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special international issue<strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong>UNDER THE AUSPICES OF THE ITALIAN MINISTRY OF THE ENVIRONMENTSupplemento 1 al N° 321 (N° 7-2008) - Sped. a. p. - 70% - Fil. Aless<strong>and</strong>ria - Dir. resp. E. Buoni - Via Aless<strong>and</strong>ria, 12 - Tel. 0142.453684 - 15033 Casale Monferrato - ITALY


Publishing manager:Enrico Buonibuoni@centrogalileo.itEditor:M.C. GuaschinoEditorial:Industria & Formazionevia Aless<strong>and</strong>ria, 1215033 Casale MonferratoPhone +39 0142 452403Fax1 +39 0142 341009Fax2 +39 0142 452471Advertisement:Phone +39 0142 453684Publisher:A.Vi. Casale MonferratoPublished by:A. Valterza - Casale Monferratowww.centrogalileo.itwebsite of the activitywww.associazioneATF.orgwebsite of the Italian Associationof Refrigeration TechniciansOn theleftpictureof thecoverISI 2006ContentsForewordsAchim Steiner - Executive Director of the United Nations Environment Programme,Stefania Prestigiacomo - Italian Minister of EnvironmentWorking together with the major experts towards “the future of <strong>refrigeration</strong>”:XIII European ConferenceMarco Buoni - Secretary Associazione dei Tecnici Italiani del Freddo - ATFDidier Coulomb - Director International Institute of Refrigeration - IIRRajendra Shende - Head, OzonAction, UNEP DTIE, ParisConvenient Opportunity to Address an Inconvenient TruthInterview with Rajendra Shende - Head, OzonAction, UNEP DTIE, ParisRefrigeration for Sustainable Development. History <strong>and</strong> ChallengesDidier Coulomb - Director International Institute of RefrigerationIntroduction - A 100-year history - <strong>refrigeration</strong> is necessary for mankindTrends in Commercial RefrigerationPietro Asinari, Marco Masoero, Michele Calì - Department of Energetics DENER -Politecnico di Torino - ItalyIntroduction - Technological <strong>and</strong> design innovation - Commercial <strong>refrigeration</strong> goes aboard- Research projects - ConclusionHeat pumps using natural working fluids: an environmental friendly solutionAlberto Cavallini, Davide Del Col, Claudio ZilioDipartimento di Fisica Tecnica - University of PadovaIntroduction - Carbon dioxide transcritical heat pumps - Propane heat pumps - SummaryGround-source heat pumpsHermann Halozan - Institute of Thermal Engineering, Graz University of technologyIntroduction - Heating-only systems - Heating <strong>and</strong> cooling systems - SummaryPhase-out of HCFCs: impact on <strong>air</strong>-<strong>conditioning</strong> <strong>and</strong> <strong>refrigeration</strong> systemsoperating on R22Patrick Antoine - President Association Française du Froid AFFGuy-Noel Dupré - UniclimaTo carry on using R22 in existing equipment - Replacement using HFCs - Replacement ofa <strong>refrigeration</strong> plant - Conclusion346815192225About the picture on the cover:as ISI 2006 this image of AchillIsl<strong>and</strong>, off the most North-Westerlypoint of Irel<strong>and</strong>, illustrates:- Ozone protectionthe sky: the blue sky contains ourEarthʼs ozone shield.- Climate changethe sea: higher temperaturescould lead to sea level rise <strong>and</strong>extreme weather events.- Energy efficiencythe waves: renewable energysources such as waves arewaiting to be harnessed.Supplemento 1 al N° 321 (N° 7-2008) -Periodico mensile - Autorizzazione delTribunale di Casale M. n. 123 del13.6.1977 - Spedizione in a. p. - 70% -Filiale di Aless<strong>and</strong>ria - ITALY.This magazine has been produced withpaper E.C.F. (Elementary clorine Free)Refrigerant Use <strong>and</strong> Emission Reduction in the U.S.: 2008Mark Menzer, Xudong Wang - AHRI Air-Conditioning, Heating <strong>and</strong> Refrigeration InstituteAlternative refrigerants <strong>and</strong> systems - Activities to minimize emissions - Future activitiesDevelopment Trends of Ammonia Refrigeration TechnologyYang Yifan, Hu Wangyang - Chinese Association of RefrigerationIntroduction - Main Characteristics - Present status - development trendsSolar cooling with small-size absorption chillers: different solutions for summer<strong>air</strong> <strong>conditioning</strong>Francesco Asdrubali, Giorgio Baldinelli, Andrea Presciutti - University of Perugia -Department of Industrial Engineering Section of Applied Physics - ItalyIntroduction - Driving absorption machines with solar energy - Investigated small-sizeabsorption chillers-Comparative analysis-First results of an experimental plant- ConclusionSolar Cooling in the Unit for Development of Solar EquipmentsA. Chikouche, S. El Metnani, A. Benhabiles, B. Abbad - Bou-Ismail, Wilaya de Tipaza -AlgeriaIntroduction - Characterization of a photovoltaic driven domestic refrigerator - Simulation ofan <strong>air</strong> dehumidifier based on a vapour compression cycleSustainable RefrigerationPaul Homsy - NestléRefrigeration is essential for the food industry - Setting the trend in industrial <strong>refrigeration</strong> -Developing sustainable solutions for smaller <strong>refrigeration</strong> units - Confirming the policy onthe use of natural refrigerantsMagnetic Refrigeration at Room TemperaturePeter Egolf - University of Applied Sciences of Western Switzerl<strong>and</strong>Ronald Rosensweig - Ch<strong>air</strong>es Internationales de Recherche Blaise PascalIntroduction - The magnetocaloric effect - Processes of magnetic <strong>refrigeration</strong> -magnetocaloric materials <strong>and</strong> their properties - Magnetothermodynamic machines -Advantages <strong>and</strong> drawbacks - Possibile future applications - Conclusion283134394445


FOREWORDSIn todayʼs economically volatile climate, any environmental solutions that provideeconomic advantage are welcome. Such is the case with climate change <strong>and</strong> ozonedepletion - two of todayʼs most pressing global environmental challenges. While theypresent distinct threats, they also have key interlinkages, which offer significanteconomic opportunities when both problems are addressed simultaneously.Recent scientific <strong>and</strong> technical assessments have indicated that since 1990, actionsunder the Montreal Protocol in phasing out ozone-depleting substances will have hadthe additional benefit of delaying climate change by up to 12 years by reducinggreenhouse gas emissions by about 11 billion tonnes CO 2 -equivalent per year. Thisdual success is set to continue. The historic agreement reached in 2007 by the Partiesto the Montreal Protocol to accelerate the phase-out of HCFCs - chemicals that wereused to replace the more ozone-damaging CFCs - will not only assist in the restoration of the ozone layer butcould play an important role in addressing climate change. The HCFC phase-out presents us with anunparalleled opportunity. With the adoption of the best alternatives, we can contribute to eliminating ozonedepletingsubstances <strong>and</strong> at the same time assist climate change mitigation, improve energy efficiency <strong>and</strong>contribute to wider environmental, social <strong>and</strong> economic benefits. G8 countries recently explicitly expressed theobjective to ensure that actions under the Montreal Protocol to phase out ozone-depleting substances alsosupport energy efficiency <strong>and</strong> climate change objectives. Depending on the replacement technologiesadopted, the HCFC phase-out could deliver cumulative emission reductions over coming decades of between18 <strong>and</strong> 25 billion metric tonnes of CO 2 -equivalent. In addition, the replacement technologies will provide anopportunity for significant economic benefits through improved energy efficiency. Refrigeration <strong>and</strong> <strong>air</strong><strong>conditioning</strong>represent the major use of HCFCs. Consideration of replacements in this sector istherefore particularly important. An impartial evaluation of the relative merits of HCFCreplacement technologies <strong>and</strong> chemicals for <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong>, includingboth fluorinated <strong>and</strong> natural refrigerants, is essential. I hope this magazine will provide auseful contribution to this effort.Achim SteinerUnited Nations Under-Secretary-GeneralExecutive Director of the United Nations Environment ProgrammeGlobal climate change <strong>and</strong> the effects on our future are topics ofdramatic importance which require urgent answers. Italy will worktowards international agreements which make everybody seriouslyresponsible for the Kyoto Protocol. Our country will hold in 2009 thePresidency of G8: we will use the occasion to achieve concrete commitments,undersigned by those who are small polluters but above all by big polluters. Twentyyears after the signing of the Montreal Protocol, the fight against the reduction of theozone layer is still a priority for the European Union. Italy is proud to have played aneffective role in the implementation of the Protocol <strong>and</strong> is strongly committed in thisaspect encouraging technological innovation. The Environmental Ministry will continuedoing that. Since the overheating of the planet is the real world emergency, at anational level we must save energy, promote renewables, use less polluting fuels. Intervening in the buildingenvelope <strong>and</strong> in clean energy production is also the first step for a new constructive mentality with a view to amore respectful <strong>and</strong> aware living not only for the area where we live but for the entire globe. The debate onthe energy saving in the sector of construction is concentrated on one h<strong>and</strong> on the structural components,studying adequate solutions to contain the dispersions, <strong>and</strong> on the other h<strong>and</strong> on emission reduction ofpollutants, aiming the optimization of plant efficiency. Increasing requirements for comfort <strong>and</strong> with summerseven more torrid will involve, especially in Italy, a larger dem<strong>and</strong> for <strong>air</strong> <strong>conditioning</strong>. So it is vital, in thiscontext, to invest in the correct ventilation management <strong>and</strong> the latest technologies in <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong><strong>conditioning</strong> are a relevant help in that direction, in the field of environmental safeguard. <strong>Centro</strong> <strong>Studi</strong> <strong>Galileo</strong> isdoing the right thing promoting different initiatives to increase the awareness of this problems, looking tocontribute for a better future.Stefania PrestigiacomoItalian Minister of the Environment3


EditorialWorking together with the major experts towards“the future of <strong>refrigeration</strong>”: XIII European ConferenceMARCO BUONISecretary Associazione dei Tecniciitaliani del Freddo - ATFDIDIER COULOMBDirector International Institute ofRefrigeration - IIRRAJENDRA SHENDEHead, OzonActionUNEP DTIEINTRODUCTIONThe second edition of the International Special Issue 2008 takes its cue from the first edition which was a great success.It was delivered at New Delhiʼs UN Summit of Montreal Protocol to Head of States <strong>and</strong> Ministers (2006) in order to showthe environmental problems linked to <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong>.The previous issue has been also delivered to various other UN summits including N<strong>air</strong>obiʼs 2006 <strong>and</strong> Baliʼs 2007Conferences of Kyoto Protocol <strong>and</strong> the XII European Conference of <strong>Centro</strong> <strong>Studi</strong> <strong>Galileo</strong>.As in 2006 <strong>and</strong> 2007, the new ISI 2008 will be distributed also to the worldwide operators of <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong><strong>conditioning</strong> connected with the United Nations <strong>and</strong> the International Institute of Refrigeration <strong>and</strong> the 13 th EuropeanConference of <strong>Centro</strong> <strong>Studi</strong> <strong>Galileo</strong> <strong>and</strong> of Associazione dei Tecnici del Freddo in which all the major associations <strong>and</strong>World Organizations will also participate.LATEST REFRIGERATION AND AIR CONDITIONING TECHNOLOGIES IN RELATION TO THE ENVIRONMENTThe International Special Issue first edition 2006 was born with the purpose of showing in a popular way theenvironmental problems connected with <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong>.Refrigeration <strong>and</strong> Air <strong>conditioning</strong> are nowadays fundamental elements in the everyday life of human beings -technologies which we cannot do without. They have also been veryimportant for the economic expansion that we have seen in the lastcentury: the International Institute of Refrigeration (IIR) as well asvarious national associations of <strong>refrigeration</strong> (AFF,...) have launched in2008 the “Refrigeration Year”. They will be celebrating theircentenaries.Refrigeration has permitted the transportation <strong>and</strong> preservation offood in every part of the world avoiding food waste. Air <strong>conditioning</strong>has permitted comfortable conditions of living <strong>and</strong> working both inseasons <strong>and</strong> countries particularly warm <strong>and</strong> humid.Refrigeration has been the key driver of Montreal Protocol relatedachievements in the addressing of ozone depletion. By phasing outCFCs, the impact of the Montreal Protocol has been 5 times aseffective as that of the Kyoto Protocol in terms of mitigation of globalwarming: <strong>refrigeration</strong> is already within a sustainable developmentframework.These technologies, essential for humanity, are however still importantfactors which have to be controlled for the safeguarding of theenvironment. ISI 2006 had explained the problems connected withrefrigerants CFC, HCFC - responsible both for Ozone Layer Depletion<strong>and</strong> Climate Change. Present HFCs, which often replace CFCs <strong>and</strong>HCFCs, have a high global warming potential. We must search othersolutions.Didier Coulomb, Marco Buoni, Rajendra Shende in theIIR offices in Paris.This second edition has evolved naturally <strong>and</strong> it is realized by UNEP,IIR <strong>and</strong> CSG underlining which are the alternative technologies toavoid environmental problems in the future.ISI 2008 is centred on the latest exploitable <strong>and</strong> available technologies to replace HCFCs in the area of Ozone protection<strong>and</strong> Climate Change prevention in <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong> taking into account energy problems, theenvironment, climate change <strong>and</strong> energy efficiency. It is focused on solutions like natural refrigerants, absorptionsystems, solar cooling, magnetic <strong>refrigeration</strong> with practical case <strong>and</strong> specific examples.In this magazine the major associations, institutes <strong>and</strong> worldwide organizations describe the above subjects in acomplete manner, explaining the advantages of the technologies <strong>and</strong> how those, in the different regions of the world,4


Rajendra Shende <strong>and</strong> Didier Coulomb were Presidents in the last XIIEuropean Conference on Technological Innovations in Air Conditioning<strong>and</strong> Refrigeration. The next conference will be held in Milan the 12th-13thJune 2009.could be helpful to improve the environment <strong>and</strong> tosolve the problems connected to it.Each application of <strong>refrigeration</strong> needs adaptedsolutions. It was impossible to cite all of them, eitherbecause the application is very specific, eitherbecause solutions are very soon emerging, as it is thecase in mobile <strong>air</strong> <strong>conditioning</strong>: the latest Europeanregulation impose a refrigerant with a Global WarmingPotential below 150. Two technologies are nowcompeting: CO 2 as a refrigerant <strong>and</strong> new syntheticrefrigerants.XIII EUROPEAN CONFERENCE UNEP-IIR-CSGIn the matter of the latest technologies in <strong>refrigeration</strong><strong>and</strong> <strong>air</strong> <strong>conditioning</strong> <strong>Centro</strong> <strong>Studi</strong> <strong>Galileo</strong>, editor of ISI2008, organizes every 2 years a Europeanconference.The next XIII UNEP-IIR-CSG European Conference,will be held in the Politecnico of Milano <strong>and</strong> it will seethe participation, besides the authors of the ISI 2008,of all the major international experts in HVACR sector.Among the international Associations that collaborate in the conference XIII European Conference UNEP-IIR-CSGthere are:- ATF (Association of Italian Technicians of Refrigeration)- AREA (Air Conditioning <strong>and</strong> Refrigeration European Association),- AFF (French Association of Refrigeration),- ASHRAE (American Society Heating RefrigerationAir <strong>conditioning</strong> Engineers)- AICVF (the French Association of Engineers of theAir <strong>conditioning</strong>, Ventilation <strong>and</strong> Refrigeration), <strong>and</strong>many more which write on this issue.These associations / institutes are among the mostimportant in the <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong> field<strong>and</strong> most of them have contributed to this specialinternational issue.The International Institute of Refrigeration alsoorganizes numerous international conferences onvarious subjects dealing with new technologicaldevelopments in the <strong>refrigeration</strong> fields:see www.iifiir.orgIMPORTANCE OF TRAININGThe role of <strong>Centro</strong> <strong>Studi</strong> <strong>Galileo</strong>, the InternationalInstitute of Refrigeration <strong>and</strong> the United NationsEnvironment Programme (www.unep.fr/ozonaction) isTechnical training about solar energy in <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong>held in Politecnico di Torino, in the picture Rajendra Shende gives theparticipation certificate to the attendants.not only to organize scientific <strong>and</strong> technical conferences. It is also necessary to write courses <strong>and</strong> to organize trainingsfor technicians <strong>and</strong> engineers who will build new plants with a better environmental impact <strong>and</strong> who have to properlymaintain plants, without refrigerant leakages.The IIR publishes several courses: see www.iifiir.org <strong>and</strong> organizes courses in various countries on a case by case basis.<strong>Centro</strong> <strong>Studi</strong> <strong>Galileo</strong> organizes about 200 technical seminars <strong>and</strong> trainings for technicians all over Italy. These take placein different training sites <strong>and</strong> in the main Italian Universities, teaching every year more than 2.000 attendants theprocedure to have a perfect maintenance, installation <strong>and</strong> design, in order to optimize their work <strong>and</strong> consequentially toreduce energy efficiency <strong>and</strong> environmental dangers.We would thank all the authors of the articles for the time they have dedicated to write this brochure. They are membersof various organizations, universities <strong>and</strong> private companies, which work in the <strong>refrigeration</strong> fields in order to mitigate theimpacts on environment: it is a collective work.We also would thank the Italian Minister of Environment Stefania Prestigiacomo for her support, which has allowed us topublish this document. Italy thus contributes to a better global environment.5


Special interview“Convenient Opportunityto Address an Inconvenient Truth”RAJENDRA SHENDEHead, OzonAction, UNEP DTIE, ParisRajendra Shende, Head ofOzonAction, of United NationsEnvironment Programme (UNEP)<strong>and</strong> one who for more than adecade, promoted ʻOne solution forTwo Protocolsʼ talks here withMarco Buoni, Head of the editorialteam. The two Protocols referencedare the Montreal Protocol <strong>and</strong> theKyoto Protocol. Early on, many ofthe substitutes of Ozone DepletingSubstances were also GreenhouseGases, more dangerous thancarbon dioxide. For example, HFCssubstituted CFCs <strong>and</strong> they were anacceptable solution under theMontreal Protocol. But emissions ofHFCs were controlled under theKyoto Treaty. The internationalregime of environmentalnegotiations has taken time toresolve this dilemma. In September2007, 191 Parties to the MontrealProtocol took another momentousdecision to advance phase out ofHCFCs which presents anunparallel opportunity to contributeto prevention of Climate Change.The global environmentalgovernance scenario is changingfast: Interview follows.Why is the accelerated HCFC phaseout in 2007 so important for theworld community?HCFCs are mild Ozone DepletingSubstances as compared to CFCs.Their ODS potential is only about 5 %of that of CFCs. Hence, the phase outdates was agreed 2040 - a very longperiod indeed! Literally 5 generationscan watch the slow phase out ofHCFCs. Obviously, the message theindustry <strong>and</strong> the consumers got was:there is no urgency to act in getting ridof HCFCs. In fact, in a number ofcases, HCFCs are used as substitutesfor CFCs. The result of such ʻglacierʼspeed of the HCFC the phase out wasthe ʻjetʼ speed in the rise of its production<strong>and</strong> consumption. Between 1989<strong>and</strong> 1996 the consumption doubled. Itdoubled again from 1996 to 1999. Andit doubled once again from 1999 to2004. The best guess is it must havedoubled once more from 2004 to 2008.It is estimated that in year 2010 it couldcross 800,000 tones per year.Imagine that when shares of a companyare rising steeply, the managementof the company decides to stop manufacturing.This is what happened in thecase of HCFCs in the year 2007, whenthe Parties to the Montreal Protocoltook the decision to accelerate thephase out.Why you think that such a decisionwas taken in 2007? Why was it notdone earlier?It was a question of priority. TheMontreal Protocol is really the first internationalenvironmental treaty with atime-bound obligation accepted by 193Governments in the world. Hence,Parties considered that in eliminating97 Ozone Depleting Substances (14 ofwhich are the majors in terms of volumesconsuming ODP of the substances)there is a need to get rid ofthose ODS first which have a higherODP. HCFCs have a much lower ODPranging from 0.1 to 0.02 as comparedto CFCs <strong>and</strong> Halons which have anODP ranging from 1 to 10. Thereforethe phase out schedule of HCFCs firstagreed in 1992 in Copenhagen wasmuch slower <strong>and</strong> longer term, i.e. by2040. This was really a long period,almost equivalent to a generation gap!However, as the world progressed inimplementing the Montreal Protocol,the success of the phase out of CFCsprompted two considerations, first: itwas evident to policy makers that gettingHCFCs phased out earlier than2040 is important as their consumptionwas going steeply, second: there wereclear climate benefits to avail. Thesewere low hanging fruits to take benefitfrom. The scientific paper by Mr G.Velders (The importance of theMontreal Protocol in protecting climate,20 March 2007) very clearly demonstratedthe climate benefits that alreadyaccrued by global phase out of morethan 95 % of ODS. This paper, as wellas IPCC/ TEAP report, i.e. SpecialReport on Safeguarding Ozone Layer<strong>and</strong> Climate System, analytically putforward the future climate benefits till2015 <strong>and</strong> beyond by phasing out. Thegovernments reacted to these scientific<strong>and</strong> technical findings.All this explains that time was ripe totake a decision of accelerated phaseout of HCFCs.If ODP of HCFCs is only 5 % ofCFCs, is the world really going tobenefit by its accelerated phase outof HCFCs? How?It is evident therefore that HCFCs6


phase out helps ozone layer protectionas well as climate change, butmore than that it helps the economy.It also contributes to energy security.These far wider environmental, social<strong>and</strong> economic benefits arising out ofHCFC phase out have not been fullyrecognized. Accelerated phase out ofHCFCs offers the world “quick wins” inaddition to mitigating climate change<strong>and</strong> builds confidence that a new internationalregime on GHG emissionscan be agreed before the first phaseof Kyoto Protocol expires in 2012.Climate benefits of accelerated phaseout of HCFCs comes from:- Reduction of emission of HCFCs fromthe equipment (e.g. <strong>refrigeration</strong> equipment)<strong>and</strong> from foams which are blownwith HCFCs by using best practices- Reduction in production <strong>and</strong>consumption of HCFCs byadopting lower GWP alternativesto HCFCs- Improving in energy efficiencyof the equipment using alternativesto HCFCs.- Destroying HCFCs at the endof life.Frankly, the decision of Partiesto the Montreal Protocol toaccelerate phase out of HCFCsis going to benefit climatechange regime more. The ODPof HCFCs is 20 times lower thanCFCs, but the GWP of HCFC is2000 tons more than that ofCO 2 . Phase out of HCFCs wouldadvance the recovery of ozone layer byabout 10 years, whereas it would delayclimate change by many more years.Accelerated phase out of HCFCs couldreduce emissions by about 18 GT CO 2 -eq. between 2010 <strong>and</strong> 2050. This issignificant if we compare that thereduction expected from KyotoProtocol between 2008 - 2012 is 5 GTCO 2 -eq. If zero or low GWP substitutetechnologies are adopted by countriesto replace HCFC usage this cumulativeemission reduction is certainly feasible.There is also an opportunity to gainadditional climate benefits throughimproved energy efficiency in appliancesincluding room <strong>air</strong> conditionersusing HCFCs. Such measures wouldtake the cumulative climate advantageto equivalent of about 38 GT CO 2 -eq.For example, based on the IEAʼs calculationsrelated to energy efficiency ofroom <strong>air</strong> conditioners in Chinaʼs warmprovinces, if energy efficiency levels areachieved as much as those achievedfor Japanese room <strong>air</strong> conditioners, thereduction in total power requirementcould be between 15 - 30%. If calculatedover the next 15 years, this couldamount to 260 TWh which is equivalentto output from 50 average power plantsof 5 TWh capacity each.What are the steps that UNEPʼsOzonAction is proposing to enabledeveloping countries to take on climatebenefits from acceleratedphase out of HCFCs?The UNEP OzonAction strategy toenable 145 developing countries toThe International Special Issue 2006 has been launched in aPress Conference in the Protocol Montreal Summit in New Delhiby Rajendra Shende <strong>and</strong> Giovanna Piccarreta of the ItalianMinistry of Foreign Aff<strong>air</strong>s.avail this extraordinary opportunity.There is now global, regional <strong>and</strong>national infrastructure that has beenstrengthened <strong>and</strong> capacity built in thedeveloping countries as a result ofphase out of HCFCs to take this issuehead on.It is true that in terms of sheer volume,the amount of HCFCs that developingcountries have to phase out by 2030 isfar larger than the CFCs that they willhave phased-out by 2010. Howeverthey now have ʻh<strong>and</strong>s-onʼ experiencein phasing out more than 90% of theCFCs <strong>and</strong> some other ODSs, <strong>and</strong>more than that they know that whileimplementing the Montreal Protocol,this is contributing to environmental<strong>and</strong> development goals.UNEP OzonAction has an overallm<strong>and</strong>ate to enable countries to meetcompliance with the Montreal Protocolthrough capacity building <strong>and</strong> technologysupport. While implementing thism<strong>and</strong>ate, UNEP will utilise the lessonslearned over the last 20 years in workingwith the developing countriesthrough delivery of its integrated services,such as information exchange ontechnologies <strong>and</strong> policies, regionalnetworking of the National OzoneUnits, training of the technicians, policymakers <strong>and</strong> customs <strong>and</strong> monitoringofficers.The foundation of this exercise will belaid by developing the HCFC PhaseoutManagement Plan - HPMP-througha participatory approach. UNEPOzonAction has gained experiencefrom developing the Country Programmesin more than 100 countries. Basedon the lessons-learned, UNEPhas developed a guidancemanual for the development ofHPMPs which will play a keyrole in developing the HPMPs innearly 60 countries, includingIndia <strong>and</strong> China.Through its regional networking<strong>and</strong> thematic workshops, UNEPwill disseminate the technologyinformation <strong>and</strong> that while contributingto solving theses twoglobal problems, countries haveunparallel opportunity to getnotational benefits by reducingenergy consumption.Communicating the multipleadvantages at the global <strong>and</strong>local level will be the key elementof UNEP strategy. UNEPʼs webbasedHCFC Help Center will becomea hub for the information on alternativetechnologies <strong>and</strong> policies particularlyadapted to low or zero GWP <strong>and</strong>of improved energy efficiency.What I would like to state on behalf ofUNEP OzonAction is:The second phase of the MontrealProtocol has dawned upon us. Themorning of the second phase comeswith a golden opportunity to simultaneousprotect the ozone layer, curvethe GHG emissions <strong>and</strong> reap economical<strong>and</strong> developmental benefitsfor long-term sustainability.This second phase of the MontrealProtocol provides very strong confidence-buildingambience for thenegotiations leading towards the secondphase of the Kyoto Protocol.●7


