaw types and geometry.Document package withcad drawings is includedwith each kit or individualadvanced specimen.Have a tolerance of+/- 0.040” (1mm)<strong>Inc</strong>ludes all asme sectionxi appendix viii specimensand most of the customdesigned specimens.Designed to customerspecifications for theirspecific training &qualification of ndtpersonnel andprocedures.Size of specimensrange from a small boltfor the space shuttle toa 20,000 pound reactornozzle.Detailed documentpackage is included witheach specimen.Contact a member of<strong>FlawTech</strong> for moredetails.Custom specimens areavailable at this level oftolerance.All specimens in thiscategory are customspecimens.CALL FLAWTECH TODAY FOR DETAILSSPECIMENSRECOGNIZEDGLOBALLY<strong>NDT</strong>INDUSTRYPIONEERUNSURPASSEDQUALITYINDUSTRIES THAT USE FLAWTECH SPECIMENS


2STANDARD KITINTRODUCTIONFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMREV. 10-05FLAWTECH STANDARD KITSRT KITUT KITMT/PT KITVT KITEACH KIT CONTAINS20 “REAL” FLAWS PER KIT10 LARGE 4” X 8”CARBON STEELSPECIMENS PER KIT“FREE” CARRYING CASEDETAILED DOCUMENTPACKAGE WITH CADDRAWINGSDEMONSTRATION KIT5 SPECIMENS & 11 FLAWSREFERENCE RADIOGRAPHSSPECIALKITSFILM ONLY - 16 RADIOGRAPHS SHOWING 20 REAL FLAWSCUSTOM KITS AVAILABLEFLAWTECH STANDARDKIT SPECIMENSARE DESIGNED TO:ENHANCE THE TRAINING &QUALIFICATION OF LEVEL I&IIPERSONNEL WITH REGARDS TOSNT-TC-1A, EN473 & PCN.ASSIST WITH BASIC FLAWDETECTION, SIZING ANDINTERPRETATION USING COMMONWELD GEOMETRIES AND FLAWTYPES.INDUSTRIES THAT USE FLAWTECH SPECIMENS


4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403www.<strong>FlawTech</strong>.comSTANDARDULTRASONICKITThe Ultrasonic Kit contains:8 Plates, 1 Pipe and 1 Tee20 Discontinuities, "REAL FLAWS", randomly placedSpecimens are packaged in 2 FREE CARRYING CASES.Complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of ±0.150" (4mm).10. Toe Crack in Single VeeMT/PT, UT12. Root Crack in Single VeeMT/PT, UT, RTThe standard Ultrasonic Examination Kit contains 20 flaws similarto those shown in the cross section drawings below.See current Price list for price information15. Centerline Crack, Single Vee(sub-surface) UT, RT16. Circumferential Crack inSingle Vee, flush crownMT/PT, UT17. Transverse Crack in SingleVee, flush crownMT/PT, UT18. Base Metal Crack in SingleVee (top HAZ area)MT/ PT, UT19. Base Metal Crack in SingleVee (bottom HAZ area)MT/PT, UT30. Porosity in Double Vee(sub-surface) UT, RT31. Porosity in Fillet(sub-surface) UT, RT34. Single Gas Pore in SingleVee UT, RT37. Slag <strong>Inc</strong>lusion in Single Vee(weld groove area) UT, RT38. Slag <strong>Inc</strong>lusion in Fillet(root area) UT, RT50. Lamination in Single Vee(base metal) UT 52. Lack of Fusion in Single Vee(crown area) UTDrawingsNot toScale55. Lack of Fusion in Single Vee(surface breaking at root)MT/PT, UT56. <strong>Inc</strong>omplete Root Penetrationin Single Vee, VT, UT, RT57. <strong>Inc</strong>omplete Root Penetration inDouble Vee, UT, RT59. <strong>Inc</strong>omplete Groove Weld(crown area)VT, MT/PT, UT, RTI.D. LABEL 8"(200mm)4"(100mm)I.D. LABELREFERENCE DATUMCROSS SECTIONVIEW0.337"(8.6mm)8"(200mm)4"(100mm)0.375" & 0.625"(9.5mm & 16mm)CROSS SECTION VIEWREFERENCE EDGE4.5"(114mm)8"(200mm)4"(100mm)Broc-UT-A 10/05Shipping Weight 70lbsALL SPECIMENS CONTAIN"REAL FLAWS"I.D.LABELCROSS SECTION VIEWREFERENCE EDGE0.375"(9.5mm)CONTACT YOUR LOCAL <strong>NDT</strong>SUPPLIER ORFLAWTECH FOR ORDERING DETAILS


4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403www.<strong>FlawTech</strong>.comSTANDARDMAGNETIC PARTICLELIQUID PENETRANTKITThe MT/PT Kit contains:8 Plates and 2 Tees20 Discontinuities , "REAL FLAWS", randomly placedSpecimens are packaged in a FREE CARRYING CASE.Complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of +/- 0.150" (4mm).10. Toe Crack in Single VeeMT/PT, UT11. Toe Crack in FilletMT/PT, UTThe standard MT/PT Kit contains 20 "real" flaws similar to thoseshown in the cross section drawings below.See current Price List for price information12. Root Crack in Single VeeMT/PT, UT, RT14. Centerline Crack, Single Vee(surface breaking)MT/PT, UT, RT16. Circumferential Crack inSingle Vee, flush crownMT/PT, UT17. Transverse Crack in SingleVee, flush crownMT/PT, UT18. Base Metal Crack in SingleVee (top HAZ area)MT/ PT, UT19. Base Metal Crack in SingleVee (bottom HAZ area)MT/PT, UT20. Crater Crack in Single Vee(surface stop-start area)MT/PT, VT32. Porosity in Single Vee(surface breaking)VT, MT/PT33. Porosity in Fillet(surface breaking)VT, MT/PT51. Lamination in Weld PrepMT/PT53. Lack of Fusion in Single Vee(surface breaking at crown)MT/PT, UT54. Lack of Fusion in Fillet(surface breaking at crown)MT/PTDrawings Not to Scale8"(200mm)55. Lack of Fusion in Single Vee(surface breaking at root)MT/PT, UT80. Overlap in FilletVT, MT/PTI.D. LABEL 8"(200mm)4"(100mm)4"(100mm)4"(100mm)0.25"(6mm)CROSS SECTION VIEWREFERENCE EDGEI.D.LABELCROSS SECTION VIEWREFERENCE EDGE0.25"(6mm)Broc-MT-A 10/05ALL SPECIMENS CONTAIN"REAL FLAWS"CONTACT YOUR LOCAL <strong>NDT</strong>SUPPLIER ORFLAWTECH FOR ORDERING DETAILS


