MAINTENANCE MANUAL - Meritor

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Exploded viewSERIES 220 / 230 / 240ITEM DESCRIPTION ITEM DESCRIPTION1 Differential Case2 Capscrew (Differential BearingCap)3 Washer4 Roll Pin5 Satellite Box (Half planetary)6 Satellite Box (Simple Half)7 Satellite8 Satellite Thrust Washer9 Differential Spider10 Planetary (Short Hub)11 Planetary (Long Hub)12 Planetary Thrust Washer13 Fastener (Satellite Case Assembly)14 Planetary Gear Shaft15 Thrust Washer16 Planetary Gear17 Pin18 Satellite Case Thrust Washer19 Case Half - Flange20 Case Half - Simple21 Fasteners – Bearing Cage22 Bearing Cone (Case Half Flange)23 Bearing Cone (Case Half Simple)24 Bearing Cup (Case Half Flange)25 Bearing Cup (Case Half Simple)26 LH Adjustment Ring27 RH Adjustment Ring28 Cotter Pin29 Lock Screw30 Sun Gear31 Clutch Plate32 Studs (Clutch Plate)33 Tapered Washer34 Nut35 Shift Fork36 Shift Shaft37 Lock Plate Capscrews38 Plug39 Ring Gear and Pinion40 Spigot Bearing41 Snap Ring42 Adjusting Shims (Bearing Cage)43 Bearing Cage (Drive Pinion)44 Bearing Cup (Pinion Inner)45 Bearing Cup (Outer)46 Bearing Cone (Outer)47 Adjusting Shim (Pinion Bearing)48 Bearing Cone (Inner)49 Universal Joint Fork50 Dust Deflector51 Pinion, Oil Seal52 Washer53 Pinion, Nut54 Screws (Bearing Cage)55 Washer56 Ring Gear Thrust Screw57 Nut58 Diaphragm59 Stud (Mechanism Holder)60 Washer61 Nut62 Speed Changing Mechanism63 Roller Pins Spacer64 Roller PinsMAINTENANCE MANUAL7
IdentificationThe unit presents identification plates, whichare marked with the basic specifications of product.Before starting the service operations, identifythe unit to be repaired, referring to the nameplateaffixed to the housing and differential housing.This information will allow a correct identificationof the replacement parts desired, thusallowing the execution of a service operationmore quickly and accurately.ModelCust.No.Part.No.RatioSerie No.Date(Model)(Customer number)(Product number)(Differential Reductions)(Serial number)(Manufacturing Date)IDENTIFICATION PLATEIDENTIFICATION PLATEAXEL ASSEMBLY IDENTICATION PLATE8 MAINTENANCE MANUAL
Page 4 and 5: Important informationAxel Changes U
Page 6 and 7: IntroductionSecond Reduction - Low
Page 10 and 11: DisassemblyBefore starting the serv
Page 12 and 13: DisassemblyFigure 8Figure 10Speed S
Page 14 and 15: DisassemblyC. Remove the satellite
Page 16 and 17: DisassemblyFigure 28F. Bata os pino
Page 18 and 19: DisassemblyCAUTION:DO NOT INSERT WE
Page 20 and 21: Cleaning - Drying - Inspection - St
Page 22 and 23: Maintenance / RestorationUniversal
Page 24 and 25: Liquid AdhesiveDescriptionChemical
Page 26 and 27: ReassemblyC. Place the pinion on th
Page 28 and 29: ReassemblyB. Place the planetary ge
Page 30 and 31: ReassemblyJ. Install four fasteners
Page 32 and 33: Reassembly• Adjust the differenti
Page 34 and 35: ReassemblyD. Before starting the in
Page 36 and 37: Pinion BearingsCODETHICKNESS(MM)COD
Page 38 and 39: Pinion BearingsG. Multiply the valu
Page 40 and 41: Pinion assemblyShims Determination
Page 42 and 43: Pinion assemblyA. According to the
Page 44 and 45: Pinion assemblyN. Then, with the di
Page 46 and 47: Differential Cage BearingsPreload A
Page 48 and 49: Teeth Contact, Ring Gear and Pinion
Page 50 and 51: Teeth Contact, Ring Gear and Pinion
Page 52 and 53: LubricationInspection and Recommend
Page 54 and 55: InstructionSpeed Changing Mechanism
Page 56: Always use original partsFor more d

MAINTENANCE MANUAL - Meritor

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