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Evaluation of “Spot and Sweep” Blasting as a Cost Effective ... - NSRP

Evaluation of “Spot and Sweep” Blasting as a Cost Effective ... - NSRP

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DRAFT- PROCESS FOR SPOT AND SWEEP BLAST DEMONSTRATION1. The spot <strong>and</strong> sweep process preformed by the Chariot Robotics unit (or equivalent) may beused for all are<strong>as</strong> <strong>of</strong> the underwater-hull <strong>and</strong> freeboard on approved surface ships. For are<strong>as</strong> notprepared using the Chariot Robotics or equivalent; Ultra High Pressure (UHP) lances, abr<strong>as</strong>ivebl<strong>as</strong>ting, may be used to create either an SSPC SP-12 WJ-2/M surface or an SSPC SP-10 surface.SSPC SP-3 Power tool cleaning may be authorized for fairing in the spot <strong>and</strong> sweep surface <strong>as</strong>required.2. The contractor shall inspect the existing coating on the hull <strong>and</strong> shall determine the sequence<strong>of</strong> the epoxy coatings currently on the hull prior to bl<strong>as</strong>ting. The anticipated sequence is redprimer followed by gray epoxy tie coat. The contractor shall note these colors for use inNAVSEA inspection <strong>of</strong> the hull prior to application <strong>of</strong> the first coat <strong>of</strong> epoxy primer.3. The Chariot Robotics unit (or equivalent) shall be set up to accomplish the following:(a) Remove all rust <strong>and</strong> fouling from are<strong>as</strong> <strong>of</strong> bare metal to create a SSPC SP-12, WJ-2/Msurface condition in accordance with specified NAVSEA St<strong>and</strong>ard Item 009-32, FY 12 Change 1processes.(b) Remove all antifouling coating <strong>and</strong> remove approximately 1/2 <strong>of</strong> the thickness <strong>of</strong> the currentepoxy tie coat thickness from the underwater hull area.(c) Remove all silicone alkyd, regardless <strong>of</strong> coating thickness, <strong>and</strong> remove approximately 1/2 <strong>of</strong>the thickness <strong>of</strong> the current epoxy topcoat from the freeboard area.(d) Smoothly feather or transition from are<strong>as</strong> <strong>of</strong> bare metal to the retained epoxy primer/tie coat.Are<strong>as</strong> <strong>of</strong> sharp or "step" transition between bare metal <strong>and</strong> paint shall be noted by the NAVSEArepresentative for detailed inspection. *under review: Feather edges where the Chariot Roboticsunit (or equivalent) leave behind markings in the existing paint (concentric circle are<strong>as</strong> whichsome describe <strong>as</strong> “crop circles”).

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