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Bulk Plant - Gas Equipment Company, Inc.

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<strong>Bulk</strong> <strong>Plant</strong> LayoutSingle Stanchion161314 15STORAGE TANK121161097510' - 0"8142 2"1 /4"33"38192023253536372"1 1 /4"2"172124262728LIQUID PUMP2930311822323334BOBTAIL LOADING&TRANSPORT UNLOADINGNote:The 2001 edition of NFPA58 requires new container installations (4,000 W.G. orgreater) to have Internal Valves for both liquid and vapor service. In addition, allexisting internal valves will be required to have remote closures and thermal protectionby July 1, 2003.Existing containers without Internal Valves must be retrofitted by July 1, 2011.Review NFPA58 as well as your state and local requirements.100


<strong>Bulk</strong> <strong>Plant</strong> Layout - Bill of MaterialsDouble StanchionITEM NO.DESCRIPTIONTANK TRIM1 A3213A Rego Internal Valve2 A7517AP3 A7513APRegoRego3" Globe Valve2" Globe Valve4 A3212A Rego Internal Valve5 A7509BPRego 1 1/4"Globe Valve6 A3209 Rego Internal Valve7 3127URego Hyd. Relief Valve8 1750-00115ThermometerRotogageTRANSPORT UPLOADING3M Full CouplingsLIQUID PUMP26STYLEC-DI-300 3" Strainer273" Pump2810 HP Motor29BV-200 Pump Bypass ValveBOBTAIL LOADING30A7513APRego 2" Globe Valve316016 Rego 2" ESVQUANTITY9 C6342-11-108Magnetel Gauge1022-29Flange Mounting Adapter11J5563 0-300 Pressure Gauge12A2805CRego Combo Valve137534GRego Relief Valves147534-20Rego Adapter Pipeaway15A9095RS,A9091-18LX, A9091M1611011 3" Weather Cap17A7513APRego 2" Globe Valve18A3186Rego 2" Back Check Valve195769HRego 3 1/4"ACME x 2" Adapter20 3194-90 Rego Brass Cap21A7509BPRego 1 1/4"Globe Valve22A7781AF Rego 1 1/4" ESV235765FRego 1 3/4" x 1 1/4"Adapter243174-93Rego Cap & Chain252 Port Vertical <strong>Bulk</strong> Head w/2"BH-10CV2-2CPLG32A7513APRego 2" Globe Valve1333195 Hose Coupling134A7509BPRego 1 1/4"Globe Valve135A7781AF Rego 1 1/4" ESV136A7509BPRego 1 1/4"Globe Valve1373174-93Rego Cap & Chain138E20LP2x15FT 1 1 /4" Hose w/Couplings15 ft39L3-32LP3x15FT-F 2"Hose w/Coupling15 ft40BH-10CV2-2CPLG2 Port Vertical <strong>Bulk</strong> Head w/2"3M Full Couplings11111131111133131111111111111111103


<strong>Bulk</strong> <strong>Plant</strong> LayoutBult <strong>Plant</strong>Pneumatic LayoutEMERGENCYSHUT OFFVALVE SHUT7<strong>Bulk</strong>headNote:Pneumatic tubing should berouted and affixed to risors toprovide pull-away protection6OPERATEDOWN99RSA-87942DOT-elbow(2) 1/4"x1/8"MNPTfitting used on series 125 dump valves6 7J1448 pressuregaugeRSA-86844DOT-elbow fitting orRSA-87944DOT-straight fitting1 2 3 2 45(Front View)858 12RSA-87944DOT-elbow 1/4"x1/4"MNPT orRSA-86844DOT-straight 1/4"x1/4"MNPTused on all ESV-PC pneumatic actuatorsRSA-87942DOT-elbow 1/4"x1/8"MNPT orRSA-86842DOT-straight 1/4"x1/8"MNPTused on all ESV-PD pneumatic actuatorsRSA-87942DOT-elbow 1/4"x1/8"MNPT orRSA-86842DOT-straight 1/4"x1/8"MNPTused on all A3209PA pneumatic actuatorsNote:If Nitrogen is used to power pneumatic actuators,replace 597FD (#4) with approved regulator.Note:Set Pressure at 25-30psiPROPANECONTAINER LIQUID VALVEEMERGENCY SHUTOFF13UP TO OPERATEDOWN TO SHUTOFF(Front View)(ESV-SIGN-R)<strong>Gas</strong> <strong>Equipment</strong> Co, <strong>Inc</strong>.Material List1. PL-631-54 - 1/4"m X 1/4"F w/54 orifice2. N014XC - 1/4" X Close Nipple3. T-100-014 - Ball Valve4. 597FD - Rego Adjustable Regulator5. RSA-PTSAE - 1/4" Pneumatic Tubing6. 125V-3-10-20 - Dump Valve7. ESV-SIGN - Sign for 125 Series Dump Valve8. RSA-86444DOT 1/4" Tube "T"9. ESV-PCPneumatic actuator or ESV-PD Release10. A3213PA Rego Pneumatic Actuator11. A3212PA Rego Pneumatic Actuator12. A3209PA Rego Pneumatic Actuator13. ESV-SIGN-R - Remote ESV Sign 2" Letters811 10RSA-86844DOT-elbow 1/4"x1/4"MNPT orRSA-87944DOT-straight 1/4"x1/4"MNPTused on all A3213PA & A3212PApneumatic actuators.Note:Check Local Regulations BeforeProceeding with Pneumatic Installation104


