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OWTS® HV Technology - sebaKMT

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OWTS ® <strong>HV</strong> <strong>Technology</strong><br />

for on-site testing and advanced diagnosis<br />

of high voltage power cables for rated<br />

voltages up to 380 kV using damped<br />

sinusoidal ac voltages


OWTS ® technology has been introduced by Seitz Instruments AG in Switzerland<br />

end of 90’s.<br />

Since than worldwide almost 200 systems are successfully implemented for<br />

testing and diagnosis of distribution and transmission power cables using different<br />

OWTS ® (oscillating wave test system) solutions:<br />

� OWTS 25 since 1999<br />

� OWTS <strong>HV</strong> 250 since 2004<br />

� OWTS M-series 28 since 2005<br />

� OWTS M-series 60 since 2006<br />

� OWTS <strong>HV</strong> 150 since 2007<br />

� OWTS <strong>HV</strong> 350 since 2008<br />

In this brochure you will find explanation, why the <strong>OWTS®</strong> technology is the most<br />

advanced way for on-site testing and diagnosis of new and service aged<br />

transmission power cables.<br />

For further information you can contact:<br />

SebaKMT<br />

Seba Dynatronic Mess- und<br />

Ortungstechnik GmbH<br />

Dr. Herbert Iann Str.6<br />

96148 Baunach / Germany<br />

phone +49 9544 680<br />

fax +49 9544 2273<br />

www.sebakmt.com<br />

Seitz Instruments AG<br />

Mellingerstrasse 12<br />

5443 Niederrohrdorf<br />

Switzerland<br />

phone 41 56 496 7480<br />

fax +41 56 496 7485<br />

www.seitz-instruments.ch<br />

v.2010_01


Use<br />

� as a part of commissioning on-site: to check on-site<br />

the transportation, storage and installation possible<br />

damage of the cable after completed factory test.<br />

�after on-site repair: to check bad workmanship during<br />

complete installation of the cable (including joints and<br />

terminations).<br />

� for diagnostic purposes: to estimate actual condition of<br />

the service aged cable system by checking the insulation<br />

degradation due to service operation e.g. 30…40 years.<br />

On-site diagnosis<br />

� by PD detection to demonstrate that the<br />

insulation is PD free by determining the PD<br />

inception voltage (PDIV).<br />

� the margin between PDIV and the Uo is a<br />

reliability indicator of a particular cable circuit.<br />

� in the case of PD activity in the cable insulation<br />

or cable accessories detection and localization of<br />

the discharging weak spots.<br />

� with regard to service aged power cables the<br />

dielectric loss measurement at service condition<br />

(power frequencies, electrical stresses) is very<br />

valuable indicator about the thermal stability of a<br />

particular cable circuit (OF cables).<br />

On-site testing<br />

� to detect insulation defects in <strong>HV</strong> and E<strong>HV</strong> power cables<br />

during on-site testing voltages higher than Uo<br />

� up to 1.7Uo…2.0Uo to demonstrate that<br />

� the insulation is healthy (defect-free and/or nonaged)<br />

and that insulation can withstand a high<br />

voltage stress level,<br />

application<br />

� insulation is aged and/or consists of insulation<br />

defects should have lower level of withstand<br />

voltage.


Applicability for<br />

<strong>HV</strong> and E<strong>HV</strong><br />

power cables<br />

Results of several successful<br />

comparison tests as published by<br />

� Cigre (1990),<br />

� TU Delft/Kema (1999),<br />

� Cesi (2002),<br />

� EuroTest (2007),<br />

� TU Helsinki (2007)<br />

� Prysmian Cables and Systems BV<br />

� EPRI State Grid, China<br />

have demonstrated the applicability of<br />

damped ac (dac) voltages.<br />

Important Standards<br />

IEC 60060-3 High Voltage test techniques –Part 3: Definitions and requirements for on-site testing;<br />

IEEE 400 Guide for Field Testing and Evaluation of the Insulation of Shielded Power Cable Systems;<br />

IEEE 400.3 Guide for PD Testing of Shielded Power Cable Systems in a Field Environment;<br />

IEC 60270 Partial discharges measurements;<br />

IEC 885-3 Test methods for partial discharges measurements on lengths of extruded power cable;<br />

IEC 60840 Power cables with extruded insulation and the accessories for rated voltages above 30kV<br />

up to 150kV Test methods and requirements;<br />

IEC 62067 Power cables with extruded insulation and the accessories for rated voltages above 150kV;<br />

