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<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>,<strong>Software</strong> <strong>and</strong> Connectivity22.1 Power Xpert ArchitectureIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16022.2 Monitoring <strong>Software</strong> <strong>and</strong> ReportingPower Xpert ® <strong>Software</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17222.3 <strong>Metering</strong> <strong>Devices</strong>Power Xpert Meter 4000/6000/8000 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . 186Power Xpert Meter 2000 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . . . . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters . . . . . . . . . . . . . . . . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel . . . . . . . . . . . . . . . . . . . . . . . . . . 255Current Transformers (CTs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27822.4 <strong>Protective</strong> <strong>Relays</strong>Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . . . . . . . . . . . . . . . 328Digitrip 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361Ground Fault Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38222.5 Connectivity OptionsPower Xpert Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396Power Xpert Gateway Series 1000 Card—Power Distribution Unit . . . . . . . . . 400Power Xpert Gateway Series 2000 Card—Uninterruptible Power Supplies. . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412Addressable Relay II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD) . . . . . . . . . . . . . . . . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 159


22.1<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture222222222222222222222222222222222222222222222222222222222222Power Xpert ArchitectureContentsDescriptionPageEnabling Power System Management. . . . . . . . . . . . . . . . . 160Power Xpert System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161Power Xpert Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . 162Level 0—Small System with Smart Hardware . . . . . . . . 166Level 1—Using Power Xpert Gateways . . . . . . . . . . . . . 167Level 2—Power Xpert <strong>Software</strong> . . . . . . . . . . . . . . . . . . . 169Level 3—Eaton Electrical Services & Systems (EESS)Customized <strong>Software</strong> Solutions . . . . . . . . . . . . . . . . . . 171An EatonGreen SolutionIntroductionEnabling PowerSystem ManagementEaton’s Power XpertArchitecture (PXA) provides acomplete hardware/softwaresolution to manage yourentire power system. PowerXpert Architecture consistsof Power Xpert Meters,Gateways, Switches<strong>and</strong> <strong>Software</strong>.Power Xpert devices aredevices that can provide bythemselves, or facilitate forothers, Ethernet networkprotocols to communicatewith your critical infrastructurecomponents. Power Xpertdevices provide the intelligenthardware connectivity layerto allow Web-enabledcommunications throughoutthe power system.Power Xpert MetersPower Xpert Meters providemeasurement of the criticalelements found in powersystems, including voltage,power, current, transients,harmonics or even time.Power Xpert Metersprovide Web-enabledcommunications for usethrough a Web browser orwith the Power Xpert<strong>Software</strong> or third-partymonitoring systems.Power Xpert GatewaysPower Xpert Gateways arecapable of Web-enablingelectrical devices contained inelectrical gear via a st<strong>and</strong>ardWeb-browser on the Ethernetnetwork. St<strong>and</strong>ard on-boardWeb pages eliminate theneed for any customerprogramming or software.Power Xpert <strong>Software</strong>Power Xpert <strong>Software</strong> is acomprehensive solution forsystem-level management ofyour power infrastructure viaa Web-browser. Power Xpert<strong>Software</strong> provides a clearpicture of what is happeningat a component, device <strong>and</strong>system level.Because no two organization’sneeds are the same,Power Xpert <strong>Software</strong> isavailable in two editions:Power Xpert <strong>Software</strong>Professional EditionGeared toward end users,with built-in support for Eatonpower distribution productssuch as switchgear, UPSs,breakers, PDUs, RPPs,meters, relays, VFDs <strong>and</strong>MCCs among others.Eaton products connect withthe software directly via anEthernet connection, whilelegacy devices use a PowerXpert Gateway to Webenabletheir communications.A subset of third-partymeters <strong>and</strong> devices aresupported as st<strong>and</strong>ard viathe gateway connection.Power Xpert <strong>Software</strong>Enterprise EditionGeared toward advancedpower users, systemintegrators <strong>and</strong> enterpriseswith heterogeneous devicespectrum <strong>and</strong> systemdevelopers who can takeadvantage of the includedSNMP <strong>and</strong> Modbus ®integration developmentutilities.●●Extensive support forthird-party devices viast<strong>and</strong>ard SNMP <strong>and</strong>Modbus TCP protocolsLarge variety of readymade third-party dropin driversSupport for ExistingPowerNet SystemsPower Xpert is directlycompatible with existingPowerNet systemsv.3.32 <strong>and</strong> higher. Allcommunications hardwaredevices such as NetLink,EMINT, MINT II <strong>and</strong> EPONIcan be connected to PowerXpert <strong>Software</strong> through thePowerNet server forconfiguration of the INCOMcommunication devices.160 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture22.1Power Xpert SystemSee Notes on Page 162.Power Xpert System OverviewATSGEN & CTRLPower XpertGatewaySTSPDUCritical PowerDistribution & Coolingjt23PXG 400EatonPDU1 Power Xpert <strong>Software</strong>24nSinglePortDeviceServeruEatonUPSkCRACaEmail(SMTP)InternetBACnet/WS+PowerXpertEthernetSwitchWeb Browser(WAN)Web Browser(LAN)HTTPMotor Controls21 IT. CoverControls# Product Name Page Reference1 Power Xpert <strong>Software</strong> 1722 Power Xpert Meter 4000/6000/8000 186, 2053 Power Xpert 6-Port Ethernet Switch 3964 Power Xpert Gateway 600 3835 Power Xpert Gateway 400 3836 IQ Analyzer 2277 IQ DP-4000 2358 IQ 220/230 Series Meters 2419 Digitrip DT1150 38410 Breaker Interface Module 41711 OPTIM Trip Unit 38712 MP-3000/MP-4000/MD-3000DT-3000/FP-4000/FP-500013 Central Energy Display 16314 Energy/Power Sentinel 25515 IQ 130/140/150 Meter 22216 IQ 250/260 Meter 21617 InsulGard Relay 38818 Advantage Central Monitoring Unit 16319 Advantage Starter w/WPONI —20 SVX9000/MVX9000 Drive —21 IT. Cover Control —22 IT. S811 Soft Start —23 Eaton PDU w/PXGX1000 Card 40024 Eaton PDU w/PXGX2000 Card 403312, 322, 328,331, 304, 29622IT. S811SoftStarterIT. MCC2Power XpertMeter4000/6000/8000lo p qEOLRbFreedomMCCeDataExport(csv)4Power XpertGateway 600PXG 40018Advantage19 StarterEOLTRSVX900020MVX9000DrivesAdvantageMCCg hWaveformfDataTrendingCapture <strong>and</strong> AcquisitioniNetwork Time Serverc NTPPowerXpertMeter2000AdvantageCentralMonitoringUnitw/WPONI17InsulGard<strong>Relays</strong>MV Starterd Modbus TCP/IPPower XpertEthernet SwitchBACnet/WS+Power Distribution rIQ 130/140/15015 Meters16IQ 250/250Meters3rd Party Motor<strong>Relays</strong>3rd Party<strong>Protective</strong><strong>Relays</strong>3rd PartyPQ Meters3EOLREOLTREOLRmEOLRMV Switchgear3rd Party HMI<strong>Software</strong>Power XpertGateway 400PXG 4006IQ AnalyzerMeter w/PONI Card7IQ DP-4000Meter w/PONI Card8 IQ 220/230Meters9 DT-1150Trip UnitEOLRT12 MP-3000/4000FP-4000/5000Motor/Protection<strong>Relays</strong>13 Central Energy Dislayw/PONI DisplayPowerSentinel MeterEOLRTEnergySentinel MeterLV SwitchgearEthernet NetworkQC Port NetworkINCOM NetworkRS-485 NetworkEnd of line resistorEnd of line termination resistor510 Breaker InterfaceModule w/PONI Card11 OPTIM Trip Unit14222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 161


22.1<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture222222222222222222222222222222222222222222222222222222222222Power Xpert Architecture—Notesa. Simple Mail TransferProtocol (SMTP)—Device events <strong>and</strong>periodic data log fileattachments are sentto users in the form ofan e-mail from thefollowing PowerXpert products:Power Xpert<strong>Software</strong>, PowerXpert Meters 2000/4000/6000/8000,Power Xpert Gateway600 <strong>and</strong> Power XpertGateway Cards 1000/2000 Series.b. Hyper Text TransferProtocol (HTTP)—Web browser accessis available on thefollowing PowerXpert products:Power Xpert<strong>Software</strong>, PowerXpert Meters 2000/4000/6000/8000,Power Xpert Gateway600 <strong>and</strong> Power XpertGateway Cards 1000/2000 Series.c. Network Time Server(NTP)—Network TimeProtocol (Client-side)is available on thefollowing PowerXpert products:Power Xpert<strong>Software</strong>, PowerXpert Meters 2000/4000/6000/8000,Power Xpert Gateway600 <strong>and</strong> Power XpertGateway Cards 1000/2000 Series.d. Modbus TCP/IP—Modbus TCP/IP overEthernet is availableon the followingPower Xpertproducts: PowerXpert <strong>Software</strong>,Power Xpert ServerCore <strong>Software</strong>,Power Xpert Meters2000/4000/6000/8000, Power XpertGateway 600 <strong>and</strong>Power Xpert GatewayCards 1000/2000Series. Modbusregister maps areavailable online atwww.eaton.com/powerxpert.e. Data Export—Datafiles consist ofmetered data <strong>and</strong>event log informationthat is exported fromthe meter, gateway orsoftware in the formof a .csv (commaseparated variable)file. Supportedproducts are: PowerXpert GatewayPXG600, PXGX1000,PXGX2000, PowerXpert Meters 2000/4000/6000/8000<strong>and</strong> Power Xpert<strong>Software</strong>.f. Data Trending—Viewing trended datain a st<strong>and</strong>ard Webbrowser interface inthe form of a graphedline for one or moredata points isavailable for thefollowing products:Power Xpert GatewayPXG600, PXGX1000,PXGX2000, PowerXpert Meters 2000/4000/6000/8000<strong>and</strong> Power Xpert<strong>Software</strong>.g. Waveform Capture—The ability to capturea waveform <strong>and</strong>/orexport the waveformas a st<strong>and</strong>ardcomtrade file formatis available on thefollowing products:Power Xpert Meters4000/6000/8000.h. Waveform Acquisition<strong>and</strong> Export—Theability to acquire awaveform fromanother device thatnatively captures awaveform internally<strong>and</strong> then export thatwaveform in ast<strong>and</strong>ard comtradefile format issupported by thefollowing devices:PXG600 (providesdata acquisition <strong>and</strong>comtrade conversionfor: IQ Analyzer,DT1150 <strong>and</strong> FP5000).Note: The Power Xpert Meters4000/6000/8000 also exportnatively captured waveforms ascomtrade file format.i. Third-Party HMI<strong>Software</strong> Integration—Is achieved throughthe Modbus TCP/IPinterface on all PowerXpert devices. IfPowerNet software isutilized in the system,then an OPC Serveris available.j. Proprietary SerialDevice Protocols overEthernet—The abilityto communicate withthird-party equipmentis achieved through aPower Xpert Gatewayvia Modbus 485 orModbus Serial.k. BACnet/WS+ —Is based upon theprotocol specificationdeveloped by theASHRAE st<strong>and</strong>ardsgroup as anAddendum c toSt<strong>and</strong>ard 135-2004.Reference:[BACnet—A DataCommunicationProtocol for BuildingAutomation <strong>and</strong>Control Networks.Public Review Draft,ASHRAE St<strong>and</strong>ard.BSR/ASHRAEAddendum c to ANSI/ASHRAE St<strong>and</strong>ard135-2004. First PublicReview. Released:October 22, 2004.32 pages. Copyright(c) AmericanSociety of Heating,Refrigerating <strong>and</strong>Air-ConditioningEngineers, Inc.August 30, 2004.]This draft shows proposedchanges to the currentBACnet st<strong>and</strong>ard.Note: Eaton Corporation hasextended this protocol addendumwith a (+) to signify the additionof an “event-driven” behavior tothe existing “polled” dataacquisition model. This allowsoptimization in communicationsbetween Power Xpert devices<strong>and</strong> Power Xpert <strong>Software</strong>.162 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture22.1l. CEC(CommunicationsExpansion CardPXMCE-B)—This cardmust be ordered asan option on thePower Xpert Meters4000/6000/8000 toprovide Ethernetconnectivity for usewith a Web browser,interface to PowerXpert <strong>Software</strong> orthird-party HMIsoftware.m. Ethernet Switch—The Eaton EthernetSwitch providesconnectivity betweenPower Xpert deviceson a commonsubnetwork. The6-port version ofthe switch shownprovides (6) RJ-45network ports. Asan option, 1 or 2 ofthese ports can besubstituted to beST-Type Fiberconnections.n. Single-port DeviceServer—Is a devicethat is used to addnetwork connectivityto a single serialdevice. These deviceservers offer a singleRS-232/485 serial portto connect a varietyof serial devicesincluding meterdevices, UPS, PDU,Static Switch,Automatic TransferSwitch, generators,Computer Room AirConditioners, <strong>and</strong>other commercial,industrial or businessautomationequipment. Theserial ports usest<strong>and</strong>ard RJ-45 orDB-9 connectors forconvenient cabling,<strong>and</strong> optional adaptersare available as well.o. PXG600A COM2Port—Is used tocommunicate on aModbus RS-232/485network or on anEaton QC-Port (IT)bus. The user maychoose between aDB-9 or terminal stripconnector to connectup to 32, RS-45 serialdevices.p. PXG600A COM1Port—Is usedto communicate on aModbus RS-232/485network or on anEaton QC-Port (IT)bus. A terminal stripconnector is providedfor this interface. Upto 32 devices maybe connected tothis port.q. PXG600A INCOMPort—Is used tocommunicate on anEaton INCOM devicenetwork only. Up to64 devices maybe connected tothis port.r. PXG400 Ports—Theports on the PXG400operate the same ason the PXG600;however, there isonly one RS-232/485port to be used forModbus or QC-Port.s. PONI (ProductOriented NetworkInterface)—Is usedto connect theAdvantage CentralMonitoring Unit (18),the Breaker InterfaceModule (10), <strong>and</strong> theCentral EnergyDisplay (13),an IQAnalyzer (6),<strong>and</strong> theIQ DP-4000 (7) to anINCOM network.t. PXGX1000 Card—Is used to connectan Eaton PDU (PowerDistribution Unit) orRPP (Remote PowerPanel) to an Ethernetnetwork. Availableinterfaces are: HTTP(Web) SNMP, SMTP(e-mail), Modbus TCP/IP <strong>and</strong> BACnet/WS+.u. PXGX2000 Card—Is used to connectan Eaton UPS to anEthernet network.Available interfacesare: HTTP (Web)SNMP, SMTP (e-mail),Modbus TCP/IP <strong>and</strong>BACnet/WS+.Important Note: Whenconnecting multiple ModbusRTU devices to either amultiport terminal server ora Power Xpert Gateway 400/600 over an RS-485 daisychain network, the baud rate,data frame (stop bits, databits <strong>and</strong> parity), byte order(st<strong>and</strong>ard or reversed) <strong>and</strong>physical wiring (two-wire orfour-wire) must be the samefor all devices connected.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 163


22.1<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture222222222222222222222222222222222222222222222222222222222222Power Xpert ArchitectureDeployment Levels1. Web Browser monitoringfor a single device2. Web Browser monitoringfor multiple devices3. Web Browser monitoringwith centralizedmanagement4. Customized Web-basedgraphics <strong>and</strong> third-partydevice supportPower Xpert ArchitectureHardware/<strong>Software</strong>ProductsPower Xpert hardware/software products weredeveloped to provide a highlyintuitive local user interfacethat simplifies complex realtimedata into meaningfulinformation. At a glance, auser can quickly determineif a critical parameter in theirpower system, (such asvoltage, current or kWH),falls within or outside of anacceptable operational range.Power Xpert devices providethe intelligent hardwareconnectivity layer toallow Web-enabledcommunications over anEthernet TCP/IP network.These devices can act asst<strong>and</strong>alone Web servers or aspart of a coordinated systemwith Power Xpert <strong>Software</strong>consolidating <strong>and</strong> analyzingthe combined system data.The Power Xpert Meter family<strong>and</strong> the Power Xpert Gatewayfamily are microprocessorbased,Web-enabled,communicating devicesfrom Eaton Corporationthat make up the PowerXpert Architecture.Power Xpert MetersPower Xpert Meters 2000/4000/6000/8000 offer Eatoncustomers a new level ofaccessibility to the criticalinformation required tomanage their electricaldistribution system. Themeter’s embedded Webserver includes real-timecircuit information in bothnumeric <strong>and</strong> graphical visualformats that can be viewedon its local display or througha Web browser via theInternet or a customer’sintranet.The Power Xpert Meters4000/6000/8000 are thebenchmark for intelligentWeb-enabled power qualitymetering instruments. Themeters include high-speedsampling <strong>and</strong> measurementof the critical elements,(i.e., voltage, power, current,transients or harmonics),in a facility’s power system.See Page 179 for detailedinformation on the PowerXpert Meters.All Power Xpert Metersprovide a st<strong>and</strong>ardcommunications protocolfor easy integration intoother systems.Power Xpert GatewaysPower Xpert Gateways areintelligent communicationdevices that Web-enable oneor more electrical devicesso they become visible toa browser on an Ethernetnetwork. The Power XpertGateways are capable ofproviding communicationsconversion from one networkfield bus protocol to another—for example, INCOMto Ethernet.Power Xpert Gatewaydevices are a key componentin the Power XpertArchitecture. They allow auser to optimize their existinginvestment in Eaton’scommunicating devices suchas IQ Meters, DigitripBreaker Trip Units, <strong>Protective</strong><strong>and</strong> Overload <strong>Relays</strong> <strong>and</strong> IT.Motor Starters. They canalso extend state-of-the-artconnectivity to third-partydevices that communicateusing Modbus RTU protocolover an RS-485 field bus.See Page 383 for detailedinformation on the PowerXpert Gateways.Power Xpert <strong>Software</strong>Power Xpert <strong>Software</strong>, anintegral part of the overallPower Xpert Architecture, isa comprehensive solution forsystem-level managementof your power infrastructurevia a Web-browser, fromany desktop, on one screen.Power Xpert <strong>Software</strong> isdesigned to take thecomplexity out of managingyour power system <strong>and</strong>provides a clear picture ofwhat is happening at acomponent, device <strong>and</strong>system level. Power Xpert<strong>Software</strong> provides insight intocost savings <strong>and</strong> downtimeprevention. For detailedinformation on Power Xpert<strong>Software</strong>, see Page 172.164 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture22.1Power Xpert ArchitectureConfiguration GuidelinesWith Power Xpert devices(sophisticated, Webenabled,high-definitioncommunications) <strong>and</strong> asimple Web browser,users can interrogate singledevices directly, groups ofdevices connected throughgateways, or connectthrough software managingmultiple devices <strong>and</strong>gateways. Using the Eatonsystem, users are free tocombine ways in whichthey view their devices.Applications generally fallinto four primary categories.Eaton has developed an easyway to provide the preferredsolution, using the followingconfiguration deploymentstrategies as exampleapplication categories.See Page 166.Configuration GuidelinesApplicationCategories Level DescriptionSmall/SmartHardwareinstallationMediuminstallationSophisticatedinstallationTailoredsolutionWeb browser access directly to an individual PowerXpert device, i.e., Power Xpert Meter or Eaton UPS w/optional Power Xpert Gateway Series 2000 cardinstalled.Web browser access to multiple Eaton devices <strong>and</strong>third-party Modbus RTU devices through the PowerXpert Gateway <strong>and</strong>/or Power Xpert Gateway Cards.ImplementationDetailsEasy configuration to enable Web browser monitoringfor a single or small amount of Eaton devices, withoutcoordination between devices.Easy setup to enable Web browser monitoring formultiple Eaton devices, as well as third-party devicesthat support Modbus RTU. Each Power Xpert Gateway/Gateway Card acts as a st<strong>and</strong>alone Web server.Web browser access to multiple Eaton <strong>and</strong> third-party Full suite of tools available to monitor overall systemdevices through Power Xpert <strong>Software</strong>. <strong>Devices</strong> health. Power Xpert provides complete control overconnect to Power Xpert <strong>Software</strong> by means of either centralized alarm notification, reporting <strong>and</strong> escalation.direct Web-enabled cards installed inside or via PowerXpert Gateways. Includes device views for Eatonequipment as st<strong>and</strong>ard.Custom Web interface design using Eaton ElectricalServices group.Integration of third-party devices <strong>and</strong> custom screens.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 165


22.1<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture222222222222Power Xpert ArchitectureLevel —Small System with Smart HardwareExample ApplicationsPower Xpert Meter in lowvoltage switchgear <strong>and</strong> UPS.DescriptionConfiguration Level 0 offersan easy means to Webenablea single Eaton deviceprovided that it is supportedby an optional Webcommunications card thatcan be installed directly intothe device.St<strong>and</strong>ard Features● Real-time monitoring ofmetered <strong>and</strong> alarm points● Alarm history● E-mail notification● Communications settingsvia the Web22Small Installation with Smart Hardware2222222222222222222222222222222222222222Functions/<strong>Devices</strong>DrawingSymbolFunctionDescriptionEatonDeviceMonitoring EquipmentMM6GWP Power Quality Meter Analyzer Power Xpert Meter4000/6000/8000MM4&P Meter Monitor <strong>and</strong> Protection IQ DP-4000MM Meter Monitor IQ 100/IQ 200SMM Sub-<strong>Metering</strong> Module IQ Energy SentinelOvercurrent/Short Circuit ProtectionMVTU Medium Voltage Relay (> 600V) DT-3000, FP-5000LVTU Low Voltage Trip Unit (≤ 600V) Digitrip RMS-810, 910,520 MC or 1150Digitrip OPTIM 750 or 1050Motor Protection <strong>and</strong> ControlMPR Motor <strong>Protective</strong> Relay MP-3000MMS Microprocessor Motor Starter IT. StarterVFD Variable Frequency Drive SVX9000Central Monitoring PanelsBIM II Breaker Interface Module II BIM II (used with DigitripOPTIM or Digitrip RMS)LDISP Local Display <strong>and</strong> Sub-networkMasterUsed with IQ Multipoint EnergySubmeter II or withEnergy/Power SentinelsOther <strong>Devices</strong>ATS Automatic Transfer Switch IQ TransferRTD Resistance Temperature Universal RTD ModuleADR Addressable Relay ADRIIC Product Communication Device IPONIR Resistor-End of Line Resistor■ Terminal Block IP, IN, IS Terminal DesignationFactory Twisted Pair WiringField Twisted Pair WiringField Ethernet BackboneIMPCABLE orBelden YR29090 orBelden 9463 FamilyIMPCABLE orBelden YR29090 orBelden 9463 FamilyCAT5 or multimode fiberUPSw/Power Xpert GatewaySeries 2000 CardPower XpertEthernet Switch222222166 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture22.1Level —Using Power Xpert GatewaysExample ApplicationsLow <strong>and</strong> medium voltageswitchgear, motor controlcenters <strong>and</strong> third-partyequipment via Modbus RTU.Recommendation: Use onePower Xpert Gateway deviceper electrical assembly orswitchgear sub-section.DescriptionConfiguration Level 1 offersan easy means to Webenablemultiple Eaton devices<strong>and</strong> third-party devices thatsupport Modbus RTU.St<strong>and</strong>ard Features● Real-time monitoring ofmetered <strong>and</strong> alarm points● Communications settingsvia the Web● Alarm history● E-mail notification222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 167


22.1<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture2222222222222222222222222222222222Power Xpert GatewayFunctions/<strong>Devices</strong>DrawingSymbolFunctionDescriptionEatonDeviceMonitoring EquipmentMM6GWP Power Quality Meter Analyzer Power Xpert Meter 4000/6000/8000MM4&P Meter Monitor <strong>and</strong> Protection IQ DP-4000MM Meter Monitor IQ 100/IQ 200SMM Sub-<strong>Metering</strong> Module IQ Energy SentinelOvercurrent/Short Circuit ProtectionMVTU Medium Voltage Relay (> 600V) DT-3000, FP-5000LVTU Low Voltage Trip Unit (≤ 600V) Digitrip RMS-810, 910,520 MC or 1150Digitrip OPTIM 750 or 1050Motor Protection <strong>and</strong> ControlMPR Motor <strong>Protective</strong> Relay MP-3000MMS Microprocessor Motor Starter IT. StarterVFD Variable Frequency Drive SVX9000Central Monitoring PanelsBIM II Breaker Interface Module II BIM II (used with DigitripOPTIM or Digitrip RMS)LDISP Local Display <strong>and</strong> Sub-networkMasterUsed with IQ Multipoint EnergySubmeter II or withEnergy/Power SentinelsOther <strong>Devices</strong>ATS Automatic Transfer Switch IQ TransferRTD Resistance Temperature Universal RTD ModuleADR Addressable Relay ADRIIC Product Communication Device IPONIR Resistor-End of Line Resistor■ Terminal Block IP, IN, IS Terminal Designation22222222Factory Twisted Pair WiringField Twisted Pair WiringField Ethernet BackboneIMPCABLE orBelden YR29090 orBelden 9463 FamilyIMPCABLE orBelden YR29090 orBelden 9463 FamilyCAT5 or multimode fiberPower XpertEthernet SwitchIIF5222222Power XpertEthernet SwitchLV Secondary Unit SubstationF6F7F82222INCOMMM4&PMM4&P222222IT.MV VacClad-W Metal-Clad Switchgear22168 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture22.1Level —Power Xpert <strong>Software</strong>Example ApplicationsAll Eaton devices <strong>and</strong> thirdpartydevices that supportModbus TCP <strong>and</strong> SNMP inaddition to third-party ModbusRTU devices via the PowerXpert Gateway.DescriptionConfiguration Level 2 offersan easy means to Webenable<strong>and</strong> centrally manageall Eaton devices that canbe connected directly to anEthernet network or viaa Power Xpert Gatewaydevice. Power Xpert<strong>Software</strong> provides a richset of st<strong>and</strong>ard features,as well as premier valueadd-on option modules.St<strong>and</strong>ard Features●Real-time monitoring ofmetered <strong>and</strong> alarm points●Full color Web-basedgraphics package withst<strong>and</strong>ard views for allEaton devices●E-mail notification●Data trending <strong>and</strong> graphingOptional Add-on Features●Web-based graphics editorto design floor plan <strong>and</strong>third-party device views●Energy consumptionanalysis <strong>and</strong> tenant billing●Power quality analysis <strong>and</strong>waveform viewing●Modbus TCP tool to importregister maps from variousthird-party devices●SNMP tool to compileSNMP MIB (ManagementInformation Base) filesfrom various third-partydevices222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 169


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityPower Xpert Architecture22.1Level —Eaton Electrical Services & Systems (EESS)Customized <strong>Software</strong> SolutionsAvailable ApplicationsAny manufacturer’s equipment that is supported by theEESS extensive device driver support list or request a customquotation to obtain support.DescriptionConfiguration Level 3 offers an extensive service offering forthe delivery of customized graphics <strong>and</strong> support for third-partyproprietary device driver support.Enhanced Features●Customized one-line diagrams to portray realistic operationof the complete power distribution system●Power Distribution System One-Line DiagramCustomized navigation systems to allow the operator tonavigate the software in a similar paradigm that is consistentwith the way they would describe their organization from afunctional or departmental st<strong>and</strong>pointCustomized Navigation System222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 171


22.2<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityMonitoring <strong>Software</strong> <strong>and</strong> Reporting222222222222222222222222222222222222222222222222222222222222Power Xpert <strong>Software</strong>Power Xpert <strong>Software</strong>Product DescriptionPower Xpert <strong>Software</strong> is thefusion of key components ofPowerNet <strong>and</strong> PowerVision<strong>Software</strong> into a singlepower monitoring package,which includes ease ofinterconnectivity to a widerange of Eaton <strong>and</strong> third-partycommunicating devices.Power Xpert <strong>Software</strong>provides an easy upgradepath to allow existingPowerNet users to enjoy thebenefits of power monitoringthrough a simple Webbrowser interface. It providesa complete software solutionto manage your powersystem. Critical componentssuch as metering devices,protective relays, circuitbreaker trip units, motorstarters <strong>and</strong> uninterruptiblepower supplies communicatevital information about thehealth <strong>and</strong> status of criticalinfrastructure devices.ContentsDescriptionPagePower Xpert <strong>Software</strong>Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . 173Features <strong>and</strong> Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . 174Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177An EatonGreen Solution172 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityMonitoring <strong>Software</strong> <strong>and</strong> Reporting22.2Product Selection GuidePower Xpert <strong>Software</strong> Professional Edition● Geared toward end users, with built-in support for Eatonpower distribution products such as switchgear, UPSs,breakers, PDUs, RPPs, meters, relays, VFDs <strong>and</strong> MCCs,among others● Eaton products connect with the software directly via anEthernet connection, while legacy devices use a Power XpertGateway to Web-enable their communications● A subset of third-party meters <strong>and</strong> devices are supported asst<strong>and</strong>ard via the gateway connectionPower Xpert <strong>Software</strong> FeaturesFeature SetsPower Xpert <strong>Software</strong>Professional EditionServer module ■ ■Trend viewer module ■ ■Layout manager module ■ ■Quality manager module ■ ■Eaton device support (switchgear, UPSs, breakers, ePDUs, meters,relays, VDFs, MCCs, etc.)Power Xpert Gateway third-party device support ■ ■SNMP connectorModbus connectorOptional third-party driver supportCustom third-party device driver support■Power Xpert <strong>Software</strong> Enterprise Edition● Geared toward advanced power users, system integrators<strong>and</strong> enterprises with heterogeneous device spectrum <strong>and</strong>system developers who can take advantage of the includedSNMP <strong>and</strong> Modbus integration development utilities● Extensive support for third-party devices via st<strong>and</strong>ard SNMP<strong>and</strong> Modbus TCP protocols● Large variety of ready made, optional third-party drop indrivers availablePower Xpert <strong>Software</strong>Enterprise Edition■■■■■222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 173


22.2<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityMonitoring <strong>Software</strong> <strong>and</strong> Reporting222222222222222222222222222222222222222222222222222222222222Features <strong>and</strong> BenefitsPower Xpert <strong>Software</strong>FeatureGeneralWeb browser user interfaceWeb-based monitoring capabilitiesDownloadable software version updatesEvent NotificationEvent notification via e-mail notificationEvent notification via pagers, text message or thirdpartyinterfacesAlarm state managementEvent indicator displayed without Web page activeAlarm/event searching <strong>and</strong> filteringWaveform attached to applicable power eventWeb browser based waveform viewingAlarm capabilities based on device driven eventsAnalysis <strong>and</strong> TrendingGraphic Trend ViewerChart or data option selectionMultiple trends displayMultiple axis supportView multiple variables (i.e., Ia, Ib, Ic, Vab, Vbc, etc.)for a single waveformSt<strong>and</strong>ard COMTRADE file format supportCustomizable Trend Viewer look <strong>and</strong> feelFixed or custom time framesTrend analysis capabilitiesData exportCustom Graphics <strong>and</strong> LayoutsBenefitThere is no need to install a separate client piece of software on your computer. Simple <strong>and</strong> easy access via Web browser from any location inthe world.Monitor all power system equipment through the Internet.Receive the latest enhancements <strong>and</strong> versions via downloads available from Eaton’s Web site.Receive automatic e-mails when events are triggered.Receive alarms on event changes via pagers, text message or third-party interfaces.Acknowledge, clear <strong>and</strong> close alarms through Power Xpert <strong>Software</strong>.The Web page you are on does not need to be active to display the event indicator.Conveniently search <strong>and</strong> filter alarms <strong>and</strong> events to quickly find what you are looking for.Waveforms captured by meters are attached to actual power events, making them easy to underst<strong>and</strong> <strong>and</strong> interpret.There is no need to install a separate waveform viewer on your computer. Waveforms can be easily reviewed right in your Web browser.Alarms <strong>and</strong> triggered events come to the software directly from the associated devices, eliminating false alarms.Displays power system device measurements in an easy-to-underst<strong>and</strong> graphical chart format.Conveniently view the data in either spreadsheet type data format or a graphic line chart plot.Displaying multiple trends at a time helps analyze event ramifications <strong>and</strong> impact in more detail.Multiple trends can be plotted on multiple x <strong>and</strong> y axis, displaying pertinent time <strong>and</strong> scale information.Multiple waveform variables can be viewed at a time, eliminating the need of changing views frequently.View, import <strong>and</strong> open any waveform captures in st<strong>and</strong>ard IEEE ® (C37.111-1999) COMTRADE file format.The formatting of the data, <strong>and</strong> the look <strong>and</strong> feel of it can be easily customized according to user preferences.Information displayed in the Trend Viewer can have either system-defined fixed or user-selected custom time frames.Trends can be easily spotted <strong>and</strong> analyzed on screen or exported to third-party software for further analysis if necessary.Trend data can be easily exported to Excel for further analysis.Custom graphics development via Web browser Customized Web pages can be easily developed using a plain Web browser, eliminating the need to install a separate applicationto be installed, learned <strong>and</strong> utilized.Four user view example templates included as st<strong>and</strong>ard Easily use ‘as is’ or modify as necessary: data center, plant, hospital <strong>and</strong> geographical layout templates.iFrame capabilityiFrames enable embedding browser portals into custom Web page layouts.Browser Portal Widget supportBrowser Portal Widgets can be embedded in iFrames to accommodate streaming media feeds.Streaming media supportMultiple streaming media feeds can be embedded into a single Web page, utilizing iFrames technology.Graphic object library included as st<strong>and</strong>ardA large object library including most common power devices is embedded within the system, enabling the user to develop mimicscreens from the start.ISO ® st<strong>and</strong>ard electrical picture objects available Add ISO st<strong>and</strong>ard compliant graphics to one-line diagrams or other layouts for ISO compatibility.Graphic files import capabilityImport floor plans, street maps or photographs to be used as background images or mimic objects in Web pages.Graphic object animation capabilityGraphics can be animated based on event <strong>and</strong> threshold changes. An object could change color, for example, when a threshold is reached.Gauge object library supportA multitude of gauges are provided in the st<strong>and</strong>ard object library to enable easy Web page custom measurement gauges design.External Web links supportAdd Web links to Power Xpert <strong>Software</strong> pages, which link to any device, Web page on the Internet <strong>and</strong> network around the globe with aWeb user interface.Alarm bubble-up support through several page layers Alarms can be easily bubbled-up through multiple Web pages with the folder link feature. Event can be seen on the topmost page <strong>and</strong> theuser can drill down for more information.Trend object supportTrend objects can be embedded into the layout, enabling viewing the data directly in the Trend Viewer.174 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


22.2<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityMonitoring <strong>Software</strong> <strong>and</strong> Reporting222222222222222222222222222222222222222222222222222222222222Power Xpert Reporting—the perfect complementPower Xpert Reporting helps bring information from thesoftware together. Power Xpert <strong>Software</strong> brings together yourpower system information from around the floor to around theworld—data <strong>and</strong> information that is invaluable. Power XpertReporting brings all the power system information together tocompare, contrast <strong>and</strong> generally give you the big picture. PowerXpert Reporting provides a st<strong>and</strong>ard set of reports, including:●●●●●●●●●●Data Center Efficiency Report: A summary of data centerinfrastructure efficiency <strong>and</strong> power usage effectiveness,including such information as temperature <strong>and</strong> humidity, <strong>and</strong>energy consumptionGreenhouse Gas Report: Captures the six offensivegreenhouse gasses: Carbon Dioxide, Sulfur Dioxide, NitrogenOxide, Mercury, Methane <strong>and</strong> Nitrous Oxide broken down byselected locations within a facilityUtilities Report: Captures consumption of water, air, gas,electricity <strong>and</strong> steam (WAGES)Capacity Summary Report: The summary of top- <strong>and</strong>bottom-loaded circuits, as well as loading details for eachcircuit according to user-defined date/time range <strong>and</strong> facilityhierarchy locationBranch Circuit Monitoring Report: Determine branch circuitloading levels at a glance with color-coded graphics indicatingloading status against capacity. Redundant sources can bereviewed, as well as single source loadsEnergy Summary Report: The summary of consumption(kWh) <strong>and</strong> dem<strong>and</strong> (kW) for a user-defined date/time range<strong>and</strong> facility hierarchy locationEnergy Cost Allocation Report: The total energy bill dollarvalue or a cost per kWh across a facility hierarchy for a userdefineddate/time rangePower Quality Report: The distribution <strong>and</strong> trend for amps,volts <strong>and</strong> THD according to user-defined date/time ranges <strong>and</strong>facility hierarchy locationEvent Summary Report: Provides a Pareto chart of eventsaccording to user-defined date/time ranges <strong>and</strong> facilityhierarchy locationJoint Commission Report: St<strong>and</strong>ard Joint Commissioncompliant report supports hospital power test requirements.It checks events, key metrics of generators <strong>and</strong> automatictransfer switches (ATS) during generator testing at userdefineddate/time ranges <strong>and</strong> facility hierarchy location176 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityMonitoring <strong>Software</strong> <strong>and</strong> Reporting22.2Product SelectionPower Xpert <strong>Software</strong>DescriptionPower Xpert <strong>Software</strong> Professional EditionPower Xpert <strong>Software</strong> Professional EditionPower Xpert <strong>Software</strong> Professional Edition w/ 1-day startupPower Xpert <strong>Software</strong> Professional Edition w/ 2-day startupPower Xpert <strong>Software</strong> Professional Edition w/ 5-day startupPower Xpert <strong>Software</strong> Professional Edition <strong>and</strong> Power Xpert ReportingPower Xpert <strong>Software</strong> Enterprise EditionPower Xpert <strong>Software</strong> Enterprise EditionPower Xpert <strong>Software</strong> Enterprise Edition w/ 1-day startupPower Xpert <strong>Software</strong> Enterprise Edition w/ 2-day startupPower Xpert <strong>Software</strong> Enterprise Edition w/ 5-day startupPower Xpert ReportingPower Xpert Reporting—single source DB connectionPower Xpert Reporting—up to 2 source DB connectionsPower Xpert Reporting—up to 5 source DB connectionsPower Xpert Reporting—up to 10 source DB connectionsPower Xpert Reporting—up to 25 source DB connectionsPower Xpert Reporting—up to 50 source DB connectionsService PacksPower Xpert 1-day startup Service PackPower Xpert 2-day startup Service PackPower Xpert 5-day startup Service PackCatalogNumberPXS-PROPXS-PROn1SPXS-PROn2SPXS-PROn5SPXS-PROnPXRPXS-ENTPXS-ENTn1SPXS-ENTn2SPXS-ENTn5SPXRPXR-2DBPXR-5DBPXR-10DBPXR-25DBPXR-50DBPX-1SPX-2SPX-5S222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 177


22.2<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityMonitoring <strong>Software</strong> <strong>and</strong> Reporting222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsHardware RequirementsPower Xpert <strong>Software</strong> (PXS) requires a server-class machinewith the following minimum hardware specifications:HardwareProcessorMemoryDisk space required for applicationDisk space required for databaseVideo resolutionRemovable mediaYou may wish to add the following hardware as well:●●●Specification2.8 GHz, dual-core processor2 GB allocated for PXS (allocate 3 GBof memory to a virtual machine sessionrunning PXS)The PXS application itself requires 190 MB ofdisk storageA typical database will grow to 2 GB within ayear. If you have a large number of devices,reserve additional storage space1280 by 1024 pixels or higherDVD RO driveLocal printerSound card (if sounds are assigned to specificalarm conditions)Modem (for remote alarm notification to machinesnot available via your network)<strong>Software</strong> RequirementsSupported operating systems●●●●●Microsoft ® Windows Server 2003 R2 (St<strong>and</strong>ard or Enterprise)32-bit editionMicrosoft Windows XP Professional (32-bit) withService Pack 3, 32-bitWindows Server 2008 (St<strong>and</strong>ard or Enterprise),32-bit or 64-bitWindows Server 2008 R2 (Server or Enterprise),32-bit or 64-bitWindows 7 Professional, Ultimate or Enterprise editions,either 32-bit or 64-bit<strong>Software</strong> components●IIS 5.0 or higher (must be installed prior to installing PXS; forWindows 7 <strong>and</strong> Windows Server 2008, this is installedautomatically)● Microsoft Internet Explorer ® 7.0 or 8.0Third-Party <strong>Software</strong> InstalledThe following Microsoft software is also installed during thePXS installation.● .NET Framework 3.5 SP1● Windows Installer 4.5● C++ Runtime Library 2008● Microsoft Data Access 2.8● SQL Server 2008 Express SP2● SQL Server 2005 Express Management Studio SP2178 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3<strong>Metering</strong> Products FamilyContentsDescriptionPage<strong>Metering</strong> Products FamilyProduct Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . 180Power Xpert Meter 4000/6000/8000 Series. . . . . . . . . . . . . 186Power Xpert Meter 2000 Series. . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters . . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel . . . . . . . . . . . . 255Current Transformers (CTs). . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278222222222222222222222222222222222222222222222222222222222222Product OverviewEaton’s metering productsprovide solutions neededto monitor <strong>and</strong> manage allaspects of an electricaldistribution system.When greater reliability,increased productivity <strong>and</strong>significant cost savingsare called for to remaincompetitive in today’smarket, Eaton’s meteringproducts fit the bill. Theseinnovative meters <strong>and</strong>communications systems,along with PowerManagement software, makeit possible to successfullytake control of the electricaldistribution system.Power Xpert MetersPower Xpert Meters arethe benchmark for intelligentWeb-enabled top-qualitymetering devices for thepower system. Power XpertMeters provide measurementof the critical elements foundin the power system, whetherthat be voltage, power,current, transients, harmonicsor even time. Power XpertMeters provide Web-enabledcommunications for use withthe Power Xpert <strong>Software</strong>.All Power Xpert Metersprovide a st<strong>and</strong>ardcommunications protocolfor easy integration intoother systems.Features <strong>and</strong> BenefitsGreater ReliabilityEaton’s metering productsgive the ability to receive anearly warning of potentialproblems, eliminateunnecessary trips, isolatefaults to ensure minimumdowntime <strong>and</strong> shed orequalize loads while aproblem is being corrected.Increased ProductivityEquipment downtimeresulting from voltage orfrequency variations can bevery costly to an operation.Monitoring power qualitywith Eaton’s meteringproducts throughout theelectrical distribution systemprovides data to identify,isolate <strong>and</strong> correct problemsquickly <strong>and</strong> efficiently.Reduced Energy <strong>and</strong>Operating CostsWhen we think about meters<strong>and</strong> power quality, thecommon thread throughoutthe basket of solutions isinformation. Collecting,monitoring <strong>and</strong> managing datafrom the electrical distributionsystem can help reduce costsfor those facilities prepared todefine <strong>and</strong> analyze presentelectrical energy usage levels<strong>and</strong> patterns. Data provided byEaton’s metering productscomprise the data for verifyingutility bills for energymanagement <strong>and</strong> loweringoperating costs. Deregulationin some geographicallocations permits energyusers to select a utilityprovider <strong>and</strong> negotiate ratestructures. For large userswith heavy utility bills, thismay be an incentive to verifythe utility bill, identify anopportunity for savings,negotiate a better utility rate<strong>and</strong> apply the savings directlyto the bottom line. Users arealso empowered to decreaseenergy consumption, therebylowering peak dem<strong>and</strong>charges <strong>and</strong> decreasingoperating costs.When an Eaton meter is usedwith Eaton trip units <strong>and</strong>relays incorporating built-inmetering capabilities, theentire electrical distributionsystem can be costeffectivelymanaged.Eaton is an industryleader offering a completeintegrated solution to overseeyour entire electricaldistribution system. As aglobal manufacturer oflow <strong>and</strong> medium voltageelectrical distribution systemequipment <strong>and</strong> components,Eaton is an experiencedinnovator of meteringproducts that incorporatecutting-edge technology.These innovations resultfrom our scientific <strong>and</strong>engineering expertise,physical resources <strong>and</strong> theongoing R&D programs atour technology centers.Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 179


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Product Selection Guide<strong>Metering</strong> Selection ChartDevice NameAccessoriesSee Page 274Power Xpert Meter 4000/6000/8000 Series Power Xpert Meter 2000 Series IQ 250/260 SeriesSection Page Number 186 205 216Electrical ParametersVolts 0.1% of reading + 0.02% FS 0.1% of reading 0.1% of readingAmperes 0.05% of reading + 0.01% FS 0.1% of reading 0.1% of readingCurrent range (% of nominal) 0.005–20A (400%) 0.1–200% 0.1–200%Watts 0.1% of reading + 0.0025% FS 0.2% of reading 0.2% of readingVars 0.1% of reading + 0.0025% FS 0.2% of reading 0.2% of readingVA 0.1% of reading + 0.0025% FS 0.2% of reading 0.2% of readingPF-apparent 0.1% 0.2% of reading 0.2% of readingPF-displacement 0.1% — —Frequency ± 0.01 Hz ± 0.03 Hz ± 0.03 HzTHD-voltage 127th 40th 40th THD-current 127th 40th 40th Watthours ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class VAR-hours ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class VA-hours ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class Ampere-dem<strong>and</strong> 0.05% of reading + 0.01% FS ± 0.1% per ANSI C12.20 0.2 Class ± 0.1% per ANSI C12.20 0.2 ClassWatt-dem<strong>and</strong> ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class VAR-dem<strong>and</strong> ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class VA-dem<strong>and</strong> ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class ± 0.2% per ANSI C12.20 0.2 Class Revenue accuracy ± 0.2% per ANSI C12.20 0.2 Class ANSI C12.20 (0.2%) ANSI C12.20 (0.2%)Individual ampere harmonics 85th 40th —Individual voltage harmonics 85th 40th —Interharmonics Yes — —Minimum <strong>and</strong>/or Maximum ValuesVolts L-L, L-N, N-G, VAUX L-L L-L, L-N L-L, L-NCurrent A, B, C, N, G A, B, C, N A, B, CPower Watt, VAR, VA Watt, VAR, VA Watt, VAR, VAPower Factor Apparent/displacement Apparent ApparentFrequency Hertz Hertz HertzTHD Amperes/volts (L-L, L-N, AUX L-L) Amperes/volts Amperes/volts Dem<strong>and</strong> values kW, kVAR, kVA, amperes kW, kVAR, kVA, amperes kW, kVAR, kVA, amperesTrend analysis 2 / 4 / 8 GB 256 / 512 / 768 MBEvent logging 2 / 4 / 8 GB 100,000 alarms/events with timestamp Disturbance recording2 / 4 / 8 GB60 cycles per eventNotes Under typical operating conditions.PXM 2260 only.PXM 2270 only.IQ 260 only.Individual values reported to 85th harmonic; anti-alias filtering prevents higher frequenciesfrom distorting readings (see IEC61000-4-7).PXM6000 only.PXM8000 only.At computer only.— —Legend: PG = ProgrammableFS = Full scaleRV = Read valueAuxiliary voltage(optional) = Provides three additional voltage inputs to themeter: Va2, Vb2, Vc2.Interharmonics = Power Xpert Meter 6000/8000 supported.180 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3<strong>Metering</strong> Selection Chart, continuedNotesPX6000 only.PX8000 only.PXM 2260 only. PXM 2270 only. The auxiliary voltage option adds three additional voltageinput channels to Power Xpert Meters. At computer only.Power Xpert Meter 4000/6000/8000 Series Power Xpert Meter 2000 Series IQ 250/260 SeriesDevice NameAccessoriesSee Page 274Section Page Number 186 205 216Other FeaturesStorage 2 / 4 / 8 GB 256 / 512 / 768 MB St<strong>and</strong>ard —PG output relays 5 maximum Optional (2) Form C, 5 A or (4) Form A, 120 mA Optional (2) Form C, 5 A or (4) Form A, 120 mAPG analog outputs — Optional (4) 4–20 mA or (4) 0–1 mA Optional (4) 4–20 mA or (4) 0–1 mADiscrete contact inputs 8 Optional (2) or (4) Optional (2) or (4)Analog inputs — — —Synch-input kW utility Via status input Via end of interval pulse with optional digital inputs Via end of interval pulse with optional digital inputsAuxiliary voltage Yes — —kWh pulse initiator Yes Yes YesWaveform display Local/computer —Waveform capture Yes — —Frequency distribution display — — —Display type LCD Red LED Red LEDDisplay lines/character Graphic (320 x 240 pixels) 3 lines, 4 characters 3 lines, 4 charactersDisplay character height 5.5 mm H x 4 mm W 0.56 (14.2) H 0.56 (14.2) HCommunicationsSerial: Modbus RTU, Modbus ASCIISerial: Modbus RTU, Modbus ASCII, DNP 3.0 Serial: Modbus RTU, Modbus ASCII, DNP 3.0Network: Modbus TCP, Ethernet TCP/IP,Network: Modbus TCP, Ethernet TCP/IP,Network: Modbus TCP via Power Xpert GatewayHTTP, SNMP, SMTP, FTPHTTP, HTTPS, SNMP, SMTPSetup configuration Via Web Browser/Display Via Web Browser/Display Via configuration software/displayDimensions Refer to TD02601007E Refer to TD02601017E Refer to TD02601016EOperating temperature range –20° to 60°C display unit–20° to 70°C –20° to 70°C–20° to 70°C Meter Base UnitLegend: PG = ProgrammableFS = Full scaleRV = Read valueAuxiliary voltage(optional) = Provides three additional voltage inputs to themeter: Va2, Vb2, Vc2.Interharmonics = Power Xpert Meter 6000/8000 supported.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 181


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222<strong>Metering</strong> Selection Chart, continuedDevice NameAccessoriesSee Page 274Notes From 3–300% of FS.At unity power factory <strong>and</strong> 5–300% of FS.At a power factor


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3<strong>Metering</strong> Selection Chart, continuedNotes<strong>Relays</strong> programmable to operate on any measured function.Optional. IQ 230/230M only. IQ 220 <strong>and</strong> IQ 230 models only. An IPONI is required.IQ 230M only.IQ Analyzer 6000 Series IQ DP-4000 Series IQ 210/220/230 SeriesDevice NameAccessoriesSee Page 274Section Page Number 227 235 241Other FeaturesStorage 90 kB 15 parameters —PG output relays (4) 10 A Form C (3) 10 A Form C (2) 100 mA Form A PG analog outputs (4) 0–10/4–20 mA — —Discrete contact inputs (3) + 30 Vdc differential (1) kW Dem<strong>and</strong> (2) +30 Vdc differential Analog inputs (1) 0–20/4–20 mA — (1) 4–20 mA Synch-input kW Utility At device or via communications At device or via communications Via communications only Auxiliary voltage — — —kWh pulse initiator Yes Yes Yes Waveform display Local /computer — —Waveform capture Yes — —Frequency distribution display Local /computer — —Display type Graphic LCD with LED backlight 7 Segment LED Backlit LCDDisplay lines/character 7 lines, 147 characters 1 line, 7 characters 4 lines, 20 charactersDisplay character height Up to 7 lines 1 line 1.60 (40.6) H x.09 (2.3) WCommunicationsSerial: INCOM Serial: INCOM Serial: INCOM , Modbus RTU Network: via Power Xpert Gateway Network: via Power Xpert Gateway Network: via Power Xpert GatewaySetup configuration Via configuration software/display Via configuration software/display Via configuration software/displayDimensions Refer to TD1702BTE Refer to TD1703ATE Refer to TD1706ATEOperating temperature range –20° to 70°C –20° to 70°C 0° to 50°CLegend: PGFSRV= Programmable= Full scale= Read value222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 183


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222<strong>Metering</strong> Selection Chart, continuedDevice NameAccessoriesSee Page 274Notes IQ Power Sentinel only. IQ 140/150 only. IQ 150 only. At computer only.IQ 130/140/150 SeriesIQ MultipointEnergy Submeter IILegend: PGFSRV= Programmable= Full scale= Read valueIQ Energy/Power SentinelSection Page Number 222 248 255Electrical ParametersVolts 0.25% of reading ± 0.5% FS ± 0.5% FS Amperes 0.25% of reading — ± 0.5% FS Current range (% of nominal) 0.1–200% — —Watts 0.5% of reading ± 1.0% FS ± 1.0% FSVARs 0.5% of reading — ± 1.0% FS VA 0.5% of reading — ± 1.0% FS PF-apparent 0.5% of reading — ± 2.0% FS PF-displacement — — ± 2.0% FS Frequency ± 0.03 Hz — ± 0.1% FS THD-voltage — — —THD-current — — —Watthours ± 0.2% per ANSI C12.20 0.5 Class ± 1.0% per ANSI C12 ± 1.0% FSVAR-hours ± 0.5% per ANSI C12.20 0.5 Class — —VA-hours ± 0.5% per ANSI C12.20 0.5 Class — —Ampere-dem<strong>and</strong> ± 0.25% per ANSI C12.20 0.5 Class — —Watt-dem<strong>and</strong> ± 0.5% per ANSI C12.20 0.5 Class ± 1.0% per ANSI C12 ± 1.0% FSVAR-dem<strong>and</strong> ± 0.5% per ANSI C12.20 0.5 Class — —VA-dem<strong>and</strong> ± 0.5% per ANSI C12.20 0.5 Class — —Revenue accuracy ANSI C12.20 (0.5%) ANSI C12.1 (1%) —Individual ampere harmonics — — —Individual voltage harmonics — — —Interharmonics — — —Minimum <strong>and</strong>/or Maximum ValuesVolts L-L, L-N — —Current A, B, C — —Power Watt, VAR, VA — —Power factor Apparent — —Frequency Hertz — —THD — — —Dem<strong>and</strong> values kW, kVAR, kVA, amperes — —Trend analysis Event logging Disturbance recording — — —184 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3<strong>Metering</strong> Selection Chart, continuedNoteOptional.IQ 130/140/150 SeriesIQ MultipointEnergy Submeter IILegend: PGFSRV= Programmable= Full scale= Read valueIQ Energy/Power SentinelDevice NameAccessoriesSee Page 274Section Page Number 222 248 255Other FeaturesStorage — — —PG output relays — — —Discrete contact inputs — — —Analog inputs — — —Synch-input kW utility — Via communications only Via communications onlyAuxiliary voltage — — —kWh pulse initiator — —Waveform display — — —Waveform capture — — —Frequency distribution display — — —Display type Red LED — —Display lines/character 3 lines, 4 characters — —Display character height 0.56 (14.2) H — —CommunicationsSerial: Modbus RTU, Modbus ASCII Serial: INCOMSerial: INCOMNetwork: via Power Xpert GatewayNetwork: via Power Xpert GatewayNetwork: via Power Xpert GatewaySetup configuration Via configuration software Via configuration software Via configuration softwareDimensions Refer to TD02601015E Refer to TD17C02TE Refer to TD1707TEOperating temperature range –20° to 70°C –25° to 70°C –25° to 70°C222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 185


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Power Xpert 4000/6000/8000 Series Display <strong>and</strong> MeterPower Xpert Meter 4000/6000/8000 SeriesProduct DescriptionThe Power Xpert Meter 4000/6000/8000 Series monitorsthe critical aspects of anelectrical distribution system.This premier power qualitymetering instrument issimple to use, powerful,scalable <strong>and</strong> highly flexible.The Power Xpert Meter 4000/6000/8000 offers a new levelof intuitive user interfacedesign, presenting criticalelectrical distribution systeminformation in simple-tonavigate<strong>and</strong> easy-tounderst<strong>and</strong>informationarchitecture. The PowerXpert Meter 4000/6000/8000graphic display visualizesthe information from upo 16 meter modules. Theembedded Web serverdisplays complex powerquality data using st<strong>and</strong>ardInternet browsers <strong>and</strong> allowsfor device configuration fromthe browser.Both the local graphic display<strong>and</strong> the embedded Webserver present real time,historical <strong>and</strong> eventinformation in a browser-stylegraphical format to help theuser interpret key circuitinformation, such as:● Current loading● Voltage <strong>and</strong> power levels● Power factor● Energy usage● I/O status● Power qualitymeasurements● Harmonic plots● Disturbance <strong>and</strong> transientwaveforms● ITIC disturbance summaryscreenThe Power Xpert Meter 4000/6000/8000 graphic displayuses a simple “twist <strong>and</strong>click” navigation control dialto easily navigate the menus<strong>and</strong> drill down into increasinglevels of important detail.A “back” key enhances thebrowser-like navigation of thegraphic display.ContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 SeriesApplication Description . . . . . . . . . . . . . . . . . . . . . . . . . . 187Features <strong>and</strong> Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . 191Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . 199Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 200Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Power Xpert Meter 2000 Series . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters. . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel. . . . . . . . . . . . 255Current Transformers (CTs) . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278An EatonGreen SolutionThe Web server provides theenergy <strong>and</strong> dem<strong>and</strong> readingsrequired to help managethe cost of energy. It alsoprovides critical informationregarding power quality,such as harmonic distortion,flicker, crest factor, K-factor<strong>and</strong> more.Note: Features <strong>and</strong> functionalitymay vary depending on the metermodel <strong>and</strong> options being used.Review the Features <strong>and</strong>Benefits chart on Page 191 fordetails.St<strong>and</strong>ards <strong>and</strong> Certifications● Safety: EN61010-1,UL/cUL 61010-1● Accuracy: IEC/EN606870.2 class, ANSI C12.200.2 Class● EMC: FCC Part 15 SubpartB Class A EN55011Class A● Measurement CanadaApproval No. AE-1582● Immunity IEC 61326● CE Mark186 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Application DescriptionIdentify Power QualityProblems to Help:●Identify harmonics, sags,swells <strong>and</strong> transientsdamaging or disruptingsensitive, mission-criticalIT equipment●Boost IT equipment’sservice life to themaximum● Analyze sequence ofevents up to 1 millisecondtime resolution●Protect motors fromdamage●Preserve the integrity ofprocesses <strong>and</strong> batches● Prevent blown capacitorbank fuses● Protect transformers <strong>and</strong>conductors fromoverheatingDetect <strong>and</strong> Record High-Speed Transients to Help:● Avoid equipment damage<strong>and</strong> disruption● Identify equipmentmalfunctionMonitor Circuit Loadingto Help:● Avoid overloads <strong>and</strong>nuisance overload trips● Maximize equipmentutilization● Manage emergencyoverloadsManage Energy Utilizationto Help:●●Reduce peak dem<strong>and</strong>charges <strong>and</strong> powerfactor penaltiesIdentify excessive energyconsumptionMetered/Monitored ParametersNote: See Page 191.●Volts: L-L, L-N, Avg. L-L,Avg. L-N, N-G●Phase neutral <strong>and</strong>ground currents●Power: real, reactive<strong>and</strong> apparent●Frequency●Power factor: apparent<strong>and</strong> displacement● Energy●Dem<strong>and</strong>●% THD●Minimum <strong>and</strong> maximumvalues●Harmonics● Flicker● Individual harmonics● Interharmonics● % TDD● ITIC events plot, duration,magnitude● Energy comparisons● Dem<strong>and</strong> comparisons● Event calendar● Event timeline <strong>and</strong>sequence● Number of 9s of availability● Phasors● Sequence components● Crest factor● K-factor● PQ IndexAccuracy● Currents: 0.05% reading+ 0.025%FS●Voltage: 0.1% reading+ 0.025% FS●Energy <strong>and</strong> dem<strong>and</strong>power: 0.2% in accordancewith ANSI C12.20● Frequency: ± 0.01 Hertz●Power factor:● 0.10% at Unity PF● 0.30% at 0.5 PFCommunicationsMultiple communicationsports including:St<strong>and</strong>ard●RS-485 remote display port●RS-485 Modbus RTUslave port●RJ-45 10/100Base-T localconfiguration port (localbrowser connection)Optional●Selectable 100FX or10/100Base-T Ethernetnetwork port●RS-485 Modbus RTUselectable master/slave port● RS-232 Modbus RTUslave portGraphic DisplayNote: Display ports provide accessto up to 16 Power Xpert 4000/6000/8000 Meter modules located on thedisplay RS-485 network.● RS-485 meter displaynetwork port● RJ-45 10/100Base-T foraccess to Local DisplayPower Xpert networkCommunication ProtocolsSupported● Modbus RTU● Modbus TCP● Ethernet TCP/IP● HTML● NTP (Network TimeProtocol)●FTP (File Transfer Protocol)●SMTP (Simple MailTransfer Protocol)●SNMP (Simple NetworkManagement Protocol)●COMTRADE (-99)Physical CharacteristicsTwo-Piece Design●Power Xpert 4000/6000/8000 Meter modules●Power Xpert Meter 4000/6000/8000 Graphic Display320 x 240 pixel backlightLCD remote graphicsdisplay (supports up to 16Power Xpert 4000/6000/8000 Meter modules)Display/MeterMounting Options●●Display remotely mountedup to 2000 ft (1219m)away from up to 16 PowerXpert Meter modulesDisplay <strong>and</strong> Power XpertMeter modules mountedtogether on opposite sidesof a panel (15 additionalmeter modules can stillbe remotely mounted).Meter Base Unit Characteristics●NEMA rating: NEMA 1,IP3ØDisplay Unit Characteristics● NEMA rating: NEMA 12,IP42 front of panel ratingEase-of-Use—Power XpertMeter 4000/6000/8000 GraphicDisplay (Option)The Power Xpert Meter 4000/6000/8000 display featuresa large easy-to-read whitebacklit graphic LCD. Theinformation presented bythe display is organized intoan information architecturethat is easy-to-navigate <strong>and</strong>organized for simplicity.Screen navigation isaccomplished using anavigation control dial <strong>and</strong>a “back” button. The usersimply twists the knob onthe navigation control dialto move between menuselections <strong>and</strong> drill downlinks on the screen. Whenthe selection is highlighted,pressing the dial makes theselection. Information isdisplayed from a single meteror an RS-485 daisychain ofup to 16 meters. The displayfeatures a rich set of screensincluding real-time data, trendplots, waveform views <strong>and</strong>an ITIC Plot. The graphicdisplay allows basic devicesetup <strong>and</strong> passwordprotected resets. Anaudible alarm is available toannunciate alarm conditions.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 187