Refrigeration for sustainabledevelopment.History <strong>and</strong> challengesDIDIER COULOMBDirector International Institute of Refrigeration - IIRThe International Institute ofRefrigeration (IIR) is anindependent intergovernmentalscience-based organization whichpromotes knowledge of<strong>refrigeration</strong> <strong>and</strong> associatedtechnologies that improve qualityof life in a cost-effective <strong>and</strong>environmentally sustainablemanner including:- Food quality <strong>and</strong> safety fromfarm to consumer- Comfort in homes <strong>and</strong>commercial buildings- Health products <strong>and</strong> services- Cryology- Energy efficiency- Use of non-ozone depleting <strong>and</strong>low global warming refrigerants ina safe manner.Web site: www.iifiir.orgINTRODUCTIONRefrigeration, including <strong>air</strong> <strong>conditioning</strong>,is now at the heart of globalenvironmental challenges, becauseof its impacts on the ozone layer<strong>and</strong> on global warming.Recent <strong>and</strong> probably future measureswill need many changes in thissector. However, <strong>refrigeration</strong> isnecessary for life <strong>and</strong> the aim is toensure that this sector will continueto exp<strong>and</strong>, but in a sustainable way.A historical perspective is necessaryto underst<strong>and</strong> the former evolutionof the needs of <strong>refrigeration</strong><strong>and</strong> of the various technologies thathave been used, in order to anticipatefuture evolutions.A 100-YEAR HISTORYMan has always needed cold (1):preservation <strong>and</strong> transport of foodstuffsthanks to snow or natural icehave been reported in the RomanEmpire; ice was used as a means oftransport (marble in the Forbidden Cityin China) or as a construction materialfor houses (igloos in Greenl<strong>and</strong>)...Because temperature is a magnitude<strong>and</strong> a key variable in physics, chemistry<strong>and</strong> biology, <strong>and</strong> characterizes thestate of matter <strong>and</strong> liquid, solid <strong>and</strong>gaseous phases, which is vital to all livingbeings: each living being (bacteria,plant, animal) has a temperature rangewithin which it can live; each pathogencan grow, survive or not according tothe temperature.Foodstuffs are thus chilled or frozen toensure that they are healthy <strong>and</strong> toprevent the growth of pathogens.The 19th century was the key century.This was a great century for scientific<strong>and</strong> technical discoveries, particularlyin the field of thermodynamics. TheIndustrial Revolution took place in the19th century <strong>and</strong> required <strong>refrigeration</strong>:d<strong>air</strong>y products, meat, breweries....And of course ice making. Theadvent of railways <strong>and</strong> steamshipsboosted trade in natural ice fromSc<strong>and</strong>inavia <strong>and</strong> Canada, but supplierscould not keep pace with the growingdem<strong>and</strong>. Furthermore, rising concernabout the sawing of blocks of icefrom polluted rivers <strong>and</strong> lakes gaveextra impetus to the development ofmachines that could manufactureclean artificial ice. These machineshave been developed since the middleof the 19th century. There weretwo developmental axes: supply <strong>and</strong>transport of foodstuffs (first boat totransport meat between SouthAmerica <strong>and</strong> Europe in 1876, Le frigorifique);mastering matter throughgas liquefaction (hydrogen, helium,...)with applications developed during the20th century (health, space, energysupply <strong>and</strong> transport...).In 1908, the First InternationalCongress of Refrigeration took placein Paris, France, with about 5000 participantsof 40 countries. Representativesfrom the worlds of science, commerce,industry <strong>and</strong> governmentexchanged views on low temperatures,<strong>refrigeration</strong> technology, food,applications of artificial cold in trade<strong>and</strong> industry, <strong>and</strong> legislative issues.The Congress culminated in the foundingof the International Association ofRefrigeration, which became theInternational Institute of Refrigeration(IIR), an intergovernmental organization,in 1920.Throughout the 20th century, thisinteraction between science <strong>and</strong>industry led to the providing of goods<strong>and</strong> the setting up of services vital tomankind:- cryogenics: <strong>air</strong> separation for medicaluses (cryosurgery, anaesthesia); petrochemicalrefining, steel production.. ;space propulsion fuels, superconductivityfor large research instruments,energy (thermonuclear fusion...), medicalapplications (scanners..), transport<strong>and</strong> distribution of natural gas or hydrogen,manufacturing of semi-conduc-8


tors, sequestration of CO 2 , conservationof species...- other health uses: preservation ofcells, tissues, organs, embryos... surgery<strong>and</strong> operating theatres, manufacturing<strong>and</strong> transport of drugs, vaccines...- <strong>air</strong> <strong>conditioning</strong>: vehicles, living areas,integrated systems (heating <strong>and</strong> cooling)with heat pumps, offices <strong>and</strong> factories,particularly in hot climates but alsofor technologies (electronic components,computer technology, biotechnology)...- food: manufacturing (texturation, formulation,freeze-drying, fermentation,concentration <strong>and</strong> separation), storage,transport, commercialization.- public works, leisure activities...Despite various other technologiestested in the 19th century, most of thetechnologies used in the 20th century<strong>and</strong> today are vapour-compressionsystems, which use refrigerants. Manyrefrigerants were also tested. No singlerefrigerant was perfect (flammability,toxicity, efficiency...). No singlerefrigerant could be used in all conditions,for all uses with all kinds ofmaterials (corrosion...). Two types ofrefrigerants dominated the 20th century:ammonia, for large industrial systems(food processing <strong>and</strong> storage)because of its efficiency; chlorofluorocarbons(CFCs) <strong>and</strong> little later hydrochlorofluorocarbons because of safety<strong>and</strong> durability, for other applications.Because of the environmental impactsof these refrigerants, discovered in the1970s, changes had to be implemented(cf III).IIR offices: on the left Didier Coulomb showingISI 2006, on the right Marco Buoni-ATF.EPA, Achievements in Stratospheric Ozone ProtectionREFRIGERATION IS NECESSARYFOR MANKINDIMPACT OF MONTREAL PROTOCOLON CHLORINE CONTENT OF THE STRATOSPHEREUses of <strong>refrigeration</strong> are numerous.However, health issues are, with environmentalissues, the main challengesfor the 21st century. Because of therole of <strong>refrigeration</strong> in the preservationof health, it is necessary to emphasizekey figures.Uses of <strong>refrigeration</strong> for hospitals orhealth products have already beenpresented (I). But the main use of<strong>refrigeration</strong> is still the preservation offoodstuffs.As crystallized by Robert Heap(2)“Food safety <strong>and</strong> food security arevery important. Deficiencies in thesemay result in illness or death, in manypeople being undernourished, in valuablefoodstuffs being lost, <strong>and</strong> in problemsof proper disposal of unfit food.There is increasing interest in energyuse <strong>and</strong> carbon footprints; food wastedthrough poor food safety measuresresults in waste of the energy used infood production, transport, <strong>and</strong> storage.”According to the FAO, more than 800million people worldwide are undernourished,mostly in Asia <strong>and</strong> Africa.“Until now, most measures to overcomeunder nourishment have concentratedon increasing agriculturaloutput. But it is also important toreduce losses, <strong>and</strong> here <strong>refrigeration</strong>can help. Out of a worldwide agriculturaloutput of 5500 million tonnes(including fish <strong>and</strong> seafood), only anestimated 400 million tonnes arerefrigerated (i.e. chilled or frozen). TheIIR(3) estimates that 1800 milliontonnes would benefit from refrigeratedstorage or transport. The developmentof better-refrigerated cold chains cantherefore be an important aid to securityof food supplies. Freezing foodenables it to be kept safely for longperiods. Foodstuffs last longer forbeing chilled, but still have a limitedlife”. Loss of unsold chilled foods alsowaste food.“What are the hazards to food safety,<strong>and</strong> to what extent can <strong>refrigeration</strong>help to overcome them? Food safetyhazards may be categorized as physical,chemical <strong>and</strong> biological. Physicalhazards include foreign bodies (glasssplinters, sharp bones) <strong>and</strong> alsounwanted additions such as caterpillars- <strong>refrigeration</strong> cannot minimizesuch hazards. Chemical hazardsinclude contaminants, residues <strong>and</strong>additives. Most consumers are concernedabout pesticide residues <strong>and</strong>food additives; most scientists placegreater importance on natural toxicants,followed by pesticide <strong>and</strong> drugresidues. Again, <strong>refrigeration</strong> cannothelp, but it is important to realise thatchemical hazards actually are less frequentcauses of food-borne illnessthan biological hazards, which can becontrolled by <strong>refrigeration</strong>.The biological hazards of bacterialinfection <strong>and</strong> of bacterial toxins can beminimized by proper use of <strong>refrigeration</strong>,combined with proper hygieneprocedures. More than 200 knowndiseases may be transmitted throughfood, which may appear unspoiled9


even when containing excessive numbersof disease-producing organisms.A study in the USA (1999) showed thenumber of illnesses <strong>and</strong> deaths fromfood borne pathogens. Annually, therewere an estimated 1777 deaths <strong>and</strong>13.65 million illnesses from knownpathogens, out of a total of 76 millionillnesses <strong>and</strong> 5000 deaths from allfood borne diseases.The actual causes of food poisoningare contamination, microbial survival,<strong>and</strong> microbial growth. It is clear thatimproper <strong>refrigeration</strong> is the largestfactor: over 90% of these illnesses areat least partly associated with temperaturecontrol.That issue will certainly be taken intoconsideration to a greater extent in thecoming years. The population isincreasing (more than 9 billion inhabitantsin 2050, 1/3rd more than now),essentially in developing countrieswhere the cold chain is underdeveloped.Moreover, the population livingin cities will double in these countries.In developed countries, the dominantlyurban population will comprise risingnumbers of elderly persons whoare more prone to foodborne illnessesthan younger persons. Air <strong>conditioning</strong>will also be more necessary for theseelderly persons.THE ENVIRONMENTAL ISSUE (4)Until the1970s, only toxicity <strong>and</strong> flammabilityof certain refrigerants wereenvironmental problems.“The ozone layerIn 1974, Molina <strong>and</strong> Rowl<strong>and</strong> noticeddepletion of the stratospheric ozonelayer protecting the Earth from harmfulultraviolet solar radiation for the firsttime.Soon, several chemicals were incriminated,even though the debate concerningthe ongoing chemical <strong>and</strong>physical phenomena <strong>and</strong> who wasresponsible lasted a decade.Chlorinated substances such as chlorofluorocarbons(CFCs) <strong>and</strong> hydrochlorofluorocarbons(HCFCs) used inaerosols, foams <strong>and</strong> as refrigerantswere among these substances. CFCs,R12 in particular, <strong>and</strong> HCFCs soonafter, had widely replaced previousrefrigerants, with the exception ofammonia.AFEAS, ODP weighted Fluorocarbon Production (1980-2004)The 1985 Vienna Convention marks arelative scientific <strong>and</strong> political consensusin favour of the progressivephase-out of ozone-depleting substances<strong>and</strong> led to the signing of theMontreal Protocol in 1987. ThisProtocol was then progressivelysigned (over the next 15 years) by variousstakeholders <strong>and</strong> was rapidlyimplemented thanks to the immediateinvolvement of the main contributors:governments of developed <strong>and</strong> developingcountries, but also industrialstakeholders, manufacturers <strong>and</strong>users of these substances. The progressivephase-out time frame ofthese substances until 2040, demonstratesa willingness to apply longtermplanning.The Protocol made it possible todevelop new refrigerants without anyimpact on the ozone layer (hydrofluorocarbons,HFCs) or to rediscover oldno longer used refrigerants, such ascarbon dioxide (CO 2 ), that could bemade competitive thanks to a fewtechnical improvements.This Protocol was a widely acclaimedworldwide success, probably becauseit was unfortunately one of the onlytrue achievements of internationalcooperation. Current measurementsof the ozone layer show an overall stability<strong>and</strong> probable recovery to the previouslevel around 2060.Global warmingMeanwhile, scientists gradually alertedthe public about another phenomenon:global warming. Rising globaltemperature measurements <strong>and</strong> theircorrelation with the increase in CO 2 inthe atmosphere progressively ledobservers to notice that human activityproduced gases that significantlyincreased the natural greenhouseeffect around the Earth. This theoryraised controversy initially, but is nowvery broadly accepted by the scientificcommunity. It led to the signing, by theinternational community, of the RioConvention in 1992, then the KyotoProtocol in 1997.Several greenhouse gases were identified.The main one in terms of itsglobal impact, due to the quantitiesreleased (as its global warming potentialis very low) is CO 2 . CO 2 emissionsare essentially due to the burning offuel in transport <strong>and</strong> the heating ofbuildings, to industrial processesusing fossil fuels <strong>and</strong> to power production.Electricity is mainly producedfrom oil, coal or natural gas in mostcountries. Other greenhouse gasesexist, in particular refrigerants: variousCFCs, HCFCs, <strong>and</strong> HFCs have aglobal warming potential that is about100-10 000-fold that of CO 2 .Of course, they are released in verysmall quantities into the atmosphere,only in the case of defective leak tightnessof systems or in the case of poorrecovery of scrapped obsolete equipment.However, they have an impacton the overall greenhouse effect that10


can not be considered negligible.All these gases could have been includedin the Kyoto Protocol. However,CFCs <strong>and</strong> HCFCs were alreadybanned within the framework of theMontreal Protocol <strong>and</strong> were excludedfrom the Kyoto Protocol.”The production of CFCs has almostceased, even if the recovery of banksof CFCs is still an important issue.They have been replaced by HCFCswhich also have an ozone depleting<strong>and</strong> a global warming potential, butmuch lower, <strong>and</strong> by HFCs, which onlyhave a global warming potential(GWP), similar to the GWP of HCFCson the average. Thus, these replacementshave made it possible to eliminatemore than 25% of global greenhousegas emissions compared to1990. The efforts of the <strong>refrigeration</strong>sector have already had a significantimpact both on ozone layer recovery<strong>and</strong> on the mitigation of global warming.There are thus two issues: thereduction of the direct effect of refrigerantemissions <strong>and</strong> the reduction inthe energy consumption of the <strong>refrigeration</strong>systems, which use electricity(indirect effect).The indirect effect is the most importantone. It represents 80% of theglobal warming impact of <strong>refrigeration</strong>systems <strong>and</strong> 15% of worldwide electricityconsumption.MEASURES TO BE TAKENAFEAS, GWP weighted Fluorocarbon Production (1980-2004)Reduction in energy consumptionThe coefficient of performance (COP)of <strong>refrigeration</strong> systems has alreadybeen improved. For instance, in commercial<strong>refrigeration</strong>, it was about 2.5in 1960, it is now about 4; new refrigeratorsuse four times less energy in2008 than 35 years ago. The IIR estimatesthat a reduction in the energyconsumption of <strong>refrigeration</strong> plants by20% by 2020 is still perfectly possible.However, it would be necessary to notonly focus on the performance of eachplant separately, but to consider theoverall systems: reduction in the <strong>refrigeration</strong>needs by the performance ofinsulating materials, use of overallenergy systems such as heat pumpsboth for <strong>air</strong> <strong>conditioning</strong> <strong>and</strong> heating...Refrigeration is just one part (even if itis a major part) of overall solutionsleading to reduced energy consumptionin housing <strong>and</strong> transport.Reduction in refrigerant emissionsWhatever the refrigerant used, it is firstnecessary to reduce, for safety <strong>and</strong>environmental reasons, leakage. TheIIRʼs objective is to reduce refrigerantleakage by 30% by 2020 thanks torefrigerant containment (optimizationof tightness...), particularly in mobile <strong>air</strong><strong>conditioning</strong> <strong>and</strong> commercial <strong>refrigeration</strong>,thanks to refrigerant chargereduction (optimization of indirect<strong>refrigeration</strong> systems, micro-channelheat exchangers...); thanks to propermaintenance <strong>and</strong> servicing of refrigeratingplants (regular controls, systematicrecovery, recycling, regenerationor destruction of refrigerants); thanksto training available to all <strong>refrigeration</strong>practitioners.It is secondly necessary to develop thetechnology <strong>and</strong> the use of alternativerefrigerants which have a low globalwarming potential. Some of themalready exist, the so-called “naturalrefrigerants”, particularly ammonia,CO2, hydrocarbons. They are competitivein most cases, even if technologicaldevelopments are still necessaryfor certain uses. It is also possible todevelop new “chemical” refrigerants,such as HFO-1234yf, which should beavailable in 2011 for <strong>air</strong>-<strong>conditioning</strong>applications. These old or very newrefrigerants could replace HCFCs <strong>and</strong>HFCs.It is also possible to develop otherkinds of technologies, such as magnetic<strong>refrigeration</strong> or solar <strong>refrigeration</strong>,which certainly could be a solution incertain cases in the future.CONCLUSIONA lot remains to be done. Incentives toreduce the environmental impact ofhuman activities <strong>and</strong> particularly of the<strong>refrigeration</strong> sector will certainly beapplied. These measures have to takeinto account the necessary role of<strong>refrigeration</strong> for human life <strong>and</strong> theincreasing need for <strong>refrigeration</strong>, particularlyin developing countries.The first problem to be addressed isinsufficient information on availabletechnologies <strong>and</strong> present <strong>and</strong> futuretechnological developments.The International Institute of Refrigerationis a knowledge <strong>and</strong> researchdriven global authority with no commercialinterest, which may help allcountries in their efforts to achieve sustainabledevelopment in <strong>refrigeration</strong>.●REFERENCES:(1) - 100 Years at the Service of the Development ofRefrigeration <strong>and</strong> its Application, AFF-IIR, 2008.(2) - Refrigeration <strong>and</strong> food safety, Robert Heap,Bulletin of the IIR, 2007-6(3) - The Role of Refrigeration in WorldwideNutrition, IIR Informatory Note, in preparation.(4) - Le froid dans la problèmatique Energie etEnvironnement, Didier Coulomb, Revue Généraledu Froid, juillet-août 2008.11


UNITED NATIONS ENVIRONMENT PROGRAMMEINTERNATIONAL INSTITUTE OF REFRIGERATIONCENTRO STUDI GALILEO - ASSOCIAZIONE TECNICI DEL FREDDOXIII EUROPEAN CONFERENCE ONTECHNOLOGICAL INNOVATIONS INAIR CONDITIONING AND REFRIGERATION INDUSTRYWITH PARTICULAR REFERENCE TO ENERGY AND ENVIRONMENTAL OPTIMIZATION, NEW REFRIGERANTS,NEW EUROPEAN REGULATION, NEW PLANTS, THE COLD CHAIN12 th - 13 th June 2009 - Politecnico di MilanoGENERAL CHAIRMENRAJENDRA SHENDE Head, OzonAction UNEP DTIE;FEDERICA FRICANO, ALESSANDRO PERU MinisterodellʼAmbiente e della Tutela del Territorio e del Mare; ENNIOMACCHI, GIOVANNI LOZZA Politecnico of Milano; DIDIERCOULOMB Director ALBERTO CAVALLINI Honorary PresidentInternational Institute of Refrigeration (I.I.R.); PATRICKANTOINE President LOUIS LUCAS Past PresidentAssociation Française du Froid (A.F.F.); Honorary DirectorI.I.R.; THOMAS PHOENIX Vice-President American SocietyHeating Refrigeration <strong>and</strong> Air <strong>conditioning</strong> Engineers(ASHRAE); MARK MENZER Senior Vice-President Air-<strong>conditioning</strong><strong>and</strong> Refrigeration Institute (ARI); REX BOYNTONPresident North American Technicians Excellence (NATE):MARK LOWRY RSES (USA); FRIEDRICH BUSH E.P.E.E.(Germany); GERHARD NAUHAUSER President Air <strong>conditioning</strong><strong>and</strong> Refrigeration European Association (AREA);ALFREDO SACCHI President Associazione dei Tecnici delFreddo (ATF); DENIS CLODIC Deputy Director Ecole desMines; MICHEL BARTH President Compagnie des Expertsdu Froid et de la Climatisation; President commission tecniqueIFFI - Honorary President AFF; PETER W. EGOLF PresidentWorking Party on Magnetic Cooling - I.I.R.; HERMANNHALOZAN Graz University of Technology, Austria; MARCOMASOERO Politecnico of Torino; ANDREA DE LIETO VOLLA-RO, FRANCO GUGLIERMETTI University La Sapienza ofRoma; PAOLO AMIRANTE University of Bari; FRANCESCOASDRUBALI University of Perugia; SERGIO BOBBO, ROBER-TO CAMPORESE, GIROLAMO PANOZZO I.T.C. CNR Padova;FILIPPO DE ROSSI Sannio University; GIUSEPPE PANNOUniversity of Palermo; FABIO POLONARA University ofAncona; LUCA TAGLIAFICO University of Genova9,00 am - Friday 12 th June 2009GENERAL INTRODUCTIONNew regulations on F-gases <strong>and</strong> new refrigerantsNew plants with reference to energy <strong>and</strong> environmentaloptimization: D. Coulomb - R. ShendeFirst SessionNEW REFRIGERANTS ANDPERSPECTIVESCHAIRMEN: A. Cavallini Università di Padova - I.I.R.; R.Shende OzonAction UNEP DTIE; D. Coulomb InternationalInstitute of Refrigeration; L. Lucas, P. Antoine AssociationFrançaise du Froid; H. Halozan Graz University of Technology,Austria; M. Menzer ARI; F. Bush EPEEDevelopments, perspectives <strong>and</strong> forecasts on new refrigerantplants <strong>and</strong> components. New synthetic <strong>and</strong> naturalrefrigerants, pure <strong>and</strong> mixtures (R134a, R404A, R507A,R407C, R410A, R417A, R422A, R422D) CO 2 , ammonia,hydrocarbons; secondary refrigerants; New fluids: secondaryrefrigerant plants; ammonia, CO 2 , absorption, hydrocarbonplants, Ice Slurry.Speakers: R. Shende UNEP - A. Cavallini I.I.R. - D. CoulombI.I.R. - P. Antoine, L. Lucas A.F.F. - M. Menzer ARI - T. PhoenixASHRAE - D. Clodic Ecole des Mines - P. Neksa Sintef EnergyResearch (Norway) - A. Pearson IOR - J. Morley Du Pont (UK)- E. Campagna Rivoira - H.V.D. Maaten (NL), G. MatteoHoneywell - C. Zilio Università di Padova12


