ITSDEAD,JIM'--../---.-.Tips on anAVIONICSUPGRADEBY GEORGE WILHELMSENThe day has finally arrived. Your favorite Nav/Comm,which has been part of your plane since the day youbought it, has left the monal coil and joined the electroniccrowd invisible. Your avionics technician, looking likethe venerable Dr. McCoy from Star Trek, surveys the piece ofgear and says, "It's dead, Jim."After a radio has been deemed too costly to repair, or it isunable to be repaired and still meet regulations, it's time to lookat your options. The departure of a single radio from the planedoes not mean the end of the world. Still, it is cenainly time totake stock of your current avionics situation to see if changesare either warranted by the age of your equipment, or by thecost savings that might be realized by making more changes atthe same time you replace your failed radio.As an example, if you happen to be a <strong>Bonanza</strong> owner that isstill trucking around with a couple of Nav/Comms that wereput in at the same time over 15 years ago, then chances are thatPage 5570the second radio's fai lure won't be long behind the first. In theelectronics industry, this principal is described as "the bathtubcurve," and is used to explain the situation when the componentsin a piece of electronics hit the age wall , and begin to failat a very hi gh rate.If this is the case with your aircraft, this would probably bea good time to approach your shop about replacing both Nav/Comm units at the same time. What many aircraft owners seemto forget is that a good quantity of the cost of an avionics upgradeis in the labor of installation. To that end, it is frequentlycheaper in the long run to change out both Nav/Comms whenthe fi rst one fai ls.Consider this: Your avionics shop will have to open up yourplane, remove remote equipment, pull wires, route power, purchasecircuit breakers, and then put the plane back together andtest it. This process can take anywhere from five to 20 hours fornon- pressurized ai rcraft, to up to 40 or more hours for pressurizedplanes like the Duke and 58P Baron. Taking the average ofthe non-pressurized numbers, an aircraft owner can save between$625 and $1,000 dollars by installing both radios at thesame time!More than radiosWhat about the rest of the radio system? Most pilots forgetthat their antennas are an imponant pan of the radio equation.This leaves them in the situation where the shop has to pointout that their 30-year-old Comm antenna isn't compatible withtheir state-of-the-art Garmin GPS-430 unit. The point here issimple: If your radio has died and it is fairly old, in most casesit is not only a good idea but necessary to change your antennaout along with the radio.The avionics shop would like to change out the antenna forone good reason. They want your newly installed radio to work!Old antennas and old, cracked antenna wires can cause problemswith newly installed radios. While some customers arewise enough to understand this, others tend to take their radioproblems and the frustration caused by not installing new antennasand cables on the avionics shop when the work done bythe shop really isn't the problem.The rest of the stackBut what about the rest of the stack? Should you take thisopportunity to replace all the radios or just stop with the secondNav/Comm? The fact of the matter is that the same economy ofscale applies in this case too, and if all the radios are 20 to 25years old, it may be a good idea to change them out.Still, it is important to get some feedback fmm the shop aboutthe radios you have in your airplane. As an example, if you have aplane flying with a KX-170B and a KX-170A, working in concertwith a scratchy, old audio panel, a T-12B ADF and a LORAN, youcan get into some nice equipment these days at a reasonable price.As an example, you could replace the entire stack with alIMorrow stack, which would include two GX60 GPS/Communits, while replacing the audio panel with the llMorrow's SLI 0-ASS <strong>February</strong> <strong>1999</strong>