4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403www.<strong>FlawTech</strong>.comSTANDARDVISUALKITI.D.LABEL4"(100mm)0.25"(6mm)CROSS SECTION VIEW8"(200mm)REFERENCE EDGE8"(200mm)4"(100mm)The Visual Kit contains:7 Plates and 3 Tees20 Discontinuities, "REAL FLAWS", randomly placedSpecimens are packaged in a FREE CARRYING CASE.complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of +/- 0.150" (4mm).The standard Visual Examination Kit contains 20 flaws similar tothose shown in the cross section drawings below.See current Price List for prices information4"(100mm)I.D.LABELCROSS SECTION VIEWREFERENCE EDGE0.25"(6mm)20. Crater Crack in Single Vee(surface stop-start area)MT/PT, VT32. Porosity in Single Vee(surface breaking)VT, MT/PT33. Porosity in Fillet(surface breaking)VT, MT/PTDrawings Not to Scale56. <strong>Inc</strong>omplete Root Penetrationin Single Vee, VT, UT, RT59. <strong>Inc</strong>omplete Groove Weld(crown area)VT, MT/PT, UT, RT70. Root Concavity in Single VeeVT, RT71. Excess Root Penetrationin Single Vee VT, RT72. Misalignment, Root & Crownin Single Vee VT, RT73. Uneven Leg Length in FilletVT74. Excess Crown in Single VeeVT75. Excess Crown in FilletVT76. Concave Crown in Single VeeVT77. Concave Crown in FilletVT78. Undercut in Single VeeVT79. Undercut in FilletVT80. Overlap in FilletVT, MT/PT90. Weld Spatter on Single VeeVT, RT91. Weld Spatter on FillerVT, RTBroc-VT-A 2/03ALL SPECIMENS CONTAIN"REAL FLAWS"CONTACT YOUR LOCAL <strong>NDT</strong>SUPPLIER ORFLAWTECH FOR ORDERING DETAILS


<strong>NDT</strong>DEMONSTRATIONKITThe <strong>NDT</strong> Demonstration Kit contains:1 Pipe, 3 Plates and 1 Tee11 Discontinuities, "REAL FLAWS", randomly placedSpecimens are packaged in a FREE CARRYING CASE. The"Flaw Truth" is documented on CAD drawings with a standardtolerance of +/- 0.150" (4mm).This Kit contains actual X-Ray film for RT specimens and a"Flaw Locator" for UT specimens.This standard <strong>NDT</strong> Demonstration Kit contains 11 flaws in 5specimens. The flaws in these specimens can be examined byseveral different <strong>NDT</strong> methods to demonstrate the advantagesand disadvantages of each <strong>NDT</strong> method. See Kit Price List forcost and listings of other flaw types available only from <strong>FlawTech</strong>.See current Price List for price informationAPPLICABLE <strong>NDT</strong>METHOD11 - Toe Crack (fillet)15 - Center Line Crack18 - Base Metal CrackUT RT MT PT VTX X XX XX X X19 - Base Metal Crack X X X20 - Crater CrackX X X30 - Porosity (single vee) X X32 - Porosity (surface) X X X37 - Slag <strong>Inc</strong>lusion X X54 - Lack of FusionX X57 - <strong>Inc</strong>omplete Root X X71 - Excess RootX XI.D. LABEL 8"(200mm)4"(100mm)0.25" & 0.625"(6mm & 16mm)CROSS SECTION VIEWREFERENCE EDGEI.D. LABELREFERENCE DATUMCROSS SECTIONVIEW4.5"(114mm)0.337"(8.6mm)8"(200mm)8"(200mm)4"(100mm)4"(100mm)Demonstration Kit Flaw and Weld Prep Cross SectionsI.D.LABELCROSS SECTION VIEWREFERENCE EDGE0.25"(6mm)11. Toe Crack in FilletMT/PT, UT15. Center Line Crack in DoubleVee (sub-surface) UT, RT18. Base Metal Crack inSingle Vee MT/ PT, UT19. Base Metal Crack in rootHAZ. MT/PT, UT20. Crater Crack (crown stopstartarea) MT/PT, VT54. Lack of Fusion in Fillet(surface breaking) MT/PTDrawings Not to Scale30. Porosity in Single Vee(sub-surface) UT, RT57. <strong>Inc</strong>omplete Root Penetrationin Double Vee, UT, RT32. Porosity in Single Vee(surface) VT, MT/PT71. Excess Root inSingle Vee RT, VT37. Slag <strong>Inc</strong>lusion in SingleVee, UT, RT<strong>FlawTech</strong> <strong>Inc</strong>.4486 RACEWAY DR.CONCORD, NC 28027TEL: 704-795-4401FAX: 704-795-4403www.<strong>FlawTech</strong>.comBroc-Demo-A 10/05


Flaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMUT & MT/PT PRACTICALEXAM SPECIMENSLARGER THAN STANDARDKIT SPECIMENSCUSTOMIZE YOUR SETPURCHASE 1,2, 3 OR 12BUY 3 OR MORE ANDRECEIVE 10% OFF &A “FREE” CASECUSTOM EXAM SPECIMENSAVAILABLE UPON REQUESTUT PRACTICALEXAM SPECIMENS12 TO CHOOSE FROM3 FLAWS PER SPECIMENMT/PT PRACTICALEXAM SPECIMENS12 TO CHOOSE FROM3 FLAWS PER SPECIMENSEE UT & MT/PT PRACTICAL EXAM BROCHURESFOR MORE DETAILSFLAWTECH PRACTICALEXAM SPECIMENSARE DESIGNED TO:ENHANCE THE TRAINING &QUALIFICATION OF LEVEL I&IIPERSONNEL WITH REGARDS TOSNT-TC-1A, EN473 & PCN.ASSIST WITH BASIC FLAWDETECTION, SIZING ANDINTERPRETATION USING COMMONWELD GEOMETRIES AND FLAWTYPES.9PRACTICAL EXAMINTRODUCTIONREV.10-05“NEW SPECIMENS”AVAILABLE!INDUSTRIES THAT USE FLAWTECH SPECIMENS


ULTRASONICPRACTICAL EXAMSPECIMENSFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMPLATES & SHEETSP101BAR & ROD STOCKP102BAR & ROD STOCKP1030.75" x 8" x 10" plateL/R 90° ELBOW TO PIPEP1041.5" OD x 12"NODE TO PLATE WELDP1054" OD x 6"PIPE TO SOCKET WELDP10690°6"4"8"2"6"2" SCH160 (.344" wall)WELDED PLATEP1078"2" SCH160 to .375" PLATEWELDED PLATEP1082" SCH160 PIPE to COUPLINGWELDED PIPINGP10912" 6"LAP JOINTP1108"0.5" x 8" x 12"10"1.0" x 6" x 10"FORGED PIPE FLANGEP1114.5" OD x 0.531" x 8"WELDED TEEP11212"8"6"0.5" x 12" x 6"Specimen Details:6" OD x 0.75" thick3 Flaws per specimen"REAL FLAWS" in each specimenDocument Package w/ each specimenStandard Tolerance +/- 0.150" (4mm)Blank Specimens available0.5" x 8" x 8" x 4"visio ut broc 10/05 Specimens are carbon steel No Two Specimens are Alike Custom Specimens Available


MT/PTPRACTICAL EXAMSPECIMENSFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMCAST FITTINGP001P001TopViewMACHINED SPINDLEP002BOLT & NUTP003EndViewFrontView2.0" to 1.3" reducer, 5" longFORGED EYE HOOKP0041.75" diameter x 8"FORGED SHACKLE & PINP0051.25" OD x 6"FORMED METAL PLATEP0062.75"6" long with 2" eyeWELDED PLATEP0074.25" with 0.75" pinWELDED PIPINGP0080.25" x 4"3"4"FORGED PIPE FLANGEP00912"0.25" x 8" x 12"MACHINED GEARP0104.5" OD x 0.25" x 8"WELDED TEEP0116" OD x 0.75" thickPIPE to SOCKET WELDP0128"2"6"4.6" diameter x 1.5" boreSpecimen Details:0.25" x 8" x 8" x 4"2" SCH160 PIPE to COUPLING Specimens are carbon steel3 Flaws per specimen No Two Specimens are Alike"REAL FLAWS" in each specimen Custom Specimens AvailableEach Specimen has Document Package