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Power Xpert Meter 4000/6000/8000 Embedded Web ServerThe Power Xpert Meter 4000/6000/8000 embedded Webserver offers Eatoncustomers a new level ofaccessibility to the criticalinformation required tomanage their electricaldistribution system. The Webserver includes real-timecircuit information in bothnumeric <strong>and</strong> graphical visualformats to help monitorcircuit parameters such ascurrent loading, voltage <strong>and</strong>power levels, power factor,THD, Flicker <strong>and</strong> more. TheWeb server also providesenergy <strong>and</strong> dem<strong>and</strong> readingswith graphic usage plots tohelp analyze energy usagepatterns. Energy readingsinclude kWh, kVARh,delivered <strong>and</strong> received <strong>and</strong>kVAh with time of use <strong>and</strong>RTP displays. The intervalenergy usage plot includesthe ability to do week-toweek<strong>and</strong> month-to-monthenergy consumptiongraphical comparisons forbenchmarking purposes.Both the Power Xpert Meter4000/6000/8000 embeddedWeb server <strong>and</strong> the localgraphic display supportgraphical trend charts of keycircuit measurements suchas current, voltage, power<strong>and</strong> energy. The trend chartsupports a zoom feature thatallows the user to view dataover a short period of 16hours up to 4 years. Thetrend chart includes zoom in/out buttons <strong>and</strong> a horizontalslider bar control to managescrolling forward <strong>and</strong> backwardthrough the data. Trend chartsof basic readings includeminimum, maximum <strong>and</strong>average readings. Trendcharts of interval by intervalenergy data also displaypeak dem<strong>and</strong>.Note: For remote access <strong>and</strong>networking capabilities such asconnecting to a LAN/WAN, usethe optional CommunicationsExpansion Card (CEC).Sag/Swell/Transient Capture<strong>and</strong> Recording60 cycles of waveform areoversampled at 4096 samplesper cycle (Power Xpert Meter4000/6000), filtered throughanti-aliasing <strong>and</strong> recorded at512 samples per cycle <strong>and</strong>post event data. The PowerXpert Meter 8000 samples ata rate of 100,000 samples percycle. Embedded Web serversupports viewing of triggeredwaveforms one channel at atime <strong>and</strong> includes the ability tozoom <strong>and</strong> to scroll horizontallyusing a slider bar.The Power Xpert Meter6000/8000 Series havepreconfigured (600 volts <strong>and</strong>below) trigger settings forsags, swells <strong>and</strong> transients,<strong>and</strong> do not require additionalsetup by the user. Waveformsare stored in non-volatile flashmemory using an industryst<strong>and</strong>ard COMTRADEformat. Waveforms can beautomatically sent out asCOMTRADE attachments toan e-mail following an event,or can be retrieved from anFTP (File Transfer Protocol)directory structure inthe Power Xpert metermodule’s memory.Historical Trend LoggingThe Power Xpert Meter 4000/6000/8000 records historicaldata for graphical viewingfrom the Local display orthe embedded Web server.Graphical views of historicaldata support pan <strong>and</strong> zoom.145 st<strong>and</strong>ard meteringparameters are logged aspart of the st<strong>and</strong>ard meterfunctionality including min./max. <strong>and</strong> average for eachparameter. The averages arecalculated over the intervalperiod. The minimum <strong>and</strong>maximum readings are basedon 200 ms calculations.Storage capacity for st<strong>and</strong>ardtrend plots includes all of thefollowing intervals:●●●●●Every 5 minutes for48 hours (2 days)Every 15 minutes for192 hours (4 days)Every hour for 28 days(4 weeks)Every 8 hours for56 weeksEvery week for 44 monthsNote: Trend plot data can beeasily exported to third-partyapplications, such as MicrosoftExcel in csv-file format.In addition, meteredparameters are automaticallystored on the built-in FTPServers, where they can beeasily copied <strong>and</strong> importedinto third-party applicationsfor benchmarking <strong>and</strong>analysis. Logs on the FTPServer include the min./max.<strong>and</strong> average for 145 st<strong>and</strong>ardmetering parameters at5-minute intervals.Storage capacity fortrend data:●●6 days of 5-minuteinterval trend dataCapacity=18,144 intervalsEnergy Profile DataThe Power Xpert Meter 4000/6000/8000 records Real <strong>and</strong>Reactive energy forward,reverse, net <strong>and</strong> absolutesum, as well as Apparentenergy (kVAH). Up to 8 statusinputs can be configured asenergy accumulators forcounting KYZ pulse inputs(option). These readings arestored over a configurableinterval from 1 to 60 minutes,as well as in daily <strong>and</strong>weekly totals.With the optional LAN/WANEthernet CommunicationExpansion Card (CEC), userscan easily configure themeters to send periodice-mails at user-definedintervals of energyconsumption <strong>and</strong> powerdem<strong>and</strong>. E-mails containa summary of readings perrate structures <strong>and</strong> also havethe actual measurementsattached to the E-mail’sbody as a CSV file in aZIP container.In addition, meteredparameters are automaticallystored on the built-in FTPServer, where they can beeasily copied <strong>and</strong> importedinto third-party applicationsfor benchmarking <strong>and</strong>analysis. Logs on the FTPServer include energyconsumption logs, onefor every month in CSVfile format, trendedmeasurement logs alsoin CSV file format <strong>and</strong>waveform captures inCOMTRADE file format.Storage capacity for energyprofile data:●●●●62 days of 15 minuteinterval energy <strong>and</strong> pulseinterval data.Fixed interval capacity= 5952 intervals.Configurable intervalsfrom 1 to 60 min372 days of 1 dayaccumulated energy <strong>and</strong>pulse interval data208 weeks of 1 weekaccumulated energy<strong>and</strong> pulse interval dataEnergy <strong>and</strong> Dem<strong>and</strong>ComparisonsEnergy <strong>and</strong> dem<strong>and</strong> usagepatterns can be analyzed withthe month-to-month, weekto-weekcomparison chartbuilt into the meter. Rawdata can be exported withthe “Save Table” option toother applications, such asExcel, for further analysis<strong>and</strong> graphing.188 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Power Xpert Meter Profiler—Free DownloadThe Power Xpert Meter areas of concern. It is also aProfiler software allows you predictor. It can predict whatto compare “expected” energy consumption wouldenergy consumption patterns be expected later in a day.to present usage <strong>and</strong> flagEvent TriggersThe Power Xpert Meter4000/6000/8000 supportsfive types of configurableevent triggers:● Out of limits (4000/6000/8000)● Dem<strong>and</strong> overload (4000/6000/8000)● Sub-cycle disturbance(4000/6000/8000)● ITIC (6000/8000)● Fast transient (8000)These triggers permit pickup,reset <strong>and</strong> pickup delay tobe configured by the user.When a trigger occurs,actions include PerformanceMonitoring (#9’s analysis),Capturing Waveform,Capture Parameters, SendE-mail <strong>and</strong> Operate a RelayOutput. The Graphic Displayflashes an LED to annunciatethe alarm condition. Anaudible alarm is also available.Trigger options include:● Out of limits: over100 triggers● Dem<strong>and</strong> overload:10 triggers● ITIC: 8 triggers● Fast transient: dV/dT <strong>and</strong>absolute per phase●Sub-cycle disturbance—dV/dT <strong>and</strong> absoluteEvent LoggingThe optional Power XpertMeter 4000/6000/8000Local graphic display or theembedded Web server bothallow the user to view a list oftriggered events along withany captured parameters,event details <strong>and</strong> triggeredwaveforms. In addition, aseparate event log includes avariety of activities includingacknowledged triggers, newmin. <strong>and</strong> max. events, <strong>and</strong>system operations such asresets. The size of the eventlog is virtually unlimitedbased only on the memoryoption selected.E-mail NotificationWith the optional LAN/WANEthernet CommunicationExpansion Card (CEC)attached to the Power XpertMeter 4000/6000/8000's, theusers can easily configurethe meters to send periodice-mails at user-definedintervals for energyconsumption <strong>and</strong> powerdem<strong>and</strong>. E-mails contain asummary of readings perrate structures <strong>and</strong> also havethe actual measurementsattached to the E-mail’sbody as a CSV file in a ZIPcontainer. Prompt alarme-mails can also be sent forany event condition eitherst<strong>and</strong>ard in the meter or onesset up by the user based onthresholds, dV/dt triggers orIO status changes with theoptional IO Card. Alarme-mails can be configuredto have the COMTRADEwaveform capture attachedto the e-mail’s body.Periodic E-Mail Message222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 189


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222ITIC Analysis PlotThe Power Xpert Metergraphic display (option) <strong>and</strong>Web server include a graphicrepresentation of the ITICplot (Power Xpert Meter6000/8000) with counts ofdisturbances <strong>and</strong> transientsthat have occurred. The ITICplot organizes events into8 distinct disturbance zonescorresponding to severity <strong>and</strong>a 9th zone for transients. Apass/fail count is displayedto indicate how many eventsare outside the ITIC limits.Clicking on any counter in theITIC Web page will link theuser to the event view <strong>and</strong>display all triggered events inthe selected zone. ThisStorage Capacitymakes it simple to viewdisturbance waveformsassociated with the ITIC plot.A separate ITIC graph isavailable to review individualITIC events. This graph willshow the user the eventhit position on the graph<strong>and</strong> the event duration<strong>and</strong> magnitude.Inputs <strong>and</strong> OutputsPower Xpert Meter 4000/6000/8000 is available withan optional digital I/O card,which includes:●Eight digital inputs—self sourced 24 Vdc●Three relay outputs—5 A max. continuous,240 Vac max., 30 Vdc max●Two solid-state outputs—80 mA max. continuous,30 Vdc maxEach of the 8 inputs areinterrupt driven, allowingfor 1 ms accuracy of digitalevents time stamps (1 msaccuracy requires local NTPTimeServer). Inputs can alsobe configured for dem<strong>and</strong>synch <strong>and</strong> pulse counting.Inputs selected for pulsecounting can be scaled.Interval by interval pulserecordings are maintained inprofile memory <strong>and</strong> can bedisplayed graphically. Outputscan be used for KYZ, or alarmannunciation.Ratings●Application to 500 kV,no PTs to 600V●CT ratios selectable fromst<strong>and</strong>ard 120/600 Vac line●CT inputs accept 5Asecondary● Power supply:● St<strong>and</strong>ard 120/240 Vacor 110/250 Vdc●Low voltage 24–48 Vdc(contact Eaton foravailability)Power Xpert Meter 4000/6000/8000 Estimated Memory <strong>and</strong> Storage Capacity with 2/4/8 GB Memory CapacityModel Memory Event File Size (KB) Typical Severe Typical Severe Typical SeverePXM4000 2 GB Subcycle Disturbance 1260 10 60 12.3 73.8 166 28PXM6000 4 GB ITIC Event 1260 5 20 6.2 24.6 666 166Subcycle Disturbance 1260 10 60 12.3 73.8 333 55ITIC + Subcycle Disturbance Total---> 15 80 18.5 98.4 222 42PXM8000 8 GB ITIC Event 1260 5 20 6.2 24.6 1332 333Subcycle Disturbance 1260 10 60 12.3 73.8 666 111Transients 2048 3 30 6.0 60.0 1365 137ITIC + Subcycle Disturbance + Transients Total---> 18 110 24.5 158.4 335 52NotesThe typical <strong>and</strong> server power quality event occurrences are estimates <strong>and</strong> may vary depending on the electrical environment.Memory is not allocated by event category; memory is used first come, first served.Occurrence Per Month Memory Usage (MB) Months of Capacity 190 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Features <strong>and</strong> BenefitsPower Xpert Meter 4000●Harmonics, includingindividual harmonics●Disturbance capture●Low frequency transientdetection <strong>and</strong> capture●St<strong>and</strong>ard powerquality indexPower Xpert Meter 4000/6000/8000Power Xpert Meter 6000●Interharmonics●Flicker calculations●ITIC performance curve●Event calendar view●Events timeline view●Sequence of eventswaveform plot●Enhanced powerquality indexPower Xpert Meter 8000●Impulsive transientcapture at 6 MHz●100,000 samplesper cycle●Premium powerquality indexPower Xpert MeterFeature 4000 6000 8000 BenefitGeneralEmbedded Web server ■ ■ ■ Use a st<strong>and</strong>ard Web browser to monitor <strong>and</strong> manage the meter over the network, InternetTOU metering support ■ ■ ■ Time of usage can be set up to support 4 different schedulesFirmware flash update support ■ ■ ■ Enables you to flash the meter with the latest firmware updatesSelf-learning capability (characterizes “normal” per circuit) ■ ■ ■ The meter can automatically adjust to the environment <strong>and</strong> alarm only when“real” events occurPower, Energy <strong>and</strong> Dem<strong>and</strong>Voltage, current: per phase minimum, maximum, average, trend graph analysis,export, print■ ■ ■ Review voltage <strong>and</strong> current trends, export, print <strong>and</strong> analyze parameters right on the meteror external softwareEnergy <strong>and</strong> dem<strong>and</strong> plot comparisons month-to-month, week-to-week ■ ■ ■ Plot two months or two weeks for vivid energy or dem<strong>and</strong> comparisonPower: power factor, apparent, real, reactive, frequency ■ ■ ■ Review power usage <strong>and</strong> power factor <strong>and</strong> avoid potential PF penaltiesEnergy, dem<strong>and</strong>: forward, reverse, net, sum, tou, profile, previous monthcomparison, graph analysis, export, printPower Quality Analysis■ ■ ■ Keep track of your energy usage, compare time of usage <strong>and</strong> usage against previous month,identify peaks to conserve energy usageStatistical analysis (min., max., average) ■ ■ ■ Review statistical trends, identify past <strong>and</strong> future problem areasSag <strong>and</strong> swell monitoring, management <strong>and</strong> recording ■ ■ ■ Capture electrical sags <strong>and</strong> swells <strong>and</strong> analyze the waveformsSymmetrical Components: Zero, Negative, Positive ■ ■ ■ Analyze possibly unbalanced three-phase power systemsLow frequency transient detection <strong>and</strong> capture ■ ■ ■ Capture lower frequency transient waveforms for retrospective analysis or e-mailingSampling rate, maximum samples/cycle 4096 4096 100,000 Extremely high sampling rate will effectively capture impulsive transients“Number of Nines” uptime data (e.g., 6 nines = 99.9999%) ■ ■ ■ Review uptime availability per centK-factor ■ ■ ■ Review the ratio of eddy current losses, e.g., when driving nonlinear <strong>and</strong> linear loadsCrest factor ■ ■ ■ Review the peak-to-average ratio of the waveformSecuritySecure 5 level user access privileges ■ ■ ■ Define appropriate security access level per userCommunications <strong>and</strong> I/OModbus TCP ■ ■ ■ Easy integration with st<strong>and</strong>ard protocol to power management <strong>and</strong> other softwareModbus RTU ■ ■ ■ Integrate meters to existing Modbus networks, daisy chain several (1–16) meters togetherHTML ■ ■ ■ Communicate to the meter over the Internet via st<strong>and</strong>ard Web browserSNMP (simple network management protocol) ■ ■ ■ Communicate with the meter via Simple Network Protocol; hook to existing NMS systemSMTP (simple mail transfer protocol) ■ ■ ■ Send e-mail messages via st<strong>and</strong>ard Simple Mail Transfer ProtocolFTP (file transfer protocol) ■ ■ ■ Access, copy, paste, cut waveform capture files on the meter with an FTP ClientNTP (network time protocol) ■ ■ ■ Network Time Protocol support enables the meter to synchronize time over the network upto the 1 millisecond resolutionCOMTRADE, open IEEE St<strong>and</strong>ard file format forWaveform capture export■ ■ ■ Import waveform captures in st<strong>and</strong>ard IEEE (C37.111-1999) COMTRADE file format to thirdpartysoftwareNotesThese specifications are subject to change without notice <strong>and</strong> represent the maximum capabilities of the product with all options installed. This is not a complete feature list. Features <strong>and</strong> functionalitymay vary depending on selected options, firmware version <strong>and</strong> product model. Please refer to the technical data sheet <strong>and</strong> User Manual for detailed specifications.Delta-Sigma A/D oversampling rate.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 191


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Power Xpert Meter 4000/6000/8000, continuedPower Xpert MeterFeature 4000 6000 8000 BenefitCommunications <strong>and</strong> I/O, continued)Trend measurements CSV file export ■ ■ ■ Easily export trend measurements to third-party applications, e.g., Microsoft Excel inst<strong>and</strong>ard CSV file formatI/O (8 digital inputs, 3 relay outputs, 2 solid-state KYZ outputs) ■ ■ ■ The Power Xpert I/O Card is extremely flexible <strong>and</strong> can be used in a large variety ofdifferent applications. Digital inputs <strong>and</strong> relay outputs can be programmed to interactduring various conditions defined by the user. Various third-party devices, such asalarm, pulse meters, trip units, sensors can be easily integrated to the Power XpertMeter. Triggers <strong>and</strong> events can be tied to the meters st<strong>and</strong>ard functions such as e-mail,logs <strong>and</strong> trendsTime SynchronizationNTP time synchronization up to 1 millisecond accuracy ■ ■ ■ Network Time Protocol support enables the meter to synchronize time over the network upto the 1 millisecond resolutionGPS time synchronization up to 1 millisecond accuracy ■ ■ ■ The GPS option allows the meter to synchronize time over the GPS satellite positioningsystem up to the 1 millisecond resolutionLogsTrend logging ■ ■ ■ Log trend information for easy statistical analysisLoad profile ■ ■ ■ Review the load profile graph to get a better underst<strong>and</strong>ing of your electrical loadversus timeEvent logging ■ ■ ■ Log events for retrospective event analysisMemory <strong>and</strong> StorageSt<strong>and</strong>ard memory, GB 2 4 8 Store large amounts of waveform captures <strong>and</strong> events for historical analysisHarmonicsHarmonic levels 127 127 127 Provides extremely fast, high resolution D/A conversionTotal harmonic distortion (THD) ■ ■ ■ Review the total harmonic distortion level directly on the meterDelta-Sigma D/A conversion technology ■ ■ ■ Provides extremely fast, high resolution D/A conversionHarmonics over-sampling (4096 samples per cycle) ■ ■ ■ Over-sampling enables the usage of Anti-Aliasing technology, increasing accuracyAnti-alias filtering ■ ■ ■ Technology to remove out-of-b<strong>and</strong> signal components resulting in more accurate dataIndividual harmonics ■ ■ ■ Review individual harmonic levels directly on the meterTotal dem<strong>and</strong> distortion (TDD) ■ ■ ■ Identify harmful harmonics in e.g. lightly loaded variable-speed drive environments whereTHD may be high but not relativeInterharmonics ■ ■ Interharmonics allow you to see what is going on between the integer multiples of thefundamental. Zoom in on the harmonics trend graph <strong>and</strong> review frequency content every5 Hz instead of every 60 HzHighlightsSub-cycle disturbance capturing ■ ■ ■ Capture fast voltage changes/low frequency transient (e.g. capacitor switching transient)dV/dt triggers for sub-cycle oscillatory transients ■ ■ ■ Detect <strong>and</strong> record a large magnitude oscillation transient resulting in equipment damageAbsolute threshold <strong>and</strong> dV/dt triggering ■ ■ ■ Detect <strong>and</strong> record if a surge suppressor is necessaryPower quality index—st<strong>and</strong>ard (includes dv/dt count, %TDDi <strong>and</strong> %THDv) ■ ■ ■ Complex power quality data put into simple graphic formatPower quality index—enhanced (includes St<strong>and</strong>ard Index plus Sag level,Swell level <strong>and</strong> Flicker)■ ■ Complex power quality data put into simple graphic format (includes ITIC events<strong>and</strong> flicker calculations)Flicker calculations ■ ■ Detect <strong>and</strong> quantify low frequency rms voltage variations causing inc<strong>and</strong>escentlighting flickerAutomatic trigger setting ■ ■ Trigger thresholds are automatically set according to ITIC (CBEMA) st<strong>and</strong>ard, no need tofigure this out by yourselfAutomatic event severity analysis ■ ■ Automatically analyze the severity of the event with the ITIC (CBEMA) performance curveplot, see where the event actually hitNotesThese specifications are subject to change without notice <strong>and</strong> represent the maximum capabilities of the product with all options installed. This is not a complete feature list. Features <strong>and</strong> functionalitymay vary depending on selected options, firmware version <strong>and</strong> product model. Please refer to the technical data sheet <strong>and</strong> User Manual for detailed specifications. When used with third-party device <strong>and</strong> I/O option.192 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Power Xpert Meter 4000/6000/8000, continuedPower Xpert MeterFeature 4000 6000 8000 BenefitHighlights, continuedEvent severity counters ■ ■ An ITIC (CBEMA) event counter keeps track of the number of all sags, swells <strong>and</strong>transientsITIC (Information Technology Industry Council), previously CBEMAperformance curve■ ■ ITIC (Information Technology Industry Council), previously CBEMA performance curve foreasy power problem evaluationCustom ITIC (CBEMA) plot with individual event magnitude <strong>and</strong> duration ■ ■ Review custom ITIC (CBEMA) plots of individual events showing you the actualmagnitude, duration <strong>and</strong> hit are in a simple graphical representationEvent calendar view ■ ■ The Events Timeline calendar view provides instant insight to the frequency of powerevents <strong>and</strong> helps detect reoccurring problemsEvents timeline view ■ ■ View <strong>and</strong> underst<strong>and</strong> the sequence of events that have occurred during a period of timeSequence of events <strong>and</strong> events plot on waveform ■ ■ Plot color-coded events on a captured waveform to gain insight into the sequence ofevents cycle per cyclePower quality index—premium (at-a-glance “thermometer” view ofpower quality)High-Speed Transient Capture <strong>and</strong> Detection■Complex power quality data put into simple graphic format (includes ITIC events <strong>and</strong>flicker calculations)6 MHz capture of impulsive transients ■ Capture impulsive transients by taking 6 samples every millionth of a secondTransient Capture Duration: ~20 ms/6 MHz ~120 ms/1 MHz ■ Record <strong>and</strong> analyze transients during a longer timeframeWaveform recorded at 100,000 samples per cycle ■ High-speed ensures impulsive transients are correctly captured (fast rise time)Three-phase voltage <strong>and</strong> neutral-to-ground fast transient capture ■ Capture impulsive transients on all 4 channelsNotesThese specifications are subject to change without notice <strong>and</strong> represent the maximum capabilities of the product with all options installed. This is not a complete feature list. Features <strong>and</strong> functionalitymay vary depending on selected options, firmware version <strong>and</strong> product model. Please refer to the technical data sheet <strong>and</strong> User Manual for detailed specifications.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 193


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Power Xpert 4000/6000/8000 Graphic Display (Option) FeaturesA menu-driven graphicaldisplay with informationorganized into a user-friendlyinformation architecture.The homepage (see below)offers:●●●Graphical level indicatorbased on a statisticalanalysis for three-phaseline-to-line <strong>and</strong> line-toneutralvoltage <strong>and</strong> perphase currents to quicklyindicate out of normalreadingsLarge easy-to-read averageL-L voltage average phasecurrents <strong>and</strong> systemfrequency can behighlighted <strong>and</strong> selectedusing the navigationcontrol dial to drill downfor additional detailMenu selections for meter,power, quality, events <strong>and</strong>setup are shown for easeof navigation into displayfor more detail, or basicdevice setupHomepageHighlighting a field such asthe avg. current value <strong>and</strong>pressing the navigation controldial brings up a detail screenlike the one below.Current SummaryHighlighting an individualreading on the detailsummary level screen <strong>and</strong>selecting it drills down to alevel including links to min./max., historical trend plots,triggers, harmonic spectraldata <strong>and</strong> waveform viewing.Selecting the trend plot fora given parameter displaysa historical graph of theselected parameter overthe last 16 hours. The zoombuttons change the timescale to one of several dataviews based on historicalaverages with min./max. ThePan button allows scrollingwithin the selected view.Trend PlotWaveforms can be displayedfor currents <strong>and</strong> voltages.The waveforms can beviewed on dem<strong>and</strong> forsteady-state conditions.Triggered waveforms canalso be displayed to viewsag/swell or transient data.Waveform ViewerHarmonic SpectrumThe harmonic spectral plotdisplays both harmonics <strong>and</strong>interharmonics up to the85th order. A detailed tablealso includes individualmagnitudes <strong>and</strong> anglesof current <strong>and</strong> voltageharmonics, as well as aharmonic power calculationat each frequency.Ethernet SettingsEthernet <strong>and</strong> other settingscan be input or verified viathe Power Xpert MeterLCD display.Note: Some of the other settingsare specific only to the WebBrowser GUI.ITIC Plot (Power Xpert 6000/8000)The Power Xpert Meterclassifies disturbances <strong>and</strong>summarizes the resultsgraphically using the ITICplot. The number of ITIC sags<strong>and</strong> swells are indicated foreach of nine severity levels.A pass/fail summary isshown to indicate how manyevents are outside the ITICpass zone.194 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Power Xpert Graphic Display(Option) ScreensMeter Top Level ScreenV-LL avg, V-LN avg, IA, IB, IC,Iavg, freq.Meter Detail ScreensPer phase detail L-L, L-N,Symmetrical Comp, Aux.Channels, Min./Max. withdate/time of occurrence,Trend Plots, Triggers,Phasors.Power Top Level ScreenThree-Phase Power Factor,kWHr, kWd, Real-Time kW,kVAR, kVA, Load Profile Link.Power Detail ScreensPer phase detail, kVA, kVAR,kW, Min./Max. with date/time of occurrence, TrendPlots, Triggers.Quality Top Level Screen10 min. <strong>and</strong> 24 hr. PQIndex,THDI, THDV, K-factor, CrestFactor, Flicker Pst,%9’s ofReliability.Quality Detail ScreensPer phase detail L-L,L-N,V aux, Odd, Even,Interharmonics, Present,Min/Max, Trend Plots,Harmonic spectrum plots,waveform plots.Events Top Level ScreenActive/Acknowledged Eventlist, Trigger List, System Log,ITIC Curve Link.Event Detail ScreensEvent List, Condition,Acknowledge Button,Trigger Date/Time, Triggerdescription.Setup Top Level ScreenView setup, Edit setup,Login, Logout.Setup Detail ScreensQuick Setup, Trigger setup,Detail setting.Power Xpert 4000/6000/8000 Web Browser ViewsPower Xpert 4000/6000/8000 WebBrowser Homepage (Note: 4000 doesnot include flicker, ITIC)Power Xpert Meter 4000/6000/8000’s embeddedWeb server offers Eatoncustomers a new level ofaccessibility to the criticalinformation required tomanage the electricaldistribution system. Theembedded Web serverincludes real-time circuitinformation in both numeric<strong>and</strong> graphical formats to helpmonitor circuit parameterssuch as current loading,voltage <strong>and</strong> power levels,power factor.The Web server also providesthe energy <strong>and</strong> dem<strong>and</strong>readings required to helpmanage the cost of energy.Readings include kWh,kVARh, delivered <strong>and</strong>received <strong>and</strong> kVAh withtime-of-use <strong>and</strong> separatestatus input controlled energyaccumulation to account forenergy during special timessuch as rate alert periodsor st<strong>and</strong>-by generator timesof operation.The Web server also includescritical information regardingPower Quality such asharmonic distortion, flicker(Power Xpert Meter 6000/8000), crest factor, K-Factor<strong>and</strong> more.Steady-State WaveformThe Web server allows theuser to view waveforms ofthe voltage <strong>and</strong> current tospot power quality problemssuch as notching.Events Timeline(Power Xpert 6000/8000)View <strong>and</strong> underst<strong>and</strong> thesequence of events that haveoccurred during a periodof time. Plot color-codedevents on capturedwaveforms to gain insightinto the sequence of eventsfrom one single cycle to thenext one. This provides theuser an excellent vantagepoint to review <strong>and</strong> comparemultiple events at anunprecedented resolution.Harmonic Spectral PlotThe harmonic spectral plotdisplays both harmonics <strong>and</strong>interharmonics up to the85th order. A detailed tablealso includes individualmagnitudes <strong>and</strong> angles ofcurrent <strong>and</strong> voltageharmonics, as well as aharmonic power calculationat each frequency. Even, odd<strong>and</strong> total THD are displayedfor diagnostic purposes. Inaddition, the Power Xpert6000/8000 providesinterharmonics, which allowusers to see what is goingon between the integermultiples of the fundamental.Historical Trend PlotGraphical Trending of DataThe Power Xpert Meter 4000/6000/8000 embedded Webserver supports graphicaltrend charts of key circuitmeasurements such ascurrent, voltage, power <strong>and</strong>energy. The trend chartsupports a zoom featurethat allows the user to viewdata over a short period of16 hours or a longer period of48 months. The trend charthas a horizontal slider barcontrol to manage scrollingforward <strong>and</strong> backwardthrough the data. Trendcharts of basic readingsinclude minimum, maximum<strong>and</strong> average readings. Trendcharts of energy data alsodisplay dem<strong>and</strong> values.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 195


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Energy ComparisonEnergy usage patterns can beeffortlessly analyzed with themonth-to-month, week-toweekcomparison chart. Rawdata can be easily exportedwith the “Save Table” optionto other applications such asExcel for further analysis orgraphing (firmware version12.x.x <strong>and</strong> higher only).Note: All data logging fortrend plotting is automaticallypreconfigured in all of the PowerXpert Meter 4000/6000/8000meters. In addition, the 6000<strong>and</strong> 8000 Series meters havesag, swell <strong>and</strong> transient triggersbuilt-in according to the ITIC(CBEMA) st<strong>and</strong>ard.Dem<strong>and</strong> ComparisonDem<strong>and</strong> comparisoncompares powerconsumption day-to-day,month-to-month or week-toweek.Power Xpert Meterscan set to measure dem<strong>and</strong>at 1 to 60 minute intervals.Both sliding <strong>and</strong> fixed intervalwindows are supported formaximum flexibility.Disturbance RecordingSag/Swell Recording60 cycles of waveform arerecorded at 256 samples percycle including 30 cycles ofpre- <strong>and</strong> post-trigger data.The Power Xpert Meter 4000/6000/8000 embedded Webserver supports viewing oftriggered waveforms onechannel at a time includingthe ability to zoom <strong>and</strong> toscroll horizontally using aslider bar. Waveforms arestored in Power XpertMeter’s 4000/6000/8000non-volatile flash memoryusing an industry st<strong>and</strong>ardComtrade format.Waveforms can beautomatically sent out bye-mail following an event,or can be retrieved from anFTP directory structure in themeter module’s memory.ITIC Analysis Plot(Power Xpert Meter 6000/8000)The ITIC Web page includescounters to track theoccurrence of disturbances<strong>and</strong> a pass/fail summary.In addition, selecting anydisturbance counter links toa detailed event view of thedisturbances in that ITICcategory. Disturbancewaveforms can be viewedfrom the browser.Events Calendar(Power Xpert 6000/8000)The Events Timeline calendarview provides instant insightto the frequency of powerevents <strong>and</strong> helps detectreoccurring problems. Colorcodedevents can be filteredto detect specific issues.Configuration PageWeb Server DeviceConfigurationSpecial software is notrequired to configure a PowerXpert Meter 4000/6000/8000.The embedded Web serverincludes comprehensivedevice set-up capability.Discrete Contact InputsThe optional PXIO-Bexpansion card offers 8 digitalinputs that are useful for avariety of applications such as:●Status indication with timestamping of transitions(1 ms precision).● Pulse counting of KYZ orother utility pulses suchas air, water or gas.●High-speed triggering ofwaveforms based onevents such as breakertrips or static transfers● Dem<strong>and</strong> interval timingtaken from a master utilitymeter end of interval pulseStatus inputs are self sourcedproviding a nominal 24 Vdc(20–30 Vdc) across the circuit.Names can be configured foreach input for ease of use.Relay OutputsThe optional PXIO-B cardincludes three 5A form Crelay outputs rated for240 Vac or 30 Vdc. Theseoutputs can be used forapplications such as:●Alarm annunciation●KYZ pulse outputAlarm outputs can be drivenfrom triggers based onmetering values. Outputmodes include:●●●Normal—relay energizedduring alarm conditionLatched—relay energizedby event trigger,de-energized byacknowledgementTimed—relay energized byevent trigger, maintainedfor a programmed interval.Communications ExpansionCard (CEC)The optional CEC Card offerstwo Ethernet connectionoptions, 10/100Base-T <strong>and</strong>a fiber-optic port that canbe used for the followingapplications:●●●●●●●●Monitoring, managing <strong>and</strong>configuring the meterremotely using a st<strong>and</strong>ardWeb browser interface likeMicrosoft Internet ExplorerAlarm notifications viae-mail, SMTPEnabling access to themeter’s FTP server(energy, trend <strong>and</strong>waveform logs)Providing Modbus TCP/IPor RTU communicationsto BMS systemsProviding SNMPcommunications toNMS systemsSynchronizing with anNTP server for 1mstimestamping resolutionAsset managementvia SNMP to NetworkManagement SystemsUpdating firmware onthe meter196 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Flicker (EN61000-4-15; Power Xpert Meter 6000/8000)Power at a GlanceFlicker values forperceptibility, PST <strong>and</strong> PLTare calculated based onEN61000-4-15 guidelines.Easily Upgrade Your PowerXpert Meter 4000 to a 6000Eaton underst<strong>and</strong>s that ourcustomers’ needs changeover time. That’s why we’vedeveloped meters that cangrow with you. Once a PowerXpert Meter is purchased,you have the ability toupgrade to a Power XpertMeter 6000, with nointervention from Eaton,when needed. All thefeatures of the Power XpertMeter 4000 that you havebeen using <strong>and</strong> depend onremain, however, onceupdated, all the additionalfeatures of the Power XpertMeter 6000 are available. Theself-upgrade is available onEaton’s Web site. You’ll needa credit card, your PowerXpert Meter 4000 serialnumber <strong>and</strong> data code (youwill be presented with thisinformation if you are usingthe upgrade link directly fromyour Power Xpert Meter)<strong>and</strong> your e-mail address.Once you have completedthe purchase, we will sendyou your new license keyinformation via e-mail thatwill allow you to completethe upgrade.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 197


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Power Xpert Meter 4000/6000/8000 Module Layout I/O Card Digital inputs 1–8 (option) Solid-state outputs 1–2 (option) Relay outputs 1–3 (option)CT <strong>and</strong> Voltage Connections CT input connections St<strong>and</strong>ard three-phase voltage phase inputs Aux. channel voltage inputs (option)Communication Expansion Card (LAN/WAN Ethernet Networking) 100FX ST-type Ethernet (multi-mode) (option) 10/100Base-T Ethernet (option) RS-485 (two-wire w/shield)—24V accessory power (com 2)St<strong>and</strong>ard Features Local RJ-45 config. port (non-networkable Ethernet) RS-485 (two-wire w/shield) Modbus RTU (com 1) Meter mounting brackets Sealable mode switch cover Control power (100–240 Vac <strong>and</strong> 110–250 Vdc) (± 20%) Display RS-485 Network port (up to 15 meters)—24V accessory power (com 0) RS-232 (Tx Rx) Modbus RTU (com (3) (option) Meter base address Com Reset Button198 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Catalog Number SelectionTo order a Power XpertMeter 4000/6000/8000, thecatalog number should bedetermined using the chartshown below. The chartillustrates how to include thedesired factory options aspart of a catalog number.Option cards that areselected at time of orderentry will be installed at thePower Xpert Meter 4000/6000/8000AccessoriesModel Series4 = 4000 (St<strong>and</strong>ardpower quality, 2 GB)6 = 6000 (Enhancedpower quality, 4 GB)8 = 8000 (Premium PQw/ transient capture, 8 GB)Voltage Input Configuration0 = St<strong>and</strong>ard (V 1 , V 2 , V 3 , V 4 )2 = St<strong>and</strong>ard plus auxiliary(V 6 , V 7 , V 8 )Power Supply Configuration1 = St<strong>and</strong>ard 100–240 Vac or110–250 Vdc power supply4 = 24–48 Vdc option(future option)Power Xpert Meter 4000/6000/8000factory. Option cards arealso field installable forfield upgrades.If a display is required, itshould be ordered separately.The multi-meter graphicdisplay is capable ofdisplaying data from anRS-485 daisychain of up to16 Power Xpert Meter 4000/PXM 8 0 5 1 A 1 B BDescriptionGraphic display moduleCommunication expansion card for LAN/WAN Ethernet networking: 100FX fiber-optic, 10/100T, RS-485, RS-232Digital I/O card: eight digital input, two solid-state output, three relay outputPanel mounting bracket assembly for back-to-back meter to graphic display mountingPanel mounting bracket assembly for retrofitting a graphic display to an IQ Analyzer cutoutPanel mounting bracket assembly for reduced graphic display rear clearancePower Xpert Meter 4000 to 6000 license upgrade keyCard Slot 2 ConfigurationA = No card optionB = Communication expansion cardfor LAN/WAN Ethernetnetworking w/10/100Base-T,100F, RS-485, RS-232 portsNotes These items can be ordered separately or preinstalled in the meter by selecting option B in the model number.Communication cable (st<strong>and</strong>ard Modbus RTU) is not included in the package for meter module connection.6000/8000 modules over adistance of up to 1000 ft.Power Xpert Meter modulesinclude panel mountingbrackets. The multi-metergraphic display is designed tomount separately. If back-tobackmeter to display panelmounting is desired, amounting bracket kit isavailable (PX-PMBA).Card Slot 1 Configuration1 = St<strong>and</strong>ard Communications Module with RS-485Example 1: PXM8251A5BB (PXM 8000 meter, w/ VAUX, std. pwr., com. exp. <strong>and</strong> I/O cards)Example 2: PXM6251A6BA (PXM 6000 meter, w/ VAUX, std. pwr., com. exp.card)Card Slot 3 ConfigurationA = No card optionB = I/O option card(8 digital inputs, 2 solid-stateoutputs, 3 relay outputs)CatalogNumberPXD-MMGPXCE-B PXIO-B PX-PMBAPX-PMBBPX-PMBCPXM-4KUPGExample 1: PXM8251A1BB(PXM 8000 Meter, w/ VAUX,Std. Pwr, Com. Exp. &I/O Cards)Example 2: PXM6251A1BA(PXM 6000 Meter, w/ VAUX,Std. Pwr, Com. Exp. Card)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 199


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsEnvironmental Conditions●Operating temperature:●Meter: –20 to +70°C●Display: –20 to 60°Coperating●Storage temperature:–40 to 85°C● Operating humidity:5% to 95% condensing● Device weight: 7.1 lbs—meter 2.1 lbs—display●Meter <strong>and</strong> back ofdisplay are pollutiondegree 2● Elevation to 6562 ft(2000m)Current Inputs (Each Channel)●Conversion: 4096 samplesper cycle delta-sigmaconverter digitally filtereddown to 512 samplesper cycle● CT Input: 4096 rmssamples per cycle deltasigmaconverter digitallyfiltered down to 512samples per cycle foranti-aliasing● Burden: less than10 milliohms● Overload withst<strong>and</strong>:500A for 1 second,non-repeating● Range: 0.005–20Acontinuous● Accuracy: 0.05% orreading plus 0.01%of full scale (from50 milliamps to 20A)Voltage Inputs (Each Channel)●Conversion: 4096 rmssamples per cycle deltasigmaconverter digitallyfiltered down to 512samples per cycle foranti-aliasing●PT input: 120V–500,000Vprimary● Input range: 600V L-L,347 L-N direct connect● Nominal full scale:1000V rms●Input impedance:2 mega ohmsFrequency Range●47–63 HzHarmonic Response(Voltage, Current)● 127th harmonicAccuracy● ANSI C12.20 0.2 Class● IEC 687 0.2 ClassDiscrete Inputs● Self sourced: 24 VdcRelay Output Contacts● 5A maximum, 240 Vacmaximum, 30 Vdcmaximum● Lifetime: 1,000,000 noload operations● 100,000 under ratedvoltage <strong>and</strong> loadSolid-State Outputs●Maximum load:100 milliamps●Max. voltage: 30V(externally sourced)Control Power Input●Input range AC:100–240 Vac (± 20%)●Frequency range:47–63 Hz● Input range DC:110–250 Vdc ± 20%●Burden 50 VA●Ride-through: 1–5s200 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Wiring DiagramsThree-Phase, Three-Wire Delta (Up to 600 Volts)(–) N(+) LControlPowerDisconnectSwitchBreakerDisconnectSwitchLoadL3L2L1Voltage InputsV1 V2 V3 V4 VRThree-Phase, Three-Wire Delta (Above 600 Volts)(–) N(+) LDisconnectSwitchBreakerDisconnectSwitchLoadPSI-1 2 3PSI-1 2 3L3L2L1ControlPowerVoltage InputsV1 V2 V3 V4 VR<strong>Protective</strong>Earth /ChassisGround<strong>Protective</strong>Earth /ChassisGroundNoteBased upon the voltage rating, you may need a control power transformer for the control power.ShortingBlockShortingBlockCurrent Inputs5 4 3 2 152 51 42 41 32 31 22 21 12 11Current Inputs5 4 3 2 152 51 42 41 32 31 22 21 12 11LineLine222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 201


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222Power Xpert Meters Configuration <strong>and</strong> Wiring ExamplesDisplay LinkUp to 16 Meters can be Daisy-Chained to a SinglePower Xpert Meter LCD DisplayAccessories—I/O Card (Option)222222Display Link (RS-485)…Up to 16Flow Meter(Pulse Count)Rack Monitoring—Open Door/Tamper Switch22Modbus RTU (RS-485)—Non-Web Enabled2222Modbus RTU (RS-485)MasterAlarm• Eight Programmable Digital Inputs• Two Solid-State Programmable Outputs• Three Relay Programmable OutputsTrip <strong>and</strong> Sequenceof Events222222Modbus RTU (RS-485)…Up to 16IT Configuration Examples—Accessories—I/O Card (OptionWater Leak <strong>and</strong>Vibration Sensors222222Web Enabled—Browser <strong>and</strong> Modbus TCPModbus RTU (RS-485)MasterDisplay Link (RS-485)WebBrowserModbus TCPMasterRack Monitoring— Open Door/Tamper Switch222222Modbus RTU (RS-485)Alarm• 8 Programmable Digital Inputs• 2 Solid-State Programmable Outputs• 3 Relay Programmable OutputsSmoke Alarm22…Up to 162222Display Link (RS-485)Web Enabled—Advanced System Functionality22Modbus RTU (RS-485)MasterPower Xpert<strong>Software</strong>WebBrowserModbus TCPMaster22222222Modbus RTU (RS-485)2222Display Link (RS-485)2222202 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


CWFactory SealedTXRD XModel#: PX8000Catalog#: PX8054A1CBStyle#: 65D8054G010Serial#: 000042G.O.#: XXXXXXXXXXPower Supply: 24 VDC (+/ -20%)SELV, 8W MAX.Oper Temp: -20 TO 60°CCustomer Satisfaction for Techni cal Supportwww.EatonElectrical orhtt // 1-800 -809- E t 2772 El tor i 1- l 414-24VDC Input Display LinkLinkRev: 1Date Code: C050131MADE IN CANADA3 2 1CDG1-3SH DB A<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3DimensionsApproximate Dimensions in Inches (mm)Power Xpert Meter 4000/6000/8000 Multimeter Graphic Display (PXD-MMG)—Sold Separately,Supports up to 16 Power Xpert Meter 4000/6000/8000 Modules1.50(38.1)9.02(229.0)HealthBACK7.22(183.5)7.80(198.0)Push to Select • Hold for HelpTurn to HighlightEvents1.45(36.8)0.57(14.5)5X #8 – 32 ThreadThread Depth 0.317.22(183.5)1.04(26.3)0.46(11.6)7.76 Ref.(197.1)3.00 Ref.(76.2)E185559Power Com 0DG3 - DG2-10/100 T4 1O 24 SH D2CW+4.00 Ref.(101.6)3.00 Ref.(76.2)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 203


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>2222Approximate Dimensions in Inches (mm)Power Xpert Meter 4000/6000/8000 Module229.56 (242.8)222222224x Ø 0.20(Ø 5.2)224x R0.11(R2.8)22228.88 (255.6)6.72 (208.3)6.33 (160.8)22222222228.32(211.3)7.36(186.9)5.00(127.0)221.60(40.6)22220.42 (10.7)8.20 (208.3)0.34(8.6)22Meter Base Unit22Width Height Depth9.56 (242.8) 8.88 (225.6) 6.72 (170.8) 22Display Unit2222Height Width DepthProjection In Front of Panel Surface9.02 (229.0) 7.80 (198.1) 1.04 (26.3)22Behind Panel Surface9.02 (229.0) 7.80 (198.1) 1.45 (36.8)2222Note Including optional wall mounting brackets.22222222204 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Power Xpert Meter 2000 SeriesPower Xpert Meter 2000 SeriesProduct DescriptionThe Power Xpert Meter 2000Series power qualityinstrument monitors themost critical aspects of anelectrical distribution system.This premier power qualitymetering instrument uses thelatest in advanced technologyto make it simple to use,powerful, scalable <strong>and</strong> highlyflexible. The Power XpertMeter 2000 offers thesame level of intuitive userinterface design as the PowerXpert Meter 4000/6000/8000,presenting critical electricaldistribution systeminformation in a simpleto navigate <strong>and</strong> easy-tounderst<strong>and</strong>informationarchitecture.The embedded Web serverdisplays comprehensivepower quality data usingst<strong>and</strong>ard Internet browsers<strong>and</strong> allows for deviceconfiguration from thebrowser. The embeddedWeb server presents realtime, historical <strong>and</strong> eventinformation in a browser-stylegraphical format to help theuser interpret informationsuch as current loading,voltage <strong>and</strong> power levels,power factor, energy usage,I/O status, power qualitymeasurements, as wellas harmonic plots. Theembedded Web server alsooffers a waveform view tovisualize steady-stateharmonic content which iscritical for power qualityanalysis.The Web server provides theenergy <strong>and</strong> dem<strong>and</strong> readingsrequired to help manage thecost of energy.ContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series. . . . . . . . . . . . . 186Power Xpert Meter 2000 SeriesFeatures, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 206St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 210Catalog Number Selection. . . . . . . . . . . . . . . . . . . . . . . . 211Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 212Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters . . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel . . . . . . . . . . . . 255Current Transformers (CTs). . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278An EatonGreen SolutionApplication DescriptionIdentify Power Quality Problemsto Help:● Protect motors fromdamage● Preserve the integrity ofprocesses <strong>and</strong> batches● Prevent blown capacitorbank fuses● Protect transformers <strong>and</strong>conductors fromoverheatingMonitor Circuit Loadingto Help:● Avoid overloads <strong>and</strong>nuisance overload trips● Maximize equipmentutilization● Manage emergencyoverloadsManage Energy Utilizationto Help:●Reduce peak dem<strong>and</strong>charges <strong>and</strong> powerfactor penalties●Identify excessive energyconsumption222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 205


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Features, Benefits <strong>and</strong> FunctionsMetered/Monitored ParametersNote: See Table on Page 209.●Volts: L-L, L-N, Avg. L-L,Avg. L-N●Phase <strong>and</strong> neutral currents●Power: real, reactive<strong>and</strong> apparent●Frequency●Power factor: apparent●Energy: real, forward,reverse, sum● Dem<strong>and</strong>: peak with date<strong>and</strong> time●% THD●Minimum <strong>and</strong> maximumvalues● Harmonics● Individual harmonics● Dem<strong>and</strong> comparisons● PhasorsAccuracyNote: Under typical operatingconditions.● Currents: 0.1% reading● Voltage: 0.1% reading● Energy <strong>and</strong> dem<strong>and</strong>power: 0.2% in accordancewith ANSI C12.20● Frequency: ± 0.03 HzPower factor: 0.2% readingCommunicationsMultiple communicationsports including:St<strong>and</strong>ard■●RS-485 Modbus RTUslave port10/100Base-T Ethernetnetwork portCommunication ProtocolsSupported● Modbus RTU● Modbus TCP● Ethernet TCP/IP● HTTP, HTTPS● NTP (Network TimeProtocol)● SMTP (Simple MailTransfer Protocol)● SNMP (Simple NetworkManagement Protocol)v1, v3●DNP 3.0Physical CharacteristicsFormat●Power Xpert Meter 2000with integral display●Power Xpert Meter 2000transducer only (no display)meter module●NEMA rating: NEMA 12,IP42 front of panel ratingPower Xpert 2000 EmbeddedWeb ServerThe Power Xpert Meter 2000embedded Web server offersEaton customers a new levelof accessibility to the criticalinformation required tomanage their electricaldistribution system. TheWeb server includes real-timeinformation in both numeric<strong>and</strong> graphical visual formatsto help monitor parameterssuch as current loading,voltage <strong>and</strong> power levels,power factor, THD <strong>and</strong> more.The Web server also providesenergy <strong>and</strong> dem<strong>and</strong> readingswith graphic usage plots tohelp analyze energy usagepatterns. Energy readingsinclude kWh, kVARh, delivered<strong>and</strong> received <strong>and</strong> kVAh withtime.The Power Xpert Meter 2000embedded Web serversupports graphical trend chartsof key measurements such ascurrent, voltage, power <strong>and</strong>energy. The trend chartsupports a zoom feature thatallows the user to view dataover predefined ranges fromas little as 16 hours to as muchas 4 years. The trend chartincludes zoom in/out buttons<strong>and</strong> a horizontal slider barcontrol to manage scrollingforward <strong>and</strong> backward throughthe data. Trend charts of basicreadings include minimum,maximum <strong>and</strong> averagereadings. Trend charts ofinterval by interval energy dataalso display peak dem<strong>and</strong>.Waveform Display60 cycles of waveform aresampled at 400 samples percycle. The Power Xpert Meter2000 embedded Web serveroffers a waveform viewto visualize steady-stateharmonic content.Historical Trend LoggingThe Power Xpert Meter 2000records historical data forgraphical viewing from theembedded Web server.Graphical views of historicaldata support pan <strong>and</strong> zoom.Over 100 st<strong>and</strong>ard meteringparameters are logged aspart of the st<strong>and</strong>ard meterfunctionality including min./max. <strong>and</strong> average for eachparameter. The averagesare calculated over theinterval period.Energy Profile DataThe Power Xpert Meter 2000records Real <strong>and</strong> Reactiveenergy forward, reverse, net<strong>and</strong> absolute sum, as wellas apparent energy (kVAH).These readings are storedon a fixed 5 minute interval.Up to 4 status inputs canbe configured as energyaccumulators for countingKYZ pulse inputs.Dem<strong>and</strong> ComparisonsDem<strong>and</strong> usage patterns canbe analyzed with the monthto-month,week-to-weekcomparison chart built intothe meter. Raw data can beexported as a.csv file with the“Save Table” option to otherapplications for furtheranalysis <strong>and</strong> graphing.Event TriggersThe Power Xpert Meter 2000has two levels of configurableevent triggers:● On-board meter limits(PXM 2260 <strong>and</strong> PXM 2270only)● On-board gatewaycard limitsThe on-board meter limitscan be set for any measuredparameter, for up to 16 limits.If either of the 16 limits areexceeded, an alarm conditionwill be present <strong>and</strong> illuminateone of the LEDs on the meterfaceplate. The on-boardmeter out of limits can alsobe used to energize a relayoutput, if so equipped.The on-board gateway limitscan trigger an alarm off of anymeasured parameter on anyof the PXM 2000 modelseries. These triggers permitpickup, reset <strong>and</strong> pickupdelay to be configured bythe user.Event LoggingThe Power Xpert Meter2000 embedded Web serverallows the user to view alist of triggered events. Inaddition, a separate systemlog records system operationssuch as resets.E-mailThe Power Xpert Meter 2000contains the ability to sende-mails based on an eventthat has been triggered orcleared along with the optionto send an event or data logfile. The Power Xpert Meter2000 also has the ability tosend a configurable periodice-mail with meterinformation.Inputs <strong>and</strong> OutputsPower Xpert Meter 2000 isavailable with a st<strong>and</strong>ard KYZoutput <strong>and</strong> optional digital I/Ocards which includes:● Two relay outputs/twostatus inputs● Four KYZ pulses/fourstatus inputs● Four analog outputs0–1 mA● Four analog outputs4–20 mAInputs can also be configuredfor dem<strong>and</strong> synch <strong>and</strong> pulsecounting. Inputs selected forpulse counting can be scaled.Accumulated pulserecordings are maintained inprofile memory. Outputs canbe used for alarmannunciation.Ratings● Application to any PT ratio,no PTs required to 600 Vac● CT ratios to any CT ratio● CT inputs available as 5 or1A secondary●Separate source controlpower input:●90–265 Vac or100–370 Vdc●Low voltage 18–60 Vdc206 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Displayed Information●Monitored information isavailable locally throughthe display, the Webbrowser or system powermanagement software●●True rms values through40th harmonicANSI C12.20 Class.2%revenue meteringspecification222222Power Xpert 2000 Web Browser Views2222222222Power Xpert Meter 2000 Web BrowserPower Xpert Meter 2000’sembedded Web server offersEaton customers a new levelof accessibility to the criticalinformation required tomanage the electricaldistribution system. Theembedded Web serverincludes real time circuitinformation in both numeric<strong>and</strong> graphical formats to helpmonitor parameters such ascurrent loading, voltage <strong>and</strong>power levels <strong>and</strong> powerfactor. The Web server alsoprovides the energy <strong>and</strong>dem<strong>and</strong> readings required tohelp manage the cost ofenergy. Readings includekWh, kVARh, delivered <strong>and</strong>received <strong>and</strong> kVAh. The Webserver also includes criticalinformation regarding powerquality such as harmonicdistortion.Real-Time Visualization of HarmonicContentThe Web server offers awaveform view to visualizesteady-state harmoniccontent of the voltage<strong>and</strong> current to spot powerquality problems.Harmonic Spectral PlotThe harmonic spectral plotdisplays harmonics up to the40th order. A detailed tablealso includes individualmagnitudes <strong>and</strong> angles ofcurrent <strong>and</strong> voltageharmonics, at eachfrequency. Individual <strong>and</strong>total THD are displayed fordiagnostic purposes.Historical Trend PlotGraphical Trending of DataThe Power Xpert Meter 2000embedded Web serversupports graphical trendcharts of key circuitmeasurements such ascurrent, voltage, power <strong>and</strong>energy. The trend chartsupports a zoom featurethat allows the user to viewdata over a short period of16 hours or a longer period of48 months. The trend charthas a horizontal slider barcontrol to manage scrollingforward <strong>and</strong> backwardthrough the data. Trendcharts of basic readingsinclude minimum, maximum<strong>and</strong> average readings. Trendcharts of energy data alsodisplay dem<strong>and</strong> values.Energy Dem<strong>and</strong> ProfileEnergy managers can viewload profile data comparedagainst the peak dem<strong>and</strong>.The plot allows comparisonof present <strong>and</strong> past months’usage.Web Server DeviceConfigurationSpecial software is notrequired to configure aPower Xpert Meter 2000.The embedded Web serverincludes a comprehensivedevice configuration engine.Discrete Contact InputsThe optional I/O expansioncards offers two or fourdigital inputs that are usefulfor a variety of applicationssuch as:●●Pulse counting of KYZ orother utility pulses such asair, water or gasDem<strong>and</strong> interval timingtaken from a master utilitymeter end of interval pulseNames can be configured foreach input for ease of use.22222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 207


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>2222222222Relay OutputsThe optional I/O cardincludes two 5A Form C relayoutputs rated for 240 Vac or30 Vdc or four Form A solidstateoutputs. These outputscan be used for applicationssuch as:●●Alarm annunciationKYZ pulse outputPXM 2000 Rear View2222222222222222222222222222222222222222222222Alarm outputs can be drivenfrom triggers based onmetering values.Analog OutputsThe optional IO card includeseither four 4–20 mA outputsor 0–1 mA outputs. Theseoutputs can be used forapplications such as:●Input to BMS or PLCsystems for tracking ameasured meterparameterSt<strong>and</strong>ard Communications CardThe st<strong>and</strong>ard communicationscard provides one Ethernetconnection <strong>and</strong> 10/100Base-T port (copper only) that canbe used for the followingapplications:●●●●●●●Monitoring, managing <strong>and</strong>configuring the meterremotely using a st<strong>and</strong>ardWeb browser interfaceAlarm notifications viaemail, SMTPProviding Modbus TCP/IPor RTU communications toBMS systemsProviding SNMPcommunications toNMS systemsSynchronizing with anNTP serverAsset managementUpdating firmware onthe meter Power supply inputs System voltage inputs NEMA 12 gasket RS-485 KYZ out Meter gateway card I/O slotEasily Upgrade Your PowerXpert Meter 2000 (Future,Contact Factory for Availability)Eaton underst<strong>and</strong>s that ourcustomers’ needs changeover time. That’s why we’vedeveloped meters that cangrow with you. Once aPower Xpert Meter 2000 ispurchased, you have theability to upgrade to a higherfeature set Power XpertMeter 2000, with noadditional assistance requiredfrom Eaton, when needed.When the Power Xpert Meter2000 is updated, all thefeatures previously used willremain intact.The self-upgrade is availableon Eaton’s Web site. You’llneed a credit card, yourPower Xpert Meter 2000serial number (you will bepresented with thisinformation if you are usingthe upgrade link directly fromyour Power Xpert meter) <strong>and</strong>your e-mail address. Onceyou have completed thepurchase, we will sendyou your new license keyinformation via e-mail thatwill allow you to completethe upgrade. See table onPage 209 for the list offeatures available witheach model.2222208 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Power Xpert Meter 2250●Measures basic meterparameters●256 MB for data logging●Ethernet●On-board gateway cardlimits/alarmsPower Xpert Meters 2250/2260/2270Power Xpert Meter 2260Features of PXM 2250 plus:●Harmonics●On-board meter hardwarelimits to activate optionalrelay outputs●Visual indication of limitsexceeded at meter face●512 MB for data loggingPower Xpert Meter 2270Features of PXM 2260 plus:●Harmonics, includingindividual●Waveform view tovisualize steady-stateharmonic content●768 MB for data loggingPower Xpert MeterFeature 2250 2260 2270 BenefitGeneralEmbedded Web server ■ ■ ■ Use a st<strong>and</strong>ard Web browser to monitor <strong>and</strong> manage the meter over the network, InternetFirmware flash upgrade support ■ ■ ■ Enables you to flash the meter with the latest firmware upgradesPower, Energy <strong>and</strong> Dem<strong>and</strong>Voltage, current: per phase minimum, maximum, average, trend graph analysis,export, print■ ■ ■ Review voltage <strong>and</strong> current trends, export, print <strong>and</strong> analyze parameters right on themeter or external softwareDem<strong>and</strong> plot comparisons month-to-month, week-to-week ■ ■ ■ Plot two months or two weeks for vivid dem<strong>and</strong> comparison.Power, apparent, real, reactive, power factor ■ ■ ■ Review power usage <strong>and</strong> power factor <strong>and</strong> avoid potential PF penaltiesEnergy, dem<strong>and</strong>: forward, reverse, net, sum, TOU, profile, export, print ■ ■ ■ Keep track of your energy usage, identify peaks to conserve energy usagePower Quality AnalysisStatistical analysis (min., max., average) ■ ■ ■ Review statistical trends, identify past <strong>and</strong> future problem areasSampling rate, maximum samples/cycle 400 400 400 High sampling rate resulting in high accuracySecuritySecure two level user access privileges ■ ■ ■ Define appropriate security access level per userCommunicationsModbus TCP ■ ■ ■ Easy integration with st<strong>and</strong>ard protocol to power management <strong>and</strong> other softwareModbus RTU ■ ■ ■ Integrate meters to existing Modbus networks, daisy chain several (1–32)meters togetherHTTP, HTTPS ■ ■ ■ Communicate to the meter over the Internet via st<strong>and</strong>ard Web browserSNMP (simple network management protocol) ■ ■ ■ Communicate with the meter via Simple Network Protocol; hook to existing NMS systemSMTP (simple mail transfer protocol) ■ ■ ■ Send e-mail messages via st<strong>and</strong>ard Simple Mail Transfer ProtocolNTP (network time protocol) ■ ■ ■ Network Time Protocol support enables the meter to synchronize time over the networkDNP 3.0 ■ ■ ■ Easy integration with DNP networksTrend measurements CSV file export ■ ■ ■ Easily export trend measurements to third-party applications, in st<strong>and</strong>ard CSV file formatNoteThese specifications are subject to change without notice <strong>and</strong> represent the maximum capabilities of the product with all options installed. This is not a complete feature list. Features <strong>and</strong> functionalitymay vary depending on selected options, firmware version <strong>and</strong> product model. Please refer to the technical data sheet <strong>and</strong> User Manual for detailed specifications.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 209


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Power Xpert Meters 2250/2260/2270, continuedPower Xpert MeterFeature 2250 2260 2270 BenefitLogsTrend logging ■ ■ ■ Log trend information for easy statistical analysisLoad profile ■ ■ ■ Review the load profile graph to get a better underst<strong>and</strong>ing of your electrical loadversus timeEvent logging ■ ■ ■ Log events for retrospective event analysisMemory, MBSt<strong>and</strong>ard memory, MB 256 512 768 Store trend data <strong>and</strong> events for historical analysisHarmonicsHarmonic levels 40th 40th Allows you to identify potential harmful harmonicsTotal harmonic distortion (THD) ■ ■ Review the total harmonic distortion level directly on the meterIndividual harmonics ■ Provides simple metric for power quality viewable from the embedded Web serverWaveformWaveform display ■ Waveform view on a PC to visualize steady-state harmonic content through embeddedWeb server to identify power quality issuesI/OI/O (two relay outputs/two status inputs, four KYZ pulses/four status inputs,four analog outputs 0–1 mA, four analog outputs 4–20 mA)NoteThese specifications are subject to change without notice <strong>and</strong> represent the maximum capabilities of the product with all options installed. This is not a complete feature list. Features <strong>and</strong> functionalitymay vary depending on selected options, firmware version <strong>and</strong> product model. Please refer to the technical data sheet <strong>and</strong> User Manual for detailed specifications.St<strong>and</strong>ards <strong>and</strong> Certifications● UL/cUL Electrical <strong>and</strong>Electronic Measuring <strong>and</strong>Test Equipment 22CZ● Accuracy: IEC/EN606870.2 Class, ANSI C12.200.2 Class● ANSI C62.41 Burst● CE MarkOpt Opt Opt The Power Xpert meter 2000 I/O Cards are extremely flexible <strong>and</strong> can be used in a largevariety of different applications. Digital inputs <strong>and</strong> relay outputs can be programmed tointeract during various conditions defined by the user. Various third-party devices, such asalarms, pulse meters, trip units <strong>and</strong> sensors, can be easily integrated to the Power XpertMeter 2000. Triggers <strong>and</strong> events can be tied to the meter’s st<strong>and</strong>ard functions such ase-mail, logs <strong>and</strong> trends. Analog outputs can be programmed to output meter parametersto BMS or PLC systems210 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Catalog Number SelectionPower Xpert Meter 2000NoteRefer to Page 210 for model-specific features.To order a Power Xpert Meter2000, the catalog numbershould be determined usingthe chart shown above.The chart illustrates how toinclude the desired factoryoptions as part of a catalognumber. Option cards thatare selected at time of orderentry will be installed at thefactory. Option cards arealso field installable forfuture upgrades.AccessoriesModel Series 2250 = Energy meter2260 = Power quality meter2270 = Power quality plus meterMeter TypeM = Meter (with integraldisplay)T = Transducer only(no display)Power Xpert meter modulesinclude panel mountingbrackets.Example 1:PXM2270MA65145 (PXM2270 Meter/Display 60 Hz,5A, 90–265 Vac/Vdc W/4AO).Example 2:PXM2250MA65105 (PXM2250 Meter/Display 60 Hz,5A, 90–265 Vac/Vdc).Power Xpert Meter 2000DescriptionPanel mounting bracket assembly for retrofitting a PXM 2000 to an IQ analyzer/IQ DP4000/IQ data cutoutPXM 2000 Gateway card kit to upgrade an IQ 250/260 to a PXM 2000PXM 2250 M A 6 5 1 0 5Frequency5 = 50 Hz system6 = 60 Hz systemExample 1:PXM2270MA65145 (PXM 2270 Meter/Display 60 Hz, 5A, 90–265 Vac/Vdc W/4AO)Example 2:PXM2250MA65105 (PXM 2250 Meter/Display 60 Hz, 5A, 90–265 Vac/Vdc)Power Supply1 = 90–265 Vac/Vdc4 = 24–60 VdcCurrent Input1 = 1 amp secondary5 = 5 amp secondaryCatalog NumberIQ250-PMAKPXM2000-GCKI/O Slot 25 = Gateway cardI/O Slot 10 = None1 = 2 Relay outputs/2 status inputs2 = 4 KYZ pulses/4 Status inputs3 = 4 Analog outputs: 0–1 mA4 = 4 Analog outputs: 4–20 mA222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 211


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsPXM 2250/2260/2270 Electronic Power Meter Technical InformationCurrent Inputs●Class 10: 5 amp nominal,10 amp maximum●Class 2: 1 amp nominal,2 amp maximum●Fault current withst<strong>and</strong>:●100 amps for10 seconds● 300 amps for 3 seconds● 500 amps for 1 second● Continuous currentwithst<strong>and</strong>: 20 amps forscrew terminated or passthroughconnections●Programmable current:full scale to any CT ratio● Burden: 0.005 VA perphase maximum at11 amps● Pickup current: 0.1% ofnominal● Class 10: 5 mA● Class 2: 1 mA● Connections:● Pass-through wiregauge dimension: 0.177inches (4.5 mm)● Quick connect: 0.25-inch(6.35 mm) male tabVoltage Inputs● Range:● Line-to-neutral20–576 Vac● Line-to-Line 0–721 Vac● Programmable voltagerange: full scale to anyPT ratio● Supported systems:● Three element wye,2.5 element wye● Two element delta, fourwiredelta systems● Input impedance: 1 megohm/phase.● Burden: 0.36 VA/phasemaximum at 600V;0.014 VA at 120V● Connection: 7-pin0.400-inch pluggableterminal block, AWG#12–26 (0.129–3.31 mm 2 )Isolation●All inputs <strong>and</strong> outputs aregalvanically isolated to2500 voltsEnvironmental Ratings●Operating temperature:–20ºC to +70°C●Storage temperature:–20ºC to +70°C● Operating humidity: to95% RH noncondensing●Faceplate rating:●NEMA 12●Mounting gasketincludedSensing Method● Voltage, current: true rms● Power: sampling at over400 samples per cycle onall channels● Harmonics resolution:40th orderUpdate Rate● Watts, VAR <strong>and</strong> VA:100 msec at 60 Hz● All other parameters:1 second at 60 HzPower Supply● AC/DC voltage option:90–265 Vac at 50/60 Hz or100–370 Vdc, universalAC/DC supply● DC voltage option:18–60 Vdc● Burden: 10 VA maximumSerial Communications Format●Connection type: RS-485(through back plate)●Com port baud rate:9600–57,600 bauds●Com port address: 01–247●Data format: 8-bit, no parity●Protocols: Modbus ASCII,RTU or DNP 3.0Network CommunicationsFormat●Connection type: RJ-4510/100Base-T Ethernetnetwork port● Protocols: Ethernet TCP/IP,Modbus TCP, HTTP,HTTPS, NTP, SMTP, SNMPKYZ Pulse● Contacts: one Form A● On resistance, maximum:35 ohms● Peak switching voltage:350 Vdc● Continuous load current:120 mA● Peak load current: 350 mA(10 ms)● Off-state leakage current at350 Vdc: 1 uA● Opto-isolation: 3750 Vac212 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Wiring DiagramsService: Wye or Delta, Four-Wire with No PTs, Two or Three CTsNA B CNA B C22222222HIIcLOHIIbLOHIIaLOGNDL (+)N (–)VRefABCPowerSupplyHIIcLOHIIbLOHIIaLOGNDL (+)N (–)VRefABxPowerSupply22222222222222NA B CBCACBANA B C22222222Service: Delta, Three-Wire with No PTs, 2 CTsA B C22222222HIIcLOHIIbLOHIIaLOGNDL (+)N (–)VRefABCPowerSupplyCorC2222222222BABA2222Not Connected to Meter22A B C22Note: Based upon the voltage rating, you may need a control power transformer for the control power.2222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 213