Second SessionNEW COMPONENTS AND EQUIPMENT INRELATION TO NEW ENERGY ANDENVIRONMENTAL ISSUES AND NEWREFRIGERANTSRESULTS AND UPDATES IN NEW SYSTEMSCHAIRMEN: C. M. Joppolo, G. Lozza, E. Macchi Politecnico diMilano; M. Barth Institut Français du Froid Industriel (I.F.F.I.); P.Egolf International Institute of Refrigeration; G. Neuhauser AREAThe magnetic cooling. The solar <strong>refrigeration</strong> <strong>and</strong> coolingwith absorption plants. Renewable energy in <strong>air</strong> <strong>conditioning</strong><strong>and</strong> <strong>refrigeration</strong> fields. New technology compressors<strong>and</strong> systems, new technology energy optimization,new components for household, commercial <strong>and</strong> industrial<strong>refrigeration</strong>. New technologies in <strong>air</strong> <strong>conditioning</strong>,<strong>refrigeration</strong>, process <strong>and</strong> design (legionella issue).Speakers: L. Lucas, P. Antoine A.F.F. - E. Macchi Politecnicodi Milano - P. Egolf I.I.R. - H. Halozan Graz University ofTechnology, Austria - F. Asdrubali Università di Perugia - H.Quack Dresden University, Germania - J. Süss Danfoss - G.Lozza Politecnico di Milano - M. Casini, G. Pisano, M. DorinOff. Mario Dorin - E. Win<strong>and</strong>y (B), W. Bianchi Copel<strong>and</strong> - H.Renz, P. Trevisan Bitzer (D) - M. Zgliczynski, P. ValeroEmbraco - C. Angelantoni Angelantoni Industrie - P.A. Picard,F. Benassis AICVF-Climespace9.00 am - Saturday - 13 th June 2009Third SessionOPEN DISCUSSION ON ENERGYEFFICIENCYCHAIRMEN (open discussion): R. Shende OzonAction UNEPDTIE; T. Phoenix ASHRAE; A. Cavallini International Instituteof Refrigeration I.I.R.; D. Coulomb International Institute ofRefrigeration; M. Masoero Politecnico di Torino; F. Asdrubali -Università di Perugia; H. Halozan - Graz University ofTechnology, AustriaDiscussion on energy issues in relation to the <strong>air</strong> <strong>conditioning</strong>,<strong>refrigeration</strong> <strong>and</strong> geothermal components <strong>and</strong> plantsoptimization. Discussion on energy saving <strong>and</strong> maintenance.European regulation on F-gases. Solar energy, heatpumps. Detection of refrigerant leaks; fluids recovery, recycling<strong>and</strong> destruction, energy efficiency; lubricants forsynthetic <strong>and</strong> natural refrigerants.Speakers (open discussion): R. Shende OzoneAction UnitedNations - F. Fricano - Ministero dellʼAmbiente - D. CoulombInternational Institute of Refrigeration - P. Antoine, L. Lucas A.F.F.- T. Phoenix ASHRAE - M. Menzer A.R.I. - F. Busch EuropeanPartnership for Energy <strong>and</strong> Environment - D. Clodic Ecole desMines - R. Camporese ITC CNR di Padova - F. BenassisA.I.C.V.F. - M. Collantin consulente - M. Avraamides, EuropeanCommission - A. Chikouche AlgeriaFourth SessionEUROPEAN AND INTERNATIONAL LAWS,CERTIFICATIONS AND LICENCES INREFRIGERATION AND AIR CONDITIONINGAND ENERGY SAVINGCHAIRMEN: F. Fricano Ministero dellʼAmbiente; R. ShendeOzonAction UNEP DTIE; A. Cavallini I.I.R.; G. NauhauserAREA; P. Antoine, L. Lucas Association Française du FroidA.F.F.; M. Menzer A.R.I. - F. Busch E.P.E.ENew F-Gas Regulation: Inspections, Logbook, h<strong>and</strong>lingrefrigerants, minimum requirements for personnel <strong>and</strong>companies, trainings. European certifications <strong>and</strong> licenses,welding, brazing.Speakers: F. Fricano Ministero Ambiente - M. AvraamidesEuropean Commission - G. Nauhauser AREA - F. Busch EPEE- M. Masoero Politecnico di Torino - P. Fantoni, A. Sacchi ATF -M. Serraino Politecnico di Torino - K. Berglof Climacheck - D.Prisco TUV ThuringenFifth SessionNEW CONTROL TECHNOLOGIES,THE COLD CHAINCOLD STORAGE AND TRANSPORTCHAIRMEN: P. Amirante Università di Bari; G. PannoUniversità di Palermo; G. Panozzo ITC CNR di Padova; E.Fornasieri Università di Padova; A. Sacchi ATF - Politecnicodi Torino; J. Guilpart Cemagref; G. Cavalier Cemafroid; G.Piola AssologisticaNew technology in the cold chain: cold storage, <strong>refrigeration</strong>preservation, insulation; applications to industry. Newequipments <strong>and</strong> controls. Energy saving optimization in thecold chain. Environmental control in food processes <strong>and</strong>safety control in the cold chain: ATP.Speakers: G. Panno Università di Palermo - E. Fornasieri, L.Cecchinato Università di Padova - P. Amirante Università diBari - G. Panozzo ITC CNR di Padova - T. Ferrarese Carel - M.Bassi Embraco - S. Da Ros Epta/Costan - D. Branchi Testo -A. Pianetti Georg Fisher - S. Iyama Bio Intelligence - A.Cavatorta consulente - A. Sacchi ATF - Politecnico di TorinoGeneral discussion with the participantsin the conference13


WORKING TOGETHER WITH THE MAJOR EXPERTS TOWARDS“THE FUTURE OF REFRIGERATION”: XIII EUROPEAN CONFERENCE 12 th -13 th JUNE 2009UNEP offices in Paris: from the left D.Coulomb-IIR, R.Shende-UNEP, M.Buoni-ATF, J.Curlin-UNEP.The European Conference UNEP-IIR-CSG-ATF will be held inMilan on the 12 th -13 th June 2009: www.centrogalileo.itThe XIII European Conference about the latest technology in <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong>with particular reference to the energy issues will be organized by CSG-ATF, bythe United Nations Environment Programme-UNEP <strong>and</strong> by the International Institute ofRefrigeration-IIR on the 12 th -13 th June 2009 in the Politecnico of Milan.Patrick Antoine AFF President.The presidents of the major Word Associations: (from the left) E.Buoni-CSG, A.Zoltan-HRACA, R.Berckmans <strong>and</strong> J.Jacquin-AREA, A.Cavallini-IIR, F.Billiard-IIR, R.Vallort-ASHRAE, D.Coulomb-IIR, A.Gac-AFF, R.Shende-UNEP, L.Lucas-AFF, M.Buoni-ATF.From the left Mark Menzer vice-presidentAHRI, Marco Buoni secretary ATF <strong>and</strong> onthe right Stephen Yurek president AHRI.On the right photo, the presidents of the XII European Conference in Milan who took partto the agreement UNEP-ASHRAE: Prof. Cavallini - Padoa University, K.Isa - Iseda Turkey,R.Shende - UNEP, E.Macchi - Polytechnic of Milan, T.Phoenix - ASHRAE, D.Coulomb -IIR, M.Buoni - ATF (www.centrogalileo.it)14


Trends in CommercialRefrigerationPIETRO ASINARI - MARCO MASOERO - MICHELE CALÌPietro Asinari - Marco MasoeroDepartment of Energetics DENER - Politecnico di Torino - ItalyThe Department of Energetics(DENER) of Politecnico di Torino(POLITO) is active since 1982 inresearch <strong>and</strong> consulting in mostareas related to energy processes:energy planning <strong>and</strong>environmental impact assessment,renewable energy sources,hydrogen technologies <strong>and</strong> fuelcells, nuclear physics <strong>and</strong>engineering, automotive <strong>and</strong>aerospace propulsion, end-useefficiency in the residential,tertiary <strong>and</strong> industrial sectors.Teaching activities at the Bachelor,Master <strong>and</strong> Doctorate levels areprovided by a staff of over 60faculty members, active in theEngineering <strong>and</strong> Architectureschools of POLITO.In the <strong>refrigeration</strong> sector, DENERis currently conducting researchon innovative systems forstationary, automotive <strong>and</strong>aeronautics applications, withparticular attention to theemployment of natural refrigerantssuch as CO 2 . Cryogenicsapplications are also investigatedas part of international researchprograms on nuclear fusion (ITERproject). Another important line ofactivity addresses the efficiency of<strong>refrigeration</strong> equipment in <strong>air</strong><strong>conditioning</strong> (Project Harmonac,funded by the EC within theframework of the EIE program) <strong>and</strong>the performance of reversible heatpump systems (Annex 48 of theIEA-ECBS program).This article describes the trends ofcommercial <strong>refrigeration</strong>, with particularreference to experiences being carriedout by industries <strong>and</strong> researchinstitutions in the NW of Italy, in order toenhance the energy <strong>and</strong> environmentalperformance of equipment <strong>and</strong> components.In particular, a case study is discussedconcerning the opportunitiesfor aeronautical applications.INTRODUCTIONCommercial <strong>refrigeration</strong> is an importantsegment in the food chain: itincludes equipment such as vendingmachines that are common in mostbuildings open to the public, displaycabinets for refrigerated or frozen foodthat are present in any store or supermarket,as well as refrigerated transportation.In Italy, the main productive district forcommercial <strong>refrigeration</strong> is located inthe area around the city of CasaleMonferrato, in the North-Westernregion of Piemonte, where about 20different industries produce a fullrange of components <strong>and</strong> completeequipment for all typical applications.In order to face the commercial <strong>and</strong>industrial challenges posed both byglobalisation <strong>and</strong> by environmentalconcerns, the <strong>refrigeration</strong> industry isdeveloping a significant effort, involvingthe whole chain of product innovation,from design down to manufacturing<strong>and</strong> marketing, including the applicationto new sectors.This paper outlines some of the maintrends of design innovation, which aremostly significant in terms of energyefficiency <strong>and</strong> environmental performance;it also presents a new applicationin the aeronautics sector.TECHNOLOGICAL AND DESIGNINNOVATIONThe technological core of any <strong>refrigeration</strong>equipment is clearly placed inthe thermodynamic process leading tothe production of a useful coolingeffect. At present, no viable alternativesto the classical vapour-compressioninverse cycle seem at h<strong>and</strong>; performanceenhancement of such cyclesinvolves both the selection of the refrigerantfluid, as well as the optimisationof all system components: compressor,heat exchangers, expansiondevice, <strong>and</strong> controls.The substitution of CFCs with the moreozone-friendly HCFCs <strong>and</strong> HFCs isnow a well established practice inEurope, following the implementationin the year 2000 of the EU 2037 st<strong>and</strong>ard.The adoption of such fluids, however,has not completely solved theenvironmental problems associatedwith <strong>refrigeration</strong>, since HFCs still contributeto global warming: in responseto such concerns, the recently introducedF-gas Regulations have set theobligations <strong>and</strong> practices to avoid accidentalrelease of refrigerant fluids duringsystem manufacturing, operation,maintenance, <strong>and</strong> phase-out.As an alternative to synthetic fluidssuch as HFCs, a great deal of attention15


has been devoted to natural refrigerantssuch as ammonia, hydrocarbons(HCs), <strong>and</strong> carbon dioxide (CO 2 ). Theiruse is already quite common for selectedapplications, e.g. HCs in domestic<strong>refrigeration</strong> <strong>and</strong> CO 2 in <strong>air</strong> <strong>conditioning</strong>systems for automotive or aeronauticsapplications. One barrier to the diffusionof natural refrigerants is the lack ofinternational st<strong>and</strong>ards regulating theiruse; typically, a limit is placed on themaximum amount of refrigerant thatthe thermodynamic cycle may use,which leads to system fractioning athigh cooling dem<strong>and</strong>.The transition to natural refrigerantsobviously implies a substantialredesign of the main system components:in particular, CO 2 poses themost serious technological <strong>and</strong>design challenges. The heat transfercharacteristics of CO 2 are better thenfor any other natural fluid, but stillworse then for synthetic fluids such asHFCs. Furthermore, the transcriticalnature of the CO 2 <strong>refrigeration</strong> cycleimplies a thorough redesign of boththe compressor <strong>and</strong> condenser, due tothe extremely high operating pressures(on the order of 100 bar) <strong>and</strong> to the factthat the heat rejection process takesplaces in liquid phase, with temperatureexcursions that may exceed100°C, rather then in a constant-temperaturephase-change process.An essential role in CO 2 cycles isplayed by controls. An optimal maximumoperating pressure in fact existsfor any evaporating condition determinedby the specific type of application.This implies the use of morePolitecnico of Torino, where <strong>Centro</strong> <strong>Studi</strong> <strong>Galileo</strong>, has been organizing for years trainings <strong>and</strong>conferences about <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong>.sophisticated pressure regulatingdevices, capable of tracking the optimalpressure differential for varyingoperating conditions.A central role for a successful operationis played by the compressor. Akey factor is the fluid tightness, whichbecomes critical at such high pressures:for commercial applicationshermetic compressors are preferred tosemi-hermetic ones, which are customarilyused in the automotive <strong>and</strong>aeronautics sectors.Even in the case of conventional fluids,innovation in controls may substantiallyhelp increasing the energyperformance: it is the case of variablespeedcompressors, based on invertersthat are already common in largeindustrial <strong>refrigeration</strong> plants <strong>and</strong> in <strong>air</strong><strong>conditioning</strong>, <strong>and</strong> are now appearingalso in new commercial units.Further down the line are more radicalinnovations - such as Peltier-effect orejector-cycle <strong>refrigeration</strong> - that howeverstill require a substantial R&Deffort in order to assess their industrialfeasibility.The energy performance enhancementof a commercial <strong>refrigeration</strong>system is also determined by thereduction of its cooling load: thisimplies a better thermal insulation ofthe glazed <strong>and</strong> opaque envelope, thecontrol of unwanted outdoor <strong>air</strong> infiltration,<strong>and</strong> a better efficiency of the lightingsystems placed inside the refrigeratedcompartment.Transfer of technologies that arealready well established in the buildingsector is one possible way for achievingthis goal: using high performanceglazing with U-values as low as 1.1W/m 2 K in place of conventional doubleglazing (U = 3 W/m 2 K), controlling<strong>air</strong> infiltration with <strong>air</strong> barriers in opendisplay cabinets, <strong>and</strong> substituting conventionalfluorescent lamps with moreefficient LED systems or with externallight sources equipped with optic fibresto channel the light inside the refrigeratedspace, are a few examples ofsuch technologies that may be successfullyapplied to commercial <strong>refrigeration</strong>.The thermal insulation of the opaquewalls is now typically made withexp<strong>and</strong>ed polyurethane foam. Thissolution has several advantages -namely, ease of production, low costs,<strong>and</strong> high thermal performance - butone serious disadvantage: beingpolyurethane a thermoset resin (ratherthen a thermoplastic one), it may notbe recycled.This problem leads us into another fundamentalaspect of the environmentalperformance of commercial <strong>refrigeration</strong>equipment: what to do when theyare phased out (the problem is particularlyrelevant, due to the much shorteroperating life of a commercial refrigerator- typically 2-3 years - compared to adomestic one). Today, phased-out unitsare disassembled: the refrigerant fluidis recovered, the compressor is extracted<strong>and</strong> molten (with the lubricant fluidstill inside), valuable heat exchangermaterials (aluminium <strong>and</strong> copper) arerecovered together with glass <strong>and</strong> themetal sheets that make up the externalenvelope, while polyurethane is subjectedto grinding <strong>and</strong> successive disposalas a waste.In order to minimise the waste disposalproblem <strong>and</strong> the environmental performancein more general terms, LifeCycle Analysis techniques may beapplied, leading to a more effective“Cradle-to-Grave” design process, inwhich the equipment is conceived bytaking into account not only its performanceduring operation, but alsothe energy costs of construction <strong>and</strong>the possibility of complete recovery ofthe materials after phasing out.A sector that shows very promisingpotential for technological innovationis refrigerated transportation, whichincludes short-range distribution offresh products (e.g. fruits <strong>and</strong> vegeta-16


Figure 1.The portable experimental test rig TWIN-CO 2 .Figure 2.Detail of the double compressorunit of the test rig TWIN-CO 2 .bles, d<strong>air</strong>y products, etc.) as well aslong-range transportation of refrigeratedor frozen food that must be conservedfor weeks. The main innovativetrends concern the design of the evaporator(e.g. the use of finned-tubeforced-convection compact heatexchangers) <strong>and</strong> the adoption of passive<strong>refrigeration</strong> systems (PRS). PRSmakes use of phase-changing materials(PCM), typically eutectic salts, toaccumulate a sufficient amount of<strong>refrigeration</strong> energy that is subsequentlyreleased over the time required tomaintain the desired temperature levelin the refrigerated compartment.This concept may be used in principlefor any type of application, but is particularlyinteresting for long-range (up to30 days) storage, as an alternative tothe conventional reefer containers, inwhich the complete refrigerating unit(compressor included) is mounted onboard: with PRS containers, the coolingsystem is initially “charged” with adedicated unit, the refrigerated containeronly is shipped, while the refrigeratingstation remains ashore. A furtheradvantage of this concept is that thePCM remains at a temperature veryclose to that of <strong>air</strong>: this avoids anexcessive dehumidification of <strong>air</strong>,reducing dishydratation <strong>and</strong> weightloss of the foodstuff, as well as theneed of defrosting of the heat exchanger.COMMERCIAL REFRIGERATIONGOES ABOARDThe previous outline clearly shows theopportunities for innovation in the commercial<strong>refrigeration</strong> sector. The cooperationwith public scientific institutionsappears to be a promising formula fordeveloping industrial research partnershipsthat may be mutually beneficialfor the academic as well as the industrialworld. In the following, a case studyis discussed concerning the opportunitiesfor aeronautical applications.In the <strong>air</strong>craft industry, the termEnvironmental Control System (ECS)is used to identify the devices realizingsuitable environmental conditions forpassengers <strong>and</strong> crew inside the cabin[1]. In the commercial transport <strong>air</strong>crafts,<strong>air</strong>-cycle <strong>air</strong> <strong>conditioning</strong> for theECS represents the largely predominantstrategy. This strategy is usuallya matter of convenience due to the17


<strong>Centro</strong> <strong>Studi</strong> <strong>Galileo</strong> organizes periodicallyEuropean Conferences about “NewTechnology in Refrigeration Industry” both inPolitecnico of Milan <strong>and</strong> Politecnico ofTurin(in the picture), in which Prof. Masoeroas been many times President.easiness of installation <strong>and</strong> extractionof compressed <strong>air</strong> from engine bleedports, but it enormously increases theenergy consumption for <strong>air</strong>-<strong>conditioning</strong>.For the latter reason, the traditionalpicture of the ECS is nowadays underdiscussion. In fact the goal of reducingenergy consumption due to transportationis considered a top priorityissue <strong>and</strong> it will affect the <strong>air</strong>craftindustries in the next years by forcingthe development of new technologicalsolutions. Many research <strong>and</strong> developmentprograms have been fundedin order to reach this goal [2].According to other mobile applications,for example automotive <strong>and</strong>marine applications, some evidenceexists about the fact that a more widespreadelectrical power distributionwould allow us to consider more efficientcomponents <strong>and</strong> a more flexiblemanagement of the energy dem<strong>and</strong>.Improving electrical power distribution<strong>and</strong> increasing the number of the electricalsystems can also open somenew opportunities for the ECS. In particular,compressors driven by electricalmotors can be used in a more efficientVapor Compression System(VCS).Concerning the working fluids, the naturalfluids should be considered inorder to avoid any future regulationconstraint, as it happens now withHFCs (like the well known R134a)which do not deplete the ozone, butstill significantly contribute to theatmospheric warming. Among the naturalfluids for <strong>refrigeration</strong>, carbondioxide seems suitable for this application.First of all high working pressuresin refrigerant cycles based oncarbon dioxide imply a reduction of therefrigerant charge <strong>and</strong> consequentlymore compact compressors <strong>and</strong>lighter machines.Secondly the thermophysical propertiesof carbon dioxide are favourableto produce high heat transfer coefficientsin the heat exchangers of theequipment (of suitable geometry),often higher than those commonlyobtained with traditional syntheticrefrigerants [3-4]. Finally carbon dioxideis a product that displays no speciallocal safety problem, as it is nonflammable<strong>and</strong> non-toxic in the concentrationrecommended for the ECSapplication.RESEARCH PROJECTSIn order to underst<strong>and</strong> which constraintslimit the design process <strong>and</strong>which configuration yields the best performancefor the transcritical refrigeratingcycles based on carbon dioxide,some on-ground experimental testshave been performed in the past, particularlydealing with the <strong>air</strong>borne application[5]. However, even thoughthese tests allow us to check the practicalperformances of this technology,they are not suitable to catch the actualpeculiarities of the in-flight operatingconditions. For this reason, the administrationof Regione Piemonte, in collaborationwith Politecnico di Torino,has funded an in-flight testing of a<strong>refrigeration</strong> prototype based on carbondioxide installed on a small civil<strong>air</strong>craft.Moreover the transcritical cyclesbased on carbon dioxide offer theopportunity to deal quite efficiently withthe on-board heating load, which isparticularly relevant at cruise conditions.Within the project Research &Development for the AeronauticalSector (Progetto per lo Sviluppo elʼInnovazione del Settore Aerospaziale- SISA), a pool of universities ofRegione Piemonte in Italy has investigatednew technological opportunitiesfor the next generation <strong>air</strong>crafts. In particular,the Politecnico di Torino hasdeveloped an innovative prototype,called TWIN-CO 2 , in collaboration withthe Italian company Mondial Groups.r.l., for investigating the performancesof a reversible heating/refrigeratingmachine based on transcritical carbondioxide (see Figures 1 <strong>and</strong> 2). The systemessentially consists of two twincarbon dioxide systems: the first onefor simulating the winter environmentalconditions all around the year, <strong>and</strong> thesecond one for working as heat pump,with tunable operating conditions. Thetest rig is completely portable for beingused a demonstrator <strong>and</strong> it may help inpursuing the goal of promoting the diffusionof this technology.CONCLUSIONSThe dem<strong>and</strong> for more environmentallyfriendly <strong>and</strong> energy efficient commercial<strong>refrigeration</strong> systems has provedto be a formidable stimulus in thisimportant industrial sector. New actorsfrom emerging countries are appearingon the market, <strong>and</strong> this is a furtherreason for pushing on innovation forcompanies operating in countries,such as Italy, which have a well establishedindustrial tradition. The cooperationwith public scientific institutionsappears to be a promising formula fordeveloping industrial research partnershipsthat may be mutually beneficialfor the academic as well as the industrialworld.●REFERENCES[1] ASHRAE, ASHRAE H<strong>and</strong>book: Applications,Atlanta, GA: American Society of Heating,Refrigerating <strong>and</strong> Air-Conditioning Engineers (1998).[2] Power Optimised Aircraft, Contract NumberG4RD-CT-2001-00601 under the EuropeanCommunity 5th Framework Programme forResearch - Competitive Sustainable Growth - KeyAction: New Perspectives in Aeronautics, www.poaproject.com(2002 - 2005).[3] A. Cavallini, Working fluids for mechanical <strong>refrigeration</strong>- invited paper presented at the 19th internationalcongress of <strong>refrigeration</strong>, International Journalof Refrigeration, Vol. 19, No. 8, pp. 485-496 (1996).[4] M.-H. Kim, J. Pettersen, C. W. Bullard,Fundamental process <strong>and</strong> system design issues inCO2 vapor compression systems, Progress inEnergy <strong>and</strong> Combustion Science, Vol. 30, pp. 119-174 (2004).[5] P. Asinari, A. Cavallini, A. Mannini, C. Zilio,“Carbon Dioxide as a Working Fluid in Aircraft Air-Conditioning: an Experimental Assessment”, IIR(International Institute of Refrigeration) InternationalConference, Vicenza, Italia, 2005.18


Heat pumps using naturalworking fluids:an environmental friendly solutionALBERTO CAVALLINI, DAVIDE DEL COL, CLAUDIO ZILIOAlberto CavalliniDipartimento di Fisica Tecnica - University of PadovaThe University of Padova wasfounded in 1222 <strong>and</strong> comprisesmany Faculties; at present about65,000 students in severalsubjects with more than 2000teachers are attending theUniversity of Padova.Within this, the Dipartimento diFisica Tecnica of the EngineeringFaculty gets together 20 teachers<strong>and</strong> research workers.The research activities of theDepartment are devoted tothermodynamics, heat transfer,<strong>refrigeration</strong> technology, heatpumps, <strong>air</strong> <strong>conditioning</strong>,renewable energy, thermodynamicproperties of refrigerants,applied acoustics.Heat pumps <strong>and</strong> reversible units areconsidered as a viable solution for thereduction of primary energy consumptionin heating <strong>and</strong> refrigerating applications.In this paper water-heating heatpumps operating with transcritical carbondioxide vapour compression cycleare considered. For this particularapplication the market looks promising,especially in Japan where theGovernment, thanks to a favourablelegislation, forecasts that the installedunits in 2010 will be around 5 million.With regard to hydrocarbons, the use ofpropane as the refrigerant in heatpumps is reviewed. The main problemrelated to the adoption of hydrocarbonsis their flammability, which has preventedtheir use in large scale. Additionalsafety restrictions are then required<strong>and</strong>, since the possible hazardsdepend on the total amount of refrigeranttrapped in the system, the chargeminimization is a major design constraint.Some technological results arereported in the present paper, with particularfocus to the charge reduction.Key Words: heat pumps, carbondioxide, hydrocarbons, heating/coolingsystemsINTRODUCTIONIn the last years a strong researchactivity has been carried out inresearch institutions <strong>and</strong> in forwardlooking<strong>refrigeration</strong> companies for thedevelopment of high efficient heatpumps operating with fluids not harmfulto the environment. Having theTEWI concept as the benchmark, theoptimization target is to reduce asmuch as possible both the “directimpact”, that is the effect of the refrigerantwhen released into the atmosphere,<strong>and</strong> the “indirect impact”, that islinked to the equipment’s efficiency.The development of efficient heatpumps working with “natural” fluidsseems to be the ultimate solution.Based on this technological roadmap,two options are here considered, withreference to different fluid categories:carbon dioxide <strong>and</strong> hydrocarbons.CARBON DIOXIDETRANSCRITICAL HEAT PUMPSSince Gustav Lorentzen milestonework (1993), that can be consideredthe “manifesto” of the “modern” use ofCO 2 as a refrigerant, several applicationshave been investigated to provethe workability of the new “transcritical”technology. Among the most promisingapplications it is worth mentioning thefollowing: heat pumps <strong>and</strong> waterheaters, mobile <strong>air</strong> <strong>conditioning</strong>, commercialsystems, industrial <strong>refrigeration</strong>(both transcritical <strong>and</strong> cascade), secondarycoolant applications.Thanks to much academic researchwork, supported by a group of interestedindustrial partners, the technologicalfeasibility of the proposed“revival” of carbon dioxide is nowdemonstrated <strong>and</strong> now the efforts aredevoted to enable the technology itselfto compete in the market. From thisst<strong>and</strong>point, extremely promisingappears the market for CO 2 heatpump water heaters, especially inJapan, where the Government, thanksto a favourable legislation, forecaststhat the installed units in 2010 will bearound 5.2 million.The U.S. company Carrier, within theUnited Technologies Research Centre(Huff <strong>and</strong> Sienel, 2006), has developeda series of commercially sizedCO 2 heat pump water heaters nowinstalled <strong>and</strong> operating into a diverserange of geographic <strong>and</strong> applicationsites across the USA. The field testshave indicated quite promising resultsin terms of system performance, relia-19