IEC 60141 Tests on oil-filled and gas-pressure cables and their accessories up to and including 400kV<br />

part 2;<br />

OWTS ® <strong>HV</strong> 150 system<br />

OWTS ® <strong>HV</strong> technology uses damped sinusoidal ac voltages in<br />

the range of 20Hz up to 500Hz<br />

TEST TYPE<br />

AC, DAC voltage test:<br />

[IEC60060-3]<br />

[IEEE 400]<br />

[IEC60840]<br />

[IEC62067]<br />

AC, DAC voltage test<br />

and diagnosis:<br />

[IEC60270]<br />

[IEC885-3]<br />

[IEEE400.3]<br />

application<br />

DESCRIPTION<br />

- AC test voltage 20-300 Hz substantially<br />

sinusoidal,<br />

- Test @ 1.7 U 0 / 1 h (but lower values are<br />

also allowed),<br />

- As alternative, a test @ U 0 / 24 h may be<br />

applied<br />

- PD level measurement in [pC]<br />

- localization of PD in cable insulation<br />

- localization of PD in cable accessories<br />

- dielectric loss measurement in tanδ Δ<br />

tanδ,


OWTS ® <strong>Technology</strong><br />

has been introduced in 1998 as a consequence of<br />

experience in on-site ac testing on the one hand and the<br />

technological progress in power electronics and advanced<br />

signal processing on the other hand and it is characterized<br />

by<br />

� lightweights measured with max. 6kg/MVA<br />

� compactness versus output voltage<br />

� system assembling and voltage erecting effort<br />

� necessary power demand for long lengths<br />

� possibility of sensitive PD detection and tanδ<br />

measurement<br />

The damped alternating voltage (dac) is an oscillating switching impulse voltage (OSI) of quite low<br />

damping and a frequency in the range of 20Hz up to 400Hz<br />

Damped sinusoidal ac voltage<br />

� has been introduced end of 80’s by Cigre<br />

Study Committee 21 Insulated Cables as an<br />

effective method for on-site testing.<br />

� has lower destructiveness and the<br />

combination with PD detection has become very<br />

attractive.<br />

� testing is since several years accepted<br />

method for on-site PD testing and diagnosis of<br />

polymeric and paper insulated <strong>HV</strong> and E<strong>HV</strong><br />

power cables networks.<br />

� on-site applying of dac voltages is mostly<br />

combined with PD measurements and dielectric<br />

losses measurements.<br />

method<br />

OWTS ® <strong>HV</strong> 250 system<br />

OWTS ® <strong>HV</strong> 150 system


Principles of damped sinusoidal ac (dac) voltage generation<br />

� for the generation of dac voltages the<br />

capacitance of the <strong>HV</strong> power cable in series in<br />

a large air-core inductor in the range of few<br />

H’s is charged with a continuously increasing<br />

<strong>HV</strong> voltage with a low current in the range of<br />

10mA up to 30mA.<br />

� by linear charging with continuously<br />

increasing <strong>HV</strong> voltage no ‘‘steady state’’ DC<br />

conditions occur in the test object. After the<br />

L•C loop is closed in a time e.g. < 1μs by <strong>HV</strong><br />

solid-state switch in the loop a sinusoidal<br />

damped ac voltage with a frequency between<br />

20Hz and few hundreds of Hz is produced.<br />

OWTS ® <strong>HV</strong> 350 system<br />

350kV <strong>HV</strong> divider and PD measuring unit<br />

including measurement and control system<br />

350kV external inductance build up with a<br />

coil base, 3 coils and 1 coil with top<br />

electrode<br />

350kV switch unit<br />

350 kV power unit, 2 parallel units in master<br />

slave configuration which deliver 16 mA<br />

<strong>HV</strong> Source<br />

<strong>HV</strong> Solid-State<br />

Switch<br />

S<br />

Process Control Unit<br />

Data Storage<br />

PD Analysis<br />

Dielectric losses<br />

estimation<br />

Inductor L<br />

Test Object: Power Cable<br />

<strong>HV</strong> Divider<br />

PD Coupling Capacitor<br />

PD detector<br />

� the dac voltage frequency is approximately the<br />

resonant frequency of the circuit L•C.<br />

� the maximum capacitance which can be tested<br />

using dac system can be calculated in dependence<br />

of maximum test voltage applied and the<br />

permissible ac current in the resonant circuit and is<br />

in the range up to 13μF.<br />

method<br />

C c


On-site testing and diagnosis using OWTS <strong>HV</strong> ® <strong>Technology</strong><br />

Voltage<br />

testing<br />

De-energizing and disconnection<br />

of the <strong>HV</strong> power cable circuit<br />

Connection of the OWTS ® <strong>HV</strong> system<br />

Test object definition and IEC60270 PD calibration<br />

Energizing the cable with dac voltages<br />

Partial discharges<br />

detection<br />

Dielectric loss<br />

measurement<br />

Voltage withstand<br />

diagnosis<br />

Disconnection of the OWTS ® <strong>HV</strong> system<br />

Analysis and report generation<br />

features


Major steps in using on-site the OWTS ® <strong>HV</strong> <strong>Technology</strong><br />

Step 1: test object definition Step 2: IEC60270 PD calibration<br />

Step 3: voltage testing and diagnosis<br />

features<br />

Step 4: PD mapping generation<br />

Step 5: report generation


Information generation using OWTS ® <strong>HV</strong> <strong>Technology</strong><br />