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Power Xpert Meters Configuration <strong>and</strong> Wiring ExamplesPXM 2000 Display Front ViewModbus RTU(RS-485) MasterModbus RTU(RS-485)Accessories—I/O Cards (Option)Flow Meter(Pulse Count)AlarmPower Xpert<strong>Software</strong>WebBrowser• Two relay programmable outputs/two programmable inputs• Four KYZ pulses/four programmable inputs• Four programmable analog outputsModbus TCPMasterTrip <strong>and</strong> Sequenceof EventsRack Monitoring— Open Door/Tamper SwitchIT Configuration Examples—Accessories—I/O Cards(Option)Water Leak <strong>and</strong>Vibration SensorsAlarm• Two relay programmable outputs/two programmable inputs• Four KYZ pulses/four programmable inputs• Four programmable analog outputsRack Monitoring— Open Door/Tamper SwitchSmoke Alarm214 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3DimensionsApproximate Dimensions in Inches (mm)PXM 2000 Display Front View4.85(123.2)PXM 2000 Rear View3.54(89.9)4.85(123.2)3.54(89.9)PXM 2000 Meter/Display Side View0.95(24.0)0.08(2.0)3.25(82.6)5.02(127.5)0.77(19.6)PXM 2000 Transducer Only Side View4.85(123.2)0.91(23.1)ANSI Mounting Panel Cutout3.38(85.9)1.69(42.9)DIN Mounting Cutout3.62(92.0)3.25(82.6)0.77(19.6)4 x .02(0.5)4.00(101.6)3.62(92.0)DescriptionSpecificationsWeight2 lbs (0.9 kg)Basic unit5.00 (127.0) H x 4.90 (124.5) W x 5.00 (127.0) LPXM 2250/2260/2270 Mounts in 3.62-inch (92.0) mm DIN <strong>and</strong> ANSI C39.1round cut-outsShipping container dimensions 6-inch cubeTolerance±0.1 inches (2.54 mm)Projection in front of panel surface 4.85 (123.2) H x 4.85 (123.2) W x 1.01 (25.6) LProjection behind panel surface 4.85 (123.2) H x 4.85 (123.2) W x 1.01 (25.6) L222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 215


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222IQ 250 <strong>and</strong> 260 Electronic Power MetersIQ 250/260 Series Electronic Power MetersProduct DescriptionThe IQ 250 <strong>and</strong> IQ 260Meters provide capabilitiesyou would not normallyexpect in affordable, ultracompactmeters, such as fastsampling rate <strong>and</strong> accuratemetering for a full range ofpower attributes. Providingthe first line of defenseagainst costly powerproblems, Eaton’s IQ 250<strong>and</strong> IQ 260 electronic powermeters can perform the workof an entire wall of legacymetering equipment usingtoday’s technology.When space is at a premium,yet you need ANSI C12.20accuracy, the IQ 250/ 260series fit the bill. Thesemeters are <strong>ideal</strong> for electricalequipment assemblies,machine control panels,such as panelboard <strong>and</strong>switchboard mains <strong>and</strong>feeders, low voltage metalenclosedswitchgear feeders<strong>and</strong> motor control centers.Requiring far less space thanother meters with similarfunctionality, IQ 250/260series fit into a st<strong>and</strong>ard ANSIor IEC cutout on a panelboardor other electrical equipment,<strong>and</strong> therefore fit easily intoretrofit applications.ContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series . . . . . . . . . . . . 186Power Xpert Meter 2000 Series . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power MetersSt<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 217Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . 218Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 219Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221IQ 130/140/150 Series Electronic Power Meters. . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel. . . . . . . . . . . . 255Current Transformers (CTs) . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278Application Description● Utility <strong>and</strong> commercialmetering● Substations, industrialfacilities, power generationsites <strong>and</strong> campuses● Sub-metering● Load studies <strong>and</strong> voltagerecording● Analog meter replacementFeatures <strong>and</strong> Benefits● Measure <strong>and</strong> display realtimeinformation aboutcritical power parameterswith a sampling rate of 400samples per cycle● Monitor power utilization<strong>and</strong> quality with ANSIC12.20 accuracy(0.2 percent)● Verify meter accuracywith KYZ test pulse selfcertificationcapabilities● St<strong>and</strong>ard Modbus RTUcommunications● Available as transduceronly or with display● Designed to accommodateupgrades● Integrate into Eaton’sPower Xpert architecturefor a holistic systemlevelview216 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Additional FeaturesFeatures of IQ 250 <strong>and</strong> IQ 260 Electronic Power MetersFeatures IQ 250 IQ 260InstrumentationCurrent, per phase ■ ■Current dem<strong>and</strong> ■ ■Calculated neutral current ■ ■Voltage, per phase (L-L, L-N) ■ ■Frequency ■ ■Power, Energy <strong>and</strong> Dem<strong>and</strong>Real, reactive <strong>and</strong> apparent power, total <strong>and</strong> per phase (kW, kVAR, kVA) ■ ■Real, reactive <strong>and</strong> apparent energy, total <strong>and</strong> per phase (kWh, kVARh, kVAh) ■ ■Real, reactive <strong>and</strong> apparent power dem<strong>and</strong> ■ ■Power factor, total <strong>and</strong> per phase ■ ■Min./max. readings, I, V, PF, F, THD (IQ 260), kW, kVAR, kVA ■ ■Dem<strong>and</strong> MethodsBlock interval (sliding, fixed) ■ ■CommunicationsRS-485 ■ ■KYZ output ■ ■Modbus RTU ■ ■Modbus ASCII ■ ■DNP 3.0 ■ ■I/OTwo digital in /two digital out Opt. Opt.Four digital in/four KYZ out Opt. Opt.Four analog output (4–20 mA) Opt. Opt.Four analog output (0–1 mA) Opt. Opt.Power Quality AnalysisTotal harmonic distortion (THD) voltage <strong>and</strong> current per phase■AlarmingSet point driven alarm■NotesDigital out with IQ 250 requires external comm<strong>and</strong>.Requires external power supply.St<strong>and</strong>ards <strong>and</strong> Certifications● IEC 687: 0.2% accuracy●ANSI C12.20: 0.2% accuracy● ANSI C62.41: Burst● UL/cUL: Electrical <strong>and</strong>electronic measuring <strong>and</strong>test equipment 22CZ222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 217


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Catalog Number SelectionIQ 250/260 MeterAccessoriesModel Series250 = Energy260 = Power qualityMeter TypeM = Meter (withintegral display)T = Transducer only(no display)Frequency5 = 50 Hz system6 = 60 Hz systemIQ 250/260 MeterDescriptionPanel mounting adapter for retrofitting an IQ 250/260 to an IQ Analyzer/IQ DP-4000/IQ data cutoutPXM 2000 Gateway card kit to upgrade an IQ250/260 to a PXM 2000IQ 250 M A 6 5 1 1 0Current Input1 = 1 amp secondary5 = 5 amp secondaryPower Supply1 = 90–265 Vac/Vdc4 = 24–48 VdcI/O Slot 10 = None1 = Two relay outputs/Two status inputs2 = Four KYZ pulses/Four status inputs3 = Four analog outputs:0–1 mA4 = Four analog outputs:4–20 mACatalog NumberIQ250-PMAKPXM2000-GCKI/O Slot 20 = None1 = Two relay outputs/Two status inputs2 = Four KYZ pulses/Four status inputs3 = Four analog outputs:0–1 mA4 = Four analog outputs:4–20 mA218 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Technical Data <strong>and</strong> SpecificationsIQ 250/260 Electronic Power MeterDescriptionCurrent InputsClass 10Class 2Fault current withst<strong>and</strong>100 amps for:300 amps for:500 amps for:Continuous current withst<strong>and</strong>Programmable currentBurdenPickup currentClass 10Class 2ConnectionsPass-through wire gauge dimensionQuick connectVoltage InputsRangeLine-to-neutralLine-to-lineProgrammable voltage rangeSupported systemsInput impedanceSpecifications5 amp nominal, 10 amp max.1 amp nominal, 2 amp max.10 seconds3 seconds1 second20 amps for screw terminated or passthroughconnectionsFull scale to any CT ratio0.005 VA per phase max. at 11 amps0.1% of nominal5 mA1 mA0.177 inches (4.5 mm)0.25-inch male tab20–576 Vac0–721 VacFull scale to any PT ratio3 element wye, 2.5 element wye,2 element delta, four-wire delta systems1 meg ohm/phaseBurden 0.36 VA/phase max. at 600V;0.014 VA at 120VConnection7-pin 0.400-inch pluggable terminal block,AWG #12–26 (0.129–3.31 mm 2 )IsolationAll inputs <strong>and</strong> outputs are galvanically isolated to 2500 volts.Environmental RatingsOperating temperature–20ºC to +70°CStorage temperature–20ºC to +70°COperating humidityTo 95% RH noncondensingFaceplate rating NEMA 12Water-resistantMounting gasket includedDescriptionSensing MethodVoltage, currentPowerHarmonics resolutionUpdate RateWatts, VAR <strong>and</strong> VAAll other parametersPower SupplyAC/DC voltage optionSpecificationsTrue rmsSampling at over 400 samples per cycle onall channels40th order100 msec at 60 Hz1 second at 60 Hz90–265 Vac at 50/60 Hz or 100–370 Vdc,universal AC/DC supply18–60 Vdc10 VA max.DC voltage optionBurdenSt<strong>and</strong>ard Communications FormatConnection typeRS-485 (through back plate)Com port baud rate9600–57,600 baudsCom port address 01–247Data format8-bit, no parityProtocols Modbus ASCII, RTU or DNP 3.0KYZ PulseContacts1 Form AOn resistance, max.35 ohmsPeak switching voltage350 VdcContinuous load current120 mAPeak load current350 mA (10 ms)Off-state leakage current at 350 Vdc1 uAOpto-isolation3750 Vac222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 219


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222Wiring DiagramsService: Wye or Delta, Four-Wire with No PTs, Two or Three CTsNA B CNA B C2222222222HIIcLOHIIbLOHIIaLOGNDL (+)N (–)VRefABCPowerSupplyHIIcLOHIIbLOHIIaLOGNDL (+)N (–)VRefABxPowerSupply22222222222222NA B CBCACBANA B C2222Service: Delta, Three-Wire with No PTs, 2 CTsA B C22222222222222HIIcLOHIIbLOHIIaLOGNDL (+)N (–)VRefABCPowerSupplyCorC2222BABA22Not Connected to Meter22A B C22Note: Based upon the voltage rating, you may need a control power transformer for the control power.22220 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3DimensionsApproximate Dimensions in Inches (mm)IQ 250/260 Meter—Face <strong>and</strong> Side Views22224.85 (123.2)4.97 (126.2)4.93 (125.2)224.20 (106.7)4.16 (105.7)22224.85(123.2)5.02(127.5)3.54(89.9)2222IQ 250/260 Face3.25 (82.6) 3.25 (82.6)IQ 250/260M SideIQ 250/260T SideExp<strong>and</strong>able I\Q Componentry2222ANSI Mounting Panel Cutout3.38(85.9)4 x .02(0.5)4.00(101.6)2222222222221.69(42.9)DIN Mounting Cutout3.62(92.0)22222222223.62(92.0)22222222DescriptionWeightBasic unitIQ 250/260Shipping container dimensionsToleranceSpecifications2 lbs (0.9 kg)5.00 (127.0) H x 4.90 (124.5) W x 5.00 (127.0) LMounts in 92 mm DIN <strong>and</strong> ANSI C39.1 round cut-outs6-inch cube±0.1 inches (2.54 mm)22222222PXM 2250/2260/2270 Mounts in 3.62-inch (92.0) mm DIN <strong>and</strong> ANSI C39.1round cut-outsProjection in front of panel surface 4.85 (123.2) H x 4.85 (123.2) W x 1.01 (25.6) LProjection behind panel surface 4.85 (123.2) H x 4.85 (123.2) W x 1.01 (25.6) L2222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 221


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222IQ 100IQ 130/140/150 Series Electronic Power MetersProduct DescriptionApplication DescriptionThe IQ 100 Meter familyprovides capabilities youwould not normally expect inaffordable, compact meters,such as fast sampling rate<strong>and</strong> accurate metering for afull range of power attributes.Providing the first line ofdefense against costly powerproblems, Eaton’s IQ 100series electronic powermeters can perform the workof an entire wall of legacymetering equipment utilizingtoday’s technology.When space is at a premium,yet you need ANSI C12.20accuracy, the IQ 100 series fitthe bill. These meters are<strong>ideal</strong> for electrical equipmentassemblies, machine controlpanels, such as panelboard<strong>and</strong> switchboard mains <strong>and</strong>feeders, low voltage metalenclosedswitchgear feeders<strong>and</strong> motor control centers.Requiring far less space thanother meters with similarfunctionality, IQ 100 series fitinto a st<strong>and</strong>ard ANSI or IECcutout on a panelboard orother electrical equipment,<strong>and</strong> therefore fit easily intoretrofit applications.●●●●●Utility <strong>and</strong> commercialmeteringSubstations, industrialfacilities, power generationsites <strong>and</strong> campusesSub-meteringLoad studies <strong>and</strong> voltagerecordingAnalog meter replacementContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series . . . . . . . . . . . . 186Power Xpert Meter 2000 Series . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power MetersSt<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 223Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . 223Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 224Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel. . . . . . . . . . . . 255Current Transformers (CTs) . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278Features <strong>and</strong> Benefits● Measure <strong>and</strong> display realtimeinformation aboutcritical power parameterswith a sampling rate of 400samples per cycle● Monitor power utilization<strong>and</strong> quality with ANSIC12.20 accuracy (0.5%)● Verify meter accuracy withKYZ test pulse selfcertificationcapabilities● Optional Modbus RTUcommunications● Available as transduceronly or with display● Designed to accommodateupgrades● Integrate into Eaton’sPower Xpert Architecturefor a holistic systemlevelview222 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3IQ 100 Electronic Power MetersFeatures IQ 130 IQ 140 IQ 150InstrumentationCurrent, per phase • • •Current dem<strong>and</strong> • • •Calculated neutral current • • •Voltage, per phase (L-L, L-N) • • •Min/max. readings, I, V • • •Min./max. readings, I, V, PF, F, W, VAR, VA • •Frequency • •PowerReal, reactive <strong>and</strong> apparent power, total (W, VAR, VA) • •Power factor, total • •Real, reactive <strong>and</strong> apparent power dem<strong>and</strong> • •Dem<strong>and</strong> MethodsBlock interval (sliding, fixed) • •EnergyReal, reactive <strong>and</strong> apparent energy, total (Wh, VAR, VAh)•CommunicationsRS-485, Modbus RTU, Modbus ASCII, KYZ output Opt. Opt. Opt.St<strong>and</strong>ards <strong>and</strong> Certifications● IEC 687: 0.5% accuracy● ANSI C12.20:0.5% accuracy● ANSI C62.41: BurstCatalog Number SelectionIQ 100 MeterAccessoriesModel Series130 = Volts/amps140 = Power150 = EnergyMeter TypeM = Meter (with integraldisplay)T = Transducer only(no display)●UL/cUL/CE: Electrical <strong>and</strong>Electronic Measuring <strong>and</strong>Test Equipment 22CZFrequency5 = 50 Hz system6 = 60 Hz systemIQ 100 MeterDescriptionPanel Mounting Adapter for retrofitting an IQ 100 to an IQ Analyzer/IQ DP-4000/IQ Data CutoutIQ 150 M A 6 5 1 1Power Supply1 = 90–265 Vac/dc4 = 24–48 VdcCurrent Input1 = 1A secondary5 = 5A secondaryCatalog NumberIQ250-PMAKCommunications0 = None1 = Modbus <strong>and</strong> NYZ pulse222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 223


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsIQ 100 Electronic Power MetersDescriptionCurrent InputsClass 10Class 2Fault current withst<strong>and</strong>100A for:300A for:500A for:Continuous current withst<strong>and</strong>Programmable currentBurdenPickup currentClass 10Class 2ConnectionsPass-through wire gauge dimensionQuick connectVoltage InputsRangeLine-to-neutralLine-to-lineProgrammable voltage rangeSupported systemsInput impedanceSpecifications5A nominal, 10A max.1A nominal, 2A max.10 seconds3 seconds1 second20A for screw terminated or pass-throughconnectionsFull scale to any CT ratio0.005 VA per phase max. at 11A0.1% of nominal5 mA1 mA0.177-inch (4.5 mm)0.25-inch male tab20–416 Vac20–721 VacFull scale to any PT ratio3 element wye, 2.5 element wye,2 element delta, four-wire delta systems1 Meg Ohm/PhaseBurden 0.36 VA/phase max. at 600V;0.014 VA at 120 voltsConnection7-pin 0.400-inch pluggable terminal block,AWG #12–26 (0.129–3.31 mm 2 )IsolationAll inputs <strong>and</strong> outputs are galvanically isolated to 2500 volts.Environmental RatingsOperating temperature–20ºC to +70ºCStorage temperature–40ºC to +85ºCOperating humidityTo 95% RH noncondensingFaceplate ratingNEMA 12 water-resistant mounting gasketincludedIQ 100 Electronic Power Meters, continuedDescriptionSensing MethodVoltage, currentPowerUpdate RateWatts, VAR <strong>and</strong> VAAll other parametersPower SupplyAC/DC voltage optionSpecificationsTrue rmsSampling at over 400 samples per cycle on allchannels100 msec at 60 Hz1 second at 60 Hz90–265 Vac at 50/60 Hz or100–370 Vdc, Universal AC/DC supply18–60 Vdc10 VA max.DC voltage optionBurdenOptional Communications FormatConnection typeRS-485 (through back plate)Com port baud rate9600–57,600 baudsCom port address 01–247Data format8-bit, no parityProtocolsModbus ASCII, RTUOptional KYZ PulseContacts1 Form AOn resistance, max.35 ohmsPeak switching voltage350 VdcContinuous load current350 mA (10 ms)Off-state leakage current at 350 Vdc 1 uAOpto-isolation3750 VacNoteThese specifications are subject to change without notice <strong>and</strong> represent the maximumcapabilities of the product with all options installed. This is not a complete feature list. Features<strong>and</strong> functionality may vary depending on selected options, firmware version <strong>and</strong> product model.Please refer to the technical data sheet <strong>and</strong> User Manual for detailed specifications.224 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Wiring DiagramsService: Wye or Delta, Four-Wire with No PTs, Two or Three CTsNA B CNA B C22222222HIIcLOHIIbLOHIIaLOGNDL (+)N (–)VRefABCPowerSupplyHIIcLOHIIbLOHIIaLOGNDL (+)N (–)VRefABxPowerSupply22222222222222NA B CBCACBANA B C22222222Service: Delta, Three-Wire with No PTs, 2 CTsA B C22222222HIIcLOHIIbLOHIIaLOGNDL (+)N (–)VRefABCPowerSupplyCorC2222222222BABA2222Not Connected to Meter22A B C22Note: Based upon the voltage rating, you may need a control power transformer for the control power.2222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 225


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222DimensionsApproximate Dimensions in Inches (mm)IQ 100 Meter—Face <strong>and</strong> Side Views4.85 (123.2)IQ 100 FaceANSI Mounting Panel Cutout3.38(85.9)DIN Mounting Cutout3.62(92.0)1.69(42.9)DescriptionWeightBasic unitIQ 100Shipping container dimensionsTolerance4.85(123.2)4 x .02(0.5)4.00(101.6)3.62(92.0)Specifications4.97 (126.2)4.20 (106.7)IQ 100 Side2 lbs (0.9 kg)5.00 (127.0) H x 4.90 (124.5) W x 5.00 (127.0) L5.02(127.5)4.93 (125.2)4.16 (105.7)3.25 (82.6) 3.25 (82.6)Mounts in 92 mm DIN <strong>and</strong> ANSI C39.1 round cut-outs6-inch cube±0.1 inches (2.54 mm)IQ 100 Side3.54(89.9)226 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3IQ Analyzer 6400/6600 SeriesIQ Analyzer—Comprehensive ElectricalDistribution MonitoringIQ Analyzer 6400/6600 SeriesProduct DescriptionEaton’s IQ Analyzer is acomplete solution for userswho want to monitor <strong>and</strong>manage all aspects of theirelectrical distribution system.Based on input fromcustomers <strong>and</strong> consultants,it provides extensivemetering, power qualityanalysis, remote inputmonitoring, control relaying,analog input/outputs <strong>and</strong>communications capability.Its high performancemetering exceeds ANSIC12.16 (1%) specification forrevenue meters <strong>and</strong> meetsANSI C12.20 Class 0.5%,provides quality true rmsreadings through the 50thharmonic, accuratelymeasures nonsinusoidalwaveforms up to a 3.0 crestfactor, <strong>and</strong> displays even<strong>and</strong> odd multiples of thefundamental current <strong>and</strong>voltage through the 50thharmonic. Both magnitude<strong>and</strong> phase angle of theharmonics are displayed.The unique operatorinterface, which includes areverse mode LCD display,easy to use Meter Menuscreens <strong>and</strong> detailed Analysisscreens, is designed to allowa wealth of real-time <strong>and</strong>recorded information to beaccessed easily by anoperator. All programmingcan be accomplished throughthe faceplate or thecommunications port. Thecomprehensive on-line Helpfeature provides usefulinformation on deviceoperation, programming <strong>and</strong>troubleshooting.Application Description● Monitoring of over 150electrical parameters● Power qualitymanagement● Energy managementContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series. . . . . . . . . . . . . 186Power Xpert Meter 2000 Series. . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters . . . . . . . . . 222IQ Analyzer 6400/6600 SeriesSt<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 230Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 232Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel . . . . . . . . . . . . 255Current Transformers (CTs). . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278Features, Benefits <strong>and</strong> FunctionsMetered <strong>and</strong> MonitoredParameters● rms sensing● Phase neutral, <strong>and</strong>ground currents● Volts: L-L, L-N, Avg. L-L,Avg. L-N, N-G● Power: real, reactive,apparent (system <strong>and</strong>per phase)● Frequency● Power factor: apparent <strong>and</strong>displacement (system <strong>and</strong>per phase)● Energy <strong>and</strong> dem<strong>and</strong>(forward, reverse, net) real,reactive apparent at fourdifferent utility rates● Individual current <strong>and</strong>voltage harmonics:magnitude, phase angle● % THD: current <strong>and</strong>voltage● Waveform capture● Minimum <strong>and</strong> maximumvalues● Event logging/disturbancerecording● ANSI C12.20 Class 0.5%revenue metering accuracy,IEC687 Class 0.5%● Industry Canada 0.5%revenue accuracyCommunications● Optional interfacecapability to computernetwork for data collection,storage <strong>and</strong>/or printoutvia Eaton’s PowerManagement <strong>Software</strong>Physical Characteristics● Graphical reverse modeLCD display with LEDbacklight●Up to seven lines ofinformation● Membrane faceplateNEMA 3R <strong>and</strong> 12 rated222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 227


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Disturbance InformationWith the communicationsoption <strong>and</strong> Eaton’s PowerManagement <strong>Software</strong> <strong>and</strong>Waveform Display software,a Waveform Analysis willconstruct waveforms of up to56 cycles of all currents <strong>and</strong>voltages (including neutral<strong>and</strong> ground) to helptroubleshoot undervoltage/sag <strong>and</strong> overvoltage/swellconditions. (See CBEMATrend Logging section, nextpage.) By programming areset threshold, the durationof the voltage disturbancecan also be indicated.The IQ Analyzer 6600 serieswith Graphic WaveformDisplay offers the ability toview the captured waveformright at the device. The 6600series also offers the ability todetect <strong>and</strong> capture sub-cyclevoltage disturbances.Extensive HarmonicDistortion AnalysisCurrent <strong>and</strong> voltage distortiondata are displayed at thedevice <strong>and</strong> accessiblethrough the communicationsport. This includes % THD,K-Factor, Crest Factor,CBEMA factor, <strong>and</strong> bothmagnitudes <strong>and</strong> phase anglesof all harmonics through the50th. A snapshot sampleof this information maybe activated by usercomm<strong>and</strong>s, discrete inputsor programmable thresholdsto capture distortion dataduring conditions of realinterest. To help eliminatenuisance alarms, harmonicdistortion information can becaptured <strong>and</strong> relay outputsactivated when THD exceedsa programmable percentageof fundamental or aprogrammable magnitude(e.g., amperes) threshold.Time-of-Use <strong>Metering</strong>The IQ Analyzer offersthe ability to store energyusage data for time of userevenue metering. It canbe programmed for anycombination of weekday,Saturday, Sunday,22 holidays, 8 seasons,32 schedules <strong>and</strong> 10 timeperiods per schedule. The IQAnalyzer will keep track of thefollowing parameters for fourdifferent utility rates:●Watthours●VAR hours●VA hours●Current dem<strong>and</strong>●Watt dem<strong>and</strong>●VA dem<strong>and</strong>● VAR dem<strong>and</strong>Historical Trend LoggingThe IQ Analyzer is equippedwith onboard loggingcapability, which includesthe ability to log a total of24 parameters with intervalsranging from 0.13 seconds(every eight cycles) to twicea week (5040 minutes). Thetrending function can beginimmediately or can betriggered upon receipt of adiscrete input into the IQAnalyzer. Onboard loggingprovides a cost-effectivemeans of distributed datastorage where real-timecommunications may not befeasible or for applicationswhere data storageredundancy is desired. Fourtrend data logs are stored innon-volatile memory aboardthe IQ Analyzer <strong>and</strong> can beretrieved at the display orvia communications forviewing using Eaton’s PowerManagement <strong>Software</strong>.●●●●●Up to 24 parameters withstorage capacity for up to90,000 data pointsUp to 234 days of datacan be stored whenrecording a parameterevery 15 minutesTrends 1, 2 <strong>and</strong> 3 cansave data on a discretecontact inputTrend 4 can save dataon a power quality ormeter eventMinimum <strong>and</strong> maximumrecording (minimum <strong>and</strong>maximum three-phaseaverage current, maximumI G , minimum <strong>and</strong>maximum three-phaseaverage V LL <strong>and</strong> V LN ,maximum V NG , maximumsystem watts, VARs <strong>and</strong>VA, minimum <strong>and</strong>maximum apparent <strong>and</strong>displacement PF). Usingthis feature, minimum<strong>and</strong> maximums reachedduring each trend intervalare recorded.CBEMA Trend LoggingThe IQ Analyzer can beconfigured to store thenecessary data so that thesoftware can display a sag orswell voltage event on theindustry st<strong>and</strong>ard CBEMA(now ITIC) curve forpredictive maintenance<strong>and</strong> troubleshooting. Thisapplication utilizes the IQAnalyzer waveform capturefor high-0speed events alongwith historical trend loggingfor longer term voltagedisturbances. Once this datais uploaded to a PC runningthe Power Management<strong>Software</strong>’s Event Viewerthe information is analyzed,displayed <strong>and</strong> stored.Automatic uploading ofCBEMA events can beselected in the software.A three-phase event will becorrectly displayed as a singlepoint on the CBEMA curve.Event LoggingThe IQ Analyzer will storein non-volatile memory thetime <strong>and</strong> reason for last 504events. These events can beviewed from the graphicaldisplay or accessed viacommunications. In additionto all of the meter eventslisted in the Event Conditionssection (Page 229), thefollowing events are enteredinto the event log:Time <strong>and</strong> date of:● Alarms● Meter power up● All resets●All setting changes● Communicationsestablished or lostEvent logging is anotherpowerful troubleshooting toolwithin the IQ Analyzer.Extensive I/O <strong>and</strong>Communications CapabilityOne analog <strong>and</strong> three digitalinputs are provided tointerface with sensors <strong>and</strong>transducers. Three analogoutputs <strong>and</strong> four relaycontacts are furnished toshare data with PLCs <strong>and</strong>control systems <strong>and</strong> toactuate alarms <strong>and</strong> controlrelays. Terminals are captiveclamp type <strong>and</strong> finger safe.With the communicationsoption, the device can beremotely monitored,controlled <strong>and</strong> programmed.Ratings●Application to 500 kV,no PTs to 600 volts● CT ratios selectable from5:5A to 10,000:5A● St<strong>and</strong>ard 120/600 Vac line● Three-phase power supplymodule, 100–600 Vac.Separate source powersupply module available,100–240 Vac or100–250 Vdc● DC only separate sourcepower module alsoavailable, 24–48 VdcDisplayed Information Features● All information accessibleat device or throughcommunications portvia Eaton’s PowerManagement <strong>Software</strong>● Quality true rms readingsthrough 50th harmonic● Complies with theaccuracy portion ofANSI C12.20 Class 0.5%revenue meteringspecification● Accurate readings fornonsinusoidal waveformswith up to 3.0 crest factor● Screens display autoranging units, kilo units,mega units as needed● 10-digit energy readings●Displays multipleparameters at thesame time● Programmable customscreens228 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Meter Menu ScreensMeter MenuExamples of Meter MenuCustom ScreenCustom ScreenThe IQ Analyzer allows a userto view commonly usedparameters by scrollingthrough its LED indicatorMeter Menu.Meter Menu DisplayedInformation● Current● Phases A, B, C, average● Neutral● Ground (separate CT)●●Voltage● Phases A-B, B-C, C-A,average● Phases A-N, B-N, C-N,average● Neutral-groundPower●Real (watts)●Reactive (VARs)●Apparent (VA)●Phases A, B, C <strong>and</strong>system●●●Energy (forward, reverse<strong>and</strong> net)●Real (kWh)●Reactive (kVARh)●Apparent (kVAh)—noreverse or netFrequency, time <strong>and</strong> dateDem<strong>and</strong>●System current(amperes)●Systems real power(kW)● System reactive power(kVAR)●System apparent power(kVA)●Power factor (Phases A, B,C <strong>and</strong> system)● Displacement● Apparent●●●●●●●●%THD current● Phases A, B, C, N%THD voltage● Phases A-B, B-C, C-A● Phases A-N, B-N, C-NK-factorCBEMA (ITIC) deratingfactor (displayed as “Z”)Crest FactorDiscrete input <strong>and</strong>output statusAnalog input readingCustom—user mayprogram four screens toshow any combination ofseven Meter Menuparameters per screenHarmonic Analysis ScreensHarmonic Spectrum Available withModel 6600Minimum <strong>and</strong> Maximum Values● Current● Phases A, B, C, N, G●Voltage● Phases A-B, B-C, C-A●Phases A-N, B-N,C-N, N-G●●Power●Real (Watts)●Reactive (VARs)●Apparent (VA)●Phases A, B, C <strong>and</strong>SystemPower factor●Apparent <strong>and</strong>Displacement (threephase<strong>and</strong> system)●Frequency● THD (amperes, volts<strong>and</strong> %):●Current (Phases A, B, C, N)● Voltage (Phases A-B, B-C, C-A, A-N, B-N, C-N)All minimum/maximumvalues may be reset via resetpushbutton on faceplate,discrete input orcommunications comm<strong>and</strong>.Values are updated at leastonce every 16 line cycles.The F3 function key accessesthe Harmonic Analysisscreens. Two cycles of datasampled at 128 samples/cycle are simultaneouslyrecorded for:●Current● Phases A, B, C, N, G● Voltage● Phases A-B, B-C, C-A● Phases A-N, B-N, C-N● Neutral to GroundMagnitudes (or % offundamental) of odd <strong>and</strong>even multiples of thefundamental from 2nd–50thare displayed. The phaseangle associated with eachmultiple of the fundamentalis also displayed.Event/Alarm Analysis ScreensExample of Event Analysis ScreensWaveform Screen Available withModel 6600Pressing the F2 function keyaccesses the Event Analysisscreens. These display thefollowing data for up to tenevent/alarm conditions:●Description, date <strong>and</strong>time of event/alarm with10 millisecond resolution●Current, voltages, powerreadings, dem<strong>and</strong>readings, frequency <strong>and</strong> %THD at time of event/alarm●Current <strong>and</strong> voltagedistortion informationavailable on HarmonicAnalysis screensEvent data is stored in nonvolatilememory. If a resetthreshold is programmed,the duration of the event(e.g., undervoltage) is alsodisplayed. With Eaton’scommunications option <strong>and</strong>software, waveforms <strong>and</strong>harmonic profiles may bedisplayed on a PC.Event ConditionsEvents may be triggered byup to seven of any of thefollowing conditions:Voltage Disturbances●Undervoltage/sag—any V L-L , V L-N (40–100%)Note: 60% minimum for selfpoweredunit.●Overvoltage/swell—any V L-L , V L-N (100–750%)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 229


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222If zero time delay isprogrammed, anydisturbance lasting twocycles (less if magnitudeis sufficient to effect rmsreadings) will trigger a voltagedisturbance event/alarm.●Sub-cycle transientcapture/excess dv/dt onV A-N , V B-N , V C-NNote: 6600 series only.● Sub-cycle voltageinterruption on V A-N ,V B-N , V C-NNote: 6600 series only.Maximum Threshold Exceeded●Currents — phases A, B,C, Neutral <strong>and</strong> Ground● Voltage—Neutral toGround● System Power—Watts,VA, VARs● System Power Factor—Displacement <strong>and</strong>Apparent● Dem<strong>and</strong>● Currents—Phase A, B, C<strong>and</strong> AVG● System Power—Watts,VARs, VA● Frequency● Percent Total HarmonicDistortion or MagnitudeTotal Harmonic Distortion:● Currents—Phases A, B,C, Neutral● Voltage—V A-N , V B-N ,V C-N , V A-B , V B-C , V C-AMinimum Threshold Exceeded● Currents—Phases A, B, C● System Power—Watts,Vars, VA● System Power Factor—Displacement <strong>and</strong>Apparent● FrequencyVoltage Phase Unbalance● Voltage L-L, L-NCurrent Phase Unbalance● Current—Phases A, B, CDiscrete Input Energized●Input 1, 2, 3●Remote comm<strong>and</strong> throughcommunications port orfront panelAll trigger conditions haveprogrammable time delaysfrom 0.1–60 seconds in0.1 second increments(except Voltage Disturbances—programmable from2–3600 cycles in two-cycleincrements, <strong>and</strong> Eaton’sPower Management<strong>Software</strong> comm<strong>and</strong>s—noprogrammable delay).Dem<strong>and</strong> RecordingPeak Dem<strong>and</strong>s are date <strong>and</strong>time stamped for:●●Current Phases A, B, C<strong>and</strong> AverageSystem Power:●Real (watts)● Reactive (VARs)● Apparent (VA)Input/OutputExtensive input/outputcapability is st<strong>and</strong>ard on theIQ Analyzer. In addition tomonitoring three-phasecurrents <strong>and</strong> voltages,separate inputs are providedfor both ground <strong>and</strong> neutralcurrents. Voltage of neutralto-groundis also monitoredto indicate the presence ofharmonics <strong>and</strong> potentialdownstream groundingproblems. Analog <strong>and</strong> digitalI/O provide interfaces fortransducers, relays, PLCs<strong>and</strong> control systems.Current InputsFive ampere secondary CTconnections for:● Phases A, B, C● Ground● Neutral● Separate ground <strong>and</strong>neutral CT inputs● CT range 5:5–10,000: 5(any integer)Voltage Inputs●Phases A, B, C (from120 Vac–500 kV AC)●120/240 Vac control powerinput st<strong>and</strong>ard—notrequired with optional linepower module●Separate ground-to-neutralvoltage reference●PT range 120:120–500,000:120 (any integer)External 120-volt secondaryPTs are required above600 Vac, optional from120–600 Vac.Discrete Contact InputsThree dry contact discreteinputs may be programmedby the user to:●●●●●●Trigger Event Analysis—the information describedin “Event AnalysisScreens,” includingHarmonic Analysisinformation, can berecorded when externaldevices trip or change stateby wiring their auxiliarycontacts into these inputsAct as a synch.-pulseinput to synchronizepower dem<strong>and</strong> windowswith utility providedsynch. pulseActuate a relay outputReset relay output, peakdem<strong>and</strong>s, Trend Analysisrecords <strong>and</strong> EventAnalysis recordsWith communicationsoption, provide remotestatus indication on Eaton’scommunication networkStatus of input contacts isdisplayed in the MeterMenu Custom screenRelay Output ContactsFour Form-C (NO/NC)relay contacts maybe independentlyprogrammed to:● Act as a kWh, kVARh orkVAh pulse initiator output● Actuate on one or moreevent conditions—includingdiscrete input softwarecomm<strong>and</strong>s (throughcommunications port)● Reverse sequence alarmEach relay may be set forAuto or Manual Reset with0–30 minute release delay(one second increments).<strong>Relays</strong> are Form-C NO/NC.Relay(s) programmed toactuate on undervoltagealso have a programmable0–30 minute delay on powerupfor transfer applications.Analog Input <strong>and</strong> OutputsOne analog input <strong>and</strong> fouranalog outputs may beconfigured as 0–20 or4–20 mA. The analog input isdisplayed at the device as apercentage <strong>and</strong> is accessiblethrough the communicationsport. The analog inputprovides an interface withgas flow meters, temperaturetransducers or other analogdevices.The analog outputs may beprogrammed to reflect any ofthe following:●Current—Phases A, B, C,Average, N, G● Voltage—L-L, L-N, N-G● Power:● Real (watts)● Reactive (VARs)● Apparent (VA)● Phases A, B, C <strong>and</strong>System●●●% THD:● Current (Phases A, B, C, N)● Voltage (L-L, L-N)Frequency–SystemPower Factor:● System Displacement PF● System Apparent PFSt<strong>and</strong>ards <strong>and</strong> Certifications● UL listed, File E62791,NKCR File E185559(CE versions)● cUL listed #1010.1 C22.2● CE mark EN61010-1 (1993)EN50082-2 (1994)● Measurement CanadaElectricity Meter AE-0782● CSA approved230 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Product SelectionIQ AnalyzerAccessoriesIQ Analyzer AuxiliaryPower SupplyThe optional IQ AnalyzerAuxiliary Power Supply allowsset point programming of theIQ meter while the monitoredline power is turned off <strong>and</strong>locked out, thus eliminatingthe presence of dangerousline voltages. The AuxiliaryPower Supply is easy toinstall <strong>and</strong> has beenspecifically designed toconnect to the power supplyconnector on the IQ meter<strong>and</strong> then plug into a st<strong>and</strong>ardelectrical wall outlet.IQ AnalyzerCatalogDescriptionNumberIQ Analyzer, separate source power moduleIQA6410IQ Analyzer, 24–48 Vdc power moduleIQA6420IQ Analyzer, three-phase power moduleIQA6430IQ Analyzer, separate source power module with waveform display <strong>and</strong> sub-cycle voltage disturbance captureIQA6610IQ Analyzer, 24–48 Vdc power module with waveform display <strong>and</strong> sub-cycle voltage disturbance captureIQA6620IQ Analyzer, three-phase power module with waveform display <strong>and</strong> sub-cycle voltage disturbance captureIQA6630IQ Flange, to provide extra clearance when mountingIQFLANGE45-inch (1143.0 mm) extension cable for remote mounting of power moduleIQA45CABLE24–48 Vdc separate source power module IQMDCPM100–240 Vac <strong>and</strong> 100–250 Vdc separate source power module IQMSSPMThree-phase, self-powered power moduleIQM3PPMINCOM communication moduleIPONIRS-485 communication module with Modbus protocolMPONI222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 231


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsIQ Analyzer 6400/6600 SeriesFuses●Self-powered unitswith IQMSSPM have3/4 ampere, 600 voltsBus Type KTK-R-3/4 fuses(three required).●Separate source dualvoltageunits withIQMSSPM have a single5 x 20 mm 1/4 ampere fuse● Separate source DC unitswith IQMDCPM do nothave user replaceablefusesEnvironmental Conditions● Operating temperature:–20°–70°C● Storage temperature:–30°–85°C● Operating humidity:5–95% relative humidityCurrent Inputs(Each Channel)● Conversion: true rms, 32sample/cycle (all samplesused in all rms calculations)● CT input: 5 amperesecondary (any integer5:5 to10,000:5)● Burden: 0.05 VA● Overload withst<strong>and</strong>:40 amperes AC continuous,300 amperes AC 1 second● Range: 8 x CT continuous● Accuracy: 0.1% of CTprimary rating, 0.2% ofreading above 150% ofrating, sinusoidal (seeaccuracy below for nonsinusoidalspecifications)● Input impedance:0.002 ohmControl Power InputVoltage Inputs(Each Channel)●Conversion: True rms, 32sample/cycle (all samplesused in all rms calculations)●PT input: direct or anyinteger 120:120–500,000:120●Range: 30–660 Vac(separate source <strong>and</strong>DC source)● Nominal full scale:100–600 Vac●Burden: 21 VA (selfpoweredonly)●Overload withst<strong>and</strong>:635 Vac, continuous700 Vac, 1 second● Input impedance:1 megohmFrequency Range● 20–66 Hz fundamental(up to 50th harmonic)Harmonic Response(Voltages, Currents)● 50th harmonicAccuracy (in PercentFull Scale)Accuracy from 3–300% of FullScale <strong>and</strong> from –0.5. to 1.00to 0.5 power factor● Current <strong>and</strong> voltage:±0.20%● Power, energy <strong>and</strong>dem<strong>and</strong>: 0.40%● Frequency: 0.04%● Power factor: 0.80%● THD: 1.00%Specific Current Accuracies●± 0.20% of full scale to200% of full scale <strong>and</strong>150% crest factor●± 0.20% of full scale to150% of full scale <strong>and</strong>200% crest factor●± 0.20% of full scale to100% of full scale <strong>and</strong>300% crest factor● ± 0.40% of reading forcurrents to 800% of fullscale●Power <strong>and</strong> energy: Startrecording with an averageof 3 mA secondary currentDiscrete Inputs(Dry Contact)● +30 Vdc differential acrosseach discrete input pair ofterminals. Minimum pulsewidth: 1.6 msec● Optically isolated inputsto protect IQ AnalyzercircuitryAnalog Outputs (4)● 0–20 mA/4–20 mA intomaximum 750 ohm load.Accuracy: 1%Analog Input (1)● 0–20 mA/4–20 mA into200 ohm load.Accuracy: 1%Relay Output Contacts (4)● Form C Dry Contact:10 amperes at 120/240 Vac(Resistive) 10A at 30 Vdc(Resistive) 30A make(50 mS) at 240 Vac/240 Vdc● Minimum pulse width:4 cycles (68 mS)Description Separate Source Self Powered DC SourceInput range, ACFrequency rangeInput range, DCBurden110–240 Vac ±10%45–66 Hz110–250 Vdc ±10%21 VA110–600 Vac ±10%45–66 HzN/A21 VANoteWhen directly wired to 480 Vac, IQ Analyzer can ride through a continuous sag that is 20% of rated voltage.●Withst<strong>and</strong> rating: 1000 Vac,1 minute across contacts5000 Vac (contacts to coil,1 minute) 10,000 Vac(contacts to coil, surgevoltage)Relay Response Time(Excluding programmedtime delays):●●●Two line cycles forDiscrete Input, Eaton’ssoftware comm<strong>and</strong>s(communications port)Four to five line cycles forVoltage Disturbance,Voltage UnbalanceNine to 10 line cycles forall othersIQ Analyzer AuxiliaryPower Supply● Input voltage: 100–250 Vac● Input frequency: 50/60 Hz● Output voltage/current:+24 Vdc at 0–0.45A● Output ripple: 100 mVmaximum (peak to peak)● Rated output power:10.8 watts● Turn on/turn off overshoot5% maximum● Turn on delay: 0.5 secondmaximum● Operating temperature:0°–40°C● Storage temperature:–40°–80°CN/AN/A24–48 Vdc ±20%21 VA232 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Wiring DiagramField Wiring Connections—Separate Source Power Supply Shown Here(For Three-Phase Power Supply, No Separate Control Power is Required)LineControl PowerL3L2AL1Open Delta FusePT ConnectionNote: External PTsOptional Under 600 VDimensionsApproximate Dimensions in Inches (mm)IQ Analyzer 6000 SeriesBFuse1 2 3 4 A B C(See Label forVac/dc Connections)CNeutralTerm.Separate Source Power Supply ModuleIQ AnalyzerPreviousLevelPrograF1CurrentVoltagePower (Watts)Power (Vars)Power (VA)Energy6.72(170.7)NormalEventRelayProgramThree-Phase Three-Wire (Above 600 Volts)External Potential Transformers <strong>and</strong> Current TransformersH1G H1N H1C H1B H1AH2G H2N H2C H2B H2A3CT2CT1CTLoadIQ AnalyzerRelay No. 1 Relay No. 2 Relay No. 3 Relay No. 41 2 3 4 5 6 7 8 910 11 12Discrete Contact InputsAnalog I/OOutputs1 2 3 1 2 3 4 Analog Earth(+) (-) (+) (-) (+) (-)GND Input Ground13 14 15 16 17 18 19 20 21 22 23 24 25RESResetF2 F3 F4 HomeDem<strong>and</strong>Power FactorFrequency% THDDistortion FactorCustomUpDownHelp10.25(260.40.50(12.7)FaceplateWith Communication Module5.83(148.1)4.70(119.4)Without CommunicationModuleJ2POWERMODULE123123123123RELAY NO. 1 RELAY NO. 2 RELAY NO. 3 RELAY NO. 4Power SupplyPONI222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 233


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Approximate Dimensions in Inches (mm)IQ Analyzer Auxiliary Power SupplyShipping WeightWidth Height DepthLbs (kg)2.40 (61.0) 4.00 (101.6) 1.11 (28.2) 5.8 (3.6)IQ Analyzer 6000 SeriesHeight Width DepthWithout PONI10.25 (260.4) 6.72 (170.7) 4.70 (119.4)With PONI10.25 (260.4) 6.72 (170.7) 5.83 (148.1)Drilling Pattern8.90(226.1)5.38(136.7)2.69(68.3)2.53(64.3)5.06(128.5)Drilling Pattern for Flange Mounting10.41(264.4)6.68(169.7).94(23.9)4.45(113.0)2.23(56.7)4.06(103.1)CL.06(1.5) RAD4 PlacesCL7.41(188.2)8.11(206.0)4.69(119.1).213(5.4)Typ. for 8 11.03(280.2)5.52(140.2)10.09(256.3)9.38(238.3).218DIA 10 Places(5.5)234 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3IQ DP-4000IQ DP-4000 SeriesProduct DescriptionEaton’s IQ DP-4000 is amicroprocessor-basedmonitoring <strong>and</strong> protectivedevice that providescomplete electrical metering<strong>and</strong> system voltageprotection. In one compact,st<strong>and</strong>ard package, the IQDP-4000 will provide analternative to individuallymounted <strong>and</strong> wiredconventional meters <strong>and</strong>switches. The DP-4000 alsomonitors Apparent Power(VA), Reactive Energy(VAR-hours), ApparentEnergy (VA-hours) <strong>and</strong>percent THD to provide theuser with basic power qualityinformation. The IQ DP-4000meets <strong>and</strong> surpassesUL/CSA/CE st<strong>and</strong>ards.The IQ DP-4000’s ruggedconstruction is designed towithst<strong>and</strong> harsh conditionssuch as temperaturevariations, outdoorapplications <strong>and</strong> industrialenvironments. The membranefaceplate pushbuttons areeasy to use <strong>and</strong> both theparameter LED <strong>and</strong> windowdisplays are easily visible.Application Description● Monitoring of all commonelectrical parameters● Optional protectivealarm functionsRetrofit Opportunities● Retrofit of existingelectrical distributionsystems with the IQDP-4000 for power, quality,load <strong>and</strong> energy monitoring● Mounting flange optionfor application whereadditional door mountingspace is required; seePage 277ContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series. . . . . . . . . . . . . 186Power Xpert Meter 2000 Series. . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters . . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 SeriesFeatures, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 236St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 236Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 238Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel . . . . . . . . . . . . 255Current Transformers (CTs). . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 235


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Features, Benefits <strong>and</strong> FunctionsHistorical Values●Present dem<strong>and</strong> current(per phase) 5, 10, 15, 20,25, 30, 45 or 60 minutewindows●Present dem<strong>and</strong> watts,VARs <strong>and</strong> VA 5, 10, 15, 20,25, 30, 45 or 60 minutewindows:● Sliding or fixed windowfor power Sync pulseinput (Model 4100)Eaton’s PowerNetbroadcast dem<strong>and</strong> sync●Minimum <strong>and</strong> maximumvalues current (per phase):●Voltage (per phase,L-L, L-N)● Watts, VARs <strong>and</strong> VA● Power factor(displacement <strong>and</strong>apparent)● Frequency●Peak values:● Percent THDparameters● Dem<strong>and</strong> parameters<strong>Protective</strong> <strong>and</strong> Event Alarming● Undervoltage● Overvoltage● Current phase loss● Voltage phase loss● Phase reversal● Phase unbalance● Optional current <strong>and</strong>powerdem<strong>and</strong> thresholdMetered <strong>and</strong> MonitoredParameters● rms sensing● Phase currents● Volts: L-L, L-N● Power: real, reactive,apparent● Energy: real, reactive,apparent● Frequency● Power factor● % THD: current <strong>and</strong>voltage● Minimum <strong>and</strong> maximumvalues●Fixed or sliding dem<strong>and</strong>windowsCommunications●Optional interfacecapability to computernetwork for data collection,storage <strong>and</strong>/or printoutvia Eaton’s PowerManagement <strong>Software</strong>Physical Characteristics●Large visible LED display● Membrane FaceplateNEMA 3R <strong>and</strong> 12 ratedAlarm <strong>and</strong> <strong>Protective</strong> Functions●Alarm/<strong>Protective</strong> functions(all models) include:●Overvoltage● Undervoltage● Current phase loss● Voltage phase loss● Phase unbalance● Phase reversal●●User-programmable alarm<strong>and</strong> reset threshold levels<strong>and</strong> delay intervalsOptional current <strong>and</strong> powerdem<strong>and</strong> thresholdDescription of ProtectionFunctionsOvervoltageRange 105–140%(5% increments).UndervoltageRange 60–95%(5% increments).Phase UnbalanceDeviation between anytwo phases percentage ofnominal line voltage preset byDIP switches. Range 5–40%(5% increments).Phase ReversalAny two phases becomereversed for the selecteddelay.Voltage Phase LossLess than 50% of thenominal line voltagedetected.Current Phase LossSmallest phase current isless than1/16 of the largestphase current.DelayAllows a delay before an alarmoccurs. (Range 1–20 secondsin 1 second increments.)Note: Unit must be powered forthis to occur.Inputs <strong>and</strong> Outputs(4100 Model)●●Three Form C relay outputsselectable: Trip, Alarm,kWh pulse initiatorOne synch input for kWutility dem<strong>and</strong> syncSt<strong>and</strong>ards <strong>and</strong> CertificationsListings <strong>and</strong> Certifications●UL/cUL/CSA listed●CE mark EN61010-1,EN50082-2236 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Product SelectionIQ DP-4000AccessoriesIQ DP-4000IQ DP-4000 I/O ModuleFor applications where fieldmodification to add or changeInput/Output (I/O) capabilityto the IQ DP-4000 is required,Eaton offers I/O cards. Thesefield-installable modules canbe easily inserted into anexisting IQ DP-4000 whereinput/output applicationneeds change.Description4 indicates an IQ DP-4000 modelx = 0 indicates no I/O; x = 1 indicates I/Oy = 1 indicates separate source supply, 110–240 Vac <strong>and</strong> 110–250 Vacy = 2 indicates 24–48 Vdc power supply,y = 3 indicates three-phase power supply, 110–600 Vac●●●●●Power requirements:10 VAFrequency: 50/60 HzOperating temperature:25°–70°COperating humidity:0–95% noncondensingDry contact input: 24 Vdcdifferential across inputpair of terminals; minimumpulse width, 50 mSCatalogNumberIQDP4XY0Separate source control power without I/OIQDP4010Separate source control power without I/O, DC supplyIQDP4020Three-phase power supply without I/OIQDP4030Separate source control power with three Form C relay output contacts <strong>and</strong> one sync pulse inputIQDP4110Separate source control power with three Form C relay output contacts <strong>and</strong> one sync pulse input, DC supplyIQDP4120Three-phase power supply with three Form C relay output contacts <strong>and</strong> one sync pulse inputIQDP41302 Form C relay outputs for protective alarming functions, 1 Form C relay output selectable for KYZ pulse output or load shedding,DP4IOMOD1 dem<strong>and</strong> sync pulse inputIQ flange, to provide extra clearance when mountingIQFLANGE45-inch (1143.0 mm) extension cable for remote mounting of power moduleIQA45CABLE24–48 Vdc separate source power module IQMDCPM100–240 Vac <strong>and</strong> 100–250 Vdc separate source power module IQMSSPMThree-phase, self-powered power moduleIQM3PPMINCOM communication moduleIPONIRS-485 communication module with Modbus protocolMPONI222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 237


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsAccuracy●Maintained from 10–250%of CT primary ratingCurrent Inputs (Each Channel)●Nominal full scale current:5 amperes AC●Current range for ratedaccuracy: 0–15 amperes AC●Overload withst<strong>and</strong>:15 amperes ac continuous300 amperes AC 1 second● Burden: 0.003 VAModel 4100 Input <strong>and</strong> OutputControl Power InputDisplayed ValuesNoteAll accuracy is measured as a percentage of full scale.Voltage Inputs (Each Channel)●Voltage range (nominal):90–600 Vac●Nominal full scale voltage:120–600 Vac●Overload withst<strong>and</strong>:660 Vac continuous 4 kV1.2/50 µs●Burden: three-phasepower module 10 VAFusesSupplied with three-phasepower module only. 3/4ampere, 600 volt bus typeKTK-R-3/4 (three required).Contact Rating (Model 4100)● 10 amperes at 120/240 Vac(resistive)● 10 amperes at 30 Vdc(resistive)Model Input Output4000 0 04100 1 digital (dry contact) 3 relaysCompatible with theFollowing Systems●Three-phase, three-wire●Three-phase, four-wireDescription Separate Source Self Powered DC SourceInput range, ACFrequency rangeInput range, DCBurden110–240 Vac ±10%45–66 Hz110–250 Vac ±10%10 VA110–600 Vac ±10%45–66 HzN/A10 VARatings●Application to 500 kV,no PTs to 600 volts●CT ratios selectable from5:5 A to 12800: 5A● St<strong>and</strong>ard 120/600 Vac linethree-phase power supplymodule. Two separatesource power supplymodules available. Onemodule from 110– 240 Vac<strong>and</strong> 110–250 Vdc; the othermodule 24–48 Vdc onlyN/AN/A24–48 Vdc ±20%10 VADescriptionDisplayed Through Eaton’sPowerNet SystemLocal DisplayAC amperes, phases A, B, C ± 0.3% ± 0.3% ± 1 digitAC voltage, phase A-B, B-C, C-A ± 0.3% ± 0.3% ± 1 digitPhase A-N, B-N, C-N ± 0.3% ± 0.3% ± 1 digitWatts ± 0.6% ± 0.6% ± 1 digitVars ± 0.6% ± 0.6% ± 1 digitVA ± 0.6% ± 0.6% ± 1 digitWatt-hours ± 0.6% ± 0.6% ± 1 digitVAR-hours ± 0.6% ± 0.6% ± 1 digitVA-hours ± 0.6% ± 0.6% ± 1 digitPower factor ± 1% ± 1%Frequency ± 0.1 Hz ± 0.1 Hz% THD Through 31st harmonic Through 31st harmonic238 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Wiring DiagramsField Wiring ConnectionsLineLine(99 – 275 Vdc)(99 – 264 Vac)(24 – 48 Vdc)Control Power1 2 3 4L3L2L1Open DeltaVT ConnectionThree-Phase Three-Wire (Up to 600 Volts)Direct Voltage Connection <strong>and</strong> External Current TransformersL3L2L1FuseAABBFuseA B CFuseA B CCNeutralTerm.Self-Powered Power Supply ModuleCNeutralTerm.Separate Source Power Supply ModuleHIC HIB HIAH2C H2B H2AThree-Phase Three-Wire (Above 600 Volts)External Voltage Transformers <strong>and</strong> Current TransformersHIC HIB HIAH2C H2B H2A3CT2CT1CT3CT2CT1CTLoadIQ DP-4000LoadIQ DP-4000LineLine(99 – 275 Vdc)(99 – 264 Vac)(24 – 48 Vdc)Control Power1 2 3 4WYEConnectionThree-Phase Four-Wire (Up to 600 Volts)Direct Voltage Connection <strong>and</strong> External Current TransformersNL3L2L1FuseNL3L2L1AABBFuseA B CFuseA B CSelf-Powered Power Supply ModuleCCNeutralTerm.NeutralTerm.Separate Source Power Supply ModuleHIC HIB HIAH2C H2B H2AThree-Phase Four-Wire (Above 600 Volts)External Voltage Transformers <strong>and</strong> Current TransformersHIC HIB HIAH2C H2B H2A3CT2CT1CT3CT2CT1CTLoadIQ DP-4000LoadIQ DP-4000222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 239


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222DimensionsApproximate Dimensions in Inches (mm)Drilling Pattern8.90(226.1)6.68(169.7)4.45(113.0)2.23(56.7)5.38(136.7)2.69(68.3).06(1.5) RAD4 Places2.53(64.3)5.06(128.5)IQ DP-4000 Side View0.50(12.7)Faceplate(112.3)9.38(238.3)PowerModuleP34.69(119.1)12345.218(5.5) DIA 10 Places 67LED DisplayWith Communication Module5.40(137.1)4.42Without CommunicationModuleHeight Width DepthShipping WeightLbs (kg)PONI10.25 (260.4) 6.72 (170.7) 5.40 (137.2) 6.50 (3.0)Without PONI9.02 (229.0) 7.80 (198.1) 4.42 (112.3) 12.5 (5.7)IQ DP-4000 Auxiliary Power Supply891011Sync. 1/2 Hp @ 240 Vac 1/3 Hp @ 120 VacGND Pulse Alarm 1 Alarm 2 MWH PulseWidth Height Depth2.40 (61.0) 4.00 (101.6) 1.11 (28.2)Power ModulePONI240 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3IQ 220 Digital MeterIQ 210/220/230 MetersProduct DescriptionThe IQ 200 is a family ofmicroprocessor-basedmetering <strong>and</strong> monitoringdevices. Its compact size <strong>and</strong>flexible mounting capabilitiesmake it suitable for machinecontrol panels such aspanelboard <strong>and</strong> switchboardmains <strong>and</strong> feeders, lowvoltage metal-enclosedswitchgear feeders <strong>and</strong>motor control centers. The IQ200 series meter includes abase module <strong>and</strong> a displaymodule. The IQ 200 basemodule has the flexibility tobe directly mounted to thedisplay or separately panelmounted. The display isintegrally designed to fit ast<strong>and</strong>ard 1/4 DIN or a100 mm ANSI cutout fornew retrofit applications.Application DescriptionThe IQ 200 is <strong>ideal</strong> forindividual load monitoringor provides an alternativeto multiple ammeters,voltmeters, ammeter <strong>and</strong>voltmeter switches,wattmeters, varmeters,power factor meters,frequency meters, watthour<strong>and</strong> dem<strong>and</strong> meters. ANSIC12 Class 10 revenuemetering accuracy make theIQ 200 <strong>ideal</strong> for sub-metering<strong>and</strong> sub-billing applications.ContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series. . . . . . . . . . . . . 186Power Xpert Meter 2000 Series. . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters . . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 MetersFeatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 242Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 244Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel . . . . . . . . . . . . 255Current Transformers (CTs). . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 241


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22222222222222222222222222222222222222FeaturesThe IQ 200 can be easilyprogrammed from the displaykeypad, which features a4 line x 20 character LEDbacklit LCD display. Thismenu driven device displaysa variety of selectableelectrical system values <strong>and</strong>may be programmed forpassword protection.The IQ 200 series includesfour variations all containingthe same display module.The IQ 210 base module isa reduced function variation,while the IQ 220, IQ 230<strong>and</strong> IQ 230M offer additionalfunctionality. The IQ 220contains a wider rangingpower supply, built-in INCOMcommunications <strong>and</strong> a KYZpulse output. The IQ 230provides all the samefunctionality of the IQ 220but adds digital inputs, digitaloutputs <strong>and</strong> an analog input.The IQ 230M includes allthe benefits of the IQ 230but replaces INCOMcommunication withModbus.●●●●●●●●●●●●Five different mountingoptions1/4 DIN st<strong>and</strong>ard3.60 inches (91.4 mm) x3.60 inches (91.4 mm)cutout that meets globalst<strong>and</strong>ardsOne meter style withmultiple mountingchoices—mount on panel,DIN rail or back of meterAutoranging power supply;one style for any voltageup to 600 Vac (IQ 220 <strong>and</strong>IQ 230 only)Direct connection up to600 Vac. PTs are notrequiredAC or DC poweredPolarity sensing for errorssuch as improper wiringor forward <strong>and</strong> reversepower flowMembrane faceplatedesigned <strong>and</strong> tested tomeet NEMA 12 <strong>and</strong> IP52Nonvolatile storage of allset points <strong>and</strong> recordedpeaks <strong>and</strong> minimumsBuilt-in INCOM orModbus communicationscapability (IQ 220 <strong>and</strong>IQ 230 only)Digital <strong>and</strong> analog I/O(IQ 230 only)Utility seal provision(IQ 230 only)Monitored Values●Phase currents●Voltage, L-L, L-N●System <strong>and</strong> per-phasepower including watthours,varhours <strong>and</strong> VA-hours●System dem<strong>and</strong> includingwatt dem<strong>and</strong>, VA dem<strong>and</strong><strong>and</strong> VAR dem<strong>and</strong>● Apparent <strong>and</strong>displacement power factor● Frequency●True rms metering ofdistorted currents <strong>and</strong>voltages up to the 31stharmonic●KYZ pulse output isavailable for use with awatthour pulse recorderor totalizer (IQ 220 <strong>and</strong>IQ 230 only)● Recorded minimums <strong>and</strong>maximums of most valuesSt<strong>and</strong>ards <strong>and</strong> Certifications●UL <strong>and</strong> cUL listed●UL file number E185559●CSA certified (not ANSIrevenue certified as asingle-phase meter)●CE mark for applicationswhere Europeancompliance is required●IEC 1010-1 (1990) incl.amend. 1 <strong>and</strong> 2 (1995)● EN61010-1 (1993)● CSA C22.2 #1010.1 (1992)●UL 31112222222222222222222222242 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Product SelectionIQ 210/220/230 MetersIQ 210/220/230 MetersDescriptionIQ 230 complete meterIncludes base, display <strong>and</strong> 14-inch cable with INCOM Communications, KYZ output, digital inputs,digital outputs, analog input <strong>and</strong> utility seal provisionIQ 230M complete meterIncludes base, display <strong>and</strong> 14-inch cable with Modbus communications, KYZ output, digital inputs,digital outputs, analog input <strong>and</strong> utility seal provisionIQ 230 base moduleIQ 230M base moduleIQ 220 complete meterIncludes base, display module <strong>and</strong> 14-inch (355.6 mm) cable with INCOM communications <strong>and</strong> KYZ outputIQ 210 complete meterIncludes base, display <strong>and</strong> 14-inch (355.6 mm) cableIQ 220 transducer base only with INCOM communications <strong>and</strong> KYZ outputIQ 200D IQ 210/220 display module3-foot (0.9 m) category 5 cable6-foot (1.8 m) category 5 cable10-foot (3.0 m) category 5 cableCatalogNumberIQ230IQ230MIQ230TRANIQ230MTRANIQ220IQ210IQ220TRANIQ200DIQ23CABLEIQ26CABLEIQ210CABLE222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 243


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsCompatible with the Following Systems:●Three-phase, three-wire●Three-phase, four-wire●Single-phase, two-wire●Single-phase, three-wireCurrent Input (Each Channel)●Current range: 2 times●Nominal full scale current: 5 amperes AC●Overload withst<strong>and</strong>:10 amperes AC continuous150 amperes AC, 1 second● Input impedance: 0.01 ohms● Burden: 0.025 VAVoltage Input (Each Channel)●Voltage range (nominal): 90–600/347 Vac● Nominal full scale voltage: 120–600/347 Vac● Overload withst<strong>and</strong>: 660 Vac continuous,800 Vac 1 second● Input impedance: 2 megohmCT (Primary) SettingsSelect from 256 values ranging from 5–8000 amperes●PT Primary 256 values with ratios up to 200 kVEnvironmental ConditionsBaseDisplayOperating temperature –20°C to 50°C 0°C to 50°CStorage temperature –30°C to 85°C –20°C to 60°COperating humidity 0.0% to 95% noncondensing —Maximum relative humidity 80% up to 31°C —Frequency Range50/60 HzControl Power InputVacVdcIQ 210 110–240 ±10% 125–250 ±10%IQ 220 100–600 ±10% 48–250 ±10%IQ 230 100–600 ±10% 48–250 ±10%Frequency range 50–60 Hz ±10% —Burden 180 mA 700WEMC●EmissionsFCC Part 15 Class ACISPR 11 (1990)/EN55011 (1991) Group 1 Class A●ImmunityElectrostatic dischargeEN61000-4-2 (1995)/EN50082-2 (1995)4 kV contact discharge8 kV air dischargeElectrical fast transientEN61000-4-4 (1995)/EN50082-2 (1995)2 kV power lines2 kV signal linesRadiated immunityEN61000-4-3 (1997)/EN50082-2 (1995)10V/mConducted immunityEN61000-4-6 (1996)/EN50082-2 (1995)10V rmsPower frequency magnetic fieldEN61000-4-8 (1995)30 A/mMetered Values <strong>and</strong> Accuracies at Full ScaleAccuracyAC amperePhase A± 0.5%Phase BPhase CAC voltagePhase A-BPhase B-CPhase C-ACommunicationsINCOM compatible 1200/9600 baud● (IQ 220 only—does not require IPONI)Modbus compatible 9600/19200 baud● (IQ 230M only—does not require PONI)Input/OutputKYZ solid-state relay output●●●●Phase APhase BPhase C± 0.5%Watts ± 1.0%VARs ± 1.0%VA ± 1.0%Watthours ± 1.0%VAR-hours ± 1.0%VA-hours ± 1.0%Power factor ± 2.0%Frequency ± 0.1%96 mA at 240 Vac/300 Vdc (IQ 220 <strong>and</strong> IQ 230 only)Digital input 96 mA at 12–48 Vdc (IQ 230 only)Digital output 96 mA at 125 Vac/176 Vdc (IQ 230 only)Analog input 4–20 mA (IQ 230 only)244 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Mounting the IQ 200 Base Moduleto the IQ 200 Display ModuleIQ 200Base ModuleLock Washer#10 ScrewDisplay Mounting Options3.9 Inches (100 mm)ANSI CutoutIQ 220 Base ConnectionsINCOMTransmit LEDINCOM PortK-Y-Z PulseOutputIQ 200 DisplayModule —Mounted ina PanelIQ 200 Display ModuleorGasket.25 Inches (6.4 mm)Diameter CutoutPanelH1A H2A H1B H2B H1C H2CTX1 2 3 X Y ZINCOMPULSEDISPLAYVA VB VC NEU PSI PS2SystemVoltage InputNeutralLocking WasherHex NutIQ 200Power SupplyMounting BracketSystem CurrentTransformer InputConnect toIQ 200 DisplayModuleGround Lug222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 245