ility, customer value Visser (2008)calculated that the use of CO 2reversible chillers (HP) for Americanoffice buildings in climate like Sydney(Australia) would lead up to 63% primaryenergy consumption reduction.In a transcritical CO 2 refrigeratingcycle, the considerable amount ofexergy made available in cooling thehot dense gas in the gas cooler iscompletely dissipated by transferringheat to the ambient cooling medium(whether ambient <strong>air</strong> or water).Whereas, when the transcritical cycleis exploited as a heat pump, part ofthis same exergy, transferred to theheated medium, makes up just theeffect looked forward to. In this casethe equipment energy efficiency canbe competitive or often higher than theone obtained with machines of thesame type operated with traditionalrefrigerants. The same conclusion canof course be drawn with respect torefrigerating machines with heatrecovery at the transcritical gas cooler.The shape of the constant pressurelines above the critical point for CO 2makes it clear why transcritical cyclesvery well lend themselves to heatpumps for sensible heating of a massflow rate of a fluid through a high temperaturechange. And the value ofCOP is not much dependent on themaximum temperature of the heatedfluid. As an example, Fig. 1 illustratesthe excellent matching between temperatureprofiles of CO 2 at 120 bar<strong>and</strong> a water flow heated from 15 to 84°C in the counter-current gas cooler.The same Fig. 1 illustrates also thedefinitely less favourable temperatureprofile required in the condenser of aheat pump run with R-134a to accomplishthe same duty. Both working fluidsprocesses in the heat pumps aredetermined with reference to simplevapour compression cycles. The conditionsare: suction of dry saturatedvapour at 0 °C (evaporation temperature),compression isoentropic efficiencyη ic =0.80, with the constraintthat in the counter-current heatexchanger (water heater) the localtemperature difference between workingfluid <strong>and</strong> water never be less than5 °C. Similar results were exploitedboth experimentally <strong>and</strong> numericallyby Fern<strong>and</strong>ez et al. (2008).In comparison with traditional heatFigure 1:Temperature profiles in transcritical CO 2 heat pump gas cooler, <strong>and</strong> ina R-22 heat pump condenser, to heat water from 15 to 84 °C.Temperature [°C]pumps for residential heating, CO 2transcritical heat pumps, at comparablecapacities, lend themselves toheating a smaller <strong>air</strong> mass flow ratethrough a larger temperature lift, withfewer problems for cold droughts inthe heated rooms.On the contrary, the application of CO 2transcritical heat pumps associatedwith the traditional European radiatorheating circuits, with water temperaturechange of only 20 °C (for example,from 50 to 70 °C), does not proveenergy competitive against gas boilers.Stene (2008) demostrated that byusing a counterflow tri-partite CO 2gascooler in combination with anexternal single-shell hot water tank<strong>and</strong> low-temperature heat distributionsystem contribute to reach high COPvalues in integrated residentail heatpumps systems.It is well known that in normal operatingconditions, the CO 2 transcritical cyclemust be operated at optimum gas coolerpressure. Under extreme outdoorconditions, the cycle can be operatedat above-optimum pressure, with anincrease in the heat output (or, conversely,keeping the gas cooler pressureconstant when the evaporatingpressure tends to decrease). In thisway, it is less necessary to resort tosupplemental heating (often performedwith electrical heaters), <strong>and</strong> thereforewithout heavily penalising the seasonalenergy efficiency of the plant. The CO 2transcritical cycle is characterised(even when operated at optimum gascooler pressure) by a reduced influenceof evaporating temperature onheating capacity <strong>and</strong> coefficient of performanceCOP. At low environmentaltemperatures, it retains high heatingcapacities (which can be furtherincreased, as already mentioned, byraising the gas cooler working pressure).From what discussed above,one can conclude that the seasonalenergy efficiency of a CO 2 heat pump,as compared to a st<strong>and</strong>ard machine,can turn out to be more favourablethroughout the full heating season,even if energy performance at strictdesign conditions may prove lower. Itis always necessary to carry out anextended analysis, taking into accountthe different operative conditions <strong>and</strong>the associated working times, consideringalso energy consumption of systemauxiliary components (<strong>and</strong> in particular,of the different fans), <strong>and</strong> of thenecessity of supplemental heat, todraw really consistent conclusions.PROPANE HEAT PUMPSThe use of hydrocarbons is a goodopportunity to develop environmentallyfriendly HVAC equipment, since thedirect effect of the refrigerant on the20


anthropogenic global warming isalmost completely avoided, while theindirect effect can be reduced byexploiting the favorable thermodynamicproperties of these fluids.In the case of large systems for heating<strong>and</strong> cooling of buildings, such equipmentcould be situated in a machineryroom or outside in the open <strong>air</strong> (forexample on the roof of the building) inorder to provide some kind of intrinsicsafety. In this case, an indirect systemcan be used: all the components containingrefrigerant could be situatedoutside, or in a machinery room.Indirect systems can be well inserted inground-source heat pumps.Corberan et al. (2008) reports the performancestudy of a reversible water towater heat pump working with propane(R290) <strong>and</strong> designed for a nominalcooling capacity of 16 kW. A semihermeticcompressor was employed fortheir propane machine since no compressormanufacturer allows for themoment the use of scroll compressorswith flammable refrigerants. An electronicexpansion device has beenemployed: it incorporates the saturationscurves for propane <strong>and</strong> hasshown to be able to keep a very constantsuperheat. Brazed plate heatexchangers were used as the condenser<strong>and</strong> the evaporator. Their prototypegave excellent performance onboth cooling <strong>and</strong> heating modes withhigher COP in comparison with the referenceR407C unit: even though asemihermetic piston compressor wasemployed instead of the original scrollcompressor, the propane equipment isstill able to provide a higher COP for thewhole range of application. This unit,especially designed to minimise therefrigerant charge, is able to providearound 17 kW with only 550 g ofpropane.The charge inventory minimization is infact a major design objective for equipmentusing flammable fluids like hydrocarbons.The use of an indirect systemwith secondary fluid loops drasticallyreduce the charge inventory whencompared to direct systems. At level ofcomponents, heat exchangers speciallydesigned for low charge can allow asignificant charge reduction. Plate heatexchangers can be considered the currentindustrial benchmark in chargeminimization for liquid-to-refrigerantcondensers <strong>and</strong> evaporators. However,minichannels technology appears to bea very good opportunity to further minimizethe charge without loss in energyperformance.In Fern<strong>and</strong>o et al. (2004) a water-towaterheat pump with a heatingcapacity of 5 kW was tested. Theirsystem was designed to minimise thecharge of refrigerant mainly by use ofminichannel aluminium heat exchangers.It was shown that the systemcould be run with 200 g of propane attypical Swedish operating conditionswithout reduction of the COP comparedto a traditional design.A new 100 kW heat pump usingpropane as the working fluid <strong>and</strong>devoted to laboratory tests has beendesigned <strong>and</strong> tested at the Universityof Padova, in the framework of theEuropean project SHERHPA. Adescription of the unit, with a safetyanalysis, is reported in Cavallini et al.(2007). Two conventional brazed plateheat exchangers, an evaporator <strong>and</strong> acondenser, are installed in the equipmenttogether with low charge shell<strong>and</strong>-tubeheat exchangers using 2 mmi.d. minichannels. In Del Col et al.(2008), the configurations using theminichannel condenser have beencompared to the configurations usingthe brazed plate condenser, both interms of energy efficiency <strong>and</strong> refrigerantcharge. While the differencebetween the measured heatingcapacities <strong>and</strong> COPs is negligible, asfar as the charge is concerned,around 0.8 kg refrigerant chargereduction is obtained when using theminichannel condenser. This sameheat pump was also tested using aninternal minichannel heat exchangerto increase the superheat, as requiredby the manufacturer of the semi hermeticreciprocating compressor.Since five heat exchangers have beeninstalled in the present heat pump, thepiping length could not be minimized.By reducing the length of the piping,the authors claim that their heat pumpcould be run with around 3 kg ofpropane when using the PHE condenser<strong>and</strong> the PHE evaporator. Theuse of the minichannel condenserallows a further 25% charge reduction.Further charge reduction wouldrequire the reduction of the amount ofoil in the compressor.SUMMARYAn extensive research effort has beendevoted in the last years to show thefeasibility of carbon dioxide transcriticalcycles, leading to promising results interms of energy efficiency for waterheater applications <strong>and</strong> an increasingmarket seems possible for such equipment.Recent papers indicate that suitablehydronic system arrangement canmake possible the use of CO 2 heatpumps also for residential heating <strong>and</strong><strong>air</strong>-<strong>conditioning</strong>. However, the dem<strong>and</strong>for space heating <strong>and</strong> cooling may bemore suitably addressed using hydrocarbonsreversible heat pumps. In thiscase, the refrigerant charge minimizationrepresents the most important targetto cope with flammability. An indirectsystem using minichannel heatexchangers seems to be an appropriatesolution for reaching high energyefficiency with low refrigerant charge.Further improvements <strong>and</strong> new solutionsto increase market competitivenessof natural refrigerant heat pumpsare yet to come.●REFERENCESCavallini A., Da Riva E., Del Col D., Mantovan M.,2007, Design of an innovative low charge heatpump using propane, Proc. Climamed 2007 Energy,Climate <strong>and</strong> Indoor Comfort in MediterraneanCountries, Genova, Italy.Corberán J. M., Gonzálvez J., Martínez I.O.,Radulescu C., 2008, Development <strong>and</strong> performancecharacterisation of a water to water reversible heatpump working with propane, Proc. 8th IIR GustavLorentzen on Natural working fluids, 7th-10th Sept.Copenhagen, Denmark.Del Col D., Cavallini A., Da Riva E., Mantovan M.,2008. Performance of a 100 kW low charge heatpump using propane, Proc. 8th IIR GustavLorentzen on Natural working fluids, 7th-10th Sept.Copenhagen, Denmark.Fern<strong>and</strong>ez, N., Hwang, Y., Radermacher, R. 2008,Performance of CO 2 Heat Pump water heater, Proc.8th IIR Gustav Lorentzen on Natural working fluids,7th-10th Sept. Copenhagen, Denmark.Fern<strong>and</strong>o P., Palm B., Lundqvist P., Granryd E.,2004, Propane heat pump with low refrigerantcharge: design <strong>and</strong> laboratory tests, InternationalJournal of Refrigeration, Vol. 27, No. 7 (Nov.), pp.761-773.Huff, H, Sienel, T., 2006. Commercial sized CO 2heat pump water heater-North America field trialexperience. Proc. 7th IIR Gustav Lorentzen onNatural working fluids, 28th-31th May. Trondheim,Norway.Lorentzen, G., 1994, Revival of Carbon Dioxide as aRefrigerant. International Journal of Refrigeration17(5), 292-301.Stene, J., 2008, CO 2 Heat pump system for spaceheating <strong>and</strong> hot water heating in low-energy houses<strong>and</strong> passive houses, Proc. 8th IIR Gustav Lorentzenon Natural working fluids, 7th-10th Sept.Copenhagen, Denmark.Visser, K., 2008, A case study into the application ofCO2 cooling <strong>and</strong> heating in American office building,Proc. 8th IIR Gustav Lorentzen on Natural workingfluids, 7th-10th Sept. Copenhagen, Denmark.21


Ground-source heat pumpsHERMANN HALOZANInstitute of Thermal Engineering, Graz University of TechnologyAt the Institute of ThermalEngineering, Head Prof. JuergenKarl, advanced steam generators -especially fluidised bedtechnology - <strong>and</strong> conventionalpower plants, mainly CO 2 - freepower plant technologies, are keyaspects. The area DecentralizedEnergy Systems <strong>and</strong> Biomassconcentrates on innovativesolutions for gasificationtechnologies, Stirling engines <strong>and</strong>second generation fuels <strong>and</strong> fuelcells. In the area Heating,Refrigerating <strong>and</strong> Air Conditioning,Prof. Rene Rieberer, advancedHVAC systems, mobile <strong>air</strong><strong>conditioning</strong>, sorptiontechnologies <strong>and</strong> testing of lowenvironmental impact refrigerantsare the main topics. The areaEnergy-Efficient Buildings, Prof.Wolfgang Streicher, developsenergy strategies <strong>and</strong> softwaresolutions for the optimisation ofresidential <strong>and</strong> commercialbuildings.The ground is a heat sink/heat source,which is, similar to outside <strong>air</strong>, almostnot limited by availability. Limitationscan be the ground temperature in veryhot regions <strong>and</strong> the composition of theground. In cold regions with mainlyheating dem<strong>and</strong> ground-source systemsare dominating the market, butthe share of systems for cooling is alsoincreasing. A completely different useof the ground happens in the case oflarge systems with both cooling <strong>and</strong>heating dem<strong>and</strong>: natural recharging ofthe ground no longer works, <strong>and</strong> anexcellent solution is to use heatremoval from cooling operation. Theground becomes a store, <strong>and</strong> the temperaturechanges in this store are theresult of heat extraction/heat removalover the year. Taking all these aspectsas a whole highly efficient systems canbe realised.Key Words: ground-source heatpumps, buildings, heating/coolingsystemsINTRODUCTIONFirst considerations to use the groundas a heat source were made in 1912by Zölly from Switzerl<strong>and</strong>. However,the commercial utilisation of theground as a heat source/heat sink forheat pumps began in the Seventiesafter the first oil price shock. The systemsinstalled at this time were mainlysecondary loop systems. Later on,direct-expansion systems have beenintroduced (Sanner, 1992).The ground acts as a seasonal storage.At a depth of about 10 m the undisturbedground temperature remainsconstant over the year. Between thetable with constant temperature occurs<strong>and</strong> the surface, the ground temperaturechanges due to the outside conditions;depending on the depth, thesechanges are damped <strong>and</strong> delayed.Eliminating peaks of the outside <strong>air</strong>temperature, the ground is an efficientheat source/heat sink for heat pumps.Ground source heat pumps can beapplied for different climates, differentground properties, for small <strong>and</strong> largesystems, <strong>and</strong> for heating-only as wellas heating <strong>and</strong> cooling applications(Halozan <strong>and</strong> Rieberer, 2007).The common characteristic of smallsystems is natural ground recovery,mainly by solar radiation collected bythe ground surface. Small systems arein use for heating as well as heating<strong>and</strong> cooling, they can be used for directcooling (without heat pump operation),at least at the beginning of the coolingseason. For large system recovery ofthe ground has to happen by heatremoval <strong>and</strong> heat extraction. Sometimesadditional systems for rechargingthe store have to be provided, hybridsystems have to be designed.HEATING-ONLY SYSTEMSFor the utilisation of the ground as aheat source for heating-only operationvarious system designs have beendeveloped; the differences are mainlycaused by the capacity of the system<strong>and</strong> the area available.Horizontal ground coils are most commonlyinstalled at a depth of about 0.3m below frosting depth, i.e. in the populatedregions of Austria at a depth ofabout 0.8 - 1.2 m. At the beginning ofthe heating season the ground temperatureis higher than the undisturbedground temperature (15 to19°C instead of 10 to 12°C); duringthe heating season it drops below 0(Ccaused by heat extraction, but moisturemigration to <strong>and</strong> frost formation22


Figure 3:Working principle of a heat pipe (two-phase thermosyphon) <strong>and</strong>heat pump system layoutaround the coil help to stabilise thetemperature. At the end of the heatingseason natural recharging starts <strong>and</strong>heat is delivered from the surface tothe coil; if the system design is correctvegetation above the coil is hardlyinfluenced at all.Vertical wells are required if the surfacearea available is insufficient forhorizontal systems. In the case of verticalwells, two designs are possible,either shallow wells to a depth of 20 mor deep wells down to 100 m or more(250 m). The depth depends on theground conditions <strong>and</strong> on the drillingequipment available.The heat exchangers are either of theU-tube <strong>and</strong> double U-tube type, or ofthe coaxial type. Other versions ofground heat exchangers are the slinkycollector, the ditch collector, <strong>and</strong> spiralheat exchangers for bore holes withlarger diameters as developed by O.Svec, Canada.The systems installed world wide aremost commonly secondary loop systems.Besides these secondary loopsystems, which dominate globally theapplication of ground-source heatpumps, direct expansion systemshave been developed, <strong>and</strong> especiallyin Austria a great share of the installedheating-only ground-source heatpumps use this technology.In the case of secondary loop systemsthe heat pump unit <strong>and</strong> the heatextraction system are separated. Theheat pump unit is being designed as acompact brine/water unit, where therefrigerant content can be minimised<strong>and</strong> which can be manufactured <strong>and</strong>tested in the factory to fulfil therequirements of leak tightness.The problem of this concept is the secondaryloop system: The heat carrier,most commonly a glycol/water mixture,has to be circulated through the groundcoil by means of a circulation pumpsized for the lowest temperature whichmay occur. Each temperature drop hasa negative influence on the COP, i.e.the power requirement rises <strong>and</strong>increases the indirect greenhouse gasemissions due to increased drive energygeneration.Direct expansion systems have someadvantages compared with secondaryloop systems: The evaporator of theheat pump unit is directly installed inthe ground, which means that the heattransfer from the ground to the refrigeranttakes place directly. The drive energyfor the circulation of the refrigerant inthe evaporator comes from the compressor<strong>and</strong> from the throttling loss,respectively; this means that no additionalpower for a circulation pump isneeded.This means that in the case of anappropriate design direct expansionsystems are more efficient than secondaryloop systems. The SPFs ofdirect evaporation systems in new wellinsulated buildings with specific heatloads below 60 W/m 2 equipped withlow-temperature floor heating systemsare in the range of 4 to 5, 2 monitoredsystems achieved more than 6.But there are also some disadvantagesof direct-evaporation systems:Soldering at the site is (was!) necessaryto connect the ground collector<strong>and</strong> the heat pump unit, refrigerantlosses <strong>and</strong> pollution of the groundwater can occur. The ground coil evaporatorbecomes much larger than theevaporator of a compact heat pumpunit, thus the refrigerant chargeincreases. However, these disadvantageshave been solved by manufacturers<strong>and</strong> installers of direct-expansionsystems (Halozan <strong>and</strong> Rieberer, 2002).An interesting development has beencarried out by K. Mittermayr of the M-tec company, who developed a heatpipebased ground probe with CO 2 asworking fluid for vertical wells down toa depth of about 100 m (Rieberer <strong>and</strong>Mittermayr, 2001).This self-circulating system is environmentallyfully acceptable - the workingfluid is CO 2 <strong>and</strong> the probe works oilfree- <strong>and</strong> it has the advantage that nocirculation pump is required. The heatpump cycle is physically de-coupledfrom the heat source cycle, the CO 2cycle (Fig. 1).In general, new buildings get a betterthermal insulation <strong>and</strong> the heat loadsare reduced significantly. A furtherstep has been already realised in theso called passive houses, ultra-lowenergy houses: The transmissionlosses through the building envelopeare in the range of 10 to 15 W/m 2 . Suchbuildings can be heated using a controlledventilation system consisting ofa ground <strong>air</strong> collector, a heat exchanger<strong>and</strong> a heat pump. The fresh <strong>air</strong> ispreheated in the ground <strong>air</strong> collector<strong>and</strong> the heat exchanger <strong>and</strong> then endheatedby the heat pump. The exhaust<strong>air</strong> is cooled in the heat exchanger <strong>and</strong>in the evaporator of the heat pump.A further improvement can be achievedby using a ground coil for avoidingfrosting/defrosting losses of the heatpump. SPFs achievable with such sys-23


Figure 2:Pile SystemFigure 3:Aquifer Systemtems using a heat pump with CO 2 asworking fluid are about 6. This seemsto be the solution for low heating-energybuildings (Rieberer <strong>and</strong> Halozan,1997).HEATING AND COOLING SYSTEMSThe need for <strong>air</strong> <strong>conditioning</strong> dependsnot only on the climate, it also dependson the size of the building <strong>and</strong> the utilisationof a building; an additional pointis architecture, glass is modern, <strong>and</strong>solar gains can become very fast solarloads, which have to be removed.There are three types of climateswhich require <strong>air</strong> <strong>conditioning</strong>, climateswith daily average temperatures higherthan 24, climates with a humidityhigher than 65 %, <strong>and</strong> climates, whichcombine both. In large commercialbuildings high internal loads due topeople, lighting, computer equipmentetc. occur; these loads have to beremoved also.Secondary-loop ground-coupled heatpumps offer the possibility of bothheating <strong>and</strong> cooling, <strong>and</strong> for this operationthe ground is used as store madeaccessible by vertical bore holes, bypile systems (Fig 2), if piles arerequired for the foundation of the building,or aquifers (Fig 3).Heat rejected during summer operationincreases the ground temperaturefor heating operation, <strong>and</strong> heat extractionduring winter offers the possibilityof direct cooling without heat pumpoperation, only by utilising the heatcarrier, at least at the beginning of thecooling season. Later on only dehumidificationmay be carried out with theheat pump. This means that cooling<strong>and</strong> heating energy can be stored on aseasonal basis.Using low-exergy systems canimprove the energy efficiency of such asystem further. Low-exergy systemsmeans heat distribution systems withlow temperature requirements for theheating season like floor heating systems<strong>and</strong> relatively high temperaturerequirements for the cooling seasonlike cooling ceilings or activated concretestructures, the overall efficiencyof buildings can be increased remarkably.To get efficient systems the coldwater temperature has to be kept ashigh as possible <strong>and</strong> the hot watertemperature as low as possible.For dehumidification 6 °C to 8 °C arenecessary; removing the cooling loadcan be carried out with temperaturesof 16°C <strong>and</strong> higher. In such a case twoheat pumps have to be used, one producingcold water with a temperatureof 6°C to 8°C for dehumidification <strong>and</strong>a second producing cold water with atemperature of 16 °C to 20 °C forremoving the cooling load, both combinedwith a ground store. Anotherapproach is to use for dehumidificationa DEC system, where the regenerationof the desiccant is carried out with theexcess heat from the heat pump providingcold water for removing thecooling load. With such a concepthighly efficient systems can berealised.SUMMARYGround-coupled heat pumps gainimportance world-wide with respect toenergy efficiency in heating <strong>and</strong> coolingoperation. The ground acting as a storageoffers the possibility of dampingthe effects of the outside <strong>air</strong> temperaturefluctuations, in colder climates itenables monovalent heating operationof the heat pump, <strong>and</strong> for utilities it is atool for dem<strong>and</strong> side managementmeasures. New developments likeimproved heat pump units, advanceddirect-expansion heat pumps or heatpumps combined with heat pipe basedvertical probes show that there is stillroom for new ideas, which may be necessaryfor being competitive <strong>and</strong> successfulin the future.REFERENCESHalozan, H., Rieberer, R., 2002, Ground CoupledHeat Pumps - Direct Evaporation Systems versusSecondary Loop Systems, Proc. of the IIR/IIFConference Minimum Charge - Zero Leakage,Stockholm, 26-28 August 2002.Halozan, H., Rieberer, R. (2007) Annex 29 GroundSource Heat Pumps - Overcoming Market <strong>and</strong>Technical Barriers, IEA ECBCS <strong>and</strong> HPP TechnicalBriefing, Brussels, November 14, 2007Rieberer, R., Mittermayr, K., 2001, CO2 - Heat Pipe,Final Report of the ETP-Project supported by theUpper-Austrian government, Austria.Rieberer R., Halozan, H., 1997, CO2 Air HeatingSystem for Low-Heating-Energy Buildings,Workshop Proc. IIR Linz ʻ97 “Heat Pump Systems,Energy Efficiency, <strong>and</strong> Global Warming”, September28 to October 1, 1997, Linz, Austria.Sanner B. 1992 “Erdgekoppelte Wärmepumpen,Geschichte, Systeme, Auslegung, Installation” IZW-Bericht 2/92, Karlsruhe, Germany.●24


Phase-out of HCFCs:impact on <strong>air</strong>-<strong>conditioning</strong><strong>and</strong> <strong>refrigeration</strong> systems operatingon R22PATRICK ANTOINE, GUY-NOEL DUPRÉPatrick AntoinePresident Association Française du Froid AFF - UniclimaThe French Association ofRefrigeration (AFF), together withthe International Institute ofRefrigeration, founded in 1908, iscelebrating its 100 th anniversary<strong>and</strong> it is well known for theimportant initiative carried out bothat a national <strong>and</strong> at an internationallevel. The issue of new refrigerantshas often been analyzed by AFF<strong>and</strong> its previous presidents Mr.Louis Lucas <strong>and</strong> Mr. Michel Barth,especially during the EuropeanConferences organized by <strong>Centro</strong><strong>Studi</strong> <strong>Galileo</strong> <strong>and</strong> with publicationsof interviews, articles <strong>and</strong>documents in the magazineIndustria & Formazione.The seat of AFF is the historical buildingfounded by Napoleon in 1801 as the first societyfor industrial promotion, in the historicalsquare of St. Germain des Près.The Montreal Protocol, within theframework of ozone-layer protection,limits the use <strong>and</strong> production of HCFCsaccording to the following time frame:- Year 2000: ban on charging of newequipment;- Year 2010: ban on recharging with virginHCFCs;- Year 2015: ban on recharging withrecycled HCFCs.With the 2010 deadline just a matter ofmonths away, the ban on rechargingwith virgin HCFCs means that allchemical firms will have to stop manufacturingthese refrigerants. As aresult, only HCFCs derived fromrecovery will be available for maintenancepurposes enabling existing <strong>air</strong><strong>conditioning</strong><strong>and</strong> <strong>refrigeration</strong> equipmentto remain in use.In France, the Montreal (ozone layer)<strong>and</strong> Kyoto (greenhouse gases)Protocols have been legally adopted ata national level <strong>and</strong> tightness control issubjected to objectives. The Frenchregulations are as follows:• Decree No. 2007-737 of May 7, 2007concerning certain refrigerants usedin <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong>-<strong>conditioning</strong>equipment (published in the OfficialJournal of the French Republic onMay 8, 2007).• Decree of May 7, 2007 concerningthe tightness control of elementsensuring the containment of refrigerantsused in <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong>-<strong>conditioning</strong>equipment (published in theOfficial Journal of the French Republicon May 8, 2007).This regulation will be completed by 4orders:– Order concerning the providing ofcertificates governing the ability ofoperators as foreseen in Article 13 ofDecree No. 2007-737 of May 7, 2007;(this is the Decree of June 30, 2008published in the Official Journal of theFrench Republic on July 18, 2008).– Order concerning the approval oforganizations foreseen in Article 15 ofthe Decree No. 2007-737;– Order concerning the annual statementto be provided by authorizedorganizations, distributors of refrigerants,manufacturers of refrigerants <strong>and</strong>equipment containing refrigerants;– Order concerning the frames of referencefor professional skills related tothe types of activities performed <strong>and</strong>the types of equipment used, includingthe conditions under which certificatesgoverning competence are provided.A major issue has yet to be resolved:will the recovery of R22 provide sufficientquantities to enable all existingequipment to continue to operate? InFrance, existing equipment contains atotal of 25 000 tonnes of R22, <strong>and</strong>recovery provides 300 tonnes per year.This means that the leakage rate wouldhave to be about 1% in order to offsetlosses through recovery. In fact, thecurrent leakage rate is roughly 10%.Users of equipment operating on R22have several options:- to carry on using R22 but to controlthe tightness of the equipment by minimizingall leakage;- to envisage retrofitting in order to useanother refrigerant;- to replace the equipment.UNICLIMA’s advice on how to plan25