MS un il. The total cost would be around $15,000, installed withantennas.In this process, you have lost your old audio panel, two heavyradios, one of which was out of frequency tolerance, your ADFreceiver, and your old LORAN. You have gained two movingmap GPS systems, and two Comm radios in about half the stackspace, for around a third of the electrical consumption.You could wa it a few months and do even better. Garminhas recently released information on their GNS-430 model,which has GPS and Comm built in, along with YOR, Localizerand Glideslope receivers. This all-in-one unit also comes witha large. color moving map di splay for a price significan tly lessthan the price of installing a Nav/Comm, GPS and Argus colormoving map.The Garmin GNS-430, which is expected to start shippingin early <strong>1999</strong>, is already causing a stir in the avionics shopsacross the country. Many shops placed fairly large orders at theOshkosh and NBAA shows, and most report that those preordershave been either mostly or completely sold as of November1998. That's a pretty big impact for a radio that 99.9 percentof the pilots in the country have never flown behind, and probably90 percent of the pilots in the country haven 't seen.Dispose of extra weightStill, with this aside you ha ve to consider what you can gain,and what you can therefore potentially drop from yo ur avionicsstack purchase. NBD transmitters across the country are alreadystarting to shut down in response to the Airspace CommunicationPlan.A recent check of Jeppesen OTAMs showed well over 30NDB stations have gone off the air, and more joining them everyday. Any panel-mount GPS receiver on the market (and mosthandhelds as well) will perform incredibly better than the best NDBreceiver on the market today. With this in mind, it makes tittlesense to keep the heavy (in most cases) NDB receiver on board.There are some who might argue wi th this position, notingthey can use commercial AM radio stations for navigation.It is hard to argue with a hard core fan of theNDB. But if one is interested in fFR operations, oneneed look only to their approach plates to find there isno WLS-890 approach approvedfor any airport, and AM stationsare not recogni zed as airwaymarkers or waypoints on anychartS. Thus, the use of such stations,while fine for the averageVFR day, has no value or placein the IFR environment.Get rid of INOPsWhat about other radios?REPLA CINGBOTH UNITSSEEMS 10 BEWE LOGICALCOURSE OFACTION, CAPTAIN.There are many pilots out therewho are ashamed to admit it, but they have stuff in theirradio stack that just doesn't work. For some reason or an-other, the equipment was either too broken to repair, or too costlyto fi x and so has been allowed to languish in the panel with anlNOP label over the display.Whether it is an old LORAN or DME or NDB or anythingelse, the time to get rid of it is when you replace your deadradio(s). Again, this comes down to simple cost savings in termsof the installation, but also comes back to your useful load. Oldradios weigh quite a bit, and it isn't unusual to pick up severalpounds of useful load by removing defunct equipment.The cost of re moval usually isn't that high, as the shop alreadyhas to pull out side panels and !loor covers to route variouspower and antenna cables for your new radios anyway. Thus,you can gain useful load and stop lugging around this extraweight everywhere you fly by getting rid of the broken equipmenton your plane.Leave old wires in or pull them?One question that comes up during radio installations iswhether to leave or pull the old wires out of the airframe. Inmost cases, the best thing to do is have the shop spend the timeto pull the old cables oul. This comes back to weight again, asthe soon-to-be-abandoned wires and equipment can come outto quite a bit of weight, which means more useful load in thelong run.Financing optionsIn the end, many decisions may come down to one simpleproblem: a lack of money. If you have the income but not thesavings, perhaps it is time to check out one of the various aviationfinance organizations.Most aviation finance companies, including Greentree, IowaTrust, Red River State Bank, Dorr and others, finance the purchaseof avionics by taking a lien against your airframe. This isdone because avionics are small and are not considered"real property" as is the airplaneitself. By taking such a loan, you may beable to get the avionics you want now,and save a bundle by doing the workall at one time.In the end, your decision regardingwhether to replace all or some of yourav ionics will be based on what you canafford. Take a moment to consider thecost savings that can come from doing, j more now. The reward of your foresight~ in such matters will be the money you, save in installation, fuel and time.ASS member George Wilhelmsenis a Senior System Engineer withan SRO license with CornEd. Heha s more than 700 hours, is acommercial instrument rated pilot,and is a contributing editor forPlane & Pilot magazine and AvionicsNews.ABS <strong>February</strong> <strong>1999</strong>Page 5571