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Wiring DiagramsTypical Field Wiring ConnectionsLineL3L2L1LineL3L2L1OpenDeltaPTConnectionThree-Phase Three-Wire (up to 600 Volts)Proper CT polarity is critical to the proper operation of the meterFuseH2A H2B H2CH1A H1B H1CVA VBThree-Phase Three-Wire (above 600 Volts)Proper CT polarity is critical to the proper operation of the meterUH2A H2B H2CH1A H1B H1CIQ 200VA VB VC NEUPS2Control PowerIQ 22090 – 600 Vac48 – 250 VdcFusePS1 PS2FuseControl PowerIQ 22090 – 600 Vac48 – cLoadCaseGroundmust bederIQ 210110 – 240 Vac125 –LoadCaseGroundmusttedroperationIQ 210110 – 240 Vac125 –LineNL3L2L1LineNL3L2L1WYEConnectionThree-Phase Four-Wire (up to 600 Volts)(Line Powered) Proper CT polarity is critical to the proper operation of the meterH2 2B H2CH1 1B H1CIQ 200VA VB VC NEUPS1 PS2FuseControl PowerIQ 22090 – 600 Vac48 – 250 VdcThree-Phase Four-Wire (above 600 Volts)Proper CT polarity is critical to the proper operation of the meterH2 2B H2CH1 1B H1CIQ 200VA VB VC NEUPS1 PS2Control PowerIQ 22090 – 600 Vac48 – cCaseGroundmust beconnectedfor properoperationLoadIQ 210110 – 240 Vac125 – cFuseCaseGroundmust beconnectedfor properoperationLoadIQ 210110 – 240 Vac125 – 250 Vdc246 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3DimensionsApproximate Dimensions in Inches (mm)IQ 220MenuMounting Hole Pattern for the IQ 200 Base Module.78(19.8)Scroll4.33(110.0)IQ 200Enter3.55(90.2)2.00(50.8)4.33(110.0)0.50(12.7)Slot Size.125 (3.2) Radius(4 places)1.84(46.7).25(6.35)4.55(115.6)3.62(92.0)0.97(24.6)5.05(128.3)0.06(1.5)6.06(154)6.74(171.2)3.62(92.0)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 247


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222IQ Multipoint Energy Submeter IIIQ Multipoint Energy Submeter IIProduct DescriptionEaton’s IQ Multipoint EnergySubmeter II is a revenue classelectronic submetering devicethat can be mounted inpanelboards or switchboards.When mounted in apanelboard or switchboard,the IQ Multipoint EnergySubmeter II providescustomers with an integratedpower distribution <strong>and</strong> energymetering solution that savesspace, reduces installationlabor <strong>and</strong> lowers total cost.Application DescriptionThe IQ Multipoint EnergySubmeter II provides acost-effective solution forresidential or commercialmetering installations. Typicalinstallations include:● High-rise buildings● Government institutions● Universities <strong>and</strong> campuses● Office buildings● Medical facilities● Apartment <strong>and</strong>condominium complexes● Airports● Shopping malls● Industrial parks● Mixed-use facilitiesThe IQ Multipoint EnergySubmeter II provides costeffective<strong>and</strong> space-savingenergy submetering for awide variety of applications.The IQ Multipoint EnergySubmeter II is <strong>ideal</strong>ly suitedfor energy metering of multitenantbuildings. It can alsobe used to monitor energyto any load up to 600 voltsfor energy billing orcost allocation. Built-incommunication capabilitiesContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series . . . . . . . . . . . . 186Power Xpert Meter 2000 Series . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters. . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter IIFeatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 251Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 253Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel. . . . . . . . . . . . 255Current Transformers (CTs) . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278enable an IQ MultipointEnergy Submeter II to benetworked to a local PC orvia modem to a remotemaster PC or energyservice provider.The IQ Multipoint EnergySubmeter II is <strong>ideal</strong> for multitenantapplications in whichproperty managers areinterested in measuringtenant energy usage for thepurposes of monthly energycost allocation. As such, itscustomers include apartmentcomplex owners, officeowners, tenant buildingmanagers <strong>and</strong> meter readingcompanies. The IQ MultipointEnergy Submeter II canmeasure any of the followingnumber of circuits:●●●16 single-phase, two-wire(single-pole).Eight single-phase, threewire(two-pole)Five three-phase, four-wire(three-pole)Any of the circuits listed canbe mixed provided the totalnumber of Current Sensorsdoes not exceed 16. Themeter provides instantaneous(kW), dem<strong>and</strong> <strong>and</strong> cumulative(kWh) measurements foreach load. The unit alsoprovides interval energy datalogging, time of use energyregisters, coincident peakdem<strong>and</strong> storage <strong>and</strong>scheduled remote meterreading data in non-volatilememory. Bus voltage isalso measured.The IQ Multipoint EnergySubmeter II uses highlyaccurate Current Sensors tomonitor each load. CurrentSensors can be provided in anumber of ratings <strong>and</strong> aresupplied with integral cable<strong>and</strong> plug-in connector. AllCurrent Sensors are selfprotectingin the event of anopen circuit condition underload. The IQ MultipointEnergy Submeter IIautomatically detects therating of each Current Sensorthat is connected.248 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Typical Building Installation222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 249


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22222222222222222222222222222222222222222222222222222222FeaturesThe IQ Multipoint EnergySubmeter II offers low-costmetering of kW <strong>and</strong> kWh formultiple tenants of residential<strong>and</strong> commercial officebuildings for one- to threephasevoltage loads notexceeding 347/600 volts.The IQ Multipoint EnergySubmeter II contains INCOMnetworking to chain togethermultiple meters in locationsthroughout the facility. Seeabove for a typical apartmentbuilding layout.●Multipoint electricalenergy metering●Built-in communicationinterface● Flexible meteringconfiguration● Monitors single-phase <strong>and</strong>three-phase loads from120 Vac to 600 Vac in threevoltage ranges● Monitors power in watts<strong>and</strong> energy in watthoursfor up to 16 CurrentSensors● Very low profile design,less than 1.50 inches(38.1 mm) in height● Energy values stored innon-volatile memory● Stores extensive energyprofile data for eachmetering point. Canbe used to identifycoincidental peakdem<strong>and</strong> contribution● Space-saving stackingdesign allows two units tobe mounted together● Supports Time-of-Useenergy monitoring● Dem<strong>and</strong> interval adjustablefrom 5 to 60 minutes● Measures bus voltage● Front panel LEDs providestatus of unit <strong>and</strong>communication activity● Meets rigid ANSI C12.1<strong>and</strong> IEC 61036 accuracyspecifications for revenuemeters● Can be directly mounted ina UL-approved panelboardor switchboardCommunication CapabilitiesWith the IQ Multipoint EnergySubmeter II’s built-incommunication capabilities,remote meter reading <strong>and</strong>monitoring functions can beintegrated into both new <strong>and</strong>retrofit applications.Eaton’s INCOMcommunications is built intoeach IQ Multipoint EnergySubmeter II for chainingthem together on a robust,field-proven, communicationsarchitecture. INCOM can beused to communicate to thecomplete line of Eaton’smetering products <strong>and</strong> isalso useful for thoseprojects requiring localcommunications to PowerXpert Power Managementsystem.In addition Page 252 listsseveral Gateway products toenable communications toRS-232 Ethernet or RS-485with Modbus protocol.<strong>Software</strong> Compatibility● The IQ Multipoint EnergySubmeter II is fullycompatible with Eaton’sPowerNet softwareplatform including the E-Billcost allocation software● The IQ Multipoint EnergySubmeter II can be utilizedas part of an electricalenergy monitoring <strong>and</strong>billing system● The IQ Multipoint EnergySubmeter II can beremotely monitored viaEaton’s FetchIT softwarepackage● The IQ Multipoint EnergySubmeter II is compatiblewith third-party softwareplatforms <strong>and</strong> interfacedevicesConfiguration●The IQ Multipoint EnergySubmeter II is fullyconfigurable using PowerXpert or free PowerPortconfiguration software●PowerPort can bedownloaded free fromeither the Internet or theEaton Intranet● Each IQ Multipoint EnergySubmeter II can beconfigured for up to 16metering points in anycombination of singlephase<strong>and</strong> three-phasemetering points●PowerPort is used toassign Current Sensorsto metering points● Either PowerPort or PowerXpert can be used toconfigure the built-in datalogs for energy profiling● Both Power Xpert <strong>and</strong>PowerPort can be used toset up the Time-of-Useenergy registers <strong>and</strong> theAutomatic Meter ReadingscheduleWiring● The Current Sensor cableis rated 600 volts <strong>and</strong> isrecognized by UL asClass 1 wiring● IMPCABLE used forINCOM communicationbetween devices is rated600 volts <strong>and</strong> is recognizedby UL as Class 1 wiring● Consult TD17513 WiringSpecification Base Rulesfor detailed informationon proper installation <strong>and</strong>termination of INCOMcommunicationsnetwork cableEasy to Install●Approved by UL formounting insidepanelboards <strong>and</strong>switchboards●Stacking design allows twounits to be mounted in apanelboard using less that8 inches (203.2 mm) ofvertical space● For retrofit applications,the IQ Multipoint EnergySubmeter II can bemounted in an externalauxiliary enclosure●Quick connect terminalsfor Current Sensors,INCOM communications<strong>and</strong> bus voltages makewiring the unit quick <strong>and</strong>easyReduced Equipment SpaceThe IQ Multipoint EnergySubmeter II consumes 80%less wall space compared toglass bulb meters that must beindividually or group mountedindependent of the loadcenteror panelboard. By installing themeter in the loadcenter <strong>and</strong>providing Current Sensorsto each load within thepanelboard, less real estate isoccupied, not only in theground floor, but at individualtenant floor spaces. A typicalintegrated distribution <strong>and</strong>metering solution using the IQMultipoint Energy Submeter IIuses 45% less wall space thanseparately mountedsubmeters.2222250 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Reduced Wiring <strong>and</strong> CostBecause Current Sensors areprovided with pre-wired leads<strong>and</strong> connectors for each loadin the panelboard, there is60% less field wiring to beperformed on site, greatlyreducing cost, time <strong>and</strong>potential for errors inthe field.High AccuracyANSI <strong>and</strong> IEC revenue-gradeaccuracy for each meteringpoint permits the facilityowner to charge each tenantconfidently.Time-of-Use <strong>Metering</strong>The IQ Multipoint EnergySubmeter II will keep trackof four different utility ratesfor four (4) changes of rateseasons with separateweekday, weekend <strong>and</strong>holiday rates. The Time-of-Use logging supports eight(8) rate changes per day <strong>and</strong>also stores the peak dem<strong>and</strong>for each rate period. All Timeof-Useinformation is stored innon-volatile memory.Automatic Meter ReadingThe IQ Multipoint EnergySubmeter II can beconfigured for easy remotereading by saving just theneeded energy information ina separate memory location.This location can be set up tosave all of the necessaryenergy data for a periodicmonthly read with a set dayof the month <strong>and</strong> time of thatday. Additionally the user canprogram up to six specificdates <strong>and</strong> times to savemeter readings. The IQMultipoint Energy SubmeterII then stores the total energy<strong>and</strong> peak dem<strong>and</strong> for eachTime-of-Use rate for eachmeter point so that all ofthis information can beeffortlessly downloaded toa remote system. The IQMultipoint Energy SubmeterII saves all of this data for upto 13 months in non-volatilememory.St<strong>and</strong>ards <strong>and</strong> CertificationsThe IQ Multipoint EnergySubmeter II is UL listed as aClass 1 device.●UL listed under UL 8N83●Current Sensors are ULrecognizedcomponents●UL listed under file numberE166079●CSA approved● Complies with UL 991radiated susceptibilityrequirements●Third-party tested for ANSIC12.1 (1%) accuracy●Complies with FCCemission st<strong>and</strong>ard Part 15,Subpart B222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 251


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Product SelectionThe IQ Multipoint Energy Submeter II, Current Sensors <strong>and</strong> other accessories can be ordered fromEaton distributors. Refer to the following catalog numbers when ordering.IQ Multipoint EnergySubmeter IIIQ Multipoint Energy Submeter II ProductsProductDescriptionIQ Multipoint Energy Submeter II 120V with INCOMIQ Multipoint Energy Submeter II 277V with INCOMIQ Multipoint Energy Submeter II 347V with INCOMCurrent Sensors—5 amperes, Qty. 3Current Sensors—50 amperes, Qty. 6Current Sensors—70 amperes, Qty. 6Current Sensors—125 amperes, Qty. 3Current Sensors—200 amperes, Qty. 3Current Sensors—400 amperes, Qty. 3Current Sensor Extensions—4 feet (1.2m), Qty. 6Current Sensor Extensions—8 feet (2.4m), Qty. 3Current Sensor Extensions—16 feet (4.9m), Qty. 3Note: Total sensor lead length must not exceed 20 ft (6m).Support products for the IQ Multipoint Energy Submeter II include the Digital Input Module (DIM),the Local Display Module, IMPCABLE <strong>and</strong> a number of communications converters, as described below.IQ Multipoint EnergySubmeter IIIQ Multipoint Energy Submeter II Support ProductsProductDescriptionINCOM communication cable, 1000 feet (305m), 600 volts insulationSubnetwork master local display allows local access to energy information (120 Vac)Subnetwork master local display allows local access to energy information (24 Vac/DC)INCOM to RS-232 Communication GatewayPower Xpert Gateway 400Power Xpert Gateway 600 (Data Logging <strong>and</strong> E-mail)INCOM to RS-485 Communication Gateway with Modbus protocolDigital input module—supports four pulse inputs or eight status inputsCatalogNumberIQMESIIN1IQMESIIN2IQMESIIN3All of the gateway products above can support the conversion of multiple IQ Multipoint EnergySubmeter II meters to another communication network. The MINT II can support up to1000 units, the mMINT supports up to 32 units, the PXG400 <strong>and</strong> PXG600A support up to 64 units(sum of meter modules <strong>and</strong> current sensors).The Digital Input Module (DIM) can be used to totalize pulse outputs from water meters,gas meters, steam meters or even old electrical meters with KYZ pulse outputs. The DIM canthen be connected to the same INCOM network as the IQ Multipoint Energy Submeter II <strong>and</strong> thisinformation can then be used in Power Management software packages.CS005CS050CS070CS125CS200CS400CSET04CSET08CSET16CatalogNumberIMPCABLELDISP120LDISP24MINTIIPXG400PXG600AMMINTDIM252 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Technical Data <strong>and</strong> SpecificationsIQ Multipoint Energy Submeter II—Current SensorVoltagesThree models are available,each covering a specificvoltage range.●Model 1—120/240/208 volts:●120 volt single-phase●120/240 voltsingle-phase●120/208 voltthree-phase Y●Model 2—277/480 volts:●277 volt single-phase●277/480 voltthree-phase Y●Model 3—347/600 volts:●347 volt single-phase●347/600 voltthree-phase YCurrent Sensors●0 to 50 amperes●0 to 70 amperes●0 to 125 amperes●0 to 200 amperes●0 to 400 amperes●0 to 5 amperes for usewith an external currenttransformer with 5Asecondary. (ANSI C12Class 10.) (Catalognumber: CS005.<strong>Metering</strong> AccuracyThe IQ Multipoint EnergySubmeter II meets the rigidANSI C12.1 <strong>and</strong> IEC 61036—1.0% metering accuracyrequirements.●


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22222222Double Unit—Front View.19(4.8)1.25(31.8)(285.8)8.74(222.0).22(5.6)Double Unit—Top View11.90(302.3)1.49(37.8)2.99(75.9)22227.56(192.0)7.50(190.5)Current Sensor Dimensions22222222.28(7.1)0.201 x810.97(278.6)R.19 x422Double Unit—Side View2222222222Current SensorSensor H W T ID LCS005 2.28 (57.9) 0.60 (15.2) N/A N/A 2.60 (66.0)CS050 1.55 (39.4) 1.18 (30.0) 0.50 (12.7) 0.32 (8.1) 36.00 (914.4)CS070 2.10 (53.4) 1.73 (44.0) 0.58 (14.7) 0.55 (14.0) 36.00 (914.4)CS125 2.10 (53.4) 1.73 (44.0) 0.58 (14.7) 0.55 (14.0) 45.00 (1143.0)22227.94(201.7)CS200 3.06 (77.7) 2.69 (68.3) 0.75 (19.1) 1.25 (31.8) 45.00 (1143.0)CS400 4.33 (110.0) 3.42 (86.9) 1.08 (27.4) 1.50 (38.1) 72.00 (1828.8)222222222222.0478 THK.222222222222254 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3IQ SentinelIQ Energy Sentinel <strong>and</strong> IQ Power SentinelProduct DescriptionIQ SentinelsIQ Sentinels aremicroprocessor-basedsubmeters, designed tomonitor power, energy,currents, voltages, powerfactor, frequency, apparentpower <strong>and</strong> reactive power.They represent an alternativeto installing separatewattmeters, watthourmeters, watt dem<strong>and</strong>meters, ammeters,voltmeters <strong>and</strong> more.IQ Sentinels are availablewith two differentcapabilities:●●The Energy Sentinelversion that monitorswatts, watthour <strong>and</strong>watt dem<strong>and</strong>The Power Sentinelversion that monitorswatts, watthour, wattdem<strong>and</strong>, currents,voltages, power factor,frequency, apparent power<strong>and</strong> reactive powerKey advantages includeunmatched savings inspace, lower installationcosts <strong>and</strong> the capability tocommunicate data readingsin a variety of ways.IQ Sentinels with built-in CTs<strong>and</strong> communications havethe added benefit of greateroverall system accuracy.Conventional metering oftenis less accurate since externalCTs <strong>and</strong> separate transducersmay each have inaccuraciesof 1% or more.Eaton’s IQ Sentinels provide aunique cost-effective methodto implement energysubmetering at lower levelsin the distribution system.ContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series. . . . . . . . . . . . . 186Power Xpert Meter 2000 Series. . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters . . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power SentinelApplication Description . . . . . . . . . . . . . . . . . . . . . . . . . . 256Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 258Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 260Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263Current Transformers (CTs). . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278The ability to monitor powerdistribution systems down tothe machine or process level atan industrial facility hasbecome essential to providekey benefits such as to verifythe accuracy of the utility bill,identify <strong>and</strong> track energy usageto the loads that consume it,develop a facility energy profileto establish a baseline, allocateenergy costs to createaccountability, etc.An optional door-mountedinterface, the SubnetworkMaster Local Display, isavailable to display theenergy parameters monitoredby the IQ Sentinels.Submetering applicationexamples for the IQ Sentinelsinclude energy dem<strong>and</strong>monitoring, product costanalysis, process machinetool efficiency <strong>and</strong>productivity improvement,<strong>and</strong> energy cost allocation ortenant billing for commercial,industrial, recreational <strong>and</strong>residential facilities.Note: For customer billingapplications, consult local utilityfor metering requirements.Commercial applicationsinclude energy cost allocationwithin convention halls, officebuildings, shopping malls,hospitals, warehouses <strong>and</strong>storage facilities.Industrial applications includedepartmental billing <strong>and</strong>process/assembly line energycost analysis. IQ EnergySentinels may be substitutedfor watt transducers whenmonitoring machine tool <strong>and</strong>equipment performancewithin plants.Recreational facilities includesports arenas, campinggrounds, trailer parks <strong>and</strong>marinas.The IQ Sentinel may beapplied on three-phase(three- or four-wire), as wellas single-phase (three-wire)systems.IQ Sentinels may beapplied on either 50 or60 Hz systems.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 255


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>2222222222222222222222222222222222Application DescriptionThe IQ Energy Sentinel isavailable in three differentpackage versions: breakermounted, universal breakerwith internal CTs, <strong>and</strong>universal breaker withexternal CTs.Designed for mounting onEaton’s Series C ® CircuitBreakers utilized in Eatonassemblies such as:●●●●●●Pow-R-Line fourpanelboards—feedercircuitsPow-R-Line Cswitchboards—feedercircuitsMotor control centers <strong>and</strong>enclosed control withcircuit breakerdisconnects—starter orfeeder circuitsEnclosed Motor ControlEnclosed circuit breakersPow-R-Way III ® bus plugswith circuit breakerdisconnectsBreaker Mount ApplicationsNew EquipmentF-Frame Breaker with IQ SentinelRetrofittingThe space-saving designcharacteristics of the breakermount IQ Energy Sentinelsallow them to be added toexisting Eaton circuit breakersat any time, often with noadditional space ormodifications required.Or they may be installedwhen upgrading from oldercircuit breakers, often withno additional space ormodifications required.Universal Mount ApplicationsUniversal Mount with Internal CTsThe universal mount IQ EnergySentinel with internal CTsincludes integral 400A CTs <strong>and</strong>may be applied on loads up to400A. The universal mount IQEnergy Sentinels with internalCTs may be utilized whereverbreaker mounting is notfeasible or possible.The universal mount IQ EnergySentinel with provisions forexternal CTs may be appliedon loads up to 4000A. They areusually utilized for monitoringloads larger than 400 amperes,on power cable sizes largerthan 500 kcmil or on circuitscontaining more than oneconductor per phase.IQ Power SentinelLike the IQ Energy Sentinel,the IQ Power Sentinelis a highly accuratemicroprocessor-basedsubmeter designed to monitorpower <strong>and</strong> energy. In additionto watts, watthour <strong>and</strong> wattdem<strong>and</strong>,the IQ power sentinelmonitors current, voltage,reactive power (VARs),apparent power (VA), powerfactor <strong>and</strong> frequency. The IQPower Sentinel offers anaccurate <strong>and</strong> economicalternative to separatemeters <strong>and</strong> transducers.The IQ Power Sentinel isonly available in the universalmount with internal CTs up to400 amperes.22222222222222222222222222256 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3FeaturesIQ Energy <strong>and</strong> Power Sentinel FeaturesIQ Energy SentinelFeatures■ Monitors (accuracy stated full scale)Kilowatts ±1.0%Kilowatts dem<strong>and</strong> ±1.0%Kilowatt Hour ±1.0%■ Built-in CTs version up to 400 amperes or external CTsversion up to 4000 amperes■ Breaker, panel or DIN rail mounted■ Powered directly off the line■ Built-in communication capabilityAddress set by DIP switchesCommunication at 9600 baudNoise immune INCOM protocol■ Choice of operator interfacesSubnetwork Master Local DisplayBreaker Interface Module (BIM)Power Management Energy Billing softwarePower Management <strong>Software</strong>NoteThe Power Sentinel is available only in the Universal Mount version with internal CTs.Eaton’s Breaker MountEaton’s breaker mountIQ Energy Sentinel installsin less than 10 minutes onthe load side of an EatonVoltageTangsDIP SwitchAddressIQ Power SentinelFeatures■ Monitors (accuracy stated full scale)AC line current (each phase) ±0.5%AC line-to-line voltage ±0.5%AC line-to-neutral voltages ±0.5%Watts (each phase <strong>and</strong> total) ±1.0%VARs (each phase <strong>and</strong> total) ±1.0%VA (each phase <strong>and</strong> total) ±1.0%Apparent Power Factor(each phase <strong>and</strong> total) ±0.5%Displacement Power Factor(each phase <strong>and</strong> total) ±0.5%Dem<strong>and</strong> (total watts) ±1.0%Frequency ±0.5%Watthours ±1.0%■ Built-in CTs version up to 400 amperes■ Panel or DIN rail mounted■ Powered directly off the line■ Built-in communication capabilityAddress set by DIP switchesCommunication at 9600 baudNoise immune INCOM protocol■ Choice of operator interfacesSubnetwork Master Local DisplayBreaker Interface ModulePower Management Energy Billing softwarePower Management <strong>Software</strong>■ UL <strong>and</strong> CSA listed■ CE markF-Frame (150 ampere),J-Frame (250 ampere), orK-Frame (400 ampere) circuitbreaker.Energy Sentinel FeaturesIQ SentinelBenefitsNote: The Power Sentinel isavailable only in the UniversalMount version with internal CTs.TransmitLED■ One device replaces multiple meters<strong>and</strong>/or transducers■ Improved system accuracy■ Savings in product cost■ Savings in space■ Savings in installation cost■ No external power source is needed■ Permits remote monitoring <strong>and</strong> interconnection withprogrammable logic controllers <strong>and</strong> building managementsystems. For further information see section on PowerManagement <strong>Software</strong> Systems■ Designed to interface directly with Power Management<strong>Software</strong> Energy Billing software■ Flexibility—displays what is needed whereit is needed■ Power Management <strong>Software</strong>Ground/NeutralConnectionCommunicationsConnections222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 257


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222Universal Mount withInternal CTs—(UI)The Universal Mount IQEnergy Sentinel with internalCTs may be panel-mountedor DIN rail mounted ondisconnects or other circuitsup to 400 amperes. A pullapartterminal block isprovided on the device forconnection of the systemvoltage reference wiring.Note: Only the Universal Mountwith Internal CTs is available inboth IQ Power Sentinel <strong>and</strong> IQEnergy Sentinel versions. Thelocation of the ground/neutralconnection differs on BreakerMount IQ Energy Sentinels fromthe location of the ground/neutralconnection on Universal Mount IQSentinels. Incorrect wiring to theground/neutral <strong>and</strong>communications connections mayresult in accuracy <strong>and</strong>communication errors.Universal Mount forExternal CTs—(UE)The Universal Mount IQEnergy Sentinel for externalCTs may be panel-mountedor DIN rail mounted oncircuits up to 4000 amperes.A pull-apart terminal block isprovided on the device forconnection of the systemvoltage reference wiring aswell as another terminal blockfor connection to the user’sexisting 5-ampere secondaryCTs that may range inst<strong>and</strong>ard ratios from 25:5 upto 4000:5.Note: If the device will bedisconnected without interruptionof the monitored load, the use ofa CT shorting block is advised.2222CommunicationsConnectionsCommunicationsShieldConnectionCommunicationsConnectionsCommunicationsShieldConnection222222CTTer minalBlock222222Ground/NeutralConnectionVoltage Terminal BlockVoltage Terminal BlockGround/NeutralConnection22222222St<strong>and</strong>ards <strong>and</strong> CertificationsEnergy Sentinel●UL listed, File E64983●CSA approved, FileLR106359-1Energy <strong>and</strong> Power Sentinel Features222222Power Sentinel● UL listed, File E185559● CSA listed●CE Mark222222222222222222258 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Product SelectionIQ Energy SentinelsIQ Power SentinelsIQ Energy SentinelsDescriptionVoltage Rating—VacCurrent RatingMaximum AmperesCatalogNumberFor F-Frame breakers 120/240, 240, 208Y/120 150 IQESF208For F-Frame breakers 220/380, 230/400, 240/415 150 IQESF400For F-Frame breakers 480, 480Y/277 150 IQESF480For F-Frame breakers 600, 600Y/347 150 IQESF600For J-Frame breakers 120/240, 240, 208Y/120 250 IQESJ208For J-Frame breakers 220/380, 230/400, 240/415 250 IQESJ400For J-Frame breakers 480, 480Y/277 250 IQESJ480For J-Frame breakers 600, 600Y/347 250 IQESJ600For K-Frame breakers 120/240, 240, 208Y/120 400 IQESK208For K-Frame breakers 220/380, 230/400, 240/415 400 IQESK400For K-Frame breakers 480, 480Y/277 400 IQESK480For K-Frame breakers 600, 600Y/347 400 IQESK600Universal with internal CTs 120/240, 240, 208Y/120 400 IQESUI208Universal with internal CTs 220/380, 230/400, 240/415 400 IQESUI400Universal with internal CTs 480, 480Y/277 400 IQESUI480Universal with internal CTs 600, 600Y/347 400 IQESUI600Universal for external CTs 120/240, 240, 208Y/120 4000 IQESUE208Universal for external CTs 220/380, 230/400, 240/415 4000 IQESUE400Universal for external CTs 480, 480Y/277 4000 IQESUE480Universal for external CTs 600, 600Y/347 4000 IQESUE600IQ Power SentinelsDescriptionVoltage Rating—VacCurrent RatingMaximum AmperesCatalogNumberUniversal with internal CTs 120/240, 240, 208Y/120 400 IQPSUI208Universal with internal CTs 220/380, 230/400, 240/415 400 IQPSUI400Universal with internal CTs 480, 480Y/277 400 IQPSUI480Universal with internal CTs 600, 600Y/347 400 IQPSUI600222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 259


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsTerminal, Cable <strong>and</strong> Wiring GuidelinesSentinelEaton’sSeries C TerminalWire Size(Single Conductor)WireTypesF-Frame 624B100G02, G17, G18, G19 #14–1/0, #4–4/0, #4–4/01, #14–1/0 AWG THW, THHN, XHHWJ-Frame T250KB, TA250KB #4–350 kcmil THW, THHN, XHHWK-Frame T350K, TA350KB #250–500 kcmil THW, THHN, XHHWUniversal Energy Sentinel with internal CTs T350K, TA350KB #250–500 kcmil THW, THHN, XHHWUniversal Power Sentinel with internal CTs T350K, TA350KB #250–500 kcmil THW, THHN, XHHWSystem Voltage Reference WiringEnergy Sentinel with internal or external CTs#24–#10 AWGPower Sentinel with internal CTs#24–#10 AWGCurrent Transformer WiringUniversal with external CTs#12 AWG (maximum)Ground Reference WiringEnergy Sentinel with internal or external CTs#22–#12 AWG (minimum 600 volt rated)Power Sentinel with internal CTs#22–#12 AWG (minimum 600 volt rated)Communications WiringEnergy Sentinel with internal or external CTsEaton’s IMPCABLE or Belden 9463 familyPower Sentinel with internal CTsEaton’s IMPCABLE or Belden 9463 familyF-FrameEaton’s IMPCABLE or Belden 9463 familyJ-FrameEaton’s IMPCABLE or Belden 9463 familyK-FrameEaton’s IMPCABLE or Belden 9463 family260 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Energy SentinelCurrent InputCurrent range: 1% to 125% of current ratingBurden: 1 VAVoltage InputVoltage Range: ± 20% of voltage ratingFrequency50 or 60 HzPower Factor RangeAll (–1 to +1)CommunicationsProtocol: INCOMSpeed: 9600 baudCompatibility: Power Management <strong>Software</strong> compatibleEnvironmental ConditionsOperating temperature: –25°C to 70°C (–13°F to 158°F)Storage temperature: –40°C to 85°C (–40°F to 185°F)Operating humidity: 5% to 95% relative humidity noncondensingSystem Voltage Considerations (Application Note)The Ground (GND) terminal of the IQ Energy Sentinel shouldbe connected to the ground bus or other non-current carryingground with 600V rated wire to ensure accuracy.Power SentinelNominal Full Scale Current400 amperesCurrent Accuracy Range1%–125% of full scaleCurrent Overload Capability250% of full scalePower FactorsAllNominal Operating Line-to-Line VoltagesG01 208 G03 480G02 400 G04 600Maximum Operating Voltage FluctuationG01 ±20% G03 ±10%G02 ±10% G04 ±10%Maximum Power ConsumptionG01 2 VA G03 5 VAG02 5 VA G04 6 VAFrequency50/60 HzCommunicationProtocol: INCOMSpeed: 9600 baudCompatibility: Power Xpert Power Management<strong>Software</strong> compatibleEnvironmentIndoor use onlyMaximum Operating Altitude2000 metersOperating Temperatures–13Fº to 158ºF (–25ºC to 70ºC)Storage Temperatures–40ºF to 185ºF (–40ºC to 85ºC)Maximum Relative Humidity80% for temperatures up to 31ºC decreasing linearly to50% at 70ºCTransient Overvoltage CategoryOvervoltage Category IIIPollution Degree2 (IEC 664)Note40ºC (st<strong>and</strong>ard) maximum for Series C circuit breakers.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 261


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Wiring DiagramsField Wiring—IQ Universal Energy Sentinel with Internal CTs—IQ Power Sentinel with Internal CTsNL2LineL1FusesVAVB VCReferenceGroundIQ Universal Energy Sentinelwith Internal CTsIQ Power Sentinel with Internal CTsL3LineL2L1FusesVAVB VCReferenceGroundIQ Universal Energy Sentinelwith Internal CTsIQ Power Sentinel with Internal CTsAcceptable System ConfigurationsThree-Phase Star, Four-Wire, Earthed Neutral.Three-Phase Star,Three-WireSingle-Phase Three-WireIA IB ICLoadThree-Phase Three-WireThree-Phase Star, Four-Wire, Non-EarthedNeutral.Three-Phase Star, Three-Wire, Earthed NeutralPoint.IA IB ICLoadPhase APhase CSingle-Phase, Three-Wire,Earthed Mid-Point(Connect to A <strong>and</strong> CPhases).Three-Phase Delta,Three-WireNote: Acceptable for Universal IQ Energy Sentinels only.NL2LineL1FusesVAVB VCReferenceGroundIQ Universal Energy Sentinelwith Internal CTsIQ Power Sentinel with Internal CTsNL3LineL2L1FusesVAVB VCTwo-Phase Three-WireThree-Phase Four-WireReferenceGroundIQ Universal Energy Sentinelwith Internal CTsIQ Power Sentinel with Internal CTsPhase ANeutralPhase CTwo-Phase Star, Three-Wire, Earthed Neutral(Connect to A <strong>and</strong> CPhases).Three-Phase Open Delta,Four-Wire, EarthedJunction.IA IB ICLoadIA IB ICLoad262 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3DimensionsApproximate Dimensions in Inches (mm)Energy SentinelFrame Type D W H CT Window Size Hole ClearanceWeightLbs (kg)F 3.20 (81.3) 4.12 (104.6) 1.30 (33.0) 0.59 (15.0) — 0.65 (0.3)J 4.04 (102.6) 4.12 (104.6) 1.28 (32.5) 0.77 (19.6) — 0.69 (0.3)K 4.04 (102.6) 5.31 (134.9) 1.25 (31.8) 0.96 (24.4) — 0.87 (0.4)UI 4.36 (110.7) 5.31 (134.9) 3.00 (76.2) — 1.17 (29.7) 1.10 (0.5)UE 4.36 (110.7) 5.31 (134.9) 3.00 (76.2) — — 1.10 (0.5)Power SentinelWeightD W HLbs (kg)4.36 (110.7) 5.31 (134.9) 3.00 (76.2) 1.10 (0.5)NoteAcceptable for Universal IQ Energy Sentinels only.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 263


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222IQ SentinelF-Frame Energy Sentinels J-Frame Energy Sentinels K-Frame Energy SentinelsUniversal with Internal CTsEnergy <strong>and</strong> Power SentinelsUniversal with External CTsEnergy <strong>and</strong> Power Sentinels264 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Current Transformers (CTs)ContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series. . . . . . . . . . . . . 186Power Xpert Meter 2000 Series. . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters . . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel . . . . . . . . . . . . 255Current Transformers (CTs)Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278222222222222222222222222222222222222222222222222222222222222Current Transformers (CTs)Product DescriptionEaton’s low voltage currenttransformers are available inboth solid core <strong>and</strong> split coredesigns. Engineered forelectronic meteringapplications, all solid coredesigns <strong>and</strong> selected splitcore designs offer ANSImetering quality accuracy.The solid core designs alsomeet ANSI C57.13 relayaccuracy requirementsincluding over-rangingcapabilities. The currenttransformer offering has a5 ampere secondary at therated primary current.Split core CTs are specificallydesigned to be installedaround primary conductorswithout disconnecting wiresor breaking the circuit to bemonitored. These currenttransformers are perfectsolutions for energymanagement applications<strong>and</strong> are manufactured forinstallation ease.Application DescriptionFor new construction <strong>and</strong>retrofit applications whereno current transformer exists,Eaton offers a completeselection of low voltage(up to 600V) currenttransformers. These currenttransformers can be usedin commercial-gradeapplications, such as controlpanels <strong>and</strong> panelboards.Additionally, they can be usedfor most industrial metering<strong>and</strong> relaying applications inswitchboards, switchgear<strong>and</strong> motor control centers.Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 265


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Product SelectionSolid Core ANSI <strong>Metering</strong> APrimaryCurrentRatingANSI B0.1<strong>Metering</strong> Class at 60 Hz(Accuracy in %)NoteContact Eaton for further information.Window Sizein Inches (mm)DiameterCatalogNumberMounting BracketCatalogNumber300 0.3 1.56 (39.6) S050-301 S050BRAC400 0.3 1.56 (39.6) S050-401 S050BRAC500 0.3 1.56 (39.6) S050-501 S050BRAC600 0.3 1.56 (39.6) S050-601 S050BRAC750 0.3 1.56 (39.6) S050-751 S050BRAC800 0.3 1.56 (39.6) S050-801 S050BRAC1000 0.3 1.56 (39.6) S050-102 S050BRAC1200 0.3 1.56 (39.6) S050-122 S050BRAC50 1.2 1.25 (31.8) S060-500100 0.6 1.25 (31.8) S060-101150 0.3 1.25 (31.8) S060-151200 0.3 1.25 (31.8) S060-201400 0.3 3.25 (82.6) S080-401 S080BRAC500 0.3 3.25 (82.6) S080-501 S080BRAC600 0.3 3.25 (82.6) S080-601 S080BRAC750 0.3 3.25 (82.6) S080-751 S080BRAC800 0.3 3.25 (82.6) S080-801 S080BRAC1000 0.3 3.25 (82.6) S080-102 S080BRAC1200 0.3 3.25 (82.6) S080-122 S080BRAC500 0.3 4.25 (108.0) S090-501 S090BRAC600 0.3 4.25 (108.0) S090-601 S090BRAC750 0.3 4.25 (108.0) S090-751 S090BRAC800 0.3 4.25 (108.0) S090-801 S090BRAC1000 0.3 4.25 (108.0) S090-102 S090BRAC1200 0.3 4.25 (108.0) S090-122 S090BRAC1500 0.3 4.25 (108.0) S090-152 S090BRAC1600 0.3 4.25 (108.0) S090-162 S090BRAC2000 0.3 4.25 (108.0) S090-202 S090BRAC2500 0.3 4.25 (108.0) S090-252 S090BRAC3000 0.3 4.25 (108.0) S090-302 S090BRAC600 0.3 6.31 (160.3) S025-601 S025BRAC750 0.3 6.31 (160.3) S025-751 S025BRAC800 0.3 6.31 (160.3) S025-801 S025BRAC1000 0.3 6.31 (160.3) S025-102 S025BRAC1200 0.3 6.31 (160.3) S025-122 S025BRAC1500 0.3 6.31 (160.3) S025-152 S025BRAC1600 0.3 6.31 (160.3) S025-162 S025BRAC2000 0.3 6.31 (160.3) S025-202 S025BRAC2500 0.3 6.31 (160.3) S025-252 S025BRAC3000 0.3 6.31 (160.3) S025-302 S025BRAC3500 0.3 6.31 (160.3) S025-352 S025BRAC4000 0.3 6.31 (160.3) S025-402 S025BRAC25 0.3 Wound W190-025 W190BRAC50 0.3 Primary W190-050 W190BRAC266 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.3Split Core ANSI <strong>Metering</strong> AccuracyPrimaryCurrent RatingANSI B0.1<strong>Metering</strong> Class at 60 Hz(Accuracy in %)Window Sizein Inches (mm)CatalogNumber400 2.4 2.00 x 5.50 (50.8 x 139.7) M000-401500 2.4 2.00 x 5.50 (50.8 x 139.7) M000-501600 2.4 2.00 x 5.50 (50.8 x 139.7) M000-601800 1.2 2.00 x 5.50 (50.8 x 139.7) M000-8011000 1.2 2.00 x 5.50 (50.8 x 139.7) M000-1021200 0.6 2.00 x 5.50 (50.8 x 139.7) M000-1221500 0.6 2.00 x 5.50 (50.8 x 139.7) M000-1521600 0.6 2.00 x 5.50 (50.8 x 139.7) M000-1622000 0.6 2.00 x 5.50 (50.8 x 139.7) M000-202600 4.8 4.10 x 7.10 (104.1 x 180.3) M050-601750 4.8 4.10 x 7.10 (104.1 x 180.3) M050-751800 2.4 4.10 x 7.10 (104.1 x 180.3) M050-8011000 2.4 4.10 x 7.10 (104.1 x 180.3) M050-1021200 1.2 4.10 x 7.10 (104.1 x 180.3) M050-1221500 1.2 4.10 x 7.10 (104.1 x 180.3) M050-1522000 0.6 4.10 x 7.10 (104.1 x 180.3) M050-2022500 0.6 4.10 x 7.10 (104.1 x 180.3) M050-2523000 0.6 4.10 x 7.10 (104.1 x 180.3) M050-3023500 0.6 4.10 x 7.10 (104.1 x 180.3) M050-3524000 0.3 4.10 x 7.10 (104.1 x 180.3) M050-402222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 267


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Split Core Current TransformersPrimaryCurrent RatingAccuracyat 60 Hz (in %)Window Sizein Inches (mm)CatalogNumber100 5.0 0.80 x 1.95 (20.3 x 49.5) M030-101150 5.0 0.80 x 1.95 (20.3 x 49.5) M030-151200 4.0 0.80 x 1.95 (20.3 x 49.5) M030-201300 2.0 0.80 x 1.95 (20.3 x 49.5) M030-301400 2.0 0.80 x 1.95 (20.3 x 49.5) M030-401100 5.0 1.42 x 1.53 (36.1 x 38.9) M040-101150 4.0 1.42 x 1.53 (36.1 x 38.9) M040-151200 1.5 1.42 x 1.53 (36.1 x 38.9) M040-201300 1.5 1.42 x 1.53 (36.1 x 38.9) M040-301400 1.5 1.42 x 1.53 (36.1 x 38.9) M040-401200 1.0 2.60 x 2.75 (66.0 x 69.9) M060-201300 1.0 2.60 x 2.75 (66.0 x 69.9) M060-301400 1.0 2.60 x 2.75 (66.0 x 69.9) M060-401500 1.0 2.60 x 2.75 (66.0 x 69.9) M060-501600 1.0 2.60 x 2.75 (66.0 x 69.9) M060-601750 1.0 2.60 x 2.75 (66.0 x 69.9) M060-751800 1.0 2.60 x 2.75 (66.0 x 69.9) M060-8011000 1.0 2.60 x 2.75 (66.0 x 69.9) M060-1021200 1.0 2.60 x 2.75 (66.0 x 69.9) M060-122500 1.0 2.60 x 6.25 (66.0 x 158.8) M080-501600 1.0 2.60 x 6.25 (66.0 x 158.8) M080-601800 1.0 2.60 x 6.25 (66.0 x 158.8) M080-8011000 1.0 2.60 x 6.25 (66.0 x 158.8) M080-1021200 1.0 2.60 x 6.25 (66.0 x 158.8) M080-1221500 1.0 2.60 x 6.25 (66.0 x 158.8) M080-1521600 1.0 2.60 x 6.25 (66.0 x 158.8) M080-1622000 1.0 2.60 x 6.25 (66.0 x 158.8) M080-2022500 1.0 2.60 x 6.25 (66.0 x 158.8) M080-2523000 1.0 2.60 x 6.25 (66.0 x 158.8) M080-302268 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.3DimensionsApproximate dimensions in inches (mm)S0502222(4) Open Slots 0.22 x 0.34(5.6 x 8.6)2.75(69.9)22222.23(56.6)1.67(42.4)1.10(27.9)2222H1LABELX10.44(11.2)3.53(90.0)3.00(76.2)X122222222223.70(94.0)1.88(47.8)0.31(7.9)H11.56 Dia.(39.6)22222222S060H1X1(2) Holes 0.20 (5.1) Diameter(2) Slots0.28 x 0.50(7.1 x 12.7)5.25(133.4)4.00(101.6)3.62(91.9)0.88(22.4)2.25(57.2)(2) 0.28 x 0.50 Slots(7.1 x 12.7)X13.10(78.7)2.88(73.2)0.44 (11.2)2222222222222222222222H1See Tables1.95(49.5)4.00(101.6)22222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 269


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Approximate dimensions in inches (mm)S080S090H1H1LABELX1LABELX100.51(13.0)2.19(55.6)(4) Holes0.42 (10.7) Dia.1.15(29.2)0.42(10.7)H1H1(8) Open Slots0.47 x 0.22 (11.9 x 5.6)5.73 (145.5)4.85 (123.2)3.81 (96.8)0.55(14.0)3.25 (82.6) Dia.4.70(119.4)5.92 (150.4)4.85 (123.2)3.81 (96.8)3.50(88.9)X14.25 (108.0) Dia.X11.15(29.2)1.09(27.7)2.84(72.1)2.91(73.9)0.44(11.2)5.73(145.5)2.912.19 (73.9)(55.6)(8) Open Slots 0.47 x 0.22 (11.9 x 5.6)4.86 (123.4)(4) 0.28 x 0.63 (7.1 x 16.0) Slots2.97(75.4)6.17(156.7)270 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.3Approximate dimensions in inches (mm)S025W190H1LABELH2 H1 X2 X1LABELX102.98(75.7)0.56(14.2)6.75(171.5)0.88(22.4)4.12(104.6)H1H2H12.75 (69.9)3.50(88.9)4.50(114.3)0.75(19.1)LABEL3.48 (88.4)6.37(161.8)8.50(215.9)0.75(19.1)6.31(160.3)1.28(32.5)0.44(11.2)4.25(108.0)4.10(104.1)(4) Slots 0.44 x 1.00(11.2 x 25.4)8.50(215.9)6.75 (171.5) (4) 0.56 (14.2)Diameter HolesX2X1(4) Closed Slots0.21 x 0.50 (5.3 x 12.7)2.19(55.6)(4) Open Slots0.44 x 0.50 (11.2 x 12.7)0.44(11.2)0.50(12.7)3.25(82.6)0.38(9.7)4.69(119.1)4.88(124.0)(2) Mounting Holes0.38 (9.7) Diameter222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 271


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>2222Approximate dimensions in inches (mm)M000H1M050222222X1 X2This EndRemovableH1X1LABELThis End Removable22222222224.25 (108.0)2.00(50.8)This EndRemovableLABEL5.50(139.7)7.75(196.9)H10.75(19.1)LABEL4.10(104.1)X17.10(180.3)10.00(254.0)0.44(11.2)10.90(276.9)22H1222222X1 X23.50 (88.9)(2) 0.19 (4.8) Diameter Holes0.38(9.7)1.13(28.7)This End Removable6.40(162.6)7.30(185.4)1.63(41.4)(4) 0.31 (7.9) Dia. Holes22M030222222222222222222222222222222272 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.3Approximate dimensions in inches (mm)M040M060H1H1LABEL2.75 (69.9)2.60 (66.0)6.05 (153.7)X2X1LABELH1H12.70 (68.6)6.25 (158.8)5.80 (147.3)9.25 (235.0)H1X1 - WHITEX2 - BLACK1.75(44.5)Terminal Arrangement forRatios 250:5 through 400:5Terminal Arrangement forRatios 100:5 through 200:5M0803.52(89.4)H1H12.75 (69.9)2.60 (66.0)6.05 (153.7)2.50(63.5)4.78(121.4)1.53(38.9)LABEL3.38 (85.9)X2X11.42(36.1)2.70 (68.6)6.25 (158.8)5.80 (147.3)9.25 (235.0)1.20(30.5)H1X1 - WHITEX2 - BLACK1.75(44.5)4.12(104.6)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 273


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222IQ Accessories—Clamp-On CTsClamp-On Current TransformersProduct DescriptionApplication DescriptionEaton’s optional Clamp-onCurrent Transformers (CTs)are designed to be used in● There are two models thatcover current ranges from150 to 1500 amperescases where there are no● These clamp-on CTs areexisting CTs or the existing designed to fit aroundCTs cannot be accessed,600 volt insulated cablethese clamp-on CTs can<strong>and</strong> bus barbe used.These clamp-on CTs arepackaged individually. Mostapplications will require atleast three clamp-on CTs,one for each phase.ContentsDescriptionPage<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series . . . . . . . . . . . . 186Power Xpert Meter 2000 Series . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters. . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel. . . . . . . . . . . . 255Current Transformers (CTs) . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current TransformersProduct Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 275Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278Features, Benefits<strong>and</strong> Functions● Each clamp-on CT comeswith a 12-foot (3.7m) cable<strong>and</strong> twist lock connector● All models have a5 ampere output atthree different primarycurrent ratingsSt<strong>and</strong>ards <strong>and</strong> Certifications● Meets IEC 1010-1Category III● CE mark for applicationswhere Europeancompliance is required274 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Product Selection150–300–600A500–1000–1500AOrdering InformationCurrentRanges150–300–600A500–1000–1500ACatalogNumberIQAPORT0600CTIQAPORT1500CTTechnical Data <strong>and</strong> Specifications●Operating temperature: 14ºF to 122ºF (–10ºC to 50ºC)●Operating humidity: 5 to 90% maximum noncondensing●Altitude: 10,000 ft (3048m)●Environment: indoor use only●Operating voltage: 600 Vac maximum●Isolation test: 5.55 kV for 1 minute●Current over range: 200% for 3 minutes●Connector: twist-lockCurrent RangesEach of the two models of clamp-on CTs has three primarycurrent ranges. The primary current range is selected at theclamp-on by connecting to the indicated terminals.150A/300A/600A Clamp-On CT Specifications●Current ratings:●150 to 5 amperes● 300 to 5 amperes● 600 to 5 amperes500A/1000A/1500A Clamp-On CT Specifications● Current ratings:● 500 to 5 amperes● 1000 to 5 amperes● 1500 to 5 amperesElectrical CharacteristicsCurrentRangesLoad(Ohms)Phase Shift(Degree)FrequencyRange (3%)FrequencyRange (–3 db)150–600A 0.10–1.0 0.5–1.0 40–5000 30–10,000500–1500A 0.01–4.0 0.5–1.0 40–2000 30–5000222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 275


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222DimensionsApproximate Dimensions in Inches (mm)150A/300A/600A Clamp-On CT4.01(101.9)8.50(215.9)500A/1000A/1500A Clamp-On CT5.24(133.1)8.50(215.9)1.40(35.6)1.10(27.9)1.30(33.0)1.58(40.1)0.79(20.1)1.26(32.0)2.04(51.8)150A/300A/600A Clamp-On CT●Maximum cable size:●2.00 inches (50.8 mm)●Maximum bus bar size:●2.00 x 0.47 inches (50.8 x 12.0 mm)●1.60 x 1.40 inches (40.6 x 35.6 mm)●Dimensions (without cable):● 4.00 x 8.50 x 1.60 inches (101.6 x 215.9 x 40.6 mm)● Weight (with cable):● 2.0 lbs (0.9 kg)500A/1000A/1500A Clamp-On CT●Maximum cable size:●2.68 inches (68.1 mm)●Maximum bus bar size:●4.84 x 1.40 (122.9 x 35.6 mm)●4.00 x 1.70 inches (101.6 x 43.2 mm)●Dimensions (without cable):●5.20 x 13.20 x 2.00 inches (132.1 x 335.3 x 50.8 mm)●Weight (with cable):●6.0 lbs (2.7 kg)276 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3IQ Accessories—IQ FlangeContentsDescription<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series. . . . . . . . . . . . . 186Power Xpert Meter 2000 Series. . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters . . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel . . . . . . . . . . . . 255Current Transformers (CTs). . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ FlangeEnclosed Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27822222222222222222222222222IQ Flange22Product DescriptionEaton’s IQ Flange is intendedfor use with the IQ Data,IQ Generator, IQ Data Plus II,IQ Analyzer <strong>and</strong> any othersuch device sharing the samemounting dimensions.The door mounting flangeprovides extra depth behind apanel if there is not enoughclearance to accommodatethe device.Application DescriptionRetrofit ApplicationsFor applications where extradoor mounting space isrequired, a flange-mountingunit is available. The IQFlange provides an extra2.5 inches (63.5 mm) ofclearance for the device.The IQ Flange can be usedwith any IQ device witha 5.38-inch (136.7 mm) x9.38-inch (238.0 mm) cutout.Product SelectionIQ FlangeIQ FlangeDescriptionIQ FlangeCatalog NumberIQFLANGE22222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 277


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>222222222222222222222222222222222222222222222222222222222222Enclosed MetersContentsDescription<strong>Metering</strong> Products Family . . . . . . . . . . . . . . . . . . . . . . . . . . 179Power Xpert Meter 4000/6000/8000 Series . . . . . . . . . . . . 186Power Xpert Meter 2000 Series . . . . . . . . . . . . . . . . . . . . . 205IQ 250/260 Series Electronic Power Meters . . . . . . . . . . . . 216IQ 130/140/150 Series Electronic Power Meters. . . . . . . . . 222IQ Analyzer 6400/6600 Series . . . . . . . . . . . . . . . . . . . . . . . 227IQ DP-4000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235IQ 210/220/230 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241IQ Multipoint Energy Submeter II . . . . . . . . . . . . . . . . . . . . 248IQ Energy Sentinel <strong>and</strong> IQ Power Sentinel. . . . . . . . . . . . 255Current Transformers (CTs) . . . . . . . . . . . . . . . . . . . . . . . . . 265Clamp-On Current Transformers . . . . . . . . . . . . . . . . . . . . . 274IQ Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277Enclosed MetersApplication Description . . . . . . . . . . . . . . . . . . . . . . . . . . 279Features <strong>and</strong> Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . 279Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . 279Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 280Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281Enclosed MetersProduct DescriptionEverything is in the boxDesigned for Eaton’s IQ 100(130/140/150), IQ 250/260,<strong>and</strong> Power Xpert 2000Meters, Eaton’s EnclosedMeter offers mounting<strong>and</strong> installation flexibility,especially in retrofitapplications where nometering compartment ormounting space is availablein the existing electricaldistribution equipment orwhere installation time is apremium. Factory designed<strong>and</strong> wired, Eaton’s EnclosedMeter offers savings in labor<strong>and</strong> installation costs becauseinput current <strong>and</strong> voltagewiring as well as I/O wiring ispre-wired to terminal blocksinside the enclosure.To ensure safety, Eaton’sEnclosed Meter includes aprimary fusible disconnect forline voltage that can beturned off during metermaintenance.For applications with linevoltages above 265 Vac,an optional control powertransformer is supplied in theenclosure. Control voltagecan also be supplied viaa separate source that iswired to the field installationterminal block. CT inputs forthe meter are wired directlyto shorting terminal blocks foreasy field installation.Factory WiredMost electrical contractorsare very familiar with wiringmeters. However, it doestake time to place thedisconnect, CT shortingblocks, terminal blocks,control power transformer,etc. <strong>and</strong> associated wiring.It is not uncommon for errorsto be introduced during theinstallation of multiplemeters, it's just inherent inwiring. With Eaton’sEnclosed Meter, everythingis wired at the factory: theshorting block, terminalblocks, etc. Therefore youcan be sure it’s done right.Factory wired products alsosave on installation time <strong>and</strong>costs. The meters are flushmounted on the enclosuredoor with all inputs/outputsfactory-wired to terminalblocks.NEMA RatedNEMA 12 enclosure preventsdust <strong>and</strong> other materials fromentering. Internal gasketsalso prevent air irritants fromharming the vital equipmentinside. This quality enclosuremeets most indoorapplication needs.NEMA 3R enclosure isconstructed for either indooror outdoor use to providea degree of protection topersonnel against access tohazardous parts; to providea degree of protection ofthe equipment inside theenclosure against ingress ofsolid foreign objects (fallingdirt); to provide a degree ofprotection with respect toharmful effects on theequipment due to the ingressof water (rain, sleet, snow);<strong>and</strong> that will be undamagedby the external formation ofice on the enclosure.NEMA 4X enclosure providesthe same degree ofprotection as the NEMA 3Rwith the additional protectionagainst windblown dust,splashing <strong>and</strong> hose directedwater, <strong>and</strong> protection againstcorrosion.278 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3Application Description●St<strong>and</strong>-alone, enclosedmeters are <strong>ideal</strong> for newmetering applicationswhere no meteringexisted previously, retrofitinstallations or where easeof installation is requiredFeatures <strong>and</strong> Benefits●Saves installation time<strong>and</strong> cost●One part number to order;no need to worry that anypart has been left outCatalog Number SelectionEnclosed MeterMeter TypePXM2250MA65105PXM2250MA65115PXM2250MA65145PXM2260MA65105PXM2260MA65115PXM2260MA65145PXM2270MA65105PXM2270MA65115PXM2270MA65145IQ250MA65100IQ250MA65110IQ250MA65114IQ260MA65100IQ260MA65110IQ260MA65114IQ150MA6511●●Service entranceapplications where energysupplier verificationmonitoring is desiredPick the meter you needas it is designed to fitvarious Eaton power <strong>and</strong>energy meters, at varyingprice pointsPXM2250MA65105 - 2 BEnclosure- = EnclosureNEMA Rating2 = NEMA 123 = NEMA 3R4 = NEMA 4XCPT OptionA = No CPTB = Control powertransformer222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 279


22.3<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22Technical Data <strong>and</strong> Specifications2222Enclosed MetersDescriptionEnclosure ratingSpecificationNEMA 12, 3R, 4XNEMA 12 Front View, Door OpenPre-Wired FusibleDisconnect22222222222222Enclosure operatingtemperatureDimensionsMetersControl voltageBasic model–20˚C to +40˚CNote: Temperature range of meter is –20˚C to 70˚C. If applied outside,proper precautions should be taken to avoid exceeding the maximum<strong>and</strong> minimum temperature ratings of the meter.NEMA 12 (8.00 inches wide x 16.12 inches high x 8.36 inches deep)NEMA 3R/4X (8.00 inches wide x 16.12 inches high x 9.75 inches deep)IQ 250/260, PXM 2000 <strong>and</strong> IQ 130/140/150 modelsUp to 265V—no CPT requiredGreater than 265V—CPT requiredSeparate source control—no CPT requiredFusible disconnect—primary voltage6 point shorting blockGround terminal blockNeutral terminal block8 point terminal block for input/output modules forIQ 250/260 <strong>and</strong> PXM 2000Pre-WiredControl Power,Voltage <strong>and</strong>CT InputsNEMA 3R Open <strong>and</strong> Folded OutPre-WiredNeutral, Ground<strong>and</strong> Input/OutputTer minal BlocksPre-Wired CurrentTransformer ShortingTer minal Block222222222222222222WiringCertificationsSource controlRatingPre-wireLatchOptional featuresWired for three-phase four-wire applications. Three-phase three-wireapplications will need to change the wiring for both the voltage <strong>and</strong>current per the wiring diagram in the meter instruction manual.UL 508A <strong>and</strong> cULNo separate source control voltage required for applicationsbelow 265 Vac600V rated power voltage terminal block <strong>and</strong> wiringPre-wired current transformer, shorting terminal block, neutral,ground, voltage, control power, fusible disconnect, <strong>and</strong> input/outputterminal blocksPadlocking latch provisionControl power transformer—50 VA control power supply for meterwhere monitored voltage is above 265 VacNote: Specifications are subject to change without notice <strong>and</strong> representthe maximum capabilities of the product with all options installed. This isnot a complete feature list. Features <strong>and</strong> functionality may vary dependingon selected options, firmware version <strong>and</strong> product model. Please refer tothe technical data sheet <strong>and</strong> User Manual for detailed specifications.2222222222222222222222280 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Metering</strong> <strong>Devices</strong>22.3DimensionsApproximate Dimensions in Inches (mm)8.36(212.3)7.41(188.2)9.09(230.9)8.91(226.3)9.75(247.7)0.56(14.2) 1.50(38.1)16.12(409.4)This DripCap on N3RFamily Only15.06(382.5)1.50(38.1)15.06(382.5)16.12(409.4)Ø 0.280 TYP. 4x8.00(203.2)5.00(127.0)8.00(203.2)5.00(127.0)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 281


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Product Selection Guide<strong>Protective</strong> Relay Selection ChartProtection FunctionsContentsDescriptionNotes The 50 <strong>and</strong> 51 protective functions can be controlled for reverse, forward or both directional protection. The 50N, 51N, 50G <strong>and</strong> 51G protective functions can be controlled for reverse, forward or both directional protection.PageProduct Selection GuideFP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382FeederMotorVoltage TransformerProtectionProtectionProtection ProtectionIEEEDescription Device DT-3000 EDR-3000 FP-4000 FP-5000 FP-6000 MP-3000 MP-4000 MD-3000 VR-300 DP-300 ETR-4000Section Page Number Number 331 350 304 296 286 312 322 328 341 345 361Phase inst. OC 50 ■ ■ ■ ■ ■ ■ ■ ■Phase TOC 51 ■ ■ ■ ■ ■ ■ ■ ■Ground inst. OC (measured) 50G ■ ■ ■ ■ ■ ■Ground TOC (measured) 51G ■ ■ ■ ■ ■ ■ ■ ■Phase directional control 67 ■ ■Ground directional control 67N ■ ■Phase voltage restrained OC 51VR ■ ■No. of curves (ANSI/IEC/thermal) 11 11 10 10 10 11Zone interlocking ■ ■ ■ ■ ■ ■Thermal overload 49 ■ ■ ■ ■Locked rotor 49S/51 ■ ■ ■Jam/stall 51R ■ ■ ■Undervoltage 27 ■ ■ ■ ■ ■Current unbalance 46 ■ ■ ■ ■ ■Negative sequence voltage 47 ■ ■ ■ ■ ■Power factor 55 ■ ■ ■ ■Overvoltage 59 ■ ■ ■ ■ ■Frequency (over/under) 81 ■ ■ ■ ■ ■Forward/reverse VARs 32V ■ ■282 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Protection Functions, continuedFeederMotorVoltage TransformerProtectionProtectionProtection ProtectionIEEEDescription Device DT-3000 EDR-3000 FP-4000 FP-5000 FP-6000 MP-3000 MP-4000 MD-3000 VR-300 DP-300 ETR-4000Section Page Number Number 331 350 304 296 286 312 322 328 341 345 361Differential 87 ■ ■ ■ ■ ■ ■ ■ Forward/reverse power 32 ■ ■ ■Sync check 25 ■ ■ ■Reclosing 79 ■Loss of potential block LOP ■ ■Cold load pickup ■ ■ ■Breaker failure 50BF ■ ■ ■ ■ ■2 nd harmonic restrain ■ ■5 th harmonic restrain ■ ■4 th harmonic restrain ■87 GD ground differential ■Control FunctionsFeederMotorVoltage TransformerProtectionProtectionProtection ProtectionIEEEDescription Device DT-3000 EDR-3000 FP-4000 FP-5000 FP-6000 MP-3000 MP-4000 MD-3000 VR-300 DP-300 ETR-4000Section Page Number Number 331 350 304 296 286 312 322 328 341 345 361Remote open/close ■ ■ ■ ■ ■ (Trip only) ■ ■ ■Programmable I/O ■ ■ ■ ■ ■ ■ ■ ■ ■Programmable logic control ■ ■ ■Multiple settings groups 4 4 4 4 4Number of starts limit ■ ■Starts per hour ■ ■Time between starts ■ ■Emergency override ■ ■Reduced voltage starting ■ ■Trip lock out ■ ■ ■ ■ ■ ■ ■ ■Notes87B using zone selective interlocking. 87M or 87G (motor or generator differential). 87M, 87T or 87G (motor, transformer or generator differential). 87T (transformer differential).222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 283