Retrofitting solutions enabling another refrigerant to be used are as follows:- HFCs (hydrofluorocarbons): the pure refrigerants R134a <strong>and</strong> R23 for lowtemperatureapplicationsMixtures obtained primarily with HFCs: R32, R125, R134a, R143a <strong>and</strong>R152a, with a few % hydrocarbons in certain mixtures.Advantages of HFCsDrawbacks of HFCsSafe refrigerant (A1)GWP is often highZero ODPSubjected to the F-gas regulationCompatibility with Cu <strong>and</strong> Al POE oilAvailability of componentsJoint behaviour- Ammonia: NH3 or R717Advantages of NH 3 Drawbacks of NH 3Zero ODP <strong>and</strong> GWPToxic <strong>and</strong> flammableVery well-known refrigerantThermodynamic characteristics- CO 2 or R744Advantages of CO 2 Drawbacks of CO 2Safe refrigerant (A1)Triple point (high), critical (low)Zero or low ODP (1)High pressuresCapacityahead in the case of equipment operatingon R22 is as follows:TO CARRY ON USING R22IN EXISTING EQUIPMENT:This solution can only be envisagedfor equipment that is approaching theend of its lifespan.A “miracle” solution that could be usedto replace R22 is very unlikely to suddenlyemerge.Starting in 2010, supplies of recycledR22 will not necessarily be available.The deadline for the ban on the use ofrecycled R22 (end of 2014) could bebrought forward.This solution requires in-depth examinationof the existing system.REPLACEMENT USING HFCsFlooded installations(applications below 0 °C)R404A <strong>and</strong> R507 may be suitable.However, the pressure used <strong>and</strong> thesizing of the plant <strong>and</strong> piping requirecareful examination.The refrigerating capacity developedis slightly greater <strong>and</strong> the COP islower. The capacity of the condenser<strong>and</strong> the compressor unit may be insufficient.Replacement of oil using a POE oil.Experience in flooded plants using arefrigerant with marked glide (Isceonrange, R407C) should be borne inmind?R410A has good features but would bedifficult to envisage in this contextbecause of the high condensing pressures.Direct-expansion installations(applications below 0 °C)R404A <strong>and</strong> R507 can be suitable forthese applications, provided that theabove-mentioned precautions areimplemented. Refrigerants with glideare suitable for these applications.The use of Isceon 79 can requireinstallation of additional refrigeratingcapacity. With this replacement refrigerant,the oil does not necessarilyhave to be replaced, provided that i)good separation at the compressoroutlet is ensured <strong>and</strong> ii) good plantdesign prevents “oil traps”.Direct-expansion installations(applications above 0 °C)R407C is used in water chillers.For plants using several systems,R404A <strong>and</strong> R507 can be envisaged.Isceon 29 <strong>and</strong> 59 were developed asCHARACTERISTICS OF AVAILABLE REFRIGERANTSAt atmospheric Critical CriticalRefrigerantComposition ofpressureTPN°+namemixturest° évapo Glide(°C) (bar)GWPR134a -26 0 101 40,6 1300R404A R125/134a/143a -46 0,8 72 37,4 3800R507 R125/143a 0,1 0 0 3800R407C R32/125/134a -44 7,2 87 46,3 1600R410A R32/125 -51 0,5 72,5 49,5 1900R422D (Iscéon. 29) R125/134a/600 -44 4,8 80 39 2230R417A (Iscéon. 59) R125/134a/600 -39 5 90 42,4 1950R422A (Iscéon. 79) R125/134a/600a -47 3 72 37,5 2530R290 (propane) -42 0 97 42,5 3R600 (butane) 3R600a (isobutane) -12 135 36,4 3R717 (ammonia) -33,3 132 113,3 0R744 (CO 2 ) -78 31 73,8 1R718 (water) 100 374 221 026


COMPARISONS WITH R22Refrigerant-40 °Ct° roséeSaturation pressure(bar abs.)-10 °Ct° rosée43 °Ct° bulle55 °Ct° bulleRange -40 °C / -10 °C Range -10 °C / +35 °CRefrigeratingcapacityCOP/COPR22RefrigeratingcapacityCOP/COPR22R22 1.05 3.55 16.49 21.75 1001(6.95)R134a 0.51 2.01 11.01 14.91 53 0.95 62 0.98R404A 1.32 4.33 19.64 25.83 108 0.88 99 0.86R507 1.40 4.52 20.06 26.38 113 0.91 101 0.89R407C 0.86 3.20 18.76 24.75 85 0.89 92 0.9R410A 1.76 5.72 25.98 34.29 154 0.94 146 0.95R422D (Iscéon. 29) 1 3.4 17.5 70 83 0.9R417A (Iscéon. 59) 0.77 2.8 15.5 20.5 62 75 0.94R422A (Iscéon. 79) 1.25 4.2 20 26.5 84 0.8 92 0.87R717 (ammonia) 0.72 2.91 16.89 23.11 83 0.96 107 1.03R744 (CO 2 ) 10.45 26.49 696 0.91001(4.71)Values provided as an indication only ISCEONRefrigerantCommentsR22R134aR404AR507R407CR410AHighly polyvalent refrigerant - no single refrigerant covers R22’s full range of application, but severalrefrigerants can be used within certain rangesFor use in applications above 0 °C given its boiling point <strong>and</strong> COP under these condition, in spite of itlow volumetric efficiencyIts relatively low boiling point <strong>and</strong> its high volumetric efficiency make this refrigerant valuable inapplications below 0 °CSame as R404AIts glide makes it suitable for direct-expansion applications, particularly in applications aboveor just below 0 °CThis refrigerant has some useful features but its high pressure limits its useRange of IscéonsThe Isceons are HFCs contaning 3-4% HC. This component is designed for mineral oil return. Thisfeature means that R22 can be replaced in a plant without changing the oilR422D (Iscéon. 29)For use in applications above 0 °C, particularly in water chillersR417A (Iscéon. 59)For medium temperature applicationsR422A (Iscéon. 79) For applications below 0 °CR717 (ammoniaca) For industrial applications above <strong>and</strong> below 0 °CR744 (CO 2 )For applications below 0 °C. A transcritical cycle is developed“drop-in” replacements for R22 thistype of application. Advice on the useof Isceon 79 also applies to theserefrigerants. When replacing R22 withan HFC, particular attention must bepaid to joints.Replacement with an ammoniasystemCertain flooded industrial installationshave been designed for use withammonia as a refrigerant at a laterdate. In these installations, the materialsused for the various componentsmust be compatible with NH3 (coppershould not be used) <strong>and</strong> the sameapplies to joints. During such retrofitting,the installation has to bestopped for a long period in order toenable flushing to be performed.REPLACEMENT OFA REFRIGERATION PLANTThis solution is radical <strong>and</strong> undoubtedlythe most expensive in the shortterm. However, it is often worth consideringin the context of medium- <strong>and</strong>long-term needs.This solution makes it possible to optimizeenergy efficiency <strong>and</strong> to use thebest available technologies at the timeof replacement, with or without a secondaryrefrigerant.It makes it possible to ensure that theplant complies with various regulations<strong>and</strong> st<strong>and</strong>ards.The tables in the annex provide thecharacteristics of the refrigerants thatcan be used <strong>and</strong> the differences inperformance with respect to R22.CONCLUSION• Each refrigerant has its own specificcharacteristics• Before a replacement, a study mustbe conducted• So far, no “miracle” or “universal”refrigerants have become available.●27


SpecialeRefrigerant Use <strong>and</strong> EmissionReduction in the U.S.: 2008MARK MENZER, XUDONG WANGMark MenzerAHRI Air-Conditioning, Heating <strong>and</strong> Refrigeration InstituteIn January, 2008, the Air-Conditioning <strong>and</strong> RefrigerationInstitute (ARI) <strong>and</strong> the GasAppliance ManufacturersAssociation (GAMA) merged toform the Air-Conditioning,Heating, <strong>and</strong> RefrigerationInstitute (AHRI). AHRI is the tradeassociation representingmanufacturers of <strong>air</strong> <strong>conditioning</strong>,heating <strong>and</strong> commercial<strong>refrigeration</strong> equipment. AHRIʼs350+ member companies accountfor more than 90 percent of theresidential <strong>and</strong> commercial <strong>air</strong><strong>conditioning</strong>, space heating, waterheating, <strong>and</strong> commercial<strong>refrigeration</strong> equipmentmanufactured <strong>and</strong> sold in NorthAmerica. AHRIʼs principalactivities are advocacy, thedevelopment of productst<strong>and</strong>ards, the administration ofproduct performance certificationprograms <strong>and</strong> research.The HVACR market in the U.S. isunique. Traditional building practices<strong>and</strong> the style of living both lead toappliances <strong>and</strong> heating <strong>and</strong> coolingequipment that are sometimes differentthan the rest of the world. Forexample, Americans tend to shop forgroceries only one or two times aweek <strong>and</strong> store them for longer periods,thus necessitating larger refrigerators.The refrigerant charge (averagingaround 0.3 kg) <strong>and</strong> amount offoam used for insulation is alsogreater than in most other parts of theworld. Refrigerant 134a is used exclusivelyfor the household refrigerators.Most homes in the U.S. employ centralcomfort <strong>conditioning</strong> systems,generally both heating <strong>and</strong> cooling.U.S. Government data shows thattwo-thirds of all homes in the UnitedStates have central <strong>air</strong> conditioners<strong>and</strong> that about 90% of single family<strong>and</strong> multi-family buildings built after2004 have <strong>air</strong>-<strong>conditioning</strong> [1].Residential <strong>air</strong> conditioners use about5% of all the electricity produced in theUnited States [2]. For homes <strong>and</strong>buildings where central <strong>air</strong> conditionerswere not originally or cannot befeasibly installed, room or window <strong>air</strong>conditioners are commonly employed.Ductless systems, also called minisplit<strong>air</strong> conditioners, common in mostof the world, have been less commonin the U.S although a bit moreso inrecent years.The common application is as retrofitadd-ons to houses with “non-ducted”heating systems, such as hydronic(hot water heat) heating systems [2].In U.S., a majority of homes are heatedby either furnaces or boilers. Splitsystem reversible heat pumpswith/without supplementary heatingdevices are also common. Around29% of single family homes <strong>and</strong> 35%of units in multi-family buildings builtduring past five years have heat pumpsystems [1]. These systems have typicallyused HCFC-22 <strong>and</strong> new systemsare transitioning to HFC-410A,but only about one-third of currentshipments contain 410A.In commercial buildings, a variety ofheating <strong>and</strong> cooling systems areemployed. There are many arrangementsof <strong>air</strong>-to-<strong>air</strong> systems, includingrooftop unitary, package terminalequipment, <strong>and</strong> single package verticalunits. All have used HCFC-22.Water source heat pumps haveincreased in popularity as have smallchillers. In larger buildings, chillerspredominate. High-pressure chillersuse HCFC-22 <strong>and</strong> HFC-134a, <strong>and</strong>low-pressure chillers use HCFC-123.The breakdown of the energy use ofcommercial cooling equipment is illustratedin Figure 1. Packaged <strong>air</strong>-<strong>conditioning</strong>units (mostly rooftop units)consume more than half of the totalenergy in the commercial cooling sector.Chillers use 31% of total energy incommercial cooling sector.Overall, U.S. residential <strong>and</strong> commercial<strong>air</strong>-<strong>conditioning</strong> have greatly reliedon HCFC-22. However, under theClean Air Act, the production <strong>and</strong>import of newly manufactured equipmentutilizing HCFC-22 will stop in theUnited States by January 1, 2010.The production <strong>and</strong> import of HCFC-22 will be banned entirely in the UnitedStates by January 1, 2020. Once thishappens, only recycled/reclaimed orstockpiled quantities of HCFC-22 willbe available for servicing existingequipment [3]. At that time, the availabilityof HCFC-22 is expected todecrease, <strong>and</strong> the price is expected toincrease as will the cost of service <strong>and</strong>maintenance for old systems usingHCFC-22. Table 1 shows a list of themost common types of refrigerantsused for different equipment types <strong>and</strong>28


planned replacement refrigerants, inwhich it indicates that most equipmentis being or will be altered to HFC-134a, R-410A, or R-407C [7].ALTERNATIVE REFRIGERANTSAND SYSTEMSIn the U.S., researchers from academic<strong>and</strong> industrial sectors are makinggreat efforts to find <strong>and</strong> implementalternative low GWP refrigerants to theHVACR fields.Refrigerant manufacturers, DuPont<strong>and</strong> Honeywell, are working closelywith automotive OEMs on the development<strong>and</strong> commercialization of a lowglobal warming potential (GWP) refrigerant,hydrofluoro-olefin (HFO)-1234yf.HFO-1234yf has only a 100 year GWPof 4 <strong>and</strong> has zero ozone depletionpotential. <strong>Studi</strong>es on its toxicity, flammability,materials compatibility, systemperformance <strong>and</strong> life cycle climate performanceshow potential to be implementedin automotive <strong>and</strong> stationaryHVACR applications, pending completionof risk assessments [4].Performance tests have been conductedfor automotive applications,but have yet to begun for stationaryequipment. Traditionally, hydrocarbons,ammonia <strong>and</strong> carbon dioxideare well-known low GWP refrigerants.Ammonia is used in the U.S. for manylow temperature <strong>refrigeration</strong> applications.A major barrier of using theselow GWP refrigerants in U.S. is safetyor system efficiency. The hydrocarbonrefrigerants are flammable; carbondioxide can be potentially lethal whenthe concentration is high <strong>and</strong> it alsoexhibits low cycle efficiency, especiallywhen the condensing temperatureis near its critical temperature.Secondary loop systems may be apromising option to solve these problems.<strong>Studi</strong>es on how to safely usethese refrigerants <strong>and</strong> improve systemefficiency are underway.of the American economyby 18 percentover the 10-year periodfrom 2002 to 2012[3]. Efforts have beenmade to reduce bothdirect <strong>and</strong> indirectemissions. Many regulations,voluntary initiatives<strong>and</strong> incentivebasedprograms willhelp the U.S. achievethis goal.RegulationsSince, for mostHVACR applications,indirect emissions(from the power plant)greatly exceed directemissions, higher efficiencysystems canlead to much lowergreen house gases(GHG) emissions.For many years, HVAC equipment inthe U.S. has been subject to st<strong>and</strong>ardsfor minimum efficiency. Most of the efficienciesare set by the Federal governmentor by American Society ofHeating, Refrigerating <strong>and</strong> Air-<strong>conditioning</strong>Engineers (ASHRAE) throughtheir St<strong>and</strong>ard 90.1. The energy efficiencyof the residential central <strong>air</strong>-conditionershas improved significantly.Figure 2 shows the shipment-weightedaverage SEER of the units from 1970to 2006. It has increased 45% since theenactment of the National ApplianceEnergy Conservation Act (NAECA) in1987 [8]. The current minimum st<strong>and</strong>ardsin residential sector are 13 SEERfor split system <strong>and</strong> single package <strong>air</strong>conditioners, <strong>and</strong> 13 SEER, 7.7 HSPFFigure 1:Primary energy use breakdown of commercialcooling equipment (Total 1.4 Quads) [7]Table 1:Current <strong>and</strong> future refrigerants [7]for split system <strong>and</strong> single packageheat pumps which took effect inJanuary 2006. In December 2007,President Bush signed the EnergyIndependence <strong>and</strong> Security Act of2007, which gives U.S. Department ofEnergy (DOE) the authority to establishregional st<strong>and</strong>ards (up to three U.S.regions for cooling <strong>and</strong> two regions forheating) for residential furnaces <strong>and</strong>central <strong>air</strong> <strong>conditioning</strong> equipment. Thest<strong>and</strong>ards may set minimum efficiencylevels based on different regional climates.In an effort to reduce refrigerant emissions,the U.S. Environmental ProtectionAgency (EPA) has m<strong>and</strong>ated therep<strong>air</strong> or replacement of equipmentthat have emissions over the maxi-ACTIVITIES TO MINIMIZEEMISSIONSAlthough the United States is not asignee to Kyoto Accord on ClimateChange, the U.S. is committed toreducing the greenhouse gas intensity29


mum allowable. In addition, they haveestablished rules for the recovery <strong>and</strong>reuse of refrigerants.InitiativesIn HVAC&R sector, voluntary initiativesinclude Clean Energy-EnvironmentState Partnership, Climate LeadersProgram, Combined Heat <strong>and</strong> Power(CHP) Partnership, ENERGY STARProgram, Green Power Partnership,High GWP Gas Voluntary Programs<strong>and</strong> Voluntary Greenhouse GasReporting Program launched by EPA<strong>and</strong> DOE. The federal government alsoproposed $3.6 billion energy tax incentivesbudget over 5 years starting from2006 to promote the use of cleaner,renewable energy <strong>and</strong> more energyefficienttechnologies that reducegreenhouse gas emissions [3].EPA <strong>and</strong> DOE launched Energy StarBuilding program to promote high energyefficiency buildings. Energy starlabeled homes are at least 15% moreenergy efficient than homes built to the2004 International Residential Code(IRC), <strong>and</strong> include additional energysavingfeatures that typically makethem 20-30% more efficient than st<strong>and</strong>ardhomes [5]. Meanwhile, the LEEDrating system of the U.S. GreenBuilding Council is designed to promotesustainable buildings. Points are givento buildings that use high efficiency, lowODP/ low GWP refrigerants <strong>and</strong>/or lowleakage systems. There were about1,737 certified LEED projects worldwideas of August, 2008, of these 1536 werein the U.S. [6].As noted above, minimum energy efficiencyregulations <strong>and</strong> these initiativeswill effectively reduce the impact of indirectgreen house gas emissions whichis associated with the emissions (primarilycarbon dioxide) from the generationof power required to operate theequipment. In HVAC&R sector, the indirectemissions may outweigh the directemissions that occur in system failure,leaks <strong>and</strong> purge during operation, or inservicing <strong>and</strong> disposing processes.Good technician practice is essential toreduce the direct refrigerants emissionsthrough the servicing process. In U.S.,technicians must be certified by passinga test demonstrating the skill of properlyh<strong>and</strong>ling refrigerants <strong>and</strong> the knowledgeof EPA refrigerant regulations inorder to rep<strong>air</strong> or service equipment [3].Figure 2:Change of average SEER number of the residential central units(Data prior to 1981 are extrapolated.)[8]EPA has launched Respon-sibleAppliance Disposal Program (RAD).The RAD partners ensure that refrigerantsfrom old refrigerators, <strong>air</strong>-conditionersare recovered <strong>and</strong> reclaimed ordestroyed [3]. GreenChill AdvancedRefrigeration Partnership is another initiativethat EPA cooperates with thesupermarket industry <strong>and</strong> other stakeholdersto promote advanced technologies,strategies, <strong>and</strong> practices thatreduce refrigerant charges <strong>and</strong> emissions[3].FUTURE ACTIVITIESSeveral proposals for addressing theemission of global warming gasseshave been introduced in the U.S.Congress, but no action has been takenas of this writing. It is expected thatsome form of cap <strong>and</strong> trade program forglobal warming gasses will be introduced<strong>and</strong> may be enacted. In addition,the Air-Conditioning, Heating, <strong>and</strong>Refrigeration Institute has proposed aprogram, called RefrigerantManagement USA, to provide incentivesto contractors who return usedrefrigerants for reclaiming or fordestruction. The funds for these incentiveswould come from a producer levyon new refrigerants manufactured orimported to the U.S.Industry is working through ASHRAE torevise ASHRAE St<strong>and</strong>ard 147,Reducing Release of HalogenatedRefrigerants from Refrigeration <strong>and</strong> Air-Conditioning Equipment <strong>and</strong> Sy-stems.The new st<strong>and</strong>ard is expected to specifythat equipment containing refrigerantsshould be leak tested.Manufacturers are designing equipmentthat have a lower volume of refrigerants<strong>and</strong> that are more leak-free. Theuse of secondary coolant systems, particularlyin supermarkets, will lower theamount of refrigerant emissions.CONCLUSIONVapor compression HVACR systemsare pervasive in the U.S. Many of thesesystems rely on HCFC-22 or otherHCFCs which are being phased out. Inaddition to refrigerants with zero ozonedepletion, manufacturers are evaluatingother alternatives, including low-GWPrefrigerants. Recognizing the importanceof minimizing both direct <strong>and</strong> indirectemissions of global warminggases, the U.S. has instituted a numberof regulations, st<strong>and</strong>ards <strong>and</strong> incentiveprograms to achieve this.●REFERENCES1. U.S. Census Bureau website:http://www.census.gov2. U.S. Department of Energy website:http://www.doe.gov3. EPA website: http://www.epa.gov4. B. Minor <strong>and</strong> M. Spatz, HFO-1234yf Low GWPRefrigerant Update, International Refrigeration <strong>and</strong>Air-<strong>conditioning</strong> Conference at Purdue, July 20085. Energy Star website: http://www.energystar.gov6. U.S. Green Building Council website:http://www.usgbc.org7. D. Westphalen <strong>and</strong> S. Koszalinski, EnergyConsumption Characteristics of Commercial BuildingHVAC Systems, Volume I: Chillers, RefrigerantCompressors <strong>and</strong> Heating Systems, Arthur D. Little,Inc., Reference No. 36922-00, April 20018. Statistic data, Air-<strong>conditioning</strong>, Heating <strong>and</strong>Refrigeration Institute30