SAMPLE DRAWING OFPRACTICAL & ADVANCEDSPECIMENS


ADVANCEDSPECIMENSFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMADVANCED SPECIMENSPLATES PIPES TEES Y’s NODES NOZZLESPART SPECIMEN DIMENSIONS SPECIMENNUMBER TYPE (INCHES) DETAILS13REV.10-05UT UT UT UT UT UTRT RT RTUA-001 PLATE W/SV 0.5 X 12 X 12UA-002 PLATE W/SV 0.75 X 12 X 12UA-003 PLATE W/SV 1.0 X 12 X 16UA-004 PLATE W/DV 1.25 X 12 X 17UA-005 PIPE W/SV 6 SCH120 X 12UA-006 PIPE W/SV 6 SCHXXH X 12UA-007 PIPE W/SV 8 SCH80 X 12UA-008 PIPE W/SV 12 SCH80s X 12UA-009 PIPE W/SV 12 SCH120 X 12UA-010 TEE W/SV 1.0 X8X8X12UA-011 TEE W/DV 1.0 X8X8X12UA-012 TEE W/DV 1.25 X9X9X12UA-013 Y-JOINT 1.25 X9X9X12UA-014 NODE & 10 SCH120 X 10CARRIER 1.0 X 20 X 20UA-015 NOZZLE & 8 SCH80 X 10CARRIER 1.0 X 20 X 20RA-001 PLATE W/SV 0.375 X 12 X 12RA-002 PLATE W/DV 0.625 X 12 X 12RA-003 PLATE W/SV 0.75 X 12 X 12RA-004 PLATE W/SV 1.0 X 12 X 16RA-005 PLATE W/DV 1.0 X 12 X 16RA-006 PIPE W/SV 2 SCH80 X 12RA-007 PIPE W/SV 6 SCH120 X 12RA-008 PIPE W/SV 12 SCH80 X 12LARGER THAN OURPRACTICAL EXAMSPECIMENSADVANCEDSPECIMENSTOLERANCE+/- 0.080“COMPLETEDOCUMENT PACKAGEINCLUDED3 REAL FLAWSPER SPECIMENRANDOMLY PLACEDCUSTOM SPECIMENSAVAILABLEUPON REQUESTMT/PT & VTMA-001 PLATE W/SV 0.375 X 12 X 12MA-002 PIPE W/SV 6 SCH80 X 12MA-003 PIPE W/SV 12 SCH40 X 12MA-004 TEE W/SV 0.375 X6X6X12MA-005 Y-JOINT 0.375 X6X6X12MA-006 NODE & 10 SCH40 X 10CARRIER 0.5 X 16 X 16MA-007 NOZZLE & 8 SCH60 X 10CARRIER 0.5 X 16 X 16SEE PRICE LISTFOR PRICESAND WEIGHTSFLAWTECH“THE GLOBALSTANDARD”THESE SPECIMENS ARE DESIGNED FOR:TRAINING & QUALIFICATION OF LEVEL I&IIPERSONNEL WITH REGARDS TO SNT-TC-1A, EN473 & PCNFLAW DETECTION, SIZING & INTERPRETATION USING COMMON WELD GEOMETRIES AND FLAW TYPES.INDUSTRIES THAT USE FLAWTECH SPECIMENS


14API-UT-1 FLAWEDSPECIMEN KITFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMAPI-UT-1 QUALIFICATION SPECIMENSFOR UT EXAMINATION OF FERRITIC WELDSAPI-UT-1KIT CONTAINS:TOTAL OF4SPECIMENSREV.10-051 - 1.0” THICK PLATE W/ DOUBLE VEE (1” X 12” X 15”)1 - 0.5” THICK PLATE W/ SINGLE VEE (0.5” X 10” X 12”)1 - 8” SCH 80 PIPE (0.5” WALL X 12”, 360°)1 - 12” SCH80 PIPE (0.688” WALL X 12”, 180° SEG.)API KITSTANDARDFEATURES- COMPLETE DOCUMENT PACKAGE W/ CAD DRAWINGS- 3 “REAL” FLAWS PER SPECIMEN- FLAWTECH ADVANCED TOLERANCE +/- 0.080”- SPECIMENS ARE CARBON STEELSEE PRICE LIST FOR PRICE INFORMATIONAPI KITCUSTOMOPTIONSFLAWTECHORIGINALKIT- 10% ID / OD CALIBRATION NOTCHES- 0.75” X 4.5” X 6” ASME SEC. V BASIC CAL. BLOCK- 8” SCH 80 (0.5” WALL) X 8” PIPE ASME SEC. V ANGLEBEAM CAL. BLOCK- RADIOGRAPHS“REAL FLAWS”USED IN KIT SPECIMENSLACK OF PENETRATIONCENTER LINE CRACKSLAG INCLUSIONLACK OF FUSIONROOT CRACKPOROSITYCUSTOM LOCKING STORAGE BOXAVAILABLE UPON REQUESTCUSTOMANDLEASEOPTIONSAVAILABLE


AWS / CWI FLAWEDSPECIMEN KITFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMAWS / CWI TRAINING SPECIMENSDESIGN SPECIFICATIONS BASED ON AWS D1.110SPECIMENS4 - TEES 4” X 6” X 2” X 0.25”4 - PLATES 4” X 6” 0.25”2 - EDGE & LAP JOINTS4” X 6” X 0.3125”AWS/CWI KITDESIGNFEATURES2 FLAWS PER SPECIMENFLAW’S ARE RANDOMLY PLACEDFLAW’S ARE “BORDER LINE”ACCEPTABLE OR REJECTABLECARBON STEEL SPECIMENSWELDING PROCESS - SMAWDOCUMENT PACKAGE W/ CAD DRAWINGS“FREE” CARRYING CASEDESIGNED SPECIFICALLY FORVISUAL WELD INSPECTIONTRAININGSEE PRICE LISTFOR PRICEINFORMATIONREAL FLAWSAWS / CWI KIT FLAWS- UNDERCUT- CRATER CRACK- EXCESSIVE CONVEXITY- UNDERSIZE LEG- CLUSTER POROSITY- ARC STRIKE- OVERLAP- LONGITUDINAL CRACK- ALIGNED POROSITY- INCOMPLETE PENETRATION- EXCESSIVE REINFORCEMENT- UNDERFILL- CONCAVITY- TRANSVERSE CRACK- OVERSIZE LEGAWS / CWI KIT FLAWSFLAWTECHORIGINALKITREV.10-05REAL FLAWSCUSTOM AND LEASE OPTIONS AVAILABLE


16Flaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM8 PIECESPECIMEN SETCONTAINS 20“REAL FLAWS”ASME SECTION XIAPPENDIX VII KITREV.10-05FOR TRAINING &QUALIFICATION2 - WELDED PLATES 2 - WELDED PLATES 1 - WELDED PIPEONE CARBON STEEL PLATE: #A7-CS-005ONE STAINLESS PLATE: #A7-SS-005ONE CARBON STEEL PLATE: #A7-CS-010ONE STAINLESS PLATE: #A7-SS-010ONE STAINLESS PIPE: #A7-SS-02012"0.5"12"1.0"10"10"2.375"0.5” X 10” X 12” 1.0” X 10” X 12”2” SCH160 X 12”1 - WELDED PIPE 1 - WELDED PIPE 1 - WELDED PIPEONE CARBON STEEL PIPE: #A7-CS-040ONE STAINLESS PIPE: #A7-SS-060ONE CARBON STEEL PIPE: #A7-CS-100(180° SEGMENT)4.50"6.625"10.75"4” SCH160 X 12”6” SCH160 X 12”10” SCH160 X 12”FLAWTECH HASREDESIGNEDTHIS KIT TO BEA COSTEFFECTIVESOLUTIONTO YOURTRAINING ANDQUALIFICATIONSAMPLE OF “FLAW TRUTH” DOCUMENTATION-X +X0.72"(18mm)FLAWFLAWFLAWFLAWeach grid = 0.1" (2.5mm)ZSEE THE PRICELIST FOR PRICEINFORMATIONFLAWTECHORIGINALKITKIT DETAILSEACH SPECIMEN CONTAINS 2 TO 4 “REAL FLAWS”, DESIGNED TO MEETAPPENDIX VII SPECIFICATIONS.SPECIMENS ARE MANUFACTURED TO FLAWTECH’S ADVANCED TOLERANCEOF +/- 0.080”.NO TWO SPECIMENS ARE ALIKE. BUY TWO SETS, ONE FOR TRAINING AND ONEFOR TESTING.DOCUMENT PACKAGE INCLUDES CAD DRAWINGS, CERTIFICATES OF CONFORMANCEAND <strong>NDT</strong> REPORTS.CUSTOM OPTIONS AVAILABLE SUCH AS 10% NOTCHES, BLANK SPECIMENS AND THEPURCHASE OF INDIVIDUAL FLAWED SPECIMENS. CONTACT FLAWTECH FOR MORE DETAILS.


ASME SECTION XIAPPENDIX VIII KITSFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMASME BOILER & PRESSURE VESSEL CODE, SECTION XI,APPENDIX VIII, SUPPLEMENTS 2, 3&10KITSSUPPLEMENT 2KIT FORAUSTENITICPIPINGPIPE SPECIMENDIMENSIONS2” SCH80 X 24” 360°4” SCH80 X 24” 360°6” SCH160 X 24” 360°12”SCH80s X 24” 360°24”SCH80s X 24” 120°KIT TOTAL - 5 SPECIMENSUNFLAWEDUNITS1349522FLAWEDUNITS1123310REV. 3-06CRITICALTOLERANCE+/- 0.040” (1MM)SUPPLEMENT 3KIT FORFERRITICPIPING2” SCH80 X 24” 360°4” SCH80 X 24” 360°6” SCH160 X 24” 360°12”SCH80s X 24” 360°24”SCH80s X 24” 120°KIT TOTAL - 5 SPECIMENS13495221123310FLAWTECHORIGINALKITSUPPLEMENT 10KIT FORDISSIMILARMETAL WELDS4” SCH80 X 24” 360°6” SCH160 X 24” 360°8” SCH80 X 24” 360°12”SCH80s X 24” 180°24”SCH80s X 24” 90°KIT TOTAL - 5 SPECIMENS34644212234415SEE PRICE LISTFOR PRICEINFORMATIONKIT AND FLAW DETAILS:EACH KIT WILL CONTAIN A MIX OF CROWN GEOMETRIES, SUCH AS, GROUND,AS WELDED CROWNS AND WIDE CROWNS.EACH KIT WILL CONTAIN NON-CRACK GEOMETRIC CONDITIONS.ALL FLAWS WILL BE MECHANICAL FATIGUE OR THERMAL FATIGUE CRACKS.AT LEAST 75% OF THE CRACKS WILL BE THERMAL FATIGUE.10% OF THE FLAWS WILL BE ORIENTED AXIALLY & 30% FOR SUP.10.50% OF THE CRACKS WILL BE COINCIDENT WITH FABRICATED CONDITIONS.60% OF THE FLAW DEPTHS WILL BE MANUFACTURED AT 5-30%, 31-60 % AND61-100% OF WALL THICKNESS. REMAINING 40% WILL HAVE RANDOM DEPTHS.THE ABOVE KITS ARE MANUFACTURED TO MEET THE MINIMUM REQUIREMENTSOF ASME, BOILER & PRESSURE VESSEL CODE, SECTION XI, APPENDIX VIII,OF SUPPLEMENTS 2, 3&10.


FLAW IMPLANT TECHNIQUES<strong>FlawTech</strong> has the capability to use several methods to implant flawsin a variety of configurations for nondestructive testing applications.In the following data we have described a few of these methods soyou may gain a better understanding of our flaw manufacturingpossibilities.In-Situ Implant- This technique has been the corner stone of flawmanufacturing for many years and usually involves thermal ormechanical fatigue cracks. The important characteristic is that theflaw occurs in virgin base material (i.e. HAZ) so that UT energy canimpinge directly on the crack face without traveling through weldmetal. The process allows for precise mechanical dimensions of theflaw face to be taken prior to implant. As shown below, this techniqueallows the crack to be "branched" and this is the best way to replicatethe UT signal from IGSCC.Carbon SteelStainless SteelStainless SteelWeldSS ButteringIn-Situ ImplantsMechanicalFatigue CrackBranched Thermal orSS CladMechanical Fatigue CrackTYPICAL IN-SITU FATIGUE CRACK IMPLANT IN PIPINGIn-Situ ImplantExcavationAreaMechanical Fatigue Crack inBase Material & CladdingCarbon SteelVesselSS CladTYPICAL IN-SITU FATIGUE CRACK IMPLANTS IN VESSEL MATERIAL4486 Raceway Dr. Concord, North Carolina USA 28027Tel: 704.795.4401 Fax: 704.795.4403 Web: www.flawtech.comCoupon Implant- This process has the advantage of producing theflaw in a small coupon in the laboratory and then implanting thecoupon into the mockup. The disadvantage is that precise mechanicaldimensions are usually not possible and the coupon is surrounded byweld metal which may introduce additional UT reflectors.Carbon SteelSSButteringStainless SteelWeldCouponImplantIGSCC or ThermalSS CladFatigue CrackTYPICAL COUPON IMPLANT IN WELD MATERIALStainless SteelControlled Flaw- This is a unique proprietary process developed by<strong>FlawTech</strong> to progressively extend a "crack-like" indication in any areain carbon steel and within the weld groove in stainless steel or <strong>Inc</strong>onel.This process is often used in the production of "Dissimilar Metal"specimens.Weld-Solidification Crack- This technique is occasionally usedwhen a crack is desired within the weld groove. The weld is"contaminated" by changing weld chemistry in a designated area toproduce a crack. Disadvantages include uncertainty about theorientation and extent of cracking and crack size.HIP (Hot Isostatic Process)- This technique is used to tighten thetips of manufactured flaws. HIP is also used to tighten EDM Notchesin an effort to make them look like cracks. Disadvantages includeuncertainty as to how the grain structure of the base metal is effectedand the characteristics of the response to an EDM notch as well asadding time and cost to the manufacturing process.In addition to the aforementioned, <strong>FlawTech</strong> uses a variety of otherbasic techniques for implanting slag, porosity, lack of fusion, underbead cracking, etc. <strong>FlawTech</strong> offers 3 levels of tolerance; Standard+/- 0.150", Advanced +/- 0.080" and Critical +/- 0.040", contact<strong>FlawTech</strong> for more details.


UT CALIBRATIONBLOCKSFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMULTRASONIC CALIBRATION BLOCKS4-STEP BLOCKThickness and linearity calibration. This 4-Step block comes in thicknessesof .250”, .500”, .750”, and 1.000”. Step face measures .750”x.750”. Inaccordance with ASTM E797. Two metric versions available.(4A and 4B)NOTE: Variations of this block and the 5-Step block below are available ifadditional steps are preferred. Also, larger step faces are offered for usewith large diameter transducers.5-STEP BLOCKThickness and linearity calibration. This 5-Step block comes in thicknessesof .100”, .200”, .300”, .400 and .500”. Step face measures .750”x.750”. Inaccordance with ASTM E797. Two metric versions available.(5A and 5B).19DSC BlockAWS-type clock used for shear wave distance and sensitivity calibration.Contains a 1.0” radius opposite a 3.0” radius. The 3.0” radius includes a.375” deep x .032” wide radius slot. Also contains a 0° reference point forchecking exit point on wedge, and a .125” diameter through hole andcorresponding markings at 45°, 60°, and 70° for measuring actual refractedangle. In accordance with ASTM E164 and AWS 6.16.1B. Metric versionavailable. Special DSC blocks with radius scanning surfaces for NPS sizesalso offered. In Stock.Dimensions: 1.000” thick x 4.000” longAWS Resolution Block (RC Block)Also called an RC Block, the AWS Resolution Reference Block is used forchecking resolution capabilities of angle beam transducers. Contains threesets of .0625” diameter through-holes for 45°, 60°, and 70°. In accordancewith AWS Welding Highway and Railway Bridges specification D2.0-69, andStructural Welding Code ANSI/AWS D1.1- 92. Metric version available. InStock.Dimensions: 1.0"x3.0"x6.0”DS BlockAWS-type block used for longitudinal distance and sensitivity calibration.Contains a 2.0” high section between two 4.0” sections. In accordance withAWS requirements.Dimensions: 6.0”x4.0”x2.0”Contact <strong>FlawTech</strong> for all your Standard andCustom Calibration Block Needs*all materials available upon request*


UT CALIBRATIONBLOCKSFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMULTRASONIC CALIBRATION BLOCKSPDI ALTERNATIVE ASME CALIBRATION BLOCKSThe new PDI Alternative ASME blocks meet the requirements of the Performance DemonstrationInitiatice(PDI) Procedure No. PDI-UT-1, Rev. C, Fig. 4(Ferritic) and PDI-UT-2, Rev. C,Fig.4(Austenitic). These cover the generic procedures for the ultrasonic examination of both ferriticand austenitic pipe welds. The blocks offer users an economical alternative to fabricating multiplecurved cal blocks (pipe sections) in many diameters and wall thicknesses.The blocks are normally supplied in sets of 3 individual blocks; one in A516 Grade 70 Steel, one inType 304/304L Stainless Steel, and one in Type 316/316L Stainless Steel. Individual blocks of anyone alloy are also offered.Block design consists of steps(wall thicknesses) measuring 0.500", 1.000", 1.500", and 2.000".Each step contains an EDM machined to a depth of 10% of wall x .010" wide x 2.0" long. Overallblock size is 2.00" wide x 2.25" tall x 10.00" long. The scanning and reflecting surfaces areintentionally machined to simulate pipe and plate surfaces of 250 Ra maximum finish. Each blockis permanently machine-engraved on one edge to include the block description, serial no., alloy,heat no., and <strong>FlawTech</strong>. The blocks are made from ultrasonically inspected, heat numbertraceablematerial supplied to <strong>FlawTech</strong>.Contact <strong>FlawTech</strong> for all your Standard andCustom Calibration Block Needs*all materials available upon request*All Blocks Available In: CS 1018, AL 7075-T6, & SS 304*all other materials available upon request*


UT CALIBRATIONBLOCKSFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMULTRASONIC CALIBRATION BLOCKSEPRI CS-4774 Basic Calibration BlockUsed for establishment of primary reference responses for UT examination of welds. Block contains three axial SDHsand two circ SDHs at 1.5" deep. Also contains one 1/8" diameter FBH at 0.5" deep and four notches at .031" deep x.063" wide x 1.5" long. In accordance with EPRI CS-4774, Fig. A-3ASME Sec. XI Basic Piping Calibration BlockComplete manufacture of the ASME Section XI Blocks including: supplying of pipe, machining of OD/ID(if needed),cladding(if needed), machining of all notches and side-drilled holes(SDH), machine engraving of all essential infoincluding alloy, specification, diameter, wall thickness, and serial number. Blocks normally contain: one axial OD notch,one axial ID notch, one circumferential OD notch, one circ ID notch, three axial SDHs at 1/4, 1/2, and 3/4T, and threecirc SDHs at 1/4, 1/2, and 3/4T. Can also be made from customer supplied material. We can upgrade your existingblocks to Sec. XI requirements by adding needed holes and notches.Contact <strong>FlawTech</strong> for all your Standard andCustom Calibration Block Needs*all materials available upon request*


UT CALIBRATIONBLOCKSFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMPDI UT 10 CALIBRATION BLOCK SET2” CIRC. BLOCK FOR ANGLES


Flaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMOVERLAY STEP WEDGEUT CALIBRATIONBLOCKSSTEP WEDGE IS BASED ON EPRI DESIGN FOR UTILITIESCONTAINS 7 SDH’S, 5 FBH’S AND 5 EDM NOTCHESBASE METAL AND OVERLAY SPECIFIED BY CUSTOMERCONTACT FLAWTECH FOR MORE DETAILS AND PRICE INFORMTIONContact <strong>FlawTech</strong> for all your Standard andCustom Calibration Block Needs*all materials available upon request*


Revision of NASA/General Dynamics<strong>NDT</strong> Training SeriesThe Industry Standard for Basic <strong>NDT</strong> TrainingLevel IProgrammed Instruction HandbooksAuthor ISBN No. Editiion Order # New Low PriceIntroduction to <strong>NDT</strong> Smilie 978-1-886630-00-0 1999 PI-1 $18.00Liquid Penetrant Testing Smilie 978-1-886630-01-7 1998 PI-2 $18.00Magnetic Particle Testing Smilie - 978-1-886630-22-2 2 Vol. Set 1997 PI-3 $32.00Ultrasonic Testing Smilie - 978-1-886630-03-1 3 Vol. Set 1999 PI-4 $49.00Eddy Current Testing Cox - 978-1-886630-21-5 2 Vol. Set 1997 PI-5 $32.00Level IIClassroom Training HandbooksLiquid Penetrant Testing Smilie 978-1-886630-14-7 1998 CT-2 $15.00Magnetic Particle Testing Smilie 978-1-886630-15-4 1997 CT-3 $15.00Ultrasonic Testing Smilie 978-1-886630-16-1 1995 CT-4 $15.00Eddy Current Testing Cox 978-1-886630-17-8 1997 CT-5 $15.00Level I-IIIMcGraw Hill Reference HandbookHandbook of Nondestructive Evaluation – Hellier 978-0-07-028121-9 2001 REF-1 $99.00This classic series of General Dynamics Programmed Instruction and Classroom Training Handbookshas been the standard of the <strong>NDT</strong> industry for many years and has been Updated with CurrentTechnology and is now available from the publisher, PH Diversified, <strong>Inc</strong>. or your local <strong>NDT</strong> Supplier.Level I - Programmed Instruction HandbooksThisentry-level material is designed as self-study instruction with quizzes at theend of each chapter to reinforce learning. The "Introduction to <strong>NDT</strong>" book(PI-1) should be read prior to starting any of the other books in the series.Typically, it takes about 10-12 hours to complete each volume ofProgrammed Instruction (PI) text. Written examinations suitable for LevelI-II qualifications are included in the PI series.Level II - Classroom Training Handbooks This materialis an extension of the information taught in the correspondingProgrammed Instruction Books, deleting some of the processing detailsand adding tabular matter and other technical details. These texts are bestused in conjunction with classroom lectures after the student hascompleted the Programmed Instruction Books.Level I-III – Reference Handbook for NDE This McGrawHill publication is the ideal complement to any <strong>NDT</strong>/NDE training programor reference library. The content was written and compiled by one of themaster trainers in the <strong>NDT</strong> industry, Mr. Charles J. Hellier.Next Day Shipping PossibleBuy Direct and Save: x20% Discount for orderstotaling 20 or more books.PH Diversified <strong>Inc</strong>. Publisher xAdd only $5.00 to each order4486 Raceway Drive # B for shipping and handling toConcord, NC 28027the US only.Phone: 704-795-4402 xIntl. orders require CreditFax: 704-795-4403 Card or a proforma invoice.Email: GPherigo@<strong>FlawTech</strong>.com xVISA, MC and AMEXwww.<strong>FlawTech</strong>.com/PHD