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222<strong>Metering</strong> FunctionsFeederMotorVoltage TransformerProtectionProtectionProtection ProtectionIEEEDescription Device DT-3000 EDR-3000 FP-4000 FP-5000 FP-6000 MP-3000 MP-4000 MD-3000 VR-300 DP-300 ETR-4000Section Page Number Number 331 350 304 296 286 312 322 328 341 345 361Amperes ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Ampere dem<strong>and</strong> ■ ■ ■ ■ ■ ■ ■Volts ■ ■ ■ ■ ■Phase angle (current <strong>and</strong> voltage) ■ ■ ■ ■ Current onlyPositive, negative <strong>and</strong> zero sequence ■ ■ ■ ■ ■ ■Watts ■ ■ ■ ■Watt Dem<strong>and</strong> ■ ■ ■ ■Watthour ■ ■ ■ ■VARs ■ ■ ■ ■VAR dem<strong>and</strong> ■ ■ ■ ■VAR-hour ■ ■ ■ ■VA ■ ■ ■ ■VA Dem<strong>and</strong> ■ ■ ■ ■VA-hour ■ ■ ■ ■Frequency ■ ■ ■ ■ ■Trending (load profile) ■ ■ ■Minimum/maximum recording ■ ■ ■ ■ Max. only ■ ■Monitoring FunctionsFeederMotorVoltage TransformerProtectionProtectionProtection ProtectionIEEEDescription Device DT-3000 EDR-3000 FP-4000 FP-5000 FP-6000 MP-3000 MP-4000 MD-3000 VR-300 DP-300 ETR-4000Section Page Number Number 331 350 304 296 286 312 22-322 22-328 22-341 22-345 361Trip circuit monitor ■ ■ ■ ■ ■Breaker wear ■ ■ ■ ■ ■Failure to close ■ ■ ■ ■ ■Oscillography ■ ■ ■ ■ ■Sequence of events ■ ■ ■ ■ ■ ■ ■Trip target data ■ ■ ■ ■ ■ ■ ■ ■ ■Clock ■ ■ ■ ■ ■ ■ ■Number of starts ■ ■ ■Acceleration time ■ ■ ■RTD temperature ■ ■ ■ ■Hottest RTD ■ ■ ■ ■Note Differential <strong>and</strong> restrain current only.284 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4CommunicationsFeederMotorVoltage TransformerProtectionProtectionProtection ProtectionIEEEDescription Device DT-3000 EDR-3000 FP-4000 FP-5000 FP-6000 MP-3000 MP-4000 MD-3000 VR-300 DP-300 ETR-4000Section Page Number Number 331 350 304 296 286 328 22-322 22-328 22-341 22-345 361Local human machineinterfaceConstructionSt<strong>and</strong>ards■ ■ ■ ■ ■ ■ ■ ■ ■Remotecommunication portRS-232 ■ ■ ■ ■ ■RS-485 ■ ■ ■ ■ ■Ethernet copper ■ ■Frequency shift key ■ ■ ■ ■ OptionalAddressable■ ■ ■ ■ ■ ■ProtocolsINCOM ■ ■ ■ ■ ■ ■Modbus-RTU ■ ■ ■ ■ ■ ■ ■ ■Modbus-TCP ■ ■FeederMotorVoltage TransformerProtectionProtectionProtection ProtectionIEEEDescription Device DT-3000 EDR-3000 FP-4000 FP-5000 FP-6000 MP-3000 MP-4000 MD-3000 VR-300 DP-300 ETR-4000Section Page Number Number 331 350 304 296 286 312 322 328 341 345 361Panel mount case ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Drawout Optional RemovableterminalsOperatingtemperature rangePower supply options 120–240 Vac24–250Vdc■ Optional Optional Optional Optional Optional Removableterminals–30°–55°C –40°– 60°C –40°– 60°C –40°– 60°C –40°–60°C –20°–60°C –20°–60°C –30°–55°C –20°–70°C 20°–70°C –40°– 60°C19–300 Vdc40–250Vac48–125 Vac/Vdc100–240Vac/Vdc48–125 Vac/Vdc100–240Vac/Vdc48–125 Vac/Vdc100–240Vac/Vdc120–240 Vac120–240 Vac120–240 Vac24–250 Vdc40–250 Vac90–250 Vdc40–250 Vac90–250 VdcAC current inputs ■ ■ ■ ■ ■ ■ ■ ■ ■ ■AC voltage inputs ■ ■ ■ ■ ■Wye PTs ■ ■ ■ ■ ■Delta/open delta PTs ■ ■ ■ ■ ■Binary inputs ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Alarm outputs 2 Form C 1 Form C 2 Form C 2 Form C 2 Form C 3 ■ 2 Form C 1 Form C 1 NO 1 Form CTrip outputs 2 3 5 5 5 ■ ■ ■ ■ ■ ■Analog outputs ■ ■ ■Local display ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■LEDs (local targets) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■FeederMotorVoltage TransformerProtectionProtectionProtection ProtectionIEEEDescription Device DT-3000 EDR-3000 FP-4000 FP-5000 FP-6000 MP-3000 MP-4000 MD-3000 VR-300 DP-300 ETR-4000Section Page Number Number 331 350 304 296 286 312 322 328 341 345 361ANSI ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■IEC ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■UL ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■CE DT-3030 only ■ ■ ■ ■ ■CSA ■ ■ ■ ■ ■ ■ ■ ■ ■19–300 Vdc40–250 Vac222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 285


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Feeder Protection FP-6000ContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder ProtectionFeatures, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 287St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 288Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . 289Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 290Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382FP-6000 Feeder ProtectionProduct Description● Microprocessor-basedprotection with monitoring<strong>and</strong> control for mediumvoltage main <strong>and</strong> feederapplications● Current, voltage, frequency<strong>and</strong> power protection forelectric power distributionsystems● Complete metering ofvoltage, currents, power,energy, minimum/maximum <strong>and</strong> dem<strong>and</strong>functions● Programmable logiccontrol functions for maintie-main<strong>and</strong> main-maintransfer schemes● Trip logs, event logs <strong>and</strong>waveform capture forbetter fault analysis <strong>and</strong>system restoration● Data Logger to provideenergy usage profiles forbetter planning, utilization<strong>and</strong> energy usage●Compact, drawout casedesign or fixed case design●Meets ANSI <strong>and</strong> ULApplication DescriptionEaton’s FP-6000 ProtectionRelay provides complete threephase<strong>and</strong> ground overcurrent,voltage, frequency <strong>and</strong> powerprotection plus metering ina single, compact drawoutcase. It may be used as areclosing relay; primaryprotection on feeders; mains<strong>and</strong> tie circuit breakerapplications; or as backupprotection for transformers,high voltage lines <strong>and</strong>differential protection.The FP-6000 takes fulladvantage of itsmicroprocessor technology,providing the user newfreedom <strong>and</strong> a wealth of datagatheringfeatures. The relayperforms self-checking of allmajor hardware <strong>and</strong> firmwareprotection elements to ensuretheir operation in the event of asystem or component electricalfailure or fault. Protectionfunctions are well suited formain <strong>and</strong> distribution feedercircuit applications.Programmable logic controlfunctions make the FP-6000relay <strong>ideal</strong>ly suited for main-tiemain<strong>and</strong> main 1/main twotransfer schemes.The FP-6000 is the only relay inits class that offers a flexible,yet simple reclosing control. Itscompact design makes it <strong>ideal</strong>for polemounted reclosercontrols. The zone interlockingfeature can be utilized for busprotection instead of anexpensive <strong>and</strong> complicated busdifferential (87B) scheme. TheFP-6000 works directly withthe FP-5000, FP-4000, Digitrip ®3000 <strong>and</strong> Digitrip MV relays.The breaker failure protectionprovides faster remote backupclearing times for stuck breakeroperation. In addition to thebreaker failure protection, theFP-6000 can be programmedto detect residual current whenthe breaker is open to detectflashover conditions. TheFP-6000 provides trip circuitmonitoring <strong>and</strong> alarmingfeatures. It continually monitorsthe trip circuit for continuity<strong>and</strong> readiness to trip. Open<strong>and</strong> close pushbuttons areconveniently located on thefront of the relay for localbreaker operation.When an electrical faultor disturbance occurs, theFP-6000 begins to store thefollowing in non-volatilememory:●Voltage <strong>and</strong> currentsampled data●Calculated values● Status of internal protectionfunctions, logic, contactinputs <strong>and</strong> outputsRetrieval <strong>and</strong> viewing of thedata is easy, aiding in the quickanalysis <strong>and</strong> restoration of yourelectric power system.When the FP-6000 isn’tresponding to disturbances inthe power system, it’sproviding valuable meteringinformation at the relay <strong>and</strong>remotely. It provides energyusage <strong>and</strong> dem<strong>and</strong> reading,<strong>and</strong> can alarm when usagereaches a set value. Powerfactor measurements can beused for cap bank switchingto control kVAR dem<strong>and</strong>.Onboard data trending canprovide load profiles for upto 40 days.286 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Features, Benefits <strong>and</strong> Functions●Complete protection,metering <strong>and</strong> control ina single compact case toreduce panel space,wiring <strong>and</strong> costs●Flexible current, voltage<strong>and</strong> frequency protection<strong>and</strong> programmability tocover a broad range ofapplications whilesimplifying relay ordering<strong>and</strong> reducing inventory●Integral test functionreduces maintenancetime <strong>and</strong> expense● Relay self-diagnostics <strong>and</strong>reporting improves uptime<strong>and</strong> troubleshooting● Breaker trip circuitmonitoring improves thereliability of the breakeroperation● Programmable LEDs <strong>and</strong>logic control features thatcan replace <strong>and</strong> eliminateexternal auxiliary relays,timers, light <strong>and</strong> wiring● Zone selective interlockingimproves coordination <strong>and</strong>tripping times <strong>and</strong> savesmoney compared to atraditional bus differentialscheme● Trip <strong>and</strong> event recordingin non-volatile memoryprovides detailedinformation for analysis<strong>and</strong> system restoration● 256 cycles of waveformcapture aids in post faultanalysis (viewable usingPowerNet <strong>and</strong>NPWAVEFORMcomponent●Front RS-232 port <strong>and</strong>PowerPort softwareprovides local computeraccess <strong>and</strong> a user-friendly,Windows-based interfacefor relay settings, <strong>and</strong>configuration <strong>and</strong> dataretrieval●Drawout case designfor quick <strong>and</strong> easy relayremoval <strong>and</strong> replacement● Breaker open/closecontrol from relayfaceplate or remotelyvia communications●Remote communicationsto Eaton PowerNetmonitoring system or PC●Free PowerPort utilitysoftware for local PCinterface to the FP-6000for relay settings,monitoring <strong>and</strong> controlThe protection functions arelisted below <strong>and</strong> shown onPage 292.The FP-6000 provides phaseovercurrent (forward, reverseor both):●●●●●●Two-stage instantaneouswith timers (50P-1 <strong>and</strong>50P-2)Inverse time overcurrent(51P)Directional control (67P)10 st<strong>and</strong>ard curvesInstantaneous or timedelay resetVoltage restrained inversetime overcurrent (51P2)The FP-6000 provides twoground overcurrent elements,one measured (IX) <strong>and</strong> onecalculated (IR):●●Independent measuredground or neutraldirectional overcurrentelements:● Two-stageinstantaneous withtimers (50X-1 <strong>and</strong> 50X-2)● Inverse time overcurrent(51X)● Ground directionalpolarizing (67N) -3vo <strong>and</strong>negative sequence● 10 st<strong>and</strong>ard curves●Instantaneous or timedelay resetIndependent calculatedground or neutraldirectional overcurrentelements:● Two-stageinstantaneous withtimers (50R-1 <strong>and</strong>50R-2)●Inverse time overcurrent(51R)●Ground directionalpolarizing (67N) –3vo,I pol <strong>and</strong> negativesequence●10 st<strong>and</strong>ard curves●Instantaneous or timedelay resetThe FP-6000 also providesthe following protectivefeatures:●Breaker failure (50BF)●Phase unbalance negativesequence overcurrent(46-1, 46-2)●Phase voltage unbalance<strong>and</strong> sequence protection(47-1, 47-2)● Main 3-phase under/overvoltage (27M-1,27M-2, 59M-1, 59M-2)●Under/overfrequency(81U-1, 81U-2, 81O-1,81O-2)●Auxiliary single-phaseunder/overvoltage (27A-1,27A-2, 59A-1, 59A-2)●Neutral voltage (59N-1,59N-2)●Apparent <strong>and</strong>displacement power factor(55A, 55D)●Forward/reverse powerprotection (32-1, 32-2,32-3)● Forward/reverse VARprotection (32V-1, 32V-2,32V-3)●Thermal Protection (49DT,49MT, 49DA, 49MA)● Sync check (25)● Zone interlocking for busprotection (87B). TheFP-6000 feeder relayincludes a zone selectiveinterlocking feature thatcan be used with otherEaton devices like theDigitrip 3000 overcurrentrelayThe FP-6000 provides thefollowing metering functions:●●●●●●●●●●●●Amperes (rms, phasor<strong>and</strong> sequence)Amperes dem<strong>and</strong> <strong>and</strong>peak dem<strong>and</strong>.Volts (rms, phasor <strong>and</strong>sequence).VA <strong>and</strong> VA dem<strong>and</strong>Watts <strong>and</strong> kW dem<strong>and</strong> <strong>and</strong>peak dem<strong>and</strong>.Forward/reverse/net kWhVars <strong>and</strong> kVAR dem<strong>and</strong><strong>and</strong> peak dem<strong>and</strong>Lead/lag/net kVARhPower factorFrequencyVoltage <strong>and</strong> current %THD<strong>and</strong> magnitude THDRTD●Minimum/maximumrecording with date/time stamp●Trending (load profileover time)The FP-6000 provides thefollowing monitoring <strong>and</strong> datarecording functions thatenhance the security of theprotection system <strong>and</strong>provides useful informationfor scheduling maintenance:●Trip circuit monitoring●Breaker wear(accumulated interruptedcurrent)●Waveform capture(256 cycles total, up to16 events)● Fault data logs (up to16 events).● Sequence of events report(up to 100 events)● Clock (1ms stamping)The FP-6000 providesst<strong>and</strong>ard control functionsplus userconfigurable customcontrol capabilities. This logiccan be used for applicationssuch as main-tie-maintransfer schemes.● Remote open/close.● Optional local open/close● Programmable I/O● Programmable logic gates<strong>and</strong> timers● Multiple setting groups(up to four)● Bus transfer logic● Cold load pickup● Loss of potential(PT blown fuses)●Autoreclose Function (79)●Auto Zone CoordinationThe FP-6000 supports thefollowing communicationoptions:● Local HMI●Password protected● Addressable● Front RS-232 port●Rear RS-485 port● Rear FSK port●Protocols:●INCOM●Modbus RTU222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 287


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Communication <strong>Software</strong>Eaton provides two typesof communication software.The first is PowerPort. It runson a PC or laptop for easyaccess to a single relayto change set points orconfiguration <strong>and</strong> to viewmetered values <strong>and</strong> storeddata. PowerPort is free <strong>and</strong>can be downloaded fromthe Eaton Web site atthe following URL:www.eaton.com; searchfor “PowerPort.”The second package isPowerNet. PowerNet is apower management softwarepackage that is designedfor continuous, remotemonitoring of many devices.It provides all the functionalityof PowerPort plus additionalfunctions such as billing,trending <strong>and</strong> graphics.Contact your local Eatonrepresentative for moreinformation on PowerNetsoftware.PowerPort <strong>and</strong> PowerNet Protection Overview ScreenSt<strong>and</strong>ards <strong>and</strong> CertificationsCompliance●UL recognized, File #E154862 (FP6200-00 5ACT model only)●UL 1053 (1994) recognized●ANSI C37.90 (1989)●EN 55011 (1991)●EN 61000-6-2 (1999)Emission Tests● EN 55011 (1991): Group 1Class A (CISPR-11,Class A)●FCC 47 CFR Chapter 1:Part 15 Subpart b Class AImmunity Tests●ANSI C37.90.1 (1989):surge withst<strong>and</strong> capability●ANSI C37.90.2 (1995):EMI immunity to 35 V/m●EN 61000-4-2 (1995):ESD Rating of 8 kV●EN 61000-4-3 (1997):radiated EM field at 10 V/m●EN 61000-4-4 (1995): fasttransient burst at 2 kV●EN 61000-4-5 (1995):surge immunity test●EN 61000-4-6 (1996):conducted RF at 10 V/m●EN 61000-4-8: powerfrequency magneticfield immunity●EN 61000-4-11 (1994):voltage dips <strong>and</strong> variations288 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Reference InformationDescription Style Number Pub NumberInstruction booklet 66A2347H01 IB02602004ECatalog Number SelectionFP-6000 Feeder ProtectionProduct SelectionFP-6000Current Range2 = 5 Amperes3 = 1 AmpereFP-6000 Catalog NumbersOptionDescription5A CT48–125 Vdc,100–120 Vac power supplySt<strong>and</strong>ard communication board1A CT48–125 Vdc,100–120 Vac power supplySt<strong>and</strong>ard communication board5A CT100–250 Vdc,100–240 Vac power supplySt<strong>and</strong>ard communication board1A CT100–250 Vdc,100–240 Vac power supplySt<strong>and</strong>ard communication board5A CT100–250 Vdc,100–240 Vac power supplyModbus communication board1A CT100–250 Vdc,100–240 Vac power supplyModbus communication board5A CT48–125 Vdc,100–120 Vac power supplyModbus communication board1A CT48–125 Vdc,100–120 Vac power supplyModbus communication boardPackaging0 = DrawoutFP6 2 00 - 0 1Control Voltage0 = 48–125 Vac/Vdc1 = 100–240 Vac/VdcStyleNumberCatalogNumber66D2167G01 FP6200-0066D2167G02 FP6300-0066D2167G04 FP6200-1066D2167G0566D2167G0666D2167G0766D2167G0866D2167G09Communications Protocol0 = INCOM1 = Modbus RTUFP6300-10FP6200-11FP6300-11FP6200-01FP6300-01222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 289


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>2222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> Specifications<strong>Protective</strong> FunctionsPhase <strong>and</strong> GroundOvercurrent Protection●Inverse characteristics:Mod, Very, Extremely,IECA, IECB, IECC, It, I 2 t,I 4 t, Flat●●●TOC (51) pickup range:0.02 to 4.0 per unit in0.01 stepsTime multipliers: 0.05 to10.0 in 0.01 stepsIOC (50) pickup range:0.1 to 20.0 per unit in0.01 steps● Pickup accuracy: ±1%(at 0.1 to 2 per unit)● Time delay: 0 to 9999cycles in 1 cycle steps●●Time accuracy: ±3% or±30 msDirectional (67, 67N, 67G):forward, reverse or bothVoltage Unbalance (47)● Threshold (minimumvoltage) 1 to 100 volts in1 volt steps● % V2/V1: 2 to 40% in1% steps● Time delay: 0 to 9999cycles in 1 cycle stepsCurrent Unbalance (46)● Threshold (minimumcurrent) 0.1 to 20.0 perunit in 0.01 steps● % I2/I1: 2 to 40% in1% steps● Time delay: 0 to 9999cycles in 1 cycle stepsUnder/OvervoltageProtection (27/59)● Pickup range: 10 to150 volts in 1 volt steps● Time delay: 0 to 9999cycles in 1 cycle stepsNeutral Voltage Protection (59N)●Source: calculated,measure●Criterion: phasor, rms●Pickup range: 5 to250 volts in 1 volt steps●Time delay: 0 to 9999cycles in 1 cycle stepsUnder/Over FrequencyProtection (81U/O)●Pickup range: 45 to 65 Hzin 0.01 Hz steps●Time delay: 0 to 9999cycles in 1 cycle stepsBreaker FailureProtection (50BF)● Pickup range: 0.02 to5.0 per unit in 0.01 steps● Time delay: 0 to 9999cycles in 1 cycle stepsPower Factor (55)● Trigger/reset threshold:–0.5 to 1 lag; 0.5 to 0.99lead in 0.01 steps● Time delay: 0 to 1000seconds in 1 second stepsPower Protection (32)● Direction: forward/reverse● Criterion: over/under● Pickup range: 0.02 to 4 puNote: 1pu = 3 x CT secondaryrating x VT secondary rating forwye; the square root of 3 x VTsecondary rating x CT secondaryrating for open delta.● Pickup accuracy: ±1.0%● Trip time accuracy:0 to 2 cycles or 0.1%,whichever is greaterVAR Protection (32V)● Direction: forward/reverse● Criterion: over/under● Pickup range: 0.02 to 4 puNote: 1pu = 3 x CT secondaryrating x VT secondary rating forwye; the square root of 3 x VTsecondary rating x CT secondaryrating for open delta.●Pickup accuracy: ±1.0%●Trip time accuracy:0 to 2 cycles or 0.1%,whichever is greaterThermal Protection (49)●Pickup range: 0ºF to 390°For 0ºC to 199°C●Time delay: 0.1 to3600 segSync Check (25)●Phase angle: 1 to 60°● Slip frequency: 0.1 to 2 Hz● Voltage differential: 1 to100 volts●Breaker close time: 0 to9999 cyclesDiscrete Inputs● Number of contactinputs: 8● Rating: 48 Vdc wettingvoltage provided withinternal ground onlyOutput Contacts● Number of outputcontacts: Five Form A<strong>and</strong> two Form CRating of Output Contacts● Momentary:● Make 30A AC/DC for0.25 seconds● Break 0.25A at 250 Vdc(resistive)● Break 5A at 120/240 Vac● Continuous:● 5A at 120/240 Vac● 5A at 30 VdcLogic <strong>and</strong> Control Functions● Six programmable logicgates for AND, OR, NAND,NOR operation● Two latching (flip/flop)gates● Six timer gates provideon/off delaysINCOM Communications● Baud rate: 9600 fixed● Maximum distance:10,000 feet (3,048 m)● Protocol: INCOMRS-232 Communications,Front Panel●Baud rate: 38.4K, 19.2K,9.6K●Connector st<strong>and</strong>ard 9-pinsubminiature, three-wire●Protocol: INCOMRS-485 Communications,Rear Panel● Baud rate: 19.2K, 9.6K●Protocol: Modbus RTUEnvironmental Ratings●Operating temperature:–40ºF to +140ºF (–40ºC to +60ºC)● Storage temperature:–40ºF to +185ºF(–40ºC to +85ºC)● Humidity: 5% to 95%relative humidity(non-condensing)● Altitude: 0 to 6,350 feet(0 to 1,935 m) above MeanSea Level22290 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Control Power●Control voltage:●48–125 Vdc/100–120 Vac●100–250 Vdc/100–240 Vac●●●Operating voltage:●38–150 Vdc/55–132 Vac●80–308 Vdc/55–264 VacInterruption ride-throughtime:● 83 ms at 120V, 60 Hz AC● 250 ms at 110 Vdc/300 ms at VacPower consumption:●20 VA maximum● 22 VA maximumCurrent Inputs● CT rating:● 2 x ln at 5 amperescontinuous● 3 x ln at 1 amperecontinuous● 80 x ln at 5 amperesfor 1 second● 100 x ln at 1 amperefor 1 second●CT burdens:● < 0.25 VA at 5A(nominal)● < 0.05 VA at 1A(nominal)Voltage Transformer Inputs●Nominal: 0–120 Vac lineto common●Operating range:0–144 Vac (+20%) lineto common●Burden: 1 mega ohm inputimpedance<strong>Metering</strong> Accuracy●Input signal frequencynecessary for accurateoperation:● 60 Hz Nominal,57–63 Hz (5%)●50 Hz Nominal,47–53 Hz (5%)●●Frequency measurementaccuracy:● ±0.02 HzClock accuracy:● Free running ±1 minute/month at 77°F (25°C)● Automatically updatedby PowerNet hostwhen present222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 291


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222FP-6000 SpecificationsPrincipal Parameters Range AccuracyCurrent (amperes) Ia, Ib, Ic, Ir, Ix 0.02 to 20 per unit at < 2 + CT rating: ±0.5% of CT ratingat > 2 + CT rating: ±0.5% of readingSequence currents 0.02 to 20 per unit ±1% of nominalMain voltage 0 to 160V ±0.5% of nominal ±0.2VSequence voltages 0 to 160V ±1% of nominalAuxiliary voltage 0 to 250V ±1% of nominalPhase angle for I <strong>and</strong> V 0 to 360° ±1° at nominal voltageSystem frequency 45 to 65 Hz ±0.02 HzAmpere dem<strong>and</strong> 0.02 to 20 per Unit ±0.5%Watt dem<strong>and</strong> 0 to 4000 MW ±1.0% FS for PF = unity NoteFS (Full Scale) = 3 x CT Rating x Nominal L-N Voltage.Wiring DiagramsFP-6000 One-Line Drawing±1.5% FS for PF = –0.5 to 0.5 Watts 0 to 4000 MW —Watthours 0 to 999.999 MWh —VAR dem<strong>and</strong> 0 to 4000 MVAR ±1.5% FS for PF = –0.5 to 0.5 VARs 0 to 4000 MVAR —VAR-hours 0 to 999.999 Mvarh —VA dem<strong>and</strong> 0 to 4000 MVA ±1% FS VA 0 to 4000 MVA —VA-hours 0 to 999,999 MVAh —Apparent power factor –1 to +1 ±0.02 for load currents above 20% ratedDisplacement power factor –1 to +1 ±0.02 for load currents above 20% ratedTotal harmonic distortion 0 to 9999 ±1%Other metering accuracy ±1%Load79 49D55A 55O 32V-142M32V-232V-3<strong>Metering</strong>V, I, F, PF,W, VARS, VAEnergyDem<strong>and</strong>Min./Max.% THDPhasorsData LoggerWaveformSERFault RecordsRTDsFP-6000292 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4FP-6000 Rear View <strong>and</strong> Terminal DesignationsFP-6000 Front View <strong>and</strong> Drawout Case Side ViewNoteAvailable with Modbus-RTU communications.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 293


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222FP-6000 Typical Connection Drawing Using Wye PTs294 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4DimensionsApproximate Dimensions in Inches (mm)FP-6000 Feeder Protection RelayHeight Width DepthShipping WeightLbs (kg)In Front of Panel11.34 (288.0) 7.72 (196.1) 0.80 (20.3) 12.5 (5.7)Behind Panel6.70 (170.2) 5.30 (134.6) 6.90 (175.3) 12.5 (5.7)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 295


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Feeder Protection FP-5000ContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder ProtectionFeatures, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 297St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 299Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . 299Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 300Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382FP-5000 Feeder ProtectionProduct Description● Microprocessor-basedprotection with monitoring<strong>and</strong> control for mediumvoltage main <strong>and</strong> feederapplications● Current, voltage, frequency<strong>and</strong> power protection forelectric power distributionsystems● Complete metering ofvoltage, currents, power,energy, minimum/maximum <strong>and</strong>dem<strong>and</strong> functions● Programmable logiccontrol functions for maintie-maintransfer schemes● Trip logs, event logs <strong>and</strong>waveform capture forbetter fault analysis <strong>and</strong>system restoration●Data Logger to provideenergy usage profiles forbetter planning, utilization<strong>and</strong> energy usage● Compact, drawoutcase design●Meets ANSI, CE <strong>and</strong>CSA st<strong>and</strong>ards●Multiple settings groups●ANSI, IEC <strong>and</strong> thermalprotection curves forgreater flexibilityApplication DescriptionEaton’s FP-5000 FeederProtection relay providescomplete three-phase <strong>and</strong>ground overcurrent <strong>and</strong>voltage protection plusmetering in a single, compactdrawout case. It may beused as primary protectionon feeders, mains <strong>and</strong> tiecircuit breaker applications,<strong>and</strong> as backup protectionfor transformers, highvoltage lines <strong>and</strong> differentialprotection. The relay is mostcommonly used on mediumvoltage switchgearapplications.The FP-5000 takesfull advantage of itsmicroprocessor technologyproviding the user newfreedoms <strong>and</strong> a wealth ofdata-gathering features. Therelay performs self-checkingof all major hardware <strong>and</strong>firmware protection elementsto ensure their operation inthe event of a system orcomponent electrical failureor fault. Protection functionsare well suited for main <strong>and</strong>distribution feeder circuitapplications. Programmablelogic control functions makethe FP-5000 relay <strong>ideal</strong>lysuited for main-tie-main<strong>and</strong> main 1/main 2 transferschemes.The Zone Interlocking featurecan be utilized for busprotection instead of anexpensive <strong>and</strong> complicatedbus differential (87B)scheme. The FP-5000 worksdirectly with Eaton’s Digitrip3000 <strong>and</strong> Digitrip MV relays.New breaker failure logicprovides faster remotebackup clearing times forstuck breaker operation.The multiple settingsgroups can be utilized forarc flash mitigation whenan alternative setting group,set to have instantaneouselements only is activatedusing a selector switch <strong>and</strong>the programmable I/O in theFP-5000.The FP-5000 provides trip<strong>and</strong> close circuit monitoring<strong>and</strong> alarming features. Itcontinually monitors thecomplete trip <strong>and</strong> closecircuits for continuity <strong>and</strong>readiness to trip. Open<strong>and</strong> close pushbuttons areconveniently located on thefront of the relay for localbreaker operation.Loss-of-vacuum monitoringis activated when the breakeris open. Residual currentis monitored <strong>and</strong> alarmedif detected.When an electrical faultor disturbance occurs, theFP-5000 begins to store thefollowing in non-volatilememory:●●●Voltage <strong>and</strong> currentsampled dataCalculated valuesStatus of internal protectionfunctions, logic, contactinputs <strong>and</strong> outputsRetrieval <strong>and</strong> viewing of thedata is easy, aiding in the quickanalysis <strong>and</strong> restoration ofyour electric power system.296 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Features, Benefits <strong>and</strong> FunctionsWhen the FP-5000 isn’tresponding to disturbancesin the power system, it’sproviding valuable meteringinformation at the relay <strong>and</strong>remotely. It provides energyusage <strong>and</strong> dem<strong>and</strong> reading,<strong>and</strong> can alarm when usagereaches a set value. Powerfactor measurements can beused for cap bank switchingto control kVAR dem<strong>and</strong>.Onboard data trending canprovide load profiles for upto 40 days.The protection functions arelisted below <strong>and</strong> shown onPage 301.●●●●●Complete protection,metering <strong>and</strong> control in asingle compact case toreduce panel space, wiring<strong>and</strong> costsFlexible current, voltage<strong>and</strong> frequency protection<strong>and</strong> programmability tocover a broad range ofapplications whilesimplifying relay ordering<strong>and</strong> reducing inventoryIntegral test functionreduces maintenance time<strong>and</strong> expenseRelay self-diagnostics <strong>and</strong>reporting improves uptime<strong>and</strong> troubleshootingBreaker trip circuitmonitoring improves thereliability of the breakeroperation●●●●●●●●●Programmable logic controlfeatures that can replace<strong>and</strong> eliminate externalauxiliary relays, timers<strong>and</strong> wiringZone-selective interlockingimproves coordination <strong>and</strong>tripping times <strong>and</strong> savesmoney compared to atraditional bus differentialschemeTrip <strong>and</strong> event recordingin non-volatile memoryprovides detailedinformation for analysis<strong>and</strong> system restoration256 cycles of waveformcapture aids in post faultanalysisFront RS-232 port <strong>and</strong>PowerPort softwareprovides local computeraccess <strong>and</strong> a user-friendly,Windows ® -based interfacefor relay settings, <strong>and</strong>configuration <strong>and</strong> dataretrievalDrawout case design forquick <strong>and</strong> easy relayremoval <strong>and</strong> replacementBreaker open/close controlfrom relay faceplate orremotely viacommunicationsRemote communicationsto Eaton’s PowerNetmonitoring system or PCFree PowerPort utilitysoftware for local PCinterface to the FP-5000for relay settings,monitoring <strong>and</strong> controlPhase Overcurrent (Forward,Reverse or Both)●Two-stage instantaneouswith timers (50P-1 <strong>and</strong>50P-2)●Two inverse timeovercurrent (51P-1 <strong>and</strong>51P-2)●Directional control● 10 st<strong>and</strong>ard curves● Instantaneous or timedelay reset●Voltage restrained timeovercurrent (51VR)●Two independent grounddirectional overcurrentelements, one measured(IX) <strong>and</strong> one calculated (IR)● Two-Stageinstantaneous withtimers (50X-1 <strong>and</strong> 50X-2)(50R-1 <strong>and</strong> 50R-2)● Inverse time overcurrent(51X <strong>and</strong> 51R)● Ground directionalpolarizing (67N) –3 vo , I pol ,negative sequence● 10 st<strong>and</strong>ard curves● Instantaneous or timedelay reset● Voltage restrained timeovercurrent (51VR)●●●●Breaker failure (50BF)Phase unbalance negativesequence overcurrent(46-1, 46-2)Phase voltage unbalance<strong>and</strong> sequence protection(47-1, 47-2)Main three-phase under/overvoltage (27M-1,27M-2, 59M-1, 59M-2)●Auxiliary single-phaseunder/over-voltage (27A-1,27A-2, 59A-1, 59A-2)●Under/over frequency(81U-1, 81U-2, 81O-1,81O-2)●Reverse/forward power(32-1, 32-2)●Sync check (25)● Power factor (55)● Zone interlocking for busprotection (87B). TheFP-5000 feeder relayincludes a zone selectiveinterlocking feature thatcan be used with otherEaton devices like theDigitrip 3000 overcurrentrelay222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 297


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22222222222222222222222222222222222222222222The FP-5000 provides thefollowing metering functions:●Amperes (rms, phasor <strong>and</strong>sequence)●Amperes dem<strong>and</strong> <strong>and</strong>peak dem<strong>and</strong>●Volts (rms, phasor <strong>and</strong>sequence)●VA <strong>and</strong> VA dem<strong>and</strong>●Watts <strong>and</strong> kW dem<strong>and</strong> <strong>and</strong>peak dem<strong>and</strong>● Forward/reverse/net kWh● VARs <strong>and</strong> kVAR dem<strong>and</strong><strong>and</strong> peak dem<strong>and</strong>●Lead/lag/net kVARh●Power factor●Frequency● Voltage <strong>and</strong> current● %THD <strong>and</strong> magnitudeTHD● Minimum/maximumrecording with date/time stamp● Trending (load profileover time)The FP-5000 provides thefollowing monitoring <strong>and</strong> datarecording functions thatenhance the security of theprotection system <strong>and</strong>provides useful informationfor scheduling maintenance:●●●●Trip circuit monitoringClose circuit monitoringLoss-of-vacuummonitoringBreaker wear(accumulated interruptedcurrent)●Waveform capture(256 cycles total, up to16 events)●Fault data logs (up to16 events)●Sequence of events report(up to 100 events)●ClockThe FP-5000 providesst<strong>and</strong>ard control functionsplus user-configurablecustom control capabilities.This logic can be used forapplications such as main-tiemaintransfer schemes.●Remote open/close●Programmable I/O●Programmable logic gates<strong>and</strong> timers● Multiple setting groups(up to four)● Bus transfer logic● Cold load pickup● Loss of potential(PT blown fuses)The FP-5000 supports thefollowing communicationoptions:●●●●●●●Local HMIPassword protectedAddressableLocal communication portRemote communicationport:● FSK● RS-232● RS-485Protocols:● INCOM● ModbusConfiguration softwareCommunication <strong>Software</strong>Eaton provides two types ofcommunication software. Thefirst is PowerPort. It runs on aPC or laptop for easy access toa single relay to change setpoints or configuration <strong>and</strong> toview metered values <strong>and</strong>stored data. PowerPort is free<strong>and</strong> can be downloaded fromwww.eaton.com; search for‘PowerPort,’ then click thedownload search result.The second package isPowerNet. PowerNet is apower management softwarepackage that is designed forcontinuous, remote monitoringof many devices. It provides allthe functionality of PowerPortplus additional functions suchas billing, trending <strong>and</strong>graphics. Contact your localEaton representative for moreinformation on PowerNetsoftware.PowerPort <strong>and</strong> PowerNet Protection Overview Screen2222222222222222298 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4St<strong>and</strong>ards <strong>and</strong> CertificationsCompliance●UL Recognized,File # E154862●UL 1053 (1994) recognized●ANSI C37.90 (1989)●EN 55011 (1991)●EN 61000-6-2 (1999)Emission Tests●EN 55011 (1991)—Group 1Class A (CISPR-11,Class A)●FCC 47 CFR Chapter 1—Part 15 Subpart b Class ACatalog Number SelectionFP-5000 Feeder ProtectionCurrent Range2 = 5 Amperes3 = 1 AmpereImmunity Tests●ANSI C37.90.1 (1989)—Surge Withst<strong>and</strong> Capability●ANSI C37.90.2 (1995)—EMI Immunity to 35V/m●EN 61000-4-2 (1995)—ESD Rating of 8 kV●EN 61000-4-3 (1997)—Radiated EM Field at10V/m● EN 61000-4-4 (1995)—FastTransient Burst at 2 kV●EN 61000-4-5 (1995)—Surge Immunity TestPackaging0 = Drawout1 = Fixed caseFP5 2 00 - 0 1●EN 61000-4-6 (1996)—Conducted RF at 10V/m●EN 61000-4-11 (1994)—Voltage Dips <strong>and</strong> Variations●EN 61000-4-8—PowerFrequency MagneticField ImmunityControl Voltage0 = 48–125 Vac/Vdc1 = 100–240 Vac/VdcCommunications Protocol0 = INCOM1 = Modbus222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 299


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsControl Power●Control voltage:●48–125 Vac/Vdc●100–240 Vac/Vdc●Operating voltage:●55–264 Vac●38–300 Vdc●Interruption ride-throughtime: 20 cycle interruptionof nominal ac supply● Power consumption: 20 VAmaximumCurrent Inputs●Nominal (I n ): 1A or 5A●CT rating:● 2 x I n continuous● 80 x I n for 1 second●CT burdens:● < 0.25 VA at 5A(nominal)● < 0.05 VA at 1A(nominal)Voltage Transformer Inputs● Nominal: 120 Vac● Operating range: 69–150 Vac● Burden:●


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Wiring DiagramsFP-5000 One-Line Drawing222222<strong>Metering</strong>V, I, F, PF,W, VARS, VAEnergyDem<strong>and</strong>Min./Max.% THDPhasorsData LoggerWaveformSERFault Records22222222222222LoadFP-5000 Rear View <strong>and</strong> Terminal DesignationsFP-500022222222101102103104105106107108109110111112113114115116117118TB1Power SupplyInput (+)Power SupplyInput (–)RLY HealthyCom.RLY HealthyN.O.RLY HealthyN.C.Alarm Com.Alarm N.O.Alarm N.C.RLY 5 Com.RLY 5 N.O.RLY 4 Com.RLY 4 N.O.RLY 3 Com.RLY 3 N.O.Trip 2 Com.Trip 2 N.O.Trip 1 Com.Trip 1 N.O.TB2201 C In 1202 C In 2203 C In 3204 C In 4205 C In Source 1206 C In 5207 C In 6208 C In 7209 C In 8210 C In Source 2211 Not Used212 Not Used213 VA(+) Main214 VB(+) Main215 VC(+) Main216 Vx1 Aux217 Vx2 Aux218 Vg Main101102103104105106107108109110111112113114115116117118TB1Factory Connection OnlyTB2201202203204205206207208209210Red 211White 212213214215216217218TB3TB4TB3J1-1 PowerNetJ1-2 PowerNetJ1-3 PowerNet ShieldJ2-1 Accessory BusJ2-2 Accessory BusJ2-3Accessory BusShieldJ3-1 Zone OutJ3-2 Zone Com.J3-3 Zone ShieldJ3-4 Zone InJ3-5 Zone Com.J4-1J4-2J4-3J5-1 RS485(+)J5-2 RS485(-)J5-3 RS485comJ5-4 RS485shield22222222222222222222222222A1 B1 C1 X1 N.C. 1A2 B2 C2 X2 N.C. 2222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 301


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222FP-5000 Typical Connection Drawing Using Wye PTs(+)(–)ac/dcPower Supply3252ABreakerClose52A4X2GroundX1Load 5248 – 125 Vac/dc or100 – 240 Vac/dcTB1101Power SupplyInput (+)Power Supply102 Input (–)103RLY HealthyCom.104 RLY HealthyN.O.105RLY HealthyN.C.106 Alarm Com.107108109110111112113114115116117118Alarm N.O.Alarm N.C.RLY 5 Com.RLY 5 N.O.RLY 4 Com.RLY 4 N.O.RLY 3 Com.RLY 3 N.O.Trip 2 Com.Trip 2 N.O.Trip 1 Com.Trip 1 N.O.FP-5000TB2C In 1C In 2C In 3C In 4C In Source 1C In 5C In 6C In 7C In 8C In Source 2Not UsedNot UsedVA(+) MainVB(+) MainVC(+) MainVX1 AuxVX2 AuxVg Main201202203204205206207208209210211212213214215216217218A2 A1 B2 B1 C2 C11 For maximum breaker diagnostics use both 52A <strong>and</strong> 52B contacts.Some diagnostics are not available if only one of the two is used.2345RelayFailureAlarmBreakerAlarm52TCA relay failure alarm should provide immediate attention as circuitis no longer protected. Relay failure output is normally energized.FP-5000 can initiate a breaker close via the front panel interface<strong>and</strong>/or remote activation through communication or discrete input.Residual connection may be used in place of zero sequence CT.1 52A52B52B TOCDelta or open delta PT connection may be used in place of wye-ground connection.5C B AC B A302 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4FP-5000 Front View <strong>and</strong> Drawout Case Side ViewFeeder ProtectionFP-5000OperationalBreaker ClosedBreaker OpenResetMonitor View Setting Log Status/ControlPreviousDimensionsApproximate Dimensions in Inches (mm)EnterPhase Trip Ground Trip Other TripAlarm Pickup AuxiliarySetTestClose OpenBreakerFP-5000 Feeder Protection RelayHeight Width DepthShipping WeightLbs (kg)In Front of Panel11.34 (288.0) 7.72 (196.1) 0.80 (20.3) 12.5 (5.7)Behind Panel6.70 (170.2) 5.30 (134.6) 6.90 (175.3) 12.5 (5.7)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 303


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Feeder Protection FP-4000ContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder ProtectionFeatures, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 305St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 307Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . 307Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 308Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382FP-4000 Feeder ProtectionProduct Description● Microprocessor-basedprotection with monitoring<strong>and</strong> control for mediumvoltage main <strong>and</strong> feederapplications● Current, voltage, frequency<strong>and</strong> power protection forelectric power distributionsystems● Complete metering ofvoltage, currents, power,energy, minimum/maximum <strong>and</strong> dem<strong>and</strong>functions● Programmable logic controlfunctions for main-tie-maintransfer schemes● Trip logs, event logs <strong>and</strong>waveform capture forbetter fault analysis <strong>and</strong>system restoration● Data logger to provideenergy usage profiles forbetter planning, utilization<strong>and</strong> energy usage● Compact, drawout casedesign●Meets ANSI, CE <strong>and</strong> CSAst<strong>and</strong>ards●Multiple settings groups●ANSI, IEC <strong>and</strong> thermalprotection curves forgreater flexibilityApplication DescriptionEaton’s FP-4000 FeederProtection relay providescomplete three-phase <strong>and</strong>ground overcurrent <strong>and</strong>voltage protection plusmetering in a single, compactdrawout case. It may be usedas primary protection onfeeders, mains <strong>and</strong> tie circuitbreaker applications, <strong>and</strong>as backup protection fortransformers, high voltagelines <strong>and</strong> differentialprotection. The relay ismost commonly used onmedium voltage switchgearapplications.The FP-4000 takes fulladvantage of its microprocessortechnologyproviding the user newfreedoms <strong>and</strong> a wealth ofata-gathering features. Therelay performs self-checkingf all major hardware <strong>and</strong>firmware protection elementsto ensure their operation in theevent of a system orcomponent electrical failureor fault. Protection functionsare well suited for main <strong>and</strong>distribution feeder circuitapplications. Programmablelogic control functions makethe FP-4000 relay <strong>ideal</strong>ly suitedfor main-tie-main <strong>and</strong> main1/main 2 transfer schemes.The Zone-Interlocking featurecan be utilized for busprotection instead of anexpensive <strong>and</strong> complicatedbus differential (87B)scheme. The FP-4000 worksdirectly with Eaton’s Digitrip3000 <strong>and</strong> Digitrip MV relays.New breaker failure logicprovides faster remotebackup clearing times forstuck breaker operation.The multiple settings groupscan be utilized for arcflash mitigation when analternative setting group,set to have instantaneouselements only is activatedusing a selector switch <strong>and</strong>the programmable I/O inthe FP-4000.The FP-4000 provides trip<strong>and</strong> close circuit monitoring<strong>and</strong> alarming features. Itcontinually monitors thecomplete trip <strong>and</strong> closecircuits for continuity <strong>and</strong>readiness to trip. Open <strong>and</strong>close pushbuttons areconveniently located on thefront of the relay for localbreaker operation.Loss-of-vacuum monitoringis activated when the breakeris open. Residual current ismonitored <strong>and</strong> alarmed ifdetected.When an electrical faultor disturbance occurs, theFP-4000 begins to store thefollowing in non-volatilememory:●●●Voltage <strong>and</strong> currentsampled dataCalculated valuesStatus of internalprotection functions, logic,contact inputs <strong>and</strong> outputsRetrieval <strong>and</strong> viewing of thedata is easy, aiding in thequick analysis <strong>and</strong> restorationof your electric powersystem.304 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Features, Benefits <strong>and</strong> FunctionsWhen the FP-4000 isn’tresponding to disturbancesin the power system, it’sproviding valuable meteringinformation at the relay <strong>and</strong>remotely. It provides energyusage <strong>and</strong> dem<strong>and</strong> reading,<strong>and</strong> can alarm when usagereaches a set value. Powerfactor measurements can beused for cap bank switchingto control kVAR dem<strong>and</strong>.Onboard data trending canprovide load profiles for upto 40 days.●●●●●Complete protection,metering <strong>and</strong> control in asingle compact case toreduce panel space, wiring<strong>and</strong> costsFlexible current, voltage<strong>and</strong> frequency protection<strong>and</strong> programmability tocover a broad range ofapplications whilesimplifying relay ordering<strong>and</strong> reducing inventoryIntegral test functionreduces maintenance time<strong>and</strong> expenseRelay self-diagnostics <strong>and</strong>reporting improves uptime<strong>and</strong> troubleshootingBreaker trip circuitmonitoring improves thereliability of the breakeroperation●●●●●●●●Programmable logiccontrol features that canreplace <strong>and</strong> eliminateexternal auxiliary relays,timers<strong>and</strong> wiringZone selective interlockingimproves coordination <strong>and</strong>tripping times <strong>and</strong> savesmoney compared to atraditional bus differentialschemeTrip <strong>and</strong> event recordingin non-volatile memoryprovides detailedinformation for analysis<strong>and</strong> system restoration256 cycles of waveformcapture aids in post faultanalysisFront RS-232 port <strong>and</strong>PowerPort softwareprovides local computeraccess <strong>and</strong> a user-friendly,Windows-based interfacefor relay settings, <strong>and</strong>configuration <strong>and</strong> dataretrievalBreaker open/close controlfrom relay faceplate orremotely viacommunicationsRemote communicationsto Eaton PowerNetmonitoring system or PCFree PowerPort utilitysoftware for local PCinterface to the FP-4000for relay settings,monitoring <strong>and</strong> controlThe protection functions arelisted below <strong>and</strong> shown onPage 309.Phase Overcurrent●Two-stage instantaneouswith timers (50P-1 <strong>and</strong>50P-2)●Inverse time overcurrent(51P-1)● 10 st<strong>and</strong>ard curves● Instantaneous or timedelay reset●Two independentdirectional overcurrentelements, one measured(IX) <strong>and</strong> one calculated (IR)●Two-stageinstantaneous withtimers (50X-1 <strong>and</strong> 50X-2)(50R-1 <strong>and</strong> 50R-2)● Inverse time overcurrent(51X <strong>and</strong> 51R)● 10 st<strong>and</strong>ard curves● Instantaneous or timedelay reset● Breaker failure (50BF)● Phase unbalance negativesequence overcurrent(46-1, 46-2)● Phase voltage unbalance<strong>and</strong> sequence protection(47-1, 47-2)● Main three-phase under/overvoltage (27M-1,27M-2, 59M-1, 59M-2)●Auxiliary single-phaseunder/overvoltage (27A-1,27A-2, 59A-1, 59A-2)●Under/overfrequency(81U-1, 81U-2, 81O-1,81O-2)●Power factor (55)●Zone interlocking for busprotection (87B). TheFP-4000 feeder relayincludes a zone selectiveinterlocking feature thatcan be used with otherEaton devices like theDigitrip 3000 overcurrentrelay222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 305


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>2222222222222222222222222222222222222222The FP-4000 provides thefollowing metering functions:●Amperes (rms, phasor <strong>and</strong>sequence)●Amperes dem<strong>and</strong> <strong>and</strong> peakdem<strong>and</strong>●Volts (rms, phasor <strong>and</strong>sequence)●VA <strong>and</strong> VA dem<strong>and</strong>●Watts <strong>and</strong> kW dem<strong>and</strong><strong>and</strong> peak dem<strong>and</strong>● Forward/reverse/net kWh● VARs <strong>and</strong> kVAR dem<strong>and</strong><strong>and</strong> peak dem<strong>and</strong>●Lead/lag/net kVARh●Power factor●Frequency● Voltage <strong>and</strong> current● %THD <strong>and</strong> magnitudeTHD● Minimum/maximumrecording with date/timestamp● Trending (load profileover time)The FP-4000 provides thefollowing monitoring <strong>and</strong>data recording functions thatenhance the security ofthe protection system <strong>and</strong>provides useful informationfor scheduling maintenance:●●●●Trip circuit monitoringClose circuit monitoringLoss-of-vacuummonitoringBreaker wear(accumulated interruptedcurrent)●Waveform capture(256 cycles total, up to16 events)●Fault data logs (up to16 events)●Sequence of events report(up to 100 events)●ClockThe FP-4000 providesst<strong>and</strong>ard control functionsplus user-configurablecustom control capabilities.This logic can be used forapplications such as maintie-maintransfer schemes.●Remote open/close●Programmable I/O●Programmable logic gates<strong>and</strong> timers● Multiple setting groups(up to four)● Bus transfer logicThe FP-4000 supports thefollowing communicationoptions:●●●●●●●Local HMIPassword protectedAddressableLocal communication portRemote communicationport:● FSK● RS-232● RS-485Protocols:● INCOM● ModbusConfiguration softwareCommunication <strong>Software</strong>Eaton provides two typesof communication software.The first is PowerPort. It runson a PC or laptop for easyaccess to a single relay tochange set points orconfiguration <strong>and</strong> to viewmetered values <strong>and</strong> storeddata. PowerPort is free <strong>and</strong>can be downloaded fromwww.eaton.com; search for‘PowerPort,’ then click thedownload search result.The second package isPowerNet. PowerNet is apower management softwarepackage that is designed forcontinuous, remote monitoringof many devices. It providesall the functionality ofPowerPort plus additionalfunctions such as billing,trending <strong>and</strong> graphics.Contact your local Eatonrepresentative for moreinformation on PowerNetsoftware.PowerPort <strong>and</strong> PowerNet Protection Overview Screen22222222222222222222306 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4St<strong>and</strong>ards <strong>and</strong> CertificationsCompliance●UL Recognized,File # E154862●UL 1053 (1994) recognized●ANSI C37.90 (1989)●EN 55011 (1991)●EN 61000-6-2 (1999)Emission Tests●EN 55011 (1991)—Group 1Class A (CISPR-11,Class A)FCC 47 CFR Chapter 1—Part15 Subpart b Class ACatalog Number SelectionFP-4000 Feeder ProtectionCurrent Range2 = 5 Amperes3 = 1 AmpereImmunity Tests●ANSI C37.90.1 (1989)—Surge Withst<strong>and</strong> Capability●ANSI C37.90.2 (1995)—EMIImmunity to 35V/m.●EN 61000-4-2 (1995)—ESDRating of 8 kV●EN 61000-4-3 (1997)—Radiated EM Field at 10V/m● EN 61000-4-4 (1995)—FastTransient Burst at 2 kV●EN 61000-4-5 (1995)—Surge Immunity Test●EN 61000-4-6 (1996)—Conducted RF at 10V/mPackaging1 = Fixed caseFP4 2 01 - 0 1●EN 61000-4-11 (1994)—Voltage Dips <strong>and</strong> Variations●EN 61000-4-8—PowerFrequency Magnetic FieldImmunityControl Voltage0 = 48–125 Vac/Vdc1 = 100–240 Vac/VdcCommunications Protocol0 = INCOM1 = Modbus RTU222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 307


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsControl Power●Control voltage:●48–125 Vac/dc●100–240 Vac/dc●Operating voltage:●55–264 Vac●38–300 Vdc●Interruption ride-throughtime: 20 cycle interruptionof nominal ac supply● Power consumption: 20 VAmaximumCurrent Inputs●Nominal (I n ): 1A or 5A●CT rating:● 2 x I n continuous● 80 x I n for 1 second● CT burdens:● < 0.25 VA at 5A(nominal)● < 0.05 VA at 1A(nominal)Voltage Transformer Inputs● Nominal: 120 Vac● Operating range:69–150 Vac● Burden:●


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Wiring DiagramsFP-4000 One-Line DrawingMain VTs(2) or (3)222222PhaseCTs (3)OptionalZeroSequenceCTOptionalVT (1)CB51PTripCoilMonitor51X59A–150P–150X–159A–250P–250X–227A–150P–350X–327A–246–1 46–2 55A 55D50BFCALC31o = IR51R50R–150R–250R–3METERINGV, I, F, PF,W, VARS, VAEnergyDem<strong>and</strong>Min./Max.%THDPhasorsData LoggerWaveformSERFault RecordsFP-500059M–159M–227M–127M–247–147–281U–181U–281O–181O–22222222222222222Load22FP-4000 Rear View <strong>and</strong> Terminal Designations2222101102103104105106107108109110111112113114115116117118TB1Power SupplyInput (+)Power SupplyInput (–)RLY HealthyCom.RLY HealthyN.O.RLY HealthyN.C.Alarm Com.Alarm N.O.Alarm N.C.RLY 5 Com.RLY 5 N.O.RLY 4 Com.RLY 4 N.O.RLY 3 Com.RLY 3 N.O.Trip 2 Com.Trip 2 N.O.Trip 1 Com.Trip 1 N.O.TB2201 C In 1202 C In 2203 C In 3204 C In 4205 C In Source 1206 C In 5207 C In 6208 C In 7209 C In 8210 C In Source 2211 Not Used212 Not Used213 VA(+) Main214 VB(+) Main215 VC(+) Main216 Vx1 Aux217 Vx2 Aux218 Vg Main101102103104105106107108109110111112113114115116117118TB1Factory Connection OnlyTB2201202203204205206207208209210Red 211White 212213214215216217218TB3TB4TB3J1-1 PowerNetJ1-2 PowerNetJ1-3 PowerNet ShieldJ2-1 Accessory BusJ2-2 Accessory BusJ2-3Accessory BusShieldJ3-1 Zone OutJ3-2 Zone Com.J3-3 Zone ShieldJ3-4 Zone InJ3-5 Zone Com.J4-1J4-2J4-3J5-1 RS485(+)J5-2 RS485(-)J5-3 RS485comJ5-4 RS485shield22222222222222222222222222A1 B1 C1 X1 N.C. 1A2 B2 C2 X2 N.C. 2222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 309


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222FP-4000 Typical Connection Drawing Using Wye PTs(+)(–)ac/dcPower Supply3252ABreakerClose52A4X2GroundX1Load 5248 – 125 Vac/dc or100 – 240 Vac/dcTB1101Power SupplyInput (+)Power Supply102 Input (–)103RLY HealthyCom.104 RLY HealthyN.O.105RLY HealthyN.C.106 Alarm Com.107108109110111112113114115116117118Alarm N.O.Alarm N.C.RLY 5 Com.RLY 5 N.O.RLY 4 Com.RLY 4 N.O.RLY 3 Com.RLY 3 N.O.Trip 2 Com.Trip 2 N.O.Trip 1 Com.Trip 1 N.O.FP-4000TB2C In 1C In 2C In 3C In 4C In Source 1C In 5C In 6C In 7C In 8C In Source 2Not UsedNot UsedVA(+) MainVB(+) MainVC(+) MainVX1 AuxVX2 AuxVg Main201202203204205206207208209210211212213214215216217218A2 A1 B2 B1 C2 C11 For maximum breaker diagnostics use both 52A <strong>and</strong> 52B contacts.Some diagnostics are not available if only one of the two is used.2345RelayFailureAlarmBreakerAlarm52TCA relay failure alarm should provide immediate attention as circuitis no longer protected. Relay failure output is normally energized.FP-4000 can initiate a breaker close via the front panel interface<strong>and</strong>/or remote activation through communication or discrete input.Residual connection may be used in place of zero sequence CT.1 52A52B52B TOCDelta or open delta PT connection may be used in place of wye-ground connection.5C B AC B A310 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4DimensionsApproximate Dimensions in Inches (mm)FP-4000 Feeder Protection RelayHeight Width DepthShipping WeightLbs (kg)In Front of Panel10.15 (257.9) 7.62 (193.5) 0.62 (15.7) 9.0 (4.1)Behind Panel10.15 (257.9) 7.62 (193.5) 7.48 (190.0) 9.0 (4.1)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 311


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222MP-3000ContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor ProtectionFeatures, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 313St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 313Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314Options <strong>and</strong> Accessories . . . . . . . . . . . . . . . . . . . . . . . . 314Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 315Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382MP-3000 Motor ProtectionProduct Description● Microprocessor-based,multi-function motorprotection● Current only device—no need to add PTs● Intel-I-Trip overloadprotection based onmotor data● Event recording <strong>and</strong>operational logging● Motor Start Profile● Optional Quick ReleaseDrawout Case● Used on AMPGARD ®<strong>and</strong> medium voltageassemblies● “Help” menu providesuser operational assistanceApplication DescriptionEaton’s MP-3000 motorprotection relay is amultifunctionalmicroprocessor-basedprotective relay for theprotection of three-phase ACmotors. The MP-3000 motorrelay may be applied to anysize motor at any voltagelevel. It is most commonlyused on large, mediumvoltage three-phase inductionmotors. It has also beenwidely used on importantlow voltage (480 volt)motor applications <strong>and</strong>synchronous motors.The MP-3000 motor relay isa current only device thatmonitors three-phase <strong>and</strong>ground currents. It providesmotor overload, stall, shortcircuit, phase unbalance,single phasing <strong>and</strong> groundfault motor protection.It can also be used to provideprotection for a load jam orloss of load condition. Pleaserefer to Page 316.The MP-3000 motor relayprovides start control logicto protect the motor againstexcessive starts or startingthe motor before it has hadsufficient time to cool down.The MP-3000 motor relaymay be applied to eitheracross the line starters orreduced voltage starters. Onreduced voltage starters, theMP-3000 relay can controlthe switch from reducedvoltage to full voltage basedon time <strong>and</strong>/or motortransition. The MP-3000 canprotect the starter againstfailure to transition to fullvoltage through contactfeedback <strong>and</strong> an incompletesequence function.The MP-3000 motor relay isgenerally used on a motorstarter or a breaker used fora motor load. The MP-3000motor relay provides theintelligence to protect <strong>and</strong>control the motor againstabnormal operatingconditions. It monitors thecurrents from either a 5Aor 1A secondary of a CTcircuit. Ground current maybe obtained from either aground CT or from theresidual connection of thephase CTs. It provides aForm C contact output forcontrolling the startercontacts or breaker operation.312 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Features, Benefits <strong>and</strong> Functions●Complete motor protection<strong>and</strong> control in a singlecompact case reducespanel space requirements<strong>and</strong> wiring costs●Microprocessor designwith self diagnosticseliminates calibration<strong>and</strong> reduces installation,commissioning <strong>and</strong>maintenance●Programmable stop2–20% of PCT●Intel-I-Trip overloadprotection developscustomized curve frommanufacturer’s suppliedmotor data● Intel-I-Trip overloadprotection providesadaptive trip characteristicsbased on motortemperature when motorRTDs are connectedthrough an optionalURTD module● Meets UL 1053 groundfault protection st<strong>and</strong>ardsthat eliminates the needfor a separate ground relaysaving cost, space, wiring<strong>and</strong> time● Voltage dip/loss ridethrough capability reducesunnecessary trips causedby poor power quality● Motor currents,temperatures <strong>and</strong>conditions are monitored<strong>and</strong> displayed either locallyor remotely●●●●●●●Event log provides motoroperating records for themost recent 20 Trip orAlarm events with date<strong>and</strong> time stamping. Thisinformation can improvetroubleshooting <strong>and</strong>reduce downtimeLog book records the mostrecent 100 events such asmotor START/STOP <strong>and</strong>set point changes toprovide a log of motoroperation with date <strong>and</strong>time stampingRTD diagnostics reducesunnecessary trippingcaused by faulty RTD, RTDwiring or communicationsArm/Disarm featureimproves security forcritical motor applicationsMotor Start profile verifiesprotection <strong>and</strong> motorstarting coordination. Thisfeature can be used todevelop protection settingson old motors where datais not availableOptional communicationmodule <strong>and</strong> Eaton’ssoftware simplifies setting,configuration, monitoring,commissioning <strong>and</strong> dataretrieval either locally orremotelyOptional Quick ReleaseDrawout Case constructionsimplifies relay removal<strong>and</strong> replacementThe protection functions arelisted below.●I 2 t overload protection(49/51)●Locked rotor (49S/51)●Ultimate trip current (51)●Negative sequence phaseunbalance (46)●Instantaneousovercurrent (50)● Ground faultprotection (50G)●RTD trip <strong>and</strong> alarm withURTD module (49/38)●Underload trip (37)●Starts per time (66)● Jam or stall (51R)● Auto or manual reset (86)● Fail-safe or non-fail-safetrip modesThe metering functions are:● Motor currents:● Average current (Iave)● Individual phase <strong>and</strong>ground current inprimary amperes● Percent of full load● Percent of phaseunbalance● RTD temperatures:● Individual winding● Motor bearing● Load● Auxiliary temperatures●Motor conditions:● Percent of I 2 t thermalbucket● Time before start● Remaining startsallowed● Oldest start timeSt<strong>and</strong>ards <strong>and</strong> CertificationsThe MP-3000 motorprotection was designed tomeet the industry st<strong>and</strong>ardsfor protective relays. It isrecognized under UL 1053Ground Fault ProtectionSt<strong>and</strong>ard.●●●●●●UL recognized(File No. E154862)UL 1053 recognizedUL 508 recognizedANSI C37.90, C37.90.1cULCSA222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 313


