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Monitoring effluent streamsEffluents from oil and gas operations, if not efficiently managed, can be a major source of pollution,damaging public health and affecting property in surrounding areas. In our endeavour to protect theenvironment, we have adopted advanced and comprehensive steps towards the control of pollution fromall our operations. We have equipped our refineries with modern effluent treatment plants which bring downthe level of pollutants in the treated water, well below the permissible limits. We have installed oil and waterseparators at all our relevant locations to ensure that the wastewater being discharged outside ourpremises does not contain any residual oil. This year, our refineries discharged 28.5 million cubic metres oftreated effluent water conforming to prescribed regulatory limits of effluent water quality.Managing Energy EfficientlyEnergy drives an economy and thus propels the growth. The demand for energy is expected to riseworldwide in the years to come. This increase in demand provides the industry with opportunities but at thesame time, the growing concerns of climate change project risks to businesses and society, at large. Oilconstitutes over 30 % of the total primary energy requirement of India, of which more than 70% is metthrough imports. Thus for us, business sustainability would require us to carefully track our energyrequirement in processes.Energy ManagementThough we are in the business of selling energy, we are also a major user of the same, consuming 59.3million GJ of primary energy in our refining processes in 2011-12 period. Diesel, Light Diesel Oil (LDO) andFurnace Oil (FO) are the key primary energy types consumed by our refineries and other SBUs. Our otherSBUs, including Lubes, Installations & Depots, Aviation, LPG and Regional Offices, together consumed201 thousand GJ of direct energy.Total indirect energy consumption at our refineries, including MMBPL, and at various locations of our21marketing SBUs was 507 GJ and 298 thousand GJ respectively.Direct Energy Consumption byRefineries (in million GJ)Direct Energy Consumption byMarketing SBUs (000' GJ)3530252020.7Kochi26 27.4Mumbai30 29.1 30.2250200150126Energy Consumption134201151001050FY 2009-10 FY 2010-11 FY 2011-12500FY 2009-10 FY 2010-11 FY 2011-1221 Re Statement: In BPCL Sustainability Report 2010-11, MMBPL electricity consumption data was represented as part of Marketing SBUs. However, MMBPL is reporting directly to RefineryDivision. Hence, in the present reporting cycle MMBPL electricity consumption data is represented together with Refinery indirect energy data. As a result 2010-11 Marketing SBU indirect energyconsumption data has changed.38Sustainable Development Report 2011-12
Indirect Energy Consumption byRefineries (000' GJ)Indirect Energy Consumption byMarketing SBUs (000' GJ)250225KochiMumbai300Indirect Energy Consumption298200150139175295290100506676882852802850FY 2009-10 FY 2010-11 FY 2011-12275FY 2010-11 FY 2011-12Energy efficiency and conservation are particularlycritical issues for a company like ours that marketsenergy in various forms. Our strategy to achieveenergy efficiency is to foster innovation and increaseour renewable energy mix. Our constant efforts havebeen towards reducing our energy consumptionboth from primary fuels and intermediate energy. In2011-12, our refineries implemented multipleenergy conservation techniques that resulted in anannual savings of 545444 GJ.6004002000Energy Savings at Refineries (000' GJ)545326187FY 2009-10 FY 2010-11 FY 2011-12BPCL being in the business of supplying energy to the nation is very conscious of its energy conservation activities. As itis well known, energy conservation has a direct impact on environmental emissions. Despite increase in the complexityof operations, Mumbai Refinery has achieved significant reduction in fuel and loss in the last few years by incorporationof various energy conservation measures, constant monitoring / tighter control of plant operations & goodhousekeeping. Continuous monitoring of fuel consumption and hydrocarbon loss is undertaken using sophisticatedinstruments and data acquisition system.The following energy conservation and loss control measures have been implemented which has resulted in significantfuel savings. Maximisation of crude throughput in modern highly energy efficient integrated Crude & Vacuum Unit. Anti-foulant chemical injection in all Crude & Vacuum units. Application of High Emissivity Ceramic Coatings on Tubes & refractory of CRU Inter 1 & 2 heaters resulting in 3%fuel saving. Injection of fire side chemical additive in HVU / CRU heaters. Reduction of Hydrogen loss to flare from MUG compressor section of Hydrocracker Unit. Water washing & cleaning of Air Pre Heaters. A comprehensive “Steam Generation and Distribution Study” was carried out39Sustainable Development Report 2011-12
Page 1 and 2: Sustainable Development Report 2011
Page 3 and 4: ContentsSectionPage No.Report Scope
Page 5: Chairman & Managing Director's Mess
Page 8 and 9: Independent Director& Chairman Sust
Page 10 and 11: BPCL ProfileA Company with Navratna
Page 12 and 13: RefiningMajor JVsBharat Oman Refine
Page 14 and 15: Installations Numbers 12TOPs Number
Page 16 and 17: Our StrategyIndian Public Sector En
Page 18 and 19: ► BPCL has launched 'In & Out eTr
Page 20 and 21: Oil & Gas Industry LandscapeGlobal
Page 22 and 23: S. VaradarajanIndia is the fifth la
Page 24 and 25: Sustainability Performance Highligh
Page 26 and 27: StakeholderGroupIndustry Associatio
Page 28 and 29: Corporate GovernanceBPCL has always
Page 30 and 31: Economic PerformanceThe global econ
Page 32 and 33: improvisations have been priority t
Page 34 and 35: To achieve the same we had automate
Page 36 and 37: Environmental PerformanceConsuming
Page 38 and 39: Water ManagementWater is a limited
Page 42 and 43: Emissions ManagementAs the threat o
Page 44 and 45: Kochi Refinery has installed Sulphu
Page 46 and 47: 3. Solar cum Wind PowerA 5 KVA sola
Page 48 and 49: Social PerformanceEmployment Practi
Page 50 and 51: S. P. GathooBPCL has an in -house T
Page 52 and 53: Freedom of Association and Collecti
Page 54 and 55: India. Also, we have conducted RBI
Page 56 and 57: 54Sustainable Development Report 20
Page 58 and 59: Mumbai. Apart from this, our Projec
Page 60 and 61: Conserving WaterContinuing for the
Page 62 and 63: Product ResponsibilityBPCL pioneere
Page 64 and 65: Management Approach OverviewEnviron
Page 66 and 67: We operate as per the guidelines of
Page 68 and 69: GRI / API / IPIECA / OGP Content In
Page 80 and 81: Awards and Accolades 2011-12► BPC
Page 82 and 83: AbbreviationsAIDSASCIAAQMSAMMBPCLBR
Page 84 and 85: OGCFOISDOIDBOSTSOBCPCVOP&LPRPSUPFSR
Page 86 and 87: What were the limitations in conduc
Page 88 and 89: Feedback FormWe value your feedback
Page 90 and 91:
Our Environment set up team at Corp
Page 92:
Bharat Petroleum Corporation Limite
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