Development Trends ofAmmonia Refrigeration TechnologyYANG YIFAN <strong>and</strong> HU WANGYANGChinese Association of RefrigerationChinese Association ofRefrigeration (CAR) was foundedon April 25 th , 1977. CAR is anational scientific organization inthe field of <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong><strong>conditioning</strong>industry <strong>and</strong> trade,which is subordinated to ChinaAssociation for Science <strong>and</strong>Technology (CAST). CAR formallyjoined in the International Instituteof Refrigeration (IIR) in January1978, <strong>and</strong> became a second grademembership country. CAR alwaysaims at solidifying <strong>and</strong> serving itsmembers <strong>and</strong> technical personnel,<strong>and</strong> developing the science <strong>and</strong>technology of China <strong>refrigeration</strong>.In response to the global needs ofprotecting the ozone layer <strong>and</strong>reducing the greenhouse effect,CFC refrigerants are being phasedout because they destroy theatmosphere <strong>and</strong> cause thegreenhouse effect, <strong>and</strong> the use ofHCFC refrigerants is beinggradually limited. This paperanalyzes the properties <strong>and</strong>application history of ammonia, anenvironmentally-friendly refrigerant(ODP=0, GWP=0), <strong>and</strong> predicts thedevelopment trends <strong>and</strong> futureproblems of ammonia <strong>refrigeration</strong>technology based on ammonia<strong>refrigeration</strong> system optimization,control technology, safety, systemminiaturization, etc.Keywords: Refrigerant, ammonia<strong>refrigeration</strong> system, safety,development trends.INTRODUCTIONAmmonia is a common, cheap inorganiccompound <strong>and</strong> is also a naturalrefrigerant (R717). Due to its goodthermodynamic properties <strong>and</strong> thefact that it does not harm the atmosphere,it plays an important role in thedevelopment of <strong>refrigeration</strong> technologies.At present, ammonia is not ableto be used in household or <strong>air</strong>-<strong>conditioning</strong>systems because of its toxicity<strong>and</strong> explosion potential at certain <strong>air</strong>concentrations, but is mainly used inlarge-scale industrial <strong>refrigeration</strong> <strong>and</strong>commercial frozen storage.In recent years, everyone has recognizedthe international consensus ofthe CFC phase-out <strong>and</strong> reduction ofHCFCs based on the fact that fluorocarbonrefrigerants destroy the ozonelayer <strong>and</strong> generate the greenhouseeffect. Today we are trying to find newrefrigerants which are not harmful tothe ozone layer <strong>and</strong> do not contributeto the greenhouse effect, <strong>and</strong> we areputting more attention on naturalrefrigerants. Technicians have alreadybegun exerting their efforts revaluating<strong>and</strong> researching ammonia safety, systems<strong>and</strong> equipment.Some ammonia equipment with keytechnology <strong>and</strong> control units havebeen developed <strong>and</strong> put into massproduction, which creates favorableconditions for the promotion of ammonia<strong>refrigeration</strong> technology. How tospeed up the research <strong>and</strong> applicationof ammonia systems is becoming akey subject of <strong>refrigeration</strong> shareholdersall over the world.As an environmentally-friendly refrigerant,ammonia is becoming popularin China, but will not completelyreplace CFC <strong>and</strong> HCFC refrigerants inrecent yearsMAIN CHARACTERISTICSExcellent environmental <strong>and</strong>thermodynamic propertiesAmmonia is a natural medium-temperaturerefrigerant with excellent environmental<strong>and</strong> thermodynamic properties:1) ODP=0, GWP=0, an environmentally-friendlyrefrigerant.2) Critical temperature is 132.3°C, criticalpressure is 11.33MPa, higher thanthat of R22 (96.2 °C/4.99MPa) <strong>and</strong>R410A (70.2 °C/4.79MPa) [1] . St<strong>and</strong>ardboiling temperature is low (-33.4 °C),large volumetric refrigerating capacity,high conductivity coefficient, highevaporative latent heat (6.4 timesthat of R22, 5.5 times that of R410Aat -15 °C), low throttling loss, high<strong>refrigeration</strong> coefficient, smaller size ofcompressors <strong>and</strong> heat exchangerscompared with that of R22 at the sametemperature <strong>and</strong> refrigerating capacity.3) Molecular weight is 17, vapor densityis lower than that of <strong>air</strong>, it easilyrises <strong>and</strong> escapes from the roof whenleakage occurs, easily dissolves inwater during a large leakage.4) Easily purchased at a low price, thecharge cost is about 1/10 that of R22for the same volume.DisadvantagesAmmonia was replaced by fluorocarbonsto some extent for a period of31


time because it is not a perfect refrigerant,<strong>and</strong> has the following disadvantages:1) High adiabatic coefficient (k=1.40),high compressor discharge temperatureat low evaporating temperature<strong>and</strong> high condensing temperature.Cooling must be used in order toensure the function of the lubricatingoils.2) Does not corrode metals like steel<strong>and</strong> aluminum, but corrodes zinc, copper,<strong>and</strong> copper alloys (except phosphorbronze) when containing moisture.3) Ammonia has a pungent odor withtoxicity <strong>and</strong> flammability [2] , <strong>and</strong> causesdamage to humans exposed to itwhen the concentration reaches thelimit, <strong>and</strong> causes an explosion withflame when the concentration ofammonia in <strong>air</strong> reaches 16÷25% athigh temperature [3] , but belongs to thelowest explosive danger class. Theapplication of ammonia is banned insome areas for the above disadvantages,especially in <strong>air</strong>-<strong>conditioning</strong>systems of civilian buildings.Today, natural refrigerants are becomingmore <strong>and</strong> more popular. Manyexperts think the above disadvantageswere always exaggerated during theera of fluorocarbons [4] . In fact, ammonia’signition point is 700÷780°C, thereforeit is not easy to burn without aflame providing enough heat. (In theJapanese earthquakes of Niigata <strong>and</strong>Sendai, much <strong>refrigeration</strong> equipmentwas destroyed, but there were noreports of explosion <strong>and</strong> fire.)Ammonia’s limit of inflammability is 3~7times higher than that of hydrocarbons<strong>and</strong> natural gases, but the combustionheat is 50% compared to them, <strong>and</strong> thetoxicity is 1/10÷1/50 that of chlorine [5] .We should recognize the property ofammonia’s pungent odor from twoaspects: one is that the pungent odorstimulates noses <strong>and</strong> throats, makeshumans feel uncomfortable, <strong>and</strong> theother is that the pungent odor makeshumans conscious of even a tiny leakage.Thus a small leakage can befound immediately even when the concentrationis far below the explosiveconcentration. Moreover, ammoniavapor is lighter than <strong>air</strong>, can easily bedischarged to the outside through ventilation,<strong>and</strong> is absorbed quickly whenmeeting water. All these propertiesThe last International Congress of Refrigeration was organized by the IIR <strong>and</strong> the CAR in Beijing(China) in August 2007.make ammonia easily removed from<strong>air</strong> to reduce accidents. One hundredyears of application indicates thatammonia has a low accident rate. [6] Forexample, there were only 168 accidentsin Japanese ammonia systemsfor 25 years during 1967~1991 accordingto the statistics of the JapaneseFluorocarbon Countermeasure Committee.Forty-eight of them (29%) weredue to corrosion of lines <strong>and</strong> seals, 52(32%) were daily operation mistakes(such as liquid seal installation, defrostingoperation, shutoff valve operation,refrigerant charging <strong>and</strong> reclaiming, oildischarging etc.), 13 (8%) were brokengauges, 22 (13%) were maintenancemistakes, 31 (18%) were the rest. Allthe accidents caused 9 deaths, 2 badlyinjured <strong>and</strong> 127 slightly injured.PRESENT STATUSRefrigeration systemsMost ammonia systems used in foodfreezing <strong>and</strong> storage are direct systems,only a few are indirect systemsto address safety issues. In order toavoid leakage in the storage room <strong>and</strong>reduce the system charge of ammonia,indirect systems are used withammonia as refrigerant, <strong>and</strong> glycol asa coolant in large-scale cold storagesfor vegetables <strong>and</strong> fruits. Recently,NH 3 /CO 2 cascade systems havebegun to be used in Europe <strong>and</strong> theUSA by using NH 3 in the high-temperaturestage <strong>and</strong> CO 2 in the low-temperaturestage [7] , thus avoiding therisk of a leakage damaging the foodsafety <strong>and</strong> quality in accidental conditionslike earthquakes, <strong>and</strong> reduce thesystem ammonia charge to improvethe system safety.Since the 1970s, gravity supply liquid<strong>and</strong> liquid pumps have been commonlyused [8] . After the 1980s, with thedevelopment of computer microelectronics,fully-automatic or self-automaticammonia systems using liquidpumps were developed with PLC <strong>and</strong>DCS systems. In 2000, DANFOSSelectric expansion valves were firstused to control direct expansion inammonia systems for aquatic foodproducts in Dalian, China; thus thesystems were greatly simplified.Indirect ammonia systems are usuallyused in chemical industries, large <strong>air</strong><strong>conditioning</strong>systems, brew houses<strong>and</strong> pharmaceutical factories, such asthe two-stage ammonia absorptionsystem powered by waste heat inNanjing, China built in 1988, whichcan also run at the two evaporatingtemperatures of -20°C <strong>and</strong> -30°C[4].ComponentsAt present, piston <strong>and</strong> screw compressorsare commonly used in ammonia<strong>refrigeration</strong> systems. Prior to the1980s, shell <strong>and</strong> tube heat exchangerswere common, but were replaced byplate heat exchangers for its disadvantagesof high weight, big size <strong>and</strong> lowefficiency. Plate heat exchangers had ahistory of 20 years in fluorocarbon systems,but they were not used in ammoniasystems because the weldingmaterial contains copper. When CFCswere phased out <strong>and</strong> HCFCs werereduced, plate heat exchangers werereused in ammonia systems with someimprovements to conventional ones.32


Lubricating oilLubricating oil has the function of lubricating,cooling <strong>and</strong> sealing the surfacesbetween moving components, <strong>and</strong> canensure the safety, reliability <strong>and</strong> life ofcompressors. Mineral oil is very common<strong>and</strong> has good performance, but itis not compatible with ammonia, so anoil separator <strong>and</strong> an oil collector areessential parts of ammonia systems.The oil system is very complex <strong>and</strong>hard to self-control. In order to simplifyoil systems or use a dry-type evaporator,oil must be compatible with ammonia,such as PAG oil.DEVELOPMENT TRENDSAmmonia has a history of more than100 years in <strong>refrigeration</strong> systems, soits advantages <strong>and</strong> disadvantages arefully understood. As a natural refrigerant,ammonia has obvious advantagesin replacing CFCs <strong>and</strong> improvingcontinuous development, savingenergy <strong>and</strong> environmental protection.The most important issue is how touse ammonia safely.Low chargeThe charge of ammonia depends onthe refrigerating cycle, but ammoniasystems have many containers <strong>and</strong>lines, <strong>and</strong> are more complicated thanfluorocarbon systems. The charge iscomparatively larger for the samerefrigerating capacity. In order toreduce the charge, new ways shall befound from two aspects: a) simplify thesystems, <strong>and</strong> b) increase heat transferefficiency. Decreasing the chargemeans increasing the system safety.System simplificationThe invention of oil compatible withammonia provides the basis for systemsimplification, <strong>and</strong> designers canuse the principles of fluorocarbon systemsto design ammonia systems. Thesystem safety can be greatly improvedby system simplification.Heat exchanger volume reductionThe heat transfer efficiency isincreased <strong>and</strong> the inner volumedecreased by using high efficiencyplate heat exchangers, <strong>and</strong> the reductionof ammonia liquid insures thesecurity of the system. The quality ofammonia equipment is ensured <strong>and</strong>As an environmentally-friendly refrigerant, ammonia is becoming popular in China, but will notcompletely replace CFC <strong>and</strong> HCFC refrigerants in recent yearsthe COP is continuously increasedwith the development of enhancedheat transfer, metal materials, lubricatingoils, efficient compressors <strong>and</strong>manufacturing technologies.Packaged <strong>and</strong> compactCompact commercial ammonia systemswere very popular during 1930-1940, but there has been no substantialimprovement until now <strong>and</strong> the oldoriginal systems can’t be accepted intoday’s market. In order to widely usethe systems, we need to enhance theheat transfer, reduce the size, developnew electrical expansion valves <strong>and</strong>smaller hermetically-sealed compressors,<strong>and</strong> make the equipment packaged<strong>and</strong> compact through systemsimplification <strong>and</strong> optimization.Automatic controlTwenty-first century control technology,computer networks, <strong>and</strong> long-distancemonitoring provide technicalsupport for automatic system control,<strong>and</strong> also create the developmentspace for fully automatic control.Automation involves issues of oil, electricexpansion valves, system design,<strong>and</strong> system static <strong>and</strong> dynamic characteristics.The settlement of theabove issues will accelerate the automaticprocess <strong>and</strong> bring new changesfor efficient operation, safe applications,protection <strong>and</strong> cost reduction.Better safety <strong>and</strong> reliabilitySafety is the central premise of ammoniatechnology because of ammonia’stoxic <strong>and</strong> explosive properties at certainconditions. System safety <strong>and</strong>eliminating leakage are crucial toammonia <strong>refrigeration</strong> systems.In order to reduce leakage, researchinstitutes <strong>and</strong> manufacturers arebound to develop new hermeticallysealedcompressors in addition to thetechnical improvements on conventionalopen-type compressors. Systemaccidents can easily be h<strong>and</strong>ledbecause ammonia is a natural refrigerant,soluble in water, <strong>and</strong> ammoniawatercan be used as fertilizer. Withthe perfect safety measures, rigorousrules for application, correct operation<strong>and</strong> maintenance, <strong>and</strong> specializedtraining of system operators, ammonia<strong>refrigeration</strong> systems will ultimatelyhave a better future.●REFERENCES[1] ASHRAE Fundamentals H<strong>and</strong>book, 2005,p20.1_70.[2] HG20660, Classification of Toxicity Hazard <strong>and</strong>Explosion Risk Extent of Chemical Medium inPressure Vessels [S].[3] YAN Qisen, SHI Wenxing, TIAN Changqin.Refrigeration technology for HVAC [M]. ChinaArchitecture& Building Press,2004[4] SHI Yizhong, QI Bangsheng. Survey on application<strong>and</strong> development trend of ammonia <strong>refrigeration</strong>systems in Nanjing area [J]. Cold StorageTechnology, 2002,(1): 32-35[5] MA Yitai, etc. Analysis of natural refrigerantsapplied in <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong> [J].Journal of Refrigeration, 2002, (1): 1-5.[6] G. Lorentzen. The use of natural refrigerants: acomplete solution to the CFC/ HCFC predicament[J]. Int. J . Refrig , 1995 ,18(3) :190-197.[7] Ole Christensen. System Design for IndustrialNH3/CO2 cascade Installations. Washington[C]: IIAR28th Annual Meeting Technical Paper, 2006:1-40.[8] XU Qinglei. Review <strong>and</strong> analysis of China’sindustry <strong>refrigeration</strong> technology for food frozen <strong>and</strong>storage in last century [J]. Cold Storage Technology,2004, (3):1-633


Solar cooling with small-sizeabsorption chillers:different solutions for summer<strong>air</strong> <strong>conditioning</strong>F. ASDRUBALI - G. BALDINELLI - A. PRESCIUTTIFrancesco AsdrubaliUniversity of Perugia - Department of Industrial EngineeringSection of Applied Physics - ItalyThe research group of AppliedPhysics, Department of IndustrialEngineering of the University ofPerugia, is active in all the fields ofEnvironmental <strong>and</strong> IndustrialApplied Physics. Even though it isdifficult to classify all the activities,the main fields of research areapplied thermodynamics, heattransfer, energy systems <strong>and</strong>environmental impact, appliedacoustics, lighting technique.The experimental facilities includethree laboratories:thermodynamics, environmentalcontrol, acoustics <strong>and</strong> vibrations,equipped with up to dateinstruments <strong>and</strong> simulation tools.As far as applied thermodynamics,the research activity deals, aboveall, with non conventionalrefrigerating machines focusingmainly on absorbtion <strong>refrigeration</strong>.In this field, thermophysicalproperties of new refrigeratingfluids are measured <strong>and</strong>calculation codes are formulatedfor the simulation of the varioustypes of machines functioning. Anexperimental plant has been set upfor measuring a Lithium Water-Bromide refrigerating unitsupplied by solar energy.Other research fields include waterevaporation from open basins <strong>and</strong>production of hydrogen withunconventional systems.Absorption refrigerating machines representan interesting alternative to compressionmachines, especially whenwaste heat or heat produced by solarenergy is available; the market is beginningto propose small-size absorptionmachines especially designed for <strong>air</strong><strong>conditioning</strong> in residential buildings. Asurvey of small-size absorption refrigeratorsis presented, with particularemphasis on their performance whenthe heat source comes from solar energy.The machines examined cover arange of chilling powers (4 to 15 kW)<strong>and</strong> have different working principles.The study is conducted using data suppliedby manufacturers <strong>and</strong> collected inan experimental set-up realized by theUniversity of Perugia; different refrigeratorsare compared taking into accountthe most significant parameters, suchas heat source <strong>and</strong> chilled water temperature,cooling circuit characteristics,coefficient of performance, dimensions<strong>and</strong> weight.INTRODUCTIONThe summer <strong>air</strong> <strong>conditioning</strong> dem<strong>and</strong>is growing continuously, not only in thetertiary sector but also in residentialapplications; the correspondingdem<strong>and</strong> for electric power may causefailures in the electricity supply network,which must cover increasinglyhigher peak loads. Heat assisted coolingsystems represent a fascinatingsolution, especially when waste heator heat produced by solar energy isavailable, also considering that theydo not use CFCs, but solutions withlow environmental impact; therefore,they could represent one solution tothe energy-environmental issueslinked to international agreements,such as the Kyoto Protocol for CO 2emissions reduction, or the UnitedNations Framework Convention onClimate Change (FCCC) <strong>and</strong> theMontreal Protocol, whose aim is toab<strong>and</strong>on the use of CFCs in coolingcycles. The most common techniquesthat nowadays permit cold productionstarting from heat could be groupedinto two categories: desiccant coolingsystems, which produce directlycooled <strong>air</strong> with an open cycle, <strong>and</strong>thermally driven chillers, which delivercooled water[1]. In the latter case,absorption machines represent themost common solution in actual installations,though adsorption chillers arebecoming more <strong>and</strong> more interesting.As a matter of fact, adsorptionmachines guarantee higher efficiencyat low driving temperatures, but theyshould be considered still at theresearch level. Absorption chillers canwork with a single or double stagecycle, the latter being more efficient butat the same time employing a hot fluidtemperature between 140 °C <strong>and</strong> 160°C. These considerations focus themarketʼs attention basically on smallsizeabsorption machines, especiallydesigned for <strong>air</strong> <strong>conditioning</strong> in residentialbuildings, employing low temperatureheat [2 <strong>and</strong> 3]. This work is aimedat giving a survey of these availablesolutions, with particular emphasis onvariations in their performance dependingon external conditions.34


Figure 1. External view of sample A,B,C,D,E.(A) (B) (C) (D) (E)DRIVING ABSORPTION MACHINESWITH SOLAR ENERGYAt present, the huge potential of theresidential building cooling market isalmost completely covered by electricchillers, heat pumps <strong>and</strong> (with lesssuccess) gas-fired absorbers. Themain problems linked to solar-drivenabsorption machines are a strict plantdependence on environmental parameters(such as external <strong>air</strong> temperature,solar irradiation level <strong>and</strong> windspeed), a high initial cost <strong>and</strong> the efficiencyof solar contribution limited tothe central hours of the day.The plant has to be connected to anevaporative cooling tower removingthe heat released by the condenser<strong>and</strong> by the absorber of the chiller.Besides, an intrinsic characteristic ofthe plant limits its overall performance:although absorption cycles reach highestefficiencies when heat sources areavailable at a high thermal level, solarpanels behave in the exact oppositemanner: both flat <strong>and</strong> evacuated-tubecollectors have efficiencies thatdecrease with the rising of the circulatingfluid temperature.Lastly, even though the cooling load<strong>and</strong> the solar irradiation take placemore or less at the same time of day,there can be many occasions when theideal match between the sun <strong>and</strong> theabsorption machine does not occur:hot days with little irradiation, morningor late evening cooling loads <strong>and</strong>sunny days without cooling dem<strong>and</strong>.Control strategies must tend towardsreaching the highest efficiency, combiningflexibility, inexpensiveness <strong>and</strong>ease of installation. Two main controlmodes can be adopted: the solarguidedmode <strong>and</strong> the cold-guidedmode. With the first approach, solarcollectors are linked directly (or by anexternal heat exchanger) to the generatorof the absorption machine; thissolution makes it possible to transferall of the energy gathered by the collectorsstraight to the machine, withoutpassing through a storage tank.Choosing this alternative, although thegenerator is fed with high level thermalenergy, the control possibilities remaingreatly limited; therefore, each variationof the solar input is transmitted tothe chilled water <strong>and</strong> then to the user.Besides, in case of low irradiation,there is a transient effect characterizedby continuous ON-OFFs, resulting in adecrease in efficiency <strong>and</strong> unwantedintermittent absorption cycle behavior.The plant does not follow building coolingloads, so its applications are limitedto users without steady cooling requirements.In the case of cold-guided modecontrol, the whole system has to guaranteea defined cooled water temperatureor a fixed cooling load; therefore itis necessary to put a hot storage tankbetween the collectors <strong>and</strong> the absorptionmachine, thus allowing a minimumof control, storing the energy when theproduction exceeds the cooling load<strong>and</strong> also feeding the generator at thedesired temperature when the solarradiation is not sufficient.With this solution a series of heat lossesis introduced: the dispersion throughthe tank surface, the energy wasted inthe heat exchanger between the solarcircuit <strong>and</strong> the hot storage, <strong>and</strong> thecoils between the generator feeding circuit<strong>and</strong> the hot storage. There is alsothe possibility of installing a cold storage,with the effect of giving a higherinertia to the load, avoiding the intermittentfunctioning of the absorptionmachine.INVESTIGATED SMALL-SIZEABSORPTION CHILLERSThe market for small-size absorptionchillers seems to be barely developed,probably because of the cutthroat competitionof electric chillers <strong>and</strong> heatpumps; nevertheless, it was possible tofind <strong>and</strong> analyze five absorptionmachines, built by different manufacturers,even though most of themshould be considered more as prototypesrather than as commerciallyavailable items.Machine AThe first sample is made up of twoseparate steel units in which the evaporator-absorber<strong>and</strong> generator-condenserp<strong>air</strong>s are placed respectively(Fig. 1,A). The refrigerant-absorbentp<strong>air</strong> is Water/Lithium Bromide, evolvinginside a classic single stage absorptioncycle with a regenerator (plate heatexchanger) between the absorber <strong>and</strong>the generator. Two electric pumps providecirculation between the absorber<strong>and</strong> the generator, <strong>and</strong> the periodicsuction of incondensable gases is doneby a built-in vacuum pump. The coolingcapacity under fixed conditions (seeparagraph 4) is approximately 11 kW,<strong>and</strong> the heat extraction is carried outunder all conditions by a 35 kW evapo-35


Table 1. Comparison among the characteristics of the investigated absorption machines.Figure 2. Samplesʼ normalized cooling capacity <strong>and</strong> COP as a function of T c,i (T t,o = 30 °C, T g,i = 85 °C).rative cooling tower [4].Machine BThe second absorption machine examinedwas found to be similar in constructionto the previous one: it followsthe normal Water/Lithium Bromide singlestage absorption cycle, with onlyone electric solution pump to overcomethe pressure difference between theabsorber <strong>and</strong> the generator, divided bythe heat regenerator (Fig. 1,B).According to the manufacturer, themachine could work with a wide rangeof generator temperatures (from 55 °Cto 105 °C); the cooling capacity underfixed conditions is about 10 kW, <strong>and</strong> a25 kW evaporative cooling tower isnecessary[5].Machine CThe main characteristic that distinguishesthis machine from the othersis the absence of the solution pump:the circulation from the absorber to thegenerator is carried out by a bubblepump that does not need electricity.The machine operates with a singlestage Water/Lithium Bromide absorptioncycle using a plate heat exchangeras a regenerator; the fixed-conditionscooling capacity of 15 kWrequires coupling with a 45 kW evaporativecooling tower. This model wastested at the University of Perugialabs, with the installation of a solarfield, measurement equipment <strong>and</strong> adata acquisition system (Fig. 1,C),with the aim of evaluating the influenceof external circuits to the overallfunctioning of the solar cooling plant.Experimental data obtained in the testrig at the University of Perugia (solardrivenmachine) can be found in [6];for this study, however, only data providedby the manufacturer were used.Machine DThe fourth sample is distinctive in thatit has a rotating generator: the chamberthat hosts the generator rotates ata speed of about 4.3 rps; according tothe manufacturer, this characteristicenhances the heat <strong>and</strong> mass transferprocess inside the generator itself,permitting a consistent size reduction.The rest of the cycle reflects the normalWater/Lithium Bromide singlestage absorption cycle, with a differencein the dissipation device, whichis a wet-type built into the machine(Fig. 1,D). The nominal cooling capacityis about 5 kW [7].Machine EThe last sample (Fig. 1,E) uses triplestateabsorption technology with aWater/Lithium Chloride solution; thismakes it significantly different from thetraditional absorption processes, sinceit is a three-phase process (solid, solution<strong>and</strong> vapour). It works intermittentlywith two parallel accumulators (barrels),each comprised of a reactor <strong>and</strong>a condenser-evaporator: in the chargingperiod, the input heat is convertedinto chemical energy by drying the salt(LiCl); afterwards, the cooling effect isobtained by inverting the cycle. Both36