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Product SelectionMP-3000MP-3000Options <strong>and</strong> AccessoriesAdditional Related Productsby Eaton Corporation’sCutler-Hammer ® SeriesThe MP-3000 is available ineither a fixed mount or QuickRelease Drawout Case. Bothmountings use the samepanel cutout. Page 319 showscutout dimensions. Page 316shows a typical fixedmountwiring diagram for amedium voltage motor starterapplication. Page 317 showsthe fixed mount terminaldesignation. Page 319 showsthe drawout case panelmounting, <strong>and</strong> shows thedrawout case terminaldesignation.DescriptionMP-3000 Drawout, 5A with RS-232MP-3000 Drawout, INCOM, 5A with RS-232MP-3000 Drawout, Modbus, 5A with RS-232MP-3000 Drawout, DeviceNet, 5A with RS-232MP-3000 Drawout, 1A with RS-232MP-3000 Drawout, INCOM, 1A with RS-232MP-3000 Drawout, Modbus, 1A with RS-232MP-3000 Drawout, DeviceNet, 1A with RS-232MP-3000 Fixed Case, 5A with RS-232MP-3000 Fixed Case, INCOM, 5A with RS-232MP-3000 Fixed Case, Modbus, 5A with RS-232MP-3000 Fixed Case, DeviceNet, 5A with RS-232MP-3000 Fixed Case, 1A with RS-232MP-3000 Fixed Case, INCOM, 1A with RS-232MP-3000 Fixed Case, Modbus, 1A with RS-232MP-3000 Fixed Case, DeviceNet, 1A with RS-232MP-3000 Fixed Case, INCOM, 5A with RS-232, URTDMP-3000 Fixed Case, Modbus, 5A with RS-232, URTDMP-3000 Fixed Case, DeviceNet, 5A with RS-232, URTDMP-3000 Fixed Case, INCOM, 1A with RS-232, URTDMP-3000 Fixed Case, Modbus, 1A with RS-232, URTDMP-3000 Fixed Case, DeviceNet, 1A with RS-232, URTDThe Universal RTD module(URTD) is required when themotor is equipped with RTDsthat you wish to monitor <strong>and</strong>use for protection. The URTDcan be mounted near themotor to reduce RTD wiring<strong>and</strong> costs. Page 318 showsMP-3000 <strong>and</strong> URTD interconnectionwiring. Pleaserefer to the URTD informationdescribed elsewhere inthis catalog.CatalogNumberMP3011MP3012MP3013MP3014MP3111MP3112MP3113MP3114MP3010MP3010-INCOMMP3010MODBUSMP3010DEVICENMP3110MP3110-INCOMMP3110MODBUSMP3110DEVICENMP3010VPIMP3010VPMMP3010VPDMP3110VPIMP3110VPMMP3110VPDThe MP-3000 motorprotection is designed tooperate from 120 Vac or240 Vac auxiliary controlpower. The MP-3000 motorrelay can be used with DCcontrol power with theaddition of the IQDCPS.The IQDCPS is an inverterfrom DC to AC.314 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Technical Data <strong>and</strong> SpecificationsControl Power●Nominal rating:●120 Vac or 240 Vac●+10%, –25%●Operating range:●120 Vac: 90 132 Vac●240 Vac:180 264 Vac●Frequency: 50 or 60 Hz●Power use:● 20 VA maximum● URTD: 6 VA maximum●IPONI: 1 VA maximum●Ride-through time:30 cycles from nominal VacCurrent Inputs● Nominal (I n ): 1A or 5A● CT rating:● 2 x I n continuous● 50 x I n for 1 second● Burdens:● < 0.25 VA at 5A● < 0.05 VA at 1A<strong>Metering</strong> Accuracy● Phase current: ±1% of I n(5–100%)● Ground current: ±1.5% of I n(0–55%)Discrete Inputs● Number of inputs: twoprogrammable● Ratings:● 1.2 VA at 120 Vac● Maximum off = 36 Vac● Minimum on = 86 VacOutput Contacts●Number of outputs: fourForm C, programmable●Momentary:● Make 30A AC/DC for0.25 seconds● Break 0.25A at 250 Vdc(resistive)● Break 5A at 120 240 Vac●Continuous:● 5A at 120/240 Vac● 5A at 30 VdcAnalog Output●Rating: ± 4–20 mAprogrammable●Maximum load: 1K ohm●Accuracy: 1%Motor Overload Protection (I 2 t)●Full load amperes:10–3000A●Locked rotor current:300–1200% FLA● Locked rotor time:1–120 seconds●Ultimate trip current:85–150% FLA●Phase CT ratio:10–4000 (I n )● Ground CT ratio:10–4000 (I n )● Timing accuracy: ± 2.5% or±30 mS for I > 1.1x U.T.CTrip Setting Range● Ground fault (GF): Off,2–55% CT ratio● GF start time delay:2–60 cycles● GF run time delay:0–60 cycles● Timer accuracy: ± 20 mS● Instantaneous O.C.: Off,300–1600% FLA● IOC start time delay:2–60 cycles● Timer accuracy: ±20 mS● JAM trip: Off,100–1200% FLA● Underload trip: Off,1–90% FLA●Phase unbalance trip: Off,4–40% I neg /I pos● Start delay timers:●0–120 seconds(underload <strong>and</strong> phaseunbalance)● 0–1200 seconds (jam)●Run delay timers: 0–240seconds●Timer accuracy: ±0.5%+100 mSAlarm Setting Range●Ground fault: Off, 2–55%CT ratio●Overload I 2 t: Off,60–99% I 2 t●JAM: Off, 100–1200% FLA●Underload: Off,1–90% FLA●Phase unbalance: Off,4–40% I neg /I pos● Run delay timers:0–240 secondsStart Control Functions●Starts per time: 1–10 starts●Time for starts per time:Off, 1–240 minutes● Time between starts: Off,1–240 minutes● Number of cold starts:1–5 starts● Motor transition current:10–300% FLA● Time for transition:0–1200 seconds● Inc. sequence timer: Off,1–240 seconds● Long acceleration timer:Off, 1–1200 seconds● Anti-Backspin timer: Off,1–3600 minutesRTD Inputs (RequiresURTD module)● Sensor types:● 10 ohm copper● 100 ohm nickel● 120 ohm nickel● 100 ohm platinumURTD Module Communications● Interface:●Electrical (three-wire)●Fiber optic (preferred)●Fiber optic cable: TypeHBFR-ERS or EUSClock● Accuracy: ±1 minute/month at 77ºF (25°C)IPONI Communications●Type: two-wire, FSK●Baud rate: 1200 or9600 baud●Protocol: INCOM●Functions:●Read/write set points●Read metered values●Read trip/alarms● Read events/history● View starting profileMPONI Communications● Type: 5-wire, 485●Baud rate: 1200 or9600 baud● Protocol: Modbus RTU● Functions:● Read/write set points● Read metered values● Read trip/alarms● Read events/history● View starting profileDPONI Communications● Type: J-wire● Baud rate: 500k, 250k,125k● Protocol: DeviceNet● Functions:● Read metered values● Read trip/alarmsLogging● Log book: 100 events● Log event: 20 trips <strong>and</strong>alarms● Log start: last four starts● Start profile: last four starts(communication only)●History records: motor,trips, alarms <strong>and</strong> totalrecordsEnvironmental Conditions● Operating temperature:–4ºF to 140ºF (–20ºC to+60ºC)●Storage temperature:–49ºF to +185ºF(–45°C to +85°C)● Humidity: 0–95%noncondensing222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 315


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>2222222222222222Wiring DiagramsMP-3000 Motor Relay Protection FunctionsMotorURT11 RTDsMP-3000Protection Functions49/51 Overload I 2 T49S/51 Locked Rotor51R Jam/Stall37 Loss of Load/Underload46 Phase Loss/Unbalance50 Phase Inst. OC50G Ground Inst. OC66 Starts per timeperiod2222222222222222222222222222MP-3000 Fixed Mount TypicalL3L2L1L3L2L1STARTMMainFuseGroundSecondaryFusesSTOPABPrimaryFusesCPTC4ac Supply7to MP-3000AdditionalControlAlarm Contacts18 19Auxiliary Trip ContactsMAlarmMMMNon-CurrentCarrying Ground5GroundAuxiliaryTripTrip Contacts11 12H1AH2ACTsGFCTX1 X2Gnd.T3T2T1H1BH1CG1MP-3000Back Viewwith JumperConnectionTo Motor orLoad DeviceUnder Control2215 1622222222222222316 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4MP-3000 Terminal IdentificationCT Connections222222H1BH1CG122H1AH2AH2BH2C G2MP-300023ShieldURTD Optical FiberCommunications(Preferred Method)orURTD WiredCommunication2222222222Common22+4/20 mA Output-4/20 mA OutputAux. 2 N/CAux. 2 Com.Aux. 2 N/O120 V or 240 VEarth GroundDiscrete Source Neutral252412345672120191817161514131211DataStrobeAlarm N/OAlarm Com.Alarm N/CAux. 1 N/OAux. 1 Com.Aux. 1 N/CTrip N/OTrip Com.Trip N/C2222222222222222Discrete In 1Discrete Com. Discrete In 2891022222222NoteCaution: Do not connect terminals 6 <strong>and</strong> 9 together.222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 317


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222MP-3000 Control <strong>and</strong> URTD WiringACACNUniversalRTD Module120 Vac J3ControlTrip Curve ChartThe MP-3000 motor relayrecords information on themost recent four starts. Itrecords currents, percent ofI 2 t used, percent unbalance,RTD temperatures <strong>and</strong> timeto transition <strong>and</strong> run. Inaddition, a motor start profilecan be downloaded <strong>and</strong>displayed using Eaton’sPowerPort or PowerNet<strong>Software</strong>. The starting profileshows the motor startingcurrent plotted against therelay protection curve. Thisprovides a quick view of thecoordination between theprotection <strong>and</strong> actual motorstart current.PowerTransformerCommonDataStrobeOptical Fiber for URTDCommunicationsto MP-3000(Preferred Method)120 VacNon-currentCarrying Gnd.Customer RemoteInput Contactsor PushbuttonsWhen communicationsare desired, an optionalcommunication module orPONI (Product OperatedNetwork Interface) isrequired. The MP-3000 iscompatible with an INCOM(IPONI), Modbus RTU(MPONI) or Ethernet (EPONI).Future communicationmodules are planned tointerface with other systemsusing other protocols. Pleaseconsult factory for availabilityof other communicationoptions. Page 321 showstypical mounting of MP-3000with optional PONI <strong>and</strong> withURTD module <strong>and</strong> PONI.When the MP-3000 issupplied in the optionaldrawout case, then theINCOM (IPONI) is the onlycommunication optionavailable. The communicationoption must be selected atthe time of order.252412345678910H1AH2AH1BH1CH2BH2C G2MP-300023222120191817161514131211ShieldCommonDataStrobeMotor Starting Profile Time/Current ChartG1318 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4DimensionsApproximate Dimensions in Inches (mm)Panel Cutout Diagram8.90(226.1)6.68(169.7)4.45(113.0)2.23(56.7)5.38(136.7)2.69(68.3).06(1.5) RAD4 Places2.53(64.3)5.06(128.5)MP-3000 Drawout Panel MountingOuter Chassis4.69(119.1)9.38(238.3).218(5.5) DIA 10 Places 6.89(175.0)5.33(135.4)Outer FlangeMounting PanelInner Chassis9.51241.6)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 319


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222Approximate Dimensions in Inches (mm)Rear View of MP-3000 Drawout Outer Case5.23(132.8)2222222222222222222211+4/20 Output 12Unused1314-4/20 OutputDiscrete SourceUnused 1517VAC 120V orAuto 240VSelect 19NeutH1AH1BH1CG1Unused66C2020H01212325272916182022242628Discrete In 1Discrete In 2Discrete ComH2AH2BH2CG230 Unused11 1213 1415 1617 1819 2021 2223 2425 2627 2829 3041 4243 4445 4647 4849 5051 5253 5455 5657 5859 60URTD Strobe4142URTD DataURTD Common43454446URTD ShieldAux 24748Aux 1Alarm495153505254Trip5556PONI In5758 Shield59 60Earth Gnd66C2020H022222222222222222222222222222222222320 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


1A49102H19<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Approximate Dimensions in Inches (mm)MP-3000 PONI <strong>and</strong> URTD Mounting4.25(108.0)with PONI3.01(76.5)without PONI6.26(159.0)with PONI <strong>and</strong> RTD Module5.07(128.8)2222222222222222®222524+4/20OUTPUT-4/20OUTPUT2524+4/20OUTPUT-4/20OUTPUTSTYLE NUMBER 2D78559UNIVERSAL RTD MODULE2222221234 5 678AUX 2120 V or240 VEARTHGROUNDDISCRETESOURCENEUTDISCRETEIN 1DISCRETECOMMONDISCRETEIN 2910VAC AUTO SELECTPONIMountingBracketac120 J3VacACN3534AUX13332GND3130LB2292827LB1262524MB2232221MB1202222222222222222FP-3000 Feeder Protection RelayShipping WeightHeight Width DepthLbs (kg)10.25 (260.4) 6.72 (170.7) 3.70 (94.0) 7.0 (3.2)®1234 5 678AUX 2120 V or240 VEARTHGROUNDDISCRETESOURCENEUTDISCRETECOMMONDISCRETEIN 2910DISCRETEIN 1VAC AUTO SELECTRTD ModuleMountingBracket22222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 321


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222MP-4000ContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor ProtectionFeatures, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 323St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 323Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325Options <strong>and</strong> Accessories . . . . . . . . . . . . . . . . . . . . . . . . 325Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 326Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382MP-4000 Motor ProtectionProduct Description● Microprocessor-based,multi-function motorprotection● Intel-I-Trip overloadprotection based onmotor data● Event recording <strong>and</strong>operational logging● Motor Start Profile● Optional Quick ReleaseDrawout Case● Used on AMPGARD<strong>and</strong> medium voltageassemblies● “Help” menu providesuser operational assistanceApplication DescriptionEaton’s MP-4000 motorprotection relay is amultifunctionalmicroprocessor-basedprotective relay for theprotection of three-phase acmotors. The MP-4000 motorrelay may be applied to anysize motor at any voltage level.It is most commonly used onlarge, medium voltage threephaseinduction motors. It hasalso been widely used onimportant low voltage (480volt) motor applications <strong>and</strong>synchronous motors.The MP-4000 motor relaymonitors three-phase <strong>and</strong>ground currents, <strong>and</strong> threephasevoltages. It providesmotor overload, stall, shortcircuit, phase unbalance, singlephasing over/undervoltage,underpower, power factor <strong>and</strong>ground fault motor protection.It can also be used to provideprotection for a load jam or lossof load condition.The MP-4000 motor relayprovides start control logicto protect the motor againstexcessive starts or startingthe motor before it has hadsufficient time to cool down.The MP-4000 motor relay maybe applied to either across theline starters or reduced voltagestarters. On reduced voltagestarters, the MP-4000 relaycan control the switch fromreduced voltage to full voltagebased on time <strong>and</strong>/or motortransition. The MP-4000 canprotect the starter againstfailure to transition to fullvoltage through contactfeedback <strong>and</strong> an incompletesequence function.The MP-4000 motor relay isgenerally used on a motorstarter or a breaker used fora motor load. The MP-4000motor relay provides theintelligence to protect <strong>and</strong>control the motor againstabnormal operating conditions.It monitors the currents fromeither a 5A or 1A secondary ofa CT circuit. Ground currentmay be obtained from either aground CT or from the residualconnection of the phase CTs.It provides a form C contactoutput for controlling thestarter contacts or breakeroperation.322 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Features, Benefits <strong>and</strong> Functions●Complete motor protection<strong>and</strong> control in a singlecompact case reducespanel space requirements<strong>and</strong> wiring costs●Microprocessor designwith self diagnosticseliminates calibration<strong>and</strong> reduces installation,commissioning <strong>and</strong>maintenance●Programmable stop2–20% of PCT●Intel-I-Trip overloadprotection developscustomized curve frommanufacturer’s suppliedmotor data● Intel-I-Trip overloadprotection providesadaptive trip characteristicsbased on motortemperature when motorRTDs are connectedthrough an optionalURTD module● Meets UL 1053 groundfault protection st<strong>and</strong>ardsthat eliminates the needfor a separate ground relaysaving cost, space, wiring<strong>and</strong> time● Voltage dip/loss ridethrough capability reducesunnecessary trips causedby poor power quality● Motor currents,temperatures <strong>and</strong>conditions are monitored<strong>and</strong> displayed either locallyor remotely● Event log provides motoroperating records for themost recent 20 Trip orAlarm events with date<strong>and</strong> time stamping. Thisinformation can improvetroubleshooting <strong>and</strong>reduce downtime● Log book records the mostrecent 100 events such asmotor START/STOP <strong>and</strong>set point changes toprovide a log of motoroperation with date <strong>and</strong>time stamping●●●●●RTD diagnostics reducesunnecessary trippingcaused by faulty RTD, RTDwiring or communicationsArm/Disarm featureimproves security forcritical motor applicationsMotor Start profile verifiesprotection <strong>and</strong> motorstarting coordination. Thisfeature can be used todevelop protection settingson old motors where datais not availableOptional communicationmodule <strong>and</strong> Eaton’ssoftware simplifies setting,configuration, monitoring,commissioning <strong>and</strong> dataretrieval either locally orremotelyOptional Quick ReleaseDrawout Case constructionsimplifies relay removal<strong>and</strong> replacementThe protection functions arelisted below:● I 2 t overloadprotection (49/51)● Locked rotor (49S/51)● Ultimate trip current (51)● Negative sequence phaseunbalance (46)● Instantaneousovercurrent (50)● Ground faultprotection (50G)● Undervoltage (27)● Overvoltage (59)● Under power (32)● Negative sequence voltageunbalance (47)●Power factor (55)●RTD trip <strong>and</strong> alarm withURTD module (49/38)● Underload trip (37)● Starts per time (66)●Jam or stall (51R)● Auto or manual reset (86)● Fail-safe or non-fail-safetrip modesThe metering functions are:●●●<strong>Metering</strong>:●Average current●Amperes: magnitude<strong>and</strong> angle in primaryvalues●Amperes: positive,negative <strong>and</strong> zerosequence● Average voltage (V ave)● Voltage: magnitude <strong>and</strong>angle●Voltage: positive,negative <strong>and</strong> zerosequence●% of full load● % current unbalance● % voltage unbalance● Power, vars <strong>and</strong> VA● Power factor● Frequency● Energy metering withtime <strong>and</strong> date stampsRTD temperatures:● Individual winding● Motor bearing● Load● Auxiliary temperaturesMotor conditions:● Percent of I 2 t thermalbucket● Time before start● Remaining startsallowed● Oldest start timeSt<strong>and</strong>ards <strong>and</strong> CertificationsThe MP-4000 motorprotection was designed tomeet the industry st<strong>and</strong>ardsfor protective relays. It isrecognized under UL 1053Ground Fault ProtectionSt<strong>and</strong>ard.●●●●●●UL recognized (File No.E154862)UL 1053 recognizedUL 508 recognizedANSI C37.90, C37.90.1cULCSA222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 323


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Reference InformationCross-ReferenceWestinghouse ® /Cutler-HammerEaton’s Cutler-Hammer MP-3000 motor relay supersedesthe Cutler-Hammer (formerlyWestinghouse) IQ 1000 IImotor relay <strong>and</strong> can replacethe earlier IQ 1000 motorrelay version sold under theWestinghouse name. TheMP-3000 motor relay fits inthe same cut out <strong>and</strong>provides the protectionfunctions of these oldermodels. The MP-3000relay provides numerousenhancements <strong>and</strong> newfeatures over the supersededCross-ReferenceNoteIf RTD monitoring required.models. The most notableenhancements are UL 1053ground fault protectioncertified, voltage loss ridethrough capability, datalogging, communicationsfeatures <strong>and</strong> the addition ofa clock for date <strong>and</strong> timestamping of events.GE MultilinGE Multilin has severalproduct offerings for motorprotection. The 269 PLUS isthe equivalent model to theMP-3000 with optional URTDmodule. Eaton offers MP-3000 value packs that includean MP-3000, PONI, URTDmodule <strong>and</strong> fiber optic cableat competitive prices.GE Multilin has both lower<strong>and</strong> higher end products.The MP-3000 can be used inplace of their 239 motor relay.The MP-3000 offers morecapabilities than the 239 fora slightly higher price.GE Multilin 369 <strong>and</strong> 469are upgraded end products.The MP-3000 relay offersequivalent overload <strong>and</strong>current protection functions.New Eaton’s Series Old Cutler-Hammer (Westinghouse) GE MultilinMP-3000 (URTD module) IQ 1000 II, IQ 1000 269, 269+, 239, base 369MP-4000 (URTD module) — 369 with voltage optionMP-4000 + MP-3000 — 469It also provides equivalentstart control functions. Boththe 369 <strong>and</strong> 469 offer voltageprotection <strong>and</strong> meteringfunctions. An Eaton meter<strong>and</strong>/or other manufacturers’protective relays may beneeded to satisfy thecustomer’s motor protectionrequirements. The 469 addsdifferential protection. Thisfunction must be suppliedby others in addition to theMP-3000 motor relay.324 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Product SelectionMP-4000Options <strong>and</strong> AccessoriesAdditional Related Productsby Eaton Corporation’sCutler-Hammer SeriesThe MP-4000 is available ineither a fixed mount or QuickRelease Drawout Case. Bothmountings use the samepanel cutout.MP-4000 Ordering InformationDescriptionMP-4000 drawout, 5A with RS-232MP-4000 drawout, INCOM, 5A with RS-232MP-4000 drawout, Modbus, 5A with RS-232MP-4000 drawout, DeviceNet, 5A with RS-232MP-4000 drawout, 1A with RS-232MP-4000 drawout, INCOM, 1A with RS-232MP-4000 drawout, Modbus, 1A with RS-232MP-4000 drawout, DeviceNet, 1A with RS-232MP-4000 fixed case, 5A with RS-232MP-4000 fixed case, INCOM, 5A with RS-232MP-4000 fixed case, Modbus, 5A with RS-232MP-4000 fixed case, DeviceNet, 5A with RS-232MP-4000 fixed case, 1A with RS-232MP-4000 fixed case, INCOM, 1A with RS-232MP-4000 fixed case, Modbus, 1A with RS-232MP-4000 fixed case, DeviceNet, 1A with RS-232MP-4000 fixed case, INCOM, 5A with RS-232, URTDMP-4000 fixed case, Modbus, 5A with RS-232, URTDMP-4000 fixed case, DeviceNet, 5A with RS-232, URTDMP-4000 fixed case, INCOM, 1A with RS-232, URTDMP-4000 fixed case, Modbus, 1A with RS-232, URTDMP-4000 fixed case, DeviceNet, 1A with RS-232, URTDThe Universal RTD module(URTD) is required when themotor is equipped with RTDsthat you wish to monitor <strong>and</strong>use for protection. The URTDcan be mounted near themotor to reduce RTD wiring<strong>and</strong> costs.Catalog NumberMP4011MP4012MP4013MP4014MP4111MP4112MP4113MP4114MP4010MP4010INCOMMP4010MODBUSMP4010DEVICENMP4110MP4110INCOMMP4110MODBUSMP4110DEVICENMP4010VPIMP4010VPMMP4010VPDMP4110VPIMP4110VPMMP4110VPDThe MP-4000 motor protectionis design-ed to operate from120 Vac or 240 Vac auxiliarycontrol power. The MP-4000motor relay can be used withdc control power with theaddition of the IQDCPS. TheIQDCPS is an inverter fromDC to AC.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 325


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsControl Power●Nominal rating:●120 Vac or 240 Vac●+10%, –25%●Operating range:●120 Vac: 90 132 Vac●240 Vac:180 264 Vac●Frequency: 50 or 60 Hz●Power use:● 20 VA maximum● URTD: 6 VA maximum● IPONI: 1 VA maximum●Ride-through time:30 cycles from nominal VacCurrent Inputs● Nominal (I n ): 1A or 5A● CT rating:● 2 x I n continuous● 50 x I n for 1 second● Burdens:● < 0.25 VA at 5A● < 0.05 VA at 1AVoltage Inputs● Nominal: 120 Vac● Operating range: 69 to150 Vac● Burden: 2 VA<strong>Metering</strong> Accuracy● Phase current: ±1% of I n(5–100%)● Ground current: ±1.5% of I n(0–55%)Discrete Inputs● Number of inputs: twoprogrammable● Ratings:● 1.2 VA at 120 Vac● Maximum off = 36 Vac● Minimum on = 86 VacOutput Contacts● Number of outputs: fourForm C, programmable.●Momentary:● Make 30A AC/DC for0.25 seconds● Break 0.25A at 250 Vdc(Resistive)●Break 5A at 120 240 Vac●Continuous:●5A at 120/240 Vac●5A at 30 VdcAnalog Output●Rating: ± 4–20 mAprogrammable●Maximum load: 1K ohm●Accuracy: 1%Motor Overload Protection (I 2 t)●Full load amperes:10–3000●Locked rotor current:300–1200% FLA● Locked rotor time:1–120 seconds●Ultimate trip current:85–150% FLA● Phase CT ratio:10–4000 (I n )● Ground CT ratio:10–4000 (I n )●Timing accuracy: ± 2.5% or±30 mS for I > 1.1x U.T.C.Trip Setting Range●Ground fault (GF): Off,2–55% CT ratio● GF start time delay:2–60 cycles●GF run time delay:0–60 cycles● Timer accuracy: ± 20 mS● Instantaneous O.C.: Off,300–1600% FLA●IOC start time delay:2–60 cycles●Timer accuracy: ±20 mS● JAM trip: Off, 100–1200% FLA●Underload trip: Off,1–90% FLA● Current unbalance trip:Off, 4–40% I neg /I pos● Start delay timers:● 0–120 seconds(underload <strong>and</strong> phaseunbalance)● 0–1200 seconds (jam)●Run delay timers:0–240 seconds●Timer accuracy: ±0.5%+100 mS●Voltage unbalance: Off,1 to 100V●% V2/V1: 4% + 40%●Voltage unbalance timedelay: 0 to 1200 sec.●Under/overvoltage timedelay: Off, 10 to 150V●Under/overvoltage timedelay: 0 to 1200 sec●●●●●●Under/overfrequency:Off, 15 to 60 HzUnder/overfrequency timedelay: 0 to 60 secPower protection: Off,0.06 to .90 + FLA VTPower time delay: 0 to1200 secPower factor: Off, 0.05 lagto 0.99 leadPower factor time delay:0 to 60 secAlarm Setting Range●Ground fault: Off,2–55% CT ratio●Overload I 2 t: Off,60–99% I 2 t● JAM: Off, 100–1200% FLA● Underload: Off,1–90% FLA● Phase unbalance: Off,4–40% I neg /I pos● Run delay timers:0–240 secondsStart Control Functions● Starts per time: 1–10 starts● Time for starts per time:Off, 1–240 minutes● Time between starts:Off, 1–240 minutes● Number of cold starts:1–5 starts● Motor transition current:10–300% FLA● Time for transition:0–1200 seconds● Inc. sequence timer:Off, 1–240 seconds● Long acceleration timer:Off, 1–1200 seconds● Anti-Backspin timer:Off, 1–3600 minutesRTD Inputs (RequiresURTD module)● Sensor types:● 10 ohm copper● 100 ohm nickel● 120 ohm nickel●100 ohm platinumURTD Module Communications●Interface:●Electrical (three-wire)●Fiber optic (preferred)●Fiber optic cable: TypeHBFR-ERS or EUSClock●Accuracy: ±1 minute/month at 77ºF (25°C)PONI Communications●Type: two-wire, FSK●Baud rate: 1200 or9600 baud●Protocol: INCOM●Functions:● Read/write set points● Read metered values● Read trip/alarms●Read events/history●View starting profileMPONI Communications● Type: five-wire, 485● Baud rate: 1200 or9600 baud● Protocol: Modbus RTU● Functions:● Read metered values● Read trip/alarmsDPONI Communications● Type: J-wire● Baud rate: 500k,250k, 125k● Protocol: DeviceNet● Functions:● Read metered values● Read trip/alarmsLogging● Log book: 100 events● Log event: 20 trips<strong>and</strong> alarms● Log start: last four starts● Start profile: last four starts(communication only)● History records: motor,trips, alarms <strong>and</strong> totalrecordsEnvironmental Conditions● Operating temperature:–4ºF to +140ºF (–20°C to +60°C)● Storage temperature:–49ºF to +185ºF(–45°C to +85°C)● Humidity: 0–95%noncondensing326 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4DimensionsApproximate Dimensions in Inches (mm)MP-4000 Feeder Protection RelayHeight Width DepthShipping WeightLbs (kg)10.25 (260.4) 6.72 (170.7) 3.70 (94.0) 7.0 (3.2)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 327


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222MD-3000MD-3000 Motor/Generator Differential RelayProduct DescriptionEaton's MD-3000 <strong>Protective</strong>Features, Benefits<strong>and</strong> FunctionsRelay is a microprocessorbased● ANSI or IEC applicationssensitive three-phase●Phase differential currentsinstantaneous OC-trip relay● Monitoring <strong>and</strong> reporting ofdesigned for both ANSImagnitude <strong>and</strong> phase of<strong>and</strong> IEC applications. Thecurrent causing tripMD-3000 is suitable for●use as a motor/generatorRelay failure alarm contact●differential relay.Trip alarm contactThe MD-3000 Relay operatesfrom the 5 ampere secondaryoutput of st<strong>and</strong>ard currenttransformers. Currenttransformer ratio informationis quickly programmed intothe unit via settings. TheMD-3000 features a userfriendlyoperator panel tomonitor, program <strong>and</strong> test therelay. Operating parameters<strong>and</strong> troubleshootinginformation are displayed inthe two display windows.Application DescriptionThe MD-3000 microprocessorbasedrelay provides reliableinstantaneous trip protectionfor all voltage levels. It ismost commonly used asmotor differential protectionrelay.●●●●●●●●User-friendly front panelNon-volatile memoryView settings any timeSet CT ratiosIntegral test mode (phase<strong>and</strong> ground)Program <strong>and</strong> test modesecurity access cover withmeter seal provisionContinuous internalcircuitry self-testingProgrammable lockout/selfreset after tripSystem Protection● Instantaneous sensitivephase overcurrent trip●Configurable trip outputsInformation <strong>and</strong> Data Delivery●Displays currenttransformer ratio●Data/informationtransmissionContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential RelayTechnical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 329Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382St<strong>and</strong>ards <strong>and</strong> Certifications●ANSI C37.90 (1989),C37.90.1 (1989),C37.90.2 (1995)●IEC 255●UL 1053Product SelectionMD-3000Catalog NumbersDescriptionFixed CaseDrawout CaseCatalogNumberMD3000MD3001328 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Technical Data <strong>and</strong> SpecificationsProduct SpecificationsCurrent Inputs●CTs: 5A secondary●CT burden:●


Tested by GLK17(+)Power Supply 19Input(-)A2B2C2UnusedUnusedCurrent Input21222324252627292830A1B1C1UnusedUnused22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>2222DimensionsApproximate Dimensions in Inches (mm)Drilling Pattern22225.38(136.7)2.69(68.3)2222228.90(226.1)6.68(169.7)9.38(238.3)2222224.45(113.0)2.23(56.7).06(1.5) RAD4 Places4.69(119.1)222222222222MD-30003.86(98.0)2.53(64.3)5.06(128.5)7.72(196.1).218DIA 10 Places(5.5)0.80(20.3)5.33(135.4)5.23(132.8)2.61(66.3)2222222222222211.34(288.0)5.67(144.0)OperationalMD 3000Motor/GeneratorDifferentialDifferentialPickup InI n=5A (Secondary)Settings/Test Time/Trip CauseProgramTestProgramTestTimeProgramSelectSettingsSelectTestsTestRMS AmperesRaiseLowerA DIFB DIFC DIFResetSelectViewSettingsSaveSettingsTestS/N000000W00000066D0000G00REV. 0Built by FECUnusedUnusedUnused11131512 Unused14 Unused16 Unused18 Unused201113151719212325272912141618202224262830MD 3001 Motor DifferentialDrawout CasePower Supply Input:Term. 17/19AC 120-240 Vac, 50/60 HzDC 48-250 VdcCaution - Refer toInstruction Leaflet41 4243 4445 4647 4849 5051 5253 5455 5657 584.75(120.7)9.51(241.6)2222222222221.51(38.4)MD-3000 Feeder Protection Relay (Fixed Case)Shipping WeightHeight Width DepthLbs (kg)10.25 (260.4) 6.72 (170.7) 3.70 (94.0) 7.0 (3.2)6.89(175.0)22330 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4DT-3000ContentsDescriptionPageProduct Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000Features, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 333St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 333Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334Options <strong>and</strong> Accessories. . . . . . . . . . . . . . . . . . . . . . . . . 334Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 335Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338VR-300 Multifunctional Voltage Relay. . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay . . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . 38222222222222222222222222222Digitrip 3000Product Description● Microprocessor-based,three-phase <strong>and</strong> groundovercurrent relay●Independent phase <strong>and</strong>ground measuring circuits<strong>and</strong> operation● Inverse time (51), shortdelay (50, 2) <strong>and</strong>instantaneous (50)protection●Eleven time overcurrentcharacters including ANSI,IEC <strong>and</strong> thermal protectioncurves●Phase <strong>and</strong> groundampmeter <strong>and</strong> peakdem<strong>and</strong> functions● INCOM communicationport● Fixed mount or optionalquick release drawoutcase design● Dual-source power supplyoption for AC controlpower applicationsApplication DescriptionEaton’s Digitrip 3000microprocessor-based relayprovides reliable three-phase<strong>and</strong> ground overcurrentprotection for all voltagelevels. It can be used forany application whereinstantaneous <strong>and</strong>/or timeovercurrent protectionis required. It is mostcommonly used as primaryfeeder circuit protection,see figure below.Primary FeederCircuit Protection50 5150G 51GCB52 Digitrip3000LoadThe Digitrip 3000 may beapplied as the transformerprimary protection or asbackup to the differentialprotection, see figure below.Transformer OvercurrentProtectionCB50 5150GDigitrip300051GThe Digitrip 3000 may beconnected to the secondaryside of a delta-wye groundedtransformer with the groundelement connected to aseparate CT in the neutralconnection of thetransformer. With thisconnection, a lower CT ratio<strong>and</strong> a pickup setting canbe used to provide moresensitive ground faultprotection especially forresistance groundedsystems, see figure below.Transformer SecondaryProtection with NeutralCT ConnectionCB50G51G50 51Digitrip3000ResistorThe Digitrip 3000 groundovercurrent element can beconnected in the residualcircuit of the phase CTs asshown in the top figure orto a separate ground CT asshown in last figure.Residual GroundConnectionCB-52a A1b B1c C1A2B2C250N/51NGND G1 G2Digitrip3000Separate Zero SequenceGround CT ConnectionCB-52a A1b B1c C1A2B2C250/5150G/51GGND G1 G2Digitrip30002222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 331


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Zone Selective Interlocking (Phase <strong>and</strong> Ground)Note: For the phase timeovercurrent element, the currentsensed by the Digitrip 3000 mustexceed 300% (3 x I n ) for the zoneselective interlocking to initiate animmediate trip signal.Zone Selective interlockingis a protection function tominimize equipment damageresulting from a phase or aground fault in an area wherelong-time <strong>and</strong>/or short-timedelay is in use.When the “Ground ZoneInterlocking” feature isutilized, an immediate tripis initiated when the faultis in the breaker’s zone ofprotection, regardless of itspreset time delay. When the“Phase Zone Interlocking”feature is utilized, the timeovercurrent <strong>and</strong> short delayphase elements work asfollows. The short delayphase element will initiate animmediate trip when the faultis in the breaker’s zone ofprotection, regardless of itspreset time delay. For thetime overcurrent phaseelement, the current sensedby the Digitrip 3000 mustexceed 300% (3 x I n ) for theSample Zone Selective Interlocking SystemZone 1Zone 2Zone 3MainBreaker“A”zone selective interlockingto initiate an immediate tripsignal when the fault is in thebreaker’s zone of protection.Upstream Digitrip 3000protected breakers arerestrained from trippingimmediately by aninterlocking signal from thedownstream Digitrip 3000relay. This interlocking signalrequires only a pair of wiresfrom the downstream breakerto the upstream breaker.The Upstream Digitrip 3000provides time delayedst<strong>and</strong>ard coordinatedtripping when the fault islocated outside the zoneof protection.In the sample zoneinterlocking system shownbelow, circuit breakers A, B<strong>and</strong> C are equipped withDigitrip 3000 overcurrentrelays.Fault Location Zone 3Note: For the phase timeovercurrent element, the currentsensed by the Digitrip 3000 mustexceed 300% (3 x I n ) for the zoneselective interlocking to initiate animmediate trip signal.FeederBreaker“B”DownstreamBreaker“C”If a fault occurs at a point inZone 3, the Digitrip 3000 ofDownstream Breaker Csenses the fault <strong>and</strong> sendsa restraining signal to theupstream Digitrip 3000 ofFeeder Breaker B.Having received this signal,the Digitrip 3000 of FeederBreaker B begins timing fornormal final delay tripping. Asa result, only DownstreamBreaker C is tripped.Fault Location Zone 2Note: For the phase timeovercurrent element, the currentsensed by the Digitrip 3000 mustexceed 300% (3 x I n ) for the zoneselective interlocking to initiate animmediate trip signal.If a fault occurs at a point inZone 2, the Digitrip 3000 ofFeeder Breaker B senses thefault <strong>and</strong> sends a restrainingsignal to the upstreamDigitrip 3000 of MainBreaker A.The Digitrip 3000 of theDownstream Breaker C doesnot see this fault since it issituated on the downstreamside of the fault. As a result,LOADInterlockingWirethe Digitrip 3000 ofDownstream Breaker C doesnot send a restraining signalto the Digitrip 3000 of FeederBreaker B.Since there is no restrainingsignal from the Digitrip 3000of Downstream Breaker C,the Digitrip 3000 of FeederBreaker B identifies thatthe fault is in Zone 2 <strong>and</strong>immediately trips FeederBreaker B, regardless of itstime setting.Fault Location Zone 1Note: For the phase timeovercurrent element, the currentsensed by the Digitrip 3000 mustexceed 300% (3 x I n ) for the zoneselective interlocking to initiate animmediate trip signal.If a fault occurs in Zone 1, norestraining signal is receivedby the Digitrip of MainBreaker A. As a result, MainBreaker A is immediatelytripped by its Digitripovercurrent relay, regardlessof its time setting.332 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Features, Benefits <strong>and</strong> Functions●Complete currentprotection <strong>and</strong> meteringin a single compact casereduces panel space, wiring<strong>and</strong> cost●Selectable tripcharacteristics simplifyordering <strong>and</strong> reducesinventory● Optional drawout caseprovides easy <strong>and</strong> quickremoval <strong>and</strong> replacementof the relay●Optional dual-sourcepower supply providesreliable protection whenapplied with ac controlpower, eliminating theneed for batteries or UPS●●●Integral ampmeter <strong>and</strong>display replaces separatemeter <strong>and</strong> switch, savingpanel space, wiring <strong>and</strong>moneyZone selective interlockingimproves coordination <strong>and</strong>tripping times <strong>and</strong> can savemoney by using in place oftraditional bus differentialIntegral test function <strong>and</strong>microprocessor design canreduce maintenance time<strong>and</strong> expenseSt<strong>and</strong>ards <strong>and</strong> Certifications●UL recognized●UL 1053 recognized●ANSI C37.90●ANSI C37.90.1 (1989)●ANSI C37.90.2 (1995)Note: Fixed case versions meet35V/m. Drawout case versionsmeet 28V/m.●IEC 255●CE (DT3030/3031version only)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 333


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Product SelectionDT-3000DT-3000Options <strong>and</strong> AccessoriesAdditional Products by Eaton Corporation’s Cutler-Hammer SeriesDual-Source PowerSupply OptionThe Digitrip 3000 with Dual-Source Power Supply (DSPS)is available in two versions,DT-3010 <strong>and</strong> DT-3020. Theyinclude an integral powersupply module that:●●Powers the relay fromnominal 120 Vac, 50/60 Hz(DT-3010 model) or 240Vac, 50/60 Hz (DT-3020model) auxiliary power,which is normallyconnected <strong>and</strong> available.Operates solely from themain current transformers(CTs) during a fault ifthe normally connectedauxiliary ac voltage isnot available, like anelectromechanical relayor an electronic “selfpowered”relay.Functional DescriptionThe integral Dual-SourcePower Supply (DSPS)contains one AC voltagetransformer <strong>and</strong> three ACcurrent transformers. The ACvoltage transformer is usedto supply nominal ac controlpower to the unit. The currenttransformers are used topower the unit from the linecurrent. Normally, the unitwill operate from the ACauxiliary voltage.DescriptionDT-3000 protective relayDT-3000 protective relay Chicago versionDT-3030 protective relay (24–48 Vdc CE Mark version)DT-3000 drawout case protective relayDT-3000 Chicago version drawout case protective relayDT-3030 drawout case protective relay (24–48 Vdc CE Mark version)DT-3000 protective relay with 120 Vac dual-source power supplyDT-3000 protective relay with 240 Vac dual-source power supplyBecause this voltage isusually obtained from thesystem containing the circuitthat the relay is protecting, afault on the protected linecould cause the AC voltageto drop below an acceptableoperating level. Belowapproximately 70 volts forDT-3010 or 140 volts forDT-3020, the DSPS switchesover to current powering.All three current transformersecondaries are connected inseries to supply this power.The DSPS will supply enoughpower to operate the Digitrip3000 overcurrent relay in thetripped state with currentsgreater than 1.8 per unit ratedsecondary current, or 9A, in asingle-phase. The DSPS willoperate with three-phasecurrents in a tripped statewith currents greater than1.2 per unit or 6A ratedsecondary current.Note: There will be no effectto the DT-3000 relay trip timeaccuracy when the Dual-SourcePower Supply switches fromnormal ac voltage to faultcurrentpower.CatalogNumberDT3000DT3100DT3030DT3001DT3101DT3031DT3010DT3020Burden DataIn normal operatingconditions, the burden is


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Technical Data <strong>and</strong> SpecificationsCurrent Inputs●CTs: 5A secondary●CT Burden:●


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Trip Curve ChartsDigitrip 3000 With Dual-Source Power SupplyBurden CurvesCT Burden — Z, Ohms0.180.160.140.120.10.080.060.040.0200 5 10 15 20 25 30 35 40 45CT Current — AmperesTotal Burden, With Vac, 3-Phase ITotal Burden, With Vac, 1-Phase ITotal Burden, No Vac, 3-Phase ITotal Burden, No Vac, 1-Phase IWiring DiagramsDigitrip 3001Typical wiring diagram for the fixed mount version.Digitrip 3000 With Dual-Source Power Supply CT PowerVolt-Ampere CurvesCT Power in Volt-Amperes807060504030201000 5 10 15 20 25 30 35 40 45 50CT Power in VA, With Vac, 3-Phase ICT Power in VA, No Vac, 3-Phase ICT Current — AmperesCT Power in VA, With Vac, 1-Phase ICT Power in VA, No Vac, 1-Phase I336 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Digitrip 3000 Typical Wiring System222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 337


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Digitrip 3000 Typical Wiring DiagramØAØBØCC1C2B1B2DimensionsApproximate Dimensions in Inches (mm)Drilling PatternA1A2 G1 G2Digitrip 30003-Phase 3-Wire Residual Ground ConnectionView ”A“ABCSee View ”A“For ResidualCT Connection8.90(226.1)6.68(169.7)4.45(113.0)2.23(56.7)CTNotePanel cutout dimensions for all versions of the Digitrip 3000 relay.52A B CZeroSequenceCT5.38(136.7)2.69(68.3).06(1.5) RAD4 Places2.53(64.3)5.06(128.5)52bGround Out Zone InPhase Out Zone InZone CommonOther<strong>Devices</strong>4.69(119.1)TB14569101112131415G1G2AC/DCSupply9.38(238.3)C1 B1A1C2 B2 A2.218DIA 10 Places(5.5)CSCClose CKTTB2123456789101112131415TB24Comm.CloseTB25CSTTB214Trip OC/CommTB215INCOMNetworkINCOM Shield Tie Point CommunicationClose or High Load Alarm Trip AlarmProtectionOFFAlarmTrip Inst.or Ground Trip OC or Phase/Communications TCTB212TripInst.TB21352a52a = CTs can be located on eitherside of the circuit breaker.CT polarities can be toward oraway from the circuit breaker. = The 52b contact is required forproper operation of the Digitrip3000 <strong>Protective</strong> Relay. = TB2 terminal 3 is not connectedto ground or any electricalcircuit in the Digitrip 3000. = Configurable contact, refer to DIPswitch settings. = Remove jumpers if Zone Interlockingis required. = Use Eaton Cable CAT # IMPCABLE,Style # 2A95705G01; Belden 9463 cablefamily; or equivalent Commscope orQuabbin cables. = Wire spec: 600 V 90ºC,UL 1039 rated wire. = For the DT3030 to be ”CE Compliant,“the power supply input fuse must berated at a maximum of 0.25 amperes.338 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Approximate Dimensions in Inches (mm)Digitrip 3010/30206.72(170.7).51(13.0)6.03(153.2)5.45(138.4)3.74(95.0)22222222Digitrip 3000S/N000217P9712104D13125G01TerminalBlock222210.25260.3)9.31(236.5)AC Input100-120 Vac, 50/60HzDigitrip 8010 <strong>Protective</strong> Relaywith Dual-Source Power Supply222222222222.50(12.7).62(15.7)1.05(26.7)5.74(145.8)222222Digitrip 30003.36(85.3)6.72(170.7)0.39(9.9)2.67(67.8)3.74(95.0)1.87(47.5)222222225.12(130.0)4.65(118.1)0.37(9.4)222210.25(260.4)9.31(236.5)1.48(37.6)5.25(133.4)2222222222220.50(12.7)1.05(26.7)0.62(15.7)0.29(7.4)222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 339


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222Approximate Dimensions in Inches (mm)Rear View of Digitrip 3001 Drawout Outer Case Terminal Layout5.23(132.8)Hole for Viewing INCOMCommunications Activity LED.222222222222222222222211Breaker “b” Input12Breaker “b” InputGnd Zone Out13 14Gnd Zone InPh Zone Out15 16Ph Zone In(+) 17 18Zone Commonac/dc Input(–) 19 20Unused120 – 240 Vac50/60 HZ48 – 250 VdcCurrent InputA221 22A1B223 24B1C225 26C1G127 28G2Unused29 30Unused66C2025H0111 1217 1819 2021 2223 2425 2627 2829 3041 4243 4445 4647 4849 5051 5253 5455 5657 589.51(241.6)INCOMNetworkUnusedTripAlarn4143454749Communication 51CloseTrip Inst 53or GroundTrip OC or 55Phase /Comm57Unused59Unused42 INCOMNetwork44Shield Tie Point4648505254565860ProtectionOffAlarmCommunicationCloseTrip Instor GroundTrip OC orPhase /CommUnusedEquip Gnd66C2025H0222222222Digitrip-3000 Feeder Protection Relay (Fixed Case)Shipping WeightHeight Width DepthLbs (kg)10.25 (260.4) 6.72 (170.7) 2.96 (75.2) 0.0 (0.0)222222222222222222222222340 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4VR-300VR-300 Multifunctional Voltage RelayProduct DescriptionThe VR-300 is an industrialgrade protective relay thatoffers multiple protectivefeatures in a single package,<strong>ideal</strong> for st<strong>and</strong>alone protectionor for the implementation oftransfer schemes.Using a digital processor tomeasure true rms valuesenables a high degree ofmeasuring accuracyregardless of harmonics,transients or disturbingpulses.The compact size <strong>and</strong>multiple functions of theVR-300 help to simplifyswitchgear design. The digitaldisplay offers a user-friendlyinterface to set up the unit aswell as monitor the operation<strong>and</strong> display any alarms.ContentsDescriptionPageProduct Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage RelayTechnical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 342Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344DP-300 Current Differential Protection Relay . . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . 382Features, Benefits <strong>and</strong>Functions● Over-/undervoltagemonitoring (59/27)● Over-/underfrequencymonitoring (81O/U)● Voltage asymmetrymonitoring (47)● Synch-check (25) fixedto relay 3● Zero voltage monitoring:dead bus start functionality(close CB to dead bus)● Two configurable relays● Discrete input for blockingof protective functions orremote acknowledgmentSt<strong>and</strong>ards <strong>and</strong> Certifications● EMC-Test (CE): Testedaccording to applicableEN guidelines● Listings: CE Marking;UL listing for ordinarylocations, UL/cUL listed,ordinary locations,File No.: E231544● Additional approvals: IEEEC37.90.1 <strong>and</strong> C37.90.2222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 341


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsMeasuring Voltage●St<strong>and</strong>ard (V rated ) delta:66/115 Vac●Maximum value V ph-phmax., (UL/cUL):Max. 150 Vac●Rated voltage V ph-ground :50 Vac/2.5 kV●Rated surge voltage: 2.5 kV● Measuring frequency:40.0 to 80.0 Hz● Accuracy: Class 1●Linear measuring range:1.3 x V rated .●Input resistance:0.21 M ohms● Maximum powerconsumption per path:< 0.15WAmbient Variables● Wide range power supply:90 to 250 Vac/Vdc● Intrinsic consumption:Max. 12 VA● Ambient temperature:● Storage: –22ºF to 176ºF(–30ºC to 80°C)● Operational: –4ºF to158°F (–20ºC to 70°C)● Ambient humidity: 95%,noncondensing● Maximum altitude:6562 ft (2000m)● Degree of pollution: 2Discrete Inputs—Isolated● Input range (V Cont, DiscreteInput): Rated voltage18 to 250 Vac/Vdc● Input resistance:Approximately 68 K ohmsRelay Outputs—Potential Free●Contact material: AgCdO●General purpose (GP)(V Cont, Relay Output ):●AC: 2.00 Aac at 250 Vac●DC: 2.00 Adc at 24 Vdc,0.22 Adc at 125 Vdc,0.10 Adc at 250 Vdc●Pilot duty (PD) (V Cont, RelayOutput ):● AC: B300● DC: 1.00 Adc at 24 Vdc,0.22 Adc at 125 Vdc,0.10 Adc at 250 VdcHousing● Type: APRANORMDIN 43 700● Wiring: Screw-type,terminals 2.5 mm 2(0.0039 in. 2 )● Recommended tighteningtorque: 0.5 Nm (0.369 ft/lbs). Use 140/167°F (60/75°C) Copper Wire Only.Use Class 1 Wire Only(or Equivalent)Protection● Protection system: IP42from front with correctmounting● IP54 from frontwith gasket● (Gasket: P/N 8923-1036)IP20 from back● Front foil: InsulatingsurfaceTypical NameplateTypical VR-300 NameplateReference InformationReference ConditionsMeasuring Value Display Range AccuracyFrequencyfL1, fL2, fL3 40.0 to.80.0 Hz 0.05 HzVoltageVL1, VL2, VL3, VL12, VL23, VL31 0 to 520, 0 to 65 kV 1% The data apply to the followingreference conditions:●Input voltage = Sinusoidalrated voltage●Frequency = Ratedfrequency ±2%●Power supply = Ratedvoltage ±2%●Power factor cos = 1●Ambient temperature =73ºF (23°C) ±2K● Warm-up period =20 minutesNoteAccuracy depending on the configuredtransformer ratio.342 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Wiring DiagramsThree-Line WyeA B CVT1234L1L2L3NMeasuringVoltageThree-Line DeltaA B CVT1234L1L2L3NMeasuringVoltage22222222222252VT707172L1L2a)L3a) Not MeasuredNot RequiredSynchronizingVoltage52VT707172L1L2a)L3a) Not MeasuredNot RequiredSynchronizingVoltage222222222222LoadLoad22VR-300Supervised System(Variable) 3/4Synchronizing System (Fixed)3/4CB2/31 2 3 470 71 725 6 7 8Measuring Voltage3-Wire or4-Wire SystemNot Measured.The synchronizing voltage must be connected3-phase if the measuring voltage is connected3-phase (N not connected). If the measuringvoltage is connected 4-phase (L1, L2, L3, N),the synchronizing voltage may be connected2-phase (L1-L2). L3 is connected only forcompensation <strong>and</strong> is not measured.Subject to Technical Modifications.(Measuring Voltage N)Measuring Voltage L3Measuring Voltage L2Measuring Voltage L1Synchronizing Voltage L3Synchronizing Voltage L2Synchronizing Voltage L190 to 250 Vac/dc0 VdcBlocking of protective functionsor remote acknowledgement.VR-300 (Multi-Function Voltage Relay)Relay 3(Fixed to synch-checkzero voltage configurable)Relay 2Relay 1(Ready for Operation)Measuring Voltage: 100 VacThe socket for the PC parameterizationis situated on the side of the unit. This iswhere the DPC must be plugged in.9 10 11 12 13 14 15 162222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 343


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>2222DimensionsApproximate Dimensions in Inches (mm)VR-30022Side ViewFront View22222.84(72.1)Configuration Port2.60(66.0)2222222222.32(8.1)Bottom View52.00(1320.8)Configuration PortBack View withConnecting Terminals1 1522223.78(96.0)3.45(87.6)70 7532 172222Configuration Port22222222222222222222222222Front Panel CutoutWidthHeight3.62 [+0.03] (92.0 [+0.8]) 2.68 [+0.03] (68.0 [+0.7])VR-300 DimensionsShipping WeightWidth Height DepthLbs (kg)3.78 (96.0) 2.84 (72.1) 5.20 (132.1) 2.14 (0.97)VR-300 Panel CutoutMeasure DescriptionDimensionsin Inches (mm)Tolerancein Inches (mm)HeightH Total 2.83 (71.9) —h Panel cutout 2.68 (68.1) 0.03 (+0.7)h’ Housing dimension 2.60 (66.0) —WidthB Total 3.78 (96.0) —b Panel cutout 3.62 (91.9) 0.03 (+0.8)b’ Housing dimension 3.54 (89.9) —Depth (Including Terminals)Total 6.30 (160.0) —Bbb‘(h‘ h H2222The maximum permissible corner radius for cutout is0.08 inches (2.0 mm).22344 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4DP-300DP-300 Current Differential Protection RelayProduct DescriptionThe current flowing in theindividual conductors ismeasured by means ofcurrent transformersinstalled on both sides ofthe protection zone. Thesetransformers form the limitsof the protection zone. Bymeans of freely configurablerelays, the unit will indicateif any of the adjusted faultcurrent limits have beenexceeded. The unit countswith a slope characteristicto prevent operation dueto CT ratio mismatches,CT ratio errors, CT saturation<strong>and</strong> errors because of tapchanges.For transformer applications,the unit has 2nd <strong>and</strong> 5thharmonic restraints toprevent misoperation in caseof inrush currents causedfor energization or overexcitation of the transformer.When used in transformerapplications, the DP-300allows you to change thephase shift of thetransformer, without havingto worry about changing theconnection of the externalCTs, via selecting the vectorgroup in the display. Thedifferent nominal currents ofthe high <strong>and</strong> low voltage sideof the transformer, as well asthe transformer ratio, may beconfigured. Every measuringpoint may be set separately.These features permit theDP-300 to be universal in itsapplications.The DP-300 permits designsimplification of theswitchgear cabinet, facilitatesthe commissioning, ensuresthe operation of the system,is user friendly <strong>and</strong> increasesthe availability of the system.ContentsDescriptionPageProduct Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay. . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection RelaySt<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 346Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 346Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . 382Application DescriptionThe DP-300 offers a threephasecurrent differentialprotection for generators,motors <strong>and</strong> two windingtransformers, see Page 347.Features, Benefits<strong>and</strong> Functions● True rms 6 x currentmeasurement, three-phasesystem on both sides ofthe protected zone● Secondary currenttransformer outputavailable as: /1A or /5A● Configurable trip setpoints for:● Differential current (Id)● Restrain current (Is)● Configurable delays● Four alarm relays● Three discrete inputs (forblocking, acknowledgment<strong>and</strong> configuration)● Two-line LC display● Configurable transformerratio● Configurable vector group●Transformer inrushdetection/suppression● Individual configuration ofthe nominal current for thehigh- <strong>and</strong> low-voltage sideof the transformer●Configurable transformerratio separated for currentsof high- <strong>and</strong> low-voltageside of the transformer222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 345


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222St<strong>and</strong>ards <strong>and</strong> Certifications●Listings: CE marking;UL listing for ordinarylocations, UL/cUL listed,ordinary locations,File No.: E231544●Additional Approvals: IEEEC37.90.1 <strong>and</strong> C37.90.2Technical Data <strong>and</strong> SpecificationsMeasurements, Currents—Isolated●Measured currents(Nominal value IN): /5A● Measuring frequency:40.0 to 70.0 Hz● Accuracy: Class 1● Linear measuring range:5.0 x IN● Maximum powerconsumption per path:< 0.15 VA● Rated short time current(1s): 30.0 x INAmbient Conditions● Voltage supply: 90 to250 Vac/Vdc● Intrinsic consumption:Max. 10 VA● Ambient temperaturestorage: –22ºF to 176°F(–30ºC to 80°C)● Operational: –4ºF to 158°F(20ºC to 70°C).● Ambient humidity:95%, noncondensing● Maximum altitude:6562 ft (2000m)● Degree of pollution: 2Digital Inputs—Isolated● Input range(V Cont, Digital Input ):● Nominal voltage● 18 to 250 Vac/Vdc● Input resistance:Approximately 68 K ohms●EMC-Test (CE): Testedaccording to applicableEN guidelinesRelay Outputs—Isolated●Contact material: AgCdO●Resistive load (GP)(V Cont, Relay Output ):● AC: 2.00 Aac @ 250 Vac● DC: 2.00 Adc @24 Vdc,0.36 Adc @ 125 Vdc,0.18 Adc @ 250 Vdc● Inductive load (PD)(V Cont, Relay Output ):● AC: B300● DC: 1.00 Adc @ 24 Vdc,0.22 Adc @ 125 Vdc,0.10 Adc @ 250 Vdc<strong>Protective</strong> Functions● Operating Time:Minimum 100m● Differential current:Minimum 10%Housing● Type: APRANORMDIN 43 700● Terminals: Screw-type,terminals depending onconnector, 0.00388 in. 2(2.5 mm 2 ) or 0.00620 in. 2(4.0 mm 2 )● Recommendedtightening torque:● 4.43 in./lbs / [0.00620in. 2 ] 5.3 in./lbs)● [2.5 mm 2 ] 0.5 Nm /[4.0 mm 2 ] 0.6 Nm([0.00388 in. 2 ]● Use 140ºF/167°F (60ºC/75°C) copper wire only● Use Class 1 wire only(or equivalent)Housing Protection●Protection system:● IP42 from front withcorrect mounting●IP54 from frontwith gasket●Gasket: P/N 8923-1038)●IP20 from back●Front foil: Insulating surfaceTransformer Vector GroupsTransformer Vector GroupsVector Group DescriptionYd5 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 5 x 30° = 150°Yy0 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 0°Dy5 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 5 x 30° = 150°Dd0 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 0°Yz5 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 5 x 30° = 150°Dz0 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 0°Yd11 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 11 x 30° = 330°Yy6 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 6 x 30° = 180°Dy11 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 11 x 30° = 330°Dd6 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 6 x 30° = 180°Yz11 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 11 x 30° = 330°Dz6 HV: -Circuit Arrangement, LV: -Circuit Arrangement, 6 x 30° = 180°Typical NameplateTypical DP-300 Nameplate346 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Wiring DiagramsProtected Area Principle—Fault “A” Outside = No Alarm, Fault “B” Inside = AlarmI L I Lor oror orI a I bI a I bA) B)DP-300Transducer Set 2 (Low Voltage Side)Transducer Set 1 (High Voltage Side)L1Protected ObjectL2L325 26 27 28 29 30 35 36 33 34 31 32DP-300Block Differential ProtectionPossible Protected Objects: M GThe Transducer Ratio isAdjustable in the Display.The Transducer Ratio isAdjustable in the Display.Current IL1 Transducer Set 2Current IL2 Transducer Set 2Current IL3 Transducer Set 2Current IL3 Transducer Set 1Current IL2 Transducer Set 1Current IL1 Transducer Set 1Subject to Technical Modifications.DP-300 — Current Differential Protection RelayNPESchematic Circuit Diagrams (Single-Phase Version):A) Fault Outside the Protection AreaB) Fault Inside the Protection AreaL (90 to 250 Vac/dc)BlockingAcknowledgementConfiguration OffN/CCommonRelay 4N/CRelay 3Ready for OperationRelay 2Relay 11 2 3 4 5 6 7 8 9 10 11 12 15 16 17 18 19 83 81 79222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 347


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Tripping CharacteristicsDP-3001003510DimensionsApproximate Dimensions in Inches (mm)DP-300DP-300IY= d [%]I NMonitoring step 2, fixed limit (100%)Characteristic gradient (fixed) = 10%X12, Y2 <strong>and</strong> Y1: adjustableP (X12/Y2)P (X12/Y1)100Shipping WeightWidth Height DepthLbs (kg)5.67 (144.0) 3.78 (96.0) 5.20 (132.1) 2.2 (0.99)3.78(96.0)0.32(8.0)5.67(144.0)Side ViewBottom View5.20(132.1)2003.54(89.9)5.35(135.9)I ProtectedI a b IobjectS =I + I a b2Monitoring step 2(X12 = 100% / Y2 = 35%Monitoring step 1(X12 = 100% / Y1 = 10%300Front View400Back View withConnecting Terminals80 8336 251 24I d = I a - I b▲1Monitoring step 2fixed limit (85%)▲1 =▲ 2 ▲2Monitoringstep 1 fixed limit(85%-Y2+Y1)500X = I SI N[%]348 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Approximate Dimensions in Inches (mm)Front panel cutoutWidthHeight5.43 [+0.039] (138.0 [+1.0]) 3.63 [=0.031] (92.0 [+0.8])222222DP-300 Panel CutoutMeasure Description Dimensions ToleranceHeightH Total 3.78 (96.0) —h Panel cutout 3.62 (91.9) 0.03 (+0.8)h’ Housing dimension 3.54 (89.9) —WidthB Total 5.67 (144.0) —b Panel cutout 5.43 (137.9) 0.04 (+1.0)b’ Housing dimension 5.35 (135.9) —Depth (Including Terminals)Total 6.30 (160.0) —The maximum permissible corner radius for cutout is0.08 inches (2.0 mm).Bbb‘h‘ h H222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 349


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222EDR-3000ContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder ProtectionFeatures, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 352St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 352Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . 353Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 354Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382EDR-3000 Feeder ProtectionProduct DescriptionThe EDR-3000 <strong>Protective</strong>Relay is a multifunction,microprocessor-basedovercurrent relay designedfor both ANSI <strong>and</strong> IECapplications. It is a panelmounted,self-contained unitthat operates from either ACor DC control power. TheEDR-3000 design providestrue rms <strong>and</strong> fundamentalsensing of each phase <strong>and</strong>ground current. Only one unitis required for each threephasecircuit.Current monitoring <strong>and</strong>operator selectable protectivefunctions are integral to eachrelay. The EDR-3000 relayoperates from the 5A or 1Asecondary output of st<strong>and</strong>ardcurrent transformers. Currenttransformer ratio informationis quickly programmed intothe unit via settings. Thisenables the relay to displaymetered current in primaryamperes, secondary amperesor per unit values. The EDR-3000 features a user-friendlyoperations panel to monitor<strong>and</strong> program the relay.Operating parameters <strong>and</strong>troubleshooting informationare displayed in the 128 x 64LCD. In addition, all data <strong>and</strong>information can becommunicated to a hostcomputer equippedwith PowerPort-E.A “Communication Trip” <strong>and</strong>“Communication Close”control comm<strong>and</strong> can also beinitiated by a host computerwith an authorized accesscode for remote breakeroperation.Application DescriptionThe EDR-3000microprocessor-based relayprovides reliable three-phase<strong>and</strong> ground overcurrentprotection for all voltagelevels. It can be used forany application whereinstantaneous <strong>and</strong>/or timeovercurrent protection isrequired. It is mostcommonly used as primaryfeeder circuit protection,shown below.Primary Feeder CircuitProtection50 5150G 51GCB52 EDR-3000LoadThe EDR-3000 may beapplied as the transformerprimary protection or asbackup to the differentialprotection, see below.Transformer OvercurrentProtectionCB50 5150G51GEDR-3000The EDR-3000 may beconnected to the secondaryside of a delta-wye groundedtransformer with the groundelement connected to aseparate CT in the neutralconnection of thetransformer. With thisconnection, a lower CTratio <strong>and</strong> a pickup settingcan be used to providemore sensitive ground faultprotection especially forresistance groundedsystems, shown below.Transformer SecondaryProtection with Neutral CTConnectionCB50G51G50 51EDR-3000ResistorThe EDR-3000 relay hasspecial provisions forconnection in a ZoneInterlocking scheme that canbe used for bus protectionor to improve protectioncoordination in a tight or closesystem. Zone Interlockingis described in followingsections. In addition theEDR-3000 has multiplesetting groups that can beused to reduce arc flashhazard with instantaneouselements.Residual Ground ConnectionCB-52abc25836950/5150N/51NGND 12 11EDR-3000350 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Overcurrent ProtectionThe EDR-3000 providescomplete three-phase <strong>and</strong>ground protection withseparate elements <strong>and</strong>settings. The relay can beused with CTs from 1 to50,000A of primary current<strong>and</strong> 1 or 5A of secondarycurrent. The CT ratio can beset independently for phase<strong>and</strong> ground, allowing theground element to beconnected in either theresidual or the separateground CT configuration,shown on below.Separate Zero SequenceGround CT ConnectionCB-52abcGND2 35 68 950/5150G/51G11 12EDR-3000Zone Selective Interlocking(Phase <strong>and</strong> Ground)Note: Refer to the OrderingInformation <strong>and</strong> (Catalog OrderingInformation) for optional features,see Page 353.Zone Selective interlockingis a protection function tominimize equipment damageresulting from a phase or aground fault in an area wherelong time <strong>and</strong>/or short timedelay is in use.When the “Ground ZoneInterlocking” feature isutilized, an immediate trip isinitiated when the fault is inthe breaker’s zone ofprotection, regardless of itspreset time delay. When the“Phase Zone Interlocking”feature is utilized, the timeovercurrent elements workas follows. The instantaneousphase element will initiate animmediate trip when the faultis in the breaker's zone ofprotection, regardless of itspreset time delay. For thetime overcurrent phaseelement, the current sensedby the EDR-3000 mustexceed 1.5 times the pickupsetting for the zone selectiveinterlocking to initiate animmediate trip signal whenthe fault is in the breaker’szone of protection.Upstream EDR-3000protected breakers arerestrained from trippingimmediately by aninterlocking signal from thedownstream EDR-3000 relay.This interlocking signalrequires only a pair ofwires from the downstreambreaker to the upstreambreaker. It provides st<strong>and</strong>ardcoordinated tripping whenthe fault is located outsidethe zone of protection.In the sample zoneinterlocking system shownbelow, circuit breakers A,B <strong>and</strong> C are equipped withEDR-3000 overcurrent relays.Fault Location Zone 3Note: For the time overcurrentphase element, the currentsensed by the EDR-3000 mustexceed 1.5 times the pickupsetting for the zone selectiveinterlocking to initiate animmediate trip signal whenthe fault is in the breaker's zoneof protection.If a fault occurs at a pointin Zone 3, the EDR-3000of downstream breaker Csenses the fault <strong>and</strong> sendsa restraining signal to theupstream EDR-3000 offeeder breaker B. Havingreceived this signal, theEDR-3000 of feeder breakerB withholds its tripcomm<strong>and</strong>. As a result, onlydownstream breaker C istripped.Fault Location Zone 2Note: For the time overcurrentphase element, the currentsensed by the EDR-3000 mustexceed 1.5 times the pickupsetting for the zone selectiveinterlocking to initiate animmediate trip signal when thefault is in the breaker’s zoneof protection.If a fault occurs at a point inZone 2, the EDR-3000 offeeder breaker B senses thefault <strong>and</strong> sends a restrainingsignal to the upstream EDR-3000 of main breaker A. TheEDR-3000 of the downstreambreaker C does not see thisfault since it is situated on thedownstream side of the fault.As a result, the EDR-3000 ofdownstream breaker C doesnot send a restraining signalto the EDR-3000 of feederbreaker B. Since it did notreceive a restraining signalfrom the EDR-3000 ofdownstream breaker C, theEDR-3000 of feeder breakerB identifies that the fault is inZone 2 <strong>and</strong> immediately tripsfeeder breaker B, regardlessof its time setting.Fault Location Zone 1Note: For the time overcurrentphase element, the currentsensed by the EDR-3000 mustexceed 1.5 times the pickupsetting for the zone selectiveinterlocking to initiate animmediate trip signal when thefault is in the breaker's zone ofprotection.If a fault occurs in Zone 1,no restraining signal isreceived by the Digitripof main breaker A. As aresult, main breaker A isimmediately tripped by itsEDR-3000 overcurrent relay,regardless of its time setting.222222222222222222222222222222222222222222222222222222222222Sample Zone Selective Interlocking SystemVolume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 351