Pneumatic Fittings147 102581136912Part Id Part No Description1 125V-3-10-21 Discharge Valve with Base2 125V-3-10-20 Pneumatic Toggle Valve, 3-way, with Locknut3 RSA-57444DOT 1/4” Tube x 1/4” Tube x 1/4” Female NPT Tee4 RSA-87242DOT 1/4” Tube x 1/4” Tube x 1/8” NPT Tee5 RSA-86244DOT 1/4” Tube Union6 RSA-87942DOT 1/4” Tube x 1/8” NPT Elbow7 RSA-86444DOT 1/4” Tubing Tee8 RSA-86544DOT 1/4” x 1/4” Tube Elbow9 RSA-86842DOT 1/4” Tube x 1/8” NPT Straight10 RSA-86844DOT 1/4” Tube x 1/4” NPT Straight11 RSA-87244DOT 1/4” Tube x 1/4” Tube x 1/4” NPT Tee12 RSA-87944DOT 1/4” Tube x 1/4” NPT Elbow13 ESV-SIGNAluminum “Emergency Shutoff Valve” Sign5-1/2” x 9-1/2” Red on White (valve not included)14 ESV-SIGN-RMetal “Emergency Shutoff Valve” Sign29” x 15-1/2” Red on White (valve not included)15 RSA-PTSAE 1/4” Pnuematic Tube 100 ft Roll16 RVS-3 3” Relief Valve Stack w/Weather Cap17 RVS-4 4” Relief Valve Stack w/Weather Cap12 131415105


<strong>Bulk</strong>headFor protection of piping systems against truck pull-away with hose still connected. These bulkheads are made of 10”channel with schedule 40 tube acting as sleeves for your piping to run through. When anchored in a concrete block(approximately 4 ft. x 4 ft. x 4 ft.) the bulkhead becomes a sound wall of protection against most pull-aways.Part #BH-10CV2BH-10CV2-PKGDescription<strong>Bulk</strong>head - 2 Port<strong>Bulk</strong>head Piping Package(Piping only for Sleeve Type<strong>Bulk</strong>head - from Elbow to Elbow)Specify pipe size you will be using.Approved by the Railroad Commission of Texas.3 Port <strong>Bulk</strong>head available upon special order.LIQUID SIDEVAPOR SIDEPart # Description QTYEL90-200-2M 2" Elbow 2000# 2N-200X14 2" X 14" Schedule 80 Nipple 1FC-200-3M 2" Full Coupling 3000# 1N-200X12 2" X 12" Schedule 80 Nipple 112"30"Part # Description QTYREL90-200X114 2" x 1-1/4" Reducing Elbow 2000# 1N-200X14 2" X 14" Schedule 80 Nipple 1RC-200X114-3M 2" X 1-1/4" Reducing Coupling 3000# 1N-114X121-1/4" X 12" Schedule 80 Nipple 1EL90-114-2M 1-1/4" Elbow 2000# 116"10"Piping fromstorageGrade65"5/8" Rebar holes24" Minimum Depth*BH-10CV2*Check with local codes for proper above grade height.<strong>Bulk</strong>heads shall be anchored in reinforced concrete to prevent displacement of the bulkhead.Reinforcement rod not supplied.BH-10CV2-PKGPiping Kit only.<strong>Bulk</strong>head not included.Stanchions with Welded CouplingsSafety Stanchions are designed for safe transfer of propane at the bobtail loading andtransport unloading points in a bulk plant. The stanchion is Rigid All-Steel construction.Part #BH-10CV2-2CPLGBH-10CV2-3CPLGBH-10CV3-2CPLGBH-10CV3-3CPLGDescription2-Port Vertical <strong>Bulk</strong> Head w/2” 3M Full Couplings2-Port Vertical <strong>Bulk</strong> Head w/3” 3M Full Couplings3-Port Vertical <strong>Bulk</strong> Head w/2” 3M Full Couplings3-Port Vertical <strong>Bulk</strong> Head w/3” 3M Full Couplings106


Manual Propane FlaresRed Dragon Manual Propane FlareThe RED DRAGON Manual Propane Flare allows you to evacuate bulk tanks, bobtails and other tanks any where quickly,safely and without venting raw propane into the atmosphere. This compact, durable unit is quick to set up, very simpleto use and requires no electricity making it perfect for emergency crews, haz mat teams and fire departments whoneed to act fast and in remote locations. Keep one on hand in case emergency flare-off is necessary. Also great forpropane distributors and dealers flaring off tanks so that valves and gauges may be changed out, saving you time andmoney. Comes with everything necessary except the vapor cylinder for pilot torch operation.Part # Description Wt. Each Std. Qty.PFM-16 LPS 1/2” Manual Flare 96 lbs. 1FEATURES OF ALL MANUAL FLARES• Flares liquid or vapor propane• Telescoping flare tower sets up fast & stands 9’ abovethe ground keeping the flame at a safe distance• Convenient valve box & simple design featuring quickconnectors & flared fittings make set up quick & easy• 25’ U.L. listed evacuation hose with bulk adaptor• 10’ U.L. listed pilot hose & regulator• Stable triangular base & ground stakes for set up on anyterrain• Quick, easy setup & operationFLARE SPECIFICATIONS:1/2” Flare48,300,000 BTU/hr MaxFlares up to 529 gal/hrAll components fitneatly into adurable carry bag.The valve boxfeatures quickconnections andflared fittingsmaking set upfast & easy.Pilot CylinderNot <strong>Inc</strong>luded107


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