PH Diversified, <strong>Inc</strong>.INQUAL Division...NDE Performance Demonstration and Qualification ServicesBasic Practice SessionAPPENDIX VIII PRACTICE SESSIONS4 OPTIONS AVAILABLE<strong>Inc</strong>ludes: Unlimited access to INQUAL's specimen inventory1-2 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $2903-4 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $3805-6 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $460Specimen Lease for On-Site Practice SessionIndividual or multiple specimens may be leased and shipped to your facility.Prices range from $75 to $125 a day plus freight cost.See "Rental Price List" for more information.Appendix VIII Hands-On Guided Practice Session<strong>Inc</strong>ludes: Unlimited access to INQUAL's specimen inventoryOne day of "Guided Practice Exercises" with a certificate to document compliancewith USNRC, ASME & PDI Guidelines.$195 per person with a minimum of three and a maximum of 6 people.Six (6) persons from the same company will cost $895.No charge for attendance of NDE instructor or PDI qualified administrator.On-Site Appendix VIII Hands-On Guided Practice SessionINQUAL proctor will provide approximately 15 specimens delivered to your site.Proctor will also administer practice session.Certificate of Completion for each technician completing 8 Hour Practice Session.Proctor fee $75 per hour travel, $125 per hour On-Site and $100 per diem plus fuel.APPENDIX VIII QUALIFICATIONSPerformance Demonstration<strong>Inc</strong>ludes: Unlimited access to INQUAL's specimen inventory1 person at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . .$ 1,3002 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . .$ 1,6003-4 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . . $ 2,0005-6 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . . $ 2,700INQUAL will review procedures, administer the Appendix VIII qualificationand provide full documentation in accordance with the ASME Code and theuser's "written program."INQUAL's QA program complies with 10CFR50 and has been audited by NUPIC.Contact INQUAL for a complete package of information.Contact: Dr. George Pherigo, 4486-B Raceway Dr., Concord, NC 28027Tel: 704-795-4402 Email: gpherigo@flawtech.comVisio/pricelist\isi-inqual practice 10-05


RENTALPRICE LISTFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMASME BPVC, SECTION XI, APPENDIX VIIISupplement 2 - AUSTENITIC PIPING SPECIMENSLOCATION<strong>FlawTech</strong>SPEC #02-02-14DIA2"WALL0.218"CROWNflushGEOMETRYno# Flaws2NotesWeight11 LbsCost/Day$50<strong>FlawTech</strong> 02-04-01 4" 0.337" flush no 4 30 Lbs $50<strong>FlawTech</strong> 02-04-02 4" 0.337" flush no 4 30 Lbs $50<strong>FlawTech</strong> 02-06-01 6" 0.718" as-welded yes 4 91 Lbs $50<strong>FlawTech</strong> 02-06-02 6" 0.718" as-welded yes 4 91 Lbs $50<strong>FlawTech</strong> 02-08-01 8" 0.500" flush yes 4 87 Lbs $75<strong>FlawTech</strong> 02-08-02 8" 0.500" flush no 4 87 Lbs $75<strong>FlawTech</strong> 02-10-01 10" 0.594" as-welded yes 4 129 Lbs $75<strong>FlawTech</strong> 02-10-02 10" 0.594" as-welded yes 4 129 Lbs $75<strong>FlawTech</strong> 02-12-01 12" 1.125" as-welded yes 4 280 Lbs $75<strong>FlawTech</strong> 02-12-02 12” 1.125" as-welded yes 4 280 Lbs $75<strong>FlawTech</strong> 02-12-31 12" 1.125" as-welded yes 3 180° Seg 280 Lbs $75<strong>FlawTech</strong> 02-12-42 12" 1.312” flush no 4 *** Cast Stainless *** 320 Lbs $75<strong>FlawTech</strong> 02-14-08 14" 0.750" blended yes 5 212 Lbs $100<strong>FlawTech</strong> 02-14-09 14" 0.750" blended yes 5 212 Lbs $100<strong>FlawTech</strong> 02-16-01 16" 1.219" flush yes 4 385 Lbs $100<strong>FlawTech</strong> 02-16-02 16" 1.219" flush no 4 385 Lbs $100<strong>FlawTech</strong> 02-18-07 18" 1.781” flush yes 3 130° Seg 205 Lbs $100<strong>FlawTech</strong> 02-24-01 24" 2.00" flush no 3 120° Seg 322 Lbs $100<strong>FlawTech</strong> 02-24-02 24" 2.00" flush no 3 120° Seg 322 Lbs $100Supplement 3 - FERRITIC PIPING SPECIMENSLOCATION SPEC # DIA WALL CROWN GEOMETRY # Flaws Notes Weigth Cost/Day<strong>FlawTech</strong> 03-04-01 4" 0.337" flush no 4 30 Lbs $50<strong>FlawTech</strong> 03-04-02 4" 0.337" flush no 4 30 Lbs $50<strong>FlawTech</strong> 03-04-08 4" 0.337" flat-topped no 2 30 Lbs $50<strong>FlawTech</strong> 03-06-03 6" 0.718" flush yes 4 91 Lbs $50<strong>FlawTech</strong> 03-08-01 8" 0.500" as-welded yes 4 87 Lbs $75<strong>FlawTech</strong> 03-12-01 12" 1.125" as-welded yes 4 280 Lbs $75<strong>FlawTech</strong> 03-12-09 12" 0.688" flush yes 4 178 Lbs $75<strong>FlawTech</strong> 03-12-11 12" 0.688" flush yes 4 178 Lbs $75<strong>FlawTech</strong><strong>FlawTech</strong><strong>FlawTech</strong>03-16-0103-18-0203-36-0116"18"32"1.593"1.562"3.125”flushas-weldedflat-toppedyesyesyex424180° Seg120° Seg120° Seg245 Lbs182 Lbs198 Lbs$100$100$100Supplement 10 - DISSIMILAR METAL SPECIMENSLOCATION SPEC # DIA.-WALL-GEOMETRYWeight<strong>FlawTech</strong> 10-04-01 4" Dia. 0.674" wall CS to SS with <strong>Inc</strong>o butter and SS weld 56Lbs<strong>FlawTech</strong> 10-04-03 4" Dia. 0.531" wall CS to SS with <strong>Inc</strong>o butter and weld 46 Lbs<strong>FlawTech</strong> 10-04-04 4" Dia. 0.337" wall CS to SS with <strong>Inc</strong>o butter and weld 30 Lbs<strong>FlawTech</strong> 10-07-02 7" Dia. 1.137" wall 180° Seg CS to <strong>Inc</strong>o with <strong>Inc</strong>o weld 75 Lbs $100<strong>FlawTech</strong> 10-08-03 8" Dia. 0.500” wall CS with <strong>Inc</strong>o clad to SS with inco butter & weld 85 Lbs $100<strong>FlawTech</strong> 10-12-02 12" Dia. 1.125 wall 180° Seg CS with SS clad to <strong>Inc</strong>o with <strong>Inc</strong>o butter & weld 140 Lbs $100<strong>FlawTech</strong> 10-14-02 14" Dia. 1.094" wall 180° Seg CS with SS clad to SS pipe with <strong>Inc</strong>o butter & weld 150 Lbs $100<strong>FlawTech</strong> 10-20-03 20" Dia. 1.125" wall 120° Seg CS pipe to <strong>Inc</strong>onel pipe with <strong>Inc</strong>onel weld 128 Lbs $100<strong>FlawTech</strong> 10-20-04 20" Dia. 1.125" wall 180° Seg CS pipe to <strong>Inc</strong>onel pipe with <strong>Inc</strong>onel weld 128 Lbs $100<strong>FlawTech</strong> 10-24-02 24" Dia. 1.531" wall 120° Seg CS pipe with SS clad to SS pipe with <strong>Inc</strong>o weld <strong>Inc</strong>o butter 245 Lbs $100<strong>FlawTech</strong> 10-24-03 24" Dia. 1.531" wall 120° Seg CS pipe with SS clad to SS pipe with <strong>Inc</strong>o weld <strong>Inc</strong>o butter 245 Lbs $100<strong>FlawTech</strong> 10-40-02 40" Dia. 3.6" wall 60° Seg CS pipe to <strong>Inc</strong>onel safe end, <strong>Inc</strong>onel weld to <strong>Inc</strong>onel pipe 400 Lbs $150<strong>FlawTech</strong> 10-40-03 40" Dia. 3.6" wall 60° Seg CS pipe to <strong>Inc</strong>onel safe end, <strong>Inc</strong>onel weld to <strong>Inc</strong>onel pipe 400 Lbs $150Cast/Day$75$75$75INDUSTRIES THAT USE FLAWTECH SPECIMENS