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22222222222222222222222222222222222222Features, Benefits <strong>and</strong> FunctionsApplications●Provides reliable threephase<strong>and</strong> groundovercurrent protectionfor all voltage levels●Primary feeder circuitprotection●Primary transformerprotection● Backup to differentialprotection● May be used whereinstantaneous <strong>and</strong>/or timeovercurrent protection isrequired●Ground element capableof residual, zero sequenceor external sourceconnectionsProtection Functions● Breaker failure (50BF)● Phase overcurrentprotection per time-currentcurve (51-1, 51-2, 51-3)● Calculated ground faultprotection per time-currentcurve (51R-1, 51R-2)● Independent measuredground or neutral faultprotection per time-currentcurve (51X-1, 51X-2)● Phase instantaneousovercurrent (50-1, 50-2,50-3)●●●●●●Calculated ground orneutral instantaneousovercurrent (50R-1, 50R-2)Independent measuredground or neutralinstantaneous overcurrent(50X-1, 50X-2)Curve shapes: ANSI,IEC, or thermal curves(11 thermal curves)Instantaneous or timedelay resetTrue rms or fundamentalsensing of each phase<strong>and</strong> ground currentZone selective interlocking(phase <strong>and</strong> ground) orreverse blocking forbus protectionNote: Refer to the OrderingInformation <strong>and</strong> Page 353(Catalog Ordering Information)for optional features.Metered Values● rms <strong>and</strong> fundamentalphase currents● rms <strong>and</strong> fundamentalground currents● Maximum, minimum<strong>and</strong> average rms <strong>and</strong>fundamental phasecurrents● Maximum, minimum<strong>and</strong> average rms <strong>and</strong>fundamental groundcurrentsMonitored <strong>and</strong> DataRecording Values●Trip circuit monitoringNote: Refer to the OrderingInformation <strong>and</strong> Page 353(Catalog Ordering Information)for optional features.●Breaker wear(accumulated interruptedcurrent)●Fault data logs (up to20 events)●Sequence of eventrecorders (up to300 events)● Waveform capture(3600 cycles total)● CT supervisionControl Functions● Remote open/close● Programmable I/O● Programmable LEDs● Multiple setting groups(up to four)Communication● Local HMI● Front RS-232 port● Rear RS-485 port● IRIG-B11● Protocols● Modbus RTUSt<strong>and</strong>ards <strong>and</strong> Certifications●Generic st<strong>and</strong>ard:●EN 61000-6-2●EN 61000-6-3●Product st<strong>and</strong>ard:●EC 60255-6●EN 50178●UL 508 (Industrial ControlEquipment)●CSA C22.2 No. 14-95(Industrial ControlEquipment)● ANSI C37.90●UL, CSA, CE2222222222222222222222352 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Catalog Number SelectionThe catalog numberidentification chart definesthe electrical characteristics<strong>and</strong> operation featuresincluded in the EDR-3000. Forexample, if the catalog numberwere EDR3000-A0BA1,the device would havethe following:Relay Removable TerminalsHardware Option 1A = 4 digital inputs, 4 outputs,removable terminalsB = 8 digital inputs, 6 outputs, removableterminals, trip coil monitor C = 4 digital inputs, 4 outputs, removableterminals, zone interlocking <strong>and</strong> IRIG-B Relay Fixed Terminals Hardware Option 1 E = 4 digital inputs,4 outputs, fixed terminalsF = 4 digital inputs,4 outputs, fixed terminals,zone interlocking<strong>and</strong> IRIG-BEDR-3000(A)–Four digital inputs,four output relays(0)–Phase current 5A/1A,Ground Current 5A/1A,Power supply: 19–300 Vdc,40–250 VacHardware Option 20 = Phase current 5A/1A, groundcurrent 5A/1A, power supplyrange: 19–300 Vdc,40–250 VacHardware Option 2 0 = Phase current 1A, ground current 1A, power supplyrange: 19–72 Vdc1 = Phase current 5A, ground current 5A, power supplyrange: 19–72 Vdc2 = Phase current 1A, sensitive groundcurrent 0.1A, power supply range:19–72 Vdc3 = Phase current 5A, sensitive groundcurrent 0.5 A, power supply range:19–72 Vdc4 = Phase current 1A, ground current 1A, power supplyrange: 85–300 Vdc,85–250 Vac5 = Phase current 5 A, ground current 5A, power supplyrange: 85–300 Vdc,85–250 Vac6 = Phase current 1A, sensitive groundcurrent 0.1 A, power supply range:85–300 Vdc, 85–250 Vac7 = Phase current 5A, sensitive groundcurrent 0.5A, power supply range:85–300 Vdc, 85–250 VacEDR3000 A 0 B A 1(B)–Modbus-RTU (RS-485)(A)–Without conformalcoating(1)–Projection panel mountCommunication OptionsB = Modbus-RTU(RS-485)C = Modbus-TCP (RJ-45)EDR3000 E 0 B A 1CommunicationOptionsB = Modbus-RTU(RS-485)C = Modbus-TCP (RJ-45)Notes Consult factory for the availability of eight digital inputs, six outputs, trip coil monitor, zone interlocking, IRIG-B <strong>and</strong> Modbus-TCP.Consult factory for the availability of fixed terminals.Conformal CoatingOptionsA = NoneB = Conformal coatedcircuit boardsConformal CoatingOptionsA = NoneB = Conformal coatedcircuit boardsMounting Options0 = St<strong>and</strong>ard mount1 = Projection panel mountMounting Options0 = St<strong>and</strong>ard mount1 = Projection panel mount222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 353


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsClimatic EnvironmentalConditions●Storage temperature:–13°F to 158°F (–25°C upto +70°C)●Operating temperature:–4°F to 140°F (–20°C upto +60°C)●Permissible humidity atann. average:


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Current <strong>and</strong> GroundCurrent Measurement.●Nominal currents: 1A/5A●Max. measuring range:●up to 40 x I n (phasecurrents)●up to 25 x I n (groundcurrent st<strong>and</strong>ard)●up to 2.5 x I n (groundcurrent sensitive)● Continuous loadingcapacity: 4 x I n /continuously●Overcurrent proof:●30 x I n /10s●100 x I n /1s● 250 x I n /10 ms(1 half-wave)● Power consumption:Phase current inputs● at I n = 1A S = 0.15 mVA● at I n = 5A S = 0.15 mVA● Ground current input● at I n = 1A S = 0.35 mVA● at I n = 5A S = 0.35 mVA● Frequency range: 50 Hz/60 Hz ±10%● Terminals: Screw-typeterminals with integratedshort-circuiters (contacts)Binary Output <strong>Relays</strong>●Continuous current:5A AC/DC●Switch-on current:25A AC/DC for 4s●Max. breaking current:5A AC up to 125 Vac●5A DC up to 50V (resistive)●0.2A DC at 300V● Max. switching voltage:250 Vac/300 Vdc●Switching capacity:2000 VA●Contact type:1 changeover contact●Terminals: Screw-typeterminalsFront Interface RS-232● Baud rates: 115,200 baud● H<strong>and</strong>shake: RTS <strong>and</strong> CT● Connection: 9-poleD-Sub plugRS-485● Master/Slave: Slave● Connection: 6 screwclampingterminals RM3.5 mm (138 MIL)(terminating resistorsinternal)Measuring Accuracy●Max. measuring range: upto 40 x I n (phase currents)up to 25 x I n (groundcurrent st<strong>and</strong>ard)●Frequency range: 50 Hz/60 Hz ± 10%●Accuracy: Class 0.5●Amplitude error if I < I n :±0.5% of the rated value● Amplitude error if I > I n :±0.5% of the measuredvalue●Amplitude error if I > 2 I n :±1.0% of the measuredvalue●Resolution: 0.01A● Harmonics up to 20% 3rdharmonic ±2% up to 20%5th harmonic ±2%● Frequency influence< ±2%/Hz in the range of±5 Hz of the parameterizednominal frequency● Temperature influence


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Protection Stages TolerancesOvercurrent Protection Stages 50P(X), 51P(X)Description Range Step TolerancePickup If the pick-up value is exceeded, the module/stage is started. 0.01–40.00 x I n 0.01 xI n ±1.5% of the setting value resp. 1% I nResetting ratio 97% or 0.5% x I n — —t Tripping delay 0.00–300.00 x s 0.01 x s DEFT ±% resp. ±10 msOperating time Starting from l higher than 1.1 x l> — —


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Ground Current Stages 50G(X), 50N(X), 51G(X), 51N(X)Description Range Step TolerancePickup If the pick-up value is exceeded, the module/stage is started. 0.01–40.00 x I n 0.01 x I n ±1.5% of the setting value resp. 1% I nResetting ratio 97% or 0.5% x I n — —t Tripping delay 0.00–300.00 x s 0.01 x s DEFT ±% resp. ±10 msOperating time Starting from lG higher than 1.1 x l> — —


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22Wiring Diagrams22EDR-30002222Connection Example Clockwise Rotating FieldEDR3000 => Terminal Markings X3.22222222222222222222IAA B CIBIA’IB’IAIB’IC’IC’X3.1234567891011121A5AN1A5AN1A5AN1A5AN1A1B1C1X22IX’22IC22222222Three-Phase Current Measurement; Inom Secondary = 5AGround Current Measuring via Residual Connection; IGnom Secondary = 5A22222222222222222222358 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4DimensionsApproximate Dimensions in Inches (mm)Drilling Pattern4x ø0.19(ø4.8)3.62(91.8)3.05(77.6)BBProjection Mounting3.82(97.0)AA5.38(136.7)4.94(125.5)3.94(100.0)C LCutout4x ø0.19(ø4.8)AABB2.50(63.5)C LC“B” Holes forProjectionPanel Mount4.88(124.0)“A” Holes forSt<strong>and</strong>ardPanel Mount6.30(160.0)6.67(169.4)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 359


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Approximate Dimensions in Inches (mm)St<strong>and</strong>ard MountingEDR-30003.82(97.0)(14.2)Width Height Depth6.82 (173.2) 8.62 (218.9) 7.49 (190.2) EDR-3000 Housing B1Shipping WeightWidth Height DepthLbs (kg)5.57 (141.5) 7.21 (183.0) 8.19 (208.0) 5.3 (2.4)Notes Depth behind panel with projection mounted enclosure. Includes terminals.4.88(124.0)360 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4ETR-4000ETR-4000 Transformer Protection RelayProduct DescriptionEaton’s ETR-4000transformer protectionrelay is a multi-functional,microprocessor-based relayfor two winding transformersof all voltage levels. TheETR-4000 provides phase <strong>and</strong>ground percentage restraineddifferential protection usinga variable dual slopecharacteristic with phase,negative, residual <strong>and</strong> neutralovercurrent elements forbackup protection. It can alsobe used to provide restraineddifferential protection to largemotors <strong>and</strong> generators.The ETR-4000 has eightcurrent inputs rated for either5 amperes or 1 ampere tomonitor both sides of thetransformers. The CTs canbe connected in wye in bothsides of the transformer;the relay automaticallycompensates for theconnection of the transformer<strong>and</strong> CT mismatch errors.The maintenance modepassword protected soft key,can be used for arc flashmitigation to change to analternate settings group,set to have instantaneouselements only.An integral keypad <strong>and</strong>display is provided for directuser programming <strong>and</strong>retrieval of data withoutthe need of a computer.14 programmable LEDsprovide quick indication ofrelay status.A front port is provided fordirect computer connection.An RS-485 communicationport on the back is st<strong>and</strong>ardfor local area networkingusing Modbus-RTU. Anoptional Ethernet port <strong>and</strong>protocols are available.Flash memory is used for theprogramming <strong>and</strong> all settingsare stored in nonvolatilememory. The relay allows forfour preprogrammed settinggroups which can beactivated through software,the display or a contact input.ContentsDescriptionPageProduct Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay. . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay . . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection RelayFeatures, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 362Catalog Number Selection. . . . . . . . . . . . . . . . . . . . . . . . 365Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 365Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372Ground Fault Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . 382The ETR-4000 transformerprotection relay has massmemory for data storage <strong>and</strong>a real-time clock with 1 mstime resolution. The relay willlog 300 sequence of eventrecords, 20 detailed trip logs,minimum/maximum values,load profiles, breaker wearinformation <strong>and</strong> oscillographydata.The ETR-4000 has eightprogrammable binary inputs,4 normally opened <strong>and</strong>4 Form C heavy duty outputs<strong>and</strong> one Form C signal alarmrelay. It can be powered from19 Vdc to 300 Vdc or 40 Vacto 250 Vac auxiliary power.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 361


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Features, Benefits <strong>and</strong> Functions●Flexible phase <strong>and</strong> grounddifferential protection fortwo winding transformers,large motors <strong>and</strong>generators●Complete protection <strong>and</strong>control in a single compactcase to reduce panelspace, wiring <strong>and</strong> costs● Integral test functionreduces maintenancetime <strong>and</strong> expense●Zone selective interlockingimproves coordination <strong>and</strong>tripping time, <strong>and</strong> savesmoney compared to atraditional bus differentialscheme● Reduce troubleshootingtime <strong>and</strong> maintenancecosts. Trip <strong>and</strong> eventrecording in non-volatilememory provides detailedinformation for analysis<strong>and</strong> system restoration.6000 cycles of waveformcapture aids in post faultanalysis (viewable usingPowerPort-E software)● Minimum replacementtime. Removable terminalblocks <strong>ideal</strong> for industrialenvironments● Front RS-232 port <strong>and</strong>PowerPort-E softwareprovides local computeraccess <strong>and</strong> user-friendlyWindows-based interfacefor relay settings,configuration <strong>and</strong>data retrieval● Breaker open/close fromrelay faceplate or remotelyvia communications● Fast an easytroubleshooting, improvedmaintenance procedures<strong>and</strong> increased devicesecurity. Provides detailedtraceability for systemconfiguration changes● <strong>Relays</strong> self-diagnostics <strong>and</strong>reporting improves uptime<strong>and</strong> troubleshooting● Breaker trip circuitmonitoring improves thereliability of the breakeroperationFeaturesProtection Features●Dual-slope percentagerestrained currentdifferential withmagnetizing inrush <strong>and</strong>overexcitation blocking(87R)●Unrestrained currentdifferential (87H)● Restricted ground fault/Ground Differential (87GD)●Phase overcurrent(elements can be assignedto either side of thetransformer):●Four instantaneouselements with timers(50P[1], 50P[2], 50P[3]<strong>and</strong> 50P[4])● Four inverse timeovercurrent elements(51P[1], 51P[2], 51P[3]<strong>and</strong> 51P[4])● 11 st<strong>and</strong>ard curves● Inrush Blocking● Instantaneous or timedelay reset● Negative sequence phaseovercurrent (elements canbe assigned to either sideof the transformer):● Two inverse timeovercurrent elements(51Q[1] <strong>and</strong> 51Q[2])● 11 st<strong>and</strong>ard curves● Instantaneous or timedelay reset● Ground overcurrent(elements can be assignedto either side of thetransformer):● Two instantaneousmeasured elementswith timers (50X[1]<strong>and</strong> 50X[2])● Two instantaneouscalculated elementswith timers (50R[1]<strong>and</strong> 50R[2])● Two inverse timeovercurrent measuredelements (51X[1]<strong>and</strong> 51X[2])● Two inverse timeovercurrent calculatedelements (51R[1]<strong>and</strong> 51R[2])●11 st<strong>and</strong>ard curves●Instantaneous or timedelay reset●●●●●Two breaker failureelements (50BF[1]<strong>and</strong> 50BF[2])Phase transformeroverload protection (49)Switch onto faultprotectionCold load pickupZone interlocking for busprotection (87B)<strong>Metering</strong> Features● Amperes: positive,negative <strong>and</strong> zerosequence●Ampere dem<strong>and</strong>●Current phase angles● % THD I● Magnitude THD I● Minimum/maximumrecording● Trending● RTD Temperatures withremote URTDMonitoring Features● Trip coil monitor for bothprimary <strong>and</strong> secondarybreakers● Breaker wear primary <strong>and</strong>secondary (accumulatedinterrupted current)● Oscillography(6000 cycles total)● Fault data logs(up to 20 events)● Sequence of events report(up to 300 events)● Clock (1 ms time stamping)Control Functions● Breaker open/close bothbreakers● Remote open/close● Programmable I/O● Programmable LEDs● Multiple setting groups● Cold load pickup● CT supervisionCommunication Features● Local HMI● Password protected● Addressable●IRIG-B●Local communication port●Remote communicationport:●RS-232●RS-485●Protocols:●Modbus-RTU●Modbus-TCP (Optional)●Configuration softwareProtection <strong>and</strong>Control FunctionsEaton’s ETR-4000transformer protectionrelay has been designed formaximum user flexibility <strong>and</strong>simplicity. The ETR-4000 issuitable for application onsmall, medium <strong>and</strong> large twowinding power transformers.Multiple current inputs areused to provide primaryprotection, control <strong>and</strong>back-up protection oftransformers, includingcurrent differential, restrictedground differential <strong>and</strong>overcurrent protection.Dual-Slope Percent DifferentialProtectionThe primary protectiveelement for transformerprotection is the percentdifferential element, whichcompares the currententering the primary <strong>and</strong>leaving the secondary of thetransformer. The ETR-4000has built in compensationfor the turns-ratio <strong>and</strong> thephase shift of thetransformer, so it's notnecessary to compensate forthe transformer connectionby the connection of the CTs.The current differentialelement looks at the vectordifference between thecurrent entering <strong>and</strong> leavingthe zone of protection. If thedifference exceeds a predeterminedamount, theelement will operate.The operating characteristicof the percent differentialelement is a dual-slopecharacteristic toaccommodate for CTsaturation <strong>and</strong> CT errors.Dual-Slope Operating Characteristic362 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Harmonic RestraintsThere are certain conditionslike energizing one side of thetransformer with the otherside de-energized (inrushcurrents) or the parallelingof two transformers(sympathetic currents) thatcan create false differentialcurrents. These differentialcurrents if not recognized cancause a false trip; in the caseof inrush conditions orsympathetic currents thedifferential current ischaracterized by a heavycontent of 2nd <strong>and</strong> 4thharmonic currents. Thepercentage differentialelement is desensitize eitherpermanently (stationaryconditions) or temporarily(transient conditions),whenever the 2nd or 4thharmonic exceed the valueprogrammed into the relay.Another condition that cancreate a false differentialcurrent is a sudden change ofvoltage or frequency, that canput the transformer in anoverexcitation state. In thiscase there is high content of5th harmonic currents. Thepercentage differentialelement is also desensitizedwhen the 5th harmoniccontent exceeds a predefinedvalue.Dynamic Rise of the OperatingCharacteristicUnrestrained DifferentialAn unrestrained differentialelement is provided for fasttripping on heavy internalfaults to limit catastrophicdamage to the transformer<strong>and</strong> minimize risks to theremainder of the powersystem.Restricted Ground FaultGround differential protectionis applied to transformershaving impedance groundedwye windings. It is intendedto provide sensitive groundfault detection for lowmagnitude fault currents,which would not be detectedby the main percentdifferential element.Restricted Ground FaultOvercurrent ElementsThe ETR-4000 can be usedto provide backup fortransformer <strong>and</strong> adjacentpower system equipment.Instantaneous overcurrentelements can be used for fastclearing of severe internal orexternal (through) faults.Time overcurrent protectionelements per winding allowcoordinating with theadjacent protection zones <strong>and</strong>acting as a backup protection.There are 11 user-selectableinverse-time overcurrentcurve characteristics. Theuser can select from theANSI, IEC or thermal curvefamilies <strong>and</strong> can selectinstantaneous or time delayreset characteristics.Negative Sequence OvercurrentSince this element doesnot respond to balancedload or three-phase faults,the negative-sequenceovercurrent element mayprovide the desiredovercurrent protection. Thisis particularly applicable todelta-wye groundedtransformers where only58% of the secondary p.u.phase-to-ground fault currentappears in any one primaryphase conductor. Backupprotection can be particularlydifficult when the wye isimpedance grounded. Anegative-sequence elementcan be used in the primarysupply to the transformer <strong>and</strong>set as sensitively as requiredto protect for secondaryphase-to-ground or phase-tophasefaults. This elementshould be set to coordinatewith the low-side phase <strong>and</strong>ground relays for phase-toground<strong>and</strong> phase-to-phasefaults. The negativesequence element mustalso be set higher than thenegative-sequence currentdue to unbalanced loads.Breaker FailureThe ETR-4000 transformerprotection relay includes twobreaker failure (50BF, 62BF)elements that can be initiatedfrom either an internal orexternal trip signal. These areindependent elements thatcan be used to operate alockout relay or trip anupstream breaker. The timermust be longer than thebreaker operating time <strong>and</strong>the protective functionreset times.Maintenance ModeThe Maintenance Mode canimprove safety by providing asimple <strong>and</strong> reliable method toreduce fault clearing time <strong>and</strong>lower incident energy levelsat energized panels. TheMaintenance Mode allowsthe user to switch to moresensitive settings via apassword protected softkey, communications orvia a digital input whilemaintenance work is beingperformed at an energizedpanel or device. The moresensitive settings providegreater security formaintenance personnel <strong>and</strong>helps reduce the possibilityof injury.Monitoring <strong>and</strong> <strong>Metering</strong>Sequence of Events RecordsThe ETR-4000 protectionrelay records a maximumof 300 events associatedwith the relay. An event isclassified as a change of stateas detected by the relay.These include relay pickups,dropouts, trips, contactclosure, alarms, settingchanges <strong>and</strong> self-diagnosticfailures. Each event is date<strong>and</strong> time stamped to a 1 msresolution. The events arestored in a FIFO inchronological order.Trip LogThe ETR-4000 protectionrelay will store a maximum of20 trip records in a FIFO triplog. Each trip record will bedate <strong>and</strong> time stamped to a1 ms resolution. The triplog record will includeinformation on the type offault, protection elementsthat operated, fault location<strong>and</strong> currents at the time ofthe fault.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 363


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>2222222222222222222222222222222222222222222222Waveform CaptureThe ETR-4000 transformerprotection relay providesoscillography-recordingcapabilities. The relay willrecord all measured signalsalong with the binary signalsof pickup, trip, logic <strong>and</strong>contact closures. The ETR-4000 relay can record up to6000 cycles of data. Thenumber of records isproportional to the size ofeach record; the maximumsize per record is 600 cycles.The waveform capture isinitiated by up to 8 differenttriggers; it can also begenerated manually throughthe display or viacommunications.Integral User InterfaceThe front panel user interfacehas a 128 x 64 pixel LCDdisplay with backgroundillumination for wide angleviewing in all light conditions.14 programmable LEDsprovide quick <strong>and</strong> easy visualdisplay of power on, modeof operation, alarm <strong>and</strong> tripindication. Soft keys areprovided for operation modeselection, scrolling throughdata <strong>and</strong> settings. In addition,the relay settings <strong>and</strong> testfunctions are passwordprotected.Programmable I/OThe ETR-4000 transformerprotection relay providesheavy-duty, trip-rated, 4normally open <strong>and</strong> 4 Form Ccontacts. Two isolated inputscan be used for monitoringthe trip circuits. One Form Ccontact is dedicated to therelay failure alarm function<strong>and</strong> is operated in a normallyenergized (fail-safe) mode.There are eight userconfigurablediscrete inputsthat accept a wet contact<strong>and</strong> can operate through awide range of power. Eachinput <strong>and</strong> output is userprogrammablefor maximumapplication flexibility.Communication <strong>Software</strong>Eaton provides two types ofcommunication software.The first is PowerPort-E. Itruns on a PC or laptop foreasy access to a single relayto change set points orconfiguration <strong>and</strong> to viewmetered values <strong>and</strong> storeddata. PowerPort-E is free<strong>and</strong> can be downloaded fromthe Eaton Web site at thefollowing URL:http://www.Eaton.com/prThe second package isPower Xpert <strong>Software</strong>.Power Xpert <strong>Software</strong> is apower management softwarepackage that is designedfor continuous, remotemonitoring of many devices.It provides additionalfunctions such as billing,trending <strong>and</strong> graphics.Contact your local Eatonrepresentative for moreinformation on PowerXpert software.St<strong>and</strong>ards <strong>and</strong> CertificationsDesign St<strong>and</strong>ards●Generic St<strong>and</strong>ard:●EN 61000-6-2●EN 61000-6-3●Product St<strong>and</strong>ard:●IEC 60255-6●EN 50178●UL 508 (IndustrialControl Equipment)●CSA C22.2 No. 14-95(Industrial ControlEquipment)●ANSI C37.90●UL listed file: E217753PowerPort-E- ETR-4000 Device Planning22222222222222364 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Catalog Number SelectionThe catalog numberidentification chart definesthe electrical characteristics<strong>and</strong> operation featuresincluded in the ETR-4000.For example, if the catalognumber were ETR-3000A0BA1,the device would have thefollowing:ETR-4000(A)–8 Digital Inputs,9 Output <strong>Relays</strong>(0)–5A/1A phase <strong>and</strong> groundCTs, Power Supply Range:19-300 Vdc, 40–250 VacETR-4000 Eaton Transformer Protection RelayHardware Option 1A = 8 DI, 9 outputs, removable terminals,2 zone interlocking, URTD interface, IRIG-B,small displayB = 4 DI, 5 outputs, removable terminals,IRIG-B, small display C = 8 DI, 5 outputs, removable terminals,ETR4000 A 0 B A 1Hardware Option 20 = Phase current 5A/1A, groundcurrent 5A/1A, power supplyrange: 19–300 Vdc,40–250 Vac1 = Phase current 5A/1A sensitiveground current, 0.5A/0.1A,1 zone interlocking, IRIG-B, small display Technical Data <strong>and</strong> SpecificationsClimatic EnvironmentalConditions●Storage temperature:–22°F to 158°F (–30°Cto +70°C)●Operating temperature:–40°F to 140°F (–40°C to +60°C)● Permissible humidity atann. average:


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>2222222222222222222222222222222222222222222222222222Power Consumption●Power supply range:19–300 Vdc●Power consumptionin idle mode—7W●Maximum powerconsumption—13W●Power supply range:40–250 Vac (forfrequencies of 40–70 Hz)●Power consumptionin idle mode—7W● Maximum powerconsumption—13WReal-Time Clock●Running reserve ofthe real-time clock:1 year minimumDisplay● Display type: LCD withLED backgroundillumination● Resolution graphicsdisplay: 128 x 64 pixel● LED type: Two colored—red/green● Number of LEDs, housingB2: 15Digital Inputs● Maximum input voltage:300 Vdc/270 Vac● Input current:


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4EMC Immunity Tests●Fast transient disturbanceimmunity test (burst):●IEC 60255-22-4: Powersupply, mains inputs—±4 kV, 2.5 kHz●IEC 61000-4-4 Class 4:Other in- <strong>and</strong> outputs—±2 kV, 5 kHz (couplingnetwork)●ANSI C37.90.1: ± 4 kV,2.5 kHz (coupling clamp)● Surge Immunity Test:●IEC 61000-4-5 Class 4– Within one circuit—2 kV– Circuit to ground—4 kV● Electrical dischargeimmunity test:● IEC 60255-22-2: Airdischarge—8 kV● IEC 61000-4-2 Class 3:Contact discharge—6 kV● Radiated radio frequencyelectromagnetic fieldimmunity test● IEC 61000-4-3: 26 MHz–80 MHz—10 V/m● Class X: 80 MHz–1 GHz—35 V/m● ANSI C37.90.2: 1 GHz–3 GHz—10 V/m● Immunity to conducteddisturbances induced byradio frequency fields:● IEC 61000-4-6 Class 3:10 V● Power frequency magneticfield immunity test:● IEC 61000-4-8:Continues—30 A/m● Class 4: 3 sec—300 A/mEMC Emission Tests●Radio interferencesuppression test:●IEC/CISPR11—Limit value class B●Radio interferenceradiation test:●IEC/CISPR11—Limit value class BEnvironmental TestsClassification●IEC 60068-1: Climatic—0/055/56●IEC 60721-3-1:●Classification of ambientconditions (storage)—1K5/1B1/1C1L/1S1/1M2but min. –13°F (–25°C)●IEC 60721-3-2:Classification of ambientconditions (transportation)—2K3/2B1/2C1/2S1/2M2●IEC 60721-3-3:Classification of ambientconditions (Stationary useat weather protectedlocations)—3K6/3B1/3C1/3S1/3M2 but min. 32°F(0°C) <strong>and</strong> 3K8H for 2hTest ad: Cold● IEC 60068-2-1:● Temperature—–4°F (–20°C)● Test duration—16hTest Bd: Dry heat● IEC 60068-2-2:● Temperature—131°F (55°C)● Relative humidity—


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Protection Elements TolerancesNotice: The tripping delay relates to the time between alarm<strong>and</strong> trip. The tolerance of the operating time relates to the timebetween when the measured value has exceeded the thresholduntil the protection element is picked up.DescriptionToleranceDifferential Protection Stages: 87[x]Id > 0.1 Id[x]±3% of the setting value resp. 1% I nOperating time Id > 0.3 x I n < 35 msId > 0.5 x I n < 25 msId > 1.5 x I n < 20 msGround Differential Protection Stages: 87GD[x]Id > 0.1 Id[x]±3% of the setting value resp. 1% I nOperating time Ide > 0.3 x I n < 35 msIde > 0.5 x I n < 25 msIde > 1.5 x I n < 20 msOvercurrent Protection Elements: 50P[x], 51P[x]Pickup±1.5% of the setting value resp. 1% I nResetting ratio97% or 0.5% x I ntDEFT±1% resp. ±10 msOperating time Starting from I higherthan 1.1 x I>


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4DescriptionToleranceUnbalanced Load: 51Q[x]I2> ±2% of the setting value resp.1% I nResetting ratio97% or 0.5% x I ntDEFT±1% resp.Tripping delay time (DEFT)±10 msOperating time Starting from I2higher than 1.3 x I2> 0.01xI n .DescriptionToleranceBreaker Failure Protection 50BFI-BF>±1.5% of the setting value resp.1% I nResetting ratio t-BF ±1% resp.±10 msOperating time Starting from I Higher Disengaging time


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Typical One-Line Diagram370 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Typical Control Diagram222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 371


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222DimensionsApproximate Dimensions in Inches (mm)Drilling PlanProjection Mount Front <strong>and</strong> Side Views7.07(179.5)2.50(63.5)7.12(180.8)372 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Approximate Dimensions in Inches (mm)St<strong>and</strong>ard Mount Front <strong>and</strong> Side ViewsETR-4000 Housing B2NoteIncludes terminals.7.07(179.5)0.56(14.2)Width Height Depth Lbs (kg)Shipping Weight6.81 (173.0) 8.37 (212.7) 8.19 (208.0) 9.3 (4.2)4.94(125.5)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 373


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Ground Fault RelayContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault RelayOptions <strong>and</strong> Accessories . . . . . . . . . . . . . . . . . . . . . . . . 376Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 377Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382Ground Fault RelayProduct DescriptionA Type GFR ground faultprotection system, whenproperly installed on agrounded electrical system,will sense phase-to-groundfault currents. When the levelof fault current is in excessof the pre-selected currentpickup <strong>and</strong> time delaysettings, the GFR relay willinitiate a trip action of adisconnect device, which willopen the faulted circuit <strong>and</strong>clear the fault.The GFR devices are ULClass 1 devices designed toprotect electrical equipmentagainst extensive damagefrom arcing ground faults.A basic Type GFR groundfault protection systemconsists of a ground faultrelay, a ground fault currentsensor <strong>and</strong> a disconnectdevice equipped with a shunttrip device. This disconnectdevice can be a molded casecircuit breaker, a powercircuit breaker, a boltedpressure switch or otherfusible disconnect device,suitable for application withUL Class 1 Ground FaultSensing <strong>and</strong> Relayingequipment.St<strong>and</strong>ards <strong>and</strong> CertificationsEaton’s GFR ground faultrelays, current sensors, testpanels <strong>and</strong> accessory devicesare UL listed by UnderwritersLaboratories in accordancewith their st<strong>and</strong>ard forGround Fault Sensing <strong>and</strong>Relaying Equipment, UL1053, under File No. E48381.Note: <strong>Relays</strong> are also listed withCSA under File No. 43357.374 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Product SelectionEach installation requires:●●●●One relay unit (select tripampere as required)One current sensor (selectconfiguration required)One circuit breaker ordisconnect device withshunt trip, or a shunt tripattachment for mountingin existing breakerTest panel (optional)GFR RelayGFR RelayGFR RelayTypesCurrent SensorNote Suitable for either surface or semi-flush mounting.Ground Fault Pickup Amperes1–12 5–60 100–1200CatalogNumber CatalogNumber CatalogNumber For 120 Volt 50/60 Hz ControlElectrical reset with zone interlocking GFR12EI GFR60EI GFR1200EIElectrical reset without zone interlocking GFR12E GFR60E GFR1200EMechanical reset with zone interlocking GFR12MI GFR60MI GFR1200MIMechanical reset without zone interlocking GFR12M GFR60M GFR1200MFor 120 Vdc ControlMechanical reset without zone interlocking — — GFR1200MDCatalogDescription—Window Size in Inches (mm)NumberUsed with <strong>Relays</strong> Rated 1–12 Amperes5.50 (139.7) inside diameter 1283C45G01Used with <strong>Relays</strong> Rated 5–60 Amperes2.50 (63.5) inside diameter 179C768G015.50 (139.7) inside diameter 1256C13G017.81 x 11.00 (198.4 x 279.4) rectangular 1257C88G043.31 x 24.94 (84.1 x 760.5) rectangular 1257C92G03Used with <strong>Relays</strong> Rated 100–1200 Amperes2.50 (63.5) inside diameter 179C768G025.50 (139.7) inside diameter 1256C13G028.25 (209.6) inside diameter 179C767G027.81 x 11.00 (198.4 x 279.4) rectangular 1257C88G039.94 x 16.94 (252.5 x 430.3) rectangular 1257C90G029.94 x 23.94 (252.5 x 608.1) rectangular 1257C91G0215.94 x 19.94 (404.9 x 506.4) rectangular 1257C89G023.31 x 24.94 (84.1 x 633.5) rectangular 1257C92G046.75 x 29.64 (171.5 x 752.9) rectangular 1255C39G03222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 375


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Options <strong>and</strong> AccessoriesTest Panel (120 Vac)Used to test the ground faultsystem, to give an indicationthe relay has tripped thebreaker, <strong>and</strong> to reset the relayafter tripping. These functionsmay be separately mountedpilot devices.Note: When a mechanically resetrelay is used with a test panel,both the relay <strong>and</strong> test panelmust be reset following either asimulated ground fault test oractual ground fault. Not UL listed.Ground Fault Warning IndicatorThis is an accessory item foruse with GFR relays withinterlocking circuitry. Atapproximately 30–50% ofthe relay pickup setting, theindicator switches separate120 Vac control power to aOptional Test PanelGround Fault Warning IndicatorAmmeter KitFace Platelamp or relay (not included) togive an indication of a groundfault. The indicator is rated110/120 Vac 50/60 Hz for amaximum indicator load of0.5 amperes.Indicating AmmeterThe optional indicatingammeter connects to thesensor terminals througha momentary contactpushbutton, <strong>and</strong> will indicate(in amperes) any ground faultcurrent flowing through thesensor. Kit includes theammeter <strong>and</strong> pushbutton.Not UL listed.Shunt Trip AttachmentsUse 120 Vac shunt trips.CatalogControlTestNumber120 volt 50/60 Hz 120 volt 50/60 Hz GFRTPDescriptionManual resetSelf-resettingGFR SystemUsed withCatalogNumber1234C67G011234C67G02Kit CatalogNumber1–12 amperes 752B820G015–60 amperes 752B820G02100–1200 amperes 752B820G03DescriptionFace plateCatalogNumber752B410G01NoteOne end removable for installation.Instruction Leaflet 15321 available as a PDF at www.eaton.com (Go to Advanced Search <strong>and</strong> enter 15321).Face PlateRecommended whenthese relays are semi-flushmounted, to close the doorcutout opening.OptionsAdditional optional equipmentcan be added to the protectionsystem to meet therequirements of the specifyingengineer, including:● Ground fault test panel●Ground fault warningindicator relay●Ground fault indicatingammeterGFR relays are available withzone selective interlockingcircuitry to interlock severalrelays within the samesystem. This allows the relay,which detects a groundfault, to instantly clearthe fault by tripping thedisconnect device. The relaysimultaneously sends a signalto relay units “upstream” fromthe fault to time delay orto block their operationcompletely. Current sensorsin various designs provide arange of “window” sizes toaccommodate st<strong>and</strong>ard bus<strong>and</strong> cable arrangements.Shunt trip attachments may beordered for field mounting inEaton’s molded case circuitbreakers, or may be orderedfactory installed in the breaker.376 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Technical Data<strong>and</strong> SpecificationsGFR Relay●Ground fault detectionranges:●1–12 amperes●5–60 amperes●100–1200 amperes●Output contacts:● 240 Vac, 50/60 Hz:3 amperes●120 Vac, 50/60 Hz:6 amperes●28 Vdc: 3 amperes●125 Vdc: 0.5 amperes●Control powerrequirements:● 120V, 50/60 Hz:0.125 amperes, or125 Vdc (optional)Current Sensor● 600 volt, 50/60 Hzmaximum system voltage222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 377


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Universal RTD ModuleContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD ModuleProduct Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379Options <strong>and</strong> Accessories . . . . . . . . . . . . . . . . . . . . . . . . 379Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 379Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381IQ 125 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . 382Universal RTD ModuleProduct Description● Electronic ResistanceTemperature Detector(RTD) provides motortemperature interfacefor the MP-3000 MotorProtection Relay● Monitors up to 11 RTDsconsisting of six motorwindings, two motorbearings, two loadbearings <strong>and</strong> one auxiliary● Works with 10 ohmcopper, 100 ohm platinum,100 ohm nickel <strong>and</strong> 120 ohmnickel type RTDs● Include fiber optic <strong>and</strong>electrical communicationinterfaces to the MP-3000Motor Protection RelayApplication DescriptionEaton’s URTD Module ismost commonly used toprovide motor temperatureinformation to the MP-3000Motor Protection Relay. TheMP-3000 Motor Protectionuses this information formonitoring, tripping <strong>and</strong>alarming. The MP-3000 Intel-I-Trip overload algorithm willadjust its trip characteristicsbased on the actual motortemperature reported by theURTD Module. This improvesthe protection by using anactual temperature valueinstead of the assumedNEMA St<strong>and</strong>ard AmbientTemperature.The URTD Module may bemounted close to the motoror at the protective relay.Both electrical <strong>and</strong> fiber opticinterface ports are providedto communicate temperatureinformation to the MP-3000relay. The electrical interfacecan transmit informationusing a three-conductorshielded cable with amaximum cable distance of500 feet (152m). The fiberoptic link has a maximumdistance of 400 feet (122m).The URTD Module may beused with the IQ-1000 <strong>and</strong>IQ-1000 II motor relays. Itmay also be applied as ast<strong>and</strong>alone temperaturemonitoring devicecommunicating, for example,transformer temperatureinformation back to a remotecomputer or PLC. An optionalPONI (Product OperatedNetwork Interface) is requiredfor st<strong>and</strong>alone applications.Features, Benefits<strong>and</strong> Functions●Universal design workswith any RTD type,simplifying installation <strong>and</strong>operation <strong>and</strong> reducinginventory●St<strong>and</strong>alone design permitsmounting the moduleclose to the motor,reducing RTD wiring costs●RTD diagnostics detectsfaulty RTDs <strong>and</strong> wiring,reducing unnecessarytripping <strong>and</strong> alarming378 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4Product SelectionUniversal RTD Module Universal RTD ModuleDescriptionUniversal RTD ModuleCatalogNumberURTDOptions <strong>and</strong> AccessoriesAdditional Related Productsfrom Eaton Corporation’sCutler-Hammer SeriesThe URTD Module must beoperated with an MP-3000Motor Protection Relay,computer or programmablecontroller. Please refer to theMP-3000 Motor Protection,PONI <strong>and</strong> PowerNet sectionsfor additional related productinformation.Eaton provides fiber opticcables for connecting to theMP-3000 or IQ-1000 II MotorProtection <strong>Relays</strong>.Technical Data<strong>and</strong> Specifications●Input power requirements:120 Vac (±15%)●Frequency: 50/60 Hz●Power consumption: 6 VA●Operating temperature:32°–158°F (0°–70°C)●Storage temperature:–4°–185°F(–20°–85°C)● Humidity: 0–95% R.H.noncondensing●Enclosure: Type 1222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 379


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222Wiring DiagramRTD Wiring (Three-Lead Type)NoteShowing a typical three-lead type RTD wiring connection.UniversalRTD ModuleAuxiliaryLoadBearingsMotorBearingsMotorWindingsConnect cable’s shield<strong>and</strong> drain wire here.Do not connect cable’s shield <strong>and</strong> drain wireat this end. Use tape to insulate.1. Each shielded cable’s conductors must be connected on Universal RTD Module as shown.2. Use of three-lead RTDs is recommended.3. RTDs must not be grounded at the motor, <strong>and</strong> no common connections between RTDs should be made at theUniversal RTD Module or the motor.Terminal 16 or 32 should be connected to a suitable earth ground.35343332313029282726253423222120191817161514131211109876543214.Motor terminalsNote: Wiring between motor RTDs<strong>and</strong> RTD Module must bethree-wire shielded cable.Unused channels shouldbe shorted.380 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


®<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>22.4DimensionsApproximate Dimensions in Inches (mm)Universal URTD ModuleSTYLE NUMBER 2D78559UNIVERSAL RTD MODULECOM1A49102H19J2 DATASTROBE120 ac12Power Management ProductsVac J3MW1Customer Satisfaction35 ACN31-800-542-78831-800-809-2772347.67(+1)412-490-68005AUX1www.cutlerhammer.eaton.com/pmpc/33(194.8)MW26327GND318MW3309LB229102811MW42712LB126132514MW524 MB223222120®MB1FiberOpticLinkNoteShowing the URTD Module dimensions <strong>and</strong> terminal designations.UNIVERSALRTD MODULESW18 7 6 5 4 3 2 11 2 3 4 5 6 7 83.60(91.4)4.32(109.7)0N0NINCOM Port15GND1617MW618192.00(50.8)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 381


22.4<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> Connectivity<strong>Protective</strong> <strong>Relays</strong>222222222222222222222222222222222222222222222222222222222222IQ DC Power SupplyIQ 125 Volt DC Power SupplyProduct DescriptionFeatures, BenefitsEaton’s IQ DC Power Supply <strong>and</strong> Functionsis a DC to AC inverter module●intended for use where DCpower is available, but someAC is required. The unit will●operate Eaton’s MP-3000, orother AC powered IQ devices●requiring no more than 75 VAof power at any power factor.The IQ DC power supply isavailable in two styles, one tobe used with the MP-3000<strong>and</strong> one for all other products.●●Single, two-wire input—no need to set switchesor adjust jumpersFour connections—two forDC in, two for AC outAC output is isolated fromthe incoming powerBuilt-in protection featuresprotect against shortcircuits while providingample power to start loadsSinusoidal waveContentsDescriptionPageProduct Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 282FP-6000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 286FP-5000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 296FP-4000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . 304MP-3000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 312MP-4000 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . 322MD-3000 Motor/Generator Differential Relay . . . . . . . . . . . 328Digitrip 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331VR-300 Multifunctional Voltage Relay . . . . . . . . . . . . . . . . . 341DP-300 Current Differential Protection Relay. . . . . . . . . . . . 345EDR-3000 Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . 350ETR-4000 Transformer Protection Relay . . . . . . . . . . . . . . . 361Ground Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374Universal RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378IQ 125 Volt DC Power SupplyProduct SelectionIQ DC Power SupplyTechnical Data <strong>and</strong>Specifications● Input voltage ranges from105 Vdc to 140 Vdc● Rated power output—75 VA at any power factor● Operating temperature—–4ºF to 140ºF(–20°C to 60°C)IQ DC Power SupplyDescriptionIQ DC power supply moduleCatalogNumberIQDCPS382 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Power Xpert GatewaysContentsDescriptionPagePower Xpert GatewaysProduct Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . 384Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 391Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 392Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395Power Xpert Ethernet Switches . . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit . . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies. . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II) . . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD) . . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423222222222222222222222222222222222222222222222222222222222222Power Xpert GatewaysProduct DescriptionThe Power Xpert Gateway400/600 is typically installedin an electrical assembly—a motor control center, low/medium voltage switchgearor switchboard to consolidatedata available fromcomponents such as trip units,meters, motor controllers <strong>and</strong>protective relays.Power Xpert Gatewaysprovide a cost-effectivemethod to easily Web-enableEaton <strong>and</strong> third-party products.The Gateway consists of anembedded Web server thatallows the user to connectto Eaton products such asbreakers, meters <strong>and</strong> relaysfound in MCCs, LV <strong>and</strong> MVSwitchgear <strong>and</strong> switchboards—to name a few—thatcommunicate via Eatonprotocols INCOM <strong>and</strong>QCPort, in addition tothird-party products thatcommunicate via ModbusRTU. The Gateway providesthe central connection pointfor the power metering/monitoring/protectivedevices, allowing theirparameters to bemonitored via the Web.Power Xpert Gatewaysprovide data communicationsto Eaton’s Power Xpert<strong>Software</strong> to facilitatecentralizing <strong>and</strong> gathering datafor long-term data archival,analysis <strong>and</strong> trending features.The PXG is compatible with<strong>and</strong> facilitates integrationwith many third-party building<strong>and</strong> factory automationsystems via Modbus TCP<strong>and</strong> Web Services.The PXG600 allows youto enable pre-selectedparameters to be trendedfor each supported device.Selecting the trend symbolwill generate a real-time graphfor that parameter <strong>and</strong> can beviewed for the past 24 hours,seven days, 30 days or allpast history.The PXG600 also offers directe-mail notifications to up to10 users. Select from eventnotifications, data logs, eventlogs <strong>and</strong> heartbeat e-mails.Information is presented inorganized, user-friendly Webpages <strong>and</strong> includes, but is notlimited to, the following:●●Device statusComm status●●●●●●●●VoltageCurrentPowerPower factorEnergyPower qualityTemperatureI/O statesPower Xpert GatewayScreenshotsHome PageMain PageBus PageDevice PageTrending Page (PXG600 Only)Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 383


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222Product Selection GuideData Acquisition <strong>and</strong> Integration Table for Supported <strong>Devices</strong>Supported <strong>Devices</strong>DeviceTypeINCOMDevice NamePXG 400 <strong>and</strong> PXG 600HTTP(WebBrowser)WebServices(Power Xpert<strong>Software</strong>)ModbusTCP(BMS &SCADA)Pass-ThroughINCOM(PowerNet)Notes Required IPONI for connection to the Power Xpert Gateway. Required a WPONI for connection to the Power Xpert Gateway.Information subject to change without notice. Visit www.eaton.com for latest up-to-date details on connectivity.Pass-ThroughQCPort(CHStudio)SNMP(NMS)PXG 600 OnlySMTP(E-mailClient)Drive Accutrol 400 ■ ■ ■ ■ ■ ■ ■Drive AF97 ■ ■ ■ ■ ■ ■ ■I/O Universal RTD ■ ■ ■ ■ ■ ■ ■I/O DIM ■ ■ ■ ■ ■ ■ ■I/O DIM KYZ ■ ■ ■ ■ ■ ■ ■Meter IQ DP-4000 ■ ■ ■ ■ ■ ■ ■Meter IQ Energy Sentinel ■ ■ ■ ■ ■ ■ ■Meter IQ 220/IQ 320 ■ ■ ■ ■ ■ ■ ■Meter IQ 230/IQ 330 ■ ■ ■ ■ ■ ■ ■File Export(Data FileFormat)Meter IQ Analyzer (6000/6200) ■ ■ ■ ■ ■ ■ ■ ■Meter IQ Analyzer (6400/6600) ■ ■ ■ ■ ■ ■ ■ ■Meter IQ Data ■ ■ ■ ■ ■ ■ ■Meter IQ Data Plus ■ ■ ■ ■ ■ ■ ■Meter IQ Data Plus II ■ ■ ■ ■ ■ ■ ■Meter Power Manager ■ ■ ■ ■ ■ ■ ■Meter IQ Power Sentinel ■ ■ ■ ■ ■ ■ ■Meter Point IQ MES II ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip 3000 ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip 3200 ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> FP-5000 ■ ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> FP-4000 ■ ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> FP-6000 ■ ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> MP-3000 ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> MP-4000 ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip 520MC ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> NRX520 ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> IQ 500 ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> MPCV Relay ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip 1150/DT1150V ■ ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip 810 ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip 910 ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip MV ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip OPTIM 1050 ■ ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip OPTIM 550 ■ ■ ■ ■ ■ ■ ■<strong>Protective</strong> Digitrip OPTIM 750 ■ ■ ■ ■ ■ ■ ■Starter Advantage ■ ■ ■ ■ ■ ■ ■Starter Advantage ACM ■ ■ ■ ■ ■ ■ ■File Export(WaveformFile Export)384 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Data Acquisition <strong>and</strong> Integration Table for Supported <strong>Devices</strong>, continuedSupported <strong>Devices</strong>Device TypeINCOM, continuedDevice NamePXG 400 <strong>and</strong> PXG 600HTTP(WebBrowser)Web ModbusServices TCP(Power Xpert (BMS &<strong>Software</strong>) SCADA)Pass-ThroughINCOM(PowerNet)NotesRequired IPONI for connection to the Power Xpert Gateway. Required a WPONI for connection to the Power Xpert Gateway. Requires a QSNAP for connection to the Power Xpert Gateway.Information subject to change without notice. Visit www.eaton.com for latest up-to-date details on connectivity.Pass-ThroughQCPort(CHStudio)SNMP(NMS)PXG 600 OnlySMTP(E-mailClient)Sub-network Master AEM II ■ ■ ■ ■ ■ ■Sub-network Master BIM II ■ ■ ■ ■ ■ ■Sub-network Master CMU ■ ■ ■ ■ ■ ■Sub-network Master IQ CED II ■ ■ ■ ■ ■ ■Sub-network Master IQ MES II ■ ■ ■ ■ ■ ■ ■Transfer Switch ATC-400 ■ ■ ■ ■ ■ ■ ■Transfer Switch ATC-600 ■ ■ ■ ■ ■ ■ ■Transfer Switch ATC-800 ■ ■ ■ ■ ■ ■ ■ModbusDrive MVX9000 ■ ■ ■ ■ ■ ■Drive SVX9000 ■ ■ ■ ■ ■ ■Insulation Monitor InsulGard ■ ■ ■ ■ ■ ■Meter IQ 130 ■ ■ ■ ■ ■ ■Meter IQ 140 ■ ■ ■ ■ ■ ■Meter IQ 150 ■ ■ ■ ■ ■ ■Meter IQ 230M/IQ 330M ■ ■ ■ ■ ■ ■Meter IQ 250 ■ ■ ■ ■ ■ ■Meter IQ 260 ■ ■ ■ ■ ■ ■Meter Nexus 1262 ■ ■ ■ ■ ■ ■Meter SQD CM3000 Series ■ ■ ■ ■ ■ ■Meter SQD CM4000 Series ■ ■ ■ ■ ■ ■Meter SQD PM710 ■ ■ ■ ■ ■ ■Meter SQD PM850 ■ ■ ■ ■ ■ ■Meter PML 7350 ■ ■ ■ ■ ■ ■Meter PML 7550 ■ ■ ■ ■ ■ ■Meter PML 7650 ■ ■ ■ ■ ■ ■<strong>Protective</strong> GE 369 Motor Relay ■ ■ ■ ■ ■ ■<strong>Protective</strong> GE 469 Motor Relay ■ ■ ■ ■ ■ ■<strong>Protective</strong> FP-4000/FP-5000 ■ ■ ■ ■ ■ ■<strong>Protective</strong> FP-6000 ■ ■ ■ ■ ■ ■Overload Relay C441 ■ ■ ■ ■ ■ ■Temp Monitor Qualitrol 118 ■ ■ ■ ■ ■ ■Transformer DifferentialRelayQCPortABB TPU 2000■ ■ ■ ■ ■ ■I/O D77A-AI16 ■ ■ ■ ■ ■ ■ ■I/O D77A-AI8 ■ ■ ■ ■ ■ ■ ■I/O D77A-DI16 ■ ■ ■ ■ ■ ■ ■I/O D77A-DI8 ■ ■ ■ ■ ■ ■ ■Starter IT. S811 (MV811) ■ ■ ■ ■ ■ ■ ■Starter IT. Starter ■ ■ ■ ■ ■ ■ ■Starter IT. Starter QSNAP ■ ■ ■ ■ ■ ■ ■File Export(Data FileFormat)File Export(WaveformFile Export)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 385


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222The table below represents many of the parameters displayed on the Web page for a given device, however it is notexhaustive. For the complete list of parameters display, per device, refer to the Device Data Map file at HYPERLINKhttp://www.eaton.com/powerxpert www.eaton.com/powerxpert.Web UI Device Parameters Displayed via Power Xpert GatewayVoltageUnitsIQ MetersIQMES IIIQ DataPlus IIIQ DataPlusIQDataAverage V ■ ■IQ IQAnalyzer Analyzer IQ6000/62006400/6600DP-4000Voltage (Line-Line) V ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■IQ220/320IQ230/330IQ230/330MIQ130IQ140IQ150IQ250IQ260IQPowerSentinelIQEnergySentinelVoltage (Line-Neutral) V ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■CurrentAverage A ■ ■Phase A ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Ground A ■ ■ ■Neutral A ■ ■ ■ ■ ■Peak A ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Dem<strong>and</strong> A ■ ■ ■ ■ ■ ■ ■ ■ ■ ■PowerApparent VA ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Reactive VAR ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Real W ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Power FactorApparent PF ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Displacement PF ■ ■ ■ ■ ■ ■ ■EnergyReal Wh ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Forward Wh ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Reverse Wh ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Apparent Vah ■ ■ ■ ■ ■ ■ ■ ■ ■Reactive VARh ■ ■ ■ ■ ■ ■ ■ ■ ■Leading VARh ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Lagging VARh ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Power QualityTHD % ■Current THD % ■Voltage THD % ■Frequency Hz ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Waveform Capture N/A ■ ■ ■TemperatureAmbientCAuxiliaryCLoad Bearing CMotor Bearing CWindingCPhase (L, C, R) CTerminal Block CInput StatusNumber of Inputs ■ ■Status/cause of tripThermal memoryPole temperatureWinding temperatureFan statusAlarm/trip relayPowerManager386 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5The table below represents many of the parameters displayed on the Web page for a given device, however it is notexhaustive. For the complete list of parameters display, per device, refer to the Device Data Map file at HYPERLINKhttp://www.eaton.com/powerxpert www.eaton.com/powerxpert.Web UI Device Parameters Displayed via Power Xpert Gateway, continuedVoltageUnitsCircuit BreakerTrip UnitsDigitrip1150Digitrip520MCNRX520DigitripRMS910DigitripRMS810DigitripOPTIM1050DigitripOPTIM550DigitripOPTIM750DigitripMV<strong>Protective</strong><strong>Relays</strong>Digitrip3000IQ500MPVCV FP-Relay 4000Average V ■ ■ ■ ■Voltage (Line-Line) V ■ ■ ■ ■ ■ ■Voltage (Line-Neutral) V ■ ■ ■ ■ ■CurrentAverage A ■ ■ ■ ■ ■Phase A ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Ground A ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Neutral A ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Peak A ■ ■ ■ ■ ■ ■ ■ ■ ■Dem<strong>and</strong> A ■ ■ ■ ■ ■ ■PowerApparent VA ■ ■ ■ ■ ■Reactive VAR ■ ■ ■ ■ ■ ■Real W ■ ■ ■ ■ ■ ■ ■ ■ ■Power FactorApparent PF ■ ■ ■ ■ ■Displacement PF ■ ■ ■ ■EnergyReal Wh ■ ■ ■ ■ ■ ■ ■Forward Wh ■ ■ ■ ■ ■ ■ ■Reverse Wh ■ ■ ■ ■ ■ ■ ■Apparent Vah ■ ■ ■ ■ ■Reactive VARh ■ ■ ■Leading VARh ■ ■ ■Lagging VARh ■ ■ ■Power QualityTHD % ■Current THD % ■ ■ ■Voltage THD % ■ ■ ■Frequency Hz ■ ■ ■Waveform Capture N/A ■ ■ ■ ■ ■TemperatureAmbientCAuxiliary C ■ ■Load Bearing C ■ ■Motor Bearing C ■ ■Winding C ■ ■Phase (L, C, R) CTerminal Block CInput StatusNumber of inputs ■ ■ ■ 2 2 2Status/cause of trip ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Thermal memoryPole temperatureWinding temperatureFan statusAlarm/trip relay■FP-5000FP-6000MP-3000MP-4000222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 387


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222Web UI Device Parameters Displayed via Power Xpert Gateway, continuedVoltageUnitsInsulationMonitorInsulGardMotor Starters& VFDsAccutrol400 AF97AdvantageStartersIT. S811NoteInformation subject to change without notice. Visit www.eaton.com for latest up-to-date details on connectivity.IT. Starters/QSNAPAverage V ■ ■ ■TransferSwitchesSVX & MVXDrives ATC-400 ATC-600 ATC-800Voltage (Line-Line) V ■ ■ ■ ■Voltage (Line-Neutral)CurrentVAverage A ■ ■ ■ ■ ■Phase A ■ ■ ■GroundANeutralAPeakADem<strong>and</strong>APowerApparent VA ■ReactiveVARRealWPower FactorApparentPFDisplacementPFEnergyRealWhForwardWhReverseWhApparentVahReactiveVARhLeadingVARhLaggingVARhPower QualityTHD %Current THD %Voltage THD %Frequency Hz ■ ■ ■ ■ ■ ■Waveform CaptureN/ATemperatureAmbient C ■ ■AuxiliaryCLoad BearingCMotor BearingCWindingCPhase (L, C, R)CTerminal BlockCInput StatusNumber of inputs ■ ■ ■Status/cause of trip ■ ■ ■Thermal memory ■ ■ ■Pole temperature ■ ■ ■Winding temperatureFan statusAlarm/trip relay388 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Web UI Device Parameters Displayed via Power Xpert Gateway, continuedVoltageUnitsI/ODIMKYZEDR-3000DigitalInputModuleD77A-AI16D77A-AI8D77A-DI16D77A-DI8UniversalRTDC441OverloadRelayThird-Party <strong>Devices</strong>SQD SQD SQDCM 3000 CM 4000 PMSeries Series 710NoteInformation subject to change without notice. Visit www.eaton.com for latest up-to-date details on connectivity.SQDPM850PML7350PML7550PML7650GE 369MotorRelayGE 469MotorRelayABBTPU2000Qualitrol118Average V ■ ■ ■ ■ ■ ■ ■ ■Voltage (Line-Line) V ■ ■ ■ ■ ■ ■ ■ ■ ■Voltage(Line-Neutral)CurrentV ■ ■ ■ ■ ■ ■ ■ ■ ■Average A ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Phase A ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■Ground A ■ ■ ■ ■ ■Neutral A ■ ■ ■ ■Peak A ■ ■ ■ ■ ■Dem<strong>and</strong> A ■ ■ ■PowerApparent VA ■ ■ ■ ■ ■ ■ ■ ■ ■Reactive VAR ■ ■ ■ ■ ■ ■ ■ ■ ■Real W ■ ■ ■ ■ ■ ■ ■ ■ ■Power FactorApparent PF ■ ■ ■ ■ ■ ■ ■ ■ ■Displacement PF ■ ■ ■EnergyReal Wh ■ ■ ■ ■ ■ ■ ■ ■Forward Wh ■ ■ ■ ■ ■ ■ ■Reverse Wh ■ ■ ■ ■ ■ ■ ■Apparent Vah ■ ■ ■ ■ ■ ■ ■Reactive VARh ■ ■ ■ ■ ■Leading VARh ■ ■ ■ ■ ■ ■ ■Lagging VARh ■ ■ ■ ■ ■ ■ ■Power QualityTHD % ■Current THD % ■Voltage THD % ■Frequency Hz ■ ■ ■ ■ ■ ■ ■ ■ ■Waveform Capture N/ATemperatureAmbient CAuxiliary C ■Load Bearing C ■ ■ ■Motor Bearing C ■ ■ ■Winding C ■ ■ ■Phase (L, C, R) C ■Terminal Block C ■Input StatusNumber of inputs 4 8 16 8 16 8 8Status/cause of■ ■ ■tripThermal memory■Pole temperatureWinding■ ■temperatureFan status ■ ■Alarm/trip relay ■ ■ ■Nexus1262/1272222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 389


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222FeaturesThe Eaton Power Xpert Gateway400/600 Includes:●The Power XpertGateway Module●Mounting provisions<strong>and</strong> required hardwarefor panel <strong>and</strong> DIN railmounting●CD-ROM: contains theUser Manual, ModbusRegister Maps, USB Driver<strong>and</strong> other associated filesPower Xpert Gateway 400 with DIN RailMounting (Brackets Included)Features of the Power Xpert Gateway 400 vs. 600Features PXG 400 PXG 600Total number of supported devices 64 96Maximum number of INCOM devices supported 64 64Protocols supported on downstream devices: INCOM, QCPort <strong>and</strong> Modbus RTU Yes YesNumber of downstream communication ports 2 3Number of downstream protocols supported simultaneously 2 3USB port for configuration Yes YesModbus TCP/IP protocols supported Yes YesSNMP client access Yes YesINCOM slave action comm<strong>and</strong>s supported Yes YesINCOM date <strong>and</strong> time settings supported Yes YesModbus writes supported Yes YesDevice summary screen per communication port Yes YesDevice waveform access <strong>and</strong> storage—COMTRADE file format No YesSet user-defined events No YesTrend graphs displayed No YesData logs—csv file format, downloadable to Excel No YesInterval logs—csv file format, downloadable to Excel No YesEvent notification via the Web interface Yes YesEvent logs—csv file format, downloadable to Excel No YesE-mail notification on events <strong>and</strong> threshold alarms No YesSecure ethernet communications—SSL encryption Yes YesSecure communication ports via access control/trusted host list Yes YesSave <strong>and</strong> restore configuration file Yes Yes390 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Power Xpert Gateway 400/60024 VdcInput PowerSt<strong>and</strong>ards <strong>and</strong> Certifications● UL 508, St<strong>and</strong>ardfor ProgrammableController Equipment● FCC, Class A, Part 15,Subpart B, Sections15.107b & 15.109b● EN55022: 1994 Class A,Information TechnologyEquipmentProduct SelectionPXG400PXG600COM 1 Port:RS-485 Connection forup to Either (32) QCPortor Modbus RTU <strong>Devices</strong>PXG Part NumbersINCOM Port:RS-485 Connectionfor up to 64 INCOM<strong>Devices</strong>COM 2 Port: Either RS-485 orRS-232 Connection for up toEither (32) QCPort or ModbusRTU <strong>Devices</strong>● EN 61000-6-2:2001ElectromagneticCompatibility (EMC)Party 6-2: Immunity forIndustrial EnvironmentsRJ-45 Connectionto the LANUSB Connectionfor LocalConfigurationCapabilityStyleCatalogDescriptionNumberNumberPower Xpert Gateway 400 66D2145G01 PXG400Power Xpert Gateway 600 66D2146G01 PXG600Power supply—24 Vdc ELC-PS02 ELC-PS02Low profile mounting bracket kit 66B2146G01 PXGACC01Power <strong>and</strong> TrafficIndicator Lights222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 391