Figure 3. Samplesʼ normalized cooling capacity <strong>and</strong> COP as a function of T g,i (T t,o = 30 °C, T c,i = 11 °C)Fig. 4. Samplesʼ normalized cooling capacity <strong>and</strong> COP as a function of T t,o (T g,i = 85°C, T c,i = 11 °C)sequences need a heat sink, whichcould consist of a st<strong>and</strong>ard dissipationdevice such as an evaporative coolingtower. The nominal cooling capacity isabout 4 kW.OtherResearchers <strong>and</strong> companies havedeveloped other prototypes of smallsizeabsorption machines; for example,a single effect ammonia/water absorptionchiller equipped with a membranesolution pump is under development[9], providing nominal cooling capacitiesbetween 5 <strong>and</strong> 20 kW. This solution,as well as others not mentioned,lack complete experimental data,therefore they were not included in thisinvestigation, except for a performanceevaluation reported in Table 1, wherethe abovementioned chiller (sample F)is compared with the other five samples,in nominal conditions.COMPARATIVE ANALYSISA comparison was made between thefive different absorption machinesstarting from the manufacturersʼ rating<strong>and</strong> functioning curves. Performanceswere evaluated in terms of coolingcapacity <strong>and</strong> global coefficient of performance(the ratio between coolingcapacity <strong>and</strong> the sum of the heat givento the generator plus the electric energyabsorbed). The machine componentsrequiring electric energy are thegenerator-absorber pumps (whenapplicable), the pumps for the circulatingfluids in the evaporative coolingtower <strong>and</strong> the solar circuit <strong>and</strong> theevaporative cooling tower engine; inaddition, for sample D, energy isneeded for the generator rotation.The energy consumption of the externalcircuits pumps was consideredequal to 20 W/kW of fluids transportedin nominal conditions (considering adirect connection between solar collectors<strong>and</strong> absorption machine, withoutcold storage) plus 10 W/kWprocessed by the evaporative coolingtower engine; these values were consideredthe same for each absorptionmachine analyzed, so that they did notinfluence relative performances.Table 1 summarizes the results for acommon nominal condition (except forsample F); taking into account that thedevices are driven by solar collectors;the values were set as follows:- generator inlet temperature T g,i =85°C;- machine outlet cooling fluid temperatureT c,o = 9 °C;- evaporative cooling tower outlet recoolingfluid temperature T t,o = 30 °C.The table also gives overall dimensions<strong>and</strong> the weight of each absorptionmachine, together with the unitarycooling capacity as the ratio betweenthe nominal cooling capacity <strong>and</strong> thevolume of the parallelepiped circumscribedabout the machine. The volumewas chosen as the normalizationparameter, taking into account that thesmall-size absorption machine targetconsists mainly of residential applications,where space saving could representan important feature.A more in-depth comparative investigationwas conducted varying thethree external inlet temperatures <strong>and</strong>consequently evaluating the COP <strong>and</strong>the normalized cooling capacity.When data are not directly available,the following hypothesis wasassumed: if the variation of the coolingcapacity with the chilled water temperatureis known, at a fixed re-coolingwater temperature, the trend of thecooling capacity at another re-coolingwater temperature is obtained simplyby scaling the previous trend. Thescaling factor was derived from thecooling capacity trend vs. the re-coolingwater temperature at a fixed coolingwater temperature. In Fig. 2 thenormalized cooling capacity <strong>and</strong> theglobal COP are sketched respectivelyas a function of the cooling circuit outlettemperature, setting the generatorinlet temperature at 85 °C <strong>and</strong> theevaporative cooling tower outlet recoolingfluid temperature at 30 °C. Thefirst couple of graphs shows how sampleC proves to be the most powerful37


machine varying T c,i but, at the sametime, it suffers in terms of performance;sample E shows the lowest normalizedcooling capacity; the globalCOP of samples A, B, D <strong>and</strong> E arevery close to each other, showingweak variations with the cooling circuitoutlet temperature.In Fig. 3 the normalized cooling capacity<strong>and</strong> the global COP are sketchedrespectively as a function of the generatorinlet temperature, setting the coolingcircuit outlet temperature at 11 °C<strong>and</strong> the evaporative cooling tower outletre-cooling fluid temperature at 30 °C.The same considerations for sample Ccan be repeated for the T g,i variation;the normalized cooling capacity of samplesB <strong>and</strong> D seem higher than theremaining two chillers, while sample Econfirms its weakest performance; theglobal COP shows to be scarcely influencedby the generator inlet temperature.Finally, in Fig. 4 the normalized coolingcapacity <strong>and</strong> the global COP arerespectively sketched as a function ofthe evaporative cooling tower outlet recoolingfluid temperature, setting thecooling circuit outlet temperature at 11°C <strong>and</strong> the generator inlet temperatureat 85 °C. All machines show bad performanceat re-cooling temperatureshigher than 35 °C, especially samplesC <strong>and</strong> D.The differences between the coolingcapacity of the samples depend on themanufacturersʼ construction choices.Samples A <strong>and</strong> E are those the mostinfluenced by their volumes, which considerablydiminishes the relative capacity.Sample E shows poor performanceat low cooling temperatures because ofits intermittent functioning, whichdecouples the heat feeding <strong>and</strong> coolingproduction environments. Samples A<strong>and</strong> B behave similarly in terms of globalCOP, reflecting their common constructionphilosophy; it should be pointedout that samples A <strong>and</strong> E weightwice as much as all the other absorptionmachines investigatedFIRST RESULTS OF ANEXPERIMENTAL PLANTAn experimental plant has been realizedby the University of Perugia to feedan absorption chiller (D) with solar energy.First results highline how themachine can work with a generator inlettemperature of 80 °C if cooling inlettemperature is less than 35 °C, producingwater chilled at 10 - 12 °C with aCOP of almost 0.6. If cooling inlet temperaturedecreases under 30 °C, thechiller cools water down to 7 - 8 °C butCOP becomes lower than 0.5. Whenthe cooling inlet temperature in fact islower than 30 °C, the generator is ableto receive more heat than nominal onebut only nominal heat is used by theevaporator to produce cooling power(Fig. 5). Extra heat is bypassed directlyto the absorber in liquid form (overfloweffect). Therefore, first results show thatthis machine can work properly (COP0.5 - 0.6) with a generator inlet temperaturelower than the nominal one (90°C), if cooling inlet temperature is over30 °C, whereas a lower cooling inlettemperature at the same conditions c<strong>and</strong>ecrease COP values under 0.5.CONCLUSIONSFigure 5. COP, Power supply (Q g ) <strong>and</strong> cooling power (Q g )of Machine D (T g,i = 80 °C, T t,o 26 = °C).A survey of five small-size absorptionchillers driven by solar energy is presented.The machines analyzed covera range of cooling capacities (from 5 to12 kW) <strong>and</strong> have different working principles<strong>and</strong> designs. The performancestudy was conducted starting from themanufacturersʼ rating <strong>and</strong> functioningcurves, imposing the same workingconditions <strong>and</strong> investigating their performancewhen the heat source comesfrom solar energy. The study has beenconducted varying the three externaltemperatures (heat source, re-coolingwater <strong>and</strong> cooling water), taking intoaccount of the dimensions of eachsample. The results consist of a groupof data that allow the definition of thefive samplesʼ performance in eachworking condition that the cooling load,the external environment <strong>and</strong> the sunimpose on these chillers.●NOMENCLATURECOP coefficient of performance (-)rps revolutions per second (s -1 )M.U. measurement unit (-)Q heat power (kW)T temperature (°C)Subscriptsc coolingg generatori inleto outlett evaporative cooling towerREFERENCES[1] H.-M. Henning, Solar assisted <strong>air</strong> <strong>conditioning</strong> ofbuildings -, Applied Thermal Engineering 27 /07-1734-1749.[2] J. Albers, F. Ziegler 2003, Analysis of the part loadbehavior of sorption chillers with thermally drivensolution pumps. Proc. of the XXI IIR, ICR 2003, 2003August 17-22, Washington, USA.[3] De Vega, M. Izquierdo, M. Venegas, A. Leucona,.Thermodynamic study of multistage absorptioncycles using low-temperature heat, InternationalJournal of Energy Research 26 (2002) 775-791.[4] M. Safarik, L. Richter, Carsten Thomas, M. Otto,Results of monitoring the EAW SE 15 absorptionchiller in solar cooling installations, Proc. Int. Conf.Solar Air Conditioning, OTTI,ʼ07 Oct.18-19,Tarragona, pp. 650-655.[5] V. Klauß, A. Kühn, C. Schweigler, Field Testing ofa Compact 10 kW Water/LiBr Absorption Chiller, Proc.International Conference Solar Air Conditioning,OTTI, 2007 October 18-19, Tarragona, Spain, pp.572-577.[6] F. Asdrubali, S. Grignaffini, Experimental evaluationof the performances of a H2O-LiBr absorptionrefrigerator under different service conditions,International Journal of Refrigeration 28 (4) (2005)489-497.[7] C. Bales, F. Setterwall, G. Bolin, Development ofthe thermo chemical accumulator (TCA), Proc.EuroSun, 2004 June 20-24, Freiburg, Germany.38


Solar Cooling in the Unit forDevelopment of Solar EquipmentsA. CHIKOUCHE*, S. El METNANI, A. BENHABILES <strong>and</strong> B. ABBADA. ChikoucheBou-Ismail, Wilaya de Tipaza - AlgeriaThe unit for development of solarequipments is a state institutiondepending on the ministry ofhigher education <strong>and</strong> scientificresearch of Algeria. In this context,the principal missions of the unitare development of solar operatedthermal <strong>and</strong> photovoltaic system<strong>and</strong> equipment using solarenergy.The unit has two mainresearch divisions, with the total offorty three (43) researchers,divided into height research group.The first division works on thedevelopment of systems <strong>and</strong>equipments using renewableenergies. The second works on thedevelopment of <strong>refrigeration</strong>systems <strong>and</strong> equipment <strong>and</strong> watertreatment using renewableenergies.Algeria has a very goodgeographical situation for solarenergy applications. The dailysunlight averages the 10 hours/day,with a daily average globalradiation of 5 to 7 kWh/m 2 /day inmost parts of the country <strong>and</strong> solarenergy heating <strong>and</strong> coolingequipments will undoubtedly havevery good prospect in the future.In this context, the principalmissions of our unit aredevelopment of solar operatedthermal <strong>and</strong> photovoltaic system<strong>and</strong> equipment using solar energyincluding solar cooling.INTRODUCTIONConventional cooling systems <strong>and</strong> <strong>air</strong><strong>conditioning</strong> equipment consume near15% of total electricity production. Themanufacturing of cooling equipmentwith weak consumption energy orwithout conventional electricity contributeto reduce the CO 2 emission.The solar cooling technology is a goodexample of alternative kind of <strong>refrigeration</strong>system <strong>and</strong> it helps to reduce theenvironmental impact as no hydrocarbonsare involved but the electricity isprovided by the sun.The exp<strong>and</strong>ing world population <strong>and</strong>the increasing dem<strong>and</strong> for energyhave brought serious problems for theworld environment. Refrigeration hasapplications in a considerable numberof fields of human life, for example thefood processing field, the <strong>air</strong>-<strong>conditioning</strong>sector, <strong>and</strong> the conservation ofpharmaceutical products, etc.The conventional <strong>refrigeration</strong> cyclesusing the traditional vapor compressioncycle contribute significantly in anopposite way to the concept of sustainabledevelopment.The use of solar energy for environmentalcontrol is receiving muchattention as a result of the projectedworld energy shortage.Refrigeration using solar energy is aparticularly attractive applicationbecause of the near coincidence ofPhotovoltaic array Solar batteries Refrigerator39


Figure 01. Geographical repartition of solar energy in Algeria (July <strong>and</strong> December).peak cooling loads with the availablesolar power. Solar <strong>refrigeration</strong> hasthe potential to improve the quality oflife of people who live in areas withelectrical shortage.The solar sorption cooling cycle isusually a preferable alternative. First, ituses thermal energy collected fromthe sun without the need to convertthis energy into mechanical energy asrequired by the vapour compressioncycle.Second, it uses fluids, such aswater or ammonia, with zero ‘ozonedepletion potential’, which fulfill theMontreal Protocol. Third, the fluidshave zero ‘global warming potential’<strong>and</strong> fulfill the Kyoto Protocol.In <strong>refrigeration</strong>, our division works ontwo axes, heat operated <strong>refrigeration</strong>systems <strong>and</strong> <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong>using renewable electricalenergyFigure 1.Shows the variation of the compressor body temperature of 50 Hzsinusoidal AC. It can be seen that the compressor body temperaturegoes through cyclic changes in accordance with the on-off cycleof the refrigerator albeit.Actually different projects are underway in order to develop solar operatedthermal <strong>and</strong> photovoltaic system <strong>and</strong>equipment.Among these projects we have:- Development of ice cube makerusing solar energy.- Humidifier <strong>and</strong> dehumidifier using PVsystem.- Refrigerator with vapour compressioncycle using PV system.- Heat operated <strong>refrigeration</strong> system<strong>and</strong> equipmentAlgeria has a very good geographicalsituation for solar energy applications.The daily sunlight averages the 10hours /day, with a daily average globalradiation of 5 to 7 kWh/m 2 /day in mostparts of the country (see. Fig. 1), <strong>and</strong>solar energy heating <strong>and</strong> coolingequipments will undoubtedly havevery good prospect in the future. Rightnow, a lot of research projects inresearch centers <strong>and</strong> state institutionsare undertaken to develop equipmentsusing renewable energies (1).The research work on <strong>refrigeration</strong> inUnit for Development of SolarEquipments started in 1993, Severalprototype <strong>refrigeration</strong> systems havebeen developed, photovoltaic drivendomestic refrigerator, drinking watercooler, small vaccine storage refrigerator,humidifier ice maker <strong>and</strong> tested.This paper shows the various aspectsresearched in UDES.40


Figure 2.Cool-down <strong>and</strong> warm-up characteristics of the refrigerator.daily global radiation of 5 to 6kWh/m 2 /day) <strong>and</strong> a performance factorof: Pf = 0.6.A set of a six stationary batteries of105 Ah/12 V each is used. The batteriesare arranged to give a continuousoutput of 315 Ah /24 V, with three daysautonomy <strong>and</strong> a lower discharge limitof 80 % on the batteries.Included inthe PV system regulation are a chargeregulator <strong>and</strong> an inverter. The powerdelivered by the PV system installed(900 VA) covers largely the electricalneeds of the experimental setup.SIMULATION OF AN AIRDEHUMIDIFIER BASED ON AVAPOUR COMPRESSION CYCLELegend: T1: upper freezer surface; T2: lower freezer surface; T3: lower cabinet; T4 upper cabinet;T5 middle cabine; T6: ambient temperature.We are working actually on the designof a cooling <strong>and</strong> dehumidifying coilTechnical characteristics:Dimensions (LxWxH): 610x520x1080 mmWeight : 40 kgCompressor consumption: 120 WVoltage input: 12 VVolume of refrigerated water: 30 lTemperature range: 0 °C to 10 °CCHARACTERIZATION OFA PHOTOVOLTAIC DRIVENDOMESTIC REFRIGERATORThe experimental system is the mostwidely used domestic refrigerator inour country which has an internal volumeof 330 l, 0,2CV cooling capacity<strong>and</strong> works on R134a. It has a singledoor hinged on the right, a top freezerTechnical characteristics:Intérieures (mm) : 480 x 400 x 330Poids: 50 KgTension d’alimentation: 24 VDCPuissance du compresseur: 120 WVolume d’eau réfrigérée: 63 litresPlage de réglage de température (°C):-05 to +10°CDimension (L x l x H):Extérieurs (mm): 600 x 550 x 400compartment of about 40 l volume <strong>and</strong>uses a capillary expansion device. Itsoverall dimensions are 1650x590x700mm. A 25mm thick polyurethane foaminsulation is provided all around. Theinner liner of the refrigerator is PVC<strong>and</strong> the outer one is steel sheet withenamel paint finish. The thermostat ofthe refrigerator is fitted on the aluminumevaporator surface.The calculated power of the PV field isbased on the solar power potential ofthe south of the country (average solarTechnical characteristics:Dimension (L x l x H):Extérieurs (mm): 835 x 565 x 1010Intérieures (mm): 690 x 425 x 450Poids : 60 KgTension d’alimentation: 24 VDCPuissance du compresseur: 120 WVolume réfrigéré: 132 litresPlage de réglage de température (°C):-20 à +10°C(fig.3). This design is necessarybecause we are in the process of fabricatinga small domestic dehumidifierbased on a vapour compression cycle.A complete thermodynamics analysishas already been made(2).. Coolingthe <strong>air</strong> below its dew point temperatureis a common method of dehumidification.As long as the coil surface tempera-41


ture is kept bellowed dew point temperatureof the entering <strong>air</strong>, cooling<strong>and</strong> dehumidification will occur.Although the actual process is complicated<strong>and</strong> vary considerably dependingon the type of the heat exchangesurface, the surface temperature <strong>and</strong>the flow conditions, the heat <strong>and</strong> massbalance can be expressed in terms ofinitial <strong>and</strong> final states of the <strong>air</strong>Thermodynamic analysis(1 st Law Analysis)The energy balance around the coil:m·a·h 1 = q· + m·a·h 2 + m·w·h w(1)The mass balance around the coilFigure 3.Typical <strong>air</strong> domestic dehumidifier.The total heat transfer from the moist<strong>air</strong> is then:q = q s + q lThis is the total amount of heat transferfrom the moist <strong>air</strong>. Using thisquantity for the total heat transfer, wecan easily find a condensing unit tomatch up.The use of <strong>refrigeration</strong> is a practical<strong>and</strong> economical method for <strong>air</strong> dehumidificationwhen the <strong>air</strong> is relativelywarm with high moisture content.Domestic <strong>air</strong> dehumidifiers using avapor compression cycle are quitepopular, but new restrictions on refrigerants<strong>and</strong> energy consumption arepaving the way to a lot of research <strong>and</strong>future development in this field.The conceptual design for the heattransfer surface is underway. A prototypeof a domestic <strong>air</strong> dehumidifier isunder consideration.q s = m· a (h a -h 2 ) (7)HUMIDIFIER(adiabatic saturator)m·a·W 1 = m·w + m·a·W (2) 2Combining these two equations weget:q· = m·a (h 1 -h 2 ) - m·a (W 1 -W 2 )·h (3) wThe cooling <strong>and</strong> dehumidificationprocess involves both sensible <strong>and</strong>latent heat transfer where the sensibleheat transfer is associated with thedecrease in dry bulb temperature <strong>and</strong>the latent heat transfer is associatedwith decrease in humidity ratio.We can write:q s = m· a c p (T 1 -T 2 ) (4)q 1 = m· a (W 1 -W 2 )·h (5) fgWe can also write:q 1 = m· a (h 1 -h a ) (6)The housing is made for pre-paintedsheet metal. The back side of thehousing contains a fibrous materialskept saturated with water.A pump lifts water from the sumpPrototype42


We realized, for this purpose, the following experimental device:Figure 5.Schematic of a activated carbon-methanolsolar adsorption refrigerator.T1: wall external of the generatorT2: exit of the generatorT3: entry of the condenserT4: exit of the condenserT5: entry of the evaporatorT6: wall external of the evaporatorT7:cold roomT8: ambient <strong>air</strong>micro-pilot show (fig.7) that by usingsolar energy, can be used for the conservationof food <strong>and</strong> this for one relativelyimportant duration (3) .CONCLUSIONThe various achievements presented,show that UDES strongly activates infavour of the promotion of renewableenergies, with less impact on the environment.The research projects undertakenare directed toward the developmentof <strong>refrigeration</strong> <strong>and</strong> <strong>air</strong> <strong>conditioning</strong>equipments <strong>and</strong> systems usingsolar energy <strong>and</strong> refrigerants with lessglobal warming <strong>and</strong> ozone depletionpotentialAknowledgeSpecial thanks to Ms S. Bouadjab <strong>and</strong>M. Chikh for their help in dimensioningof the PV systems●located in the bottom of the housing<strong>and</strong> delivers it to a perforated channellocated at the top.The water drips through the evaporatedpaid to keep it wet <strong>and</strong> is collected backin the sump located in the bottom of thehousing. A motor driven fan draws outside<strong>air</strong> through the evaporative pad.Humidifying efficiency = actual drybulb change / theoretical dry bulbchangeADSORPTION REFRIGERATORExperimental set-up of an adsorptionrefrigerator using activated carbonmethanol.The solar heating is simulatedwith an electric heaterThe installation comprises 59g activatedcharcoal saturated with methanol.The volume of the cold room is of120ccThe various tests carried out on thisREFERENCE1. A.Chikouche, S.Elmetnani <strong>and</strong> B. Abbad; ICR07,International Congress of Refrigeration 2007,Beijing,China.2.S. Elmetenani, A. Bourabaa, M. Saighi <strong>and</strong> M.L.Yousfi; Proceedings of the International Conferenceon Modeling <strong>and</strong> Simulation (MS’07Algeria) July 2 -4, 2007, Algiers, Algeria.3.A.Benhabiles, B.Abbad1, M.Berdja, A.Noui; S.Chikh, K. Daoud <strong>and</strong> L. Oufer; ICRE07, Internationalconference on renewelable energies, Bejaia(Algeria) 25- 27 November 2007.Figure 6.Phase of desorption.Figure 7.Phase of adsorption.43


Sustainable RefrigerationPAUL HOMSYNestléRefrigeration is Essential for theFood IndustryIn line with its environmental policy,Nestlé is committed to minimising theimpact of its industrial operations on theEnvironment. This includes the choiceof the technologies the Company usesin its 480 factories worldwide <strong>and</strong>,among these, Refrigeration. Without<strong>refrigeration</strong> in manufacturing, storage<strong>and</strong> distribution, modern food productionwould not be possible. Today, thereare several major product sectorswhere <strong>refrigeration</strong> is widely used,including d<strong>air</strong>y, ice cream, frozen &chilled foods <strong>and</strong> freeze-dried instantcoffee.Setting the Trendin Industrial RefrigerationSince 1998, the use of natural refrigerantshas increased, in particular therevival of carbon dioxide in industrial<strong>refrigeration</strong>. For low temperature foodapplications, ammonia (NH 3 ) in combinationwith carbon dioxide (CO 2 ) in a“cascade” <strong>refrigeration</strong> system canimprove manufacturing plant efficiency<strong>and</strong> safety, thus increase the safety ofEmployees, Neighbours <strong>and</strong> theBeauvais CO 2 / NH 3 machine room.Environment.Significant efforts have been undertakento accelerate the phase out ofHCFCʼs, well ahead of the MontrealProtocol <strong>and</strong> EU requirements. Forexample in 2000, Beauvais (France)80ʼ000 m 3 cold store operating at -30°CWorld first CO 2 continuous ice cream freezertested in Thail<strong>and</strong>.has been converted to natural refrigerants,NH 3 in the machine room <strong>and</strong>CO 2 distributed as a two phase brine inthe cold rooms.In 2001, another major milestone wasset in the revival of CO 2 in industrial<strong>refrigeration</strong> by converting Hayes coffeefreeze drying factory in the UK fromR22 to an innovative CO 2 /NH 3 cascadesystem. The groundbreaking Hayesproject caused a snowball effect <strong>and</strong>today there are hundreds of industrialCO 2 /NH 3 cascade systems operationalin the world.In 2003, a new Frozen Foods plant wasopened in Jonesboro (USA). ACO 2 /NH 3 cascade, the largest in theworld, was again installed successfully.In 2005 Gramʼs world first continuousice cream freezer operating on CO 2was tested in Bangchan factory inThail<strong>and</strong>. The main challenge was tofield test a reliable CO 2 freezer thatwould operate satisfactorily with a differentrefrigerant, different pressure,different settings, different valve sizes,etc, <strong>and</strong> having different heat exchangeproperties with an unknown impact onthe product quality.Developing Sustainable Solutionsfor Smaller Refrigeration UnitsWhile the efforts to promote naturalrefrigerants are mainly focused onindustrial applications, Engineers <strong>and</strong>Researchers are also actively searchingfor appropriate technical solutionsthat are safe, legally accepted <strong>and</strong> costeffective, for smaller commercial <strong>refrigeration</strong>systems. To this end, Nestlé iscollaborating closely with major equipmentsuppliers <strong>and</strong> through InternationalOrganisations <strong>and</strong> with AcademicInstitutions, promoting natural refrigerants.Confirming the Policy on the Useof Natural RefrigerantsIn April 2008, Nestléʼs most SeniorOperations Manager issued a reminderletter to all operations worldwide confirmingthe commitment to the use ofnatural refrigerants that are environmentallyfriendly. Whenever feasible,Carbon Dioxide in combination withAmmonia must be used for all low temperatureapplications <strong>and</strong> water or glycolchillers with ammonia as primaryrefrigerant must be used for all positivetemperature applications.●44


Magnetic Refrigerationat Room TemperaturePETER EGOLFUniversity of Applied Sciencesof Western Switzerl<strong>and</strong>RONALD ROSENSWEIGCh<strong>air</strong>es Internationalesde Recherche Blaise PascalThe University of Engineering <strong>and</strong>Economy of the Swiss County ofVaud offers in Yverdon-les-bains(French part of Switzerl<strong>and</strong>) eightdirections of University educationsin the domain of Engineering <strong>and</strong>the Economy of Enterprises. With1500 students it is the largestentity of the Haute EcoleSpécialisée de Suisse Occidentale(Hesso). In all its divisionsprofessors with their staff areperforming high quality research<strong>and</strong> development for the (local)industry, but also on aninternational level, numerous ofthem with good recognition. Prof.Peter W. Egolf <strong>and</strong> Prof. OsmannSari are leaders of the Theory <strong>and</strong>Numerics Division (SIT) <strong>and</strong> anExperimental Laboratory (TIS) ofthe Thermal Sciences Institute(IGT), respectively. Dr. AndrejKitanovski is responsible formagnetic heating <strong>and</strong> <strong>refrigeration</strong>in the Theory <strong>and</strong> NumericsDivision of IGT.20 th IIF-IIR Informatory Noteon Refrigerating TechnologiesMagnetic <strong>refrigeration</strong> is an adiabaticcooling method which applies themagnetocaloric effect (MCE). Fromthe point of view of basic physics, itshows an analogy to the conventionalgas compression/expansion method.It has been applied for many years incryogenics, to reach very low temperatures.In 1976, Brown presented thefirst room temperature refrigeratorapplying adiabatic magnetization <strong>and</strong>demagnetization. 1 After the discoveryof the “giant” magnetocaloric effect(GMCE) in Gd 5 (Si 2 Ge 2 ) in 1997 byGschneidner <strong>and</strong> Pecharsky, 2 whichincreases the MCE, many scientists<strong>and</strong> industrial representatives of the<strong>refrigeration</strong> community concede thatthis “new” technology (applying permanentmagnets <strong>and</strong> the GMCE) hasa good future potential for a remarkablepenetration into the <strong>refrigeration</strong>market. They are convinced that inseveral different market domains, conventional<strong>refrigeration</strong> could bereplaced by magnetic <strong>refrigeration</strong>.The main reason for such an attitudeis the possibility to replace the HFCrefrigerants by environmentally benignmagnetocaloric alloys. HFCs, with atypical global warming potential(GWP) of 1000 to 3000 times that ofCO 2 , at present show an increasingsales market, which has its cause inthe phasing out of the more destructiveHCFCs <strong>and</strong> CFCs. This phasingout process is still ongoing <strong>and</strong> inmost developing countries HCFCs<strong>and</strong> CFCs are still allowed. Systemswith natural refrigerants (ammonia,CO 2 , propane, etc.) are good solutionsfor numerous applications, but todate, none of them have reached aremarkable breakthrough on a widescale of applications in <strong>refrigeration</strong>.Other advantages include the highercycle efficiencies of magnetic <strong>refrigeration</strong>processes compared with thoseof gas-compression <strong>refrigeration</strong> <strong>and</strong>the noiseless operating conditions of amagnetic refrigerator. This IIR informatorynote briefly highlights thestate-of-the-art, the advantages <strong>and</strong>disadvantages of this promising technology.INTRODUCTIONThe <strong>refrigeration</strong>-technology market isclosely related to beverage <strong>and</strong> foodproduction, industrial process, thechemical <strong>and</strong> pharmaceutical industry,the automotive sector, etc. Some ofthese sectors have strongly growingmarkets, thanks to the rising incomesof Eastern European, Indian <strong>and</strong>Chinese customers, with their desirefor modern consumer goods drivingsuch development. The retail market,supermarket <strong>and</strong> hypermarket chainsare strongly benefiting from this development.Because the number of builtalternative <strong>refrigeration</strong> technologiessuch as absorption or adsorption<strong>refrigeration</strong>, thermoelectric <strong>and</strong> thermoacoustic<strong>refrigeration</strong>, etc. is negligible,this leads to positive prospectsfor the gas-compression system producers.Furthermore, the tendency to cooldomestic buildings in southern areas45