RENTALPRICE LISTFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMSTANDARD FLAWED SPECIMEN KITSRadiographic Testing Kit (RT Kit) - Part # RK-12 Each - Plates ( 0.625"T x 4"W x 8"L)6 Each - Plates (0.375"T x 4"W x 8"L)1 Each - Pipe (4" Dia. x 0.337" wall x 8" Long)1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)70 Lbs$40/dayUltrasonic Testing Kit (UT Kit) - Part # UK-14 Each - Plates ( 0.625"T x 4"W x 8"L)4 Each - Plates (0.375"T x 4"W x 8"L)1 Each - Pipe (4" Dia. x 0.337" wall x 8" Long)1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)70 Lbs$40/dayMagnetic Particle / Liquid Penetrant Testing Kit (MT/PT Kit)- Part # MK-18 Each - Plates ( 0.250"T x 4"W x 8"L)2 Each - Tee (0.250"T x 4"W x 4"H x 8"L)35 Lbs$40/dayVisual Testing Kit (VT Kit) - Part # VK-17 Each - Plates ( 0.250"T x 4"W x 8"L)3 Each - Tee (0.250"T x 4"W x 4"H x 8"L)35 Lbs$40/day<strong>NDT</strong> Demonstration Kit (Demo Kit) - Part # DK-1(Contains 11 Flaws in 5 Specimens)2 Each - Plates ( 0.625"T x 4"W x 8"L)1 Each - Plates (0.375"T x 4"W x 8"L)1 Each - Pipe (4" Dia. x 0.337" wall x 8" Long)1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)35 Lbs$30/dayINDUSTRIES THAT USE FLAWTECH SPECIMENS


RENTALPRICE LISTFlaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COMREV.10-05ADVANCED FLAWED SPECIMEN KITS FOR RENTAPI-UT-1 Qualification Kit - Part # API-K14SpecimenSet- 3 Real Flaws in each Specimen- Advanced Flaw Tolerance- Flaws include: LOF, Cracks, LOP, Porosity, etc.Plate with Double Vee (1.0"T x 12"W x 15"L) 50 LbsPlatewithSingleVee(0.5"Tx10"Wx12"L)17LbsPipe with Single Vee (8" Sch 80 x 12"L) 44 LbsPipe with Single Vee (12" Sch 80 x 12"L) 89 LbsOptional: 10% Notches, Sec.V Cal Blocks, X-rays, Storage BoxTotal 200 Lbs$75/DayAWS / CWI Training Kit - Part # AWS-K110 Specimen Set- Designed in accordance with AWS D1.1- 2 Flaws in each specimen- Free Carrying Case- Document Package with CAD Drawings- Flaws are designed to be "borderline" acceptable4 Each - Welded Tee (0.25"T x 2"H x 4"W x 6"L) 2 Lbs Ea.4 Each - Welded Plates (0.25"T x 4"W x 6"L) 2 Lbs Ea.2 Each - Welded Edge Lap Joint (0.312"T x 4"W x 6"L) 2 Lbs Ea.Total 25 Lbs$40/Day15% DISCOUNT5ORMOREDAYS25% DISCOUNT10 OR MORE DAYSASME Appendix VII Kit - Part # A7-K18SpecimenSet- Designed in accordance with ASME Section XI, Appendix VII- Each specimens contains between 2 and 4 real flaws- All flaw locations are unique- Document Package with CAD DrawingsA7-SS-005 Stainless Steel Welded Plate (0.5"T x 10"W x 12"L) 15 LbsA7-CS-005 Carbon Steel Welded Plate (0.5"T x 10"W x 12"L) 15 LbsA7-SS-010 Stainless Steel Welded Plate (1.0"T x 10"W x 12"L) 29 LbsA7-CS-010 Carbon Steel Welded Plate (1.0"T x 10"W x 12"L) 29 LbsA7-SS-020 Stainless Steel Welded Pipe (2" Sch 160 x 12"L) 8 LbsA7-CS-040 Carbon Steel Welded Pipe (4" Sch 160 x 12"L) 23 LbsA7-SS-060 Stainless Steel Welded Pipe (6" Sch 160 x 12"L) 44 LbsA7-CS-100 Carbon Steel Welded Pipe (10" Sch 160 x12"Lx180°Seg)116LbsTotal 300 Lbs$150/DayINDUSTRIES THAT USE FLAWTECH SPECIMENS