Energizing using damped sinusoidal ac voltages<br />

Testing and diagnosis<br />

Advanced PD pulse analysis<br />

TDR analysis of PD pulses<br />

PD mapping in cable insulation and accessories<br />

Multiple PD sites localization<br />

Diel. Losses<br />

information<br />

Dielectric loss estimation<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0<br />

0.40 0.80 1.00 1.36<br />

L1 L2 L3<br />

x Uo<br />

Tan δ and Δtan δ in function of the test<br />

voltage<br />

IEC60270 standardized PD detection<br />

PD-pattern generation<br />

� due to similarity in PD occurrence at ac<br />

voltage stresses during factory testing and<br />

service operation it is recommended for on-site<br />

testing and PD measurements.<br />

� dac withstand test: the cable section can be<br />

stressed with a selected DAC voltage stress for<br />

selected time duration and the cable section<br />

can be rejected if a breakdown has occurred.<br />

� diagnosis: at certain voltage levels partial<br />

discharges and dielectric losses can be<br />

measured in function of time/voltage and used<br />

for diagnostic purposes


Length [km]<br />

0.25<br />

0.5<br />

1<br />

2<br />

4<br />

8<br />

16<br />

20<br />

Power cable rated<br />

voltages [kV]<br />

66<br />

110<br />

132<br />

150<br />

220<br />

330<br />

380<br />

Application of the OWTS ® <strong>HV</strong> <strong>Technology</strong><br />

Examples of typical damped ac voltage frequencies for different lengths of two<br />

typical 230kV power cables<br />

Applicability for testing different power cable ratting voltages<br />

38,1<br />

63,5<br />

76,2<br />

86,6<br />

127<br />

190,5<br />

219,4<br />

XLPE (C=200pF/m) [Hz]<br />

Uo [kV]<br />

258<br />

183<br />

129<br />

91<br />

65<br />

46<br />

32<br />

29<br />

OWTS <strong>HV</strong> 150<br />

X Uo<br />

2,8<br />

1,7<br />

1,4<br />

1,2<br />

0.8<br />

information<br />

Oil filled (C=350pF/m) [Hz]<br />

OWTS <strong>HV</strong> 250<br />

X Uo<br />

2,8<br />

2,3<br />

2.0<br />

1,4<br />

0.9<br />

195<br />

138<br />

98<br />

69<br />

49<br />

35<br />

24<br />

22<br />

OWTS <strong>HV</strong> 350<br />

X Uo<br />

2,8<br />

1,9<br />

1,3<br />

1,1


max. dac output- voltage<br />

dac frequency range<br />

test object capacitance range<br />

<strong>HV</strong> charging current<br />

max. dac current<br />

PD measuring range<br />

PD level detection and<br />

bandwidth<br />

bandwidth for PD-localization<br />

accuracy of PD localization<br />

dissipation factor<br />

operating temperature<br />

power supply<br />

weight (without transport case)<br />

dimensions<br />

RAM1024 MB<br />

USB port<br />

protocol feature<br />

<strong>HV</strong> Switch<br />

data acquisition<br />

Operation control<br />

Calibration mode<br />

TDR joint location in calibration<br />

mode<br />

User interface<br />

Technical data of the OWTS ® <strong>HV</strong> <strong>Technology</strong><br />

OWTS <strong>HV</strong> 150<br />

150 kV<br />

(106 kVeff)<br />

10 mA<br />

app. 300 kg<br />

OWTS <strong>HV</strong> 250<br />

250kV<br />

(176 kVeff)<br />

20 Hz … 500 Hz<br />

0,025 µF ... 13 µF<br />

8mA<br />

300 A<br />

1 pC ... 100 nC<br />

acc. to IEC 60270<br />

150 kHz ... 45 MHz (automatic bandwidth adaptation for short and long<br />

cables)<br />

1 % of cable length, (min. 3m)<br />

0,1 % ... 10 %<br />

-10 °C ...+ 40 °C<br />

app. 900 kg<br />

RAM1024 MB<br />

Integrated V.2.0<br />

Integrated<br />

LTT<br />

optical link (100 FX)<br />

Automatic / manual<br />

Integrated<br />

Remote client (Notebook or Tablet PC)<br />

OWTS <strong>HV</strong> 350<br />

350 kV<br />

(247 kVeff)<br />

16mA<br />

app. 1100 kg<br />

Integrated 100MHz DAQ and embedded controller


Facts about OWTS ® <strong>HV</strong> <strong>Technology</strong><br />

Applicable for <strong>HV</strong> power cables for rated voltages up to 380 kV<br />

Applicable for testing long lengths of power cables<br />

Reproduces ac stresses from the electrical network<br />

Approved method and accepted by standards<br />

Non-destructive and sensitive testing method<br />

Combined with standardized partial discharge diagnostics<br />

PD localization in cable insulation and accessories<br />

Combined with dielectric loss measurement<br />

Portable test system, compact design and low weight<br />

Efficient and attractive for use in the field<br />

Newest power-electronics and signal processing technologies<br />

Straight forward technology and operation<br />

Supports asset management decisions<br />

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