Box 1Code39, the first alphanumeric bar-code ever tobe designed, is now the most frequent code in industrialapplications. The code consists of 44 discrete,unique patterns. Each pattern is made upof 9 elements: 6 narrow <strong>and</strong> 3 wide; hence thename Code 3 of 9. Each sequence starts <strong>and</strong> endswith an asterisk, "*".An enhanced version, Extended Code39, hasbeen introduced to permit coding of all 128 charactersin the ASCII table. Here, $, %, / <strong>and</strong> + arecombined with other characters to <strong>for</strong>m a completeASCII table. Example: "a" is coded as "+A".<strong>Data</strong> flowTraceability is important when producingoptical fibre <strong>and</strong> cable. The Dehlfi systemprovides an efficient tracing function: it c<strong>and</strong>etermine to which cables the fibres drawnfrom a given pre<strong>for</strong>m belong <strong>and</strong>, in theopposite direction, the original pre<strong>for</strong>msused <strong>for</strong> a given cable, Fig. 4.Pre<strong>for</strong>msPre<strong>for</strong>ms delivered to the factory are registeredon receipt, i.e. each pre<strong>for</strong>m is givena unique identification number - a pre<strong>for</strong>mid.This number, together with data onmanufacture, supplier <strong>and</strong> type of fibre, isstored in the database. The number willthen <strong>for</strong>m part of the fibre identity.Fibre drawingWhen the fibre is drawn, a drawing recordis prepared which contains run data <strong>and</strong>machine data. The finished fibre is thensubjected to a strength test, <strong>and</strong> the fibrelengths obtained are registered in the database,which generates a unique identificationnumber, a fiberid, <strong>for</strong> each fibre. Thefiberid is printed - both in plain text <strong>and</strong> inbar-code - on a label printer <strong>and</strong> stuck onthe fibre drum. All registration of pre<strong>for</strong>ms<strong>and</strong> fibres is done by staff serving at thedrawing towers.Fibre testingThe registration of the fibre is followed byquality inspection (primary testing) at fourdifferent test stations in the test room:- Attenuation test, OTDR- Spectral attenuation <strong>and</strong> mode field test,FOA (Fibre Optical Analyser)- Dispersion test, CD3 (Chromatic Dispersion)- Geometrical test, i.e. testing of the geometricalcharacteristics of the fibre.The operator carries out the tests asprompted by the test program. Test datacan be stored in three ways:- Automatically in the database- On diskettes- In the <strong>for</strong>m of printouts only.A check is made to ascertain that the fibrehas been registered, <strong>and</strong> then the test datais stored in the database. Storage on diskettesis primarily a backup routine to safeguardthe system against faults, such asbreaks in the communication betweendatabase <strong>and</strong> test station. A program routineis provided which automatically readstest data from diskettes to the database.The system automatically compares theprimary test results of each fibre with spec-Fig. 3Windows' Spanish user interfaceERICSSON REVIEW No. 1-2, 1992
15Fig. 596-fibre ribbon cableified values. Approved fibres are put instock.Purchased fibrePurchased fibre is accompanied by test datastored on diskettes, whose contents areread to the database via a PC. At the sametime, a cross-reference register is preparedwhich shows the supplier's <strong>and</strong>Ericsson's fiberids. A label showing fiberid,length <strong>and</strong> storage-location is printed onthe label printer <strong>and</strong> stuck on the fibre drum.All labels - Ericsson's as well as those ofthe fibre suppliers - have bar-code in<strong>for</strong>mationwhich facilitates h<strong>and</strong>ling <strong>and</strong> minimisesthe risk of mistakes.Code39 is the st<strong>and</strong>ard bar-code (symbology),<strong>and</strong> Extended Code39 is also usedwhere required. See Box 1.RibbonsRibbons are manufactured <strong>for</strong> use in ribboncable.The ribbons are placed in thecable core, with up to four ribbons in eachslot, which gives 96 fibres per cable, Fig. 5.In the manufacturing phase, each ribbonis given a unique identification number - aribbonid. The quality of a ribbon is inspectedby comparing its test data with the dataof each fibre in the ribbon.Storage managementThe Dehlfi system also h<strong>and</strong>les the storageof fibres. The database indicates thephysical storage-location of each fibre. Itonly takes a couple of minutes to producean inventory report showing the currentquantity of each type of fibre. This in<strong>for</strong>mationis sent once a week to the productionplanning department. The financial departmentalso receives weekly reports onstorage transactions, i.e. the amount of fibresreceived <strong>and</strong> withdrawn.Secondary coating, str<strong>and</strong>ing <strong>and</strong>jacketingFibres are withdrawn from store <strong>for</strong> secondarycoating <strong>and</strong> str<strong>and</strong>ing. For eachcable, the fibres selected in the databasetally exactly with the customer's specification.For this purpose, the system uses asearch routine which selects fibres with therequired properties <strong>and</strong> indicates theirphysical storage-location.