FLAWTECH PRICE LISTPAGE # PART # ITEM WEIGHTApprox. LBSPRICEUS Dollars4 RK-1 Standard Radiographic Kit 65 $1,975.004 RR-1 Reference Radiograph Set 2 $575.005 UK-1 Standard Ultrasonic Kit 65 $1,975.006 MK-1 Standard Magnetic Particle/Liquid Penetrant Kit 32 $1,350.007 VK-1 Standard Visual Kit 32 $1,350.008 DK-1 <strong>NDT</strong> Demonstration Kit 32 $1,100.0010 P101 UT Practical Exam – 0.75” Plate / Sheet 17 $400.0010 P102 UT Practical Exam – 1.5” OD Bar 6 $400.0010 P103 UT Practical Exam – 4” OD Bar 21 $400.0010 P104 UT Practical Exam – 2” OD L/R 90° Elbow to Pipe 7 $400.0010 P105 UT Practical Exam – 2” OD Node to 0.375” Plate 10 $400.0010 P106 UT Practical Exam – 2” OD Pipe to Socket 6 $400.0010 P107 UT Practical Exam – 0.5” Welded Plate 14 $400.0010 P108 UT Practical Exam – 1.0” Welded Plate 23 $400.0010 P109 UT Practical Exam – 4” Welded Pipe 7 $400.0010 P110 UT Practical Exam – Lap Joint 14 $400.0010 P111 UT Practical Exam – Forged Pipe Flange 5 $400.0010 P112 UT Practical Exam – 0.5” Welded Tee 7 $400.0011 P001 MT/PT Practical Exam – Cast Fitting 3 $300.0011 P002 MT/PT Practical Exam – Machined Spindle 4 $300.0011 P003 MT/PT Practical Exam – Bolt & Nut 3 $300.0011 P004 MT/PT Practical Exam – Forged Hook 2 $300.0011 P005 MT/PT Practical Exam – Forged Shackle & Pin 3 $300.0011 P006 MT/PT Practical Exam – Formed Plate 2 $300.0011 P007 MT/PT Practical Exam – Welded Plate 13 $300.0011 P008 MT/PT Practical Exam – Welded Pipe 7 $300.0011 P009 MT/PT Practical Exam – Forged Pipe Flange 5 $300.0011 P010 MT/PT Practical Exam – Machined Gear 3 $300.0011 P011 MT/PT Practical Exam – Welded Tee 7 $300.0011 P012 MT/PT Practical Exam – Pipe to Socket Weld 6 $300.0013 UA-001 Adv. Specimen – 0.5” Plate w/ SV 21 $500.0013 UA-002 Adv. Specimen – 0.75” Plate w/ SV 31 $590.0013 UA-003 Adv. Specimen – 1.0” Plate w/ SV 54 $650.0013 UA-004 Adv. Specimen – 1.25” Plate w/ DV 74 $800.0013 UA-005 Adv. Specimen – 6” Sch 120 Pipe Weld 36 $600.0013 UA-006 Adv. Specimen – 6” Sch XXH Pipe Weld 53 $650.0013 UA-007 Adv. Specimen – 8” Sch 80 Pipe Weld 43 $700.0013 UA-008 Adv. Specimen – 12” Sch 80s Pipe Weld 66 $850.0013 UA-009 Adv. Specimen – 12” Sch 120 Pipe Weld 126 $900.0013 UA-010 Adv. Specimen – 1.0” Tee Weld w/ SV 41 $700.0013 UA-011 Adv. Specimen – 1.0” Tee Weld w/ DV 41 $800.0013 UA-012 Adv. Specimen – 1.25” Tee Weld w/ DV 80 $850.0013 UA-013 Adv. Specimen – 1.25” Y Joint 80 $850.0013 UA-014 Adv. Specimen – 10” Sch 120 Node to Carrier 205 $1,800.0013 UA-015 Adv. Specimen – 8” Sch 80 Nozzle to Carrier 160 $1,500.0013 RA-001 Adv. Specimen – 0.375” Plate w/ SV 16 $500.0013 RA-002 Adv. Specimen – 0.625” Plate w/ DV 26 $575.0013 RA-003 Adv. Specimen – 0.75” Plate w/ SV 31 $600.0013 RA-004 Adv. Specimen – 1.0” Plate w/ SV 54 $675.0013 RA-005 Adv. Specimen – 1.0” Plate w/ DV 54 $700.00


FLAWTECH PRICE LISTPAGE # PART # ITEM WEIGHTApprox. LBSPRICEUS Dollars13 RA-006 Adv. Specimen – 2” Sch 80 Pipe Weld 5 $500.0013 RA-007 Adv. Specimen – 6” Sch 120 Pipe Weld 36 $625.0013 RA-008 Adv. Specimen – 12” Sch 80 Pipe Weld 66 $850.0013 MA-001 Adv. Specimen – 0.375” Plate w/ SV 16 $350.0013 MA-002 Adv. Specimen – 6” Sch 80 Pipe Weld 29 $550.0013 MA-003 Adv. Specimen – 12” Sch 40 Pipe Weld 50 $700.0013 MA-004 Adv. Specimen – 0.375” Tee w/ SV 16 $400.0013 MA-005 Adv. Specimen – 0.375” Y Joint 16 $400.0013 MA-006 Adv. Specimen – 10” Sch 40 Node to Carrier 77 $725.0013 MA-007 Adv. Specimen – 8” Sch 60 Nozzle to Carrier 72 $700.0014 API-K1 API-UT-1 Kit 200 $3,395.0015 AWS-K1 AWS / CWI Kit 50 $1,750.0016 A7-K1 ASME Sec. XI, Appendix VII Kit 275 $15,500.0017 S2-K1 ASME Sec. XI, Appendix VIII Kit, Sup. 2 350 Quote Only17 S3-K1 ASME Sec. XI, Appendix VIII Kit, Sup. 3 360 $19,875.0017 S10-K1 ASME Sec. XI, Appendix VIII Kit, Sup. 10 340 Quote Only19 4S-CB-1 4 Step Calibration Block 1 $170.0019 5S-CB-1 5 Step Calibration Block 1 $185.0019 DSC-CB-1 DSC Calibration Block 2 $295.0019 RC-CB-1 AWS Resolution Calibration Block 5 $245.0019 DS-CB-1 DS Calibration Block 11 $595.0020 PDI-CB-1 PDI Alternative ASME Cal. Block – 516-70 c/s 8 $2,350.0020 PDI-CB-2 PDI Alternative ASME Cal. Block – 304 s/s 8 $2,600.0020 PDI-CB-3 PDI Alternative ASME Cal. Block – 316 s/s 8 $2,600.0020 PDI-CB-4 PDI Alternative ASME Cal. Block – Set of 3 35 $5,800.0021 EPRI CS-4774 Basic Cal. Blocks N/A Quote Only21 ASME Sec. XI Basic Piping Cal Blocks N/A Quote Only22 2” Circ. Block for Angles 50° s/s 1 $1,365.0022 4” Circ. Block for Angles 50° s/s 2 $2,160.0022 2” Contour Block for Axial Scans s/s 2 $3,855.0022 4” Contour Block for Axial Scans s/s 7 $4,825.0022 12 – 24 Contour Probe Block s/s 31 $6,550.0022 12” Stainless Pipe Segment Block s/s 11 $5,710.0022 24” Stainless Pipe Segment Block s/s 24 $6,335.0022 PDI-UT-10 Cal. Block Set of 7 78 $27,720.0023 Overlay Step Wedge 15 Quote OnlyPRICE LIST EFFECTIVE DATE 1/06Notes: Material for each item listed in the price list is carbon steel (c/s) unless otherwisenoted. For example stainless steel items will have s/s at the end. <strong>FlawTech</strong> will quote any material type for above items. Pricing is based on current material cost and availability, <strong>FlawTech</strong> reserves theright to change any price of any item without notice.


Flaw Manufacturing Technology4486 RACEWAY DR.CONCORD, NC 28027TEL: (704) 795-4401FAX: (704) 795-4403WWW.FLAWTECH.COM

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