is also increasing. The business-asusualscenario, based on dynamicnumerical climatological system simulations,was published by theEuropean Commission. The predictionfor the year 2010 is an HFC emissionlevel the equivalent of 66Mtonnes CO 2 . This is an increase of62% based on the value of 1995.Refrigeration <strong>and</strong> <strong>air</strong> <strong>conditioning</strong> areresponsible for the main fraction,namely 43%. What are the alternatives,if HFCs also will have to bereduced? This is a desire of anincreasing number of politicians thatalready has been announced in somecountries. Maybe new less harmfulrefrigerants will be discovered. A newblend H has just been developed <strong>and</strong>announced by an industrial company,but up until now, reliable experience ismissing.The time would be ideal for an alternative<strong>refrigeration</strong> technology suchas for example magnetic <strong>refrigeration</strong>.For the interested reader, who wantsto gain a greater insight into magneticheat pumps <strong>and</strong> refrigerators thangiven in this short informatory note,several review articles are available. 3-7 This promising technology workswithout a gaseous refrigerant <strong>and</strong> itsenergy efficiency (coefficient of performance,COP) in principle can behigher than that of a conventional<strong>refrigeration</strong> system. As a result, itsbreakthrough in certain domains of the<strong>refrigeration</strong> market would lead to lessCO 2 output into the atmosphere. Thisinformatory note gives an overview ofthis spectacular technology, discussesideal <strong>and</strong> not-so-promising applications<strong>and</strong> reports on some problemswhich have to be solved in order toenter industrializing phases for thevarious <strong>refrigeration</strong> applicationsenvisaged.THE MAGNETOCALORIC EFFECTA magnetocaloric material may providethree different contributions to thetotal entropy, a magnetic, an electronic<strong>and</strong> a lattice contribution. 3 Theentropy is a measure of order in themagneto-thermodynamic system. Ahigh order is related to a low entropy<strong>and</strong> vice versa. Dipoles, i.e. electronicspins, may show different orientations.If in a paramagnet, ferromagnet or diamagnetthese entities are oriented inthe same direction, the order <strong>and</strong> alsothe magnetization is high. It is clearthat applying a magnetic field alignselectronic spins, <strong>and</strong> lowering the temperature(by releasing energy from thesystem) also leads to a more orderedsystem. Therefore, in the sense of thetheory of critical phenomena the externalmagnetic field yields the stressparameter <strong>and</strong> the magnetization theorder parameter of such magneticmaterials.In Figure 1, the magnetization of puregadolinium is shown as a function ofthe “magnetic field” μ 0 H <strong>and</strong> the temperatureT. If all the moments or spinsare aligned, the maximal magnetizationM max occurs. The actual magnetizationM(T,H) is divided by this maximalvalue M max = 2.47 T (tesla) toobtain the normalized magnetizationmˆ = M/M max . The temperature is alsonormalized; it is divided by the Curietemperature T c of the material: ʼt=T/T c . For gadolinium, the Curie temperatureis just at room temperature,namely at T c = ~ 293 K. The maximalmagnetization (mˆ = 1) occurs at theabsolute zero point (T = 0 K or ʼt = 0),independent of the applied magneticfield. At higher temperatures, the magnetizationis lower. And here one canobserve a magnetic field dependence.It is clear that a higher field leads to ahigher ordering, respectively a highermagnetization mˆ.If a magnetocaloric material is movedinto a magnetic field, this is usually afast process. Practically no heat willbe exchanged with the environment.Then for this adiabatic process thetotal entropy s - which in usual casesis the sum of the magnetic s M , electronics E <strong>and</strong> lattice entropy s L -remains constant: s = s M + s E + s L =const. 3 But the magnetization increases.This means that the magneticentropy s M decreases. Therefore, theremaining electronic <strong>and</strong> latticeentropies, s E <strong>and</strong> s L , must increase.By spin lattice couplings - which occurin milliseconds - phonons or latticevibrations are created. These oscillatorymovements may be comparedwith Brownʼs motion of atoms or moleculesin a gas.They increase the temperature of theFigure 1. The normalized magnetization curves of puregadolinium for different “magnetic fields” μ 0 H. The quantityμ 0 is the permeability of vacuum. This figure was taken fromReference 9 .Figure 2. The adiabatic temperature change of gadoliniumin the vicinity of the Curie temperature T c = ~ 20 °C. As inFigure 1, here also, the internal field μ 0 H is shown (fromReference 9 ).46


Figure 3. The conventional gas-compression process isdriven by continuously repeating the four different basicprocesses shown in this figure.Figure 4. The magnetic <strong>refrigeration</strong> cycle comparison.Compression is replaced by adiabatic magnetization <strong>and</strong>expansion by adiabatic demagnetization.solid material. Now it becomes clearthat removing the magnetocaloricmaterial from the magnetic field lowersits lattice vibrations <strong>and</strong> its temperature,because now the magneticmoments <strong>and</strong> spins take up energyfrom the lattice <strong>and</strong> become disorderedagain. The achievable temperatureincreases Δϑ of gadolinium for“magnetic field” changes μ 0 H of 1 <strong>and</strong>2 T are shown in Figure 2. For bothfield changes, the temperaturedecrease occurs at the higher temperatureϑ+Δϑ, with the same absolutevalue of the temperature change, IΔϑI,in the heating <strong>and</strong> cooling case. 8 For amagnetic refrigerator with permanentmagnets of reasonable weight, 2 T isat present the maximal obtainable“magnetic field” strength. For zeromagnetic field, the described processis a second order phase transition. Forhigher magnetic fields, this transitionbecomes continuous. The describedexchange of degrees of freedombetween the magnetic moment/spin<strong>and</strong> the lattice system is the keyprocess for magnetic <strong>refrigeration</strong>. Itwas discovered in 1881 by theGerman physicist Emil Warburg.PROCESSES OF MAGNETICREFRIGERATIONIn Figure 3 the four basic steps of aconventional gas-compression/expansion<strong>refrigeration</strong> process are shown.These are a compression of a gas,extraction of heat, expansion of thegas, <strong>and</strong> injection of heat. The twoprocess steps extraction of heat <strong>and</strong>expansion are responsible for a coolingprocess in two steps. The maincooling usually occurs through theexpansion of the gas.The steps of a magnetic <strong>refrigeration</strong>process are analogous. By comparingFigure 3 with Figure 4, one can seethat instead of compression of a gas,a magnetocaloric material is movedinto a magnetic field <strong>and</strong> that insteadof expansion it is moved out of thefield.As explained in the previous section,these processes change the temperatureof the material <strong>and</strong> heat may beextracted, respectively injected just asin the conventional process.There are some differences betweenthe two processes. The heat injection<strong>and</strong> rejection in a gaseous refrigerantis a rather fast process, because turbulentmotion transports heat veryfast. Unfortunately, this is not the casein the solid magnetocaloric materials.Here, the transport mechanism forheat is slow molecular diffusion.Therefore, at present filigree porousstructures are considered to be thebest solution to overcome this problem.The small distances from thecentral regions of the material to anadjacent fluid domain, where a heattransport fluid captures the heat <strong>and</strong>transports it out of the material, areideal to make the magnetic coolingprocess faster. Furthermore, the notvery large adiabatic temperature differencesof magnetocaloric materialswill require more often a design of cascadeor regenerative magnetic refrigerators8than in conventional refrigerators<strong>and</strong> hence require additionalheat transfer steps.MAGNETOCALORIC MATERIALSAND THEIR PROPERTIESTo apply the magnetocaloric effectwith a high performance, optimal propertiesof magnets <strong>and</strong> magnetocaloricmaterials are required. For this, thedifferent families - which show a largeGMCE - have to be taken into consideration.The properties of presentlybest magnets can not be discussed inthis brief note, but they are describedin the literature: see Reference 6 forinstance.Pure gadolinium may be regarded asbeing the ideal substance for magnetic<strong>refrigeration</strong>, just as the ideal gas isfor conventional <strong>refrigeration</strong>. But justas conventional systems are usuallynot operated with ideal gases, magneticrefrigerators will perform betterwith specially designed alloys (seebelow). One advantage of puregadolinium is that its physical proper-47


ties may be described by basic physicallaws such as the Brillouin functionfor the magnetization or the Debyefunction for the specific heat, etc. Thisallows the numerical calculation ofmagnetothermodynamic charts ofhigh resolution. 9 To produce suchcharts for magnetocaloric alloys woulddem<strong>and</strong> a tremendous amount ofhigh-quality experimental data, whichusually is not available. Therefore, itgenerally makes sense to begin initialtesting of a magnetic refrigerator prototypewith a gadolinium filling. Afterthe teething problems of a newmachine have been solved with thegadolinium content, the latter may bereplaced by better magnetocaloricalloys.Gschneidner <strong>and</strong> Pecharsky 10 havepublished the following list of promisingcategories of magnetocaloricmaterials for application in magneticrefrigerators:• binary <strong>and</strong> ternary intermetallic compounds• gadolinium-silicon-germanium compounds• manganites• lanthanum-iron based compounds• manganese-antimony arsenide• iron-manganese-arsenic phosphides• amorphous fine met-type alloys (veryrecent).At present, a number of toxic substancesin such compounds are beingreplaced by more acceptable elements.A discussion on the differenttypes of materials with their distinctproperties is found in extended topicalreviews. 4,10 Currently, the totalentropies <strong>and</strong> the related <strong>refrigeration</strong>capacity, the adiabatic temperaturechange <strong>and</strong> the costs of the materialsare under investigation. Brück statesthat in the near future, other propertiessuch as corrosion resistance,mechanical properties, heat conductivity,electrical resistivity, <strong>and</strong> the environmentalimpact will also becomeimportant. 4Currently, the best, not too expensivematerials were reported with coolingcapacities at a change of 2 T “magneticfield” strength of approximately1500 J/kg at constant temperature9<strong>and</strong> an adiabatic temperature changeof 7-8 K. Materials with low magnetichysteresis are favourable, becausethe area of a hysteresis curve on coordinatesof M vs. H corresponds toenergy dissipated to the environmentin each cycle.MAGNETOTHERMODYNAMICMACHINESApplication of the GMCE calls for aMagnetic refrigeratorprototypes are closer to themarketUp-to-present about thirty magnetic refrigerator <strong>and</strong> heatpump prototypes have been built, tested <strong>and</strong> described inthe technical <strong>and</strong> scientific literature. Practically all ofthem are discussed in a new review article written by YuFig. 1. The coefficient of performance, COP, of a magnetichousehold refrigerator as a function of the magnetic fielddensity (presented as an induction) <strong>and</strong> its frequency ofoperation are shown (from Ref. [2]). The coefficient of performanceof the conventional machine naturally shows nodependence on the magnetic field (as such a field is notpresent in such a device) <strong>and</strong>, therefore, appears in thisfigure as a constant.et al. [1]. The first prototypes were mainly built with expensive<strong>and</strong> energy consuming superconducting magnets. Atthe beginning of their development magnetic refrigeratorswith permanent magnets were poor in performance (lowcooling load) or they could not reach lower temperatures.In other machines the magnetocaloric materials wereoften mounted into the machines in form of packed beds,which usually leads to much too high pressure losses ofthe fluid flows, <strong>and</strong> therefore destroys the advantage of abetter performance compared to conventional refrigeratorswith compressors. The predicted competitiveness ofmagnetic refrigerators with conventional refrigeratorscontaining a compressor has been studied by theoreticalmodeling <strong>and</strong> simulation <strong>and</strong> is shown in Fig. 1. Otherprototypes were based on the active magnetic regenerator(AMR) cycle. Several of these machines show a goodtemperature drop in a «pumping process», but withoutresponding on any external load.At the University of Applied Sciences of WesternSwitzerl<strong>and</strong> up-to-present one magnetic refrigerator witha rectilinear magnetocaloric material load <strong>and</strong> two prototypeswith rotating porous structure wheels have beendesigned, calculated, built <strong>and</strong> measured (one earlier <strong>and</strong>still heavy model is shown in Fig.ʼs 2 <strong>and</strong> 3). At present anew machine is being built in collaboration with ChristianMuller <strong>and</strong> his team in the enterprise CooltechApplications in Strasbourg, France. He is the Laureate ofthe 2007 prize of future enterpreneurs of the Easternregion of France. Additionally, a heat pump of 8 kW heatingpower for minergy houses (minimal energy houses)with ground heat sources for the Swiss market is underdevelopment. This large project is financed by the SwissCounty of Vaud <strong>and</strong> the Swiss Federal Office of Energy inBerne.48


magnetic field change in a magnetocaloricmaterial. This can be performedusing different magnetic <strong>refrigeration</strong>principles:• alternatively changing magneticfields in static blocks of magnetocaloricmaterial by application ofelectromagnets• rectilinear motion of magnetocaloricmaterial with static permanent magnetassemblies• rectilinear motion of permanent magnetassemblies with static magnetocaloricmaterial blocks• rotary motion of magnetocaloricmaterial with static permanent magnetassemblies• rotary motion of permanent magnetassemblies with static magnetocaloricmaterial blocks.The basic magnetothermodynamiccycles are the Carnot cycle, theBrayton cycle <strong>and</strong> the Ericsson cycle.A review of the magnetothermodynamicsof magnetic <strong>refrigeration</strong> isgiven in Reference 8. Also, cascade<strong>and</strong> regeneration processes areexplained. Another concept is theapplication of the active magnetic<strong>refrigeration</strong> principal (AMR). 10Until now, studies on 28 prototypeshave been published <strong>and</strong> some oftheir characteristics were listed (for apartial overview, see Reference 10 ).One of the most successful machineswas built by Astronautics Corporation,USA, <strong>and</strong> is shown in Figure 5.This rotary type of magnetic refrigeratoris operated with a frequency of upto 4 Hz. It has a magnetic field inductionof 1.5 T, is filled with gadoliniumspheres <strong>and</strong> has a cooling capacity of95 W with a maximum temperaturespan of 20 K. 10 Other prototypes havebeen built by the Material ScienceInstitute in Barcelona, Spain; ChubuElectric/Toshiba, Yokohama, Japan; agroup at the University of Victoria,British Columbia, Canada; SichuanInstitute of Technology/Nanjing University,Nanjing, China; the LaboratoiredʼElectronique Grenoble in Grenoble<strong>and</strong> Cooltech Applica-tions, France. 11The prototype desi-gned by theUniversity of Victoria applies the layeredbed technique with two differentmaterials. By choosing different alloysat different positions in the refrigerator,the performance of the refrigerator isincreased. The refrigerator prototypebuilt at the Sichuan Institute ofTechnology was the first which applieda material with the GMCE exceedingthe adiabatic temperature differenceof gadolinium.ADVANTAGES AND DRAWBACKSFig. 2. The design of a prototype developed in theThermal Science Institute of the University of AppliedSciences of Western Switzerl<strong>and</strong>. This machine isbased on the rotation principle. The magnets may beseen on the left back 180°. The front right side containsno magnet assembly <strong>and</strong>, therefore, yields the regionwith no magnetic field. Tubes for the heat transfer fluidsare shown. In the cylinder above the magnetocaloricring a motor to drive the refrigerator is assembled.In other laboratories throughout the world also newer prototypesare under development, <strong>and</strong> it is expected thattheir operation characteristics will be substantiallyimproved. Also the mass of the magnets will be verymuch decreased compared with the mass of the ancient<strong>and</strong> present prototypes. This is important, because of thenot negligible prices <strong>and</strong> weights of the magnetic substances<strong>and</strong> compounds. Only by this magnetic refrigeratorsmay also become economically feasible. Such newerprototypes will be presented to the public in one to twoyears time. After that further improvements will be necessary,also occupying about the same time period untilFig. 3. After winning the frist prize of the SwissTechnology Award 2006 <strong>and</strong> Special Prizes donatedby the Swiss Federal Office of Energy <strong>and</strong> theEnterprise ABB Switzerl<strong>and</strong>, the three inventors in redshirts from the left to the right (Prof. Peter W. Egolf, Dr.Andrej Kitanovski <strong>and</strong> Prof. Osmann Sari) are explainingthe magnetic refrigerator prototype to the SwissMinster for Economy, Joseph Deiss, at the worldlargest industrial f<strong>air</strong> in Hannover, Germany.then finally first industrial prototypes will appear in some<strong>refrigeration</strong> markets.●REFERENCES[1] B. Yu, M. Liu, P.W. Egolf, A. Kitanovski, A Review of Magnetic Refrigerators<strong>and</strong> Heat Pump Prototypes Built Before the Year 2008. Invited paper for theInt. J. Refr.[2] A. Kitanovski, M. Diebold, D. Vuarnoz, C. Gonin, P.W. Egolf, Application ofMagnetic Refrigeration <strong>and</strong> its Assessment: A Feasibility Study. Final report ofproject No. 101ʼ776, Swiss Federal Office of Energy, Berne, 2008.49


Figure 6. A pioneer of magnetic <strong>refrigeration</strong>,Dr Carl Zimm, at Astronauticsbeside the built magnetic refrigeratorprototype, which is schematicallyshown in Figure 5. Printed with permissionfrom Astro-nauticsCorporation of America.The potential advantages of magnetic<strong>refrigeration</strong> are valid in comparisonwith the direct evaporation refrigeratingmachines:• “green” technology, no use of conventionalrefrigerants• noiseless technology (no compressor).This is an advantage in certaincontexts such as medical applications• higher energy efficiency. Thermodynamiccycles close to Carnot processare possible due to the reversibility ofthe MCE• simple design of machines, e.g. rotaryporous heat exchanger refrigerator• low maintenance costs• low (atmospheric) pressure. This is anadvantage in certain applications suchas in <strong>air</strong>-<strong>conditioning</strong> <strong>and</strong> <strong>refrigeration</strong>units in automobiles.Figure 5. A sketch of the magneticrefrigerator prototype ofAstronautics. The device wasdesigned <strong>and</strong> built byAstronautics <strong>and</strong> exhibited atthe G-8 Meeting with US DOEAmes Laboratory - Iowa StateUniversity. Printed with permissionfrom AstronauticsCorporation of America.On the other h<strong>and</strong>, some disadvantagesinclude:• GMCE materials need to be developedto allow higher frequencies of rectilinear<strong>and</strong> rotary magnetic refrigerators• protection of electronic componentsfrom magnetic fields. But notice thatthey are static, of short range <strong>and</strong> maybe shielded• permanent magnets have limited fieldstrength. Electro magnets <strong>and</strong> superconductingmagnets are (too) expensive• temperature changes are limited.Multi-stage machines lose efficiencythrough the heat transfer between thestages• moving machines need high precisionto avoid magnetic field reduction due togaps between the magnets <strong>and</strong> themagnetocaloric material.POSSIBLE FUTUREAPPLICATIONSThe list of possible applicationsinvolves all domains of <strong>refrigeration</strong>,heat pump technology <strong>and</strong> power conversion.But there are two conditionswhich limit the applications of the technologyin its current state. The first isthe temperature span. If the differencebetween the upper <strong>and</strong> lower temperaturelevels is large, then the number ofstages becomes also large <strong>and</strong> a practicalrealization is no longer economic.The second condition is the stability ofthe running conditions. Because theMCE is limited to a domain around theCurie temperature where the continuousphase transition occurs, it is difficultto operate magnetic refrigeratingmachines under highly fluctuating conditions.More or less stable temperaturelevels are required for a reliable <strong>and</strong>efficient operation of a magnetic <strong>refrigeration</strong>system. The potential for costeffectivemagnetocaloric <strong>air</strong>-<strong>conditioning</strong>systems was outlined by Russek<strong>and</strong> Zimm in the Bulletin of the IIR. 12CONCLUSIONMagnetic <strong>refrigeration</strong> is undoubtedly apromising technology that should beencouraged because of its numerousadvantages, in particular energy saving<strong>and</strong> environmental benefits. Efficientprototypes for specific applicationsmust now be built so that the <strong>refrigeration</strong>industry can be convinced to enterindustrializing phases for the productionof new magnetic refrigerators.●REFERENCES1. Brown G.V. Magnetic Heat Pumping Near RoomTemperature, J. Appl. Phys. 47, 3673-3680, 1976.2. Pecharsky V.K, Gschneidner K.A. Jr. GiantMagnetocaloric Effect in Gd5(Si2Ge2), Phys. Rev.Lett. 78 (23), 4494-4497, 1997.3. Tishin A.M, Spichkin Y.I. The Magnetocaloric Effect<strong>and</strong> its Applications, Series in Condensed MatterPhysics, Institute of Physics, Publishing Ltd, 2003.4. Brück E. Developments in MagnetocaloricRefrigeration, Topical Review J Phys. D: Appl. Phys.38, R381-R391, 2005.5. Yu B.F, Gao Q, Zhang B, Meng X.Z, Chen Z.Review on Research of Room Temperature MagneticRefrigeration, Int. J. Refrig. 26, 1-15, 2003.6. Egolf P.W, Sari O, Kitanovski A, Gendre F.(Editors). Proc. 1st Int. Conf. magn. Refrig. RoomTemp., Montreux, Switzerl<strong>and</strong>, September 27-30,2005.7. Auracher H, Egolf P.W. (Editors). MagneticRefrigeration at Room Temperature, Special Issue ofthe Int. J. Refrig. 29 (8), 2006.8. Kitanovski A, Egolf P.W. Thermodynamics ofMagnetic Refrigeration, Int. J. Refrig. 29, 3-21, 2006.9. Rosensweig R.E, Gonin C, Kitanovski A, Egolf P.W.Magneto-thermodynamics Charts of Gadolinium forMagnetic Refrigeration (in preparation).10. Gschneidner K.A. Jr, Pecharsky V.K, Tsokol A.O.Recent Developments in Magnetocaloric Materials,Institute of Physics Publishing, Rep. Prog. Phys. 68,1479-1539, 2005.11. Muller C, Vasile C. A new System forMagnetocaloric Refrigerator, Proc. 1st Int. Conf.magn. Refrig. Room Temp., Montreux, Switzerl<strong>and</strong>,September 27-30, 2005.12. Russek S.L, Zimm C. B. Potential for Cost-effectiveMagnetocaloric Air-<strong>conditioning</strong> Systems, Bulletinof the IIR. 2006-2, 4-17.13. Rosensweig R.E. Ferrohydrodynamics,Cambridge University Press, New York, 1985; reprintedwith updates by Dover Publications, Inc. Mineola,New York, 1997.This Informatory Note was prepared by Peter W.Egolf, President of the IIR Working Party on MagneticCooling, <strong>and</strong> Ronald E. Rosensweig, former Ch<strong>air</strong>eBlaise Pascal, Paris <strong>and</strong> author ofFerrohydrodynamics.13 This note was reviewed by anumber of IIR <strong>and</strong> IEEE experts worldwide.50


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MAKING MODERN LIVING POSSIBLEAn exceptional range of automatic controls,compressors <strong>and</strong> condensing unitsRespect for theenvironment is centralto our design <strong>and</strong>manufacturing philosophyDanfoss has been pioneering the development of compressor <strong>and</strong> cooling technologysince the company was founded in 1933. Throughout that time it has always been ourphilosophy to work closely with our customers, listening to what they need as thedem<strong>and</strong>s of their respective industries evolve.Today, low energy consumption, quiet operation, environmental friendliness <strong>and</strong> easyinstallation have become key requirements. Our current range of manual <strong>and</strong> automaticcontrols, compressors <strong>and</strong> condensing units is the most technologically advanced<strong>and</strong> efficient we have ever produced. Our products consume less energy, use fewermaterials in construction <strong>and</strong> are more reliable than ever before. And, of course, theycool perfectly.REFRIGERATION &AIR CONDITIONING DIVISIONDanfoss Srlit520B3341


Reciprocating CompressorsCondensing UnitsScrew Compressors Scroll Compressors Pressure VesselsTHE BEST OF TWO WORLDSSemi-hermetic Screw Compressors HS.85 – The New Performance ClassThe new HS.85 combines the best of two high-performance compressor worlds: The advantages of the approved HS technology <strong>and</strong> the innovativeattributes of the CSH series. Special features of this modern construction are the slider control for infinite or stepped capacity regulation (start unloading) <strong>and</strong> the Economiser with sliding suction position, which is effective even at part load. Moreover, there is a new elaborate oil managementsystem: Oil filter, automatic oil stop valve, <strong>and</strong> monitoring devices for oil flow, rotation direction <strong>and</strong> oil filter clogging are integrated in the compressor.Mounting efforts <strong>and</strong> potential leaks at the external oil distribution system are thus significantly reduced. An ideal extension of the product rangetowards compressors of higher capacity, with all connections arranged on one side making them perfectly suitable for space-saving parallel operation.Reliable. Economic. Versatile.BITZER. The heart of <strong>refrigeration</strong> systems.AT08.78GBwww.bitzer.de • bitzer@bitzer.de


Imaginea natural freeze.ERC00050EN 0610Natural refrigerants like CO 2 will make your cooling systems not only more costefficientbut also a lot safer for both people <strong>and</strong> the environment. And it will happensooner than you may think. Alfa Laval now has a new range of high-pressureequipment (plate heat exchangers, unit coolers, liquid receivers <strong>and</strong> more) designedespecially for CO 2 requirements. The fact that they’re from Alfa Laval is – well,only natural.


XIII EUROPEAN CONFERENCETECHNOLOGICAL INNOVATIONSIN AIR CONDITIONINGAND REFRIGERATION INDUSTRYWITH PARTICULAR REFERENCE TO THE ENERGYAND ENVIRONMENTAL OPTIMIZATION,NEW REFRIGERANTS, NEW EUROPEAN REGULATION:NEW PLANTS - THE COLD CHAIN12 th - 13 th June 2009With the participation of scientists <strong>and</strong> experts fromUnited Nations Environment Programme (UNEP)International Institute of Refrigeration (IIR)Association Française du Froid (AFF)AREA - ASHRAE - ARI - NATE - EPEE - AICVF - RSESInstitut Français du Froid Industriel (IFFI)Politecnico of Milano, TorinoUniversities of Ancona, Genova, Milano, BariPadova, Palermo, Perugia, Roma, SannioGraz (Austria), Dresden (Germany)<strong>and</strong> all the AC&R European AssociationsPolitecnico di MilanoPiazza Leonardo Da Vinci, 32 - Milano (Italy)www.centrogalileo.it

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