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222Technical Data <strong>and</strong> SpecificationsMemory●Flash: 128 MB●RAM: 64 MBCommunication Ports●Network port: one10/100Base-TRJ-45 connector●Configuration port:one USB port● Serial ports PXG 400● One dedicated RS-485port for connection toINCOM devices●One RS-485 port forconnection to eitherQCPort or Modbus RTUdevices● Serial ports PXG 600● One dedicated RS-485port for connection toINCOM devices● One RS-485 port forconnection to eitherQCPort or Modbus RTUdevices● One RS-485 or RS-232(software selectable)port for connectionto either QCPort orModbus RTU devicesNetwork Protocols Supported● Modbus TCP/IP: Supportsdata access from ModbusTCP clients● Web server: Supportsdata access from Webbrowsers (HTTP <strong>and</strong>HTTPS)● DHCP: Supports automaticIP address assignments,if enabled● SNMP: Supports commonnetwork managementtools● NTP: Supports timesynchronization via anetwork time server forPXG synchronization● SMTP: Supports mailserver for e-mailnotificationSerial Protocols Supported●INCOM●QCPort●Modbus RTUSupported <strong>Devices</strong>Refer to www.eaton.com/powerxpert for most currentlist. Call for information onadditional devices.Web Browsers Recommended● IE 6.0 or higher● Mozilla Firefox 2.0 orhigherNumber of <strong>Devices</strong> Supported● PXG 400● 64 total with INCOMport + COM 1 port notto exceed 64. Portlimitations are asfollows:– INCOM port: Up to 64INCOM devices– COM 1 port: Up to 32QCPort or ModbusRTU devices● PXG 600● 96 total with INCOMport + COM 1 port +COM 2 port not toexceed 96. Portlimitations areas follows:– INCOM port: Up to 64INCOM devices– COM 1 port: Up to 32QCPort or ModbusRTU devices– COM 2 port: Up to 32QCPort or ModbusRTU devicesPower Input●Input voltage, nominal:24 Vdc; 0.8 A●Input voltage range:± 20% nominalPower Consumption●8 watts maximumOperating Temperature●32 to 140°F (0 to 60°C)Ambient Storage Temperature● –40 to 185°F (–40 to 85°C)Relative Humidity●5 to 95% noncondensingat 50°CNote: Features <strong>and</strong> specificationslisted in this document aresubject to change without notice<strong>and</strong> represent the maximumcapabilities of the product with alloptions installed. Although everyattempt has been made to ensurethe accuracy of informationcontained within, Eaton makes norepresentation about thecompleteness, correctness oraccuracy <strong>and</strong> assumes noresponsibility for any errors oromissions. Features <strong>and</strong>functionality may vary dependingon selected options.392 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5General Wiring Guidelines—RS-485 NetworkWhen communicating overRS-485 networks to Eatonproducts, the following●General Wiring Guidelinesshould be used.Rule 1: Cable Selection—Twisted Shielded Pair (TSP)Note: Cables specificallydesigned for RS-485 applicationsare highly recommended.The RS-485 bus is a length ofTwisted Shielded Pair (TSP)that includes a thirdconductor (used for thecommon wire), a braidedshield accompanied by adrain wire, <strong>and</strong> nominalimpedance of 120 ohms.● Belden Wire <strong>and</strong> CableCompany Part Number3106A or equivalentRule 2: Cable IntermixingAny cable in the Belden3106A family can beintermixed with each otherin the Modbus network.Rule 3: System Topology,Size <strong>and</strong> CapacityStrict daisy chain must beadhered to. A strict daisychain configuration is onewhere the transmissionline connects from oneRS-485 receiver to thenext. The transmission lineappears as one continuousline to the RS-485 driver● Maximum 32 devices●Line termination:Maximum cable lengths of4000 feet (1219m); longerbus lengths will slow thedata rateRule 4: Cable SplicingThe prime goal is to create asecure electrical connectionwhile minimizing exposure toelectrical transients. Ferrulesare used to dress cable ends.Most devices have built-interminal blocks that can beused for splicing. Additionally,terminal blocks should beutilized when splicingelsewhere in the gear orfacility to ensure a secureelectrical connection.RS-485 Wiring Guide—Three Terminal <strong>Devices</strong>NotesTransceiver (XCVR) Common Connected to:I = IsolatedNI = Non IsolatedE = Earth GroundCenter terminal on InsulGard (marked with Ground symbol) is for shield splicing only <strong>and</strong> is electrically floating.Rule 5: Cable ShieldingThe cable shielding <strong>and</strong> outerjacket should not be strippedback beyond 1-1/2 inches.Three-pole terminal blocksare used to ensure acontinuous metallic shieldground path. To ensure asecure electrical connectionwhen daisy chaining devicesthat have built-in two-poleterminal blocks, mechanicallycrimp sleeves onto the twoshield path drain wires.Rule 6: Cable GroundingGround the communicationnetwork at only one point inthe network, preferably byterminating the drain wireto ground at the EOL node(same location as the EOLR).A solid earth ground isaccomplished by connectingthe shield ground path’s drainwire to a #14 AWG or largermulti-str<strong>and</strong>ed wire that hasan impedance path of 1 ohmor less to a known earthground.Note: The building electricalground may not be effectivesince it may travel through manyconnections <strong>and</strong> considerabledistances before reaching earthground. In such cases, a newground path will be required sincethe effectiveness of this shieldearth ground connection willaffect the integrity of datatransferred over the cable.Rule 7: Cable TerminationEnd of Line Resistors (EOLR)are necessary to maintainsignal strength <strong>and</strong> minimizereflections. EOLR mustmatch the impedance of theTSP. Two EOLR are needed<strong>and</strong> should be located at bothends of the RS-485 bus. Ifthere is only one deviceconnected to the Modbusmaster, it is considered thelast device in the network <strong>and</strong>should be terminated with a120 ohm 1/4 watt terminatingresistor.Rule 8: Device Addressing● Each device must have aunique slave address● No two devices on thesame RS-485 network canhave the same slaveaddressEthernet Cable SpecificationsFor complete specifications,refer to the IEEE 802.3Ethernet specification.ABCommonXCVRDataDevice Name(– Wire)(+ Wire)WireCommon BiasIQ 230M 12 (MOD2) 11 (MOD1) 10 (INCOM 3) I 26V NoneIQ 250 (–)Older Models are MarkedB (–)IQ 260 (–)Older Models are MarkedB (–)(+)Older Models are MarkedA (–) or A(+)(+)Older Models are MarkedA (–) or A (+)SH I NoneSH I NoneIQ 330M 12 (MOD2) 11 (MOD1) 10 (INCOM 3) I 26V NoneNETLINK 1 (DATA–) 2 (DATA+) 5 (GND) E NoneInsulGard B A None Floating NoneBushing Gard (InsulGard G3 )B A None Floating NonePower Xpert Meter4000/6000/8000Power Xpert Gateway400//600Data A750B-SData B750B-SShield(COM)A(–) B(+) COM I —I 300V750 OhmSwitch Sel222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 393


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222INCOM NetworkINCOM was specificallydesigned with the intentionof delivering a comprehensive<strong>and</strong> powerful energymanagement solution foruse in electrical distributionenvironments while ensuringaffordability, flexibility,simplicity <strong>and</strong> noise immunity.An INCOM network installedper the following rules willallow the user to fully realizeall of the above advantages.(Refer to Eaton documentTD17513 for specific systemlayout recommendations<strong>and</strong> details.)Rule 1: Cable Selection—Twisted Shielded PairApproved cable types:● Any of the cables in theBelden 9463 family● Quabbin 6205● CommScope 9022● Manhattan Electric M4154● IMPCABLE—a 600V ratedcable custom designed forINCOM—Style # 2A95705G01Rule 2: Cable IntermixingDue to impedancedifferences betweenIMPCABLE <strong>and</strong> the Belden9463 family, the main cablerun(s) should be entirelyfor the 9463 family ORIMPCABLE: do not alternatebetween these types. Thecable used for taps can bedifferent from the main run.Rule 3: System Topology,Size <strong>and</strong> CapacitySupports daisy chain, star<strong>and</strong> multi-level networksegment topologies.Note: Star Segment Topology isnot recommended for newdesigns.See Page 395. Surgeprotection is required forFSK networks that leave abuilding at the egress/ingressof the building.●Supports distances up to10,000 ft (3048m) persegment when designedwithin the specifications ofthis guideline●Supports up to 1000devices on a singlenetwork segment●Supports sub-networkmaster devices <strong>and</strong>associated sub-networks●Supports 1200 or9600 baud rate●Attenuation:●Total system capacity:25 dB● Attenuation per device:0.01 dB● Attenuation forapproved wire types,see tables belowCable AttenuationCableTypeIMPCABLEBelden 9463 familyAttenuation at StarAttenuation/1000 Feet (305m)1.6 dB2.0 dBNumber ofLong Lines Attenuation3 3.5 dB4 6 dB5 8 dB● Definitions:● Daisy chain: point-topointwiring betweendevices or clusters ofdevices● Star: single point with anumber of long linesemanating from it● Long line: >200-foot(61m) wire run● Simple tap:


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Daisy Chain Segment TopologyEOLTRINCOMMasterDevice 1Device 2Note: Device 1 may be a PC withinternal CONI Card, a SubNetwork Master(BIM, LDISP), an INCOM MINT (RS-232MINTII, Ethernet MINT, Modbus RS-485MINT), an INCOM Gateway (NetLink,Power Xpert Gateway).TapDevice 3Device 4Main RunDevice 5DimensionsApproximate Dimensions in Inches (mm)Power Xpert Gateway 400/600 with St<strong>and</strong>ard Panel Mounting (Brackets Included)0.18(4.6)1.99(50.5)(6)1.12(28.4)0.56(14.2)Device 6Device 7Power Xpert Gateway 400/600 with Low Profile Mounting (Optional Bracket Kit Available)ø0.19(6)(4.83) 8.75(222.3)2.75(69.9)0.25(6.35)0.80(20.3)1.38(35.1)0.75(19.1)0.60(15.2)GND24 VDC+V10.25(260.4)8.75(222.3)Power Xpert Gateway 400/600Width Height Depth Shipping Weight Lbs (kg)8.90 (226.1) 2.10 (53.3) 4.50 (114.3) 1.50 (0.6)COM 1B (+)A (-)CMNINCOMD1D210.80(274.3)Top10.75(273.1)SHLD11.30(287.0)resetCOM 1INCOMPXG 4001.03(26.2)Tap0.56(14.2)3.23(82.0)Device 10Device 80.24(6.1)0.25(6.4)4.30(109.2)0.51(12.9)0.56(14.2)EOLTRDevice 91.60(40.6)222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 395


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222Power Xpert Ethernet SwitchesConvenient Network ExpansionPower Xpert Ethernet SwitchesProduct DescriptionFeaturesEaton’s Power XpertEthernet Switches are <strong>ideal</strong>for extending Ethernetnetworks via CAT5 wiringor fiber in harsh, industrialenvironments. Built withhigh-grade components <strong>and</strong>constructed using specialthermal techniques, PXESwitches can withst<strong>and</strong> theunpredictable conditions ofsuch environments.●●●●●Simultaneous, full-duplex,high-speed communicationon all ports—no networkperformance bottlenecksHardened for factoryfloor—<strong>ideal</strong> for bothindustrial or data centerapplicationsUnmanaged, plug-<strong>and</strong>-playimplementation—nosoftware or additionalhardware required forconfigurationSeamlessly integrates intoEaton’s Power XpertArchitecture—quality<strong>and</strong> reliability of EatonguaranteedMounting options includest<strong>and</strong>alone panelmounting,DIN railmounting, or 19-inchst<strong>and</strong>ard rack mountingContentsDescriptionPagePower Xpert Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet SwitchesProduct Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 397Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399Power Xpert GatewaySeries 1000 Card—Power Distribution Unit. . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II). . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD). . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423PXES 6-Port Switch—10/100 Mbwith Optional 100 Mb FiberThis compact switch providessix Ethernet ports, withflexible configurations. Thebase models have one ofthree options:●●●Two 100 Mb fiber <strong>and</strong>four 10/100 copper portsOne fiber <strong>and</strong> fivecopper portsSix copper portsPXES 4-Port Switch—10/100 MbFor smaller applicationsrequiring fewer connectionpoints <strong>and</strong> no fiber, the 4-portPower Xpert Ethernet Switchis a versatile option. Itprovides edge accessEthernet ports in a convenient<strong>and</strong> compact package.St<strong>and</strong>ards <strong>and</strong> Certifications● UL Listed (UL 60950)● cUL● CE● Emissions meet FCC Part15, Class A396 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Product SelectionEthernet SwitchAccessoriesEthernet SwitchTechnical Data <strong>and</strong> SpecificationsOperating EnvironmentDescriptionAmbient temperature ratingsStorage temperatureCold startAmbient relative humidityAltitudeMTBFPower Xpert Ethernet SwitchesPower Xpert Ethernet SwitchesNetwork St<strong>and</strong>ardsDescriptionEthernet IEEE 802.3, IEEE 802.3u; IEEE 802.1p, 100Base-TX, 10Base-T, 100Base-FXPower ConsumptionDescription7.0 watts typical—9 watts maximumPackagingDescriptionEnclosureCooling methodMountingDescriptionMetal panel mounting clipsDIN rail mounting19-inch rack mountDescription4-port Ethernet switch—copper only6-port Ethernet switch—copper only6-port Ethernet switch—5 copper/1 fiber (ST connector)6-port Ethernet switch—4 copper/2 fiber (ST connector)DescriptionPower supply (preferred)—100–240 Vac inputDIN rail mount with screw—24 Vdc output terminalsPower supply (alternate)—120 Vac inputWall plug-in type with 6 ft cord—12 Vdc outputDIN rail mounting bracket19-inch rack mount trayCatalogNumberPXES4P24VPXES6P24VPXES6P24V1STPXES6P24V2STCatalogNumberELC-PS02PXESPS12VPXESDINRLPXESTRAYSpecifications–25°C to 60°C long-term per independent agency tests (UL), or –40°C to 85°C short-term per IEC type tests–40° to 185°F (–40°C to 85°C)to –20°C5%–95% (noncondensing)–200 to 50,000 ft (–60 to 15,000m)> 15 yearsSpecificationsRobust sheet metal (steel)Case used as a heat sinkSpecificationsIncludedOptionalOptional222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 397


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options2222222222222222222222222222222222222222222222222222222222Copper Ethernet CableWiring GuidelinesThe following information canbe used as a guide whendesigning an Ethernet systemusing Copper Ethernet Cable.●●●●Cables should not berouted near equipmentthat generates strongelectric or magnetic fieldssuch as motors, drivecontrollers, arc welders<strong>and</strong> conduitEthernet cable insulationhas a voltage rating of300 Vac. Use of barriers,cable trays or high voltagesheathing with STPEthernet cable may berequired in installationswith cables carryingvoltages greater than300 Vac. This mayalso be necessary inorder to comply withUL requirements. Ininstallations where thecable cannot be physicallyseparated from the powercables (where a physicalbarrier is not practical) fiberoptic cable should be usedWhen crossing powerconductors with Ethernetcable, cross at right anglesShielded Twisted Pair (STP)Ethernet cable should bespecified for use in highnoise environments.Shielded shroudedconnectors must be used<strong>and</strong> the shield must beconnected at both ends ofthe wire. The mating plugmust have a shieldedshroud that is terminatedto ground at both ends.Where there is a possibilityof a difference in groundpotential (common mode)voltages between thetwo terminated ends,fiber optic cable isrecommended●●●●When using conduit or ametal cable tray, eachsection of the conduit ortray must be bonded toeach adjacent section <strong>and</strong>the conduit or tray needsto be bonded to earthground. Do not allow theshields to touch theconduit or metal tray atany pointOnly shielded (STP)Ethernet cables should beplaced into metal conduit.Some UTP cables may notfunction properly wheninstalled in conduit, as themetal conduit can affect theelectrical properties of anunshielded cable. Consultthe cable manufacturerwhen installing UTP cablesin conduitAs a general rule for noiseprotection, Ethernet Cableshould maintain a minimumdistance of 3 inches (8 cm)from electric powerconductors for up to100 volts <strong>and</strong> 1 inch (3 cm)for each additional 100 voltsup to 400 volts. STP cableis recommendedFor Ethernet cable runwithin conduit, but nearconductors with potentiallynoisy power conductorscarrying currents of greaterthan 20A or voltagesgreater than 400V,maintain the followingdistances. STP cable isrequired.● Conductors of less than20A = 3 inches● Conductors of 20A ormore <strong>and</strong> up to 100 kVA= 6 inches● Conductors greater than100 kVA = 12 inches●●●●●●●●●●For Ethernet cable run nearconductors with potentiallynoisy power conductorscarrying currents of greaterthan 20A or voltagesgreater than 400V,maintain the followingdistances. STP cable isrecommended●Conductors of less than20A = 6 inches● Conductors of 20Aor more <strong>and</strong> up to100 kVA = 12 inches●Conductors greater than100 kVA = 24 inchesRoute Ethernet cable atleast 5 feet (1.5m) fromsources of rf/microwaveradiation. STP cable isrequiredDo not cascade more thanfour Ethernet repeaters(router, switch or hub)within a network segmentEnvironmentally sealedconnectors should bespecified for cables usedin outdoor installationsAvoid pinching the cablewhen using cable tiesTotal distance between anEthernet Transmitter <strong>and</strong>Receiver at the end pointsof the network should notexceed 328 feet (100m)Total distance from a patchpanel to a wall jack (usingsolid cable) shall notexceed 295 feet (90m).Splices are not permittedPatch cords used as crossconnectjumpers in a patchpanel should not exceed20 feet (6m)Patch cords from a walljack to the work area PC(or device) shall not exceed16 feet (5m)Ethernet cable used inharsh environmentsmust be selected towithst<strong>and</strong> the followingconditions: vibration,air born contaminants,chemicals, temperature,electromagneticinterference, combustibleatmospheres <strong>and</strong> localregulatory st<strong>and</strong>ards suchas UL <strong>and</strong> NEMA●●●●Ethernet connectors usedin harsh environmentsmust be robust enoughto withst<strong>and</strong> vibration,multiple connection cycles,temperature changes,<strong>and</strong> provide a properseal to protect againstmoisture, dust/dirt <strong>and</strong>chemical attackDifferent cable mediasupport differentb<strong>and</strong>width capabilities.When installing cable in anetwork, care should betaken to install the cablethat will fill current networkloading requirements <strong>and</strong>future expansion needs. Ingeneral, fiber optic cablecan support the greatestb<strong>and</strong>width (upward of25,000 gigabits) <strong>and</strong> UTPhas the lowest. CAT5ecabling is designed tooperate a bit rates up to1000 Mb <strong>and</strong> CAT6 cableup to 2000 MbOperating your cable atmaximum speed reducesthe distance betweennetwork segments. Checkwith your cable supplier forspecifications regardingsegment distance vs.speedCable with 5% impedancemismatch or returnloss of 27 to 32 dB isrecommended. Ethernetcable impedance can varyby as much as 15%(85 to 115 ohms). AverageEthernet cable with 15%impedance variationcan have up to 10 dBadditional return loss.This discontinuity isreferred to as return loss,since it causes some ofthe signal to be reflectedback down the cableinstead of propagatingforward. Itis measured in decibels orratio of transmitted versusreflected signal22398 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Fiber Optic TechnologyThe use of fiber optics intelecommunications <strong>and</strong> widearea networking has beencommon for many years, butmore recently fiber opticshave become increasinglyprevalent in industrial datacommunications systemsas well. High data ratecapabilities, noise rejection<strong>and</strong> electrical isolation arejust a few of the importantcharacteristics that makefiber optic technology <strong>ideal</strong>for use in industrial <strong>and</strong>commercial systems.Although often used forpoint-to-point connections,fiber optic links are beingused to extend the distancelimitations of RS-232, RS-422/485 <strong>and</strong> Ethernet systemswhile ensuring high datarates <strong>and</strong> minimizingelectrical interference.Conventional electrical datasignals are converted intoa modulated light beam,introduced into the fiber <strong>and</strong>transported via a very smalldiameter glass or plasticfiber to a receiver thatconverts the light back intoelectrical signals.Optical fibers allow datasignals to propagate throughthem by ensuring that thelight signal enters the fiberat an angle greater than thecritical angle of the interfacebetween two types of glass.Optical fiber is actually madeup of three parts. The centercore is composed of verypure glass. Core dimensionsare usually in the rangeof 50 to 125 um for multimodecables <strong>and</strong> 8-9 um forsingle-mode cables. Thesurrounding glass, calledcladding, is a slightly lesspure glass. The diameter ofthe core <strong>and</strong> claddingtogether is in the range of125 to 440 um.Surrounding the cladding is aprotective layer of flexiblesilicone called the sheath.Fiber Optic CableWiring GuidelinesThe following informationcan be used as a guidewhen designing an Ethernetsystem using Fiber OpticEthernet Cable:●●Select a fiber cable that issuited for the application,e.g., outdoor, aerial, duct,intra-building, risers,general building <strong>and</strong>plenum applicationsFiber optic cable is useful inapplications where theenvironment is combustible,electrically noisy, the cablemust be bundles with highvoltage wires or wherecommon mode voltagesmay exist between theearth ground points of theterminating connectors●●●●●Fiber optic cable isavailable in variousoperating temperatureranges. Care should betaken to match thetemperature rating of thefiber to the environment itwill be exposed to. Thetemperature specificationfor fiber may be narrowerthan copper cable. Consultthe cable manufacturer fortemperature specificationsof your cable typeSealed fiber connectorsare available for use inharsh environments toprevent contaminationfrom entering theconnector <strong>and</strong> fiber. Thetype of seal required willbe application dependant<strong>and</strong> can vary from dust<strong>and</strong>moisture-proof towater-tightMixing fiber cable types isnot permitted. The samecore dimensions <strong>and</strong> modemust be used withincable segmentsCare should be taken whenpurchasing connectors toinclude strain relief, whichreduces mechanical strain(vibration) within the cable,as well as the connector.Strain relief also providessupport to the cableto ensure proper bendradius at the connectorSingle-Mode Fiber isused for long distancetransmission of up to●●●120 km. Distance may varydepending on speed <strong>and</strong>type of converter used.Multi-Mode Graded-IndexFiber Cable is used forcommunication overshorter distances of upto 2 kmFiber cable is composed ofglass <strong>and</strong> is not well suitedfor applications requiringtight bend radiuses. Cableradius dimensions vary permanufacturer. If themanufacturer does notprovide a bend radius, atypical rule of thumb is aradius not less than 15xthe cable diameterFiber cable to connectorterminations can beperformed in the fieldusing special equipment.This method is notrecommended● Tier One testing isrecommended whendiagnosing systemirregularities <strong>and</strong> shouldbe performed in all newinstallations● Tier Two testing isrecommended to certifythat a system complieswith st<strong>and</strong>ards set forthby the owner/installer2222222222222222222222222222222222222222DimensionsPackagingDescriptionDimensions of PXES4P seriesWeight of PXES4P seriesDimensions of PXES6P seriesWeight of PXES6P seriesSpecifications3.5 in H x 3.0 in W x 1.0 in D (8.9 cm x 7.6 cm x 2.5 cm)8.6 oz. (243g)3.6 in H x 3.0 in W x 1.7 in D (9.2 cm x 7.6 cm x 4.3 cm)13 oz. (370g)22222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 399


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222Power Xpert Gateway Series 1000 CardPower Xpert GatewaySeries 1000 Card—Power Distribution UnitProduct DescriptionThe Power Xpert GatewaySeries 1000 Card (PXGX1000) provides Web-enabled,real-time monitoring ofPowerware PowerDistribution Units (PDUs),Rack Power Modules (RPM)<strong>and</strong> Powerware RemotePower Panels (RPPs) throughst<strong>and</strong>ard on-board Webpages, Power Xpert softwareor third-party software.An integral part of the PowerXpert Architecture, whichprovides end-to-endPowerChain Managementsolutions, the PXGX 1000provides a central point toconnect distribution productsto an Ethernet network.Information is presentedin organized, user-friendlyWeb pages <strong>and</strong> includethe following:●●●●●●●●PDU system identificationGraphic panel layoutsVoltageCurrentFrequencyEnergyPowerTHD (current <strong>and</strong> voltage)ContentsDescriptionPagePower Xpert Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches. . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution UnitFeatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 402Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II). . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD). . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423400 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Features●Web-enabled monitoring ofpower quality data down tothe branch circuit level—Data can be viewedfrom any location with aWeb browser●Configure <strong>and</strong> edit theEMS remotely via theWeb interface—supportsremote configuration,including naming, alarm<strong>and</strong> warning set points <strong>and</strong>percentages●Data, interval <strong>and</strong> eventlogging with time stamp—accurate logging for powerquality analysis●Modbus TCP/IP <strong>and</strong> SNMPSupport—opencommunication protocolfacilitates integration withst<strong>and</strong>ard buildingmanagement systems <strong>and</strong>network managementsystems● Customized e-mailmessaging for eventsnotification, including data<strong>and</strong> event logs <strong>and</strong> periodic“heartbeat” e-mails—direct alarm <strong>and</strong> eventnotification to theappropriate person(s)in the organization● Easy integration intoexisting Ethernetinfrastructure—minimizeinstallation cost● Securely access <strong>and</strong> viewinformation—passwordauthentication is requiredat two levels. The card alsosupports secure Webbasedcommunicationvia SSL●Generate Modbus RegisterMaps on the fly—all of thedata specific to the systemis immediately available<strong>and</strong> can be generated withone click of the mouse●●Save <strong>and</strong> Restoresettings—configuring alarge PDU with EMS cantake time. Once the effortis complete, theconfiguration can be savedfor later use. It also allowsthe user to duplicate panelidentical configurations inminimal timeSupports theEnvironmental MonitoringProbe—temperature,humidity <strong>and</strong> contactstatus can be viewedthough the Web pagePDU or RPP System Summary PagePDU or RPP Panel PageRPM Panel PageSt<strong>and</strong>ards <strong>and</strong> Certifications●FCC Part 15, Class A●CISPR 22, Class A●ROHS Compliant●Telecom conducted viaEU St<strong>and</strong>ard●EN 55022:1988+A1:2000+A2:2003, Class A/EN55022:1988+A1:2000+A2:2003222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 401


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222Product SelectionPower Xpert GatewaySeries 1000 CardOrdering InformationTechnical Data <strong>and</strong> SpecificationsThe Power Xpert GatewaySeries 1000 Card Kit Includes● Power Xpert GatewaySeries 1000 Card● Ethernet cable●Local configuration cable●Quick start guide<strong>Devices</strong> Supported● Powerware PowerDistribution Units withX-Slot compatibility● Powerware Remote PowerPanels with X-Slotcompatibility● Powerware Rack PowerModules with X-SlotcompatibilityCommunication Ports● Ethernet ports: Twoindependent RJ-45 ports:supports 10/100Base-Tfor redundant networkconfigurations● Serial ports: One RJ-45console part: supportslocal configuration <strong>and</strong>optional connection to anEnvironmental MonitoringProbe (EMP)DescriptionPower Xpert Gateway Series 1000 Card for use with EatonPDUs, RPPs, RPMs, PDRs <strong>and</strong> EMS-UGKDimensionsApproximate Dimensions in Inches (mm)CommunicationProtocols Supported●●●●●●StyleNumberWeb server: supportsdata access from Webbrowsers (HTTP <strong>and</strong>HTTPS)Modbus TCP/IP: supportsdata access from ModbusTCP clientsSNMP: supports commonnetwork managementtoolsSMTP: supports e-mailnotificationNTP: supports timesynchronization via anNTP server for card <strong>and</strong>PDU synchronizationDHCP: supports automaticIP address assignments,if enabledSupported MIBs●Eaton PDU MIB● Eaton EMP MIB● Eaton alarms <strong>and</strong> trapsMIB●RFC 4133 Entity MIB● RFC 4268 Entity State MIB● RFC 4268 Entity State MIBPart II● RFC 1213 MIB IIWeb Browsers Supported● IE● Mozilla FirefoxEnvironmentalSpecifications●●●●CatalogNumber103005741-5591 PXGX1000Physical CharacteristicsWeightHeight Width DepthLbs (kg)1.50 (39.0) 4.70 (120.0) 4.50 (114.0) 0.44 (0.2)Ambient operating: 0 to+40°C (32 to 104°F)Relative humidity: 10 to80%, noncondensingAltitude: 10,000 ftEnclosure rating: indooruse onlyMounting Configuration●X-Slot form factor fitsdirectly into PDU/RPP/RPM chassisPower Supply●Nominal input voltage:12 Vdc, unregulated(provided by PDU/RPP)● Input voltage range:8–25 Vdc, unregulatedPower Consumption2.0 wattsNote: Features <strong>and</strong> specificationslisted in this document aresubject to change without notice<strong>and</strong> represent the maximumcapabilities of the software <strong>and</strong>products with all options installed.This is not a complete feature list.Features <strong>and</strong> functionality mayvary depending on selectedoptions.402 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Power Xpert Gateway Series 2000 CardPower Xpert GatewaySeries 2000 Card—Uninterruptible Power SuppliesProduct DescriptionThe Power Xpert GatewaySeries 2000 Card (PXGX2000) provides Web-enabled,real-time monitoring ofPowerware UninterruptiblePower Supplies (UPS)through st<strong>and</strong>ard on-boardWeb pages, Power Xpertsoftware or third-partysoftware.An integral part of the PowerXpert Architecture, whichprovides end-to-endPowerChain Managementsolutions, the PXGX 2000provides a central point toconnect distribution productsto an Ethernet network.Information is presentedin organized, user-friendlyWeb pages <strong>and</strong> includethe following:● UPS system identification● Voltage● Current●Frequency●Energy● Output Power● Power—full load %● Battery information●History <strong>and</strong>maintenance● Run time remaining● Voltage● % battery leftContentsDescriptionPagePower Xpert Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches . . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit . . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power SuppliesFeatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404St<strong>and</strong>ards <strong>and</strong> Certifications . . . . . . . . . . . . . . . . . . . . . . 404Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 405Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II) . . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD) . . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 403


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222Features●Web-enabled monitoring ofpower quality data—datacan be viewed from anylocation with a Webbrowser●Data, event <strong>and</strong> systemlogging with time stamp—accurate logging for powerquality analysis● Modbus TCP/IP <strong>and</strong> SNMPSupport—opencommunication protocolfacilitates integrationwith st<strong>and</strong>ard buildingmanagement systems <strong>and</strong>network managementsystems●Intelligent emailcommunications—twooptions for alarm <strong>and</strong>event e-mail notification,individual e-mails for eachalarm or event, orcollective notification,providing the sameinformation with adrastically reduced numberof e-mails● Easy integration intoexisting Ethernetinfrastructure—minimizeinstallation cost● Securely access <strong>and</strong> viewinformation—passwordauthentication is requiredat two levels. The card alsosupports secure Webbasedcommunicationvia SSL● Generate Modbus RegisterMaps on the fly—all of thedata specific to the UPS isimmediately available <strong>and</strong>can be generated with oneclick of the mouse● Save <strong>and</strong> Restoresettings—once theconfiguration effort iscomplete, it can be savedfor later use●●Supports theEnvironmental MonitoringProbe—temperature,humidity <strong>and</strong> contactstatus can be viewedthrough the Web pageTwo independent,redundant Ethernetports—designed tosupport high reliabilitysystemsUPS Summary PageAlarm Summary PageNetWatch Support PageSt<strong>and</strong>ards <strong>and</strong> Certifications●FCC Part 15, Class A●CISPR 22, Class A●ROHS Compliant●Telecom conducted viaEU St<strong>and</strong>ard●EN 55022:1988+A1:2000+A2:2003, Class A/EN55022:1988+A1:2000+A2:2003222222222222404 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Product SelectionPower Xpert GatewaySeries 2000 CardOrdering InformationTechnical Data <strong>and</strong> SpecificationsThe Power Xpert GatewaySeries 2000 Card Kit Includes● Power Xpert GatewaySeries 2000 Card●Ethernet cable●Local configuration cable●Quick start guide<strong>Devices</strong> Supported● Powerware uninterruptiblepower supplies with X-Slotcompatibility; these includethe Powerware 5115 RM,5125, 9125, 9140, 9155,9315, 9355, 9330, 9390,9395, BladeUPSCommunication Ports● Ethernet ports: twoindependent RJ-45 ports:supports 10/100Base-T forredundant networkconfigurations● Serial ports: one RJ-45console port supportslocal configuration <strong>and</strong>optional connection to anEnvironmental MonitoringProbe (EMP)DimensionsApproximate Dimensions in Inches (mm)Physical CharacteristicsDescriptionPower Xpert Gateway Series 2000 Card for use withPowerware UPSsCommunicationProtocols Supported●●●●●●StyleNumberWeb server: supportsdata access from Webbrowsers (HTTP <strong>and</strong>HTTPS)Modbus TCP/IP: supportsdata access from ModbusTCP clientsSNMP: supports commonnetwork managementtoolsSMTP: supports e-mailnotificationNTP: supports timesynchronization via anNTP server for card <strong>and</strong>UPS synchronizationDHCP: supports automaticIP address assignments,if enabledSupported MIBs●Eaton Power MIB● RFC 1628 UPS MIB● Eaton EMP MIB●Eaton alarms <strong>and</strong>traps MIB●RFC 4133 Entity MIB● RFC 4268 Entity StateMIB; RFC 4268 EntityState MIB Part 2● RFC 1213 MIB IIWeb Browsers Supported● IE● Mozilla FirefoxEnvironmentalSpecifications●●●●CatalogNumber103005868-5591 PXGX 2000WeightHeight Width DepthLbs (kg)1.50 (39.0) 4.70 (120.0) 4.50 (114.0) 0.44 (0.2)Ambient operating:0 to +40°C (32 to 104°F)Relative humidity:10 to 80%, noncondensingAltitude: 10,000 ftEnclosure rating: indooruse onlyMounting Configuration●X-Slot form factor fitsdirectly into UPS chassisPower Supply●Nominal input voltage:12 Vdc, unregulated(provided by UPS)● Input voltage range:8–25 Vdc, unregulatedPower Consumption● 2.0 watts222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 405


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options2222222222222222222222mMINT ModuleContentsDescriptionPagePower Xpert Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches. . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit. . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies . . . . . . 403mMINTTechnical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 407MINTII RS-232 Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II). . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD). . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423222222mMINT222222222222222222222222Product DescriptionThe mMINT (Modbus MasterINCOM Network Translator)Module is an Eaton accessoryproduct that providescommunication betweena Modbus RTU network<strong>and</strong> an INCOM (INdustrialCOMmunications) network(see Page 407). This moduleis transparent to the Modbusnetwork. It communicates toa master on the Modbusnetwork using the ModbusRTU (Remote Terminal Unit)protocol. It communicates toslave devices on the INCOMnetwork using the IMPACC(Integrated Monitoring,Protection, And ControlCommunication) protocol.FeaturesThe mMINT module is aslave device on the Modbusnetwork <strong>and</strong> as such requiresa master that will exchangeregister objects with themMINT module.●●●●H<strong>and</strong>les generic passthroughcomm<strong>and</strong>s(Modbus/INCOM/Modbus)Capable of passingModbus register objectsfrom Eaton’s existingproducts <strong>and</strong> newer PnP(Plug-n-Play) products to aModbus RTU masterData in IEEE Floating Pointformat <strong>and</strong> fixed pointModbus RTUcommunications datatransfer rates of 1200,9600 or 19,200 baud withone start bit, eight databits, no parity, <strong>and</strong> eitherone or two stop bits●●●●●●●Up to 32 productsconnected to INCOMnetwork port (246 uniqueaddresses maximum)Flashing Status LED toindicate an active moduleLED indicators for INCOMtransmit <strong>and</strong> receivecommunicationsexchangesLED indicators for ModbusRS-485 transmit <strong>and</strong>receive communicationsexchangesInput power for themodule from either 120Vac or 24 to 125 VdcDIN rail mount package0ºC to 60ºC ambientoperationSt<strong>and</strong>ards <strong>and</strong> Certifications● UL● CSA● CE markProduct SelectionThe catalog number of thisproduct is mMINT.22222222406 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Technical Data <strong>and</strong> SpecificationsModule MountingWhen mounting themMINT, verify that an11 mm H x 28 mm WDIN rail is used <strong>and</strong> that it iswithin an enclosed space.Simplified Wiring RulesINCOM NetworkThe following simplified rulesapply to a given systemconsisting of a single daisychainedmain cable linkbetween master <strong>and</strong> slavedevices (see below). Formore complex considerationsincluding star configurations,please refer to the IMPACCwiring specificationT.D. 17513.(Slave)ModbusmMINT(Master)Modbus RTU Serial NetworkModbusMasterINCOM NetworkINCOMSlavesmMINT in a Communications Network●●●●Recommended INCOMcable styles are Belden9463 or C-H style2A957805G01The maximum systemcapacity is 10,000 feet ofcommunications cable <strong>and</strong>32 slave devices on theINCOM network underthe mMINTNon-terminated taps, up to200 feet in length, off themain link are permitted,but add to the totalcable lengthMake sure that there istwisted-pair wire that isrecommended for IMPACCnetwork use. Use shieldedtwisted-pair wire toconnect each slave to theINCOM network, daisychainstyle. The polarityof the twisted pair isnot importantModbus RS-485 NetworkThe following simplified rulesapply to a given systemconsisting of a cable linkbetween master <strong>and</strong> slavedevices (see below). Formore complex configurations,please refer to st<strong>and</strong>ardModbus RTU wiringspecification rules forthe RS-485 network.●●●The recommendedModbus cable has twistedpairwires (24 AWGstr<strong>and</strong>ed 7x32 conductorswith PVC insulation) havingan aluminum/mylar foilshield with drain wireThe maximum systemcapacity is 4000 feet ofcommunications cable <strong>and</strong>247 devices on theModbus RTU networkMake sure that there istwisted-pair wire that isrecommended for ModbusRTU network use. Useshielded twisted-pair wireto connect each slave tothe Modbus RTU network,daisy-chain style. Thepolarity of the twisted pairis critically important4.25(108.0)J1mMINT Module DimensionsBurden●24 Vac/dc 3 VARS-485ModbusA B COM SHDJ3J224 – 125 Vdc Shield INCOM120 Vac3.54(89.9)Communications Speed■INCOM: 1200, 9600 baud●N2 Bus: 9600 baudNote: Contact Eaton foravailability <strong>and</strong> support for theN2 Gateway.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 407


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22222222222222222222MINTII RS-232 ConverterContentsDescriptionPagePower Xpert Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches. . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit. . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 ConverterIPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II). . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD). . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423222222222222222222222222222222MINTII RS-232 ConverterProduct DescriptionConverts a network of PowerManagement <strong>Software</strong>devices to ASCII RS-232format for access througha serial port of a personalcomputer, laptop, orProgrammable LogicController.Displayed Parameters● Eaton’s MINTII providesaccess to all parametersmonitored over the PowerManagement <strong>Software</strong>network● Supports INCOM networksup to 8500 feet (2590m) indistance <strong>and</strong> device countsup to 1000Application DescriptionThe Master INCOM NetworkTranslator II (MINTII) convertsthe twisted shielded pairnetwork of INCOM devicesto an RS-232 signal. Thissignal can be accessed byPLCs, computer serial ports,building management systemserial interface cards. TheMINTII is also often appliedas an interface to st<strong>and</strong>ardline drivers <strong>and</strong> converters toallow communication throughdedicated telephone lines,dial-up modems, fiber-opticline drivers, radio frequencyor wireless modems.Product SelectionMINTII RS-232 ConverterDescriptionMaster INCOM NetworkTranslator IITechnical Data <strong>and</strong>SpecificationsTemperature● 0°C to 60°CHumidity● 0% to 95%Power● 120VSpeed● 1200, 2400 <strong>and</strong> 9600 baud(INCOM), 19.2K baud(RS-232)Communications● INCOM, RS-232CatalogNumberMINTIIDimensions● Suitable for panelmounting or desktop use● 120 Vac power cordincluded for plug-in tost<strong>and</strong>ard duplex receptacle●●●Height: 2.25 inches(57.2 mm)Width: 11.5 inches(292.1 mm)Depth: 4.25 inches(108.0 mm)2222222222408 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5IPONI Communication ModuleIPONIProduct Selection GuideIPONI Selection ChartDescriptionIPONIINCOMon Product MPONIIQ Analyzer ≥1.06 — ■IQ DP-4000 ■ — ■IQ 200 — ■ —IQ Multipoint Energy Submeter II — ■ —Energy Sentinel — ■ —Power Sentinel — ■ —IQ Generator ■ — —IQ Data ■ — —IQ Data Plus II — — —IQ 500 — — —IQ Transfer ■ — —AEMII ■ — —BIM II ■ — —CMU ■ — —CED ■ — —MP-3000 ■ — ■Digitrip 3000 — ■ —FP-5000 — ■ —ContentsDescriptionPagePower Xpert Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches . . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit . . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies. . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONIDPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II) . . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD) . . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423Product DescriptionThe INCOM ProductOperated Network Interfacecard, or IPONI card, addscommunication capability tovarious Eaton products. EachIPONI has three 16-digitaddress switches to uniquelyidentify each device on thenetwork. IPONIs aredesigned to be daisy-chainedthroughout a unit substationor equipment room to amaster device such as amMINT, MINTII or PowerXpert Gateway. From themaster computer,information is distributedthrough the facility’s TCP/IPEthernet network. A twistedshielded pair networkconnecting IPONIs mayextend up to 10,000 feet(3048m) before terminating amaster device. The IPONIcomes with mountinghardware <strong>and</strong> attaches to theback of its associated device.Product SelectionIPONI CardTechnical Data <strong>and</strong>SpecificationsTemperature● –20°C to 70°CHumidity● 5%–95% noncondensingPower● 20–30 Vdc maximum,50 mA nominal,100 mA maximumSpeed● 1200 <strong>and</strong> 9600 baudCommunications● Three-position removableterminal block for twistedshielded pair INCOMPONI Communication ModulesDescriptionINCOM PONICatalogNumberIPONI222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 409


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222DPONIProduct DescriptionThe DeviceNet ProductOperated NetworkInterface (DPONI) enablescommunication between aDeviceNet network masterstation <strong>and</strong> a host device in aMaster/Slave format over aDeviceNet network. TheDPONI is compatible with theMP-3000 <strong>and</strong> the MP-4000.The DPONI is powered bothby the host product to whichit is attached <strong>and</strong> by theDeviceNet network. TheDPONI uses opto-couplersto isolate the two powersystems.The DPONI communicatesat 125, 250 or 500 Kbpsselected via a front panelDIP switch. All products onthe DeviceNet networkmust be set at the samecommunication rate.The DPONI has a bi-colornetwork/module statusLED that functions inaccordance with theDeviceNet specification.An additional monocolorLED flashes while the DPONIis receiving a message fromthe host device.FeaturesEaton’s DPONIDeviceNetNetworkConnection(5 point plug)EarthGNDProduct SelectionDPONITechnical Data <strong>and</strong> SpecificationsTemperatureDEVICEMOUNTINGDescriptionThe DeviceNet Product Operated Network Interface● –20ºC to 70ºCHumidity● 5%–90% noncondensingContentsDescriptionPagePower Xpert Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches. . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit. . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONIMPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II). . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD). . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423DeviceNetStatusRINCOMStatusPower● 11–27 Vdc, 40 mA maximumSpeed● 125, 250 or 500 KbpsTCatalogNumberDPONIDataCodeIQ HostDeviceConnectionCommunications● St<strong>and</strong>ard five-wireCAN connection410 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5MPONIProduct DescriptionThe MPONI ProductOperated Network Interfacecard, or MPONI card, enablesModbus communicationcapability to various Eatonproducts. Each MPONIcontains two rotary addressswitches to uniquely identifyeach device on the network<strong>and</strong> a baud rate DIP switch. A5-pin connector is providedfor wiring to theRS-485 network. Variousbaud rates are available fornetworking flexibility, <strong>and</strong>onboard LEDs indicateoperation, error <strong>and</strong>communication status.The MPONI is applied wherea device network existsconnected by a dedicatedshielded twisted pairconductor. Modbus RS-485allows a single device ormultiple units in a daisy-chainconfiguration tocommunicate with anotherlocal or remote device <strong>and</strong>may extend up to 4000 feet(1219m) without a repeater.The MPONI comes withmounting hardware <strong>and</strong>attaches to the back of itsassociated device.Note: Please see IL for detailedregister support information foreach supported product. Not alldevice functionality is supportedwith the RS-485 PONI over theModbus Protocol.FeaturesMPONIProduct SelectionMPONINetwork Connection(Green PhoenixConnection) LEDNETWORK1 = A2 = G3 = COMMON4 = SHIELD5 = CHASSISRS-485STATUSAddressSelectorSwitchesRecommended18 gauge twisted pair IMPCABLE or20 gauge Belden 9463 classTXRXRS-485P roductO peratedN etworkI nterfaceDescriptionModbus Product Operated Network Interface CardContentsDescriptionPagePower Xpert Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches . . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit . . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies. . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONII/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II) . . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD) . . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423FunctionSelectorSwitchLEDIQ HostDeviceConnectionCatalogNumberMPONI222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 411


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222Digital Input Module (DIM)I/O <strong>Devices</strong> Digital Input Module (DIM)Product DescriptionEaton’s Digital Input ModuleFeatures, Benefits <strong>and</strong>Functionsis a device that interfaceswith up to four st<strong>and</strong>ard utility● Reads four separate KYZequipped utility meters(electric, gas, water) meters● Pulse counts stored in nonvolatilememoryor monitors eight digitalinputs. It translates KYZ● Each channelpulses from meters into aindependently monitorsregister count that isKYZ counts, pulse counts,maintained <strong>and</strong> compiledor digital indicationswithin the DIM module in●non-volatile memory. TheMonitors a maximum ofpulse count can be accessed eight individual digitalfrom the DIM moduleinputsremotely using Eaton Power● Input channels are isolatedManagement <strong>Software</strong>,● Isolated 24 Vdc powerincluding the Energy Billing is provided on the I/Oapplication.connectorThe DIM can also be used tomonitor eight digital inputsfrom switch closures.●●●LED indicators on the inputchannels indicate whenthe unit is counting10 LED status indicators,100 ohm termination DIPswitch, address selectorswitchesDIN rail mountingContentsDescriptionPagePower Xpert Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches. . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit. . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM)Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 413Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413Addressable Relay II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II). . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD). . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423St<strong>and</strong>ards <strong>and</strong> Certifications● UL 873● CE mark (48 Vdc operation)● FCC Part 15, Class A● IEC 1000-4-x● CISPR 22, Class A● IEC 1000-4-2; 1995,Electro Static Discharge● IEC 1000-4-3; 1995,Radiated RF Immunity● IEC 1000-4-6; 1996,Conducted RF Immunity● FCC Part 15 Class A(10 meters) RadiatedEmissions● CISPR 22, Class A(30 meters); 1991,Radiated Emissions● CISPR 22, Class A; 1991,Conducted Emissions(PowerPort)412 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Product SelectionDIMOrdering InformationTechnical Data <strong>and</strong> SpecificationsSpecificationsFrequency Range●50/60 HzDescriptionDigital Input ModulePower●85 to 138 Vac (120 Vacnominal) 50/60 Hz; 100 mA●48–128 Vdc (48 Vdcnominal); 100 mA●Brownout operation at50% <strong>and</strong> 80% of nominalAC <strong>and</strong> DC ratings●Power input is providedfrom a limited source,isolated from the mainsby double isolation● Power for all inputs issupplied from an internal,isolated 24 Vdc powersourceCatalogNumberDIMDescriptionRatingOperating temperature –20ºC to 60ºCStorage temperature –20ºC to 70ºCOperating Humidity5 to 90% maximum noncondensingAltitude10,000 ft. (3048m)EnvironmentIndoor use onlyTransient overvoltage Category 2Pollution 1ºEquipment Class 1Mounting InformationThe DIM module is designedto be DIN rail mountable.DIN rail must be 1/3 inchesH x 1-3/8 inches W (8.5 mmH x 34.9 mm W).CommunicationsThe DIM is a fully compatiblePower Management <strong>Software</strong>communicating devicewith built-in INCOMcommunications. The DIMcomes complete with a3-pin connector to receivethe shielded twisted pairconductor.All wiring must be completeas per Instruction LeafletTD17513, WiringSpecification Base Rules.DimensionsApproximate Dimensions in Inches (mm)KYZ Input ModuleKYZ Input ModuleWidth Height Depth3.54 (89.9) 4.25 (107.9) 3.50 (88.9) NoteDoes include DIN rail.222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 413


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222Addressable Relay IIContentsDescriptionPagePower Xpert Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches. . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit. . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay IIProduct Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 415Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416Breaker Interface Module II (BIM II). . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD). . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423Addressable Relay IIProduct DescriptionThe Addressable Relay II isdesigned for use whereinformation or control of noncommunicatingdevices isrequired remotely. The relayscommunicate at 9600/1200baud on the INCOM network.<strong>Devices</strong> are assigned a threedigitaddress to uniquelyidentify them on the daisychainedtwisted shielded pairnetwork.The Addressable Relay II is aForm C relay on terminals 1,2 <strong>and</strong> 3, with output contactratings as shown in theContact Ratings table. TheAddressable Relay II may bepowered by 48–120 Vac or48–125 Vdc throughterminals 11 <strong>and</strong> 12 of theterminal block. DC polarity isnot significant.Application Description● Enables remote control ofnon-communicationcapable devices on Eaton’sPowerNet system●Monitors two digital statusinputs on the PowerNetsystemFeatures, Benefits <strong>and</strong>FunctionsEach Addressable Relay IIincludes two status indicatingcircuits (IN1 <strong>and</strong> IN2) that canbe used to transmit thecontact status of devicesexternal to the AddressableRelay II. Each input is isolatedwith its own return. A typicalinstallation using these reportbackinputs to the EatonPowerNet system is shown inthe wiring example. Terminals4 <strong>and</strong> 5 connect to the statusinput 1 circuit (IN1) <strong>and</strong>terminals 6 <strong>and</strong> 7 connect tothe status input 2 circuit (IN2).These status indicatingcircuits operate with inputvoltages of 48–120 Vac or48–125 Vdc circuits.The Addressable Relay IIincludes a feature calledthe “communicationswatchdog.” Thecommunications watchdogmonitors communicationsbetween the AddressableRelay II <strong>and</strong> the computercontrol station. Ifcommunications are lost, thecommunications watchdogwill reset the relay to the deenergized(OFF) state. TheAddressable Relay II must beupdated every 10 secondswhen the communicationswatchdog is enabled or elsecommunications areassumed to be lost. Thecommunications watchdogis enabled when DIP switch 3is set to the ON position.When the communicationswatchdog is not enabled, therelay will remain in the stateset by the last comm<strong>and</strong>issued. See 420 for DIPswitch configuration.Monitored Parameters● Output relay energized/de-energized● Input 1 status● Input 2 status● Breaker status open/closed● <strong>Protective</strong> relay statusnormal/trippedCommunications● Built-in INCOMcommunications formonitoring in Eaton’sPowerNet systemThe Addressable Relay II alsoincludes a feature called“relay pulse.” The relay pulsefeature sets the AddressableRelay II to a pulse modewhere the relay is energized(ON) for 10 seconds <strong>and</strong> thenis de-energized (OFF). Therelay pulse is enabled whenDIP switch 2 is set to the ONposition <strong>and</strong> disabled whenDIP switch 2 is set to the OFFposition. If this feature is notenabled, the relay will remainin the state set by the lastcomm<strong>and</strong>.414 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Product SelectionAddressable Relay IIAddressable RelayDescriptionAddressable Relay IICatalogNumberARII2222222222Technical Data <strong>and</strong> Specifications●Power: 48–120 Vac; 48–125 Vdc●Operating temperature range: 32°–158°F (0°–70°C)Contact RatingsContactRatings Make Break120–240 Vac 4960 VA 828 VA24–120 Vac 43A 7.2A30 Vdc 10A 10A222222222222Wiring Diagram22Power BusL1 L2 L322INCOMNetwork2222CptM1M2M32222FLOL OL OLT1 T2 T32222H<strong>and</strong>22MAUXDIP Switch FunctionsD O OO 1 2 3NOLCommunication <strong>and</strong>Controlled Output Relay268911Input 1Input 2INCOMCommunicationsPowerAddressable RelayOFF ONBaud Rate 9600 1200Relay Pulse Disabled EnabledCommunications WatchdogDisabledEnabled1Off35712AutoMAMOLOL22222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 415


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222DimensionsApproximate Dimensions in Inches (mm)MountingInsert (3)#8 ScrewsforMountingAddressable Relay1.00(25.4).50(12.7)Back View2.82(71.6)Width Height Depth1.75 (44.5) 3.00 (76.2) 4.00 (101.6)416 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Breaker Interface Module II (BIM II)Breaker Interface Module II (BIM II)Product DescriptionApplication DescriptionEaton’s Breaker InterfaceModule is a panel-mounteddevice that displays thefollowing parameters.●●●●●●●●●●Phase currentEnergyPresent dem<strong>and</strong> wattsPeak dem<strong>and</strong> wattsAverage dem<strong>and</strong> currentCause <strong>and</strong> magnitudeof tripTrip history% Total HarmonicDistortion (THD) foreach phase% Harmonic Content foreach phase (1st–27thharmonic)Custom circuit descriptionNote: The Breaker InterfaceModule displays only a portion ofthe information it receives fromthe Digitrip RMS 910, 1150 <strong>and</strong>Power Sentinels. The balance ofthe information (such asWaveform Analysis <strong>and</strong> PowerFactor) can be passed throughthe unit to a master computer,where it can be viewed.● 810, 910, 750, 1050, 550,1150, 520MC, IQ EnergySentinels <strong>and</strong> PowerSentinels● Event logging● Alarming● High load indication● Peak exceeded alarm● Grouping of metersAn operator can use theBreaker Interface Module to:●●●Complete Initial SystemSetup:● Select systemfrequency (50/60 Hz)● Set passwordConfigure OPTIM<strong>Protective</strong> Settings.● Select protectionoptions● Select alarm levelsDisplay Information:● Metered values●Trip event information●●Breaker informationTime-current set pointsContentsDescriptionPagePower Xpert Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches . . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit . . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies. . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II)Features, Benefits <strong>and</strong> Functions . . . . . . . . . . . . . . . . . . 418Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 419Sub-Network Master Local Display (SMLD) . . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423●●●●Test OPTIM Trip UnitPerformance:● Phase <strong>and</strong> ground● Trip/no tripExp<strong>and</strong>ed EnergyMonitoring:● Set addresses for groupenergy monitoring● Group energy readingsLocal <strong>and</strong> RemoteIndication:● Remote indication/alarming● Breaker status LEDindicationExp<strong>and</strong>edCommunications:● Communicate with:– OPTIM Trip Units– Digitrip RMS 810, 910<strong>and</strong> 1150 Trip Units– IQ Energy Sentinels<strong>and</strong> Universal IQEnergy Sentinels– A total of 50 devices222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 417


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22222222222222222222222222222222Features, Benefits <strong>and</strong> Functions●Monitors <strong>and</strong> displaysparameters from anycombination of DigitripRMS 810, 910, 1150 <strong>and</strong>Digitrip OPTIM Trip Units,F-/J-/K-Frame EnergySentinels, <strong>and</strong> UniversalEnergy Sentinels,supporting as many as50 of these devices up to10,000 feet (3048 m) away● Communicates theinformation from theseprotective <strong>and</strong> energymonitoring devices overEaton INCOM networkto a computer or PLC●Continuously monitorsbreakers recording <strong>and</strong>time-stamping trip eventsalong with approximatefault currents. Events arelogged into non-volatileRAMPhysical Characteristics● Graphical, glass plasmadisplay● Up to seven lines ofinformation● Membrane faceplateNEMA 3R <strong>and</strong> 12 ratedCommunicationsDepending upon the type ofcommunication protocol usedby the main network, anappropriate PONI module canbe easily field-mounted to theback of the Breaker InterfaceModule, enabling the unit topass the information from itssubnetwork to a remotemaster control unit up to10,000 feet (3048 m) away.No reprogramming of theunit is required when thePONI is added.The Breaker Interface Modulecan be mounted directly onthe assembly or at a remotelocation <strong>and</strong> can be used toaccess <strong>and</strong> configure <strong>and</strong>display information fromOPTIM Trip Units.Password ProtectionA user-defined password isincluded for added securitywhen changing settings orperforming breaker tests.Non-Volatile MemoryThe programmed functions,addresses <strong>and</strong> circuitdescriptions are stored innon-volatile memory.External PowerA 24 Vdc supply is requiredfor the BIM II. (No externalpower supply is required forthe PONI Card.) A 120 or240 Vac supply is requiredfor the BIMPS.Rear Access AreaAll wiring connections to theBreaker Interface Moduleare made at the chassis’ rear<strong>and</strong> include:●●●●●●●Relay connection for“alarm” condition, “highload” condition, “peakexceed” for device orgroup, <strong>and</strong> watthour pulseInitiator24 Vdc input—BIM II120 or 240 Vac input—BIMPSDIP switches for selectingan operating modeThree-contact connectorwith subnetworkConnector for PONIcard for remotecommunications LocalDisplay Units2222222222222222222222222222418 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Product SelectionBreaker InterfaceModule II (BIM II)Breaker Interface ModuleTechnical Data <strong>and</strong> SpecificationsPower Requirement●15 VA maximumInput Voltage● 24 Vdc ±5%—BIM II● 120 or 240 Vac ±10%—BIMPSOperating Temperature● 0°C to 70°C(32°C to 158°F)DescriptionBreaker Interface ModuleHumidity●5% to 95% R.H.(noncondensing)CatalogNumberBIMIIBIMPSIIAlarm Contact Ratings● 10A at 277 Vac (resistive)● 10A at 30 Vdc (resistive)● 1/3 hp at 125, 250 Vac222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 419


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222DimensionsApproximate Dimensions in Inches (mm)Connections <strong>and</strong> DIP Switch Rear Label DiagramLearn/RunUnusedUnusedUnusedUnusedPONI Power.11(2.8).10 Typical(2.5) 5 Places.87(22.1)Breaker Interface ModuleHeight Width DepthWithout Communications Card6.72 (170.7) 10.25 (260.4) 2.60 (66.0)With Communications Card6.72 (170.7) 10.25 (260.4) 3.85 (97.8)Drilling Pattern8.90(226.1)6.68(169.7)SubNetworkShield2.04(51.8)Exp<strong>and</strong>ed View5.38(136.7)2.69(68.3)4.45(113.0).06(1.5) RAD2.23 4 Places(56.7).19(4.8).19(4.8)4.69(119.1)PONIInterface9.38(238.3)2.53(64.3)5.06(128.5).218 (5.5) DIA 10 Places5.06(128.6)3.38(85.9)H02123456789Alarm High LoadPeakExceeded1.03(26.2)RunUnusedUnusedUnusedUnusedPONI OnLearnOffLearn/RunUnusedUnusedUnusedUnusedPONI PowerCATALOG # BIMPSSTYLE # 7801C61G02SubNetworkSubNetworkCustomer SatisfactionWe have established a toll-freeline for problemsCall 1-800-809-2772Shield5.56(141.2)PONIInterfacePONIInterfaceGeneral Layout <strong>and</strong> DimensionsWH PulseInitiatorSync.PulseImpulseUnusedGround24-30 VacCommon1.03(26.2)101112 .38(9.7)13 Typical14151617181.69(42.9)420 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5Sub-Network Master Local Display)Sub-Network Master Local Display (SMLD)Product DescriptionApplication DescriptionEaton’s Sub-Network MasterLocal Display (SMLD) is anelectronic submeteringdevice that provides usersthe ability to view informationfrom sub-network connecteddevices locally at switchgear,switchboards, panelboards,motor control centers <strong>and</strong>control panels, nearby orthous<strong>and</strong>s of feet away. TheSMLD has a built-in LCDdisplay with navigationsfor configuring, as well asmonitoring. Auto-learncapabilities complete theconfiguration requirements,enabling customization byuse of user-defineddescriptions, as well asadding <strong>and</strong> deleting meters.The SMLD can be operatedst<strong>and</strong>alone or in parallel withthe new FetchIT softwareapplication or the Power Xpertcomplete energy monitoringsystem solution software.●Acquire <strong>and</strong> display data(no control) from up to100 devices that cancommunicate on Eaton’sINCOM network, used inthe PowerNet monitoringsystemFeatures, Benefits<strong>and</strong> Functions● Auto-learn connecteddevices● Configuration stored innon-volatile memory● Host communicationsarbitration algorithmenables seamlessintegration into existingcommunication networks● Functions st<strong>and</strong>alone ornetworkedContentsDescriptionPagePower Xpert Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches . . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit . . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies. . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411I/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II) . . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD)Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422Technical Data <strong>and</strong> Specifications . . . . . . . . . . . . . . . . . . 422Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423●Following devices aresupported:● IQ 200● IQ Multipoint EnergySubmeter II● IQ Energy Sentinel(F, J, K Frames)● Universal InternalEnergy Sentinel● Universal ExternalEnergy Sentinel● IQ Power Sentinel● Digitrip OPTIM 1050LPhysical Characteristics● Keypad functions:● Menu● Scroll up● Scroll down● Enter● Backlit LCD, 4-line x 20characterSt<strong>and</strong>ards <strong>and</strong> Certifications● Safety St<strong>and</strong>ards—UL 61010B-1● EMC SusceptibilitySt<strong>and</strong>ards—IEC 1000-4-3,1995 Radiated RFImmunity● EMC EmissionsSt<strong>and</strong>ards—FCC Part 15,Class B RadiatedEmissions222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 421


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222Product SelectionSub-Network MasterLocal DisplayOrdering InformationTechnical Data <strong>and</strong> SpecificationsFrequency Range●50/60 HzPower●Power consumption:200 mA (maximum) at24 Vac, 24 Vdc● Power connector rating:24 Vac or 24 Vdc at1 ampere● Power source: 120 Vac or24 Vdc, UL Class 2 or CSAClass III SELV transformerin accordance with C22.2No. 1010-1. The voltagerange is 18 to 24 Vac orVdc, 200 mA (maximum)Typical Use Diagram of SMLDSMLDDescriptionLocal Display (120 Vac)Local Display (24 Vac or Vdc)IQ 200DimensionsApproximate Dimensions in Inches (mm)Ratings●Operating temperature:0°C to 60°C●Storage temperature:–20°C to 70°C● Operating humidity: 5 to90% maximum noncondensing● Altitude: 10,000 feet(3048m)● Environment: indooruse onlyMounting Information● 4.37 H x 4.37 W x 1.50 Dinches (111.0 H x 111.0 Wx 38.1 D mm)● Door mount or panelmountComputerwith PowerManagement<strong>Software</strong>IQES orPSMultiple Units as RequiredMeter Base UnitWidth Height Depth4.37 (111.0) 4.37 (111.0) 1.50 (38.1)NoteDIN (92 mm x 92 mm) access cutout.DigitripOPTIM 1050CCatalogNumberLDISP120LDISP24Communications●INCOM Frequency ShiftKey (FSK) networkcompatible 9600 baud●Non-intrusive arbitrationalgorithm● Passive monitoringautomatically enabled byarbitration algorithm whilehost PC is communicating● Master on INCOM networkupon data request fromfront panel if host PC is notcommunicating● Addresses for sub-networkdevices can be 001–044 hex(1–255 decimals)422 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com


<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options22.5IMPCABLEPVCOuter JacketIMPCABLETinnedCopperBraidAluminumShieldProduct DescriptionThe IMPCABLE is an 18 AWGcable with a 100 ohmimpedance at 100 kHz tunedto work optimally with theFSK signal from Eaton’sdevices. The cable has beendesigned with characteristicsthat allow up to 1000 devicesor distances up to 10,000 feet(3048m) from the master.Please refer to Eaton’s wiringspecification for instructionson cable runs <strong>and</strong> calculatingmaximum distances <strong>and</strong>devices on a given network.Drain WirePolyethylene FillerPolyethylene InsulatorConductorsApplication DescriptionEaton’s IMPCABLE wasdesigned to be run inswitchgear where codesrequire a 600 volt insulationrating. Typical “blue hose”cables are rated at 300 volts.FeaturesPhysical Characteristics● Twisted shielded pair withdrain wire● 600 volt at 80°C● 18 AWG, 20 AWG drainUL AWM 20253ContentsDescriptionPagePower Xpert Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Power Xpert Ethernet Switches . . . . . . . . . . . . . . . . . . . . . . 396Power Xpert GatewaySeries 1000 Card—Power Distribution Unit . . . . . . . . . . . . . 400Power Xpert GatewaySeries 2000 Card—Uninterruptible Power Supplies. . . . . . . 403mMINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406MINTII RS-232 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 408IPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409DPONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410MPONII/O <strong>Devices</strong> Digital Input Module (DIM) . . . . . . . . . . . . . . . . 412Addressable Relay II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414Breaker Interface Module II (BIM II) . . . . . . . . . . . . . . . . . . . 417Sub-Network Master Local Display (SMLD) . . . . . . . . . . . . . 421IMPCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423St<strong>and</strong>ards <strong>and</strong> Certifications● UL AWM 20253● NEC CM● CSA● PCC-FT1● P-MSHAProduct SelectionIMPCABLEDescriptionIMPCABLECatalogNumberIMPCABLETechnical Data <strong>and</strong>Specifications● INCOM signal: attenuation1.6 db/1000 feet (305m)● Long communication runs● 600 volt required ratings222222222222222222222222222222222222222222222222222222222222Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com 423


22.5<strong>Metering</strong> <strong>Devices</strong>, <strong>Protective</strong> <strong>Relays</strong>, <strong>Software</strong> <strong>and</strong> ConnectivityConnectivity Options222222222222222222222222222222222222222222222222222222222222424 Volume 3—Power Distribution <strong>and</strong> Control Assemblies CA08100004E—December 2010 www.eaton.com

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